Wayne Dalton Door 260597 User Manual

Keyed-in-Handle Secure ECR Lock  
Installation Instructions  
and Owner’s Manual  
Wayne-Dalton Corp.  
P.O. Box 67 Mt. Hope, OH 44660  
Models: 260597, 260600  
All Residential Door Models: 8000/9000 Series & Wood Doors  
PHILLIPS HEAD MACHINE SCREWS  
(2) 1” (9200) #306564  
(2) FOAM TAPE  
(9200/9600/9900)  
3/4” X 2-1/2”  
(2) 1-1/4” (9600/8300 & WOOD)#306565  
(2) 1-1/2” (9900) #306566  
(6) 1/4-20 X 9/16”  
TRACK BOLTS  
#200527  
#306653  
(2) 1-3/4” (8000/PR9000/8500) #306567  
UNIVERSAL  
LOCK STILE  
OUTSIDE  
(9200/9600 & 9900)  
#261964  
HANDLE  
#255543  
(2) RETURN SPRING  
#130023  
(6) 1/4-20 X 11/16”  
SELF DRILLING  
SCREWS #300723  
(6) 1/4” -20  
LOCK BACKUP PLATE  
(8300/8500 & WOOD)  
#128564  
FLANGED HEX NUTS  
#100279  
OR  
1/4-14 X 1”  
LAG SCREWS  
(WOOD DOORS  
ONLY) #107584  
RIGHT LOCK BAR  
#130024  
INSIDE DOOR HANDLE  
#307893  
(2) #8 - 32 X 3/4”  
(2) SECURE LOCK BASE II  
#245957  
PHILLIPS HEAD SELF TAPPING  
SCREWS #100278  
LOCK CABLE  
#307894  
(2)STRIKER  
PLATES #130025  
LEFT LOCK BAR  
#150987  
Required Tools  
(1) Electric Drill  
(1) 1/8” Drill Bit  
(1) 3/4” Dia. Hole Saw  
(1) 7/16” 6 Point Nut Driver  
(1) 7/16” Wrench Or Socket  
(1) Pliers/Wire Cutter  
(1) Phillips Screw Driver  
(1) Standard Screw Driver  
(1) Center Punch  
Important Notice!  
REFER TO THE DOOR MODEL INSTALLATION INSTRUCTIONS MANUAL FOR  
© Copyright 2007 Wayne-Dalton Corp.  
Rev1 07/05/2007  
Part No: 307896  
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Step 2: Outside Lock Handle Assembly  
3/4” DIA.  
HOLES  
8000/PR9000 & PR9050 Series doors (see Fig. 4),  
align the outside handle assembly with the handle point-  
ing towards the floor and insert the assembly through  
the previously drilled 3/4” diameter holes in the section.  
Secure the outside lock handle to the section with (2)  
#10 phillips head screws.  
OUTSIDE  
HANDLE  
HANDLE  
SHANK  
9000 Series & Wood doors (see Fig. 5), align the out-  
side handle assembly with the handle pointing towards  
the floor and insert the assembly through the previously  
drilled 3/4” diameter holes in the section. With the  
outside lock placed in the section, place the center lock  
stile over the shank of the outside lock handle, secure  
the center lock stile with foam tape (8300/8500 Series  
& Wood doors will use the lock backup plate with no  
foam tape). Secure the outside lock handle to the sec-  
tion by placing the (2) #10 phillips head machine screws  
through the lock stile into the lock section. NOTE:  
Before proceeding to the next step its recommended  
that the outside handle be locked.  
#10 PHILLIPS  
Fig. 4  
HEAD SCREWS  
HANDLE  
SHANK  
FOAM TAPE  
OUTSIDE  
HANDLE  
CENTER  
STILE  
3/4” DIA.  
HOLES  
#10 PHILLIPS  
HEAD SCREWS  
Fig. 5  
Step 3: Inside Handle Assembly  
8000/8100/8200 & 9000 Series doors (see Fig.6), po-  
sition the inside handle over the shank of the outside  
handle, flush against the center stile. Align the holes  
in the handle with the pre-punched holes in the center  
stile, then turn the handle clockwise to secure with (2)  
#8 screws.  
PRE-PUNCHED  
HOLES  
HANDLE  
SHANK  
8300/8500 Series & Wood doors ( see Fig.7), position  
the inside handle over the shank of the outside handle,  
flush against the lock backup plate. Align the holes  
in the handle with the pre-punched holes in the lock  
backup plate, then turn the handle clockwise to secure  
with (2) #8 screws.  
INSIDE  
HANDLE  
CENTER  
STILE  
(2) #8 SCREWS  
Fig. 6  
BACKUP PLATE  
PRE-PUNCHED  
HOLES  
NOTE: When securing the inside handle bracket,  
be sure not to over tighten the screws or damage to  
the inside handle may occur.  
NOTE: Follow the Main Installation Instruction  
Manual to install the door sections and vertical track  
before you install the remainder of the lock parts.  
After the sections and track are installed, continue  
with Step 4.  
SHANK  
HANDLE  
(2) #8 SCREWS  
INSIDE  
HANDLE  
Fig. 7  
3
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Step 4: Installing the Secure Lock  
1
8000/9000 Series & Wood doors (Fig.1-3), locate the  
inside handle and uncoil the lock cable, then thread the  
cable through the inside handle as illustrated (see Fig.1).  
3
Locate the secure lock striker plates over the pre-punched  
holes in the vertical track nearest the center of the lock  
section (see Fig.2). Fasten the striker plates to the vertical  
track using (2) 1/4-20 x 9/16” track bolts and flanged hex  
nuts. Lock bars are embossed “R” for right side and “L”  
for left side. Place the lock bars into the slots in the secure  
lock base (see Fig. 3).Attach the springs to the tabs on the  
base and the lock bar. Position the end of the right lock bar  
into the slot in the right striker plate. Move the base of the  
secure lock back 1/8” from the edge of the section. Attach  
the secure lock to the section with (4) 1/4-20 x  
2
4
11/16” self drilling screws. Repeat for the left side. Feed  
one end of the lock cable through the slotted hole of a  
lock bar and secure with (1) 1/4-20 x 9/16” track bolt. Pull  
the cable taut, but not enough to pull the lock bar out of  
the striker plate. While holding taut, feed the lock cable  
through the slotted hole of the remaining lock bar, secure with (1) 1/4-20 x 9/16” track bolt and flanged hex nut.  
NOTE: Ensure that the bolt is through the front of the lock bar and the nut is on the back of the lock bar  
with cable going through the front of the lock bar.  
Operate the lock several times to make sure the lock bars clear the striker plates when the handle is turned and the  
lock bars engage the striker plates when the handle is released. Adjust the cables if necessary. Trim off the excess  
cable with wire cutters after the lock is operating satisfactorily.  
1/8” OFFSET FROM  
EDGE OF DOOR  
1/4-20 FLANGED  
HEX NUT  
RIGHT HAND  
LOCK BAR  
1/4-20 X 11/16”  
SELF DRILL SCREWS  
1/4-20 X 9/16”  
TRACK BOLTS  
LOCK CABLE  
SECURE LOCK  
BASE II  
HOOK SPRING OVER  
TABS ON LOCK BAR  
INSIDE  
ALIGN LOCK BAR  
INTO FRONT SLOT  
AND BASE  
VERTICAL  
TRACK  
HANDLE  
9900 SERIES DOORS  
USE BACK SLOT  
STRIKER  
PLATE  
SLIDE LOCK BAR  
THROUGH THE  
FRONT SLOT  
LOCK BARS ARE  
EMBOSSED FOR  
IDENTIFICATION  
LEFT HAND  
LOCK BAR  
Fig. 3  
Fig. 2  
4
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