Transport GT20
B5161
Service Engineer’s Manual
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PREFACE
Copyright
This publication, including all photographs, illustrations, and soft-
ware, is protected under international copyright laws, with all rights
reserved. Neither this manual, nor any material contained herein,
may be reproduced without written consent of the manufacturer-.
Copyright 2006
Version 1.0
Disclaimer
Information contained in this document is furnished by TYAN Com-
puter Corporation and has been reviewed for accuracy and reliability
prior to printing. TYAN assumes no liability whatsoever, and dis-
claims any express or implied warranty, relating to sale and/or use of
TYAN products including liability or warranties relating to fitness for
a particular purpose or merchantability. TYAN retains the right to
make changes to product descriptions and/or specifications at any
time, without notice. In no event will TYAN be held liable for any
direct or indirect, incidental or consequential damage, loss of use,
loss of data or other malady resulting from errors or inaccuracies of
information contained in this document.
Trademark Recognition
All registered and unregistered trademarks and company names
contained in this manual are property of their respective owners
including, but not limited to the following.
TYAN and Transport GT20 B5161 are trademarks of TYAN Com-
puter Corporation.
Intel, Prescott, and combinations thereof are trademarks of Intel
Corporation.
Phoenix, PhoenixBIO are trademarks of Phoenix Technologies.
Microsoft Windows is a trademark of Microsoft Corporation.
IBM, PC, AT, PS/2 are trademarks of IBM Corporation.
Portable Document Format (PDF) is a trademark of Adobe Corpora-
tion.
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Federal Communications Commission (FCC)
Notice for the USA Compliance Information State-
ment (Declaration of Conformity Procedure) DoC FCC
Part 15: This device complies with part 15 of the FCC
Rules
Operation is subject to the following conditions:
1) This device may not cause harmful interference, and
2) This device must accept any interference received including inter-
ference that may cause undesired operation. If this equipment does
cause harmful interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is
encouraged to try one or more of the following measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and the
receiver.
– Plug the equipment into an outlet on a circuit different from
that of the receiver.
Consult the dealer on an experienced radio/television technician for
help.
Notice for Canada
This apparatus complies with the Class B limits for radio interference
as specified in the Canadian Department of Communications Radio
Interference Regulations. (Cet appareil est conforme aux norms de
Classe B d’interference radio tel que specifie par le Ministere Cana-
dien des Communications dans les reglements d’ineteference
radio.)
Notice for Europe (CE Mark) This product is in conformity
with the Council Directive 89/336/EEC, 92/31/EEC
(EMC).
CAUTION: Lithium battery included with this board. Do not puncture,
mutilate, or dispose of battery in fire. Danger of explosion if battery
is incorrectly replaced. Replace only with the same or equivalent
type recommended by manufacturer. Dispose of used battery
according to manufacturer instructions and in accordance with your
local regulations.
ii
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About this Manual
This manual provides you with instructions on installing your
Transport GT20. This manual is intended for experienced users and
integrators with hardware knowledge of personal computers.
This manual consists of the following parts
Chapter 1:
Provides an Introduction to the Transport GT20
B5161 barebone, packing list, describes the
external components, gives a table of key compo-
nents, and provides block diagrams of the system.
Chapter 2:
Chapter 3:
Appendix:
Covers procedures on installing the CPU, mem-
ory module, PCI card, and hard drive.
Covers removal and replacement procedures for
pre-installed components
Describes the differences between mainboard
BIOS and system BIOS. The cable connection
tables are also provided for reference of system
setup. For SMDC setting up, please refer to
Appendix III.
For information on the mainboard, please refer to the attached main-
board user’s manual. You can find the detailed description about
jumper and BIOS settings from the motherboard manual.
iii
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SAFETY INFORMATION
Before installing and using the Transport GT20, take note of the fol-
lowing precautions:
– Read all instructions carefully.
– Do not place the unit on an unstable surface, cart, or stand.
– Do not block the slots and opening on the unit, which are pro-
vided for ventilation.
– Only use the power source indicated on the marking label. If
you are not sure, contact the Power Company.
– The unit uses a three-wire ground cable, which is equipped
with a third pin to ground the unit and prevent electric shock.
Do not defeat the purpose of this pin. If your outlet does not
support this kind of plug, contact your electrician to replace
your obsolete outlet.
– Do not place anything on the power cord. Place the power
cord where it will not be in the way of foot traffic.
– Follow all warnings and cautions in this manual and on the
unit case.
– Do not push objects in the ventilation slots as they may touch
high voltage components and result in shock and damage to
the components.
– When replacing parts, ensure that you use parts specified by
the manufacturer.
– When service or repairs have been done, perform routine
safety checks to verify that the system is operating correctly.
– Avoid using the system near water, in direct sunlight, or near
a heating device.
– Cover the unit when not in use.
iv
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Table of Contents
1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.3.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.4 About the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.4.3 LED Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.0.2 Work Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.0.3 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.0.4 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.1.1 Installing the Server in a Rack. . . . . . . . . . . . . . . . . . . . . .17
2.2 Installing Motherboard Components. . . . . . . . . . . . . . . . . . . . . . .23
2.2.3 Installing the Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2.2.4 Installing a PCI Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.2 Disassembly Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.4 Replacing Motherboard Components . . . . . . . . . . . . . . . . . . . . . .37
3.4.1 Disconnecting All Motherboard Cables . . . . . . . . . . . . . .37
3.4.2 Removing the Motherboard. . . . . . . . . . . . . . . . . . . . . . . .38
v
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3.5 Replacing the LED Control Board . . . . . . . . . . . . . . . . . . . . . . . .39
3.6.1 M1012 Adapter Board Features. . . . . . . . . . . . . . . . . . . . .43
3.6.2 M1012 Adapter Board Connector Pin Definition . . . . . . .44
3.6.3 System Fan Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
3.7.1 SATA Backplane Features. . . . . . . . . . . . . . . . . . . . . . . . .51
3.8 Replacing the Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
3.9 Replacing the Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Appendix I: BIOS Differences
Appendix II: Cable Connection Tables
Appendix III: Installing SMDC Cards
Technical Support
vi
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Chapter 1: Overview
1.1
About the Transport GT20 B5161
Congratulations on your purchase of the TYAN TransportTM
GT20 (B5161), a highly-optimized rack-mountable barebone
system. The Transport GT20 (B5161) offers the latest proces-
sor server system, providing a rich feature set and incredible
performance. Leveraging advanced technology from Intel®,
the Transport GT20 (B5161) server system is capable of
offering scalable 32- or 64- bit computing, high-bandwidth
memory design, and a lightning-fast PCI-Express bus imple-
mentation. The TransportTM GT20 (B5161) not only empow-
ers your company in today’s demanding IT environment but
also offers a smooth path for future application usage.
TYAN is also proud to deliver the TransportTM GT20 (B5161)
in SATA flavor while supporting up to four (4) hot-swap hard
drives, one (1) slim CD-ROM and one (1) optional slim floppy
disk drive (not included). The TransportTM GT20 (B5161)
uses TYAN’s latest tooling-made chassis featuring a robust
structure, tool-less and modularized design, and a solid
mechanical enclosure. All of this provides the TransportTM
GT20 (B5161) the power and flexibility to meet the needs of
nearly any server application.
Chapter 1: Overview
1
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1.2
Enclosure
Features
(2) USB 2.0 ports
•
Industry 19” rack-mountable 1U
chassis storage bay
Storage bay
•
•
LED indicators
– HDD active LEDs, (2) LAN LEDs,
(1) Power LED, (1) System warn-
ing LED, ID LED
Switches
– Power, Reset, NMI, ID
•
– (4) 3.5” HDD bays
– (1) slim line CD-ROM bay
Dimension: D 22.4 x W 17.2 x H
1.72 inch (568 x 436 x 43.6mm)
•
Integrated Storage Controller
(ICH7R)
Processors
•
•
One LGA775 socket
•
(1) ATA-100 channel for up to (2)
ATA-100 devices
Supports Intel ® Pentium 4 and
Pentium D porcessors (Pres-
cott/Smithfield/Clear Mill/Presler)
1066/800/533MHz FSB support
•
Supports (4) SATA-II ports running
at 3.0 Gb/s
•
Storage
Chipset
•
•
Pre-installed slim type 24x CD-ROM
•
•
•
•
•
Intel E7230 (Mukilteo) MCH
ICH7R south bridge
PXH-V 64-bit PCI Hub
SMSC SCH5017 super I/O chip
EMC6D103 Hardware Montioring IC
(4) hot-swappable, SATA HDD with
RAID 1,0, 5, 10 capable under Win-
dows
Networking
•
(3) Ethernet ports
Memory
– (2) Intel i82573V GbE LAN con-
trollers, operating at PCIe x1
interface
– (1) Intel i82551QM fast ethernet
LAN controller, operating at PCI
32-bit/33MHz interface
•
•
•
Four 240-pin DDR2 DIMM sockets
Supports ECC DIMMs
Maximum of 8GB unfuffered DDR2-
667/533/400
Expansion Slots
•
(1) 64-bit 100/133MHz PCI-X slot
on pre-installed riser card (riser card
model: M2055)
Video
•
•
XGI Volari Z7 (XG20)
16MB frame buffer memory
or (1) PCIe x16 slot on riser card (via
4 connectors, with x8 signal, riser
card model:2082-2)
Motherboard
•
•
Tyan S5161 system board
ATX footprint (12” x 9.6”)
•
(1) Tyan “TARO” SO-DIMM socket
BIOS
Back I/O Ports
•
Phoenix BIOS on 8Mbit LPC Flash
ROM
Serial Console Redirect
Supports APM 1.2 and ACPI
PnP, DMI2.0, WfM2.0 power man-
agement
•
•
Stacked PS/2 mouse & keyboard
ports
Stacked (2) USB 2.0 ports & (1)
RJ45 10/100 port
(1) 9-pin UART serial port
(1) 15-pin VGA port
(2) side-by-side RJ-45 10/100/1000
ports
•
•
•
•
•
•
System Cooling
•
(5) 40*40*28mm 15000rpm heavy-
duty fans
Front Panel Features
•
(1) passive CPU heatsink
•
I/O
2
Chapter 1: Overview
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Server Management
Power Suppy
•
System fan speed control and moni-
toring
•
•
EPS 1U, 350W with PFC
100V~240V AC input
•
•
Chassis intrusion alert
Supports Tyan Server Management
(TSM)
Tyan SMDC, IPMI 2.0 compliant
remote server management kit
(optional)
Environment Temperature
o
o
•
•
Operating temperature 5 C~35 C)
o
Non-operating temperature -40 C ~
o
•
70 C
Regulatory
•
FCC Class B (Declaration of Con-
formity)
CE
VCCI
C-Tick
•
•
•
Chapter 1: Overview
3
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1.3
Unpacking
1.3.1 Opening the Box
Open the box carefully and ensure that all components are
present and undamaged. The product should arrive pack-
aged as illustrated below.
Packaged box contents
Packaged accessories
Contact your distributor if anything is missing or appears
damaged.
4
Chapter 1: Overview
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1.3.2 Box Contents
The box includes the following main units.
Component
Description
Industry standard 1U chassis, (4) hot-swap
fixed HDD bays
Tyan Tomcat i7230B S5161 motherboard
(pre-installed)
24x slim CD-ROM drive (pre-installed)
LED and USB control board (pre-installed)
EPS 1U, 350W with PFC (pre-installed)
(5) Fans (40 mm x 28 mm)
Chapter 1: Overview
5
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1.3.3 Accessories
If any items are missing or appear damaged, contact your
retailer or browse to Tyan’s Web site for service.
SMDC Kit
1 x Tyan driver CD
Power Cords
Left to right: Europe, US
HDD Screws
Heatsink x 1
Mounting Ears & Screws
M2082-2 Riser Card
Barebone/Mainboard Manual
.
6
Chapter 1: Overview
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FDD Kit
FDD Cable
FDD Rails & Screws
FDD Backplane Cable
Rail Kit
Front
Rear
Sliding Brackets
Front L-Bracket x 2
Rear L-Bracket x 2
Mounting Bracket x 4
Screws Kit
Sliding Rails x 2
Chapter 1: Overview
7
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1.4
About the Product
The following views show you the product.
1.4.1 Front View
Reset
Switch
NMI Switch
ID Switch
Warning LED
HDD Activity LED
Power LED
ID LED
USB Ports
CD-ROM Drive
Power Switch
2x LAN LEDs
Hard Drive Bay x 4
1.4.2 Rear View
Power Supply Socket
PS/2 Mouse/Keyboard Ports
LAN Port (NIC3)
PCI-X Slot
ID LED
USB Port x 2
LAN Port (NIC1)
Serial Port
VGA Port
LAN Port (NIC2)
8
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1.4.3 LED Definition
Front Panel
LED
Color
State
Description
Power
Green
OFF
ON
Power ON
OFF
Power OFF
HDD Activity
Amber
OFF
Radom Blink
OFF
HDD access activity
No disk activity
LAN1/LAN2 Activity
Warning
Green
Red
Blink
ON
LAN access activity
Fan fails
OFF
OFF
ON
Normal
Hot Swappable HDD
Tray Power LED
Green
OFF
Power connected
Power disconnected
OFF
Hot Swappable
HDD Tray Access
LED
Reserved LED for future upgrade. It is not functional in
the B5161 barebone now.
ID LED
Blue
OFF
ON
System is identified
OFF
System is not identified
Rear I/O LED
LED
Color
State
Description
RJ45 NIC1 Linkage
(Left Side)
Green
Green
OFF
ON
LAN linked
Blinking
OFF
LAN accessing
No LAN linked
RJ45 NIC1 Mode
(Right Side)
Amber
Green
OFF
ON
Gigabit mode
100M mode
10M mode
ON
OFF
ON
RJ45 NIC2 Linkage
(Left Side)
Green
Green
OFF
LAN linked
Blinking
OFF
LAN accessing
No LAN linked
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RJ45 NIC2 Mode
(Right Side)
Amber
Green
OFF
ON
Gigabit mode
100M mode
10M mode
ON
OFF
ON
RJ45 NIC3 Linkage
(Left Side)
Green
Green
OFF
LAN linked
Blinking
OFF
LAN accessing
No LAN linked
RJ45 NIC3 Mode
(Right Side)
Green
OFF
ON
100M mode
10M mode
OFF
ID LED
Blue
OFF
ON
System is identified
OFF
System is not identified
NOTE: “Right” or “Left” is viewed from the rear.
10
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1.4.4 Internal View
3
2
4
1
5
6
13
7
8
9
12
11
10
1. PCI-X Slot
2. Link Bar
9. LED Control Board Cable
10. Four SATA HDDs
11. Slim CD-ROM
3. Memory Slots
4. EPS 12V Power Supply
5. CPU Socket
12. CD-ROM Cable
13. SATA Cables
6. System Fans (Left to right:
FAN5, FAN4, FAN3, FAN2,
FAN1)
7. Adapter Board
8. SATA Backplane
Chapter 1: Overview
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1.4.6 Motherboard Layout
K/B
M/S
PW1
PW2
J7
1
USBx2
LAN3
CPU
INTEL
E7230
MCH
COM1
VGA
DDRII 4
DDRII 3
LAN1
DDRII 2
DDRII 1
LAN2
J15
J14
J18
J9
PCIX-E1
PCIX-P1
J11
IDE
1
1
J13
J20
J19
JP3
1
1
JP15
JP6
JP7
1
1
J22
J25
J24
1
JP1
1
JP13
BIOS
1
1
1
JP11
1
JP9
JP12
1
JP2
JP10
J21
J12
JP8
1
1
FDD
1
SMDC
JP14
1
1
J6
LPT
COM2
Chapter 1: Overview
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Jumpers & Connectors
Function
Jumper
/Connector
J6
COM2 Header
J7/J9
Chassis Fan Connector
SO-DIMM Socket
J11
J13/J14/J18
J15
Front Fan Connector
CPU Fan Connector
Serial ATA RAID Connector
SMDC/ASF2.0 Select Header
LAN3 Enable/Disable Jumer
PCI-X Speed Select Header
Front Panel USB2.0 Connector
SMDC Connector
J21/J22/J24/J25
JP1/JP2
JP3
JP6
JP7/JP9
JP14
JP15
Front Panel Header
JP16
Clear CMOS jumper
Reserved
J12/J17/J19/J20
JP8/JP10/JP11
JP12/JP13
14
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Chapter 2: Setting Up
2.0.1 Before You Begin
This chapter explains how to install the CPU, CPU heatsink,
memory modules, and hard drives. Instructions on inserting a
PCI card are also given.
Take note of the precautions mentioned in this section when
installing your system.
2.0.2 Work Area
Make sure you have a stable, clean working environment.
Dust and dirt can get into components and cause malfunc-
tions. Use containers to keep small components separated.
Putting all small components in separate containers prevents
them from becoming lost. Adequate lighting and proper tools
can prevent you from accidentally damaging the internal
components.
2.0.3 Tools
The following procedures require only a few tools, including
the following:
•
•
A cross head (Phillips) screwdriver
A grounding strap or an anti-static pad
Most of the electrical and mechanical connections can be dis-
connected using your fingers. It is recommended that you do
not use needle-nosed pliers to remove connectors as these
can damage the soft metal or plastic parts of the connectors.
Chapter 2: Setting Up
15
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2.0.4 Precautions
Components and electronic circuit boards can be damaged
by discharges of static electricity. Working on a system that is
connected to a power supply can be extremely dangerous.
Follow the guidelines below to avoid damage to the
Transport GT20 or injury to yourself.
•
Ground yourself properly before removing the top
cover of the system. Unplug the power from the
power supply and then touch a safely grounded
object to release static charge (i.e. power supply
case). If available, wear a grounded wrist strap. Alter-
natively, discharge any static electricity by touching
the bare metal chassis of the unit case, or the bare
metal body of any other grounded appliance.
•
•
Avoid touching motherboard components, IC chips,
connectors, memory modules, and leads.
The motherboard is pre-installed in the system.
When removing the motherboard, always place it on
a grounded anti-static surface until you are ready to
reinstall it.
•
Hold electronic circuit boards by the edges only. Do
not touch the components on the board unless it is
necessary to do so. Do not flex or stress circuit
boards.
•
•
Leave all components inside the static-proof packag-
ing that they ship with until they are ready for installa-
tion.
After replacing optional devices, make sure all
screws, springs, or other small parts are in place and
are not left loose inside the case. Metallic parts or
metal flakes can cause electrical shorts.
NOTE:
•
•
All connectors are keyed to only attach one way.
Always use the correct screw size as indicated in the
procedures.
16
Chapter 2: Setting Up
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2.1
Rack Mounting
After installing the necessary components, the
Transport GT20 can be mounted in a rack using the supplied
rack mounting kit.
Rack mounting kit
Sliding Rails x 2:
Sliding Brackets x 4 (Front x 2, Rear x 2)
Mounting Ears x 2
Screws Kit x 1
Mounting Brackets x 4
2.1.1 Installing the Server in a Rack
Follow these instructions to mount the Transport GT20 into
an industry standard 19" rack.
NOTE: Before mounting the Transport GT20 in a rack, ensure
that all internal components have been installed and that the
unit has been fully tested.
Screws List (including screws for SMDC)
A: Flat 6#-32 x4~x16
B: B-type 6#-32 x4
C: M4-4L x8
D: M4-5L x4
E: M4-8L x8
F: M4-15L x2
G: 13.5mm stand-off x1
G
F
E
D
C
B
A
Chapter 2: Setting Up
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Installing the Inner Rails to Chassis
1. Screw the mounting ear to each side of Transport GT20
as shown using 2 screws from the supplied screws kit.
Mounting Ears
2. Draw out the inner rails from rail assembly. Install inner
rails to left and right sides of chassis using 2 M4-5L(D)
screws for each side.
Installing Outer Rails to the Rack
3. Measure the distance between inner side of the front and
rear mounting brackets in the rack.
18
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4. Locate the front and rear brackets.
Rear Bracket x2
Front Bracket x2
5. Reserve 90mm for Transport GT20 on the front bracket.
Secure the front bracket to outer rail with 2 M4-4L(C)
screws.
M4-4L(C) Screw
*Remember to add washer.
Chapter 2: Setting Up
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6. Reserve the distance same as in Step 2 on rear bracket.
Secure the rear bracket to outer rail with 2 M4-4L(C)
screws.
Remember to add washer
Front Side
Rear Side
7. Secure the outer rail to the rack using 2 brackets and 4
M4-8L(E) screws for each side (A). Secure the mounting
brackets from inside, not outside, of the rack (B).
A
Mounting Bracket
B
20
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Rackmounting the Server
8. Draw out the middle rail to the latch position.
9. Lift the chassis and then insert the inner slide rails into
the middle rails.
10. Push the chassis in and press the latch key (A). Then
push the whole system into the rack (B).
B
A
Chapter 2: Setting Up
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11. Secure the mounting ears of chassis to the rack with 2
M4-15L(F) screws.
NOTE: To avoid injury, it is strongly recommended that two
people lift the Transport GT20 into the place while a third per-
son screws it to the rack.
22
Chapter 2: Setting Up
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2.2
Installing Motherboard Components
This section describes how to install components on to the
motherboard, including CPU, memory modules and PCI card.
2.2.1 Removing the Chassis Cover
Follow these instructions to remove the Transport GT20
chassis cover.
1. Release the screw on the back side. Then slide the chas-
sis cover in the direction of arrow.
2. Lift the cover off.
Chapter 2: Setting Up
23
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2.2.2 Installing the CPU, Heatsink and Air Duct
Follow these instructions to install the CPU, CPU heatsink
and air duct.
1. Release the pre-installed air duct. Locate the CPU
socket.
CPU socket
2. Remove the cover on the CPU socket.
3. Locate the lever of CPU socket.
24
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4. Press and pull the lever in the direction as illustrated..
5. Open the socket in the direction as illustrated.
6. Place CPU on the socket, ensuring that the edge with tri-
angle mark aims at the edge of socket with triangle mark.
Chapter 2: Setting Up
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7. Close the cover and secure the CPU socket in the
reverse procedures from step 2 to 6.
8. Secure the heatsink with 4 screws. NOTE: Remember to
install the washer and nut while installing the screws.
9. Secure the air duct with 2 screws.
26
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2.2.3 Installing the Memory
Follow these instructions to install the memory modules on
the motherboard.
1. Locate the memory slots on the motherboard.
2. Press the memory slot locking levers in the direction of
the arrows as shown in the following illustration.
3. Align the memory module with the slot. The module has
indentations that align with notches in the slots.
4. Insert the memory module into the slot as shown.
When inserted properly, the memory slot locking levers lock
automatically onto the indentations at the ends of the module.
Chapter 2: Setting Up
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2.2.4 Installing the PCI Card
Follow these instructions to install a PCI card.
1. Push the tab of PCI slot on the rear panel in the direction
as shown to release the bracket.
2. Move the bracket to right as shown and then take off the
bracket (A).
3. Insert the PCI card in the directions of arrow (B).
A
B
4. Push the tab of PCI slot on the rear panel in the direction
as shown to fix PCI card.
28
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2.3
Installing the Hard Drive
The Transport GT20 barebone system supports Serial ATA
hard drives. Follow these instructions to install a SATA hard
drive.
1. Press the locking lever latch in the direction of arrow (A)
and then pull the locking lever open (B).
A
B
2. Slide the drive tray out.
3. Place a hard drive into the drive tray.
Chapter 2: Setting Up
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4. Using 4 HDD screws to secure the HDD.
5. Reinsert the drive tray into the chassis (A), ensuring that
the drive tray is completely inserted into the chassis (B).
A
B
6. Pressing the locking lever to secure the hard drive tray.
30
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2.4
Installing the Slim FDD (Option)
1. Locate the two FDD rails and screws from the FDD kit.
Secure the two rails to FDD using four screws.
FDD Rails & Screws
2. Connect the FFC cable to FDD.
3. Use a screw driver to take off the door of FDD tray.
4. Insert the FDD module into the tray.
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5. Connect the FFC cable to the FDD connector on M1012
adapter board.
6. Locate the FDD cable from FDD kit. Connect the wrinkle
side to the connector on M1012 adapter board. Refer to
the picture below for the correct direction.
For Mainboard
For M1012
7. Connect the other side to the connector on motherboard.
32
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Chapter 3: Replacing Pre-Installed
Components
3.1
Introduction
This chapter explains how to replace pre installed compo-
nents including the motherboard, LED control board, HDD,
and CD-ROM drive.
Take note of the precautions in this section when installing
your system.
3.1.1 Work Area
Make sure you have a stable, clean working environment.
Dust and dirt can get into components and cause malfunc-
tions. Use containers to keep small components separated.
Putting all small components in separate containers keeps
them from becoming lost. Adequate lighting and proper tools
can prevent you from accidentally damaging the internal
components.
3.1.2 Tools
The procedures that follow require only a few tools, including
the following:
•
•
A cross head (Phillips) screwdriver
A grounding strap or an anti-static pad
Most of the electrical and mechanical connections can be dis-
connected using your fingers. It is recommended that you do
not use needle-nosed pliers to remove connectors as these
can damage the soft metal or plastic parts of the connectors.
Chapter 3: Replacing Pre-Installed Components
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3.1.3 Precautions
Components and electronic circuit boards can be damaged
by static electricity. Working on a system that is connected to
a power supply can be extremely dangerous. Follow the
guidelines below to avoid damage to the Transport GT20 or
injury to yourself.
•
Ground yourself properly before removing the top
cover of the system. Unplug the power from your
computer power supply and then touch a safely
grounded object to release static charge (i.e. power
supply case). If available, wear a grounded wrist
strap. Alternatively, discharge any static electricity by
touching the bare metal chassis of the unit case, or
the bare metal body of any other grounded appli-
ance.
•
•
Avoid touching motherboard components, IC chips,
connectors, memory modules, and leads.
The motherboard is pre-installed in the system.
When removing the motherboard, always place it on
a grounded anti-static surface until you are ready to
reinstall it.
•
Hold electronic circuit boards by the edges only. Do
not touch the components on the board unless it is
necessary to do so. Do not flex or stress circuit
boards.
•
•
Leave all components inside the static-proof packag-
ing that they ship with until they are ready for installa-
tion.
After replacing optional devices, make sure all
screws, springs, or other small parts are in place and
are not left loose inside the case. Metallic parts or
metal flakes can cause electrical shorts.
Notes:
•
•
All connectors are keyed to only attach one way.
Always use the correct screw size as indicated in the
procedures.
34
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3.2
Disassembly Flowchart
The following flowchart outlines the disassembly procedure.
Rear Components
DIMMs
Chassis rear cover
CPU/heatsink assembly
Air duct
PCI card
Mainboard
Mainboard
Power supply
Front Components
Chassis rear cover
FAN
PCBs
CD-ROM
M1012
Control
Board
Adapter Board
HDD
Backplane
Chapter 3: Replacing Pre-Installed Components
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3.3
Removing the Cover
Before replacing any parts you must remove the chassis
cover.
Follow these instructions to remove the Transport GT20
chassis cover.
1. Release the screw on the back side. Then slide the chas-
sis cover in the direction of arrow.
2. Lift the cover off.
36
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3.4
Replacing Motherboard Components
Follow these instructions to replace motherboard compo-
nents, including the motherboard.
3.4.1 Disconnecting All Motherboard Cables
Before replacing the motherboard or certain components,
remove cables connected to the motherboard. Follow these
instructions to remove all motherboard cabling.
1. Disconnect ATX power cables
Main Power
EPS 12V Power
2. Disconnect the Fan, Front Panel, SATA and USB cables.
Refer to the mainboard layout on p.13 for the locations.
3. Disconnect the PWM cable .
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3.4.2 Removing the Motherboard
Follow these instructions to remove the motherboard from the
chassis when all add-on components have been removed.
1. Release the two screws securing the link bar.
2. Remove the link bar.
3. Remove the eleven screws securing the motherboard to
the chassis.
4. Remove the motherboard.
38
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3.5
Replacing the LED Control Board
Follow these instructions to remove the LED control board.
1. Remove the 2 screws securing the LED control board to
the chassis.
2. Pull the LED control board free from the chassis and
unplug the ribbon and USB cables from the connector.
3. Remove the three screws securing the LED control board
to the bracket
Chapter 3: Replacing Pre-Installed Components
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4. Release the LED control board from the chassis. After
replacement, insert and secure the unit to the chassis fol-
lowing the reverse procedures from step 1~3.
40
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3.6
Replacing the M1012 Adapter Board
1. Before replacing M1012 adapter board, you must discon-
nect the four SATA cables connected to the SATA back-
plane. After that, disconnect all the cables connected to
the M1012 adapter board.
CD-ROM Power Cable
SATA Cables
2. Remove the Front Panel, LAN/ID LED and Fan Tach
cables.
Front Panel
LAN/ID
Fan Tech
3. Remove the Front Panel Control Board cable.
Chapter 3: Replacing Pre-Installed Components
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4. Remove one power cable connected to M1012 adapter
board and two power cables connected to SATA back-
plane.
2x power cables on SATA backplane
1x power cable on M1012
5. Remove the 6 screws securing the M1012 adapter board.
After that, you can release the M1012 adapter board from
the chassis.
42
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3.6.1 M1012 Adapter Board Features
J1: Front Panel
Connector
J16: LCM Connector
FDD1: Standard
Floppy Connector
J14: Fan Tach Connector
J7:Fan Tach & PWM Connector
J3: LAN/ID LED
Connector
JP1: Fan Input Select
Connector
J19: CD-ROM Power
Connector
J5: Fan Connector
J9: Fan Connector
J11: Fan Connector
J10: Fan Connector
J2: Front Panel Connector
J6: Fan Connector
FDD2: Slim FDD Connector
J8: PWM Connector
J13: Fan Tach Connector
PW2: Power Connector
JP2: Fan Minimum
Voltage Input Select
Connector
J4: Fan Tach & PWM
Connector
J15: LCM Connector
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3.6.2 M1012 Adapter Board Connector Pin Definition
J1 TYFP Front Panel Connector
1
HDLED+
2
PW_LED+
PW_LED -
PWR_SW+
PWR_SW -
WLED+
3
HDLED -
4
5
RESET-
6
7
RESET+
8
9
VOLTAGE5
EXT_INT
V5SB
10
12
14
16
18
11
13
15
17
WLED-
KEY PIN
GND
ICH_SMBDAT
ICH_SMBCLK
INTRU#
J2 Front Panel Connector
1
HDLED+
2
HDLED-
3
RESET+
4
RESET-
5
PW_LED+
WLED+
6
PW_LED-
WLED -
7
8
9
ICH_SMBDAT
EXT_INT
V5SB
10
12
14
16
18
20
22
24
26
28
ICH_SMSCLK
VOLTAGE5
INTRU#
11
13
15
17
19
21
23
25
27
PWR_SW+
LAN1_LED+
LAN2_LED+
LAN3_LED+
ID_LED+
ID_SW+
PWR_SW-
LAN1_LED -
LAN2_LED-
LAN3_LED-
ID_LED-
ID_SW-
KEY PIN
NC
44
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J3 LAN/ID LED Connector
1
LAN1_LED+
LAN2_LED+
LAN3_LED+
ID_LED+
2
4
6
8
LAN1_LED-
LAN2_LED-
LAN3_LED-
ID_LED-
3
5
7
9
ID_SW+
10 ID_SW-
12 NC
11
KEY PIN
FAN Signal Related Connector Pin Definition
NOTE: The FAN signal naming is based on HW circuit design only. It might
be different from the system fan naming.
J4 Fan TACH & PWM Connector
1
2
3
4
GND
NC
FAN1_TACH
PWM1 (Default)
J7 Fan TACH & PWM Connector
1
2
3
4
GND
NC
FAN7_TACH
PWM1 (Default)
J8 PWM Connector
1
2
3
GND
PWM2
FAN1_TACH
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J13 Fan TACH Connector
1
3
5
7
GND
2
4
6
8
FAN1_TACH
FAN2_TACH
FAN3_TACH
NC
GND
GND
KEY PIN
J14 Fan TACH Connector
1
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
KEY PIN
2
FAN1_TACH
FAN2_TACH
FAN3_TACH
FAN4_TACH
FAN5_TACH
FAN6_TACH
FAN7_TACH
FAN8_TACH
FAN9_TACH
FAN10_TACH
NC
3
4
5
6
7
8
9
10
12
14
16
18
20
22
11
13
15
17
19
21
J6 Fan Connector
1
2
3
4
5
6
FAN1_12VPWM
FAN1_TACH
GND
GND
FAN2_TACH
FAN2_12VPWM
46
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J10 Fan Connector
1
2
3
4
5
6
FAN3_12VPWM
FAN3_TACH
GND
GND
FAN4_TACH
FAN4_12VPWM
J11 Fan Connector
1
2
3
4
5
6
FAN5_12VPWM
FAN5_TACH
GND
GND
FAN6_TACH
FAN6_12VPWM
J9 Fan Connector
1
2
3
4
5
6
FAN7_12VPWM
FAN7_TACH
GND
GND
FAN8_TACH
FAN8_12VPWM
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J5 Fan Connector
1
2
3
4
5
6
FAN9_12VPWM
FAN9_TACH
GND
GND
FAN10_TACH
FAN10_12VPWM
J15 & J16 LCM Connectors
1
3
5
LCM_+5V
KEY PIN
2
4
6
LCM_SIN
GND
LCM_+5VSB
LCM_SOUT
JP1 Fan Input Select Connector
Pin1 & Pin2 Close
Pin2 & Pin3 Close
Fan PWM signal from J8
Fan PWM signal from J4, J7
& J14 (Default)
JP2 Fan Input Select Connector
Pin1 & Pin2 Close
Pin2 & Pin3 Close
0V
+5V (Default)
48
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3.6.3 System Fan Layout
J14
J7
J19
J20
J15
System Fan Speed Control Signal
M1012 Adapter Board
J7 PWM Connector
Connect to
Motherboard
Æ
J15 Connector
System Fan Monitoring Signal
Barebone System Fan
Connect to
Motherboard Fan
J14 (Fan 1, 2, 3, 5)
Æ
J19 (Fan 2, 3, 5)
&
J20 (Fan 1)
J7 (Fan 4)
Æ
J15 (Fan 4)
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3.7
Replacing the SATA Backplane
1. After removing the M1012 adapter board, you can easily
grab the two lables to lift the SATA backplane.
2. Remove the ten screws that secure the bracket to the
backplane.
3. Release the backplane free from the bracket.
4. Replace the unit to the chassis following the reverse pro-
cedures from step 1 to 3 after done.
50
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3.7.1 S-ATA Backplane (M1204) Features
U4, SATA 4 Connector
U3, SATA 3 Connector
U2, SATA 2 Connector
HDD Power LED
HDD Active LED
U1, SATA 1 Connector
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PW1 Power Connector
PW2 Power Connector
J4, SATA 4 Connector
J3, SATA 3 Connector
J2, SATA 2 Connector
J1, SATA 1 Connector
52
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3.8
Replacing the Cooling Fan
Follow these instructions to replace the cooling fans in your
system.
1. Locate the fan connector on the motherboard and unplug
the fan cable.
2. Take the fan away from the chassis.
3. Replace the fan into the chassis following the reverse
procedures from 1 to 2 after done.
Chapter 3: Replacing Pre-Installed Components
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3.9
Replacing the Power Supply
1. Remove the two screws that secure the power supply to
the chassis.
2. Remove the screw that secure the fan assembly to the
chassis
54
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Appendix I: BIOS Differences
The BIOS of B5161 is similar to S5161 while there are some
menu different. The following table displays the differences in
BIOS between B5161 and S5161. For a complete review of
S5161 BIOS, refer to the motherboard manual..
Difference 1: Main Menu/Legacy Diskette A:
S5161
PhoenixBIOS Setup-Copyright 1985-2001 Phoenix Technologies Ltd.
Main
Item Specific
{xx:xx:xx}
[xxxx-xx-xx]
Help
System Time:
System Date:
[1.44/1.25
MB]
Legacy Diskette A:
XIDE Primary/Master
XIDE Primary/Slave
XSATA Port 1
XSATA Port 2
XSATA Port 3
XSATA Port 4
XMemory Cache
XBoot Failures
Initialled memory
Available to OS
Used by devices
F1: Help ÇÈ: Select Item
-/+: Change Values
F9: Setup Defaults
Esc: Exit ÅÆ: Select Menu Enter: Select
X: Sub-Menu
F10: Previous Values
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B5161
PhoenixBIOS Setup-Copyright 1985-2001 Phoenix Technologies Ltd.
Main
Item Specific
Help
{xx:xx:xx}
[xxxx-xx-xx]
System Time:
System Date:
[Disabled]
Legacy Diskette A:
XIDE Primary/Master
XIDE Primary/Slave
XSATA Port 1
XSATA Port 2
XSATA Port 3
XSATA Port 4
XMemory Cache
XBoot Failures
Initialled memory
Available to OS
Used by devices
F1: Help ÇÈ: Select Item
-/+: Change Values
F9: Setup Defaults
Esc: Exit ÅÆ: Select Menu Enter: Select
X: Sub-Menu
F10: Previous Values
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Difference 2: Advanced/Hardware Monitor
S5161
PhoenixBIOS Setup-Copyright 1985-2001 Phoenix Technologies Ltd.
Advanced
Item Specific
XVoltage Monitoring
Help
XFAN Control Selections
J15
J14
J18
J9
J13
J7
CPU Temp. =
Ambient Temp =
F1: Help ÇÈ: Select Item
-/+: Change Values
F9: Setup Defaults
Esc: Exit ÅÆ: Select Menu Enter: Select
X: Sub-Menu
F10: Previous Values
B6161
PhoenixBIOS Setup-Copyright 1985-2001 Phoenix Technologies Ltd.
Advanced
Item Specific
XVoltage Monitoring
Help
XFAN Control Selections
FAN1
FAN2
FAN3
FAN4
FAN5
CPU Temp. =
Ambient Temp =
F1: Help ÇÈ: Select Item
-/+: Change Values
F9: Setup Defaults
Esc: Exit ÅÆ: Select Menu Enter: Select
X: Sub-Menu
F10: Previous Values
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Difference 3: Advanced/Hardware Monitor/FAN Control
Selections
S5161
PhoenixBIOS Setup-Copyright 1985-2001 Phoenix Technologies Ltd.
Advanced
Item Specific
Auto Fan Control
[Disabled]
[4 PIN]
[4 PIN}
[4 PIN]
[4 PIN}
Help
J15 number of pins select
J14 number of pins select
J18 number of pins select
J13 number of pins select
F1: Help ÇÈ: Select Item
-/+: Change Values
F9: Setup Defaults
Esc: Exit ÅÆ: Select Menu Enter: Select
X: Sub-Menu
F10: Previous Values
B5161
PhoenixBIOS Setup-Copyright 1985-2001 Phoenix Technologies Ltd.
Advanced
Item Specific
Auto Fan Control
PWM Duty Cycle
[Disabled]
[30%]
Help
FAN number of pins select
[4 PIN}
F1: Help ÇÈ: Select Item
-/+: Change Values
F9: Setup Defaults
Esc: Exit ÅÆ: Select Menu Enter: Select
X: Sub-Menu
F10: Previous Values
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Appendix II: Cable Connection Tables
SATA Cable
Table 1: B5161G20S4H Model
M1204 SATA Backplane
SATA 1
Connect to
Motherboard
SATA 1 (J21)
SATA 2 (J24)
SATA 3 (J22)
SATA 4 (J25)
Æ
Æ
Æ
Æ
SATA 2
SATA 3
SATA 4
FAN Cable
Table 2: System Fan to M1012 Adapter Board
System Fan
Fan 1
Connect to
M1012
Æ
Æ
Æ
Æ
Æ
J6 Fan Connector
J10 Fan Connector
J11 Fan Connector
J9 Fan Connector
J5 Fan Connector
Fan 2
Fan 3
Fan 4
Fan 5
Table 3: M1012 Adapter Board to Motherboard
M1012
J14
Connect to
Motherboard Fan
J19, J20
Æ
Æ
J7
J15
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Power Supply Cable
Table 4: Power Supply to Motherboard
Power Supply
Connect to
Motherboard
P1 24-pin power cable
P2 8-pin power cable
Æ
Æ
PW1 24-pin connector
PW2 8-pin connector
Table 5: Power Supply to M1012 Adapter Board
Power Supply
Connect to
M1012
P3 4-pin power cable
Æ
PW2 4-pin connector
Table 6: Power Supply to M1204 Backplane
Power Supply
Connect to
M1204
P4 4-pin power cable
P6 4-pin power cable
Æ
Æ
PW1 4-pin connector
PW2 4-pin connector
The Other Cable
Table 7: M1012 Adapter Board to Motherboard
M1012
J1 Front panel connector
J3
Connect to
Moherboard
JP15 (TYFP1)
J12 (TYFP2)
Æ
Æ
Table 8: M1003 Front Panel Control Board Related Cable
M1003 J1 USB connector
M1003 J2 connector
Æ
Æ
Motherboard JP7 (USB2)
M1010 J2 connector
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Table 9: CD-ROM Related Cable
Motherboard PRE-IDE con-
Æ
Æ
CD-ROM Backplane
nector
M1012 J19 power connector
CD-ROM Backplane
Table 10: Chassis Intrusion Cable
Chassis intrusion switch
Æ
Motherboard JP15
Pin 16 & Pin 18
Table 11: FDD Related Cable (Option)
M1012 FDD1 connector
M1012 FDD2 connector
Æ
Æ
Motherboard J5 FDD
Slim FDD drive
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Appendix III: Installing SMDC Cards
The following provides you with the information on installing
SMDC cards. You may refer to the following for installing
M3289 or M3290 into HDD tray or chassis.
Screws List (including screws for Rail)
A: Flat 6#-32 x4~x16
B: B-type 6#-32 x4
C: M4-4L x8
D: M4-5L x4
E: M4-8L x8
F: M4-15L x2
G: 13.5mm stand-off x1
G
F
E
D
C
B
A
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Installing M3289 into HDD Tray
1. Fold up the cable.
2. a: Choose a HDD tray. b: Insert the cable into the rear of
HDD tray. c: Pull the cable out.
3. Connect the cable to M3289.
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4. Align M3289 in reverse with 4 “M1” stand-offs. Secure the
SMDC with 4 screws as illustrated.
5. Secure M3289 onto HDD tray as illustrated.
6. Insert and secure the HDD tray. NOTE: For internal or
dummy HDD tray, secure the HDD tray with 1 or 2
screws.
7. Arrange and connect the cable to SMDC connector on
mainboard. Be careful not to block the air flow.
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Installing M3290/M3291 into HDD tray
1. Secure a removable stand-off of 13.5mm to the location
of “M2” stand-off as illustrated on SMDC bracket.
2. Secure M3290 in reverse to 4 “M2” stand-offs on bracket.
3. a: Choose a HDD tray. NOTE: Refer to the location of
SMDC connector on mainboard for choosing a HDD tray.
b: Secure SMDC to the HDD tray.
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4. a: Inset the cable into the rear of HDD tray. b: Connect
the cable to M3290. c: Insert and secure HDD tray.
5. Arrange and connect the cable to SMDC connector on
mainboard. Be careful not to block the air flow.
Installing M3290/M3291 into GT24 Chassis
NOTE: The products produced now may not support the pro-
cedures below. We’ll provide you with the upgraded models
as soon as possible.
1. Disconnect the power connectors on HDD backplane and
M1010.
2. Push the power cables aside.
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3. Align M3290 with 4 “M2” PC stand-offs. Secure M3290 to
mainboard with 4 screws.
4. Connect the cable to M3290. Arrange and connect the
cable to SMDC connector on mainboard. Be careful not
to block the air flow.
5. Reconnect the power connectors on HDD backplane and
M1010.
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Technical Support
If a problem arises with your system, you should first turn to
your dealer for direct support. Your system has most likely
been configured or designed by them and they should have
the best idea of what hardware and software your system
contains. Hence, they should be of the most assistance for
you. Furthermore, if you purchased your system from a
dealer near you, take the system to them directly to have it
serviced instead of attempting to do so yourself (which can
have expensive consequences).
If these options are not available for you then Tyan Computer
Corporation can help.Besides designing innovative and qual-
ity products for over a decade, Tyan has continuously offered
customers service beyond their expectations. Tyan's website
in-depth Linux Online Support sections with downloadable
Linux drivers and comprehensive compatibility reports for
chassis, memory and much more. With all these convenient
resources just a few keystrokes away, users can easily find
the latest software and operating system components to keep
their systems running as powerful and productive as possi-
ble. Tyan also ranks high for its commitment to fast and
friendly customer support through email. By offering plenty of
options for users, Tyan serves multiple market segments with
the industry's most competitive services to support them.
"Tyan's tech support is some of the most impressive we've
seen, with great response time and exceptional organization
in general" - Anandtech.com
Please feel free to contact us directly for this service at tech-
Help Resources:
1. See the beep codes section of this manual.
2. See the TYAN website for FAQ’s, bulletins, driver updates,
and other information: http://www.tyan.com
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3. Contact your dealer for help BEFORE calling TYAN.
4. Check the TYAN user group: alt.comp.periphs.main-
board.TYAN
Returning Merchandise for Service
During the warranty period, contact your distributor or system
vendor FIRST for any product problems. This warranty only
covers normal customer use and does not cover damages
incurred during shipping or failure due to the alteration, mis-
use, abuse, or improper maintenance of products.
NOTE: A receipt or copy of your invoice marked with the date
of purchase is required before any warranty service can be
rendered. You may obtain service by calling the manufacturer
for a Return Merchandise Authorization (RMA) number. The
RMA number should be prominently displayed on the outside
of the shipping carton and the package should be mailed pre-
paid. TYAN will pay to have the board shipped back to you.
B5161, Service Engineer’s Manual v1.0
Document part No. D1755-100
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