E6581339⑥
Expansion IO Card Option 1
ETB003Z Instruction manual
NOTICE
1. Make sure that this instruction manual is delivered to the end user of the expansion
IO card option.
2. Read this manual before installing or operating the expansion IO card option. Keep
it in a safe place for reference.
3. All information contained in this manual are subject to change without notice.
Please confirm the latest information on our web site “www.inverter.co.jp”.
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E6581339⑥
■ Limitation of use
Safety precaution
▼ Never use this unit with any device other than TOSVERT VF-AS1/PS1 series inverters. Doing so may
cause an accident.
■ General Operation
Warning
▼ Never disassemble, modify or repair.
Doing so could result in electric shock, fire and injury. For repairs, call your sales
Disassembly
agency.
prohibited
▼ Do not attach this option to any inverter other than the VF-AS1/PS1.
Doing so could result in electric shock or fire.
▼ Don't place or insert any kind of object into the ETB003Z (electrical wire cuttings, rods,
wires).
Prohibited
Doing so could result in electric shock or fire.
▼ Do not allow water or any other fluid to come in contact with the ETB003Z.
Doing so could result in electric shock or fire.
▼ If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately
turn off the VF-AS1/PS1.
If the equipment is continued in operation in such a state, the result may be fire. Call
your local sales agency for repairs.
Mandatory
Mandatory
▼ Do not touch the sharp portions (such as leads of parts on the board, the corner of
board, or etc.) on this option. It may lead to injuries.
Caution
▼ This option is an electrostatic discharge sensitive device. Handle it, where the
environment is protected against electrostatic electricity.
Otherwise, permanent damage to device will result.
■ Transportation & installation
Warning
▼ Do not apply a dropping shock or other physical shocks.
Otherwise, damage or malfunction will result.
▼ Do not install or operate the inverter if it is damaged or any part of it is missing.
Operating a defective inverter may lead to electric shocks or fire.
For repairs, call your sales/repair agency.
Prohibited
▼ Do not put any flammable material near the product.
It may catch fire due to the product sparking in the case of a malfunction.
▼ Use this product under the environmental conditions prescribed in the instruction
manual.
Usage it under any other conditions may result in malfunction.
▼ An emergency stop device must be installed that fits with system specifications
(e.g. shut off input power then engage mechanical brake).
Operation cannot be stopped immediately by the inverter or this unit alone, thus risking
an accident or injuries.
Mandatory
2
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E6581339⑥
■ Wiring
Caution
▼ Electrical construction work must be done by a qualified expert.
Installation or connection of input power by someone who does not have that expert
knowledge may result in fire or electric shock.
▼ Shut off power when installing and wiring this option.
Wait at least 15 minutes and check to make sure that the charge lamp (VF-AS1/PS1)
is no longer lit.
Mandatory
▼ Tighten the screws on the terminal block to the specified torque (Refer to Section 2.2).
If the screws are not tightened to the specified torque, it may lead to fire.
■ Operations
Warning
▼ Do not pull on any cable itself.
Doing so could result in damage or malfunction.
▼ Do not touch switches when the hands are wet and do not try to clean the inverter with
a damp cloth.
Prohibited
Doing so could result in electric shock.
▼ Use this option under the environment specified in the instruction manual.
Usage under the environment other than them may cause damages or malfunctions or
an accident.
▼ Use an additional safety device with your VF-AS1/PS1 or system to prevent a serious
accident due to the unit malfunctions.
Mandatory
Usage without an additional safety device may cause an accident.
■ Disposal
Caution
▼ For safety's sake, do not dispose of the disused inverter yourself but ask an industrial
waste disposal agent (*).
If the collection, transport and disposal of industrial waste is done by someone who is
not licensed for that job, it is a punishable violation of the law. (Laws in regard to
cleaning and processing of waste materials)
Mandatory
(*) Persons who specialize in the processing of waste and known as “industrial waste
product collectors and transporters” or “industrial waste disposal persons.”
■ Notes on use
Notes
▼ Do not install the inverter where the temperature or the humidity will change rapidly.
▼ Keep a distance of 20cm or more between the inverter's power cable and the data
transmission cable.
Or the inverter might malfunction because of noise.
▼ Insert a magnetic contactor or similar device between the VF-AS1/PS1 and the power
supply to ensure that power is turned off if an emergency stop command is entered
through the network.
3
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E6581339⑥
Introduction
Thank you for purchasing a “Expansion IO card option 1” for industrial inverter
TOSVERT VF-AS1/PS1 inverter.
By the use of this option, the expansion of input/output terminal is possible. This
instruction manual describes connecting method and usage of the “Expansion IO card
option”. Read this manual carefully before using the unit.
Keep this manual near at hand of the operator who uses the “Expansion IO card option”
for future reference in the maintenance and inspection.
ꢀType of expansion IO option card
E T B 0 0 3 Z － 0
Revision number
Without cable
Model number of expansion IO card option
Expansion IO card option
ꢀConfirmation on accessories
Following accessory parts are included in the expansion IO card option.
Upon unpacking, confirm on the following parts.
Expansion IO card option unit
(1) Instruction manual of expansion IO card option (this manual)
E6581339(English)
Manual
4
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E6581339⑥
Contents
1. Name and function of each section .............................................................................6
1.1 Appearance.......................................................................................................................................6
1.2 Name of each section (terminal) .......................................................................................................6
2. Installing the IO card option in the VF-AS1/PS1..........................................................7
2.1 Connection to the inverter .................................................................................................................7
2.2 Wiring ................................................................................................................................................8
3. Functional description ...............................................................................................10
3.1 Multi-function output terminal..........................................................................................................10
3.2 Multi-function input terminal ............................................................................................................11
3.3 -10V power supply...........................................................................................................................11
3.4 External thermal trip input (TH1+, TH1-).........................................................................................12
4. External diagram .......................................................................................................13
5. Specification..............................................................................................................14
6. Warranty....................................................................................................................15
5
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E6581339⑥
1. Name and function of each section
Following figure shows appearance and name of each section of the expansion IO card
option.
1.1 Appearance
Inverter cover hook for the fixation
SINK/SOURCE Select SW
SOURCE
SINK(PLC)
SINK(INT)
TB3
TB2
TB1
1.2 Name of each section (terminal)
R1A
R1B
R1C
Programmable relay output 1
Programmable relay output 1
Programmable relay output 1
T
B
1
N10
Analog input setting power output -10V
P24/PLC Common terminal of extension terminal input
LI1
LI2
LI3
LI4
CC
Extension terminal input LI1
Extension terminal input LI2
Extension terminal input LI3
Extension terminal input LI4
Digital signal equipotential (0V)
T
B
2
TH1+
TH1-
OUT3
OUT4
NO1
CC
PTC input terminal (+)
PTC input terminal (-)
T
B
3
Extension terminal output OUT3
Extension terminal output OUT4
Output 3 and 4 common terminal
Digital signal equipotential (0V)
6
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E6581339⑥
2. Installing the IO card option in the VF-AS1/PS1
2.1 Connection to the inverter
(1) Turn off input power before installing.
Turn off the input power of VF-AS1/PS1 and wait for at least 15 minutes and then check
that the CHARGE lamp on VF-AS1/PS1 is no longer lit.
Mandatory
(2) Securing the option to the inverter
a) Insert a flat-blade screwdriver in each of the two holes at the upper part of the front
panel, release the panel mounting tab by pushing the screwdriver down, and
remove the front panel cover.
b) Install the option in the inverter by fitting the tabs on the lower side of the option into
the slots at the lower part of the inverter front panel.
c) Make sure the option is securely attached to the inverter. Then, check whether the
plastic bosses on the inverter case have fitted in the holes at the upper and lower
parts of the option*.
d) Insert the tabs at the lower part of the front cover into the slots at the lower part of
the inverter to attach the front cover to the inverter.
a)
* When installing this option to below capacities,
remove the Add-on type option case.
VFAS1: 200V 55, 75kW
400V 90 - 500kW
VFPS1: 200V 55 - 90kW
c)
400V 90 - 630kW
d)
b)
7
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E6581339⑥
2.2 Wiring
When conducting wiring, follow the instructions below.
• Use shield wire for control signal line and ground the unit with shield wire
(Use twisted pair shield cable for wiring of the analog monitor output.)
• Never bind the signal line and main circuit connection wire together.
• Fix the communication cables after connected.
The wire length of
peel off the end
Using screwdriver
(The blade tip)
Tightening
torque
Terminal Block
TB1
Applicable wire size
0.2 to 2.5 mm2
0.6mm thickness
and 3.5mm width.
0.4mm thickness
and 2.5mm width.
About 7mm
About 5mm
0.5 to 0.6 N・m
TB2 and TB3
0.2 to 1.5mm2
0.22 to 0.25 N・m
ꢀ< Input/output terminal interface >
Terminal
Function
symbol
Electrical specification
Internal circuit
R1A
R1B
Configuration of 1C contact point
250Vac - 2A (cosφ=1)
250Vac - 1A (cosφ=0.4)
30Vdc - 1A
R1A
R1B
R1C
Relay contact
point output
Ry
R1C
SINK Logic（SW=SINK(INT)）
No voltage contact input
24Vdc - 5mA
Sink input (common voltage 24V)
ON ：less than 10Vdc
OFF ：16Vdc or more
Source input
SINK(PLC)
P24/
PLC
SW
SOURCE
P24
SINK
(INT)
LI1
LI2
LI3
LI4
2.2k ohm
2.2k ohm
ON ：11Vdc or more
OFF ：less than 5Vdc
CC
LI1
LI2
LI3
LI4
Contact point
Note:
SINK Logic (SW=SINK(PLC))
SINK(PLC)
input Changeover Even when an external power supply is
of sink or source
P24/
PLC
used (in sink logic mode i.e. when
SINK(PLC) is selected), connect
the reference potential-side (0V side)
cable from the power supply
to the CC terminal.
SW
SOURCE
P24
SINK
(INT)
LI1
LI2
LI3
LI4
2.2k ohm
2.2k ohm
Lan current signal.
CC
Chose low current contacts to
avoid poor attaching.
SOURCE Logic (SW=SOURCE)
LI1
LI2
LI3
2.2k ohm
24Vdc power output (when SW1 is
in any position other than PLC)
24V internal output terminal
24Vdc - 60mA max
If SW1 is turned to the PLC position,
this terminal can be used as a common
terminal when an external power
supply is used.
LI4
2.2k ohm
SW
P24
SOURCE
SINK(PLC)
24V power supply
SINK
(INT)
P24/
PLC
PLC/
P24
CC
Common terminal
for external power
supply
8
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E6581339⑥
Internal circuit
Terminal
symbol
Function
Electrical specification
P5
The resistance between TH1+ and TH1-
Tripping value: about under 70 ohm
or about over 2.5k ohm
3k ohm
TH1+
TH1-
Voltage
detection
circuit
TH1+
TH1-
Thermal trip input
Reset value: about 1.6k ohm
Ｎ10
OP
N10
-10V power upply
DC-10V - 10mA
100 ohm
OUT3
OUT4
20 ohm
20 ohm
Open collector output
Drive current
Multifunction
programmable
open collector
output.
External power supply used: 50mA
Internal power supply used: 20mA
Drive voltage
OUT3
OUT4
NO1
12V min - 30V max
NO1
Isolated other circuit.
Common to
input/output
Digital signal equipotential (0V) erminal
for the control circuit
CC
9
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E6581339⑥
3. Functional description
In this section, functions added by the installation of this expansion IO card option, on
top of the standard inverter functions, are described.
* If the software version of inverter is less than V104, when OUT3 or OUT4 terminals is
set as negative logic, it may output a flash pulse at inverter reset.
3.1 Multi-function output terminal
Two output terminals and one relay output can be added. Function is similar to that of the
output terminals of the inverter, so refer to the inverter instruction manual.
ꢀParameter
Title
Function
Adjustment range
0 - 255
Default setting
254
(Always OFF)
254
(Always OFF)
254
(Always OFF)
Output terminal function selection 4 (OUT3)
f133
ꢀ
ꢀ
ꢀ
Output terminal function selection 5 (OUT4)
Output terminal function selection 6 (R1)
0 - 255
0 - 255
f134
f135
ꢀMonitor
Refer to the description on status monitor mode of inverter’s instruction manual.
The output terminal status can be monitored by the output terminal status parameter (fe07),
and the parameter can be monitor by the serial communication.
fe07
bit No.
15 14 13 12 11 10
9
8
7
6
5
4
3
2
1
0
OUT OUT
OUT OUT
OUT OUT
R2
R1
FL
---
---
---
---
---
---
---
Symbol
6
5
4
3
2
1
Note: The OUT5, OUT6 and R2 are the terminal function of the expansion IO card option 2.
10
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E6581339⑥
3.2 Multi-function input terminal
Four output terminals can be added. Function is similar to that of the input terminals of
the inverter, so refer to the inverter instruction manual.
ꢀParameter
Title
Function
Input terminal selection 9 (LI1)
Input terminal selection 10 (LI2)
Input terminal selection 11 (LI3)
Input terminal selection 12 (LI4)
Input terminal 5~12 response time selection
Adjustment range
0 - 135
Default setting
f119
f120
f121
f122
ꢀ
ꢀ
ꢀ
ꢀ
0
0
0
0
8
0 - 135
0 - 135
0 - 135
2 - 200ms
f144
*
ꢀ
* VF-PS1 does not have this parameter.
ꢀMonitor
Refer to the description on status monitor mode of inverter’s instruction manual.
The input terminal status can be monitored by the input terminal status parameter
(fe06), and the parameter can be monitor by the serial communication.
fe06
bit No.
Symbol
15 14 13 12 11 10
9
8
7
6
5
4
3
2
1
0
LI8
LI7
LI6
LI5
LI4
LI3
LI2
LI1
S4
S3
S2
S1
RES ST
R
F
Note: The LI5 ~ LI8 are the terminal function of the expansion IO card option 2.
3.3 -10V power supply
The frequency command can be input from RX terminal with pulse and negative voltage
using N10(-10V) and PP(+10V) power.
Inverter Terminal
Potentio meter
PP (+10)
RX
Center position: 0V command
Pulse side position: +10V command
Negative side position: -10V command
2k ohm
Option Terminal
The recommended wiring cable length is
less than 1.5m with shielded cable.
N10 (-10V)
11
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E6581339⑥
3.4 External thermal trip input (TH1+, TH1-)
By connecting the thermistor to TH1+ and TH1- terminal, when the thermistor value is
unusual, the inverter can be trip.
The resistor value
Detect condition
Movement
between TH1+ and TH1-
about under 70 ohm
about 70 - about 2.5k ohm
about 1.6k ohm
Thermistor short broken detection
Normal value
Thermistor fault reset
oh2trip
―――
―――
about 3k ohm
Thermistor fault detection
oh2trip
ꢀParameter
Title
Function
PTC thermal selection
Adjustment range
0: Deselect
1: Select
Default setting
0
f637
ꢀ
Expansion IO card option
P15
4.2k
TH1+
TH1-
Voltage
detection
circuit
PTC
thermistor
12
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E6581339⑥
4. External diagram
Do not forget to reserve the space for the options at time of installation.
ꢀExternal diagram of option (unit: mm)
Dimension of optional unit
The control panel depth increases about 21.6mm when the option is installed. Secure
the front space from the inverter control panel fully. The space which is necessary for the
option installation varies in the inverter capacity rate. Please refer to the inverter
instruction manual.
13
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E6581339⑥
5. Specification
<Environment Specification>
Item
Specification
Indoor, less than 3,000 m from the sea level.
Use Environment
No direct sunlight, corrosive or explosive gas, steam, cutting dusts or
dusts, grinding solution, and grinding oil.
Ambient Temperature -10 to +60℃
Storage Temperature -25 to +65℃
Relative Humidity
Vibration
20 to 93 % (No condensation)
5.9m/s² (0.6G) or less (from 10Hz to 55Hz)
< Control specification >
Function
Specification
Relay contact output
1 circuits for output of 1C contact point
250Vac - 2A (cosφ=1)
250Vac - 1A (cosφ=0.4)
30Vdc - 1A
Multi-function programmable output
Contact point input
4 contact inputs
(Changeover of sink / source)
Multi-function programmable input
Sink input (24V common voltage)
ON : less than 10Vdc
OFF : 16Vdc or more
Source input
ON : 11Vdc or more
OFF : less than 5Vdc
DC24V - 60mA
24V power supply
External thermal trip input
1 circuit. The detection level is below.
Tripping value : about under 70 ohm, or about over 2.5k ohm
Reset value : about 1.6k ohm
DC-10V - 10mA
-10V power supply
Open collector output
2 circuit
Multi-function programmable output Current : 50mA max with external power supply
20mA max with internal power supply
Voltage :min. 12V, max 30V
14
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E6581339⑥
6. Warranty
TOSHIBA provides warranty with the product under the following conditions.
1. If and when a trouble occurs on the option unit properly installed and handled within
one year of delivery, and if the trouble is clearly attributable to defects inherent in our
design and manufacture, the product will be repaired free of charge.
2. The warranty covers only the delivered option unit.
3. Even in the term of the warranty, repair/adjustment service will be charged for the
following cases.
1) Fault or damage resulting from misuse, unauthorized modification or repair.
2) Fault or damage resulting from falling down of the product or traffic accident
during transportation.
3) Fault or damage originating from fire, salt water/salty breezes, some kind of gas,
earthquake, storm or flood, lightning, abnormal supply voltage, other natural
disasters.
4) Fault or damage caused by improper use of this option unit as it is used for a
purpose out of its original function.
4. If there is another special warranty contracted for this option unit , the special
warranty has priority over this warranty.
15E
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