Toshiba Network Card ETB003Z User Manual

E6581339⑥  
Expansion IO Card Option 1  
ETB003Z Instruction manual  
NOTICE  
1. Make sure that this instruction manual is delivered to the end user of the expansion  
IO card option.  
2. Read this manual before installing or operating the expansion IO card option. Keep  
it in a safe place for reference.  
3. All information contained in this manual are subject to change without notice.  
Please confirm the latest information on our web site “www.inverter.co.jp”.  
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E6581339⑥  
Limitation of use  
Safety precaution  
Never use this unit with any device other than TOSVERT VF-AS1/PS1 series inverters. Doing so may  
cause an accident.  
General Operation  
Warning  
Never disassemble, modify or repair.  
Doing so could result in electric shock, fire and injury. For repairs, call your sales  
Disassembly  
agency.  
prohibited  
Do not attach this option to any inverter other than the VF-AS1/PS1.  
Doing so could result in electric shock or fire.  
Don't place or insert any kind of object into the ETB003Z (electrical wire cuttings, rods,  
wires).  
Prohibited  
Doing so could result in electric shock or fire.  
Do not allow water or any other fluid to come in contact with the ETB003Z.  
Doing so could result in electric shock or fire.  
If the inverter begins to emit smoke or an unusual odor, or unusual sounds, immediately  
turn off the VF-AS1/PS1.  
If the equipment is continued in operation in such a state, the result may be fire. Call  
your local sales agency for repairs.  
Mandatory  
Mandatory  
Do not touch the sharp portions (such as leads of parts on the board, the corner of  
board, or etc.) on this option. It may lead to injuries.  
Caution  
This option is an electrostatic discharge sensitive device. Handle it, where the  
environment is protected against electrostatic electricity.  
Otherwise, permanent damage to device will result.  
Transportation & installation  
Warning  
Do not apply a dropping shock or other physical shocks.  
Otherwise, damage or malfunction will result.  
Do not install or operate the inverter if it is damaged or any part of it is missing.  
Operating a defective inverter may lead to electric shocks or fire.  
For repairs, call your sales/repair agency.  
Prohibited  
Do not put any flammable material near the product.  
It may catch fire due to the product sparking in the case of a malfunction.  
Use this product under the environmental conditions prescribed in the instruction  
manual.  
Usage it under any other conditions may result in malfunction.  
An emergency stop device must be installed that fits with system specifications  
(e.g. shut off input power then engage mechanical brake).  
Operation cannot be stopped immediately by the inverter or this unit alone, thus risking  
an accident or injuries.  
Mandatory  
2
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E6581339⑥  
Wiring  
Caution  
Electrical construction work must be done by a qualified expert.  
Installation or connection of input power by someone who does not have that expert  
knowledge may result in fire or electric shock.  
Shut off power when installing and wiring this option.  
Wait at least 15 minutes and check to make sure that the charge lamp (VF-AS1/PS1)  
is no longer lit.  
Mandatory  
Tighten the screws on the terminal block to the specified torque (Refer to Section 2.2).  
If the screws are not tightened to the specified torque, it may lead to fire.  
Operations  
Warning  
Do not pull on any cable itself.  
Doing so could result in damage or malfunction.  
Do not touch switches when the hands are wet and do not try to clean the inverter with  
a damp cloth.  
Prohibited  
Doing so could result in electric shock.  
Use this option under the environment specified in the instruction manual.  
Usage under the environment other than them may cause damages or malfunctions or  
an accident.  
Use an additional safety device with your VF-AS1/PS1 or system to prevent a serious  
accident due to the unit malfunctions.  
Mandatory  
Usage without an additional safety device may cause an accident.  
Disposal  
Caution  
For safety's sake, do not dispose of the disused inverter yourself but ask an industrial  
waste disposal agent (*).  
If the collection, transport and disposal of industrial waste is done by someone who is  
not licensed for that job, it is a punishable violation of the law. (Laws in regard to  
cleaning and processing of waste materials)  
Mandatory  
(*) Persons who specialize in the processing of waste and known as “industrial waste  
product collectors and transporters” or “industrial waste disposal persons.”  
Notes on use  
Notes  
Do not install the inverter where the temperature or the humidity will change rapidly.  
Keep a distance of 20cm or more between the inverter's power cable and the data  
transmission cable.  
Or the inverter might malfunction because of noise.  
Insert a magnetic contactor or similar device between the VF-AS1/PS1 and the power  
supply to ensure that power is turned off if an emergency stop command is entered  
through the network.  
3
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E6581339⑥  
Introduction  
Thank you for purchasing a “Expansion IO card option 1” for industrial inverter  
TOSVERT VF-AS1/PS1 inverter.  
By the use of this option, the expansion of input/output terminal is possible. This  
instruction manual describes connecting method and usage of the “Expansion IO card  
option”. Read this manual carefully before using the unit.  
Keep this manual near at hand of the operator who uses the “Expansion IO card option”  
for future reference in the maintenance and inspection.  
Type of expansion IO option card  
E T B 0 0 3 Z 0  
Revision number  
Without cable  
Model number of expansion IO card option  
Expansion IO card option  
Confirmation on accessories  
Following accessory parts are included in the expansion IO card option.  
Upon unpacking, confirm on the following parts.  
Expansion IO card option unit  
(1) Instruction manual of expansion IO card option (this manual)  
E6581339(English)  
Manual  
4
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E6581339⑥  
Contents  
1. Name and function of each section .............................................................................6  
1.1 Appearance.......................................................................................................................................6  
1.2 Name of each section (terminal) .......................................................................................................6  
2. Installing the IO card option in the VF-AS1/PS1..........................................................7  
2.1 Connection to the inverter .................................................................................................................7  
2.2 Wiring ................................................................................................................................................8  
3. Functional description ...............................................................................................10  
3.1 Multi-function output terminal..........................................................................................................10  
3.2 Multi-function input terminal ............................................................................................................11  
3.3 -10V power supply...........................................................................................................................11  
3.4 External thermal trip input (TH1+, TH1-).........................................................................................12  
4. External diagram .......................................................................................................13  
5. Specification..............................................................................................................14  
6. Warranty....................................................................................................................15  
5
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E6581339⑥  
1. Name and function of each section  
Following figure shows appearance and name of each section of the expansion IO card  
option.  
1.1 Appearance  
Inverter cover hook for the fixation  
SINK/SOURCE Select SW  
SOURCE  
SINK(PLC)  
SINK(INT)  
TB3  
TB2  
TB1  
1.2 Name of each section (terminal)  
R1A  
R1B  
R1C  
Programmable relay output 1  
Programmable relay output 1  
Programmable relay output 1  
T
B
1
N10  
Analog input setting power output -10V  
P24/PLC Common terminal of extension terminal input  
LI1  
LI2  
LI3  
LI4  
CC  
Extension terminal input LI1  
Extension terminal input LI2  
Extension terminal input LI3  
Extension terminal input LI4  
Digital signal equipotential (0V)  
T
B
2
TH1+  
TH1-  
OUT3  
OUT4  
NO1  
CC  
PTC input terminal (+)  
PTC input terminal (-)  
T
B
3
Extension terminal output OUT3  
Extension terminal output OUT4  
Output 3 and 4 common terminal  
Digital signal equipotential (0V)  
6
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E6581339⑥  
2. Installing the IO card option in the VF-AS1/PS1  
2.1 Connection to the inverter  
(1) Turn off input power before installing.  
Turn off the input power of VF-AS1/PS1 and wait for at least 15 minutes and then check  
that the CHARGE lamp on VF-AS1/PS1 is no longer lit.  
Mandatory  
(2) Securing the option to the inverter  
a) Insert a flat-blade screwdriver in each of the two holes at the upper part of the front  
panel, release the panel mounting tab by pushing the screwdriver down, and  
remove the front panel cover.  
b) Install the option in the inverter by fitting the tabs on the lower side of the option into  
the slots at the lower part of the inverter front panel.  
c) Make sure the option is securely attached to the inverter. Then, check whether the  
plastic bosses on the inverter case have fitted in the holes at the upper and lower  
parts of the option*.  
d) Insert the tabs at the lower part of the front cover into the slots at the lower part of  
the inverter to attach the front cover to the inverter.  
a)  
* When installing this option to below capacities,  
remove the Add-on type option case.  
VFAS1: 200V 55, 75kW  
400V 90 - 500kW  
VFPS1: 200V 55 - 90kW  
c)  
400V 90 - 630kW  
d)  
b)  
7
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E6581339⑥  
2.2 Wiring  
When conducting wiring, follow the instructions below.  
Use shield wire for control signal line and ground the unit with shield wire  
(Use twisted pair shield cable for wiring of the analog monitor output.)  
Never bind the signal line and main circuit connection wire together.  
Fix the communication cables after connected.  
The wire length of  
peel off the end  
Using screwdriver  
(The blade tip)  
Tightening  
torque  
Terminal Block  
TB1  
Applicable wire size  
0.2 to 2.5 mm2  
0.6mm thickness  
and 3.5mm width.  
0.4mm thickness  
and 2.5mm width.  
About 7mm  
About 5mm  
0.5 to 0.6 Nm  
TB2 and TB3  
0.2 to 1.5mm2  
0.22 to 0.25 Nm  
< Input/output terminal interface >  
Terminal  
Function  
symbol  
Electrical specification  
Internal circuit  
R1A  
R1B  
Configuration of 1C contact point  
250Vac - 2A (cosφ=1)  
250Vac - 1A (cosφ=0.4)  
30Vdc - 1A  
R1A  
R1B  
R1C  
Relay contact  
point output  
Ry  
R1C  
SINK LogicSW=SINK(INT))  
No voltage contact input  
24Vdc - 5mA  
Sink input (common voltage 24V)  
ON less than 10Vdc  
OFF 16Vdc or more  
Source input  
SINK(PLC)  
P24/  
PLC  
SW  
SOURCE  
P24  
SINK  
(INT)  
LI1  
LI2  
LI3  
LI4  
2.2k ohm  
2.2k ohm  
ON 11Vdc or more  
OFF less than 5Vdc  
CC  
LI1  
LI2  
LI3  
LI4  
Contact point  
Note:  
SINK Logic (SW=SINK(PLC))  
SINK(PLC)  
input Changeover Even when an external power supply is  
of sink or source  
P24/  
PLC  
used (in sink logic mode i.e. when  
SINK(PLC) is selected), connect  
the reference potential-side (0V side)  
cable from the power supply  
to the CC terminal.  
SW  
SOURCE  
P24  
SINK  
(INT)  
LI1  
LI2  
LI3  
LI4  
2.2k ohm  
2.2k ohm  
Lan current signal.  
CC  
Chose low current contacts to  
avoid poor attaching.  
SOURCE Logic (SW=SOURCE)  
LI1  
LI2  
LI3  
2.2k ohm  
24Vdc power output (when SW1 is  
in any position other than PLC)  
24V internal output terminal  
24Vdc - 60mA max  
If SW1 is turned to the PLC position,  
this terminal can be used as a common  
terminal when an external power  
supply is used.  
LI4  
2.2k ohm  
SW  
P24  
SOURCE  
SINK(PLC)  
24V power supply  
SINK  
(INT)  
P24/  
PLC  
PLC/  
P24  
CC  
Common terminal  
for external power  
supply  
8
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E6581339⑥  
Internal circuit  
Terminal  
symbol  
Function  
Electrical specification  
P5  
The resistance between TH1+ and TH1-  
Tripping value: about under 70 ohm  
or about over 2.5k ohm  
3k ohm  
TH1+  
TH1-  
Voltage  
detection  
circuit  
TH1+  
TH1-  
Thermal trip input  
Reset value: about 1.6k ohm  
10  
OP  
N10  
-10V power upply  
DC-10V - 10mA  
100 ohm  
OUT3  
OUT4  
20 ohm  
20 ohm  
Open collector output  
Drive current  
Multifunction  
programmable  
open collector  
output.  
External power supply used: 50mA  
Internal power supply used: 20mA  
Drive voltage  
OUT3  
OUT4  
NO1  
12V min - 30V max  
NO1  
Isolated other circuit.  
Common to  
input/output  
Digital signal equipotential (0V) erminal  
for the control circuit  
CC  
9
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E6581339⑥  
3. Functional description  
In this section, functions added by the installation of this expansion IO card option, on  
top of the standard inverter functions, are described.  
* If the software version of inverter is less than V104, when OUT3 or OUT4 terminals is  
set as negative logic, it may output a flash pulse at inverter reset.  
3.1 Multi-function output terminal  
Two output terminals and one relay output can be added. Function is similar to that of the  
output terminals of the inverter, so refer to the inverter instruction manual.  
Parameter  
Title  
Function  
Adjustment range  
0 - 255  
Default setting  
254  
(Always OFF)  
254  
(Always OFF)  
254  
(Always OFF)  
Output terminal function selection 4 (OUT3)  
f133  
Output terminal function selection 5 (OUT4)  
Output terminal function selection 6 (R1)  
0 - 255  
0 - 255  
f134  
f135  
Monitor  
Refer to the description on status monitor mode of inverter’s instruction manual.  
The output terminal status can be monitored by the output terminal status parameter (fe07),  
and the parameter can be monitor by the serial communication.  
fe07  
bit No.  
15 14 13 12 11 10  
9
8
7
6
5
4
3
2
1
0
OUT OUT  
OUT OUT  
OUT OUT  
R2  
R1  
FL  
---  
---  
---  
---  
---  
---  
---  
Symbol  
6
5
4
3
2
1
Note: The OUT5, OUT6 and R2 are the terminal function of the expansion IO card option 2.  
10  
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E6581339⑥  
3.2 Multi-function input terminal  
Four output terminals can be added. Function is similar to that of the input terminals of  
the inverter, so refer to the inverter instruction manual.  
Parameter  
Title  
Function  
Input terminal selection 9 (LI1)  
Input terminal selection 10 (LI2)  
Input terminal selection 11 (LI3)  
Input terminal selection 12 (LI4)  
Input terminal 5~12 response time selection  
Adjustment range  
0 - 135  
Default setting  
f119  
f120  
f121  
f122  
0
0
0
0
8
0 - 135  
0 - 135  
0 - 135  
2 - 200ms  
f144  
*
* VF-PS1 does not have this parameter.  
Monitor  
Refer to the description on status monitor mode of inverter’s instruction manual.  
The input terminal status can be monitored by the input terminal status parameter  
(fe06), and the parameter can be monitor by the serial communication.  
fe06  
bit No.  
Symbol  
15 14 13 12 11 10  
9
8
7
6
5
4
3
2
1
0
LI8  
LI7  
LI6  
LI5  
LI4  
LI3  
LI2  
LI1  
S4  
S3  
S2  
S1  
RES ST  
R
F
Note: The LI5 ~ LI8 are the terminal function of the expansion IO card option 2.  
3.3 -10V power supply  
The frequency command can be input from RX terminal with pulse and negative voltage  
using N10(-10V) and PP(+10V) power.  
Inverter Terminal  
Potentio meter  
PP (+10)  
RX  
Center position: 0V command  
Pulse side position: +10V command  
Negative side position: -10V command  
2k ohm  
Option Terminal  
The recommended wiring cable length is  
less than 1.5m with shielded cable.  
N10 (-10V)  
11  
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E6581339⑥  
3.4 External thermal trip input (TH1+, TH1-)  
By connecting the thermistor to TH1+ and TH1- terminal, when the thermistor value is  
unusual, the inverter can be trip.  
The resistor value  
Detect condition  
Movement  
between TH1+ and TH1-  
about under 70 ohm  
about 70 - about 2.5k ohm  
about 1.6k ohm  
Thermistor short broken detection  
Normal value  
Thermistor fault reset  
oh2trip  
―――  
―――  
about 3k ohm  
Thermistor fault detection  
oh2trip  
Parameter  
Title  
Function  
PTC thermal selection  
Adjustment range  
0: Deselect  
1: Select  
Default setting  
0
f637  
Expansion IO card option  
P15  
4.2k  
TH1+  
TH1-  
Voltage  
detection  
circuit  
PTC  
thermistor  
12  
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E6581339⑥  
4. External diagram  
Do not forget to reserve the space for the options at time of installation.  
External diagram of option (unit: mm)  
Dimension of optional unit  
The control panel depth increases about 21.6mm when the option is installed. Secure  
the front space from the inverter control panel fully. The space which is necessary for the  
option installation varies in the inverter capacity rate. Please refer to the inverter  
instruction manual.  
13  
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E6581339⑥  
5. Specification  
<Environment Specification>  
Item  
Specification  
Indoor, less than 3,000 m from the sea level.  
Use Environment  
No direct sunlight, corrosive or explosive gas, steam, cutting dusts or  
dusts, grinding solution, and grinding oil.  
Ambient Temperature -10 to +60℃  
Storage Temperature -25 to +65℃  
Relative Humidity  
Vibration  
20 to 93 % (No condensation)  
5.9m/s² (0.6G) or less (from 10Hz to 55Hz)  
< Control specification >  
Function  
Specification  
Relay contact output  
1 circuits for output of 1C contact point  
250Vac - 2A (cosφ=1)  
250Vac - 1A (cosφ=0.4)  
30Vdc - 1A  
Multi-function programmable output  
Contact point input  
4 contact inputs  
(Changeover of sink / source)  
Multi-function programmable input  
Sink input (24V common voltage)  
ON : less than 10Vdc  
OFF : 16Vdc or more  
Source input  
ON : 11Vdc or more  
OFF : less than 5Vdc  
DC24V - 60mA  
24V power supply  
External thermal trip input  
1 circuit. The detection level is below.  
Tripping value : about under 70 ohm, or about over 2.5k ohm  
Reset value : about 1.6k ohm  
DC-10V - 10mA  
-10V power supply  
Open collector output  
2 circuit  
Multi-function programmable output Current : 50mA max with external power supply  
20mA max with internal power supply  
Voltage :min. 12V, max 30V  
14  
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E6581339⑥  
6. Warranty  
TOSHIBA provides warranty with the product under the following conditions.  
1. If and when a trouble occurs on the option unit properly installed and handled within  
one year of delivery, and if the trouble is clearly attributable to defects inherent in our  
design and manufacture, the product will be repaired free of charge.  
2. The warranty covers only the delivered option unit.  
3. Even in the term of the warranty, repair/adjustment service will be charged for the  
following cases.  
1) Fault or damage resulting from misuse, unauthorized modification or repair.  
2) Fault or damage resulting from falling down of the product or traffic accident  
during transportation.  
3) Fault or damage originating from fire, salt water/salty breezes, some kind of gas,  
earthquake, storm or flood, lightning, abnormal supply voltage, other natural  
disasters.  
4) Fault or damage caused by improper use of this option unit as it is used for a  
purpose out of its original function.  
4. If there is another special warranty contracted for this option unit , the special  
warranty has priority over this warranty.  
15E  
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