PCG-C1VP/C1VPK
SERVICE MANUAL
US Model
Canadian Model
S400
idential
Conf
Notebook Computer
9-872-222-11
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TABLE OF CONTENTS
Section
Title
Page
CHAPTER 1. REMOVAL
1-1. Flowchart ......................................................................... 1-1
1-2. Main Electrical Parts Location Diagram ......................... 1-1
1-3. Removal ........................................................................... 1-2
1. Key Board Unit ................................................................ 1-2
2. Cursor Sensor Module ..................................................... 1-2
3. Palm Rest Sub Assy ......................................................... 1-3
4. SWX-62 Board ................................................................ 1-3
5. SWX-63 Board ................................................................ 1-4
6. Speaker (30X15 With Harness) ....................................... 1-4
7. IFX-128 Board ................................................................. 1-5
8. Nickel Hydrogen Battery ................................................. 1-5
9. Assy HDD 15 GB T ......................................................... 1-6
10. MBX-45 Board ................................................................ 1-6
11. Fan With Heatsink ........................................................... 1-7
12. PC Card Connector (Ejector) ........................................... 1-7
13. LCD Housing Assy .......................................................... 1-8
14. CNX-108 Board ............................................................... 1-8
15. Bezel Assy ....................................................................... 1-9
16. LCD 1210 Assy................................................................ 1-9
17. CCD SD22 Assy, Inverter Unit ...................................... 1-10
(to 1-10)
CHAPTER 2. SELF DIAGNOSTICS .......................... 2-1
Please confirm “Self Diagnostics” method which will be informed
you with distribution of “Self Diagnostics” software.
CHAPTER 3. BLOCK DIAGRAM ............................... 3-1
(to 3-2)
CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1
(to 4-2)
CHAPTER 5. EXPLODED VIEWS AND
PARTS LIST
5-1. Main Section .................................................................... 5-1
5-2. LCD Section .................................................................... 5-3
5-3. Accessories ...................................................................... 5-5
(to 5-5)
•
Abbreviations
UC : US model / Canadian model
Confidential
– 3 –
PCG-C1VP/C1VPK (UC)
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CHAPTER 1.
REMOVAL
1-1. Flowchart
KEY BOARD
ASSY HDD
15 GB T
MBX-45
BOARD
FAN WITH
HEATSINK
POWER
OFF
PALM REST
SUB ASSY
UNIT
P 1-2
P 1-3
P 1-6
P 1-6
P 1-7
PC CARD
CONNECTOR
(EJECTOR)
CURSOR
SENSOR
MODULE
SWX-62
BOARD
P 1-2
P 1-3
P 1-7
SWX-63
BOARD
CNX-108
BOARD
P 1-4
P 1-8
SPEAKER
(30X15 WITH
HARNESS)
P 1-4
IFX-128
BOARD
P 1-5
NICKEL
HYDROGEN
BATTERY
CCD SD22A
ASSY
P 1-10
P 1-5
LCD
HOUSING
ASSY
BEZEL
ASSY
LCD 1210
ASSY
INVERTER
UNIT
P 1-8
P 1-9
P 1-9
P 1-10
• P XX means pages that appears in this manual.
• Remember that hard disk drives are easily damaged by vibration. Always handle with care.
1-2. Main Electrical Parts Location Diagram
LCD 1210 Assy
CCD SD22A Assy
Cursor Sensor
Module
IFX-128 Board
MBX-45 Board
PC Card Connector
(Ejector)
Inverter Unit
Speaker
(30X15 With Harness)
SWX-62 Board
Assy HDD 15 GB T
Fan With Heatsink
SWX-63 Board
Nickel Hydrogen
CNX-108 Board
Battery
Speaker
(30X15 With Harness)
Confidential
1-1
PCG-C1VP/C1VPK (UC)
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1-3. Removal
1. Key Board Unit
3 Open in the direction of arrow.
Key Board Unit
4 Harness
2 Claw
1 M2X8
2 Claw
2. Cursor Sensor Module
1 Cap Sensor
Cursor Sensor Module
2 M2X3 Grip
3 FFC (MBX-TP1)
Confidential
PCG-C1VP/C1VPK (UC)
1-2
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3. Palm Rest Sub Assy
1 Heatsink (Card Slot)
4 M2X6
5 M2X6
7 FFC
(MBX45-SWX62)
8 FFC
(MBX-SWX63)
5 M2X6
Palm Rest Sub Assy
9 Claw
2 Undo three claws and
remove the main cover (L).
3 Undo three claws and
remove the main cover (R).
6 M2X8
6 M2X8
4. SWX-62 Board
SWX-62 Board
2 FFC
(MBX45-SWX62)
1 M2X4
Confidential
1-3
PCG-C1VP/C1VPK (UC)
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5. SWX-63 Board
SWX-63 Board
3 FFC (MBX-SWX2)
2 Harness
1 M2X4
2 Harness
6. Speaker (30X15 With Harness)
Speaker
(30X15 With Harness)
3 Speaker
Retainer
Speaker
(30X15 With Harness)
4 Harness
1 M2X4
2 Claw
4 Harness
3 Speaker
Retainer
2 Claw
1 M2X4
Confidential
PCG-C1VP/C1VPK (UC)
1-4
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7. IFX-128 Board
1 Harness
IFX-128 Board
8. Nickel Hydrogen Battery
2 Nickel Hydrogen Battery
1 Harness
Confidential
1-5
PCG-C1VP/C1VPK (UC)
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9. Assy HDD 15 GB T
1 FFC (MBX-45-CNX108)
2 M2X5
2 M2X5
Assy HDD 15 GB T
3 Print PWB Simple
Substance
10. MBX-45 Board
4 M2X5
5 Hole Blind
1 LCD Harness
6 Escutcheon (L)
Sub Assy
3 Harness With
Connector (DC)
2 Harness
MBX-45 Board
Confidential
PCG-C1VP/C1VPK (UC)
1-6
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11. Fan With Heatsink
Thermal Sheet (T)
1 Harness
Fan With Heatsink
The fan with heatsink must be installed
*
with the thermal sheet (T) in soft state to
protect the CPU from the stress.
For this purpose, with the thermal sheet
(T) pasted, warm the fan with heatsink to
about 70 °C, and when the thermal sheet
(T) has become soft, install the fan with
heatsink on the main board.
2 M2X4
12. PC Card Connector (Ejector)
PC Card Connector (Ejector)
1 +PS 2X8
Confidential
1-7
PCG-C1VP/C1VPK (UC)
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13. LCD Housing Assy
LCD Housing Assy
1 LCD Harness
2 M2X5
3 M2X3 Grip
14. CNX-108 Board
1 Harness With
Connector (DC)
2 M2X6
CNX-108 Board
3 Modular Harness
4 Escutcheon R
Confidential
PCG-C1VP/C1VPK (UC)
1-8
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15. Bezel Assy
8 Undo ten claws and
remove the bezel assy.
7 M2X5
6 Blind Rubber
(Left)
1 Undo three claws
and remove the hinge
cover assy.
3 M2X6
5 M2X5
2 Blind Rubber
(Lower)
4 Blind Rubber (Right)
2 Blind Rubber
(Lower)
1 Undo three claws and
remove the hinge cover assy.
3 M2X6
16. LCD 1210 Assy
2 LCD Harness
LCD 1210 Assy
3 Harness
1 M2X4
Confidential
1-9
PCG-C1VP/C1VPK (UC)
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17. CCD SD22 Assy, Inverter Unit
6 Microphone Assy,
CCD SD22A Assy
3 LCD Harness
5 Lock Ace
(M2.6)
4 M2X4
1 Flexible Print PWB
2 Inverter Unit
qa Microphone
Holder
qf Bearing (C)
0 Lock Ace
(M2.6)
9 Microphone
Cover Assy
CCD SD22 Assy
Do not dismantle
*
the CCD SD22 Assy.
For example, removing
the connector.
qd Tapping Screw
8 M2X3
(1.7X3)
Groove
qs Ring (F)
When mounting the ring (F),
Align markings of camera
(side of gear) and groove of
ring (F).
*
7 Blind Plate
(Microphone)
If disintegrated, do not turn
ring (F).
Marking
*
Focus adjustment is off.
Confidential
PCG-C1VP/C1VPK (UC)
1-10
(END)
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CHAPTER 2.
SELF DIAGNOSTICS
< ATTENTION >
Please confirm “Self Diagnostics” method which will be informed
you with distribution of “Self Diagnostics” software.
Confidential
2-1
PCG-C1VP/C1VPK (UC)
(END)
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CHAPTER 3.
BLOCK DIAGRAM
MIC
BusMaster
---------
PCLK
-----
IDSEL INTA
----- -----
REQ0/GNT0
REQ1/GNT1
REQ2/GNT2
REQ3/GNT3
REQ4/GNT4
REQ5/GNT5
PCLK0 AD19 PIRQD i.LINK (Sony)
PCLK1 AD20 PIRQC Audio (YAMAHA)
PCLK5 AD23 PIRQB CardBus (Richo)
PCLK6 AD16 PIRQA Video (ATI)
PCLK4 AD21 PIRQB Modem
PCLK2 AD22 PIRQB M-Chip (Kawatetsu)
PCLKF AD18
PCLK0/3
CAM
/ BCX-SD22A 1 A
PIIX4E (Intel)
TM5600 (TRANSMETA)
1/6" 760H + INT/PG CONV
LCD
1024 x 480
Wide XGA
TFT
CN
i.LINK
CN
CN
CN MODEM CARD
CPU
CPU CORE & North Bridge
L1(64k) & L2(512k) Cache
Memory Controller
TM560 0
4
Memory
5
6
CN X-108
I/O C onnector
SDRAM
128MB
TV OUT
CN
+VCPUCORE(1.3-1.6V)
+3VRUN
VCC 3.3V (+3VSUS)
Graphics
MJPEG
CardBus
i.LINK
TSB43L V22
DC IN
CN
1
ATI
Kawatetsu
M-CHip
Ricoh
TI
Exp. Memory
+2.5VRUN
Frame
Buffer
Mobility-M1
8MB SGRAM
+3VSUS
+2.5VSUS
+2.5VVID
R5C457II
S DRAM
VCC 3.3V (+3VSUS)
+3VRUN
+3VRUN
+2.5VSUS
+3VRUN
USB
CN
2
3
HC LK0
33MHz
VGA
3
29.4989MHz
24.576MHz
VGA
CN
PCI (3.3V)
Clock Generator
IMIC9716CTB-D
6
USB0
2
South Bridge
Audio
YMF754-R
Mic in
MIC
IN
HCLK0 (66MHz)
PCLK* (33MHz)
REF1 (14.31818MHz)
48MHz (48MHz)
FW8237MB
PIIX4 E
YAMAHA
14.31818MHz
HDD
5V(+5VPIDE)
+3VA LW
+3VRUN
+2.5VSUS
+2.5VRUN
24.576MHz
HeadPhone
Out
HeadPhone
OUT
+3VRUN
+2.5VRUN
32.768kHz
LI N IN/OUT
4
AV Jack
J OG
SD,Control
PORT80
8bit X-Bus (3.3V)
Ext BIOS
H8 Crisis
(Serial)
Flash Memory
BIOS
EC+KBC
H8S/2147A
100QFP (16x16)
2MB Flash ROM
I/O Exp ander1
(ADR=0111 101x)
+3VA LW
I/O Expander0
(ADR=0111 100x)
+3VA LW
MS
F731791P BK
TI
Magic
G ate
+3VRUN
1
+3VA LW
+5VA LW
+3VREF
SM Bus
1
MS_+VSUMIRE
+3VRUN
DC
5
PS & Charger
VCC 5V (ALW, SUS, RUN)
VCC 3V (ALW, SUS, RUN)
VCC 2.5V (SUS, RUN)
+VCPUCORE (1.20 -1.65V)
ATF0 - CPU
ADM1030
(ADR=100110x)
+3VA LW
PCGA-BP51A system
SWX-63
10.000MHz
(TP & SP connection)
BATT
STBY/PWR/BAT / I NFO/BT LED
SM Bus
0
11.1V/1800 mAh
Track Point SW
CN
CN
SWX-62
JOG G/A
"SOMETARO"
+3VRUN
PWR&Shutter SW
MBX-45 (Main
System Board)
Power SW
Shutt er SW
MS/IDE/NUM/CAPS /SCRL LED
SONY PROPRIETARY INFORMATION
Track Point
Sensor+ Cntl
S LOT
Memory Stick
Keyboard
Confidential
3-1
3-2
(END)
PCG-C1VP/C1VPK (UC)
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CHAPTER 4.
FRAME HARNESS DIAGRAM
LCD HOUSING ASSY
MIC
CCD SD22A ASSY
FROM board connector (direct connection)
Harness (connector at both end)
Harness (soldered at one end)
LITHIUM ION
BATTERY PACK
CN1900
Rear
6
1
LCD
POWER CAPTURE
BUTTON BUTTON
UNIT
CN101
2
1
SWX-62 BOARD
SIDE A
NICKEL HYDROGEN
BATTERY
Side R
IFX-128
BOARD
SIDE A
10
1
1
2
CN3100
CN1700
LCD HARNESS
MODULAR HARNESS
MODULAR
JACK
1
2
99
CN1
100
CN1901
2
HARNESS WITH CONNECTOR (DC)
CN1200 CN3700
20
2
1
100
CN1000
Side L
1
FFC (MBX-SWX1)
1
1
40
99
CN1401
i.LINK
CN1300
10
1
1
35
CN902
PC
CARD
JOG
DIAL
PC
CARD
CONNECTOR
CN3001
VGA CABLE
ASSY
CN2000
CN901
MBX-45 BOARD
SIDE A
MEMORY
STICK
CN2301
10
CN3003
DC IN
MBX-45 BOARD
SIDE B
34
68
1
1
FDD ASSY or
CD-ROM
DRIVE
CN3004
USB
25
J3000
MIC IN
CN900
M
J3001
HEADPHONE OUT
KEY BOARD
UNIT
DC FAN
(WITH HEATSINK)
J3002
2
1
16
VIDEO OUT & LINE OUT
1
2
CN903
CN1800
15
FFC (MBX-SWX2)
CNX-108 BOARD
SIDE A
FFC (MBX45-CNX108)
CN3200
140
139
2
1
SWX-63 BOARD
SIDE A
16
1
CURSOR
SENSOR
MODULE
CN600
HDD
(15GB)
EXTENSION
MEMORY MODULE
PCGA-MM164
BUTTON
SPEAKER
Lch
SPEAKER
Rch
Confidential
4-1
4-2
(END)
PCG-C1VP/C1VPK (UC)
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CHAPTER 5.
Ref.No. Part No.
Description
Ref.No. Part No.
Description
EXPLODED VIEWS AND PARTS LIST
1
2
A-8066-764-A
MOUNTED PWB SWX-62
CABLE, FLEXIBLE FLAT
BUTTON, POWER
6
1-529-886-11
SPEAKER (3X1.5 CM)
SHEET (SPEAKER), ADHESIVE
FFC (MBX-SW2)
1-794-957-11
4-643-063-01
4-648-579-01
4-648-584-02
7
4-648-697-01
1-791-607-12
4-648-580-01
A-8066-859-A
NOTE:
3
8
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
• The mechanical parts with no reference number in the
exploded views are not supplied.
• Items marked “ *” are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
4
LED (KEY BOARD)
9
LED (POWER)
* 5
RETAINER, SPEAKER
10
SWX-63 J/UC/E/I ASSY (S)
Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
12
13
14
15
17
X-4622-964-1
A-8066-753-A
1-791-606-11
1-418-674-24
1-763-589-11
REST SUB ASSY, PALM
COMPLETE PWB IFX-158
FFC (MBX-TP1)
• When the same reference numbers are written down in the
list, please use the one listed in the first place as the main
part.
KEY BOARD UNIT
FAN WITH HEATSINK
18
* 19
22
1-793-637-12
4-648-856-01
1-791-650-11
4-643-048-12
1-794-958-11
CONNECTOR, PC CARD (EJECTOR)
SHEET (T), INSULATING
SUBSTANCE, PRINT PWB SIMPLE
BRACKET (L), HDD
5-1. Main Section
* 23
24
CABLE, FLEXIBLE FLAT
24
52
23
25
* 26
27
A-8048-990-A
4-643-049-12
1-959-997-21
1-791-608-11
4-648-550-01
ASSY HDD 15GB T (S)
BRACKET (R), HDD
B11
25
M
HARNESS, MODULAR
28
CONNECTOR, HARNESS WITH (DC)
ESCUTCHEON (R)
B11
207
29
B5
31
32
34
35
36
A-8066-749-A
4-643-040-01
4-643-041-01
4-636-934-01
4-635-956-01
COMPLETE PWB CNX-108
COVER (L), MAIN
26
COVER (R), MAIN
J
SPACER (SPRING)
22
SPRING (B), COMPRESSION COIL
38
39
40
41
42
X-4623-005-2
4-650-469-01
4-643-028-11
A-8066-846-A
A-8066-844-A
CABINET SUB ASSY, BOTTOM
FOOT
K
54
B5
LID, MEMORY
B2
MBX-45 UC/E ASSY (S)
IFX-128 COM (S)
27
L
G
28
H
75
43
44
45
46
47
4-643-811-04
1-756-038-21
4-643-046-01
4-648-575-02
4-648-586-02
SHEET (IFX), INSULATING
BATTERY, NICKEL HYDROGEN
BLIND, HOLE
74
19
C
B11
73
31
13
15
SHEET (T), THERMAL
SHEET (M), BLIND
66
29
F
B10
48
52
X-4623-006-3
4-654-659-21
4-654-659-31
4-646-035-02
4-645-941-01
ESCUTCHEON (L) SUB ASSY
(C1VP)...LABEL, ID
(C1VPK)...LABEL, ID
HEATSINK (CARD SLOT)
GASKET (RING)
B2
B2
52
18
14
* 54
58
E
12
58
62
63
64
65
66
4-648-546-01
4-651-288-04
4-651-484-01
4-651-287-02
4-640-515-21
WINDOW (M)
17
SHEET (BOARD), BLIND
SHEET, EMI
B2
C
48
32
SPACER (CARD)
GASKET
47
73
74
75
B1
B2
1-766-847-41
1-794-548-11
1-793-275-21
4-639-112-01
4-653-582-21
JACK (HEADPHONE)
CONNECTOR, USB (A)
JACK, DC
45
34
B11
45
I
B11
44
SCREW M2X4
35
36
7
5
A
SCREW M2 (NE) (2X6)
46
6
4
B4
4-653-582-01
SCREW (M2 (NE)), SPECIAL HEAD
65
G
10
(2X4)
H
B5
B6
B7
4-635-301-01
4-644-637-11
7-628-253-35
4-645-214-01
SCREW M3X4
9
B6
8
GRIP, M2 EG (2X8)
SCREW +PS 2X8
GRIP, M2 (2X3)
N
B1
64
K
D
B10
62
3
D
B6
M
B
B11
4-653-582-11
SCREW M2 (NE) (2X5)
F
B10
2
L
To paste the thermal sheet (T) (46) to the fan with
heatsink, warm the thermal sheet (T) adequately until it
becomes soft.
40
B1
*
E
38
B
For further information, refer to the removal (page 1-7).
J
43
42
N
63
1
B4
I
A
B7
41
39
B6
B1
B10
Confidential
5-1
5-2
PCG-C1VP/C1VPK (UC)
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Ref.No. Part No.
Description
5-2. LCD Section
101
102
103
104
105
X-4623-091-1
COVER ASSY, HINGE
RUBBER (LOWER), BLIND
RUBBER (RIGHT), BLIND
RUBBER (LEFT), BLIND
BEZEL ASSY
4-648-046-01
4-643-076-01
4-643-077-01
X-4622-406-6
106
107
108
109
110
4-644-102-01
A-8046-178-A
X-4622-314-1
4-643-033-02
4-643-080-01
INSULATOR (UPPER), MICROPHONE
LCD 1210 ASSY (S)
COVER ASSY, MICROPHONE
HOLDER, MICROPHONE
RING (F)
111
112
124
B8
D
110
111
112
113
114
115
4-643-066-03
4-643-067-12
4-643-034-01
4-643-079-02
4-643-035-01
HINGE (C)
CABINET, MICROPHONE
NUT (MIC), PLATE
BEARING (C)
116
109
114
B
B8
A
LATCH (L)
113
115
D
116
117
118
119
121
4-643-051-01
X-4623-099-2
4-643-081-11
1-476-365-12
1-960-040-12
SPRING, COMPRESSION
HOUSING ASSY (TPI)
HINGE (LCD)
117
B4
127
108
INVERTER UNIT
B10
HARNESS, LCD
123
122
123
A-8049-344-A
4-644-103-01
4-645-340-01
4-643-029-01
4-643-072-02
CCD SD22A ASSY (S)
INSULATOR (UNDER), MICROPHONE
GUARD, CABLE
129
B
* 124
125
LATCH (R)
126
LEVER, SWITCH
A
116
127
129
130
B2
4-643-038-02
4-643-812-11
4-646-976-03
4-653-582-21
4-653-582-01
CLAMP
PLATE (MICROPHONE), BLIND
CUSHION (LATCH)
SCREW M2 (NE) (2X6)
SCREW (M2 (NE)), SPECIAL HEAD
126
B9
B4
B4
(2X4)
107
B4
125
B8
4-644-493-11
3-318-382-31
4-645-214-01
4-653-582-11
ACE (M2.6), LOCK
105
122
B9
SCREW (1.7X3), TAPPING
GRIP, M2 (2X3)
B11
104
B10
B11
106
SCREW M2 (NE) (2X5)
118
Do not dismantle the CCD SD22 assy (122).
For example, removing the connector.
B4
*
*
*
121
When mounting the ring (F) (110), align markings of camera
(side of gear) and groove of ring (F).
If disintegrated, do not turn ring (F) (110).
Focus adjustment is off.
119
C
C
130
101
B2
102
B11
103
B2
102
101
Confidential
5-3
5-4
PCG-C1VP/C1VPK (UC)
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Ref.No. Part No.
Description
5-3. Accessories
ACCESSORIES
***********
202
Display Adaptor (1)
202
0203
204
1-757-026-11
CABLE, VGA
1-418-518-32
1-756-074-21
1-757-562-31
4-643-958-01
ADAPTOR, A.C.
BATTERY PACK, LITHIUM ION
CORD, POWER
0206
207
CAP (IN BAG), SENSOR
209
1-765-080-31
4-655-539-11
CORD, CONNECTION
QUICK START, C1
203
AC Adaptor
The components identified by mark 0 or
dotted line with mark 0 are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0 sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
204
Battery Pack (1)
206
Power Cord (1)
207
Spare Cap
(for Stick) (2)
209
AV Connecting Cable
Confidential
5-5
(END)
PCG-C1VP/C1VPK (UC)
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PCG-C1VP/C1VPK (UC)
This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.
English
2001F0500-1
Sony Corporation
© 2001 Sony Corporation
9-872-222-11
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Published by MNC IT Planning & Control Dept. [SODP]
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