Altivar 61
Migration from ATV38 V ATV61
Transition manual
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Table of contents
Choosing the Altivar 61 catalog number _____________________________________________________________________ 6
Selecting the power circuit options _________________________________________________________________________ 7
Mounting accessories ___________________________________________________________________________________ 8
Control circuit options ___________________________________________________________________________________ 9
Selecting I/O extension cards (VW3A58201, VW3A58202) _____________________________________________________ 10
Selecting communication channels ________________________________________________________________________ 12
Installation ___________________________________________________________________________________________ 14
Comparison of dimensions ______________________________________________________________________________ 17
Mounting the RFI filter __________________________________________________________________________________ 20
NEMA mounting kits ___________________________________________________________________________________ 24
Separate control card power supply _______________________________________________________________________ 26
Remote display terminal ________________________________________________________________________________ 26
Power cables _________________________________________________________________________________________ 27
General _____________________________________________________________________________________________ 37
Communication via Unitelway/Modbus network and VW3 A3 303 option card _______________________________________ 42
Communication via CANopen network _____________________________________________________________________ 43
Communication via Profibus DP network ___________________________________________________________________ 45
Communication via Fipio network - VW3 A3 311 option card ____________________________________________________ 47
Communication via Ethernet network ______________________________________________________________________ 61
AS-i ________________________________________________________________________________________________ 70
Application-specific option cards __________________________________________________________________________ 73
3
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Implementation procedure
V
Migration from ATV 38 ATV 61
b 1 Identifying the existing ATV 38
v Make an inventory of your Altivar 38 installation.
b 2 Selecting the ATV 61
v Determine the Altivar 61 catalog number.
v Choose the various options required.
Steps 3 and 4 must
be performed with
the power off.
b 3 Mounting
v Mount the drive in accordance with the
instructions in this document, using the
substitution kit.
v Install any internal and external options.
b 4 Wiring
v Connect the motor, ensuring that its
connections correspond to the voltage.
v Connect the control.
v Connect the speed reference.
v Connect the line supply, after making sure
that the power is off.
b 5 Configuration
v Drive
v Communication cards
4
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Altivar 38 hardware identification
Before selecting the Altivar 61, the Altivar 38 hardware configuration needs to be determined carefully.
Measure the line voltage and indicate the type of power supply:
1
2
Line voltage:_________V
Three-phase
ATV38HD16N4
Motor Rating : 11 kW / 15HP
Input V : 380/460V-50/60Hz
Input phase : 3
Output 3 Ph : 380/460V
Output I : 22A
Input I : 35.4/28 A
Input fuse : Type J : 60A Max
Output I max. transient (1mn) : 24.2A
Output frequency : 0.1-500Hz
Note down the drive catalog number, which appears on the Altivar 38 nameplate:
ATV38______________________
Cu AWG 6 : 75˚C : 20lb-in/2.26 Nm
N998
LISTED 170M
IND.CONT.EQ
Motor Protective Device
Protection type Classe 20
AIC 22000 A
Serial N . 1703001070
France - 6W
0202
Note down the catalog number of any EMC filter installed under the drive:
VW3A584 ___________________
3
4
5
Note down the catalog number of any option cards installed in the Altivar 38; this can be found on the label attached to the card:
VW3A58_____________________
Note down whether the operator terminal is used:
VW3A58101:
YES
NO
NO
Is the operator terminal connected remotely on the enclosure YES
door?
Note down the catalog number of the NEMA type 1 mounting kit, if used:
VW3A5885___________________
6
Note down the catalog number of the control card fan kit, if used:
VW3A5882___________________
7
8
Make sure you have the diagrams for the existing installation.
5
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1. Determining catalog numbers
1. 1. Choosing the Altivar 61 catalog number
1. 1. 1. Your catalog number starts with ATV38H
Power
kW HP
ATV38 catalog
number
ATV 61 catalog number
Substitution kit
VW3 A9 302
Power supply
380…460 V three-phase
ATV38HU18N4
0.75
1
ATV 61H075N4 (1)
ATV38HU29N4
1.5
2.2
3.0
4.0
5.5
7.5
11
2
ATV 61HU15N4 (1)
ATV 61HU22N4 (1)
ATV 61HU30N4 (1)
ATV 61HU40N4 (1)
ATV 61HU55N4 (1)
ATV 61HU75N4 (1)
ATV 61HD11N4 (1)
ATV 61HD15N4 (1)
ATV 61HD18N4 (2)
ATV 61HD22N4 (2)
ATV 61HD30N4 (2)
ATV 61HD37N4 (2)
ATV 61HD45N4 (2)
ATV 61HD55N4 (2)
ATV 61HD75N4 (2)
ATV 61HD90N4 (2)
ATV 61HC11N4 (2)
ATV 61HC13N4 (2)
ATV 61HC16N4 (2)
ATV 61HC22N4 (2)
ATV 61HC22N4 (2)
ATV 61HC25N4 (2)
ATV 61HC31N4 (2)
ATV 61HC31N4 (2)
VW3 A9 302
VW3 A9 304
VW3 A9 304
VW3 A9 304
VW3 A9 305
VW3 A9 306
VW3 A9 307
VW3 A9 308
VW3 A9 309
VW3 A9 310
VW3 A9 312
VW3 A9 312
VW3 A9 312
VW3 A9 312
VW3 A9 312
ATV38HU41N4
3
ATV38HU54N4
-
ATV38HU72N4
5
ATV38HU90N4
7.5
10
ATV38HD12N4
ATV38HD16N4
15
ATV38HD23N4
15
20
ATV38HD25N4 (X)
ATV38HD28N4 (X)
ATV38HD33N4 (X)
ATV38HD46N4 (X)
ATV38HD54N4 (X)
ATV38HD64N4 (X)
ATV38HD79N4 (X)
ATV38HC10N4 (X)
ATV38HC13N4 (X)
ATV38HC15N4 (X)
ATV38HC19N4 (X)
ATV38HC23N4 (X)
ATV38HC25N4 (X)
ATV38HC28N4 (X)
ATV38HC31N4 (X)
ATV38HC33N4 (X)
18.5
22
25
30
30
40
37
50
45
60
55
75
75
100
125
150
200
250
300
350
400
450
500
90
110
132
160
200
220
250
280
315
Substitution kit: This kit consists of a metal support plate that makes it possible to re-use the same mounting holes as the ATV38.
(1)Drive supplied with a graphic display terminal that can be connected remotely. To order a drive without a graphic display terminal, add
the letter Z at the end of the catalog number. The drive will then be equipped with the integrated 7-segment display terminal.
(2)On ATV38 catalog numbers ending with X, the RFI filter is disconnected in the event of use on an IT system (page 27 implementation).
1. 1. 2. Your catalog number starts with ATV38ED
You must install the Altivar 61 in an enclosure and customize the control devices yourself.
6
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1. Determining catalog numbers
1. 2. Selecting the power circuit options
1. 2. 1. Radio interference filters (VW3A684x)
The filters previously installed on the ATV38 are not compatible with the ATV 61 and must, therefore, be replaced.
No kit for substitution (mounting) between the 2 filter ranges.
Drive catalog number
Filter catalog number
VW3 A4 401
VW3 A4 402
VW3 A4 403
VW3 A4 404
VW3 A4 405
VW3 A4 406
VW3 A4 407
VW3 A4 408
VW3 A4 410
VW3 A4 411
ATV 61H075N4, U15N4, U22N4
ATV 61HU30N4, U40N4
ATV 61HU55N4, U75N4
ATV 61HD11N4
ATV 61HD15N4, D18N4
ATV 61HD22N4
ATV 61HD30N4, D37N4
ATV 61HD45N4, D55N4, D75N4
ATV 61HD90N4, C11N4, C13N4, C16N4
ATV61HC22N4, C25N4, C31N4
1. 2. 2. Line chokes
VZ1L0xxxMxx, VW3A5850x, VW3A6650x, VW3A6850x
The line chokes used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.
1. 2. 3. Output filters (LR filters, LC filters)
VW3A584 5x, VW3A6641x, VW3A6642x
The output filters used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.
1. 2. 4. Motor chokes
VW3A6650x, VW3A6855x
The motor chokes used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.
1. 2. 5. Braking resistors
VW3A5870x, VW3A5873x, VW3A6670x
The braking resistors used with the ATV38 can be re-used with the ATV 61 and do not, therefore, need to be replaced.
7
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1. Determining catalog numbers
1. 3. Mounting accessories
1. 3. 1. Removable power terminal kit (VW3A5881x)
There is no equivalent to this kit for the Altivar 61.
1. 3. 2. Air exchanger kit (VW3A5880x)
There is no equivalent to this kit for the Altivar 61.
Alternative solution: Mount the power part outside the enclosure using the ATV 61 VW3 A9 5xx flange-mounting kit. This solution can be
used to reduce the heat dissipated inside the enclosure.
1. 3. 3. NEMA type 1 mounting kit
Required information: Altivar 61 catalog number
Catalog number selection guide:
ATV 61 catalog number
ATV 61H075N4
ATV 61HU15N4
ATV 61HU22N4
ATV 61HU30N4
ATV 61HU40N4
ATV 61HU55N4
ATV 61HU75N4
ATV 61HD11N4
ATV 61HD15N4
ATV 61HD18N4
ATV 61HD22N4
ATV 61HD30N4
ATV 61HD37N4
ATV 61HD45N4
ATV 61HD55N4
ATV 61HD75N4
NEMA kit
VW3 A9 201
VW3 A9 201
VW3 A9 201
VW3 A9 202
VW3 A9 202
VW3 A9 203
VW3 A9 203
VW3 A9 204
VW3 A9 205
VW3 A9 205
VW3 A9 206
VW3 A9 207
VW3 A9 207
VW3 A9 209
VW3 A9 209
VW3 A9 209
8
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1. Determining catalog numbers
1. 4. Control circuit options
1. 4. 1. Control card fan kit (VW3A5882x)
Required information: Altivar 61 catalog number
At an ambient temperature between 50°C and 60°C, the Altivar 61 has a higher operating capacity than the Altivar 38.
The control card fan kit is required for the following ATV 61 ratings if the ambient temperature is between 50 and 60°C.
ATV 61 catalog number
ATV 61HD22N4
ATV 61HD30N4
ATV 61HD37N4
ATV 61HD45N4
ATV 61HD55N4
ATV 61HD75N4
Control card fan kit
VW3 A9 404
VW3 A9 405
VW3 A9 405
VW3 A9 407
VW3 A9 407
VW3 A9 407
1. 4. 2. Separate control card power supply kit (VW3A5860x)
This kit serves no purpose as the ATV 61 integrates this function as standard and requires the presence of an external 24 V DC (30 W)
supply.
1. 4. 3. Remote display terminal (VW3A58103)
Remote connection of the Altivar 61 graphic display terminal on the enclosure door
IP54 version Remote mounting kit
:
:
VW3 A1 102
3-meter cable
VW3 A1 104 R30
IP65 version Remote mounting kit
IP65 door
:
:
:
VW3 A1 102
VW3 A1 103
3-meter cable
VW3 A1 104 R30
RJ45 female/female adapter
:
VW3 A1 105
This should be used in the above two instances.
Note: Order an Altivar 61 with graphic display terminal (without Z at the end of the catalog number).
Other connection cable lengths are available:
Cable
1 m VW3 A1 104 R10
5 m VW3 A1 104 R50
10 m VW3 A1 104 R100
Note: The graphic display terminal catalog number is VW3 A1 101.
9
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1. Determining catalog numbers
1. 5. Selecting I/O extension cards (VW3A58201, VW3A58202)
1. 5. 1. ATV38 and I/O option cards (VW3A58201, VW3A58202)
Required information: Connection diagram, presence of an I/O extension card
As standard the ATV 61 has more I/O than the ATV38.
• If the ATV38 is not equipped with an I/O extension card, there is no need to add a card to the Altivar 61. Ignore this section.
• If the ATV38 is equipped with an I/O extension card, it is important to know which inputs/outputs are used as well as the function assigned
to AI3 (VW3A58201 card) and to encoder input A, A, B, B (VW3A58201 card).
The tables below can be used to ascertain what was used previously and, therefore, to find the equivalent on ATV 61 with or without an
option card.
Scenario 1: Replacing an ATV38 with or without a VW3A58201 option card:
Used:
Becomes:
ATV 61
ATV38
Description
VW3A58201
VW3 A3 201 VW3 A3 202
Description
R1A/R1B/
R1C
R1A/R1B/
R1C
Fault relay (R1)
COM
0 V
0 V
Common
R3A/R3B/
R3C
R4A/R4B/
R4C
R2A/R2C
R2A/R2C
Programmable relay (R2)
Programmable relay
AO 1
COM
AI 1
AO 1
COM
AI 1+
0-20 mA analog output
Analog input common
0…10 V analog input
-10
-10
-10
-10 V output
PTC probe
PTC probe
TH1+
TH1-
TH2+
TH2-
1 to 10 kΩ potentiometer
+10
AI 2
LI 1
LI 2
LI 3
+10
AI 2
LI 1
LI 2
LI 3
+24
+24
LI 7
LI 8
LI 9
LI10
+24
Logic input power supply
power supply
Analog input
0…10 V 0..4/20 mA
LI 5 also on
control card
24 V DC programmable
logic input
LI 11
LI 12
LI 13
LI 14
24 V DC run forward logic
inputs
LI 6 also on
control card
24 V DC programmable
logic input
24 V DC programmable
logic input
24 V DC programmable
logic input
24 V DC programmable
logic input
24 V DC programmable
logic input
24 V DC programmable
logic input
LI 4
+24
LI 4
+24
LI 5
LO
LO 1
LO 2
CLO
LO 3
LO 4
CLO
Logic output
Logic output
Logic input power supply
24 V DC programmable
logic input
LO +
Logic output power supply
24 V DC programmable
logic input
AI 3A/AI3 B
Current
AI3 +/AI3 -
LI 6
Programmable analog input
Programmable analog input
g
AI4
Programmable analog
output
AO
AO 2
Programmable analog
output
AO 3
FP
+10
+10 V output
Pulse input
g Review of the various instances of use of the AI3 input on the VW3A58201 card:
AI3 assignment
PTC
Use LI6 on ATV 61 control card in PTC mode and adjust SW2 (see page xx)
Use the TH inputs on the VW3 A3 201 or VW3 A3 202 option cards (see page xx)
Speed reference
Two different options
ATV38
ATV 61
AI3 (0..10 V)
AI3 (+/- 10 V)
AI1 or AI2 if available
AI1
10
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1. Determining catalog numbers
PI feedback or summed reference: Three different options
ATV38
ATV 61
AI3 (0..10 V)
AI1 or AI2 if available
AI4 on VW3 A3 202 option card
AI1
AI3 (+/- 10 V)
Tachometer: Totally incompatible. Alternative solution: use an incremental encoder.
Scenario 2: Replacing an ATV38 with or without a VW3A58202 option card:
Used:
Becomes:
ATV 61
VW3... card
A3 202
ATV38
Description
VW3A58202
Description
Common
A3 201
A3 407
R1A/R1B/
R1C
R1A/R1B/
R1C
Fault relay (R1)
COM
0 V
0 V
Programmable relay
(R2)
R3A/R3B/
R3C
R4A/R4B/
R4C
R2A/R2C
AO 1
R2A/R2C
AO 1
Programmable relay
-10 V output
0-20 mA
-10
-10
-10
analog output
Analog input common
0…10 V analog input
1 to 10 kΩ
potentiometer power
supply
COM
AI 1
COM
AI 1+
TH1+
TH1-
TH2+
TH2-
PTC probe
PTC probe
Logic input power
supply
+10
+10
+24
+24
+24
24 V DC
programmable logic
input
24 V DCprogrammable
logic input
0…10 V 0..4/20 mA
analog input
LI 5 also on
control card
AI 2
LI 1
LI 2
AI 2
LI 1
LI 2
LI 7
LI 8
LI 9
LI 11
LI 12
LI 13
24 V DC run forward
logic inputs
LI 6 also on
control card
24 V DC
programmable logic
24 V DC programmable
logic input
input
24 V DC
programmable logic
input
24 V DC programmable
logic input
LI 3
LI 3
LI 10
LI 14
24 V DC programmable
logic input
Logic input power
supply
24 V DC programmable
logic input
LI 4
+24
LI 4
+24
LI 5
LI 6
LO
LO 1
LO 2
CLO
LO 3
LO 4
CLO
Logic output
Logic output
Logic output power
supply
Programmable analog
input
LO +
24 V DC programmable
logic input
Current
AI3 +/AI3 -
Programmable analog
input
AI4
Programmable analog
output
AO
AO 2
Programmable analog
output
AO 3
FP
Pulse input
Incremental encoder
input
Incremental encoder
input
Incremental encoder
input
A
A-
B
A
A-
B
Incremental encoder
input
B-
B-
0 V
PES
Encoder 0 V
Encoder 5 V
Examples:
- If only LI5 and LI6 are used on the VW3A58202 card
ª An option card is not needed with the ATV 61 because Li5 and Li6 are features of the standard product.
- If only the incremental encoder inputs are used on the VW3A58202 card
ª Use the VW3 A3 407 encoder card.
11
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1. Determining catalog numbers
1. 6. Selecting communication channels
1. 6. 1. Communication via Modbus network
With this type of communication, there are several possible scenarios:
1) The Altivar 38 was connected via the connector port using the RS485 connection kit (VW3A58306): The connection cable should be
replaced because the ATV61 has an RJ45 type Modbus port, but the port on the ATV38 is a 9-way SUB-D.
ATV38 connected to
Catalog number
Description
TSXSCA50 junction box or other screw terminals
VW3 A8 306 D30 Length 3 m, an RJ45 connector at one end and stripped at the
other
TSXSCA62 subscriber socket
VW3 A8 306
Length 3 m, an RJ45 connector at one end and a 15-way
SUB-D connector at the other
The integrated Modbus port does not have any pulldown resistors, but depending on the type of subscriber and the master module
2) The Altivar 38 was connected via the VW3A58303 card to a Unitelway or 4-wire Modbus RTU/Jbus/ASCII network.
The Altivar 61’s integrated Modbus port does not support these network services and it is, therefore, necessary to use an option card.
Card catalog number
ATV38
ATV 61
VW3A58303
VW3 A3 303
In this example, keep the existing connections.
If the VW3A58303 card was used with the 2-wire Modbus RTU protocol, connection on the Altivar 61’s RJ45 port is possible, as
this is compatible with the presence of the graphic display terminal. Only the diagnostic service (08) is restricted to subcodes 00,
0A, 0C, 0E. Use the connection method described in Point 1.
1. 6. 2. Communication with Profibus bus (VW3A58307)
Card catalog number
ATV38
ATV 61
VW3A58307
VW3 A3 307
Installation and connection
For the Altivar 61, keep the existing connections.
1. 6. 3. Communication with DeviceNet bus (VW3A58309)
Card catalog number
ATV38
ATV 61
VW3A58309
VW3 A3 309
Installation and connection
For the Altivar 61, keep the existing connections.
1. 6. 4. Communication via Modbus Plus bus (VW3A58302)
Card catalog number
ATV38
ATV 61
VW3A58302
VW3 A3 302
Installation and connection
For the Altivar 61, keep the existing connections.
12
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1. Determining catalog numbers
1. 6. 5. Communication with Metasys N2 bus VW3A58354U
Card catalog number
ATV38
ATV 61
VW3A58354U
VW3 A3 313
1. 6. 6. Communication with INTERBUS bus (VW3A58304(E))
Card catalog number
ATV38
ATV 61
VW3A58304
VW3A58304E
VW3 A3 304
VW3 A3 304
Installation and connection
For the Altivar 61, keep the existing connections.
It is essential to use the Altivar 61 control card’s external power supply function so that the bus token can circulate continuously (see
1. 6. 7. Communication via Ethernet network (VW3A58310)
Card catalog number
ATV38
ATV 61
VW3A58310
VW3 A3 310
Installation and connection
For the Altivar 61, keep the existing connections.
1. 6. 8. Communication via Fipio bus VW3A58311
Card catalog number
ATV38
ATV 61
VW3A58311
VW3 A3 311
Installation and connection
If a TSX FP ACC12 connector is used to link the Altivar to the bus, keep the existing connections. However, it is necessary to alter the
1. 6. 9. Communication via CANopen bus (VW3A58308)
Card catalog number
The Altivar 61 integrates the ATV38 CANopen communication card’s connection and services as standard (VW3A58308).
It is however necessary to modify the wiring.
ATV38
ATV 61
Screw terminals
9-way Sub-D
To adapt the wiring, order:
- 9-way Sub-D connector (1 per drive): VW3 CAN KCDF 180T
- 9-way Sub-D/RJ45 adapter (1 per drive): VW3 CAN A71
1. 6. 10. Communication via AS-i bus (VW3A58305)
Card catalog number
Although the AS-i communication card has not been continued in the Altivar 61 offer, there is a solution for substitution using a 4-input/
4-output module on the AS-i bus.
ATV38
ATV 61
VW3A58305
ASI 20M T4I4OS
13
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2. Drive implementation
2. 1. Installation
2. 1. 1. Using catalog numbers starting with ATV38H
The dimensions given in the following sections can be used to compare those of an Altivar 38 equipped with an option card and its operator
terminal with an Altivar 61 also equipped with an option card and operator terminal.
These tables only include examples where the Altivar 61 takes up more space than the Altivar 38, as well as the proposed solutions.
14
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2. Drive implementation
2. 1. 1. 1. Three-phase supply 380…480 V (for catalog numbers starting with ATV38H)
Comparison of dimensions
Width (1)
150
Height (2)
226
Depth (3)
184
ATV38HU18N4
ATV 61H075N4
130
230
195
ATV38HU29N4
150
130
226
230
184
195
ATV 61HU15N4
ATV38HU41N4
150
130
226
230
184
195
ATV 61HU22N4
ATV38HU54N4
175
155
285
260
184
207
ATV 61HU22N4
ATV38HU72N4
175
155
285
260
184
207
ATV 61HU40N4
ATV38HU90N4
175
175
285
295
184
207
ATV 61HU55N4
ATV38HD12N4
230
175
325
295
210
187
ATV 61HU75N4
ATV38HD16N4
230
210
325
295
210
213
ATV 61HD11N4
ATV38HD23N4
230
230
415
400
210
213
ATV 61HD15N4
ATV38HD28N4 (X)
240
230
550
400
283
213
ATV 61HD15N4
ATV38HD25N4 (X)
240
230
550
400
283
213
ATV 61HD18N4
ATV38HD33N4 (X)
240
240
550
550
283
266
ATV 61HD30N4
ATV38HD46N4 (X)
240
240
550
550
283
266
ATV 61HD37N4
(1) No problem if space is left between 2 drives. Width incompatible if the ATV38 drives are mounted side by side.
(2) This difference is easily made up by the space required for the drive wiring.
(3) The depth of enclosures is usually considerably greater than that of the products.
If the enclosure depth poses a problem, it is always possible to order an Altivar 61 with a Z at the end of the catalog number. Your drive will
be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 61H075N4Z.
15
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2. Drive implementation
2. 1. 1. 2. Three-phase supply 380…480 V for catalog numbers starting with ATV38H.
Comparison of dimensions
Width (1)
Height (2)
Depth (3)
ATV38HD54N4 (X)
350
320
650
630
304
290
ATV 61HD45N4
ATV38H64N4(X)
350
320
650
630
304
290
ATV 61HD55N4
ATV38HD79N4 (X)
350
320
650
630
304
290
ATV 61HD75N4
ATV38HC10N4 (X)
370
320
630
920
360
377
ATV 61HD90N4
ATV38HC13N4 (X)
480
320
680
920
400
377
ATV 61HC11N4
ATV38HC15N4 (X)
480
360
680
400
377
ATV 61HC13N4
1022
ATV38HC19N4 (X)
480
340
680
400
377
ATV 61HC16N4
1190
ATV38HC23N4 (X)
660
440
950
440
377
ATV 61HC22N4
1190
ATV38HC25N4 (X)
660
440
950
440
377
ATV 61HC22N4
1190
ATV38HC28N4 (X)
660
440
950
440
377
ATV 61HC25N4
1190
ATV38HC31N4 (X)
660
440
950
440
377
ATV 61HC31N4
1190
ATV38HC33N4 (X)
660
440
950
440
377
ATV 61HC31N4
1190
(1) No problem if space is left between 2 drives. Width incompatible if the ATV38 drives are mounted side by side.
(2) This difference is easily made up by the space required for the drive wiring.
(3) The depth of enclosures is usually considerably greater than that of the products.
If the enclosure depth poses a problem, it is always possible to order an Altivar 61 with a Z at the end of the catalog number. Your drive will
be supplied without a graphic display terminal and will, therefore, be 23 mm slimmer, e.g., ATV 61H075N4Z.
16
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2. Drive implementation
2. 2. Comparison of dimensions
2. 2. 1. Dimensions
ATV38Hppp product on heatsink
c
=
G
a
=
ATV-38H
a
b
c
G
H
Ø
U18N4, U29N4, U41N4
U54N4, U72N4, U90N4
D12N4, D16N4
150
175
230
230
240
350
230
286
325
415
550
650
184
184
210
210
283
304
133
155
200
200
205
300
210
270
310
400
530
619
5
5.5
5.5
5.5
7
D23N4
D25N4p, D28N4p, D33N4p, D46N4p
D54N4p, D64N4p, D79N4p
9
ATV 61Hppp y 15 kW without graphic display terminal, with and without option cards
No option card
With 2 option cards
With 1 option card
4 x
=
G
a
c
=
c2
c1
ATV 61H
a
mm
(in.)
b
mm
(in.)
c
mm
(in.)
c1
mm
(in.)
c2
mm
(in.)
G
mm
(in.)
H
mm
(in.)
h
mm
(in.)
Ø
mm
(in.)
For
screws
Weight
kg
(lb.)
130
230
149
172
195
113.5
220
5
5
M4
M4
M5
M5
M6
3
075N4, U15N4,U22N4
U30N4, U40N4
U55N4, U75N4
D11N4
(5.12)
(9.05) (5.87) (6.77) (7.68) (4.47) (8.66) (0.20)
(0.20)
(6.61)
155
(6.10)
260
161
184
207
138
249
4
5
4
(10.23) (6.34) (7.25) (8.15) (5.43) (9.80) (0.16)
(0.20)
(8.82)
175
(6.89)
295 161 184 207 158 283
(11.61) (6.34) (7.25) (8.15) (6.22) (11.14) (0.24)
295 187 210 233 190 283
(11.61) (7.36) (8.27) (9.17) (7.48) (11.14) (0.24)
400 187 210 233 210 386
(15.75) (7.36) (8.27) (9.17) (8.26) (15.20) (0.31)
6
6
5.5
(12.13)
(0.24)
210
(8.27)
6
6
7
(0.24)
(15.43)
230
(9.05)
8
6
9
D15N4
(0.24)
(19.84)
17
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2. Drive implementation
ATV 61Hppp y 15 kW with graphic display terminal, with and without option cards
No option card
With 2 option cards (1)
With 1 option card (1)
4 x
c1
c2
c
=
G
a
=
ATV 61H
a
b
c
c1
c2
G
H
h
Ø
For Weight
mm
mm
mm
mm
mm
mm
mm
mm
mm
screw
kg
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
s
(lb.)
130
230
172
195
218
113.5
(4.47)
138
(5.43)
220
5
5
M4
3
075N4, U15N4,U22N4
U30N4, U40N4
U55N4, U75N4
D11N4
(5.12)
(9.05)
(6.77)
(7.68)
(8.58)
(8.66)
(0.20)
(0.20)
(6.61)
155
(6.10)
175
(6.89)
210
(8.27)
230
(9.05)
240
(9.45)
240
(9.45)
320
(12.60)
260
(10.23)
295
(11.61)
295
(11.61)
400
(15.75)
420
(16.54)
550
(21.65)
630
(24.80)
184
(7.25)
184
(7.25)
210
(8.27)
210
(8.27)
207
(8.15)
207
(8.15)
230
(9.06)
230
(9.06)
249
(9.80)
283
4
5
M4
M5
M5
M6
M6
M6
M8
4
(0.16)
(0.20)
(8.82)
158
6
6
5.5
(12.13)
(6.22) (11.14) (0.24)
(0.24)
233
256
190
283
6
6
7
(9.17) (10.08) (7.48) (11.14) (0.24)
(0.24)
(15.43)
233
(9.17) (10.08) (8.26) (15.20) (0.31)
243 266 206 403 11
(9.57) (10.47) (8.11) (15.87) (0.45)
263 286 206 531.5 11
256
210
386
8
6
9
D15N4, D18N4
D22N4
(0.24)
(19.84)
210
(8.27)
240
5.5
(0.22)
5.5
(0.22)
30
(66.14)
37
(81.57)
45
(99.21)
D30N4, D37N4
D45N4, D55N4, D75N4
(9.45) (10.35) (11.25) (8.11) (20.93) (0.45)
290
315
335
280
604.5
15
9
(11.42) (12.40) (13.19) (11.02) (23.80) (0.59)
(0.22)
ATV 61Hppp y 75 kW with graphic display terminal, with and without option cards
No option card
With 2 option cards (1)
With 1 option card (1)
4 x
c1
c2
c
=
G
a
=
ATV 61H
a
b
c
c1
c2
G
H
h
Ø
For Weight
mm
(in.)
mm
(in.)
mm
(in.)
mm
(in.)
mm
(in.)
mm
(in.)
mm
(in.)
mm
(in.)
mm
(in.)
screw
s
kg
(lb.)
130
230
172
195
218
113.5
(4.47)
138
(5.43)
220
5
5
M4
3
075N4, U15N4,U22N4
U30N4, U40N4
U55N4, U75N4
D11N4
(5.12)
(9.05)
(6.77)
(7.68)
(8.58)
(8.66)
(0.20)
(0.20)
(6.61)
155
(6.10)
175
(6.89)
210
(8.27)
230
(9.05)
240
(9.45)
240
(9.45)
320
(12.60)
260
(10.23)
295
(11.61)
295
(11.61)
400
(15.75)
420
(16.54)
550
(21.65)
630
(24.80)
184
(7.25)
184
(7.25)
210
(8.27)
210
(8.27)
207
(8.15)
207
(8.15)
230
(9.06)
230
(9.06)
249
(9.80)
283
4
5
M4
M5
M5
M6
M6
M6
M8
4
(0.16)
(0.20)
(8.82)
158
6
6
5.5
(12.13)
(6.22) (11.14) (0.24)
(0.24)
233
256
190
283
6
6
7
(9.17) (10.08) (7.48) (11.14) (0.24)
(0.24)
(15.43)
233
(9.17) (10.08) (8.26) (15.20) (0.31)
243 266 206 403 11
(9.57) (10.47) (8.11) (15.87) (0.45)
263 286 206 531.5 11
256
210
386
8
6
9
D15N4, D18N4
D22N4
(0.24)
(19.84)
210
(8.27)
240
5.5
(0.22)
5.5
(0.22)
30
(66.14)
37
(81.57)
45
(99.21)
D30N4, D37N4
D45N4, D55N4, D75N4
(9.45) (10.35) (11.25) (8.11) (20.93) (0.45)
290
315
335
280
604.5
15
9
(11.42) (12.40) (13.19) (11.02) (23.80) (0.59)
(0.22)
18
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2. Drive implementation
ATV 38Hppp > 75 kW and y 315 kW - Product on heatsink
G
a
=
=
c
ATV 61H
C10N4X
a
mm
(in.)
370
(14.57)
b
mm
(in.)
630
(24.80)
c
mm
(in.)
360
(14.17)
G
mm
(in.)
317.5
(12.50)
H
mm
(in.)
609
(23.98)
Ø
mm
(in.)
12
(0.47)
480
(18.90)
680
(26.77)
400
(15.75)
426
(16.77)
652
(25.67)
12
(0.47)
C13N4X, C15N4X, C19N4X
660
(25.98)
950
(37.40)
440
(17.32)
598
(23.54)
920
(36.22)
15
(0.59)
C23N4X, C25N4X, C28N4X,
C31N4X, C33N4X
ATV 61Hppp > 75 kW and y 315 kW with graphic display terminal, with and without option cards
ATV61H D55M3X to D90M3X
ATV61H D90N4 to C31N4
With 0 or 1 option card (1)
With 2 option cards (1)
ATV61H C25N4 to C31N4 with braking unit
a
670 (26.37)
540 mm (21.26 in)
377 mm
392 mm
=
G
=
ATV61H
a
mm
b
mm
G
mm
H
mm
K
mm
K1
mm
K2
mm
Ø
mm
For
screws
Weight
kg
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
(in.)
(lb.)
C13N4
C16N4
C22N4
C25N4
C31N4
360
(14.17)
1022
(40.23)
298
(11.73)
758
(29.84)
150
(5.91)
72
(2.83)
30
(1.18)
11.5
(0.45)
M10
M10
M10
80
(176)
340
(13.39)
1190
(46.62)
285
(11.22)
920
(36.22)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
110
(242)
440
(17.32)
1190
(46.62)
350
(13.78)
920
(36.22)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
140
(309)
140
(309)
595
(23.43)
1190
(46.62)
540
(21.26)
920
(36.22)
150
(5.91)
75
(2.95)
30
(1.18)
11.5
(0.45)
M10
215
(474)
19
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2. Drive implementation
2. 3. Mounting the RFI filter
The dimensions given in the following sections can be used to compare the dimensions of the Altivar 38 RFI filters with those used on the
Altivar 61.
These tables only include examples where the Altivar 61 filters take up more space than those fitted on the Altivar 38, as well as the
proposed solutions.
It is important to remember that, without exception, it will be necessary to adapt the mounting as the mounting dimensions are not the same.
2. 3. 0. 1. Three-phase supply 400 V for catalog numbers starting with ATV38H
Width
a
Height
b
Depth
c
Mounting
Drive
Filter
G
H
ATV38HU18N4
ATV 61H075N4
VW3A58402
VW3 A4 401
150
130
276
290
60
40
133
105
260
260
ATV38HU29N4
ATV 61HU15N4
VW3A58402
VW3 A4 401
150
130
276
290
60
40
133
105
260
260
ATV38HU41N4
ATV 61HU22N4
VW3A58402
VW3 A4 401
150
130
276
290
60
40
133
105
260
260
ATV38HU90N4
ATV 61HU55N4
VW3A58403
VW3 A4 403
175
175
340
370
60
60
153
150
320
355
ATV38HD23N4
ATV 61HD15N4
VW3A58405
VW3 A4 405
230
230
480
498.5
60
62
200
190
460
460
ATV38HD54N4 (X)
ATV 61HD45N4
VW3A58408
VW3 A4 408
350
320
770
750
110
119
300
280
770
725
ATV38HD64N4 (X)
ATV 61HD45N4
VW3A58408
VW3 A4 408
350
320
770
750
110
119
300
280
770
725
ATV38HD79N4 (X)
ATV 61HD55N4
VW3A58408
VW3 A4 408
350
320
770
750
110
119
300
280
770
725
ATV38HC10N4 (X)
ATV 61HD90N4
VW3A68401
VW3 A4 410
204
800
243
261
88
139
90
120
80
235
ATV38HC13N4 (X)
ATV 61HC11N4
VW3A68402
VW3 A4 410
204
800
295
261
89
139
90
120
90
235
ATV38HC15N4 (X)
ATV 61HC13N4
VW3A68402
VW3 A4 410
204
800
295
261
89
139
90
120
90
235
ATV38HC19N4 (X)
ATV 61HC16N4
VW3A68402
VW3 A4 410
204
800
295
261
89
139
90
120
90
235
ATV38HC23N4 (X)
ATV 61HC22N4
VW3A68403
VW3 A4 411
224
800
295
261
89
139
90
120
90
235
ATV38HC25N4 (X)
ATV 61HC22N4
VW3A68403
VW3 A4 411
224
800
295
261
89
139
90
120
90
235
ATV38HC28N4 (X)
ATV 61HC25N4
VW3A68403
VW3 A4 411
224
800
295
261
89
139
90
120
90
235
ATV38HC31N4 (X)
ATV 61HC31N4
VW3A68403
VW3 A4 411
224
800
295
261
89
139
90
120
90
235
ATV38HC33N4 (X)
ATV 61HC31N4
VW3A68403
VW3 A4 411
224
800
295
261
89
139
90
120
90
235
20
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2. Drive implementation
2. 3. 0. 2. Three-phase supply 400…460 V for catalog numbers starting with ATV38H
Width
a
Height
b
Depth
c
Mounting
Drive
Filter
G
H
ATV38HC10N4 (X)
VW3A68415
VW3 A4 410
260
800
386
261
115
139
235
120
240
235
ATV 61HD90N4
ATV38HC13N4 (X)
VW3A68435
VW3 A4 410
260
800
386
261
115
139
235
120
240
235
ATV 61HC11N4
ATV38HC15N4 (X)
VW3A68435
VW3 A4 410
260
800
386
261
115
139
235
120
240
235
ATV 61HC13N4
ATV38HC19N4 (X)
VW3A68435
VW3 A4 410
260
800
386
261
115
139
235
120
240
235
ATV 61HC16N4
ATV38HC23N4 (X)
VW3A68465
VW3 A4 411
260
800
386
261
135
139
235
120
240
235
ATV 61HC22N4
ATV38HC25N4 (X)
VW3A68465
VW3 A4 411
260
800
386
261
135
139
235
120
240
235
ATV 61HC22N4
ATV38HC28N4 (X)
VW3A68465
VW3 A4 411
260
800
386
261
135
139
235
120
240
235
ATV 61HC25N4
ATV38HC31N4 (X)
VW3A68465
VW3 A4 411
260
800
386
261
135
139
235
120
240
235
ATV 61HC31N4
ATV38HC33N4 (X)
VW3A68465
VW3 A4 411
260
800
386
261
135
139
235
120
240
235
ATV 61HC31N4
21
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2. Drive implementation
2. 3. 1. Comparison of dimensions
2. 3. 1. 1. RFI filters
Ø
Ø
c
c
G
a
G
a
VW3
a (mm)
130
b (mm)
290
c (mm)
40
G (mm)
105
H (mm)
275
H1 (mm)
Ø (mm)
4.5
A4 401
A4 402
A4 403
A4 404
A4 405
A4 409
–
–
155
324
50
130
309
4.5
175
370
60
150
355
–
5.5
210
380
60
190
365
–
5.5
230
498.5
498.5
62
190
479.5
479.5
460
460
6.6
230
62
190
6.6
Ø
J
G
a
c
VW3
a (mm)
240
b (mm)
522
c (mm)
79
G (mm)
200
H (mm)
502.5
631
J (mm)
40
Ø (mm)
6.6
A4 406
A4 407
A4 408
240
650
79
200
40
6.6
320
750
119
280
725
80
9
a1
6xØ12
10
c
=
G
G
=
a
VW3
a (mm)
800
a1 (mm)
302
b (mm)
261
b1 (mm)
219
c (mm)
139
G (mm)
120
H (mm)
235
A4 410
A4 411
800
302
261
219
139
120
235
22
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2. Drive implementation
Mounting under the drive
4 x
ATV 38
ATV 61
Side mounting against the ATV 61
Filter
Drive
Filter - Drive connection
Power connection
23
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2. Drive implementation
2. 4. NEMA mounting kits
Dimensions, in inches and (mm)
a
=
G
=
c
Kit
Kit
Kit catalog
number
Product
size
Drive catalog number
a
(in.)
b
(in.)
c
(in.)
G
(in.)
H
(in.)
Ø
(in.)
d
(lb.)
ATV38Hppppp
VW3A58852
VW3A58853
VW3A58854
VW3A58855
2
3
4
5
U18N4, U29N4, U41N4
U54N4, U72N4, U90N4
D12N4, D16N4
5.91
9.06
7.24
5.20
8.27
0.20
(5)
2.81
(71)
(150) (230) (184) (133) (210)
6.89 11.26 7.24
(175) (286) (184) (155) (270) (5.5)
9.06 12.80 8.27 7.9 12.20 0.22
(230) (325) (210) (200) (310) (5.5)
9.06 16.35 8.27 7.9 15.75 0.22
(203) (415) (201) (200) (400) (5.5)
6.10 10.63 0.22
2.94
(75)
2.94
(75)
D23N4
2.94
(75)
C
Kit
Kit
Kit catalog
number
Product
size
Drive catalog number
A
(in.)
B
(in.)
C
(in.)
E
(in.)
F
(in.)
G
(in.)
I
K
Ø
L
ATV38Hppppp
(in.) (in.) (in.) (lb.)
VW3A58856
6
D25N4, D28N4, D33N4,
D46N4
9.45 21.65 11.14 5.57 12.05 8.07 20.87 0.39 0.28 3.5
(240) (550) (283) (146) (306) (205) (530) (10) (7) (89)
VW3A58857
7
D54N4, D64N4, D79N4
13.78 25.59 11.97 9.29 15.35 11.81 24.37 0.39 0.36 6.75
(350) (650) (304) (236) (390) (300) (619) (10) (9) (171)
24
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2. Drive implementation
Kit for UL NEMA Type 1 conformity or IP 21 protection
VW3 A9 ppp
Drive
VW3 A9 xxxxx kit
VW3 A9 101…105, 201…205
VW3 A9 106…108, 206…208
a
a
VW3
a (in.)
b (in.)
VW3
a (in.)
b (in.)
A9 101, 201 130 (5.12) 113 (4.45)
A9 102, 202 155 (6.10) 103 (4.06)
A9 103, 203 175 (6.89) 113 (4.45)
A9 104, 204 210 (8.27) 113 (4.45)
A9 105, 205 230 (9.06) 108 (4.25)
A9 106, 206
A9 107, 207
240 (9.45) 185 (7.28)
240 (9.45) 180 (7.09)
A9 108, 208 320 (12.60) 178 (7.01)
VW3 A9 109…116, VW3 A9 209
4xØ
c
=
G
a
=
VW3
a (in.)
b (in.)
c (in.)
G (in.)
K (in.)
K1 (in.)
K2 (in.)
Ø (in.)
A9 109, 209 320 (12.60) 220 (8.66) 377 (14.84) 250 (9.84) 95 (3.74) 65 (2.56)
75 (2.95) 11.5 (0.45)
25
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2. Drive implementation
2. 5. Separate control card power supply
This type of wiring is essential when using a VW3 A3 304 Interbus-S communication option card.
A1
ATV61Hppppp
0V
P24
0 V
+24 V
2. 6. Remote display terminal
Used to connect the programming terminal remotely on the front of the enclosure.
Fixings:
As the dimensions are not the same, the fixing holes must be modified.
ATV38
ATV 61
55,6 mm
24 mm
115 mm (4.53 in)
104 mm (4.09 in)
4 x 3,5 mm
36 mm
4
F
3
F
2
F
1
F
C
S
E
P
O
ST
RESET
D
FW
REV
N
U
R
26
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2. Drive implementation
2. 7. Power cables
The layout and type of power terminals have changed:
Ring terminals must be used rather than ferrules for the ground terminals, although for the power terminals the ferrules used previously can
be retained if they are in good condition (a flattened ferrule will not make a good connection).
Table of correspondence for power terminals
ATV38
L1
L2
L3
+
ATV 61
R/L1
S/L2
T/L3
PO
Power supply
DC bus
-
PC/-
PA/+
PB
Braking resistor
Motor output
PA
PB
U
U/T1
V/T2
W/T3
V
W
Connecting to the Altivar 38
Connecting to the Altivar 61
A1
A1
ATV71HpppM3
ATV58pppppp
M
3 a
M
3 a
Braking resistor
(if used)
Braking resistor
(if used)
Disconnecting the RFI filter if using an IT system
IT system: Isolated or impedance grounded neutral.
Use a permanent insulation monitor compatible with non-linear loads, such as a
Merlin Gerin type XM200 or equivalent.
Normal
(filter connected)
Altivar 61 drives feature built-in RFI filters. These filters can be isolated from ground for
operation on an IT system as follows:
Remove the jumper located to the left of the power terminals
IT system
(filter disconnected)
Layout of the ATV38 power terminals
t
t
t
L1 L2 L3
L1 L2 L3
U
V
W
U
t
ATV-38HD18N4 to D23N4
+
-
V
W
t
ATV-38HD25N4(X) to D79N4(X)
ATV-38HC10N4(X)
+
+
-
t
L1 L2 L3
U
V
W
L1 L2 L3
t
t
ATV-38H13N4(X) to C15N4(X)
ATV-38HC23N4(X) to C33N4(X)
+
-
U
U
V
V
W
W
L1 L2 L3
-
t
t
+
+
Do not use
27
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2. Drive implementation
Characteristics of the ATV38 power terminals
Maximum wire size
Tightening torque
in Nm
ATV 38 E rating
2
AWG
D05N4, D07N4, D09N4, AWG 8
D12N4, D16N4, D23N4 AWG 6
mm
6
0.75
2
10
16
35
70
D25N4, D28N4
D33N4, D46N4
AWG 4
AWG 2
3
4
D54N4, D64N4, D79N4 AWG 2/0
10
Layout of the ATV 61 power terminals and tightening torque
For ATV 61pppppp drives
ATV 61H
Maximum wire Tightening
size
torque
mm²
AWG
Nm
(lb.in)
075N4, U15N4, U22N4
U30N4, U40N4
1.2
(10.6)
2,5
6
14
8
1.2
(10.6)
PO PA/+ PB
R/L1 S/L2 T/L3
PC/-
U/T1 V/T2 W/T3
For ATV 61pppppp drives
ATV 61H
Maximum wire Tightening
size
torque
mm²
AWG
Nm
(lb.in)
U55N4, U75N4
D11N4
2
10
16
35
6
4
1
(17.7)
2,4
(21)
D15N4, D18N4
2,4
(21)
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
PO PA/+ PB
PC/-
For ATV 61pppppp drives
ATV 61H
Maximum wire Tightening
size
torque
mm²
50
AWG
Nm
(lb.in)
D22N4, D30N4, D37N4
ATV 61H
6
(53)
1/0
Maximum wire Tightening
size
torque
mm² kcmils
Nm
(lb.in)
D45N4, D55N4, D75N4
19
(168)
120
350
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
PO PA/+ PB
PC/-
28
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2. Drive implementation
Layout of the ATV 61 power terminals and tightening torque
ATV61H D55M3X, D75M3X, D90N4, C11N4
Front view
70 (2.74)
60 (2.35)
View from above
5 (0.2)
M12
PO
PA/+ PC/-
View from below
M10
M8
M10
M10
57(2.23)
38 (1.49)
60(2.35)
32 (1.25)
U/T1 V/T2 W/T3
R/L1 S/L2 T/L3
85(3.33)
105(4.11)
PA
PB
50 (1.96)
Maximum terminal wire size/tightening torque
Drive terminals
L1/R, L2/S, L3/T, U/T1, V/T2, W/T3
PC/-, PO, PA/+
PA, PB
2
2
2
2 x 100 mm /24 Nm
2 x 100 mm /41Nm
60 mm /12 Nm
2 x 250 MCM/212 lb.in
2 x 250 MCM/360 lb.in
250 MCM/106 lb.in
29
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2. Drive implementation
ATV61H D90M3X, C13N4
Front view
67 (2.62)
149(5.84)
5 (0.2)
View from above
M12
PO PA/+ PC/-
View from below
Fan terminals
(1)
M10
M8
M10
M10
62 (2.43)
38 (1.49)
60 (2.35)
27 (1.06)
U/T1 V/T2 W/T3
55,5 (2.17)
R/L1 S/L2 T/L3
PA PB
79,5 (3.11)
217 (8.50)
Maximum terminal wire size/tightening torque
Drive terminals
L1/R, L2/S, L3/T, U/T1, V/T2, W/T3
PC/-, PO, PA/+
PA, PB
RO, SO, TO
(1)
2
2
2
2
2 x 100 mm /24Nm
2 x 150 mm /41 Nm
60 mm /12 Nm
5.5 mm /1.4 Nm
2 x 250 MCM/212 lb.in
2 x 250 MCM/360 lb.in
250 MCM/106 lb.in
AWG 10/12 lb.in
(1)Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase
supply by L1/R, L2/S, L3/T.
30
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2. Drive implementation
ATV61HC16N4
Front view
View from above
80 (3.13) 56 (2.19) 58 (2.28)
M12
PO PA/+ PC/-
Fan terminals
(1)
View from below
M10
M10
M10
M8
18 (0.71)
43 (1.68)
75 (2.94)
U/T1 V/T2 W/T3
R/L1 S/L2 T/L3
75 (2.94)
257 (10.07)
80 (3.13)
PA PB
38 (1.49)
Maximum terminal wire size/tightening torque
Drive terminals
L1/R, L2/S, L3/T, U/T1, V/T2, W/T3
PC/-, PO, PA/+
PA, PB
RO, SO, TO
(1)
2
2
2
2
2 x 120 mm /24 Nm
2 x 120 mm /41 Nm
2 x 250 MCM/360 lb.in
120 mm /24 Nm
5.5 mm /1.4 Nm
2 x 250 MCM/212 lb.in
250 MCM/212 lb.in
AWG 10/12 lb.in
(1)Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase
supply by L1/R, L2/S, L3/T.
31
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2. Drive implementation
ATV61HC22N4
Front view
View from above
100 (3.92)
150 (5.88)
47 (1.84)
M12
PO PA/+ PC/-
Fan terminals
(1)
View from below
M12
M12
M8
M12
114 (4.47)
104 (4.07)
102 (4.00)
102 (4.00)
U/T1 V/T2 W/T3
21 (0.82)
74 (2.90)
R/L1 S/L2 T/L3 PA PB
102 (4.00)
357 (13.99)
38 (1.49)
Maximum terminal wire size/tightening torque
Drive terminals
L1/R, L2/S, L3/T, U/T1, V/T2, W/T3
PC/-, PO, PA/+
PA, PB
RO, SO, TO
(1)
2
2
2
2
2 x 150 mm /41 Nm
2 x 150 mm /41 Nm
120 mm /24 Nm
5.5 mm /1.4 Nm
2 x 350 MCM/360 lb.in
2 x 350 MCM/360 lb.in
250 MCM/212 lb.in
AWG 10/12 lb.in
Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase supply
by L1/R, L2/S, L3/T.
32
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2. Drive implementation
ATV61H C25N4, C31N4
Front view
87 (3.41)
100 (3.92)
112 (4.39)
View from above
2 x M12
PO PA/+ PC/-
Fan terminals
(1)
View from below
M12
M12
M12
36 (1.41)
43 (1.67)
U/T1 V/T2 W/T3
R/L1 S/L2 T/L3
113,5 (4.45)
173,5 (68.01)
175 (6.85)
176,5 (69.19)
175 (6.85)
130 (5.09)
175 (6.85)
Maximum terminal wire size/tightening torque
Drive terminals
L1/R, L2/S, L3/T, U/T1, V/T2, W/T3
PC/-, PO, PA/+
RO, SO, TO
(1)
2
2
2
4 x 185 mm /41 Nm
4 x 185 mm /41 Nm
5.5 mm /1.4 Nm
AWG 10/12 lb.in
3 x 350 MCM/360 lb.in
3 x 350 MCM/360 lb.in
(1)Power supply for the fans, compulsory if the drive is only powered by the DC bus. Do not use if the drive is powered with a 3-phase
supply by L1/R, L2/S, L3/T.
33
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2. Drive implementation
Control wiring and I/O characteristics
(Warning: Check the I/O assignment made by PowerSuite)
In order to ensure that the Altivar 61 works correctly, the following rules must be adhered to:
• Check that the SW1 switch on the Altivar 61 and the SW3 and SW4 switches on the option cards are in "Source" position.
Source
Int
Source
Ext
SW1
SW2
Sink
Sink
SW3
Int
Ext
VW3 A3 201
RJ45
Source
Ext
SW4
Sink
Int
VW3 A3 202
• Check that the strap is present between +24 and PWR.
ATV71HpppM3
• The PTC probes connected on an ATV 61 correspond to market standards. Please note that the values are slightly different. Check that
the trip thresholds are suitable for the temperature levels supported by the motor.
ATV38 value (kOhms)
ATV 61 value (kOhms)
Probe short-circuit
Reset
0.200
1.5
2
< 0.05
1.8
Overheating
Probe break
3
20
> 100
In PTC mode, Li6 is only taken into account after a Power on.
Control and option card logic input wiring
Control card connection diagram
A1
ATV71Hppppp
34
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2. Drive implementation
Connection diagram for logic I/O option card (VW3 A3 201)
A1
VW3A3201
Motor
Connection diagram for extended I/O option card (VW3 A3 202)
A1
VW3A3202
Source
0-20 mA
4-20 mA
X-Y mA
Motor
0 ± 10 V
or
X-Y mA
AI1 input on the ATV 61 wired as non differential 0-10 V (same as AI1 on the ATV38)
Reference
potentiometer
X-Y mA
Reference
potentiometer
ATV 38
ATV61
LI6 wired as PTC probe
A1
ATV61Hppppp
Motor
SW2
PTC
LI
35
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2. Drive implementation
Wiring the VW3 A3 401 option card encoder input when replacing an ATV38
On the Altivar 38, encoder signals A A- or B B- had to be reversed in order to avoid the motor rotating in the wrong direction. This anomaly
has been corrected on the Altivar 61 and, therefore, the wiring conforms to the signal order A A- B B-.
ATV38
OR
0 V
5 V
0 V
5 V
Encoder
Encoder
ATV 61
VW3 A3 40p
Encoder
The encoder card’s connector does not have a terminal for connecting the cable shielding.
This shielding must, therefore, be connected to the power terminals; use a tag connector or an accessory: D23 FA3.
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
PO PA/+ PB
PC/-
36
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3. Implementation of the Altivar 61 communication option cards
3. 1. General
Acceptance
Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order.
Remove the option card from its packaging and check that it has not been damaged in transit.
Check that the drive is turned off.
Check that there is no voltage on the DC bus: Red LED (POWER) off, wait for 3 minutes
after turning off the drive.
ATV 61 075N4 to D18N4
ATV 61H D22N4 to C31N4
Red LED indicating that
the DC bus is turned on.
Installing the communication option card
See Installation Manual pages 16 and 17.
When migrating an Altivar 38 installation to Altivar 61, the PowerSuite v2.40 program must be used to configure the ATV61 in 8 serie mode
in order to ensure absolute consistency of the communication, drive and adjustment parameters between the two drive ranges.
However, for some communications options, one or more of the microswitches on the card have to be toggled manually.
The connector for connecting the option card to the communication bus is not the same on the Altivar 61. This is now on the top right-hand
side of the drive.
You should, therefore, make sure that the cable(s) is(are) long enough to make this connection.
If necessary, you should do one of the following:
- Reconnect the wiring up and/or downstream of the drive
- Adjust the drive position
- Use an extension cable
37
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3. Implementation of the communication option cards
Option card fault
The [internal com. link] (ILF-) fault appears when the following serious problems occur:
- Hardware fault on the option card
- Dialog fault between the option card and the drive
The [Internal link fault 1] (ILF1) diagnostic parameter can be used to obtain more detailed information about the origin of the last
[internal com. link] (ILF) fault:
This parameter can be accessed on the graphic display terminal only, in the [1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT
INFO] (AFI-).
Value Description of parameter values
Value Description of parameter values
0
1
2
3
4
5
6
7
No fault
8
Faulty analog input
Loss of internal communication with the drive
Hardware fault detected
Error in the EEPROM checksum
Faulty EEPROM
9
Faulty analog output
10
Faulty logic input
11
Faulty logic output
101
102
103
Unknown card
Faulty Flash memory
Exchange problem on the drive internal bus
Time out on the drive internal bus (500 ms)
Faulty RAM memory
Faulty NVRAM memory
• When the External Fault function is used via a communication card, the Altivar 38 would display EPF, but the Altivar 61 now displays
EPF2.
• When the Fast Stop function is used via a communication card, the Altivar 38 would display RDY, but the Altivar 61 now displays FST.
• It is essential to follow the Altivar 38 internal variables manual when the Altivar 61 is being used in 8 serie mode. If not, migration may
not proceed smoothly.
38
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3. Implementation of the communication option cards
3. 2. Communication via Modbus network
3. 2. 1. Calculating the polarization resistors
Mixed schematic
Slaves with 4.7 kΩ polarization can be integrated into a standard schematic. Suitable polarization resistance (Rp) must be calculated.
Schematic diagram
Master
T
R
5 V
Rp
Rp
0 V
D1
120 Ω
1 nF
D0
Common
5 V
4,7 kΩ
4,7 kΩ
0 V
R
R
T
T
Slave n
Slave 1
rd
Type of trunk cable
Shielded cable with 1 twisted pair and at least a 3 conductor
Maximum length of bus
1000 m at 19200 bps
Maximum number of stations (without repeater) Up to 32 stations, i.e., 31 slaves (depending on Rp and the number of 4.7 kΩ resistors)
Maximum length of tap links
• 20 m for a single tap link
• 40 m divided by the number of tap links on a multiple junction box
Bus polarization
• One pulldown resistor at the 5 V (Rp)
• One pulldown resistor at the Common (Rp)
This polarization can be provided in the master.
The value of Rp should be validated (or determined) by calculating the equivalent
polarization (Re) according to the polarization of the master and slave stations.
The value of Re must be between 162 Ω and 650 Ω (recommended value: 650 Ω).
Line termination
Common polarity
One 120 Ω 0.25 W resistor in series with a 1 nF 10 V capacitor
Yes (Common)
• To calculate the polarization resistance (Rp), all station polarizations must be deemed to be connected in parallel.
Example
If the bus Rp polarization is 470 Ω (installed in the master) and 2 slaves have 4700 Ω polarization, the equivalent polarization is:
1/Re = 1/470 + 1/4700 + 1/4700,
i.e., Re = 1/(1/470 + 1/4700 + 1/4700)
and, therefore, Re = 390 Ω
390 Ω is greater than 162 Ω, and the schematic is correct.
For an ideal equivalent polarization (650 Ω), Rp bus polarization can be installed so that:
1/650 = 1/Rp + 1/4700 + 1/4700,
i.e., Rp = 1/(1/650 - 1/4700 - 1/4700)
and, therefore, Rp = 587 Ω.
• If the master has 470 Ω polarization, up to 18 slaves with 4.7 kΩ polarization can be connected.
39
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3. Implementation of the communication option cards
3. 2. 2. Reminder of the various connection methods:
ATV 61 RJ45 connector on TSXSCA50 or other screw terminals: Use cable VW3 A8 306 D30 (RJ45 to stripped end, 3 meters)
t
2 = 0 V - brown
3 = D_B - blue
0VL 0VL D(A) D(B)
2 = 0 V
4 = D_A
5 = D_B
1
2
3
4
5
5 = D_A - white/blue
8........................1
ATV 61 RJ45 connector on TSXSCA62: Use cable VW3 A8 306 (RJ45 to 15-way Sub-D)
2 = 0 V - brown
15 = 0 V
14 = D_A
7 = D_B
7
1
2
3
4
5
6
8
3 = D_B - blue
9
10 11 12 13 14 15
5 = D_A - white/blue
8........................1
3. 2. 2. 1. Configuring the drive
There are two possible scenarios.
Scenario 1 Using the built-in port when replacing the VW3A58303 Modbus/Unitelway option card
As the PowerSuite software workshop is not able to anticipate this scenario, the communication, address and protocol-format parameters
must be entered manually:
Configuring the address
Transfer the Altivar 38 parameters to the Altivar 61 using the integrated display terminal, the graphic display terminal or the PowerSuite
software workshop:
The configuration of the Modbus network parameters can be accessed via the [MODBUS NETWORK] (Md I-) submenu in the [1.9
- COMMUNICATION] (COM -) menu.
Modbus parameter
Description/Possible values
Terminal display
Default value
[Modbus Address] (Add)
1 to 247
Drive Modbus disabled (0)
[1] (1) to [247] (247) [Off] (OFF)
[Modbus baud rate] (tbr) 4800 bps
[4.8 Kbps] (4 8)
[9.6 Kbps] (9 6)
[19.2 Kbps] (19 2)
[19200] (19 2)
9600 bps
19200 bps
38400 bps
[38.4 Kbps] (38 4)
[Modbus format] (tFO)
8 data bits, odd parity, 1 stop bit
[8-0-1] (8o1)
[8 E 1] (8E1)
8 data bits, even parity, 1 stop bit
8 data bits, no parity, 1 stop bit
8 data bits, no parity, 2 stop bits
[8-E-1] (8E1)
[8-N-1] (8n1)
[8-N-2] (8n2)
Configuring the drive control mode
Check and configure the control mode applied to the drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the
integrated display terminal or the PowerSuite software workshop.
[Profile] (CHCF) = [8 serie] (SE8)
40
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3. Implementation of the communication option cards
Configuring communication monitoring
Since the Altivar 38’s communication monitoring time out is the same as the default value of the Altivar 61’s [Modbus time out] (ttO)
field (10 s), there is no point in modifying the value of this field.
Modification of these parameters will only take effect on the next power-up.
After transfer of the drive configuration by the PowerSuite software workshop, the [Channel switching] (CHCF) parameter is
automatically assigned to [8 serie] (SE8), thus providing access to memory mapping for the Altivar 38 compatible with the Altivar 61.
PLC configuration and application
The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) means that no changes need to be made in the PLC
application.
However, in response to a function 43 identification request (16#2B) the drive will identify itself as an Altivar 61, not an Altivar 38.
Scenario 2 Using the built-in port when replacing the ATV38 terminal port
Configuring the drive
This example is implemented in the PowerSuite software workshop and consequently all the settings linked to the configuration parameters
(address, baud rate, parity) will be assigned automatically, identical to the Altivar 38.
Configuring communication monitoring
Since the Altivar 38’s communication monitoring time out is the same as the default value of the Altivar 61’s [Modbus time out] (ttO)
field (10 s), there is no point in modifying the value of this field.
Modification of these parameters will only take effect on the next power-up.
PLC configuration and application
The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) means that no changes need to be made in the PLC
application.
However, in response to a function 43 identification request (16#2B) the drive will identify itself as an Altivar 61, not an Altivar 38.
41
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3. Implementation of the communication option cards
3. 3. Communication via Unitelway/Modbus network and VW3 A3 303 option card
3. 3. 1. Reminder of possible connection methods
ATV38
ATV 61
3 = D(A)
3 = D(A)
4 = 0 V
4 = 0 V
7 = D(B)
7 = D(B)
If the chosen communication interface is the VW3 A3 303 option card (Modbus RTU/Jbus/Ascii, Unitelway) both the address and the
protocol format must be configured manually.
3. 3. 2. Configuring the drive address on the Modbus/Unitelway network
Transfer the Altivar 38 address to the Altivar 61:
An Altivar 38 was identified on the bus by its address, coded between 0 and 31.
The address corresponds to the number represented by the binary value 1 or 0 of the 8 card switches
(in fact only micro-switches 3 to 7 are used).
The least significant bits are on the right.
Transfer the Altivar 38 address to the Altivar 61 using the 8 switches on the right of the card; the value 0 being the OFF position,
the value 1 the ON position.
The least significant bits are on the right.
On the Altivar 38, the binary value 1 of a switch is in the up position, on the Altivar 61 this position is reversed, and the value 1 is effective
in the down position.
Example
ATV38
ATV 61
Address 11 = 2#0001011
Address 11 = 2#0001011
Address ATV38 switches
12345678
ATV61 switches
12345678
0000 0000
0000 0001
0000 0010
0000 0011
0000 0100
0000 0101
0000 0110
0000 0111
0000 1000
0000 1001
0000 1010
0000 1011
0000 1100
0000 1101
0000 1110
0000 1111
Address ATV38 switches
12345678
ATV61 switches
12345678
0001 0000
0001 0001
0001 0010
0001 0011
0001 0100
0001 0101
0001 0110
0001 0111
0001 1000
0001 1001
0001 1010
0001 1011
0001 1100
0001 1101
0001 1110
0001 1111
0
0000 0000
0000 0010
0000 0100
0000 0110
0000 1000
0000 1010
0000 1100
0000 1110
0001 0000
0001 0010
0001 0100
0001 0110
0001 1000
0001 1010
0001 1100
0001 1110
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
0010 0000
0010 0010
0010 0100
0010 0110
0010 1000
0010 1010
0010 1100
0010 1110
0011 0000
0011 0010
0011 0100
0011 0110
0011 1000
0011 1010
0011 1100
0011 1110
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Use of address 0 is not recommended on a Modbus/Unitelway network as this address has the effect of deactivating the option card.
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3. Implementation of the communication option cards
3. 3. 3. Configuring polarity on the drive RS 485 bus
The card is equipped with 2 line polarity configuration switches but the orientation is not the same for the Altivar 38 and the Altivar 61.
Configure the polarity according to the following method.
ATV38
ATV 61
Unitelway protocol
Modbus/Jbus protocol
Configuring the drive control mode
Check and configure as necessary the control mode applied to the drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display
terminal, the integrated display terminal or the PowerSuite software workshop.
[Profile] (CHCF) = [8 serie] (SE8)
3. 3. 4. PLC configuration and application
The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop
means that no changes need to be made in the PLC application.
However, in response to a function 43 identification request (16#2B) the drive will identify itself as an Altivar 61, not an Altivar 38.
3. 4. Communication via CANopen network
3. 4. 1. Reminder of possible connection methods
ATV38
ATV 61
2 = CAN_L
1 = CAN_GND
2 = CAN_L
4 = CAN_H
3 = CAN_GND
7 = CAN_H
The ATV61 CANopen adapter must be used when connecting the Altivar 61 to a CANopen network.
ATV61
CANopen
adapter
E.g., ATV61HU22M3
3. 4. 2. Matching the line termination resistor
The VW3 CAN KCDF 180T connector for connecting to the CANopen bus incorporates a line termination resistor. You should ensure this
has been activated when the drive is at the end of the trunk cable.
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3. Implementation of the communication option cards
3. 4. 3. Configuring the drive
On the Altivar 38’s CANopen communication option card, both addresses and the bus speed could be set via switches.
The PowerSuite software workshop is not capable of configuring the Altivar 61 automatically since these parameters were not stored in the
Altivar 38 but in the option card.
The Altivar 61 parameters should, therefore, be set via the programming terminal, and where the product is being migrated, the PowerSuite
software workshop is responsible for configuring the drive so that it is identical to the configuration that existed on the Altivar 38.
3. 4. 4. Address and Baud rate
Configuration of the Altivar 61’s CANopen communication functions is accessed via the [CANopen] (CnO-) submenu in the [1.9 -
COMMUNICATION] (COM-) menu on the graphic display terminal, integrated display terminal or the PowerSuite software workshop.
The configuration can only be modified when the motor is stopped and the drive locked (no run command present).
In order for modifications to take effect, the drive must be shut down then restarted.
Parameter
Possible values
0 to 127
Terminal display
[0] (0) to [127] (127)
[50 kbps] (50)
Default value
[CANopen address] (AdCO)
[CANopen bit rate] (bdCO)
0
50 kbps
125 kbps
250 kbps
500 kbps
1000 kbps
[125 kbps] (125)
[250 kbps] (250)
[500 kbps] (500)
[1 Mbps] (1M)
125 kbps
3. 4. 5. PLC configuration and application
The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop
means that no changes need to be made in the PLC application.
In fact, the PDO used by default in the Altivar 61 in 8 serie mode is PDO1 type and is, therefore, compatible with that in the Altivar 38.
Configuring the drive control mode
Check and configure the control mode applied to the drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the
integrated display terminal or the PowerSuite software workshop.
[Profile] (CHCF) = [8 serie] (SE8)
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3. Implementation of the communication option cards
3. 5. Communication via Profibus DP network
3. 5. 1. Reminder of the possible connection methods: Same as existing
3 = Rx/Tx-
5 = GND
6 = VP
8 = Rx/Tx+
3. 5. 2. Configuring the drive address on the Profibus DP network
With the Altivar 38’s VW3-A58307 Profibus DP option card, the drive address was coded via the programming terminal. You need, therefore,
to use this terminal to find this address before turning off the drive and replacing it.
Transfer the Altivar 38 address to the Altivar 61 using the 7 switches on the right of the card; the value 0 being the OFF position, the value
1 the ON position.
Example
Address 23
Address 89
Address
Switches
1234 5678
Address
Switches
1234 5678
Address
Switches
Address
Switches
1234 5678
1234 5678
0
1000 0000
1000 0001
1000 0010
1000 0011
1000 0100
1000 0101
1000 0110
1000 0111
1000 1000
1000 1001
1000 1010
1000 1011
1000 1100
1000 1101
1000 1110
1000 1111
1001 0000
1001 0001
1001 0010
1001 0011
1001 0100
1001 0101
1001 0110
1001 0111
1001 1000
1001 1001
1001 1010
1001 1011
1001 1100
1001 1101
1001 1110
1001 1111
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
1010 0000
1010 0001
1010 0010
1010 0011
1010 0100
1010 0101
1010 0110
1010 0111
1010 1000
1010 1001
1010 1010
1010 1011
1010 1100
1010 1101
1010 1110
1010 1111
1011 0000
1011 0001
1011 0010
1011 0011
1011 0100
1011 0101
1011 0110
1011 0111
1011 1000
1011 1001
1011 1010
1011 1011
1011 1100
1011 1101
1011 1110
1011 1111
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
1100 0000
1100 0001
1100 0010
1100 0011
1100 0100
1100 0101
1100 0110
1100 0111
1100 1000
1100 1001
1100 1010
1100 1011
1100 1100
1100 1101
1100 1110
1100 1111
1101 0000
1101 0001
1101 0010
1101 0011
1101 0100
1101 0101
1101 0110
1101 0111
1101 1000
1101 1001
1101 1010
1101 1011
1101 1100
1101 1101
1101 1110
1101 1111
96
1110 0000
1110 0001
1110 0010
1110 0011
1110 0100
1110 0101
1110 0110
1110 0111
1110 1000
1110 1001
1110 1010
1110 1011
1110 1100
1110 1101
1110 1110
1110 1111
1111 0000
1111 0001
1111 0010
1111 0011
1111 0100
1111 0101
1111 0110
1111 0111
1111 1000
1111 1001
1111 1010
1111 1011
1111 1100
1111 1101
0111 1110
1
97
2
98
3
99
4
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
If the PLC module was configured using the Sycon < v2.8 configuration tool, it was possible to use address 126 for a subscriber
(Altivar or other).
This address is reserved and, therefore, its use is prohibited from version v2.8 onwards in accordance with the recommendations
of the Profibus consortium.
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3. Implementation of the communication option cards
3. 5. 3. Configuring the drive in "ATV38 Interchangeability" mode
The Profibus protocol operates according to the principle of exchanging periodic data.
In order to use the output data and input data from Altivar 38 cyclic exchanges, rather than those from Altivar 61, you need to set switch 1
to the ON position and restart the drive. This also enables the card to identify itself as an Altivar 38 (Ident_Number= 0x00B9) when the bus
module is turned on.
• Switch 0 (OFF)
• Switch 1 (ON)
: Altivar 61 mode
: Altivar 38 Interchangeability mode
Configuring the drive control mode
Check and configure the control mode applied to the drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the
integrated display terminal or the PowerSuite software workshop.
[Profile] (CHCF) = [8 serie] (SE8)
3. 5. 4. PLC configuration and application
In "ATV38 Interchangeability" mode, the Altivar 61’s PKE, R/W and R/W/N parameters are adapted in order to make the PKW service
compatible with the Altivar 38’s parameters. There is, therefore, no need to change the application GSD file.
3. 5. 5. Communication fault
Profibus communication faults are indicated by the red RD LED on the card.
Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed
on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).
Value Description of the values of the [Network fault] (CnF-) parameter
0
1
2
3
No fault
Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software.
Identification fault between the drive Profibus card and the Profibus master
Initialization fault on the drive Profibus card (hardware problem)
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3. Implementation of the communication option cards
3. 6. Communication via Fipio network - VW3 A3 311 option card
3. 6. 1. Reminder of the possible connection methods: Same as existing
6 = Tx+
7 = Tx-
3. 6. 2. Presentation
The VW3 A3 311 Fipio communication card can be used to connect an Altivar 61 drive to a Fipio network as a replacement for an Altivar 38.
Its functions have been designed specifically for both periodic- and aperiodic-data transfer by means of a messaging service.
It is designed to replace an Altivar 38 equipped with a VW3-A58311 Fipio card.
3. 6. 3. Connecting to the Fipio bus
If the tap junction connector used with the Altivar 38 is a TSX FP ACC12 connector, no restrictions are imposed when replacing an Altivar
38 with an Altivar 61.
If this tap junction connector is a TSX FP ACC2, the Fipio cables and/or
the TSX FP ACC7 line terminator must be located on this tap junction
connector on the side indicated opposite.
TSX FP ACC2 connector
with wiring on the right.
This involves modifying the internal connections to the tap junction
connector, and it is possible that this may pose new problems concerning
3. 6. 4. Configuring the drive address on the Fipio network
Examples
Address 11: 2#001011
Address 34: 2#100010
Address
Switches
1234 5678
Address
Switches
1234 5678
Address
Switches
1234 5678
Address
Switches
1234 5678
0
1
0000 0000
0000 0001
0000 0010
0000 0011
0000 0100
0000 0101
0000 0110
0000 0111
0000 1000
0000 1001
0000 1010
0000 1011
0000 1100
0000 1101
0000 1110
0000 1111
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
0001 0000
0001 0001
0001 0010
0001 0011
0001 0100
0001 0101
0001 0110
0001 0111
0001 1000
0001 1001
0001 1010
0001 1011
0001 1100
0001 1101
0001 1110
0001 1111
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
0010 0000
0010 0001
0010 0010
0010 0011
0010 0100
0010 0101
0010 0110
0010 0111
0010 1000
0010 1001
0010 1010
0010 1011
0010 1100
0010 1101
0010 1110
0010 1111
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
0011 0000
0011 0001
0011 0010
0011 0011
0011 0100
0011 0101
0011 0110
0011 0111
0011 1000
0011 1001
0011 1010
0011 1011
0011 1100
0011 1101
0011 1110
0011 1111
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Note: Addresses 0 and 63 must not be used on an Altivar 38 or an Altivar 61.
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3. Implementation of the communication option cards
3. 6. 5. Configuring the drive in "ATV38 Interchangeability" mode
In order to use the Altivar 38’s periodic input/output variables rather than those of the Altivar 61, you need to set switch 1 to the ON position
and restart the drive.
• Switch 0 (OFF)
• Switch 1 (ON)
: Altivar 61 mode
: 8 serie mode
The PowerSuite software workshop will activate 8 serie mode once the configuration has been transferred.
Configuring the drive control mode
Check and configure as necessary the control mode applied to the drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display
terminal, the integrated display terminal or the PowerSuite software workshop.
• [Profile] (CHCF) = [8 serie] (SE8)
3. 6. 6. PLC configuration and application
In the TSX Premium master’s Fipio configurator, only the base module described in the table below is compatible with an Altivar 61 used
in 8 serie mode.
Family
Base module
ATV-38
ATV38 PKW
3. 6. 7. Altivar 38 PKW indexed periodic variables
In "ATV38 Interchangeability" mode, we do not recommend using the PKW service for the Altivar 61 indexed periodic variables, as this
service is only designed for accessing the Altivar 61 parameters.
You should, therefore, use the PKW service for the Altivar 38 indexed periodic variables, as described in the User’s Manual for the Altivar
38 VW3-A58311 Fipio card. This service can be used to access only the Altivar 38 parameters.
3. 6. 8. Managing loss of Fipio communication
In order to imitate the Altivar 38’s behavior on disconnection of the bus ("stop on ramp" imposed by the drive), you should configure it using
the integrated display terminal or the graphic display terminal.
In the [COMMUNICATION FAULTS] (COF-) submenu in the [1.8 - FAULT MANAGEMENT] (FLt-) menu, assign the
value [ramp] (rMP) to the [Com Bus Flt Mgt] (CLL) parameter, which is used to imitate the Altivar 38’s behavior on disconnection
of the Fipio bus.
Hence, when the drive is disconnected from the Fipio bus, the CNF fault will be activated and the value of parameter
CLL will cause the motor to stop on a ramp.
3. 6. 9. Communication fault
Fipio communication faults are indicated by the red RD LED on the card.
Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed
on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).
Value Description of the values of the [Network fault] (CnF-) parameter
0
1
2
3
4
5
No fault
Initialization fault on the Fipio card (hardware problem)
Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software.
Hardware fault on the Fipio card
Hardware fault on the Fipio card
Master PLC changes from Run to STOP
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3. Implementation of the communication option cards
3. 7. Communication via Interbus network
3. 7. 1. Reminder of the possible connection methods: Same as existing
1 = DO2
2 = DI2
3 = GNDO
4 = NC
5 = VCCO
6 = DO2/
7 = DI2
8 = NC
9 = RBST
The profile used by the Altivar 61 in the CMD Tool bus configurator is compatible with that of the Altivar 38, i.e., DRIVECOM Type Profile 21
(RB) and, therefore, there is no difference in the process data.
Use the Altivar 61 control card’s external power supply function, as in the event of a break in the drive power supply all
communication on the Interbus-S bus will cease.
3. 7. 2. Configuring the communication parameters
The drive is configured by default to communicate on the bus with limited services. The data exchanged on the bus is not transmitted to the
drive.
On the display terminal, in the [1.9 COMMUNICATION] (COM-) menu, [COMMUNICATION CARD] (CBD-) submenu, the
value of the [Address] (AdrC) parameter is 0.
To operate in normal mode, in which the data exchanged on the bus is transmitted to the drive by the INTERBUS card, the value of this
[Address] (AdrC) parameter must be changed to 1.
Configuring the drive control mode
Check and configure the control mode applied to the drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the
integrated display terminal or the PowerSuite software workshop.
[Profile] (CHCF) = [8 serie] (SE8)
3. 7. 3. PLC configuration and application
The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop
means that no changes need to be made in the PLC application.
However, in response to an "Identify" service request the drive will identify itself as an Altivar 61, not an Altivar 38.
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3. Implementation of the communication option cards
3. 8. Communication via Modbus Plus network
3. 8. 1. Reminder of the possible connection methods: Same as existing
1 = GND
2 = Tx
3 = Rx
3. 8. 2. Configuring the drive address on the Modbus Plus network
On the Altivar 38’s Modbus Plus option card, the drive address is coded using switches 1 to 6 (LSB to MSB).
Therefore, simply transfer the switch configuration of a Modbus Plus option card for Altivar 38 to the switches of a Modbus Plus option card
for Altivar 61.
The address corresponds to the binary number given by position 0 or 1 of the 6 switches increased by 1.
E.g., address 6 = 5 (+1)
ATV38
ATV61
Address
Switches
Address
Switches
Address
Switches
1234 5678
Address
Switches
1234 5678
1234 5678
1234 5678
1
2
0000 0000
1000 0000
0100 0000
1100 0000
0010 0000
1010 0000
0110 0000
1110 0000
0001 0000
1001 0000
0101 0000
1101 0000
0011 0000
1011 0000
0111 0000
1111 0000
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
0000 1000
1000 1000
0100 1000
1100 1000
0010 1000
1010 1000
0110 1000
1110 1000
0001 1000
1001 1000
0101 1000
1101 1000
0011 1000
1011 1000
0111 1000
1111 1000
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
0000 0100
1000 0100
0100 0100
1100 0100
0010 0100
1010 0100
0110 0100
1110 0100
0001 0100
1001 0100
0101 0100
1101 0100
0011 0100
1011 0100
0111 0100
1111 0100
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
0000 1100
1000 1100
0100 1100
1100 1100
0010 1100
1010 1100
0110 1100
1110 1100
0001 1100
1001 1100
0101 1100
1101 1100
0011 1100
1011 1100
0111 1100
1111 1100
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3. 8. 3. Configuring the drive in "ATV38 Interchangeability" mode
In order to use the Altivar 38 Peer Cop and Global Data variables rather than those of the Altivar 61, you need to set the right-hand switch
to the ON position and restart the drive.
• Switch 0 (OFF): Altivar 61 mode
• Switch 1 (ON): 8 serie mode
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3. Implementation of the communication option cards
3. 8. 4. Configuring the drive in "ATV38 Interchangeability" mode
The following bus management parameters:
Time out, Peer Cop node, Control station, Number of registers are transferred by the PowerSuite software workshop with the same values
as they had in the Altivar 38.
Configuring the drive control mode
Check and configure the control mode applied to the drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the
integrated display terminal or the PowerSuite software workshop.
[Profile] (CHCF) = [8 serie] (SE8)
3. 8. 5. PLC configuration and application
The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop
means that no changes need to be made in the PLC application.
3. 8. 6. Communication fault
Modbus Plus communication faults are indicated by the red RD LED on the card.
Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed
on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).
Value Description of the values of the [Network fault] (CnF-) parameter
0
1
2
3
No fault
Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software.
Master PLC changes from Run to STOP
Initialization fault on the Modbus Plus card (hardware problem)
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3. Implementation of the communication option cards
3. 9. Communication via DeviceNet network
3. 9. 1. Reminder of the possible connection methods: Same as existing
ATV38
1 = GND
2 = CAN_L
3 = SHIELD Bare
Black
Blue
4 = CAN_H White
5 = V+ Red
3. 9. 2. Configuring the drive on the network
Configuring the switches
MAC ID Baud Rate
When switches 7 and 8 are in position 1 (ON), the baud rate value as well as the drive MAC ID address correspond to the
attributes ID 1 (MAC ID) and ID 2 (Baud rate) of the DEVICENET Class ID 03hex object.
All devices connected on a DEVICENET network must have an identical baud rate: 125, 250, or 500 kbps. In accordance with the table
below:
Switch 7
Switch 8
Baud Rate
0
0
1
1
0
1
0
1
125 kbps
250 kbps
500 kbps
both the baud rate value and the drive MAC ID address correspond to the attributes of the
DEVICENET Class ID 03hex object.
3. 9. 3. Configuring the drive address on the DeviceNet network
MAC
address
MAC
address
MAC
address
MAC
address
Switches
1234 56
Switches
1234 56
Switches
1234 56
Switches
1234 56
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
0000 00
0000 01
0000 10
0000 11
0001 00
0001 01
0001 10
0001 11
0010 00
0010 01
0010 10
0010 11
0011 00
0011 01
0011 10
0011 11
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
0100 00
0100 01
0100 10
0100 11
0101 00
0101 01
0101 10
0101 11
0110 00
0110 01
0110 10
0110 11
0111 00
0111 01
0111 10
0111 11
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
1000 00
1000 01
1000 10
1000 11
1001 00
1001 01
1001 10
1001 11
1010 00
1010 01
1010 10
1010 11
1011 00
1011 01
1011 10
1011 11
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
1100 00
1100 01
1100 10
1100 11
1101 00
1101 01
1101 10
1101 11
1110 00
1110 01
1110 10
1110 11
1111 00
1111 01
1111 10
1111 11
Configuring the drive control mode
Check and configure the control mode applied to the drive in the [1.6 - COMMAND] (CtL-) menu on the graphic display terminal, the
integrated display terminal or the PowerSuite software workshop
[Profile] (CHCF) = [8 serie] (SE8)
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3. Implementation of the communication option cards
PLC configuration and application
Only activate the Device Type option in the "Electronic Key" zone, so that there is no control over the node type when the bus starts.
The fact of opening the Altivar 61’s "ATV38 compatibility" memory zone (SE8 mode) performed by the PowerSuite software workshop
means that no changes need to be made in the PLC application.
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3. Implementation of the communication option cards
3. 9. 4. Drive implementation on the DeviceNet network
Before attempting to replace an Altivar 38 with an Altivar 61, its configuration must be backed up using the RSNetWorx software workshop.
1 Launch the RSNetWorx application then "browse" the network by clicking on this icon.
2 The scanner identifies the various nodes present on the network.
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3. Implementation of the communication option cards
3 "Upload" the Altivar 38 configuration:
Once the network has been identified correctly, the whole configuration can be retrieved from a slave.
Double-click with the left mouse button on the relevant Altivar 38. The following window appears:
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3. Implementation of the communication option cards
4 Click on the "Device Parameter" tab; a window appears asking whether you want to "Upload" or "Download".
Choose Upload in order to retrieve the Altivar 38 configuration.
Uploading in progress:
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3. Implementation of the communication option cards
5 Once uploading is complete, a window appears; click on the "Device Parameters" tab to display all the Altivar 38 parameters.
The whole Altivar 38 configuration has now been retrieved. Click "OK" to exit this window and retain a trace of the original configuration.
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3. Implementation of the communication option cards
Backing up the configuration before transfer to the Altivar 61 in 8 serie mode:
Select "Save As…" in the File menu to retain this configuration:
Give your configuration a name:
Then back up the file:
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3. Implementation of the communication option cards
6 Preparation of the Altivar 61:
It is vital to perform a special setting on the Altivar 61 so that it can accept the old Altivar 38 configuration, which will be transmitted by the
DeviceNet network.
This operation consists of declaring in the Altivar 61 the version of the Altivar 38 it is to replace.
Identify and note down the Altivar 38 software version; this information can be found on the drive above the connector for connecting the
programming terminal, and in our example it is version 5.3 ie12; only the first two numbers are required (in our example: 5.3).
Enter the following parameters in the [1.9 - COMMUNICATION] (COM-) menu on the graphic display terminal or integrated display
terminal, [DeviceNet] (dnEt) submenu:
Parameter no.
To be entered
Example ATV38 v5.3ie12
[P06] (P06)
[P08] (P08)
ATV38 version
1
53
1
Parameter P08 can be used to save the data entered in parameters P06; its value returns to 0 after it has been taken into account and
saved in the Altivar 61’s EEPROM.
Install the Altivar 61 in place of the Altivar 38 (this operation must be performed with the power off). Then turn the Altivar 61 back on.
Right-click to load the Altivar 38 configuration that you have already saved and select "Download to Device".
Once downloading is complete, the Altivar 61 has retrieved the whole Altivar 38 configuration.
Turn the drive off and then back on again. This operation is essential so that the Assembly devices are taken into account by the drive.
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3. Implementation of the communication option cards
3. 9. 5. Communication fault
DeviceNet communication faults are indicated by the red RD LED on the card.
Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed
on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).
Value Description of the values of the [Network fault] (CnF-) parameter
0
1
2
3
4
5
6
7
8
9
No fault
Fault caused by the user
Duplication of the MAC ID address
Error on the reception buffer
Error on the transmission buffer
Initialization fault on the drive DeviceNet card (hardware problem)
Error during sending of a telegram
DeviceNet bus not operating
Time out for receipt of periodic variables destined for the drive. This time out can be set by the network configuration software.
Cyclic or COS data acknowledgement error
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3. Implementation of the communication option cards
3. 10. Communication via Ethernet network
3. 10. 1. Reminder of the possible connection methods: Same as existing
1 = TD+
2 = TD-
3 = RD+
6 = RD-
8........................1
Warning
Because of certain minor incompatibilities, described below, the replacement of an Altivar 38 by an Altivar 61 on an Ethernet bus
is supposed to be definitive.
The reason is that modifications, which can be made when migrating from Altivar 38 to Altivar 61, only work in the context of
upward compatibility (ATV38 to ATV61).
3. 10. 2. Transmission speed
The VW3 A3 310 Ethernet card supports speeds of 10 Mbps and 100 Mbps, as well as half-duplex and full-duplex modes for both these
transmission speeds, and is fully compatible with the VW3 A58310 Ethernet card.
In order to configure the Ethernet card parameters, the Altivar 61 must be configured in Expert mode; moreover, use of the graphic
display terminal is essential for assignment of the DeviceName if DHCP-FDR protocol is used.
3. 10. 3. Drive configuration in Expert mode
The Altivar 61 must be in Expert mode in order to configure the VW3 A3 310 Ethernet card functions; from the main screen, open the
[2.0 - ACCESS LEVEL] menu and select Expert mode.
3. 10. 4. Assigning a dynamic IP address to the drive
Using the BOOTP protocol
In the BOOTP address server configuration, the Altivar 38 Ethernet card’s MAC address must be replaced with the Altivar 61 Ethernet card’s
MAC address, since this type of address is unique and linked to the hardware.
Location of the MAC address:
ATV38
ATV61
This only applies if the drive IP address is supplied by a BOOTP server, i.e., if the drive IP address is 0.0.0.0 and the FDR function has not
been enabled (parameter in the [ETHERNET] (EtH-) submenu in the [1.9 - COMMUNICATION] (COM-) menu, [FDR
validation] (FdrU ) set to [No] (nO)).
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3. Implementation of the communication option cards
3. 10. 5. Using the DHCP-FDR protocol
The DHCP-FDR protocol is only supported by version 2.1 of the VW3 A58310 Ethernet option card.
This section, therefore, only applies to replacement of an Altivar 38 equipped with this type of card.
This only applies if the drive IP address is supplied by a DHCP server, i.e., if the drive IP address is set to 0.0.0.0 and the FDR function has
been enabled ([FDR validation] (FdrU ) parameter set to [Yes] (YES)).
The DHCP-FDR address server configuration remains the same when the Altivar 38 drive is replaced by an Altivar 61.
Important: It is essential to transfer the name of the Altivar 38 to the Altivar 61:
Before turning off the Altivar 38 to be replaced, check its DHCP name (its "DeviceName") from the "8-Communication" (SL) menu via the
programming terminal or the PowerSuite software workshop.
Procedure on the Altivar 38:
1 Select "Parameter 05" (-P05 or -O05) and press ENT.
2 Use the arrow keys to enter the value "4" and press ENT; this value is reset shortly afterwards by the drive.
3 Select "Parameter 01" (-P01 or -O01) and press ENT.
4 Note down the value which then appears: "xxxx" (between "0" and "9999").
The drive DHCP name is based on this value and becomes: "ATV_xxxx".
E.g., "ATV_0004" instead of "4".
You should then transfer this DHCP name to the Altivar 61 using the graphic display terminal or the PowerSuite software tool.
From the main screen, open the [7.0 - DISPLAY CONFIG.] menu then [7.1 - USER PARAMETERS] and [DEVICE NAME];
use the navigation button as well as function keys
F1, F2, F3, F4 to enter the text "ATV_xxxx", in our example ATV_0004.
3. 10. 6. Faulty Device Replacement (FDR)
Activating the service
The FDR service is only supported by version 2.1 of the VW3 A58310 Ethernet option card.
This section, therefore, only applies to replacement of an Altivar 38 equipped with this type of card.
If the Altivar 38 to be replaced was using the FDR service (IP address set to 0.0.0.0 and FDR service activated/enabled), the Altivar 38
configuration should be transferred to the Altivar 61 following the procedure described below:
1 With the Altivar 38 supplied with power, retrieve the drive configuration using the PowerSuite v2.40 software workshop; save this
configuration in order to create an original ATV38 configuration file.
2 Turn off the Altivar 38.
3 Now implement the hardware (Altivar 61 and VW3 A3 310 Ethernet card).
4 In the PowerSuite software workshop, transfer the configuration retrieved from the Altivar 38 to the drive; this has been processed by the
PowerSuite software workshop to make it compatible with the Altivar 61.
5 Modify the [Ethernet local conf] (LCFG) = [Yes] (YES) parameter and also the DeviceName (ATV_xxxx).
6 Start up the DHCP-FDR server (e.g., TSX Premium PLC) and check that the drive itself receives an IP address (green IP LED lit).
7 The drive configuration is automatically saved in the server.
8 Once it has been saved at least once, modify parameter [Ethernet local conf] (LCFG) = [No] (nO).
9 Use a Web browser to connect to the Ethernet card HTTP server, then access the "FDR Agent" page located in the "Setup" menu, and
press the "Save" button.
Incompatible FDR files
VW3 A58310 Ethernet card FDR files are incompatible with those on VW3 A3 310 Ethernet cards.
The procedure for replacing an Altivar 38 with an Altivar 61 on an Ethernet network, described above, causes the FDR file for
Altivar 38 present on the FDR server to be lost.
However, the drive configuration can be retrieved in the PowerSuite software workshop if it has been saved to a file, and the
Altivar 38 that has been replaced still has its configuration.
It is, therefore, possible (if necessary) to rebuild the original FDR file on the FDR server. The procedure for doing this is similar to
the procedure described above.
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3. Implementation of the communication option cards
3. 10. 7. Programming the Altivar 38 Ethernet parameters
Apart from the drive DHCP name ("DeviceName" parameter), all the parameters that can be accessed using the Altivar 38’s programming
terminal are present on an Altivar 61 equipped with a VW3 A3 310 Ethernet card.
They can be accessed from the [ETHERNET] (EtH-) submenu in the [1.9 - COMMUNICATION] (COM-) menu. The
correspondence of these parameters between the two types of drive is described in the following table:
Altivar 38
Altivar 61
Command
Description
Graphic display terminal or integrated display
terminal
Short
parameter name
Value in …
P05/O05
1
IP address
P01/O01 to P04/
O04
AdrIP[1] to AdrIP[4] [IP card] (IPC-) + (IPC1) to (IPC4)
2
3
4
5
Subnet mask
P01/O01 to P04/
O04
Mask[1] to Mask[4] [IP Mask] (IPM-) + (IPM1) to (IPM4)
Gateway address
DeviceName
P01/O01 to P04/
O04
Gtw[1] to Gtw[4]
DeviceName
Validation
Local Config
FileDef
[IP Gate] (IPG-) + (IPG1) to (IPG4)
XXXX
P01/O01
P01/O01
P02/O02
P03/O03
P01/O01
P02/O02
P01/O01
P02/O02
P03/O03
FDR configuration
[FDR validation] (FdrU) + (NO/YES)
[Ethernet local conf] (LCFG) +(OFF/ON)
[FDR file error] (FdrF) + (OFF/ON)
[FDR autosave] (FdrS) + (NO/YES)
[FDR t. autosave] (Fdrt) + 2 to 255
[FDR Action] (FdrA) + (IDLE, SAVE, REST, DEL)
[FDR state] (FdrE)
6
7
FDR-Autosave
configuration
AutoSave
Timer
FDR status
Action
Status
ErrCode
[FDR Fault] (FdrD) + 0 to 65535
[IP FDR] (IPF-) + (IPF1) to (IPF4)
[IP Process] (IPP-) + (IPP1) to (IPP4)
[Eth IO Scan act] (IOSA) + (OFF/ON)
[Ethernet Timeout] (tOUt) + 0 to 60.0
8
DHCP-FDR server
IP address
P01/O01 to P04/
O04
Ip[1] to Ip[4]
(DHCP-FDR)
9
IP Master address
P01/O01 to P04/
O04
Ip[1] to Ip[4]
(Master)
10
IO Scanner
configuration
P01/O01
Activation
P02/O02
Time out
3. 10. 8. Modbus service
Available address fields
In "ATV38 Interchangeability" mode (SE8 mode), addresses W1 to W615, described in the Altivar 38 "Internal communication variables"
User’s Manual, can now be accessed in order to insure that an Altivar 38 can be replaced by an Altivar 61.
In order to access these variables by means of TCP/Modbus messaging, a UNIT_ID of 0 must be used, in the same way as before on the
Altivar 38.
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3. Implementation of the communication option cards
Ethernet card access to the Modbus server
With the VW3 A3 310 Ethernet card, access to address fields W40 ppp (values transmitted by the IO Scanner), W50 ppp"" (addresses
assigned to the IO Scanner) and W60 ppp"" (Ethernet parameters) is only possible by using a (UNIT_ID) address of 251 in your TCP/
Modbus requests.
E.g.,
(* Writing one of the ATV61 Ethernet card parameters *)
IF (NOT %MW810 :X0 AND %M65) THEN
%MW811 :3 :=0;
WRITE_VAR(ADR# {1.101} 6.0.251,'%MW', %MD2400, %MW2, %MW3000 :6,%MW810 :4);
RESET %M65;
END_IF;
In "ATV38 Interchangeability" mode (SE8 mode), it is still essential to use this new address in order to obtain access
to these fields, which had been available via address 0 with the VW3 A58310 Ethernet card. This address is no
longer used for this purpose on the Altivar 61’s VW3 A3 310 card.
Modbus functions available
The "Drive Identification" function on the VW3 A3 310 Ethernet card is incompatible with that on the VW3 A58310 Ethernet card.
Modification to be made in the context of upward compatibility
Function 65 (16#41) in the VW3 A58310 Ethernet card must be replaced by function 43 (16#2B), described in the "Drive
Identification" Request section, pages 32 and 36 in the VW3 A3 310 card Programming Manual.
This new function conforms to the Modbus protocol identification function and is used by the new products marketed by
Schneider Electric.
3. 10. 9. IO Scanning service
IO Scanning control
In order to imitate the Altivar 38’s behavior when a CNF fault is triggered by IO Scanning control ("freewheel stop" imposed by the drive),
you should configure it using the integrated display terminal, graphic display terminal or the PowerSuite software workshop.
In the [1.8 - FAULT MANAGEMENT] (FLt-) menu, assign the value [Freewheel] (nSt) to the [Network fault mgt]
parameter in the [Com. Fault Mgt] (CLL) submenu.
In this way, when a CNF fault is triggered by IO Scanning control, the value of the CLL parameter will cause a freewheel stop.
Note: The CMD command word cannot be removed from the Altivar 38’s IO Scanner, and the check on writing of the CMD command word
by TCP/Modbus messaging does not apply to an Altivar 61 when it is used in "ATV38 Interchangeability" mode (SE8 mode).
Configuring the periodic parameter assignment table
If the Altivar 38’s VW3 A58310 Ethernet card uses periodic parameters configured by default (factory settings), it is still necessary to
configure the periodic parameter assignment table in the Altivar 61’s VW3 A3 310 Ethernet card since, by default, only the first two input
periodic parameters (CMD and LFRD) and the first two output periodic parameters (ETA and RFRD) are the same as those on the Altivar
38’s VW3 A58310 Ethernet card.
Configuration is performed either by TCP/Modbus messaging, or from the "IO Scanner" page of the standard HTTP server (see below), or
using PowerSuite.
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3. Implementation of the communication option cards
3. 10. 10. Communication fault
Ethernet communication faults are indicated by the red FLT LED on the card.
Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed
on the graphic display terminal, in the [1.10 DIAGNOSTICS] (dGt-) menu, [MORE FAULT INFO] (AFI-).
Value Description of the values of the [Network fault] (CnF-) parameter
0
No fault
Tcp/Modbus Time out fault.
The Tcp/Modbus Time out is activated as soon as the control word is received:
1
- If no IP master has been configured, the period of activity is maintained by receipt of the control word.
- If an IP master has been configured, the period of activity is maintained by any type of Tcp/Modbus request on this IP address.
No Time out is managed if its value equals 0.
Ethernet network overload
10
11
No signal from the Ethernet network, cable pulled out, etc.
3. 10. 11. FDR service fault (EPF2)
The EPF2 communication fault is indicated by the red RD LED on the card.
This fault appears when a problem arises during the FDR status diagram sequence on the drive, provided that the FDR service is being
used and that FDR errors are permitted on the drive ([FDR Error Mgt.] (FdrG) = [Yes] (YES) or FDR file error (address 60 060) =
[Yes] (YES)). This fault is resettable.
The EPF2 fault is also triggered if the drive IP address is already being used by another device. In this case, the EPF2 fault is not
resettable. You should then modify the drive IP address, or that of the device using this IP address, then restart the drive.
It is possible to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display
terminal, in the [1.9 COMMUNICATION] (COM-) menu, [Ethernet] (EtH-), [FDR fault] (Fdrd).
Value Description of the values of the [Network fault] (CnF-) parameter
2
FDR configuration file incompatible
3
Error reading the FDR file
4
Error writing the FDR file
7
Time out for access to the FTP server has elapsed. This time out cannot be set (90 s)
Duplication of the IP address
9
12
FDR file not present in the FTP server
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Configuring the "IO Scanner" page from the HTTP server
Click the "Setup" button.
Click the "IO Scanner" button.
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3. Implementation of the communication option cards
Click the "PassWord" button, enter USER in the Password field; press the Enter key on your keyboard, then Deactivate the IO scanner by
setting IoScanner to No.
Complete the "IO Scanning" table, save the table and reactivate the IO Scanner by setting IoScanner to Yes.
Do not take account of the new logic addresses that appear to the right of the register:
When IO Scanner is configured via the HTTP server or PowerSuite, the Altivar 61’s logic addresses are displayed, but only the
description matters to you.
No modification should be made in the PLC when the IO Scanner function is being used.
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3. Implementation of the communication option cards
Configuring the "IO Scanner" page using TCP/Modbus messaging
Using TCP/Modbus services and calling on the Ethernet card’s Modbus server, assign the same drive parameter as for the Altivar 38
register to each periodic register.
The table below represents the default table for the Altivar 38 periodic data as seen by the PLC module.
Ethernet
server
address
Ethernet
server
address
ATV61 register
and address
ATV61 register
and address
Description
Description
Output periodic
no. 1
Input periodic
no. 1
50 001
50 002
50 003
50 004
50 005
50 006
50 007
50 008
50 009
50 010
CMD
8 501
8 602
8 504
0 478
0 000
0 000
0 000
0 000
0 000
0 000
50 017
50 018
50 019
50 020
50 021
50 022
50 023
50 024
50 025
50 026
ETA
3 201
8 604
3 204
0 478
5 232
3 205
7 101
3 206
0 000
0 000
Output periodic
no. 2
Input periodic
no. 2
LFRD
CMI
IOLR
--
RFRD
LCR
IOLR
AI1R
OTR
DF1
ETI
Output periodic
no. 3
Input periodic
no. 3
Output periodic
no. 4
Input periodic
no. 4
Output periodic
no. 5
Input periodic
no. 5
Output periodic
no. 6
Input periodic
no. 6
--
Output periodic
no. 7
Input periodic
no. 7
--
Output periodic
no. 8
Input periodic
no. 8
--
Output periodic
no. 9
Input periodic
no. 9
--
--
Output periodic
no. 10
Input periodic
no. 10
--
--
We recommend that you use the configuration presented above due to the fact that neither PowerSuite nor the pages of the drive standard
HTTP server offer the Altivar 38 parameter addresses during configuration of the periodic parameter assignment table for the Altivar 61’s
VW3 A3 310 Ethernet card.
If the Altivar 38’s VW3 A58310 Ethernet card uses one or more periodic parameters alongside those that are configured by default
(modification of factory settings):
Using the PowerSuite software workshop, pages of the drive standard HTTP server or TCP/Modbus services, you should modify the
configuration of the periodic parameter assignment table for the Altivar 61’s VW3 A3 310 Ethernet card so that it has exactly the same
configuration as that of the Altivar 38 (see previous section).
Parameter incompatibilities
When the IO Scanner is configured via the HTTP server or PowerSuite, the register’s Altivar 61 logic address is displayed, but
only the description matters to you.
No modification should be made in the PLC when the IO Scanner function is being used.
Altivar 38 PKW parameter-setting service
In "ATV38 Interchangeability" mode (SE8 mode), we recommend use of the Altivar 38’s PKW parameter-setting service as described in the
Altivar 38 VW3 A58310 Ethernet card User’s Manual.
Note: Both these services use the same PKE, R/W and PWE output variables (output registers 28, 29 and 31), as well as the same PKE,
R/W/N and PWE input variables (input registers 28, 29 and 31) of the Altivar 38.
SNMP agent
The following modifications apply to the Altivar 61’s VW3 A3 310 Ethernet card:
• "SysName" object: This object took the name of the Ethernet card in the case of the Altivar 38 ("VW3A58310"), whereas it now takes the
name of the Altivar 61, if it exists.
• "SysService" object: Value equals -1 in the case of the Altivar 38, as against 72 with the Altivar 61.
• Use of a "community name": the "community string" character string in read/write mode for the Altivar 61 is "schneider"; "public" in
read-only mode.
PRIVATE
For the Altivar 38, it was:
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3. Implementation of the communication option cards
Standard HTTP server
The storage capacity of the VW3 A3 310 Ethernet card for Web server files has been increased: 1.536 kb, as against 196 kb for the
VW3 A58310 Ethernet card.
The maximum number of URL files has changed from 50 to 150.
Transferring all the URL files present on the Altivar 38’s Web server to the Altivar 61’s Web server is not permitted. There are several
reasons for this:
• The drive parameter addresses are totally different between the two drives and these addresses are displayed in the Web pages by
means of a file that can be found on the drive Web server: "DataFile.txt".
Apart from that, the content of the Web pages remains identical, and the Applets support the developments on the VW3 A3 310 card
(example: the "Altivar Viewer"/"Altivar" page has been updated to support the Altivar 61’s additional inputs, outputs and relays).
Nonetheless, if you have added functions to the Altivar 38’s standard HTTP server and you wish to apply them to the Altivar 61’s HTTP
server, it is your responsibility to adapt them in accordance with the Altivar 61 Web page format, before transferring them to the Altivar 61’s
Web server.
"PDA Altivar" page: Last Fault = ILF Fault
This page is no longer used with the Altivar 61’s VW3 A3 310 Ethernet card.
Communication fault
Ethernet communication faults are indicated by the red RD LED on the card.
Parameter [Network fault] (CnF-) can be used to obtain more detailed information about the origin of the fault. It can only be accessed
on the graphic display terminal, in the [1.10 DIAGNOSTICS] (DGt-) menu, [MORE FAULT INFO] (AFI-).
Value
Description of the values of the [Network fault] (CnF-) parameter
0
No fault
Tcp/Modbus Time out fault.
The Tcp/Modbus Time out is activated as soon as the control word is received:
1
• If no IP master has been configured, the period of activity is maintained by receipt of the control word.
• If an IP master has been configured, the period of activity is maintained by any type of Tcp/Modbus request on
this IP address.
No Time out is managed if its value equals 0
Ethernet network overload
10
11
No signal from the Ethernet network, cable pulled out, etc.
FDR service fault (EPF2)
The EPF2 communication fault is indicated by the red RD LED on the card.
This fault appears when a problem arises during the FDR status diagram sequence on the drive, provided that the FDR service is being
used and that FDR errors are permitted on the drive ([FDR Error Mgt.] (FdrG) = [Yes] (YES) or FDR file error (address 60 060) =
[No] (nO)). This fault is resettable.
The EPF2 fault is also triggered if the drive IP address is already being used by another device. In this case, the EPF2 fault is not
resettable. You should then modify the drive IP address, or that of the device using this IP address, then restart the drive.
It is possible to obtain more detailed information about the origin of the fault. It can only be accessed on the graphic display
terminal, in the [1.9 COMMUNICATION] (COM-) menu, [Ethernet] (EtH-), [FDR fault] (Fdrd).
Value
Description of the values of the [Network fault] (CnF-) parameter
FDR configuration file incompatible
2
3
Error reading the FDR file
4
Error writing the FDR file
7
Time out for receipt of the FDR file has elapsed. This time out can be set by the network configuration software.
Duplication of the IP address
9
12
FDR file not present in the FTP server
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3. Implementation of the communication option cards
3. 11. AS-i
The bus configuration must be modified in the PLC because the profile used by the 4I/4O (S.7.0.F.E) module is different from that of a drive
(7E).
4I/4O module wiring: ASI20MT4I4OR
AS-i
-
+
O4
O3
O2
O1
I1
I2
I3
I4
Q1
C
C
S+
S-
A1
L1
Q2
M1
3
3. 11. 1. Controlling the Altivar 61 (without using parameter-setting bits)
This configuration does not include all the As-i option card functions used on the Altivar 38. Below is a list of everything that could be deemed
economically feasible.
It is however necessary to assign and configure the logic inputs in the Altivar 61 manually using the HMI keypad or PowerSuite; automatic
processing is impossible because the ASI20MT4140R module cannot be configured using PowerSuite.
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3. Implementation of the communication option cards
3. 11. 1. 1. +/- speed mode
Control bits
D3(O)
D2(O)
D1(O)
D0(O)
Command
LI4
LI3
LI2
LI1
- speed
+ speed
reverse
forward
0
0
1
1
0
0
1
0
1
0
1
0
1
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
Normal
Stop
Forward
"speed maintenance"
+ speed
- speed
0
0
1
0
1
0
1
1
1
0
0
0
"speed maintenance"
+ speed
Reverse operation
Reset
- speed
0
0
1
1
0
1
0
1
1
1
1
1
1
1
1
1
Assignment of the Inputs/Outputs
4 logic inputs used on the terminals, 2-wire control
LI1: Forward
LI2: Reverse
LI3: + speed
LI4: - speed
3. 11. 1. 2. 7-speed mode, 1 direction of operation
Control bits
D3(O)
D2(O)
D1(O)
D0(O)
Command
LI4
LI3
LI2
LI1
8-spd
4-spd
2-spd
Forward
0
0
1
1
0
0
1
1
0
0
0
0
1
1
1
1
0
1
0
1
0
1
0
1
0
0
1
1
0
0
1
1
0
0
0
0
1
1
1
1
0
1
0
1
0
1
0
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
Normal
Stop
Not used
Not used
Not used
Not used
st
1
speed: LSP+AI
nd
2
3
4
5
6
speed: SP2
speed: SP3
speed: SP4
speed: SP5
speed: SP6
speed: HSP
rd
th
th
th
Forward
Reset
th
7
Assignment of inputs/outputs
4 logic inputs used on the terminals, 2-wire control
LI1: Forward
LI2: 2 preset speeds
LI3: 4 preset speeds
LI4: 8 preset speeds
Note: The application function on the drive is "8-speed" even though with the AS-i mode only 7 are used.
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3. Implementation of the communication option cards
3. 11. 2. 4-speed mode, 2 directions of operation
Control bits
D3(O)
D2(O)
D1(O)
D0(O)
Command
LI4
LI3
LI2
LI1
4-spd
2-spd
Reverse
Forward
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
Normal
Stop
Forward
st
1
speed: LSP+AI
speed: SP2
nd
2
3
rd
speed: SP3
speed: HSP
th
4
st
1
speed: LSP+AI
nd
2
3
speed: SP2
speed: SP3
speed: HSP
Reverse operation
Reset
rd
th
4
Assignment of inputs/outputs
4 logic inputs used on the terminals, 2-wire control
LI1: Forward
LI2: Reverse
LI3: 2 preset speeds
LI4: 4 preset speeds
3. 11. 3. Managing the terminal outputs (AS-i monitoring bits)
Mode parameterization bits
Monitoring bits
Command
Names of the AS-i variables
(not used)
P3
x
P2
x
P1
x
P0
x
D3(I)
D2(I)
D1(I)
R2
D0(1)
R1
Example of assignment to the terminal relays
Example 1:
D0(I)=1: drive ready for remote control
D1(I)=1: motor running
1
1
3. 11. 4. Limitations
The commands transmitted by the data bits on the AS-i bus, which cannot be reproduced by means of direct wiring, are:
• Fast stop (0 1 0 0)
• Stop with DC injection (1 0 0 0)
• Freewheel stop (1 1 0 0)
• Fault reset (1 1 1 1)
In fact, it is not possible to wire directly, for example, bit D2 (0 1 0 0 = fast stop) on an additional logic input of the Altivar 61 and assign to
it the fast stop function, because each time bit D2 is at 1 but for another command (e.g., 0 1 0 1 = forward - SP2), the motor is stopped
because the stop function has priority.
3. 11. 5. Configuring the drive logic I/O
Please refer to the Programming Guide for information about customizing Lix and Rx assignment.
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3. Implementation of the communication option cards
3. 12. Application-specific option cards
Pump card
VW3A58210
This card is continued on the Altivar 61 and its catalog number is VW3A3502. The functions of the two cards
are identical.
Multi-motor card
VW3A58211
Compatibility can be assured by adding an extended I/O option card VW3A3202 providing access to AI3
and LO and requires the multi-motors function to be configured manually, because the PowerSuite software
workshop cannot access data stored on the old option card. To do this, in menu:
[1.7 APPLICATION FUNCT.] (FUn-) adjust [MULTIMOTORS/CONFIG.] (MMC-).
Multi-parameter card
VW3A58212
This card has not been continued on the Altivar 61H.
Only the parameter-switching function is integrated on the ATV61 and supports the switching of 3 sets of
15 selectable parameters.
[1.7 APPLICATION FUNCT.] (FUn-) then [PARAM. SET SWITCHING] (MLP-)
For other operating modes (indexing, sequencing functions, etc.), it is necessary to use the Controller Inside
card.
Please refer to the Altivar 61 Programming Guide for information about how to use these different functions.
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atv61_migration_en_v1
2006-04
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