OPERATOR’S MANUAL
9 in. (229 mm) BAND SAW
BS903
Your band saw has been engineered and manufactured to our high standard for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.
Thank you for your purchase.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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GENERAL SAFETY RULES
DO NOT OVERREACH. Keep proper footing and
balance at all times.
WARNING:
MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock,
fire and/or serious personal injury.
DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters,etc.,alltoolsshouldbedisconnectedfrompower
source.
READ ALL INSTRUCTIONS
KNOWYOURPOWERTOOL.Readtheoperator’smanual
carefully. Learn the applications and limitations as well
as the specific potential hazards related to this tool.
REDUCE THE RISK OF UNINTENTIONAL STARTING.
Be sure switch is off when plugging in any tool.
GUARD AGAINST ELECTRICAL SHOCK by preventing
bodycontactwithgroundedsurfaces.Forexample:pipes,
radiators, ranges, refrigerator enclosures.
KEEPGUARDSINPLACEandingoodworkingorder.Nev-
eroperatethetoolwithanyguardorcoverremoved.Make
sure all guards are operating properly before each use.
USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may result in injury.
NEVERSTANDONTOOL.Seriousinjurycouldoccurifthe
tool is tipped or if the blade is unintentionally contacted.
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habitofcheckingtoseethatkeysandadjustingwrenches
are removed from tool before turning it on.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefullycheckedtodeterminethatitwilloperateproperly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
KEEPWORKAREACLEAN.Clutteredareasandbenches
invite accidents.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do
not use power tools near gasoline or other flammable
liquids, in damp or wet locations or expose them to rain.
Keep the work area well lit.
DIRECTION OF FEED. Feed work into a blade or cutter
KEEP CHILDREN AND VISITORS AWAY. All
visitors should wear safety glasses and be kept a safe
distance from work area.
againstthedirectionorrotationofthebladeorcutteronly.
NEVERLEAVETOOLRUNNINGUNATTENDED.TURN
THE POWER OFF. Don't leave tool until it comes to a
complete stop.
MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
DON’T FORCE THE TOOL. It will do the job better and
safer at the feed rate for which it was designed.
USE THE RIGHT TOOL. Do not force the tool or attach-
DO NOT ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
ment to do a job for which it was not designed.
PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
USETHEPROPEREXTENSIONCORD. Makesureyour
extensioncordisingoodcondition.Useonlyacordheavy
enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage result-
ing in loss of power and overheating. A wire gauge size
(A.W.G.) of at least 16 is recommended for an extension
cord 25 feet or less in length. If in doubt, use the next
heaviergauge.Thesmallerthegaugenumber,theheavier
the cord.
PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
BLADE COASTS AFTER BEING TURNED OFF.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND
GREASE. Always use a clean cloth when cleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
INSPECT TOOL CORDS AND EXTENSION CORDS
PERIODICALLY and, if damaged, have repaired by a
qualifiedservicetechnician.Stayconstantlyawareofcord
location and keep it well away from the rotating wheel.
WEAR THE PROPER APPAREL. Do not wear loose
clothing, neckties, or jewelry that can get caught in the
tool’s moving parts and cause personal injury. Nonslip
footwear is recommended when working outdoors. Wear
protective hair covering to contain long hair.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact- USE ONLY OUTDOOR EXTENSION CORDS with
resistant lenses, they are NOT safety glasses.
approved ground connection that are intended for use
outdoors and so marked.
SECURE WORK. Use clamps or a vise to hold work
whenpractical. It’sissaferthanusingyourhandandfrees
both hands to operate the tool.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect for
and remove all nails from lumber before cutting.
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SPECIFIC SAFETY RULES
AVOID AWKWARD OPERATIONS AND HAND NEVER START THE TOOL when the blade is in contact
POSITIONS where a sudden slip could cause your hand
to move into the blade. ALWAYS make sure you have
good balance.
with the workpiece.
NEVER TOUCH BLADE or other moving parts during
use.
ALLOW THE MOTOR TO COME UP TO FULL SPEED
BEFORE CHANGING THE SETUP, REMOVING
COVERS, GUARDS OR BLADES, unplug the saw
and remove the switch key.
HOLD THE WORKPIECE firmly against the saw table.
TO AVOID ACCIDENTAL BLADE CONTACT, minimize
blade breakage, and provide maximum blade support,
always adjust the blade guide assembly to just clear the
workpiece.
before starting a cut to avoid binding or stalling.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
REPLACEMENT PARTS. All repairs, whether electrical
or mechanical, should be made by a qualified service
technician at an authorized service center.
KEEPBLADESCLEAN,SHARP,ANDWITHSUFFICIENT
WHENSERVICINGuseonlyidenticalreplacementparts.
Use of any other parts may create a hazard or cause
product damage.
SET. Sharp blades minimize stalling and kickbacks.
ALWAYS TURN OFF SAW before disconnecting it to
avoid accidental starting when reconnecting to a power
source.
DO NOT OPERATE THIS TOOL WHILE UNDER
THE INFLUENCE OF DRUGS, ALCOHOL OR ANY
MEDICATION.
KEEP HANDS AWAY FROM CUTTING AREA. Do not
hand hold pieces so small that your fingers go under
the blade guard. Do not reach underneath work or in
blade cutting path with your hands and fingers for any
reason.
STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
NEVER CUT MORE THAN ONE PIECE AT A TIME or
stack more than one workpiece on the saw table at a
time.
MAKE SURE WORK AREA HAS AMPLE LIGHTING to
see the work and that no obstructions will interfere with
safe operation BEFORE performing any work using your
saw.
THE BLADE GUIDES HAVE BEEN PRESET AT THE
FACTORY. These settings are functional for some ap-
plications. We recommend that you check and adjust
blade guide settings before first use of your saw. Refer to
“Adjusting thrust bearings, blade guide support, and
blade guides” procedures explained in the adjustments
section of this operator’s manual.
FIRMLY CLAMP OR BOLT your saw to a stable, level
workbench or table. The most comfortable table height
is approximately waist height.
DO NOT FEED THE MATERIAL TOO QUICKLY. Do not
force the workpiece against the blade.
USEONLYCORRECTBLADES.Usetherightbladesize,
style and cutting speed for the material and the type of
cut. Blade teeth should point down toward the table.
BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
ALWAYSSUPPORTLARGEWORKPIECESwhilecutting
tominimizeriskofbladepinchingandkickback. Sawmay
slip, walk or slide while cutting large or heavy boards.
IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.
DO NOT REMOVE JAMMED CUTOFF PIECES until
SAVE THESE INSTRUCTIONS. Refer to them frequently
and use them to instruct other users. If you loan someone
this tool, loan them these instructions also.
blade has stopped.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks
that are specially designed to filter out microscopic particles.
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SYMBOLS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
Current
A
Hz
W
Amperes
Hertz
Watt
Frequency (cycles per second)
Power
min
Minutes
Time
Alternating Current
Direct Current
Type of current
Type or a characteristic of current
Rotational speed, at no load
Double-insulated construction
Revolutions, strokes, surface speed, orbits, etc., per minute
n
o
No Load Speed
Class II Construction
Per Minute
.../min
Wet Conditions Alert
Do not expose to rain or use in damp locations.
To reduce the risk of injury, user must read and understand
operator’s manual before using this product.
Read The Operator’s Manual
Always wear safety goggles or safety glasses with side shields and,
as necessary, a full face shield when operating this product.
Eye Protection
Safety Alert
Precautions that involve your safety.
Failure to keep your hands away from the blade will result in
serious personal injury.
No Hands Symbol
To reduce the risk of injury or damage, avoid contact with any
hot surface.
Hot Surface
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SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL
SIGNAL
MEANING
Indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
DANGER:
Indicates a potentially hazardous situation, which, if not avoided, could result
in death or serious injury.
WARNING:
CAUTION
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result in property
damage.
SERVICE
WARNING:
Servicing requires extreme care and knowledge and should
be performed only by a qualified service technician. For
service we suggest you return the product to the nearest
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical replacement parts.
To avoid serious personal injury, do not attempt to use this
product until you read thoroughly and understand com-
pletely the operator’s manual. If you do not understand
the warnings and instructions in the operator’s manual,
do not use this product. Call Ryobi customer service for
assistance.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
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ELECTRICAL
EXTENSION CORDS
SPEED AND WIRING
Use only 3-wire extension cords that have 3-prong ground-
ing plugs and 3-pole receptacles that accept the tool’s plug.
When using a power tool at a considerable distance from the
power source, use an extension cord heavy enough to carry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart
provided below to determine the minimum wire size required
in an extension cord. Only round jacketed cords listed by
Underwriter’s Laboratories (UL) should be used.
The no-load speed of this tool is approximately 3,000
sfpm. This speed is not constant and decreases under
a load or with lower voltage. For voltage, the wiring in a
shop is as important as the motor’s horsepower rating. A
line intended only for lights cannot properly carry a power
tool motor. Wire that is heavy enough for a short distance
will be too light for a greater distance. A line that can
support one power tool may not be able to support two
or three tools.
GROUNDING INSTRUCTIONS
**Ampere rating (on tool data plate)
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with
an electric cord having an equipment-grounding conduc-
tor and a grounding plug. The plug must be plugged into a
matching outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
0-2.0
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length
Wire Size (A.W.G.)
25'
50'
16
16
16
16
16
16
16
16
14
16
14
12
14
14
10
14
12
—
100'
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
Do not modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conduc-
tor can result in a risk of electric shock. The conductor with
insulationhavinganoutersurfacethatisgreenwithorwithout
yellowstripesistheequipment-groundingconductor.Ifrepair
or replacement of the electric cord or plug is necessary, do
not connect the equipment-grounding conductor to a live
terminal.
When working with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the
letters “WA” on the cord’s jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
WARNING:
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the tool is properly grounded.
Keep the extension cord clear of the working area.
Position the cord so that it will not get caught on lumber,
tools or other obstructions while you are working with a
power tool. Failure to do so can result in serious personal
injury.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet
like the one shown in figure 1. It also has a grounding pin
like the one shown.
WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.
ELECTRICAL CONNECTION
This tool is powered by a precision built electric motor. It
should be connected to a power supply that is 120 volts,
60Hz,AConly(normalhouseholdcurrent).Donotoperate
this tool on direct current (DC). A substantial voltage drop
will cause a loss of power and the motor will overheat. If the
saw does not operate when plugged into an outlet, double
check the power supply.
GROUNDING
PIN
120 V GROUNDED OUTLET
Fig. 1
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GLOSSARY OF TERMS
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Anti-Kickback Pawls (radial arm and table saws)
A devise which, when properly installed and maintained,
is designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for
Arbor
drilling large holes accurately.
The shaft on which a blade or cutting tool is mounted.
Push Blocks (for jointer planers)
Bevel Cut
Device used to feed the workpiece over the jointer planer
cutterhead during any operation. This aid helps keep the
operator's hands well away from the cutterhead.
A cutting operation made with the blade at any angle other
than 90° to the table surface.
Chamfer
Push Blocks and Push Sticks (for table saws)
A cut removing a wedge from a block so the end (or part of
Devices used to feed the workpiece through the saw blade
during cutting operations. A push stick (not a push block)
should be used for narrow ripping operations. These aids
help keep the operator's hands well away from the blade.
the end) is angled rather than at 90°.
Compound Cut
A cross cut made with both a miter and a bevel angle.
Crosscut
Resaw
A cutting or shaping operation made across the grain or the
width of the workpiece.
A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. The
blades or knives remove material from the workpiece.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Dado Cut
A non-through cut which produces a square-sided notch or
trough in the workpiece (requires a special blade).
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Featherboard
A device used to help control the workpiece by guiding
it securely against the table or fence during any ripping
operation.
Riving Knife/Spreader/Splitter (table saws)
A metal piece, slightly thinner than the blade, which helps
keep the kerf open and also helps to prevent kickback.
FPM or SPM
Feet per minute (or strokes per minute), used in reference
to blade movement.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
applies to the workpiece, that area which will be or has been
cut by the blade.
Freehand
Performing a cut without the workpiece being guided by a
fence, miter gauge, or other aids.
Set
The distance that the tip of the saw blade tooth is bent (or
set) outward from the face of the blade.
Gum
A sticky, sap-based residue from wood products.
Snipe (planers)
Heel
Depression made at either end of a workpiece by cutter
blades when the workpiece is not properly supported.
Alignment of the blade to the fence.
Kerf
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
The material removed by the blade in a through cut or the
slot produced by the blade in a non-through or partial cut.
Kickback
Throw-Back
A hazard that can occur when the blade binds or stalls,
The throwing back of a workpiece usually caused by the
workpiece being dropped into the blade or being placed
inadvertently in contact with the blade.
throwing the workpiece back toward operator.
Leading End
The end of the workpiece pushed into the tool first.
Workpiece or Material
The item on which the operation is being done.
Miter Cut
A cutting operation made with the workpiece at any angle
Worktable
to the blade other than 90°.
Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.
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FEATURES
Table Size (with extension) ...............11-3/4 in. x 14-3/4 in.
PRODUCT SPECIFICATIONS
Input ................................120 V, 60 Hz, AC only, 2.5 Amps
No Load Speed ............................ 3,000 FPM (1,524 cm/s)
Dust Port ............................................................... 2-1/2 in.
Net Weight................................................................42 lbs.
Blade Width................................................1/8 in. to 3/8 in.
Blade Length..........................................59-1/4 - 59-1/2 in.
Frame to Blade Capacity.............................................. 9 in.
Cutting Thickness Capacity ...................................3-1/2 in.
RAPIDSET™ BLADE
TENSION LEVER
TRACKING
WORKLIGHT
KNOB
BLADE GUIDE
ADJUSTMENT
KNOB
LOCK KNOB
BLADE TENSION
KNOB
TRACKING
VIEW
WINDOW
TABLE
LOCK KNOB
SCALE
LATCH
ANGLE
ADJUSTMENT
KNOB
BLADE
GUARD
SCALE
INDICATOR
TRACKLOCK®
BLADE GUIDE
SAW
BLADE
DUST
EXHAUST
PORT
SWITCH
AND
SWITCH KEY
MITER
GAUGE
SAW
TABLE
SLIDING TABLE
EXTENSION
LATCH
Fig. 2
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FEATURES
KNOW YOUR BAND SAW
SAW BLADE
Saw comes with a standard 1/4 in. blade.
The safe use of this product requires an understanding of
the information on the tool and in this operator’s manual as
wellasaknowledgeoftheprojectyouareattempting.Before
use of this product, familiarize yourself with all operating
features and safety rules.
SAW TABLE WITH THROAT PLATE
Your band saw has a saw table with tilt control for maximum
accuracy. The throat plate, installed in the saw table at the
factory, allows for blade clearance.
ANGLE ADJUSTMENT KNOB
SCALE AND SCALE INDICATOR
The scale and scale indicator show the angle or degree the
saw table is tilted for bevel cutting.
Tilts the saw table for bevel cutting.
BLADE GUARD
Protects the operator from coming in contact with the
blade.
SWITCH AND SWITCH KEY
Your band saw has an easy access power switch. To lock
in the OFF position, remove the yellow switch key. Place
the key in a location inaccessible to children and others not
qualified to use the tool.
BLADE GUIDE ADJUSTMENT KNOB WITH
LOCK KNOB
Usethebladeguideadjustmentknobandlockknobtoadjust
the blade guide assembly to keep the blade from twisting
or breaking. Always lock the blade guide assembly in place
before turning on the band saw.
TABLE LOCK KNOB
Loosening the table lock knob allows the saw table to be
tiltedatdifferentangles. Tighteningthetablelockknoblocks
the saw table in place.
DUST EXHAUST PORT
A2-1/2in.dustexhaustportmakesdustlesscuttingpossible.
Attach a dust bag or a shop vac to the dust exhaust port.
TRACKING KNOB
Adjusts tracking to keep blade centered on the wheels.
LATCH
TRACKING VIEW WINDOW
The tracking view window makes tracking adjustments
easier to see.
Easy open latches allow front cover to be opened for mak-
ing adjustments.
MITER GAUGE
TRACKLOCK® BLADE GUIDES
This gauge aligns the wood for a crosscut. The easy-to-read
indicator shows the exact angle for a miter cut, with positive
stops at 90° and 45°.
Upper and lower TrackLock® blade guides helps keep the
blade from twisting during operation.
WORKLIGHT
This band saw comes equipped with a worklight that lights
the work area for safer, more accurate cuts.
RAPIDSET™ BLADE TENSION LEVER
Controls blade tension when changing blades and making
adjustments for various sawing applications.
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TOOLS NEEDED
The following tools (not included) are needed for making adjustments or installing the blade:
FLATHEAD SCREWDRIVER
PHILLIPS SCREWDRIVER
HEX KEY, 4 mm
SMALL COMBINATION
SQUARE
ADJUSTABLE WRENCH
Fig. 3
LOOSE PARTS
The following items are included with the tool:
Flat Head Screw............................................................ 3
Worklight ....................................................................... 1
Switch Key .................................................................... 1
Operator’s Manual (not shown) ..................................... 1
Hex Key, 2.5 mm........................................................... 1
Miter Gauge................................................................... 1
Saw Table with Table Aligning Bolt................................ 1
Wing Screw ................................................................... 1
SAW TABLE
WORKLIGHT
MITER GAUGE
SWITCH
KEY
WING
SCREW
FLAT HEAD
SCREW (3)
HEX KEY,
2.5 mm
Fig. 4
WARNING:
The use of attachments or accessories not listed might be hazardous and could cause serious personal injury.
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ASSEMBLY
Insert bolts (not included) and tighten securely with lock
UNPACKING
This product requires assembly.
washers and hex nuts (not included).
NOTE: All bolts should be inserted from the top. Install
the lock washers and hex nuts from the underside of the
bench.
Carefully remove the tool and any accessories from the
box. Place it on a level work surface.
NOTE: This tool is heavy. To avoid back injury, lift with
your legs, not your back, and get help when needed.
Inspect the tool carefully to make sure no breakage or
damage occurred during shipping.
Do not discard the packing material until you have care-
fully inspected and satisfactorily operated the tool.
If any parts are damaged or missing, please call 1-800-
525-2579 for assistance.
Supporting surface where band saw is mounted should be
examined carefully after mounting to insure that no move-
ment during use can result. If any tipping or walking is noted,
secure workbench or support surface before beginning
cutting operation.
CLAMPING BAND SAW TO WORKBENCH
See Figure 5.
If the band saw is to be used as a portable tool, it is recom-
mended that you fasten it permanently to a mounting board
thatcaneasilybeclampedtoaworkbenchorothersupporting
surface. The mounting board should be of sufficient size to
avoid tipping of saw while in use. Any good grade plywood
or chipboard with a 3/4 in. thickness is recommended.
WARNING:
If any parts are damaged or missing, do not operate this
tool until the missing parts are replaced. Failure to do so
could result in possible serious personal injury.
Mountsawtoboardusingholesinsawbaseasatemplate
for hole pattern. Locate and mark the holes where the
band saw is to be mounted.
WARNING:
Follow the last three steps in the section Mounting Band
Do not attempt to modify this tool or create accesso-
ries not recommended for use with this tool. Any such
alteration or modification is misuse and could result in a
hazardous condition leading to possible serious personal
injury.
Saw to Workbench, shown above.
WARNING:
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental
starting and possible serious personal injury.
MOUNTING BAND SAW TO WORKBENCH
If the band saw is to be used in a permanent location, we
recommend that you secure it to a workbench or other
stable surface. When mounting the saw to a workbench,
holes should be drilled through the supporting surface of
the workbench.
HOLES IN
SAW BASE
Each hole in the saw base should be bolted securely
using bolts, lock washers, and hex nuts (not included).
Place band saw on the workbench. Using the saw base
as a pattern, locate and mark the holes where the band
saw is to be mounted.
Drill holes through the workbench.
Fig. 5
Place band saw on the workbench aligning holes in the
saw base with the holes drilled in the workbench.
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ASSEMBLY
If lag bolts are used, make sure they are long enough to
go through holes in the saw base and material the saw is
being mounted to. If machine bolts are being used, make
sure bolts are long enough to go through holes in the saw
base, the material being mounted to, and the lock washers
and hex nuts.
NOTE: It may be necessary to countersink hex nuts and
washers on bottom side of mounting board.
TABLE EXTENSION
KNOBS
MOUNTING THE SAW TABLE
See Figures 6 and 7.
SCREW
Loosen and remove the table aligning bolt, washer, and
wing nut on the saw table.
Loosen the table extension knobs beneath the sliding
table extension by turning them clockwise.
Slide the table extension out and retighten the table
extension knobs.
Standing at the front of the band saw, slide the saw table
past the blade and through the slot moving from the right
side of the saw table to the left.
SAW
TABLE
Align the screw holes in the saw table with the holes in
SLIDING TABLE
EXTENSION
the saw table bracket.
SAW
TABLE
BRACKET
Using the phillips screws, attach the saw table to the saw
table bracket. Tighten phillips screws securely.
Close the sliding table extension, retighten the table
extension knobs, then attach the table aligning bolt,
washer, and wing nut to the saw table.
Fig. 6
NOTE: The wing nut goes below the saw table.
TABLE
ALIGNING
BOLT
LOCK
KNOB
BLADE GUIDE
KNOB
WASHER
WING
NUT
Fig. 7
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ASSEMBLY
SQUARING THE SAW TABLE TO THE BLADE
See Figure 8.
Turn the lock knob counterclockwise to unlock the blade
guide assembly. Turning the blade guide knob clockwise,
raise the blade guide assembly as far as it will go. Turn
the lock knob clockwise to retighten.
Place a small combination square on the saw table beside
the blade.
LOCK
KNOB
SMALL
COMBINATION
SQUARE
Loosen the table lock knob and rotate the angle
adjustment knob to tilt the saw table up or down to align
table 90° to blade (0° position). Retighten the table lock
knob.
Using a 4 mm hex key, adjust the zero stop set screw
until the set screw just touches the saw housing.
Check squareness of the saw table to the blade. Make
readjustments if necessary.
ZERO STOP
SET SCREW
Loosen screw on scale indicator with a phillips screwdriver
and align scale indicator to zero.
TABLE LOCK
KNOB
Tighten all screws securely.
ADJUSTING BLADE TENSION
See Figures 9 and 10.
Remove the switch key.
Before using the band saw, turn the blade tension knob
Fig. 8
on the top of the saw clockwise to engage tension.
TO INCREASE
TENSION
TO DECREASE
TENSION
NOTE: Adjustments of blade tension can be made at
anytime.
Anothermethodofcheckingbladetensionhastodowiththe
sound the blade makes when plucked like a guitar string.
Pluck the back straight edge on the coasting side
opposite the blade guides while turning the tension knob.
Sound should be a musical note. Sound becomes higher
pitched as tension increases.
Using either method to check blade tension can be devel-
oped with practice.
BLADE TENSION KNOB
Fig. 9
Never increase blade tension so tight as to completely
compress the spring. When completely compressed, the
spring can no longer act as a shock absorber.
NOTE: Too much tension may cause the blade to break. Too
little tension may cause the blade to slip on the wheels.
14
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ASSEMBLY
TRACKING THE BLADE
BLADE
TENSION
KNOB
See Figure 10.
NOTE:Adjustbladetensionproperlybeforemakingtracking
adjustments. Check that the blade guides are not interfering
with the blade.
To Adjust:
Open the front cover by releasing the upper and lower
latches. Watch the blade’s position on the upper tire
through the tracking view window as, by hand, you
slowly turn the upper wheel clockwise. If the blade moves
away from the center of the tire, the tracking must be
adjusted.
BLADE ON
WHEEL
TRACKING
VIEW
If the blade has moved left or right of center:
NOTE: It may be necessary to loosen the hex nut for a larger
range of adjustments. Be sure to retighten after adjusting.
WINDOW
BLADE
TRACKING
KNOB
Turn the blade tracking knob (clockwise if blade has
moved left and counterclockwise if blade has moved right)
while turning the wheel by hand until the blade moves
back and rides in the center of the tire.
Check the position of the blade on the lower tire. The
blade should be completely on the tire. If not, adjust the
tracking until the blade is on both tires.
HEX NUT
Rotate the upper wheel by hand in a clockwise direction
for a few more turns. Make sure the blade stays in the
same location on the tires. Readjust, if necessary, until
blade is tracking properly.
Fig. 10
WORKLIGHT
BRACKET
Close front cover and relatch.
WING
SCREW
NOTE: The 1/8 in. blade may not track properly in the center
of the wheel. It may be better to track this blade on the back
half of the upper wheel.
WARNING:
The blade guides have been preset at the factory.
These settings are functional for some applications. We
recommend that you check and adjust blade guide
settings before first use of your saw. Refer to “Adjusting
blade guide support, thrust bearings, and blade guide
bearings” procedures explained in the ADJUSTMENTS
section of this operator’s manual.
ATTACHING THE WORKLIGHT
See Figure 11.
Slide the worklight bracket into the slot at the back of the
band saw housing.
Insert wing screw and tighten securely.
Fig. 11
IMPORTANT SAFETY INSTRUCTIONS
This worklight has a polarized plug (one blade wider than
the other) as a feature to reduce the risk of electric shock.
This plug will fit in a polarized outlet only one way. If the
plug does not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician. Never use with
an extension cord unless the plug can be fully inserted. Do
not alter the plug.
15
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OPERATION
CUTTING PROCEDURES
Hold the workpiece firmly against the saw table.
WARNING:
Do not allow familiarity with tools to make you care-
less. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
Use gentle pressure and both hands when feeding the
work into the blade. Do not force the work; allow the
blade to cut.
The smallest diameter circle that can be cut is determined
by blade width. A 1/4 in. wide blade will cut a minimum
diameter of 1-1/2 in.; a 1/8 in. wide blade will cut a
minimum diameter of 1/2 in.
Keep your hands away from the blade. Do not hand
hold pieces so small your fingers will go under the blade
guard.
Avoid awkward operations and hand positions where a
sudden slip could cause serious injury from contact with
the blade. Never place hands in blade path.
Use extra supports (tables, saw horses, blocks, etc.) when
cutting large, small or awkward workpieces.
WARNING:
Always wear safety goggles or safety glasses with side
shields when operating power tools. Failure to do so
could result in objects being thrown into your eyes
resulting in possible serious injury.
WARNING:
Do not use any attachments or accessories not
recommended by the manufacturer of this tool. The use
of attachments or accessories not recommended can
result in serious personal injury.
Never use a person as a substitute for a table extension
or as additional support for a workpiece that is longer or
wider than the basic saw table.
When cutting irregularly shaped workpieces, plan your
work so it will not pinch the blade. For example, a piece
of molding must lay flat on the saw table. Workpieces
must not twist, rock or slip while being cut.
When backing up the workpiece, the blade may bind in
the kerf (cut). This is usually caused by sawdust clogging
the kerf or when the blade comes out of the guides. If this
happens:
WARNING:
To avoid blade contact, adjust the blade guide assembly
to just clear the workpiece. Failure to do so could result
in serious personal injury.
APPLICATIONS
You may use this tool for the purposes listed below:
Place the switch in the OFF position. Wait until the saw
has come to a full and complete stop, then remove the
switch key from the switch assembly. Store key in a safe
place.
Scroll cutting and circle cutting of wood and wood
composition products
Variousstraightlinecuttingoperationsinwoodandwood
composition products
Unplug the saw from the power source.
Wedge the kerf open with a flat screwdriver or wooden
wedge.
BASIC OPERATION OF THE BAND SAW
Open front cover and turn the upper wheel by hand while
A band saw is basically a “curve cutting” machine that can
also be used for straight-line cutting operations like cross
cutting, mitering, beveling, compound cutting, and resaw-
ing. When using the band saw for straight line cutting, the
user can install a fence using an appropriately sized piece of
wood clamped to the table with “C” clamps. It is not capable
of making inside or non-through cuts.
backing up the workpiece.
RELIEF CUTS
Relief cuts are made when an intricate curve (too small
a radius for the blade) is to be cut. Cut through a scrap
sectionoftheworkpiecetocurveinpatternlinethencarefully
back the blade out. Several relief cuts should be made for
intricate curves before following the pattern line as sections
are cutoff of curve “relieving” blade pressure.
This band saw is designed to cut wood and wood composi-
tion products only.
Before starting a cut, watch the saw run. If you experience
excessive vibration or unusual noise, stop immediately. Turn
the saw off, remove the switch key, and unplug the saw. Do
not restart until locating and correcting the problem.
16
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OPERATION
SCROLL CUTTING
For general type scroll cutting, follow the pattern lines by
LOCKING THE SWITCH
See Figure 12.
pushing and turning the workpiece at the same time. Do not Place the switch in the OFF position. Wait until the saw
try to turn the workpiece while engaged in the blade without
pushing it – the workpiece could bind or twist the blade.
has come to a full and complete stop, then remove the
switch key from the switch assembly. Store key in a safe
place.
REMOVING JAMMED MATERIAL
Neverremovejammedcutoffpiecesuntilthebladehascome
to a full and complete stop.
BEFORE LEAVING THE SAW
See Figure 12.
Place the switch in the OFF position. Wait until the saw
has come to a full and complete stop, then remove the
switch key from the switch assembly. Store key in a safe
place.
Place the switch in the OFF position. Wait until the saw
has come to a full and complete stop, then remove the
switch key from the switch assembly. Store key in a safe
place.
Unplug the saw from the power source before removing
Unplug the saw from the power source.
Make workshop childproof.
Lock the shop.
jammed material.
AVOIDING INJURY
Make sure saw is level and does not rock. Saw should
always be on a firm, level surface with plenty of room for
handling and properly supporting the workpiece.
ON
OFF
Bolt saw to the support surface to prevent slipping,
walking or sliding during operations like cutting long,
heavy boards.
Turn saw off, remove switch key, and unplug cord from
the power source before moving the saw.
Do not remove jammed cutoff pieces until blade has come
to a full and complete stop.
Choose the right size and style blade for the material and
type of cut you plan to do.
Make sure that the blade teeth point down toward the saw
table, that the blade guides, thrust bearings, and blade
tension are properly adjusted, that the blade guide knob
is tight, and that no parts have excessive play.
SWITCH
KEY
To avoid accidental blade contact, minimize blade
breakage, and provide maximum blade support, always
adjust the blade guide assembly to just clear the
workpiece.
Use only recommended accessories.
With the exception of the workpiece and related support
devises, clear everything off the saw table before turning
the saw on.
Properly support round materials such as dowel rods or
tubing because they have a tendency to roll during a cut
causing the blade to “bite”. To avoid this, always use a
“V” block or clamp workpiece to a miter gauge.
Fig. 12
Before removing loose pieces from the saw table, turn
saw off and wait for all moving parts to stop.
17
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OPERATION
TILTING THE TABLE
See Figure 13.
Loosen the table lock knob slightly.
SAW
TABLE
Turn the angle adjustment knob, tilting the saw table
toward the front of the saw housing until it reaches the
desired angle.
Using the scale indicator, check angle markings.
TABLE LOCK KNOB
Retighten the table lock knob to hold saw table securely
ANGLE
ADJUSTMENT KNOB
in place.
USING THE MITER GAUGE
See Figures 13 and 14.
SCALE INDICATOR
Fig. 13
The miter gauge can be turned 60° to the right or left.
Loosen the lock knob on the miter gauge.
With the miter gauge in the miter gauge slot, rotate the
gauge until the desired angle is reached on the index
scale.
Retighten the lock knob.
NOTE: For convenience, store the miter gauge in the slot
provided on the back of the band saw.
LOCK
KNOB
MITER
GAUGE
SLOT
USING THE SLIDING TABLE EXTENSION
See Figure 15.
The sliding table extension provides the operator with
additional table width for supporting wider workpieces.
Loosen the table extension knobs beneath the sliding
table extension as shown in figure 15.
Slide the table extension to the desired width.
Retighten the table extension knobs.
MITER
GAUGE
Fig. 14
TURN LEFT TO
LOOSEN
TABLE EXTENSION
KNOBS
SLIDING TABLE
EXTENSION
Fig. 15
18
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ADJUSTMENTS
WARNING:
Before performing any adjustment, make sure the tool
is unplugged from the power supply. Failure to heed this
warning could result in serious personal injury.
PHILLIPS SCREWS
BLADE
GUARD
INSTALLING AND ADJUSTING THE BLADE
See Figures 16 and 17.
Loosen and remove the wing nut and table aligning bolt
from the saw table.
Open the front cover by releasing the upper and lower
latches.
SAW
TABLE
Turn the lock knob counterclockwise to unlock the blade
guide assembly. Turning the blade guide knob (clockwise
raises the blade guide assembly; counterclockwise lowers
it), position the blade guide assembly about halfway
between the saw table and saw housing. Retighten the
lock knob.
TABLE ALIGNING
BOLT
WING
NUT
Fig. 16
RAPIDSET™ BLADE
TENSION LEVER
Loosen the two phillips screws that hold the blade guard
in place using phillips screwdriver, then remove the blade
guard.
LOCK
KNOB
Slide the table extension out and retighten the table
extension knobs.
BLADE
TENSION
KNOB
Release blade tension by pushing the RapidSet™ blade
tension lever to the front of the saw.
Carefully remove the old blade.
Wearing gloves, carefully uncoil the new blade at arms
length. If the new blade was oiled to prevent rusting,
it may need to be wiped to keep the oil from your
workpiece. Carefully wipe in the same direction the teeth
are pointing so the rag does not catch on the teeth of the
saw blade.
UPPER
WHEEL
NOTE: The blade may need to be turned inside out if the
teeth are pointing in the wrong direction. Hold the blade
with both hands and rotate it inward.
BLADE GUIDE
ASSEMBLY
With the teeth of the blade toward the left of the saw and
facing downward, place the blade through the lower blade
guides and around both wheels.
SAW
BLADE
Slowly turn the upper wheel to the right or clockwise by
hand to center the blade on the rubber tires.
Re-engagetheRapidSet™bladetensionleverthenadjust
the blade tension; check or adjust the blade tracking.
Adjust both upper and lower blade guides and thrust
bearings.
LOWER
BLADE
GUIDES
Reattach the table aligning bolt, washer, and wing nut.
Tighten securely.
Reattach the blade guard.
Close front cover and relatch.
LOWER
WHEELS
Fig. 17
19
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ADJUSTMENTS
ADJUSTING BLADE GUIDE ASSEMBLY
See Figures 18 and 19.
BLADE GUIDE
KNOB
To prevent the blade from twisting or breaking, the blade
guide assembly should always be set approximately 1/8 in.
(3 mm) above the workpiece.
BLADE GUIDE
ASSEMBLY
Turn the lock knob counterclockwise to unlock the blade
LOCK
KNOB
guide assembly.
As a guide, use a scrap piece of the same wood you are
abouttocuttosettheheightofthebladeguideassembly.
Adjust the blade guide assembly by turning the blade
guide knob.
Lock blade guide assembly in place by turning the lock
knob clockwise.
Always lock the blade guide assembly in place before
turning on the band saw.
WARNING:
To avoid personal injury, maintain proper adjustment of
blade tension, blade tracking, blade guides, and thrust
bearings.
Fig. 18
LOCK
UNLOCK
Fig. 19
20
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ADJUSTMENTS
ADJUSTINGBLADEGUIDESUPPORT,THRUST
BEARINGS, AND BLADE GUIDE BEARINGS
See Figures 20 - 22.
WARNING:
Never operate saw without the blade guard secured in
place. To do so could result in possible serious personal
injury.
NOTE: Tighten the lock knob and refer to “Adjusting Blade
Tension” and “Tracking the Blade” procedures explained
in the ASSEMBLY section of this operator’s manual prior
to making adjustments. Fine tuning of the bearings can be
done with a flathead screwdriver.
LOCK
KNOB
The upper and lower blade guide bearings and thrust bear-
ings support the saw blade during cutting operations. The
adjustment of the guide bearings should be checked when-
ever a different blade is installed.
UPPER BLADE
BLADE
GUIDE SUPPORT
GUIDE
To Adjust Blade Guide Support:
Remove the blade guard by loosening the two phillips
screws.
THRUST
BEARING
Adjust the position of the blade guide support. Loosen
the blade guide support screw on the right side of the
blade guide assembly using the 2.5 mm hex key.
Slide the upper blade guide support on the shaft until
the front edge of the thrust bearing is about 1/64 in. (0.4
mm) behind the back of the blade. Tighten the screw
securely.
Repeat this procedure for the lower blade guide support.
Replace the blade guard if no additional adjustments are
to be made.
THRUST
BLADE GUIDE
BEARING
SUPPORT SCREW
SCREW
BLADE GUIDE
SCREW
BLADE GUARD REMOVED
FOR CLARIFICATION ONLY
Fig. 20
To Adjust Thrust Bearings:
The thrust bearings support the back edge of the blade
during cutting. The blade should not contact the thrust
bearings when you stop cutting. It is important that both
upper and lower thrust bearings be adjusted equally.
BLADE GUIDE
SCREW
Remove the blade guard assembly by loosening the two
phillips screws.
Using the 2.5 mm hex key, loosen the thrust bearing
screw.
Slide the thrust bearing until the bearing is centered
behind the blade. Tighten the thrust bearing screw
securely.
BLADE GUIDE
SUPPORT
SCREW
NOTE: When properly adjusted, the blade will be centered
in front of the thrust bearing.
Using a flathead screwdriver, turn the screw (centered in
the thrust bearing) until the bearing is within 1/64 in. (0.4
mm) of the blade.
Repeat this procedure on the lower thrust bearing located
belowthesawtable. Replacethebladeguardifnoadditional
adjustments are to be made.
THRUST BEARING
THRUST
BEARING
SCREW
LOWER BLADE
GUIDE SUPPORT
Fig. 21
21
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ADJUSTMENTS
To Adjust Blade Guide Bearings:
The blade guide bearings help keep the blade from twisting
and binding. The blade can be ruined if the blade teeth hit
the bearings while using the band saw.
BLADE
GUIDE
ASSEMBLY
Remove the blade guard by loosening the two phillips
screws.
THRUST
BEARING
SCREW
THRUST
BEARING
Using a 2.5 mm hex key, loosen the two blade guide
screws that lock the upper blade guide bearings. Slide the
blade guide bearings to within 1/64 in. (0.4 mm) behind
the gullet of the blade. Retighten the two blade guide
screws securely.
UPPER BLADE
GUIDE
SUPPORT
Using a flathead screwdriver, turn the screw (centered in
the blade guide bearing) until the bearing is within 1/64
in. (0.4 mm) of the blade. Do not pinch the blade. Make
sure one guide is not further away from the blade than
the other.
BLADE
BLADE GUIDE
SCREW
GUIDE
BEARINGS
Repeat this procedure on the lower blade guide bearings
located below the saw table. Replace the blade guard if no
additional adjustments are to be made.
BLADE GUARD REMOVED
FOR CLARIFICATION ONLY
Fig. 22
MAINTENANCE
Keep your band saw clean.
Remove sawdust from the inside frequently.
WARNING:
Do not allow pitch to accumulate on the saw table, blade
guides, or thrust bearings. Clean them with gum and pitch
remover.
Apply a thin coat of automobile type wax to the saw
table’s top so the wood slides easily while cutting.
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage.
WARNING:
WARNING:
Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
To prevent accidental starting that could cause possible
serious personal injury, turn off the saw, remove the
switch key, and unplug the saw before working on the
band saw.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrica-
tion is required.
WARNING:
MOTOR/ELECTRICAL
Frequently vacuum or blow out sawdust from the motor.
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc., come in contact
with plastic parts. Chemicals can damage, weaken or
destroy plastic which may result in serious personal
injury.
BLADE GUIDE BEARINGS
See Figure 22.
Bladeguidebearingsmaybecomewornduringuse.Replace
blade guides as necessary.
22
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MAINTENANCE
Remove the nut and washer from the middle of the saw
TIRES
housing. See Figure 24.
Pull the lower wheel away from the saw housing.
Remove the worn drive belt.
Place new drive belt on the pulley. As you slide the wheel
shaft back into the hole in the saw housing, place the
drive belt over the motor pulley.
Replace the nut and washer on the wheel shaft and
retighten.
Cleaning tires:
Pitch and sawdust accumulates on tires and needs to be
removed with a fine wire brush or a piece of wood. Do
not use a sharp knife or any kind of solvent.
Replacing tires:
Open front cover and remove saw blade. See section on
Installing and Adjusting the Blade, page 19.
Pry the worn tire away from the wheel carefully.
Stretch the new tire around the wheel.
Replace saw blade.
Check thrust bearings and blade guides.
Replace the saw blade and close the front cover.
BRUSHES
See Figure 23.
There are brushes located inside the saw housing, next to
the wheels. It helps protect the tire and wheel by brushing
off saw dust. As the brushes becomes worn, they will need
to be adjusted or replaced.
Remove the screw then pull the brush off.
Place the new brush in the groove.
Retighten using the screw.
DRIVE BELT
See Figures 24 and 25.
Due to wear or breakage, the drive belt may need to be
replaced. The drive belt is located behind the lower wheel
of the band saw.
NUT
AND
WASHER
Remove the saw blade and set it aside. See section on
Installing and Adjusting the Blade, page 19.
TIRE
LOWER
WHEEL
SCREW
BRUSH
Fig. 24
WHEEL
SHAFT
DRIVE
BELT
Fig. 23
MOTOR
PULLEY
LOWER
WHEEL
Fig. 25
23
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TROUBLESHOOTING
PROBLEM
CAUSE
SOLUTION
Motor will not run.
1. Problem with on/off switch or
power cord.
1. Have worn parts replaced before
using band saw again.
2. Motor defective.
2. Do not attempt any repair. Have
tool repaired by a qualified
service technician.
Blade does not run in the approxi-
mate center of the upper wheel.
1. Not tracking properly.
1. Adjust tracking, See Assembly
section, Tracking the Blade.
Band Saw slows down when
cutting.
1. Cutting too small a radius.
1. Stop feeding and back up the
material slightly until the band saw
speeds up.
2. Dull blade.
2. Replace blade.
Blade breaking.
1. Too much blade tension.
1. Adjust tension. See Assembly
section, Adjusting Blade Tension.
2. Kink in blade caused by cutting
too small radius or turning the
material too fast when cutting.
2. Use correct cutting technique.
See Operation section.
3. Thrust bearings scarred or not
rotating.
3. Replace the thrust bearings.
Saw is noisy when running.
1. Too much blade tension.
1. Adjust tension. See Assembly
section, Adjusting Blade Tension.
2. Blade guide bearings are
in contact with the blade.
2. Adjust upper and lower blade
guides and bearings. See Adjust-
ments sections, Adjusting Blade
Guide Support, Thrust Bearings,
and Blade Guide Bearings.
Blade will not cut straight.
1. Blade guides and bearings not
properly adjusted.
1. Adjust upper and lower blade
guides and bearings. See Adjust-
ments section, Adjusting Blade
Guide Support, Thrust Bearings,
and Blade Guide Bearings.
2. Replace blade.
2. Worn or defective blade.
Blade guides will not stay in position. 1. Blade guide set screws have
loosened.
1. Tighten blade guide set screws
securely.
24
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NOTES
25
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OPERATOR’S MANUAL
9 in. (229 mm) BAND SAW
BS903
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemi-
cals are:
•lead from lead-based paints,
•crystalline silica from bricks and cement and other masonry products, and
•arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
• PARTS AND SERVICE
Prior to requesting service or purchasing replacement parts, please obtain your model
and serial number from the product data plate.
BS903
• MODEL NUMBER
• SERIAL NUMBER
• HOW TO OBTAIN REPLACEMENT PARTS:
1-800-525-2579. Replacement parts can also be obtained at one of our Authorized
Service Centers.
• HOW TO LOCATE AN AUTHORIZED SERVICE CENTER:
1-800-525-2579.
• HOW TO OBTAIN CUSTOMER OR TECHNICAL SUPPORT:
To obtain Customer or Technical Support please contact us at 1-800-525-2579.
RYOBI® is a registered trademark of Ryobi Limited used under license.
ONE WORLD TECHNOLOGIES, INC.
1428 Pearman Dairy Road, Anderson, SC 29625
Phone 1-800-525-2579
983000-979
7-24-07 (REV:02)
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