Powermatic Saw JTG 10Q User Manual

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Operating Instructions and Parts Manual  
Tenoning Jig  
Model: JTG-10Q  
WMH TOOL GROUP  
2420 Vantage Drive  
Elgin, Illinois 60123  
Ph.: 800-274-6848  
Part No. M-708295  
Revision A 10/04  
Copyright © WMH Tool Group  
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Table of Contents  
Warranty........................................................................................................................................................2  
Warnings .......................................................................................................................................................4  
Shipping Contents.........................................................................................................................................6  
Box Contents.............................................................................................................................................6  
Required Tools ..........................................................................................................................................6  
Assembly.......................................................................................................................................................7  
Alignment ......................................................................................................................................................7  
Operation.......................................................................................................................................................9  
Angle Tenons..............................................................................................................................................10  
Parts............................................................................................................................................................10  
Replacement Parts..................................................................................................................................10  
Parts List..................................................................................................................................................11  
Exploded View.........................................................................................................................................12  
The specifications in this manual are given as general information and are not binding. WMH Tool Group  
reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings,  
and accessory equipment deemed necessary for any reason whatsoever.  
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Warnings  
1. Read and understand the entire owners manual before attempting assembly or operation.  
2. Read and understand the warnings in this manual. Failure to comply with all of these warnings may  
cause serious injury.  
3. The table saw and tenoning jig is designed and intended for use by properly trained and experienced  
personnel only. If you are not familiar with the proper and safe operation of a table saw or  
tenoning jig, do not use until proper training and knowledge have been obtained.  
4. Do not use the tenoning jig for other than its intended use. If used for other purposes, WMH Tool  
Group disclaims any real or implied warranty and holds itself harmless from any injury that may result  
from that use.  
5. Always wear approved safety glasses/face shields while using this tenoning jig. Everyday eyeglasses  
only have impact resistant lenses; they are not safety glasses.  
6. Before operating the tenoning jig, remove tie, rings, watches and other jewelry, and roll sleeves up  
past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor  
strips are recommended. Do not wear gloves.  
7. Wear ear protectors (plugs or muffs) during extended periods of machine operation.  
8. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
Lead from lead based paint.  
Crystalline silica from bricks, cement and other masonry products.  
Arsenic and chromium from chemically treated lumber.  
9. Your risk of exposure varies, depending on how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well-ventilated area and work with approved safety  
equipment, such as face or dust masks that are specifically designed to filter out microscopic  
particles.  
10. Do not operate this jig while tired or under the influence of drugs, alcohol or any medication.  
11. Make certain the table saw or shaper switch is in the OFF position before attaching the tenoning jig.  
12. Make certain the machine is properly grounded.  
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.  
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting  
wrenches are removed from the machine before turning it on.  
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance  
purposes, use extreme caution and replace the guards immediately.  
16. Make sure the table saw or shaper is firmly secured to the floor or bench before use.  
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged  
should be carefully checked to determine that it will operate properly and perform its intended  
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting  
and any other conditions that may affect its operation. A guard or other part that is damaged should  
be properly repaired or replaced.  
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.  
19. Keep the floor around the machine clean and free of scrap material, oil and grease.  
20. Keep visitors a safe distance from the work area. Keep children away.  
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21. Make your workshop child proof with padlocks, master switches or by removing starter keys.  
22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are  
careless acts that can result in serious injury.  
23. Maintain a balanced stance at all times so that you do not fall or lean against saw blades, shaper  
cutters or other moving parts. Do not overreach or use excessive force to perform any machine  
operation.  
24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for  
which it was not designed. The right tool will do the job better and safer.  
25. Use recommended accessories; improper accessories may be hazardous.  
26. Maintain tools with care. Keep saw blades or shaper cutters sharp and clean for the best and safest  
performance. Follow instructions for lubricating and changing accessories.  
27. Make sure the work piece is securely attached or clamped to the jig. Never use your hand to hold the  
work piece.  
28. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do  
not use your hands.  
29. Do not stand on the machine. Serious injury could occur if the machine tips over.  
30. Never leave the machine running unattended. Turn the power off and do not leave the machine until it  
comes to a complete stop.  
31. Remove loose items and unnecessary work pieces from the area before starting the machine.  
Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or  
possible machine damage.  
This means that if precautions are not heeded, it may result in serious injury or possibly  
even death.  
- - SAVE THESE INSTRUCTIONS - -  
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Shipping Contents  
Open shipping carton and check that all parts are intact. Report any damage immediately to your  
distributor. Read the instruction manual thoroughly for assembly, alignment, maintenance and safety  
instructions.  
Model Number.................................................................................................................................. JTG-10Q  
Stock Number .....................................................................................................................................708295  
Note: Exposed metal parts have been given a  
Box Contents  
protective coating at the factory. This should be  
removed with a solvent, such as mineral spirits.  
Do not use an abrasive pad.  
A
B
C
D
E
F
1 ea Fence assembly  
1 ea Handwheel Assembly  
1 ea Clamp bracket  
2 ea Handles  
Required Tools  
2 ea Socket Head Cap Screws (M10x25)  
1 ea Lock washers (M10)  
G
1 set hex wrenches (3, 4, 8mm) provided  
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Assembly  
Refer to Figure 1.  
1. Insert the handwheel assembly (F) into the  
clamp bracket (B) and secure with the lock  
handle (A) on the clamp bracket.  
2. Attach the clamp bracket (B) to the back of  
the fence (G) using two M10 x 25 socket head  
cap screws (D) and M10 lock washers (E).  
3. Attach the handles (C) to the clamp  
bracket (B).  
Note: There are two slots on the underside of the  
tenoning jig. For the JTSA-10XL, 66 and 64A JET  
& Powermatic left tilt saws, mount the slide (H)  
into the left slot (farthest from the fence). A 4 mm  
hex wrench (provided) is required.  
Figure 1  
Alignment  
Disconnect saw from power  
source before making adjustments to the  
tenoning jig.  
To align the tenoning jig:  
1. Place the jig guide into the saw's left miter  
gauge slot.  
2. Using a square (A, Fig. 2), check to see if the  
fence is 90 degrees to the saw table. To  
make an adjustment to the fence, loosen the  
lock handle (B), adjust the fence to the  
90-degree position and tighten lock handle.  
3. When the fence is 90 degrees to the table,  
tighten setscrew (C) until it bottoms. See  
Figure 2. Setscrew (C) acts as a positive stop  
and allows you to quickly position the fence  
back to the 90-degree position after it has  
been tilted.  
Figure 2  
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4. Using a square (A, Fig. 3), check to see if the  
position of the backstop (D) is 90 degrees to  
the saw table. If not, loosen the lock handle  
(E), adjust the backstop to the 90-degree  
position, and tighten the lock handle.  
5. When the backstop is 90 degrees to the table,  
adjust the setscrew (F) until it touches the  
backstop. Tighten the jam nut. Setscrew (F)  
acts as a positive stop and allows you to  
quickly position the backstop back to the  
90-degree position after it has been tilted.  
Figure 3  
6. Loosen locking handle (G, Fig. 4). Loosen  
thumbscrew (H) and move bracket (J) to the  
back edge of the guide rod (K). The guide  
bushing should move out with the bracket. If  
the guide bushing does not move lubricate  
with a light oil. Tighten locking handle (G),  
and thumb screw (H).  
7. To bring the fence into parallel with the saw  
blade, loosen both locking handles (G, L). See  
Figure 4. Reposition the jig so that the fence  
lies flat against the saw blade and tighten both  
locking handles.  
Figure 4  
8. The miter bar slots in the base are milled to  
be parallel to the fence. If an adjustment is  
necessary, loosen the two hex socket head  
screws (A) holding the guide rod to the base,  
as shown in Figure 5. Place the jig back into  
the miter slot.  
Loosen locking handle  
(L Figure 4) and make the needed  
adjustment. When adjustment is finished,  
tighten the handle and remove the jig, and  
fully tighten the screws under the guide rod.  
Place the jig back on the saw with the miter  
bar in the miter slot.  
9. Loosen both locking handles (G & L, Fig. 4),  
and back off jig so that the fence is  
approximately 1/8" away from the saw blade  
and tighten both locking handles (G & L).  
Figure 5  
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10. To prevent the fence from being pushed, or  
moved, into the blade, loosen the nut (N) on  
the setscrew and turn the setscrew clockwise  
until it bottoms out (Figure 6). Tighten down  
the nut.  
Figure 6  
11. For a final adjustment, loosen screw (P)  
holding the pointer and adjust pointer to the  
1/8" position. See Figure 7. Tighten screw.  
Operation  
Use of the tenoning jig  
requires removal of the table saw's blade  
guard. After the jig operation is complete,  
disconnect saw from power source and re-  
install the blade guard immediately.  
Figure 7  
1. Use the handwheel (A) to tighten your  
workpiece against the fence. See Figure 8.  
2. Use the two large handles (B) to securely  
move the workpiece through the saw blade.  
3. NOTE: Never pass the jig back over the  
moving saw blade. Wait until the power is off  
and the blade comes to a complete stop.  
4. For rapid or large adjustments moving the  
fence toward or away from the saw blade,  
loosen both locking levers (C, D). Move the  
fence into position and tighten both locking  
levers (C, D).  
5. For fine adjustments moving the fence toward  
or away from the saw blade, loosen both lock  
levers (C & D). Move the fence away from the  
saw blade and tighten lock lever (D) only.  
Move the fence into position with knob (E) and  
then tighten lock lever (C).  
Figure 8  
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6. If it is necessary to cut a tenon on the side of  
the workpiece that is against the fence, a  
wood spacer must be secured between the  
workpiece and the fence, as shown in Figure  
9. This will keep the saw blade from hitting  
the fence.  
Note: There are four holes in the fence for  
mounting a wood block spacer.  
Figure 9  
Angle Tenons  
For angle tenons, loosen lock lever (F), shown in  
Figure 10, and adjust the backstop (G) to the  
desired angle. Re-tighten lock lever (F).  
Figure 10  
Figure 11 shows an angle tenon procedure with  
the fence tilted. Loosen lock lever (H) to tilt the  
fence.  
This type of cut requires a  
spacer (J) between the workpiece and the  
fence in order to prevent the saw blade  
coming into contact with the fence.  
Figure 11  
Parts  
Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call  
800-274-6848 between 7:00 a.m. and 6:00 p.m. (CST), Monday through Friday. Having the Model  
Number and Serial Number of your machine available when you call will allow us to serve you quickly and  
accurately.  
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Parts List  
Index No. Part No.  
Description  
Size  
Qty  
1 ...............JTG10-1...................Locking Lever.......................................................M6x22......................... 2  
2 ...............TS-0680021 .............Flat Washer..........................................................1/4”.............................. 3  
3 ...............JTG10-3...................Bracket................................................................. .................................... 1  
4 ...............TS-1533032 .............Pan Head Machine Screw ...................................M5x10......................... 2  
5 ...............JTG10-5...................Scale .................................................................... .................................... 1  
6 ...............JTG10-6...................Locking Lever.......................................................M6x30......................... 1  
7 ...............TS-1540041 .............Hex Nut ................................................................M6............................... 2  
8 ...............JTG10-8...................Socket Set Screw.................................................M6x40......................... 1  
9 ...............JTG10-9...................Handle.................................................................. .................................... 2  
10 .............JTG10-10.................Lock Bushing ....................................................... .................................... 1  
11 .............TS-1550061 .............Flat Washer..........................................................M8............................... 1  
12 .............JTG10-12.................Lead Screw.......................................................... .................................... 1  
13 .............JTG10-13A...............Slide ..................................................................... .................................... 1  
14 .............TS-1540071 .............Hex Nut ................................................................M10............................. 2  
15 .............JTG10-15.................Threaded Bushing................................................ .................................... 1  
16 .............JTG10-16.................Guide Bushing ..................................................... .................................... 1  
17 .............JTG10-17.................Roll Pin.................................................................M3x20......................... 1  
18 .............JTG10-18.................Knob..................................................................... .................................... 1  
19 .............JTG10-19.................Knob..................................................................... .................................... 1  
20 .............JTG10-20.................Bushing ................................................................ .................................... 1  
21 .............JTG10-21A...............Bracket................................................................. .................................... 1  
22 .............JTG10-22.................Guide Rod............................................................ .................................... 1  
23 .............JTG10-23A...............Base..................................................................... .................................... 1  
24 .............TS-2286202 .............Pan Head Machine Screw ...................................M6x20......................... 2  
25 .............TS-1534042 .............Pan Head Machine Screw ...................................M6x12......................... 2  
26 .............JTG10-26.................Guide Bar............................................................. .................................... 1  
26-1 ..........JTG10-26-1..............Guide Washer...................................................... .................................... 1  
26-2 ..........TS-081F021.............Flat Head Machine Screw....................................1/4-20 x 3/8................. 1  
27 .............JTG10-27.................Set Screw.............................................................M8x50......................... 1  
28 .............TS-0680041 .............Flat Washer..........................................................3/8”.............................. 2  
29 .............TS-1540061 .............Hex Nut ................................................................M8............................... 1  
30 .............JTG10-30.................Locking Handle ....................................................M8............................... 1  
31 .............TS-2284082 .............Pan Head Machine Screw ...................................M4x8 ........................... 1  
32 .............JTG10-32.................Pointer.................................................................. .................................... 1  
33 .............JTG10-33A...............Fence ................................................................... .................................... 1  
34 .............JTG10-8...................Socket Set Screw.................................................M6x40......................... 1  
35 .............JTG10-35.................Stop...................................................................... .................................... 1  
37 .............JTG10-37.................Stud...................................................................... .................................... 1  
38 .............TS-1523071 .............Socket Set Screw.................................................M6x25......................... 1  
39 .............JTG10-39.................Stud...................................................................... .................................... 2  
40 .............JTG10-40A...............Clamp Bracket ..................................................... .................................... 1  
42 .............JTG10-42A...............Support Shaft....................................................... .................................... 1  
47 .............JTG10-47A...............Handwheel........................................................... .................................... 1  
48 .............TS-2276081 .............Socket Set Screw.................................................M6x8 ........................... 1  
49 .............JTG10-49A...............Clamp Lead Screw............................................... .................................... 1  
50 .............TS-1551071 .............Lock Washer........................................................M10............................. 2  
51 .............TS-1505031 .............Socket Head Cap Screw......................................M10x25....................... 2  
52 .............JTG10-52.................Locking Handle .................................................... .................................... 1  
.................JTG10-54.................Hex Wrench (not shown) .....................................M3............................... 1  
.................JTG10-55.................Hex Wrench (not shown) .....................................M4............................... 1  
.................JTG10-57.................Hex Wrench (not shown) .....................................M8............................... 1  
58 .............JTG10-58.................Spring................................................................... .................................... 1  
59 .............JTG10-59.................Nut........................................................................ .................................... 1  
60 .............JTG10-60.................Clamp Plate.......................................................... .................................... 1  
61 .............TS-1550041 .............Flat Washer..........................................................M6............................... 1  
62 .............TS-1534042 .............Pan Head Machine Screw ...................................M6x12......................... 1  
63 .............JTG10-63.................Rubber Clamp Plate Cover.................................. .................................... 1  
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