Poulan Trimmer 461ZX User Manual
Operator Manual  
461ZX / 966681801  
541ZX / 966681901  
Please read the operator’s manual carefully and make sure you  
understand the instructions before using the machine.  
Gasoline containing up to 10% ethanol (E10) is acceptable for  
use in this machine.The use of any gasoline exceeding 10%  
ethanol (E10) will void the product warranty.  
Form Number 115 394327 Rev B  
2011-09-15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TABLE OF CONTENTS  
INTRODUCTION.................................................................5  
Starting the Engine ......................................................25  
Weak Battery................................................................28  
Running........................................................................29  
Operating On Hills .......................................................30  
Mowing Tips.................................................................31  
Stopping the Engine ....................................................32  
Moving Machine By Hand ...........................................33  
MAINTENANCE................................................................34  
Maintenance Schedule................................................34  
Battery..........................................................................36  
Safety System ..............................................................37  
Parking Brake ..............................................................37  
Anti-scalp Rollers.........................................................38  
Caster Wheels..............................................................38  
Deck Belt .....................................................................39  
Cutting Blades .............................................................40  
Blade replacement................................................40  
Adjusting the Mower Deck...........................................41  
Deck Leveling .......................................................41  
Tire Pressures ..............................................................42  
Cleaning.......................................................................42  
Hardware .....................................................................42  
LUBRICATION..................................................................43  
Wheel and Deck Zerks ................................................44  
Front Wheel Mount ................................................44  
Front Wheel Bearings............................................44  
Deck Spindles..............................................................44  
TROUBLE SHOOTING .....................................................45  
Winter Storage .............................................................47  
Service.........................................................................47  
SCHEMATIC .....................................................................48  
TECHNICAL DATA............................................................49  
Torque Specifications...................................................49  
CONFORMITY CERTIFICATES.........................................52  
SERVICE JOURNAL .........................................................53  
Driving and Transport on Public Roads.........................5  
Towing............................................................................5  
Operating.......................................................................5  
Good Service.................................................................6  
Manufacturing Number..................................................6  
SYMBOLS AND DECALS ...................................................7  
SAFETY...............................................................................9  
Safety Instructions .........................................................9  
Personal Safety Equipment..........................................11  
Slope Operation...........................................................11  
Safe Handling of Gasoline...........................................13  
General Maintenance ..................................................14  
Transport......................................................................16  
Towing..........................................................................16  
Spark Arrestor..............................................................16  
CONTROLS ......................................................................17  
Control Locations.........................................................17  
Motion Control Levers..................................................18  
Parking Brake ..............................................................19  
Throttle Control.............................................................19  
Blade Switch................................................................19  
Ignition Switch..............................................................20  
Choke Control..............................................................20  
Hour Meter...................................................................20  
Fuel Tank......................................................................21  
Fuses ...........................................................................22  
Cutting Height Adjuster ...............................................22  
Fuel Shut Off Valve.......................................................22  
Seat Adjustment Lever.................................................23  
Bypass Linkages .........................................................23  
OPERATION .....................................................................24  
Training ........................................................................24  
Steering........................................................................24  
Before Starting.............................................................25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING!  
Failure to follow cautious operating practices can result in serious injury to the  
operator or other persons. The owner must understand these instructions, and must  
allow only trained persons who understand these instructions to operate the mower.  
Each person operating the mower must be of sound mind and body and must not be  
under the influence of any mind altering substance.  
WARNING!  
Engine exhaust, some of its constituents, and certain vehicle components contain or  
emit chemicals known to the State of California to cause cancer and birth defects or  
other reproductive harm.  
WARNING!  
Battery posts, terminals and related accessories contain lead and lead compounds,  
chemicals known to the State of California to cause cancer and birth defects or other  
reproductive harm. Wash hands after handling.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
INTRODUCTION  
Congratulations  
Towing  
Thank you for purchasing a PoulanPRO ride-on  
mower. This machine is built for superior efficiency  
to rapidly mow primarily large areas. A control panel  
easily accessible to the operator and a hydrostatic  
transmission regulated by steering controls both  
contribute to the machine’s performance.  
This manual is a valuable document. Read the  
contents carefully before using or servicing the  
machine. The following of instructions (use, service,  
maintenance, etc.) by all who operate this machine  
is important for the safety of the operator and others.  
It can also considerably increase the life span of the  
machine and increase its resale value.  
If machine is equipped with a tow hitch, use extreme  
caution when towing. Never allow children or others in  
or on the towed equipment. Make wide turns to avoid  
jack-knifing. Travel slowly and allow extra distance to  
stop.  
Do not tow on sloped ground. The weight of the towed  
equipment may cause loss of traction and loss of  
control.  
Follow the manufacturer's recommendation for weight  
limits for towed equipment. Do not tow near ditches,  
canals, and other hazards.  
Operating  
This machine is constructed only for mowing grass  
on lawns and even ground without obstacles such  
as stones, tree stumps, etc. The machine can also  
be used for other tasks when equipped with special  
accessories provided by the manufacturer. Operating  
instructions for the accessories are provided with  
delivery. All other types of uses are incorrect. The  
manufacturer’s directions concerning operation,  
maintenance, and repairs must be carefully followed.  
If you sell your machine, be sure to give the operator’s  
manual to the new owner.  
The final chapter of this operator’s manual provides a  
Service Journal. Ensure that service and repair work  
are documented. A well-kept service journal reduces  
service costs for the maintenance and affects the  
machine’s resale value. Please contact your dealer for  
more information. Take the operator’s manual along  
when the machine is taken to your dealer for service.  
Lawn mowers and all power equipment, can be  
potentially dangerous if used improperly. Safety  
requires good judgement, careful use in accordance  
with these instructions and common sense.  
The machine must only be operated, maintained,  
and repaired by persons familiar with the  
machine’s special characteristics and who are also  
knowledgeable about the safety instructions. Use only  
approved repair parts to maintain this machine.  
Accident prevention regulations, other general safety  
regulations, occupational safety rules, and traffic  
regulations must be followed without fail.  
General  
In this operator’s manual, left and right, backward and  
forward are used in relation to the machine’s normal  
driving direction.  
Continuous dedication to improve our products  
require that specifications and design are subject to  
change without notice.  
Driving and Transport on Public Roads  
Check applicable road traffic regulations before  
transporting on public roads. If the machine is  
transported, you must always use approved fastening  
equipment and ensure that the machine is well  
anchored. DO NOT operate this machine on public  
roadways.  
Unauthorized modifications to the design of the  
machine may absolve the manufacturer from liability  
for any resulting personal injury or property damage.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
INTRODUCTION  
Good Service  
PoulanPRO's products are sold only in specialized  
retail stores with complete service. This ensures that  
you as a customer receive only the best support and  
service. Before the product is delivered, the machine  
has, for example, been inspected and adjusted by  
your retailer. See the certificate in the Service Journal  
in this operator’s manual.  
When you need spare parts or support in service  
questions, warranty issues, etc., please consult  
the following professional:  
This Operator Manual belongs to the machine with  
the manufacturing number:  
Engine  
Transmission  
Manufacturing Number  
The machine’s manufacturing number can be found on  
the printed plate affixed to the engine compartment.  
Stated on the plate, from the top are:  
•
•
•
The machine’s type designation (I.D.).  
The manufacturer’s type number (Model).  
The machine’s serial number (Serial no.)  
Please have the type designation and serial number  
available when ordering spare parts.  
The engine’s manufacturing number is stamped on  
one of the valve covers.  
The plate states:  
•
•
•
The engine’s model.  
The engine’s type.  
Code  
Please have these available when ordering spare  
parts.  
The wheel motors and hydrostatic pumps have a  
barcode decal affixed at the rear.  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
SYMBOLS AND DECALS  
These symbols are found on the machine and in the  
operator’s manual.  
Study them carefully so that you know what they  
mean.  
IMPORTANT INFORMATION  
WARNING!  
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx  
xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.  
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx  
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx  
xxxxxx.  
Used in this publication to notify the reader of a risk  
of material damage, particularly if the reader should  
neglect to follow instructions given in the manual.  
Used also when there is a potential for misuse or  
misassembly.  
Used in this publication to notify the reader of a risk  
of personal injury or death, particularly if the reader  
should neglect to follow instructions given in the  
manual.  
R N  
Reverse  
Neutral  
Fast  
Slow  
Choke  
Fuel  
Warning!  
Parking Brake  
CE conformity  
marking. Only for  
European market  
Do not stand here  
Use protective glasses  
Noise emissions to the surroundings  
in accordance with the European  
Union’s directive. The machine’s  
emission is stated in the chapter  
TECHNICAL DATA and on the  
decals.  
Electromagnetic  
Compatibility (EMC)  
Compliance  
Australia and  
New Zealand only  
Only machines for European market  
Use protective gloves  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
SYMBOLS AND DECALS  
Shut off engine and  
remove key before  
performing any  
maintenance or repair  
work  
Keep a safe  
distance from the  
machine  
Read Operator’s  
Manual  
Use on slopes no  
greater than 10°  
No passengers  
Whole body  
exposure to  
thrown objects  
Severing of fingers  
and toes  
Do not open or  
remove safety  
shields while  
Careful backing up,  
watch for other  
people  
Careful going  
forward, watch for  
other people  
engine is running  
Battery acid is corrosive, explosive and flammable  
Moving sharp blades under cover  
Warning! Rotating blades,  
keep away from the  
discharge deck  
Do not touch parts  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY  
Safety Instructions  
These instructions are for your safety. Read them  
carefully.  
WARNING!  
WARNING!  
THIS CUTTING MACHINE IS CAPABLE  
OF AMPUTATING HANDS AND FEET  
AND THROWING OBJECTS. FAILURE  
TO OBSERVE THE FOLLOWING  
SAFETY INSTRUCTIONS COULD  
RESULT IN SERIOUS INJURY OR  
DEATH.  
This symbol means that important  
safety instructions need to be  
emphasized. It concerns your safety.  
General Operation  
•
Read, understand, and follow all instructions on  
the machine and in the manual before starting.  
•
It is recommended that someone be aware that  
you are mowing and can provide help in case of  
injury or accident.  
•
Do not put hands or feet near rotating parts or  
under the machine. Keep clear of the discharge  
opening at all times.  
•
•
Only allow responsible adults, who are familiar  
with the instructions, to operate the machine.  
Clear the area of objects such as rocks, toys, wire,  
etc., which could be picked up and thrown by the  
blades.  
•
Be sure the area is clear of bystanders before  
operating. Stop machine if anyone enters the  
area.  
8011-512  
Read the operator’s manual before starting the machine  
•
•
Never carry passengers. The machine is only  
intended for use by one person.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
•
•
Never direct discharged material toward anyone.  
Avoid discharging material against a wall or  
obstruction. Material may ricochet back toward  
the operator. Stop the blades when crossing  
gravel surfaces.  
Do not operate machine without the entire grass  
catcher, discharge guard, or other safety devices  
in place and working  
•
•
Slow down before turning.  
Never leave a running machine unattended.  
Always turn off blades, set parking brake, stop  
engine, and remove keys before dismounting.  
8011-513  
Clear the area of objects before mowing  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY  
•
Disengage blades when not mowing. Shut  
off engine and wait for all parts to come to a  
complete stop before cleaning the machine,  
removing the grass catcher, or unclogging the  
discharge guard.  
•
•
•
•
•
•
Operate machine only in daylight or good artificial  
light.  
Do not operate the machine while under the  
influence of alcohol or drugs.  
Watch for traffic when operating near or crossing  
roadways.  
Use extra care when loading or unloading the  
machine into a trailer or truck.  
Always wear eye protection when operating  
machine.  
8011-520  
Wear proper Personal Protective Equipment  
(PPE) while operating this machine, including (at  
a minimum) sturdy footwear, eye protection, and  
hearing protection. Do not mow in shorts and/or  
footwear with open toes.  
Data indicates that operators age 60 years and  
above are involved in a large percentage of riding  
mower-related injuries. These operators should  
evaluate their ability to operate the riding mower  
safely enough to protect themselves and others  
from serious injury.  
Follow the manufacturer’s recommendation for  
wheel weights or counterweights.  
Anyone who operates this machine must first read  
and understand this Operation Manual. Local laws  
may regulate the age of the user.  
Never take passengers  
WARNING!  
Engine exhaust and certain vehicle  
•
components contain or emit chemicals  
considered to cause cancer, birth  
defects, or other reproductive system  
damage. The engine exhaust contains  
carbon monoxide, which is a odorless,  
colorless, poisonous gas. Do not use  
the machine in enclosed spaces.  
•
•
•
Keep machine free of grass, leaves or other  
debris buildup which can touch the hot exhaust  
or engine parts and burn. Do not allow the mower  
deck to plow leaves or other debris, causing  
buildup to occur.  
•
•
Clean any oil or fuel spillage before operating or  
storing the machine.  
Allow machine to cool before storage.  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY  
Personal Safety Equipment  
WARNING!  
When using the machine, approved  
personal protective equipment (shown  
in illustrations) shall be used. Personal  
protective equipment cannot eliminate  
the risk of injury but it will reduce the  
degree of injury if an accident does  
happen. Ask your retailer for help in  
choosing the right equipment.  
•
Make sure that you have first aid equipment close  
at hand when using the machine.  
0000-000a  
•
•
Never use the machine when barefoot.  
Always wear protective shoes or boots, preferably  
with steel toe caps.  
Personal protective equipment  
•
Always wear approved protective glasses or a full  
visor when assembling or driving.  
•
•
Always wear gloves when handling the blades.  
Never wear loose clothing that can get caught in  
moving parts.  
•
Use ear protectors to avoid damage to hearing.  
Slope Operation  
WARNING!  
Slopes are a major factor related to loss of control and  
tip-over accidents, which can result in severe injury or  
death. Operation on all slopes requires extra caution.  
If you cannot back up the slope or if you feel uneasy  
on it, do not mow it.  
Do not drive up or down hills with  
slopes greater than 10 degrees. And do  
not drive across any slopes.  
•
Mow up and down slopes (10 degrees maximum),  
not across.  
•
Watch for holes, ruts, bumps, rocks, or other  
hidden objects. Uneven terrain could overturn the  
machine. Tall grass can hide obstacles.  
•
Choose a low ground speed so that you will not  
have to stop while on the slope.  
•
•
Do not mow on wet grass. Tires may lose traction.  
Avoid starting, stopping, or turning on a slope. If  
the tires lose traction, disengage the blades and  
proceed slowly straight down the slope.  
•
•
Keep movement on the slopes slow and gradual.  
Do not make sudden changes in speed or  
direction, which could cause machine to roll over.  
Use extra care while operating machine with  
grass catchers or other attachments; they can  
affect the stability of the machine.  
0000-000  
Mow up and down, not side to side  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY  
•
•
Do not use on steep slopes.  
Do not try to stabilize the machine by putting a  
foot on the ground.  
•
Do not mow near drop-offs, ditches, or  
embankments. The machine could suddenly roll  
over if a wheel is over the edge or if the edge  
caves in.  
WARNING!  
CHILDREN CAN BE INJURED BY  
THIS EQUIPMENT. The American  
Academy of Pediatrics recommends  
that children be a minimum of 16  
years of age before operating a riding  
lawn mower. Keep children out of the  
mowing area and in the watchful care  
of a responsible adult other than the  
operator.  
0000-000  
Be extra cautious when driving on slopes  
Children  
Tragic accidents can occur if the operator is not  
alert to the presence of children. Children are often  
attracted to the machine and the mowing activity.  
Never assume that children will remain out of the path  
of danger.  
•
Keep children out of the mowing area and in the  
watchful care of a responsible adult other than the  
operator.  
•
•
•
Be alert and turn machine off if a child enters the  
area.  
Before and while backing, look behind and down  
for small children.  
Never carry children, even with the blades shut  
off. They may fall off and be seriously injured or  
interfere with safe machine operation. Children  
who have been given rides in the past may  
suddenly appear in the mowing area for another  
ride and be run over or backed over by the  
machine.  
8011-518  
Keep children away from work area  
•
•
Never allow children to operate the machine.  
Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may block the  
view of a child.  
8011-517  
Never allow children to operate the machine  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY  
Safe Handling of Gasoline  
WARNING!  
The engine and the exhaust system  
become very hot during operation.  
There is risk for burns if touched.  
Allow engine and exhaust system to  
cool before refueling.  
To avoid personal injury or property damage, use  
extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
•
Extinguish all cigarettes, cigars, pipes, and other  
sources of ignition.  
Use only approved gasoline container.  
Never remove gas cap or add fuel with the engine  
running. Allow engine to cool before refueling.  
Never fuel the machine indoors.  
Never store the machine or fuel container where  
there is an open flame, spark, or pilot light such  
as on a water heater or other appliance.  
Before beginning to refuel, minimize the risk of  
static electricity by touching a metal surface.  
Never fill containers inside a vehicle or on a truck  
or trailer bed with plastic liner. Always place  
containers on the ground away from the vehicle  
when filling.  
8011-516  
Never fill the fuel tank indoors  
•
•
WARNING!  
•
•
The engine must not be started  
when the driver’s floor plate or any  
protective plate for the mower deck’s  
drive belt is removed.  
•
•
•
•
Remove gas-powered equipment from the truck  
or trailer and refuel it on the ground. If this is not  
possible, refuel such equipment with a portable  
container, rather than from a gasoline dispenser  
nozzle.  
Keep the nozzle in contact with the rim of the fuel  
tank or container opening at all times until fueling  
is complete. Do not use a nozzle lock-open  
device.  
•
•
If fuel is spilled on clothing, change clothing  
immediately.  
Never overfill fuel tank. Replace gas cap and  
tighten securely.  
•
•
•
Do not start the engine near spilled fuel.  
Never use gasoline as a cleaning agent.  
If leaks arise in fuel system, engine must not be  
started until problem has been resolved.  
•
Check the fuel level before each use and leave  
space for the fuel to expand, as the heat from the  
engine and the sun may otherwise cause the fuel  
to expand and overflow.  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY  
General Maintenance  
•
Never operate machine in a closed area.  
•
Keep all nuts and bolts tight to be sure the  
equipment is in safe working condition.  
•
•
Never tamper with safety devices. Check their  
proper operation regularly.  
Keep machine free of grass, leaves, or other  
debris buildup. Clean oil or fuel spillage and  
remove any fuel-soaked debris. Allow machine to  
cool before storing.  
•
If the machine strikes a foreign object, stop and  
inspect the machine. Repair, if necessary, before  
restarting.  
•
•
Never make any adjustments or repairs with the  
engine running.  
Check grass catcher components and the  
discharge guard frequently and replace with  
manufacturer’s recommended parts, when  
necessary.  
8011-515  
Never drive the machine in an enclosed space  
CAUTION!  
•
Mower blades are sharp. Wrap the blade or wear  
gloves, and use extra caution when servicing  
them.  
Check brake operation frequently. Adjust and  
service as required.  
Use protective glasses for  
maintenance work.  
•
•
•
Maintain or replace safety and instruction labels,  
as necessary.  
Do not modify safety equipment. Check regularly  
to be sure it works properly. The machine must not  
be driven with defective or unmounted protective  
plates, protective cowlings, safety switches, or  
other protective devices.  
WARNING!  
•
•
Do not change the settings of governors and  
avoid running the engine with overly high engine  
speeds. If the engine runs too fast, there is risk for  
damaging the machine components.  
Be very careful when handling battery acid. Acid  
on skin can cause serious corrosive burns. If  
battery acid is spilled on skin, rinse immediately  
with water.  
The battery contains lead and lead  
compounds, chemicals that are  
considered to cause cancer, birth  
defects, and other reproductive system  
damage. Wash your hands after  
handling the battery.  
•
•
Acid in the eyes can cause blindness, contact a  
doctor immediately.  
Be careful when servicing the battery. Explosive  
gases form in the battery. Never perform  
maintenance on the battery when smoking or near  
open flames or sparks.  
•
•
The battery can explode and cause serious injury  
or damage.  
Make sure that the equipment is in good condition  
and that all nuts and bolts, especially those  
fastening the blade attachments, are properly  
tightened and torqued.  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY  
Sparking can occur when working with the battery  
and the heavy cables of the starter circuit. This can  
cause battery explosion, fire or eye injury. Sparking  
in this circuit can not occur after the chassis cable  
(normally negative, black) is removed from the battery.  
WARNING!  
Avoid electrical sparking and its  
consequences by the following  
routines:  
•
•
Use protective goggles.  
Ensure that the fuel filler cap is mounted tightly  
and no flammable substances are stored in an  
open vessel.  
6003-009  
Do not smoke when performing maintenance on the battery.  
The battery can explode and cause serious injury/damage.  
•
•
•
Never work with the starter circuit if there is spilled  
fuel.  
Disconnect the negative cable from the battery  
first and reconnect it last.  
Do not make a bridge short circuit across the  
starter relay to run the starter.  
•
•
Never use the machine indoors or in spaces  
lacking proper ventilation. The exhaust fumes  
contain carbon monoxide, an odorless,  
poisonous, and lethal gas.  
Stop to inspect the equipment if the machine runs  
over or into anything. If necessary, make repairs  
before starting.  
•
•
Never make adjustments with the engine running.  
The machine is tested and approved only with the  
equipment originally provided or recommended  
by the manufacturer. Only use approved repair  
parts for the machine.  
8009-728  
Risk of sparking  
•
The blades are sharp and can cause cuts and  
gashes. Wrap the blades or use protective gloves  
when handling them.  
•
•
•
Check the parking brake’s functionality regularly.  
Adjust and service as necessary.  
The mulch blades should only be used in familiar  
areas when higher quality mowing is desired.  
Reduce the risk of fire by removing grass, leaves,  
and other debris that may have accumulated on  
the machine.  
•
•
Allow the machine to cool before putting it in  
storage.  
Regularly clean deck and underside of deck,  
avoid spraying engine and electrical components  
with water.  
8011-514  
Regularly clean deck  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SAFETY  
Transport  
WARNING!  
•
The machine is heavy and can cause serious  
Use extreme caution when loading  
the machine into a truck or trailer  
using ramps. There is the possibility  
of serious injury or death if the  
machine falls off the ramps.  
crushing injuries. Be extra cautious when it is  
loaded on or unloaded from a vehicle or trailer.  
•
Use an approved trailer to transport the machine.  
Activate the parking brake, turn off the fuel supply,  
and fasten the machine with approved fastening  
devices, such as bands, chains, or straps, when  
transporting.  
•
•
Do not operate this machine on public roadways.  
Check and abide by local traffic regulations  
before transporting the machine on any road.  
Do not tow this machine, it may cause damage to  
the drive system.  
Load the unit onto truck or trailer by driving up  
ramps of suitable strength using a slow speed. Do  
not lift! The machine is not intended to be lifted by  
hand.  
IMPORTANT INFORMATION  
The parking brake is not sufficient to lock the  
machine in place during transport. Ensure that  
the machine is well fastened to the transport  
vehicle. Always reverse the machine onto the  
transport vehicle to avoid tipping it over.  
•
•
WARNING!  
Towing  
Escaping hydraulic oil under pressure  
can have sufficient force to penetrate  
the skin, causing serious injury.  
If injured by escaping fluid, see a  
doctor at once. Serious infection  
or reaction can develop if proper  
medical treatment is not administered  
immediately.  
If machine is equipped with a tow hitch, use extreme  
caution when towing. Never allow children or others in  
or on towed equipment.  
Make wide turns to avoid jack-knifing. Travel slowly  
and allow extra distance to stop. Do not tow on sloped  
ground. The weight of the towed equipment may  
cause loss of traction and loss of control.  
Follow the manufacturer’s recommendation for weight  
limits for towed equipment. Do not tow near ditches,  
canals, and other hazards.  
WARNING!  
Spark Arrestor  
A spark arrestor for the muffler is available through  
your authorized PoulanPRO dealer.  
This mower is equipped with an  
internal combustion engine and  
should not be used on or near any  
unimproved forested, bush covered  
or grassy lands unless the engine's  
system is equipped with a spark  
arrester meeting applicable local or  
state laws (if any). If a spark arrestor  
is used, it should be maintained  
in effective working order by the  
operator.  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONTROLS  
Transmission from the engine is made via two belt-  
This operator’s manual describes the PoulanPRO Zero  
Turn Rider. The rider is fitted with a Briggs & Stratton,  
four-stroke overhead valve engine.  
driven hydraulic pumps. Using the left and right  
steering controls, the flow is regulated and thereby the  
direction and speed.  
Control Locations  
2
3
4
1
4
5
11  
6
7
8
9
10  
12  
7. Ignition switch  
8. Throttle control  
9. Choke control (varies by model)  
10. Hour meter  
11. Seat adjustment lever  
12. Deck lift  
1. Motion Control Levers  
2. Parking brake  
3. Fuel shut off valve  
4. Bypass Linkages  
5. Fuel tank  
6. Blade switch  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONTROLS  
Motion Control Levers  
The machine’s speed and direction are continuously  
variable using the two steering controls. The steering  
controls can be moved forward or backward about  
a neutral position. Furthermore, there is a neutral  
position, which is locked if the steering controls are  
moved outward.  
When both controls are in the neutral position (N), the  
machine stands still.  
By moving both controls an equal amount forward  
or backward, the machine moves in a straight line  
forward or backward respectively.  
In order, for example, to turn right while moving  
forward, move the right control towards the neutral  
position. The rotation of the right wheel is reduced and  
the machine turns to the right.  
8058-192  
Steering controls  
Zero turn can be achieved by moving one control  
backward (behind the neutral position) and carefully  
moving the other steering control forward from its  
neutral position. The rotation direction when zero  
turning is determined by which steering control is  
moved backward behind the neutral position.  
If the left steering control is pulled backward, the  
machine turns to the left. Use extra care when using  
this maneuver.  
WARNING!  
The machine can turn very rapidly if  
one steering control is moved much  
further forward than the other.  
If the steering controls are in uneven positions when  
standing still or do not fit in the slots for moving the  
controls outward, they can be adjusted  
8011-79122  
1. Forward  
2. Neutral  
3. Neutral slot, Neutral lock  
4. Reverse  
Motion control lever, right side  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONTROLS  
Parking Brake  
The parking brake is found on the left of the machine.  
Push the release button and pull the lever backward  
to activate the brake—push forward to release it.  
The park brake is designed to hold the mower from  
moving and is not intended for use in stopping the  
mower while it is in motion. The engine will stop if the  
park brake is engaged while the control levers are in  
the drive position.  
IMPORTANT INFORMATION  
The machine must stand absolutely still when  
applying the parking brake. Always set the  
parking brake before dismounting. Release the  
parking brake before moving the mower.  
8058-191  
Parking brake released  
Throttle Control  
The throttle control regulates the engine speed and  
thereby the rate of rotation of the blades, assuming  
the blade switch is pulled out, see Engaging the  
Mower Deck.  
To increase or decrease the engine speed, the control  
is moved forward or back respectively.  
Avoid idling the engine for long periods, as there is a  
risk of fouling the spark plugs.  
USE FULL THROTTLE WHEN MOWING, for best  
mower performance and battery charging.  
8058-113  
Throttle control  
Blade Switch  
To engage the mower deck blades, pull the knob up;  
the mower blades are disengaged when the knob is  
pushed down.  
8058-113  
Blade switch  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONTROLS  
Ignition Switch  
The ignition switch is placed on the control panel and  
is used to start and stop the engine.  
8058-113  
Ignition Switch  
Choke Control  
The choke is used for cold starts to provide the  
engine with a richer fuel mixture. Pull the choke  
control knob up. On models without a separate choke,  
push the throttle control all the way forward to the  
choke position.  
8058-113  
Choke control  
Hour Meter  
The hour meter displays the total operating time.  
It will flash CHG OIL (Change Oil) at 50 hour intervals.  
The flash duration is one hour before and one hour  
after the interval. The CHG OIL icon will come on  
and shut off automatically. The hour meter cannot be  
manually reset.  
8058-113  
Hour meter  
20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONTROLS  
Fuel Tank  
The machine has one fuel tank, just behind the seat.  
The tank capacity is 4 gallons (13.2 liters).  
The engine will run on a minimum of 85-octane  
unleaded gasoline (no oil mix). Environmentally  
adapted alkylate gasoline can be used. See also  
Technical Data concerning ethanol fuel. Methanol fuel  
is not allowed.  
When operating below 32°F (0°C) use fresh, clean  
winter grade gasoline to help insure good cold  
weather starting.  
WARNING!  
8058-021  
Gasoline is highly flammable.  
Observe caution and fill the tank  
outdoors (see the Safety section).  
Fuel tank  
WARNING!  
The engine and the exhaust system,  
become very hot during operation.  
Risk for burns if touched.  
Allow engine and exhaust system to  
cool before refueling.  
IMPORTANT INFORMATION  
Experience indicates that alcohol blended  
fuels (called gasohol, ethanol or methanol) can  
attract moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine while  
in storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start the  
engine and let it run until the fuel lines and  
carburetor are empty. Use fresh fuel the next  
season. See Storage Instructions for additional  
information. Never use engine or carburetor  
cleaners in the fuel tank or permanent damage  
may occur.  
WARNING!  
Fill to bottom of filler neck. Do not  
overfill. Wipe off any spilled oil  
or fuel. Do not store, spill or use  
gasoline near an open flame.  
21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONTROLS  
Fuses  
Fuses are located on the left hand side of the  
machine. They are accessed by tilting the seat  
forward. They are flat pin fuses of the same type used  
in automobiles.  
There are two fuses with ratings and functions:  
20 Amp Primary fuse  
7.5 Amp Mower deck coupling  
IMPORTANT INFORMATION  
8011-420  
8058-019  
8011-419  
Fuses  
Always use the high position to transport.  
Cutting Height Adjuster  
To set the desired deck cutting height, press the  
release button and move the lever forward to the  
correct cutting height on the cutting plate. The cutting  
height range is from 1½" (38mm) to 4" (102mm) in ½"  
(13mm) increments. The heights are measured from  
the ground up to the blade tip with the engine not  
running.  
IMPORTANT INFORMATION  
To obtain an even cutting height it is important  
that the air pressure in all four tires is the  
same 15 psi (1 bar).  
Mower deck lifting lever  
Fuel Shut Off Valve  
The fuel shut off valve is located at the left rear of the  
seat. The valve is off when the handle tab is turned  
perpendicular to the fuel line.  
Fuel shut off valve in the CLOSED position  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONTROLS  
Seat Adjustment Lever  
The seat can be adjusted lengthways. Release  
levers are located at the lower front right, or on the  
right side—depending on model. When making  
adjustments, sit on the seat. Slide the lever and  
maneuver seat to appropriate placement and release  
lever.  
8050-852  
Seat adjustment  
Bypass Linkages  
The levers are located on each side of the rear of the  
unit below the rear engine plate. The bypass linkage  
is used when manually pushing or pulling the unit.  
See Moving Machine By Hand in the Operation  
section.  
8058-033  
IMPORTANT INFORMATION  
Bypass linkage, left side  
Before pushing or towing tractor, transmission  
must be unlocked and park brake released.  
The tractor should never be pulled at more  
than 2 miles per hour (3.2 km/h) or for  
distances over ¼ mile (.402 km). Trailer the  
unit for distances over ¼ mile.  
23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
Read the Safety section and following pages, if you  
are unfamiliar with the machine.  
the control levers have not been moved forward or  
backwards, the mower will not move.  
Slowly move both control levers forward slightly. This  
will allow mower to start moving forward in a straight  
line. Pull the control levers back to the neutral position  
and the mower should stop moving.  
Pull back slightly on control levers, allowing the mower  
to move backwards. Push the control levers forward to  
the neutral position and mower should stop moving.  
Training  
Due to unique steering capabilities, zero turn mowers  
are far more maneuverable than typical riding  
mowers.  
This section should be reviewed in its entirety prior to  
attempting to move the mower under its own power.  
When first operating the mower or until becoming  
comfortable with controls, use a reduced throttle  
speed and reduced ground speed. DO NOT move  
control levers to the furthest forward or reverse  
positions during initial operation.  
First time users should become familiar with the  
mower’s movement on a hard surface, such as  
concrete or blacktop PRIOR to attempting to operate  
on turf. Until the operator becomes comfortable with  
the mower controls and zero turning capability, overly  
aggressive maneuvers may damage turf.  
To turn to the right  
While moving in a forward direction, pull the right lever  
back towards the neutral position while maintaining  
the position of the left lever, this will slow the rotation  
of the right wheel and cause the machine to turn in  
that direction.  
To turn to the left  
While moving in a forward direction pull the left lever  
back towards the neutral position while maintaining  
the position of the right lever, this will slow the rotation  
of the left wheel and cause the machine to turn in that  
direction.  
IMPORTANT INFORMATION  
To zero turn  
When control levers are in the reverse position  
they return to neutral when released. This may  
cause the mower to suddenly stop.  
While moving in a forward direction, first pull both  
control levers back until the mower stops or slows  
dramatically.  
Then by alternating one lever slightly to the forward  
position and the other in the reverse position,  
complete the turn.  
Steering  
To move forward and backward  
The direction and speed of the mower’s movements  
are effected by the movement of the control lever(s)  
on each side of mower. The left control lever controls  
the left wheel. The right control lever controls the right  
wheel.  
First time users should push the mower (see Moving  
Machine By Hand in the Operation section) to an  
open, flat area without other people, vehicles or  
obstacles nearby. To move the unit under its own  
power, the operator must sit in the seat and start  
the engine (see Before Starting in the Operation  
section). Adjust the engine speed to idle, disengage  
the parking brake but do not engage the blades at  
this time. Rotate control levers inward. As long as  
24  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
Before Starting  
•
Read the sections Safety Instructions and  
Controls before starting the machine.  
•
Perform the daily maintenance before  
starting (see Maintenance Schedule in the  
Maintenance section).  
•
•
Check that there is sufficient fuel in the fuel  
tank.  
Adjust the seat to the desired position.  
The following conditions must be fulfilled before the  
engine can be started:  
•
The blade switch for engaging the mower  
blades must be depressed.  
•
•
The parking brake must be on.  
Both steering controls must be in the locked  
(outer) neutral position.  
8058-019  
Mower deck lifting lever  
Starting the Engine  
1. Sit on the seat.  
2. Raise the mower deck by pushing the release  
button on the top of the lifting lever. Pull the lifting  
lever backward to the locked (transport) position.  
3. Activate the parking brake by pushing the release  
button in and pulling the lever fully upwards.  
8058-191  
Released parking brake  
4. Disengage the mower blades by depressing the  
blade switch.  
8058-113  
Blade switch  
25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
5. Move the steering controls outward to the locked  
(outer) neutral position.  
8058-190  
Place controls in neutral position  
6. Move the throttle to the middle position.  
8058-113  
Set the throttle  
7. If the engine is cold, pull the choke control knob  
up. NOTE: On models without a separate choke  
control, push throttle control all the way forward to  
the choke position.  
8058-113  
Set the choke control  
26  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
8. Press in and turn the ignition key to the start  
position.  
IMPORTANT INFORMATION  
Do not run the starter for more than 5 seconds  
each time. If the engine does not start, wait  
approximately 10 seconds before retrying.  
0000-000  
Turn to the start position  
9. When the engine starts, immediately release the  
ignition key back to the run position.  
WARNING!  
0000-000  
Engine exhaust and certain vehicle  
components contain or emit chemicals  
considered to cause cancer, birth  
defects or other reproductive system  
damage. The engine exhaust contains  
carbon monoxide, which is a odorless,  
colorless, poisonous gas. Do not use  
the machine in enclosed spaces.  
Return to run position  
10. Set the desired engine speed with the throttle.  
Allow the engine to run at a moderate speed,  
approximately mid throttle, for 3-5 minutes before  
loading it too heavily. USE FULL THROTTLE  
WHEN MOWING (no choke).  
If your battery is too weak to start the engine,  
it should be recharged. (See Battery in the  
Maintenance section.)  
8058-113  
Set the engine speed  
27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
Weak Battery  
If your battery is too weak to start the engine, it should  
be recharged. (See Battery in the Maintenance  
section.)  
WARNING!  
Lead-acid batteries generate  
explosive gases. Keep sparks, flame  
and smoking materials away from  
batteries. Always wear eye protection  
when around batteries.  
Jumper Cable Use  
IMPORTANT INFORMATION  
Your mower is equipped with a 12-volt  
negative grounded system. The other vehicle  
must also be a 12-volt negative grounded  
system. Do not use your mower to start other  
vehicles.  
1. Connect each end of the RED cable to the  
POSITIVE (+) terminal on each battery, taking  
care not to short against chassis.  
2. Connect one end of the BLACK cable to the  
NEGATIVE (-) terminal of the fully charged battery.  
8011-642  
Jumper cable connection  
3. Connect the other end of the BLACK cable to a  
good CHASSIS GROUND on the mower with the  
discharged battery, away from the fuel tank and  
battery.  
To remove cables, reverse order  
4. Remove BLACK cable first from chassis and then  
from the fully charged battery.  
5. Remove RED cable last from both batteries.  
28  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
Running  
1. Release the parking brake by moving the lever  
downward.  
Your mower is equipped with an operator  
presence system. When the engine is running,  
any attempt by the operator to leave the seat  
without first setting the parking brake will shut  
off the engine.  
2. Move the steering controls to the neutral  
position (N).  
8058-191  
Parking brake released  
3. Set retaining pin into selected cutting height and  
secure the opposite side with a cotter hairpin.  
WARNING!  
Ensure that no one is near mower  
when engaging blade switch.  
Make sure the work area is free from  
objects that could be thrown by the  
rotating blades.  
8058-024  
Secure selected cutting height  
4. Push the release button on the cutting height lever  
and move lever to the pin, release the button.  
8058-019  
Mower deck lifting lever  
29  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
5. Engage the mower deck by pulling out the  
blade switch.  
6. Move throttle control to full throttle (not choke).  
The machine’s speed and direction are  
continuously variable using the two steering  
controls. When both controls are in the neutral  
position, the machine stands still.  
By moving both controls an equal amount  
forward or backward, the machine moves in a  
straight line forward or backward respectively.  
In order, for example, to turn right while  
moving forward, move the right control  
towards the neutral position. The rotation of the  
right wheel is reduced and the machine turns  
to the right.  
Turning on the spot can be achieved by  
moving one control backward (behind the  
neutral position) and carefully moving the  
other steering control forward from its neutral  
position.  
8058-113  
Set blade engagement and throttle control  
Operating On Hills  
Read the Safety Instructions Driving on Slopes in the  
Safety section.  
•
The slowest speed possible should be used  
before starting up or down hills.  
•
•
Avoid stopping or changing speed on hills.  
If stopping is absolutely necessary, pull drive  
levers into the neutral position and push to the  
outside of the unit and engage the parking  
brake.  
•
•
To restart movement, release the parking  
brake.  
Pull the control levers back to the center of the  
mower and press forward to regain forward  
motion.  
8058-190  
Place controls in neutral position and engage the parking  
brake.  
•
Make all turns slowly.  
WARNING!  
Do not drive up or down hills with  
slopes greater than 10 degrees. Do not  
drive across slopes.  
8058-191  
Parking brake released  
30  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
Mowing Tips  
WARNING!  
•
Observe and flag rocks and other fixed  
Clear the lawn of stones and other  
objects that can be thrown out by the  
blades.  
objects to avoid collisions.  
•
Begin with a high cutting height and reduce it  
until the desired mowing result is attained.  
The average lawn should be cut to  
2½" (64 mm) during the cool season and  
over 3" (76 mm) during the hot months. For  
healthier and better looking lawns, mow often  
after moderate growth.  
For best cutting performance, grass over 6"  
(15 cm) in height should be mowed twice.  
Make the first cut relatively high; the second to  
the desired height.  
•
•
The mowing result will be best with a high  
engine speed (the blades rotate rapidly) and  
low speed (the rider moves slowly). If the  
grass is not too long and dense, the driving  
speed can be increased without negatively  
affecting the mowing result.  
The finest lawns are obtained by mowing  
often. The lawn becomes more even and the  
grass clippings more evenly distributed over  
the mown area. The total time taken is not  
increased as a higher operating speed can be  
used without poor mowing results.  
8058-193  
Mowing pattern  
•
•
Avoid mowing wet lawns. The mowing result  
is poorer because the wheels sink into the soft  
lawn, clumps build, and the grass clippings  
fasten under the cowling.  
Hose the mower deck underside with water  
after each use. When cleaning, the mower  
deck shall be raised into the transport  
position. Make sure the mower is cooled and  
the engine is off.  
WARNING!  
Never drive the rider on terrain that  
slopes more than 10 degrees. Mow  
slopes up and down, never side  
to side. Avoid sudden directional  
changes.  
•
•
Use compressed air to clean top surface of  
the deck. Avoid flooding water on top surface,  
engine and electrical components.  
When the mulching kit is used, it is important  
that the mowing interval is frequent.  
31  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
Stopping the Engine  
Allow the engine to idle a minute in order to attain  
normal operating temperature before stopping it, if  
it has been worked hard. Avoid idling the engine for  
longer periods, as there is a risk of the spark plugs  
fouling.  
1. Push the blade switch down to disengage the  
mower blades.  
8011-668  
Disengage the mower deck  
2. Raise the mower deck by pressing the release  
button on the lever and pulling the lever fully  
backward to the transport position.  
3. When the machine is standing still, activate the  
parking brake by pulling the lever upward.  
4. Move the throttle to the minimum position (tortoise  
symbol). Turn the ignition key to the stop position.  
8058-019  
Mower deck lifting lever  
5. Move the steering controls outward.  
6. Remove key. Always remove key when leaving  
the mower to prevent unauthorized use.  
IMPORTANT INFORMATION  
Leaving the ignition switch in any other  
position than OFF will cause the battery to be  
discharged.  
8058-190  
Place controls in neutral position.  
32  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
Moving Machine By Hand  
When pushing or pulling the mower, engage the EZT  
(Integrated Zeroturn Transaxle) bypass linkages. The  
EZT bypass linkages are located on the rear of the  
frame, below the rear engine guard.  
1. Raise the deck into the highest cutting  
position.  
2. Pull the EZT bypass linkages up and out of  
the keyhole slots. Release the levers with the  
head outside the frame and held in the bypass  
position.  
3. To reengage the EZT’s to drive, reverse the  
above procedure.  
Load the machine into truck or trailer by driving up  
ramps in low gear. DO NOT LIFT! The machine is not  
intended to be lifted by hand.  
8058-032  
Bypass linkage, EZT engaged  
WARNING!  
Use extreme caution when loading the  
machine into a truck or trailer using  
ramps. There is the possibility of  
serious injury or death if the machine  
falls off the ramps.  
WARNING!  
Make no adjustments without:  
•
•
•
the engine stopped,  
8058-033  
Bypass linkage, EZT locked in the bypass position  
the ignition key removed,  
the parking brake activated  
33  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Maintenance Schedule  
The following is a list of maintenance procedures that  
must be performed on the machine. For those points  
not described in this manual, visit an authorized  
service workshop. An annual service carried out by  
an authorized service workshop is recommended to  
maintain your machine in the best possible condition  
and to ensure safe operation.  
Read Maintenance in the Safety section.  
Daily  
At  
Maintenance interval  
in hours  
least  
once  
each  
year  
MAINTENANCE  
Before After  
10  
100  
300  
Check the parking brake  
●
■
●
♦
●
●
●
Check the engine’s oil level (every refueling)  
Check the safety system  
●
♦
●
♦
●
♦
Check for fuel and oil leakages  
Check/clean the engine’s cooling air intake  
Check the mower deck  
■
●
●
●
♦
Check for loose hardware (screws, nuts)  
Clean under the mower deck  
●
●
●
Start the engine and blades, listen for unusual sounds  
Check for damage  
♦
♦
♦
♦
♦
♦
♦
●
●
●
■
Thoroughly clean around the engine  
Clean around belts, belt pulleys  
Check the tire pressures  
♦
♦
●
♦
●
●
●
●
●
■
■
■
●
♦
Check battery connections  
●
●
■
■
■
●
♦
Sharpen3)/ Replace mower blades  
Clean the engine’s cooling air intake 2)  
Clean the air cleaner’s pre-filter 2) (foam)  
Clean the air cleaner’s filter cartridge 2) (paper filter)  
Check/adjust the parking brake  
Inspect muffler/spark arrestor  
■
●
♦
●
♦
1)  
First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty  
conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.  
● = Described in this manual  
♦ = Not described in this manual  
■ = Refer to the engine manufacturer's manual  
34  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Daily  
At  
Maintenance interval  
in hours  
least  
once  
each  
year  
MAINTENANCE  
Before After  
10  
100  
300  
■
Check/adjust throttle cable  
Check the condition of belts, belt pulleys  
Change the engine oil 1)  
●
■
■
■
●
■
●
■
●
■
■
■
Replace the engine oil filter  
Clean/replace the spark plugs  
Replace the fuel filter  
Replace air filter 2) (paper filter)  
■
●
Check the caster wheels (every 200 hours)  
Replace the air cleaner’s pre-filter 2) (foam)  
Dismantle and inspect starter 3) (every 500 hours)  
Check/adjust the mower deck  
♦
●
♦
♦
●
♦
♦
Check the engine valve clearance 3)  
Perform the 300-hour service 3)  
1)  
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty  
conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.  
● = Described in this manual  
♦ = Not described in this manual  
■ = Refer to the engine manufacturer's manual  
WARNING!  
Before performing any service or  
adjustment checklist  
•
•
Engage the parking brake.  
Place the Blade-switch in the  
disengaged position.  
•
•
Turn the ignition switch to OFF  
position and remove the key.  
Make sure the blades and all  
moving parts have completely  
stopped.  
•
Disconnect the spark plug wire  
from all spark plugs and place  
the wire where it cannot come  
in contact with the plug.  
35  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Battery  
Your mower is equipped with a maintenance free  
battery and does not need servicing. However,  
periodic charging of the battery with an automotive  
type battery charger will extend its life.  
STANDARD  
BATTERY  
STATE  
OF  
APPROXIMATE BATTERY CHARGING TIME*  
TO FULL CHARGE AT 80OF / 27OC  
Maximum Rate at:  
CHARGE  
50 Amps  
30 Amps  
20 Amps  
10 Amps  
12.6V  
12.4V  
12.2V  
12.0V  
11.8V  
100%  
75%  
50%  
25%  
0%  
- FULL CHARGE -  
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
See chart for charging times.  
20 min.  
45 min.  
65 min.  
85 min.  
35 min.  
75 min.  
115 min.  
150 min.  
48 min.  
95 min.  
90 min.  
180 min.  
280 min.  
370 min.  
145 min.  
195 min.  
*Charging time depends on battery capacity,  
condition, age, temperature and efficiency of charger  
CAUTION!  
IMPORTANT INFORMATION  
Do not attempt to open or remove caps or  
covers. Adding or checking level of electrolyte  
is not necessary.  
Always wear eye protection when  
around batteries.  
Always use two wrenches for the terminal  
screws.  
Cleaning battery and terminals  
Corrosion and dirt on the battery and terminals can  
cause the battery to “leak” power.  
1. Lift seat and rotate forward.  
WARNING!  
2. Disconnect BLACK battery cable first, then the  
RED battery cable and remove the battery from  
the machine.  
3. Rinse the battery with plain water and dry.  
4. Clean terminals and battery cable ends with wire  
brush until shiny.  
Do not short battery terminals by  
allowing a wrench or any other object  
to contact both terminals at the same  
time. Before connecting battery,  
remove metal bracelets, wristwatch  
bands, rings, etc.  
5. Coat terminals with grease or petroleum jelly  
6. Reinstall battery.  
Replacing battery  
Positive terminal must be connected  
first to prevent sparks from accidental  
grounding.  
1. Lift seat and rotate forward.  
2. Using two ½" wrenches disconnect BLACK  
battery cable then RED battery cable.  
3. Position deck to lowest setting.  
4. From underside of frame, remove the nuts that  
secure the battery hold-down.  
5. Carefully remove the battery from the mower.  
6. Install new battery with terminals in the same  
position as the old battery.  
7. Reinstall battery hold-down and secure with nuts  
removed in Step 5.  
8. First connect RED battery cable to positive (+)  
battery terminal with hex bolt and hex nut.  
9. Connect BLACK grounding cable to negative (-)  
battery terminal with remaining bolt and nut  
10. Tighten securely.  
11. Lower seat  
8050-109  
Remove battery hold-down to replace battery  
36  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Safety System  
The machine is equipped with a safety system that  
prevents starting or driving under the following  
conditions.  
The engine can only be started when:  
•
•
The mower deck is disengaged.  
The steering controls are in the outer, locked  
neutral position.  
•
•
The driver is sitting in the driver’s seat.  
The parking brake is on.  
Make daily inspections to ensure that the safety  
system works by attempting to start the engine  
when one of the conditions is not met. Change the  
conditions and try again.  
If the machine starts when one of these conditions  
is not met, turn the machine off and repair the safety  
system before using the machine again.  
8058-078  
Steering controls locked in neutral  
Make sure the engine stops when the parking brake  
is not engaged and the operator leaves the seated  
position.  
Check that the engine stops if the mower blades are  
engaged and the driver temporarily moves off the  
drivers seat.  
IMPORTANT INFORMATION  
To be able to drive, the driver must sit in the  
seat and release the parking brake before  
the steering controls can be moved into the  
neutral position, otherwise the engine will  
stop.  
Parking Brake  
IMPORTANT INFORMATION  
The machine must be not be moving when  
engaging the parking brake.  
Visually check that no damage is found on the lever,  
linages, or switch belonging to the parking brake.  
Perform a stand still test and check that there is a  
braking action.  
To adjust the parking brake, contact the PoulanPRO  
service workshop.  
8058-191  
WARNING!  
Parking brake released  
Faulty adjustment will result in  
reduced braking ability and can cause  
an accident.  
37  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
IMPORTANT INFORMATION  
To avoid deck damage, the anti-scalp rollers  
must not be adjusted to support the deck.  
Anti-scalp Rollers  
Anti-scalp rollers are properly adjusted when they are  
just slightly off of the ground when the deck is at the  
desired cutting height in the operating position. Anti-  
scalp rollers then keep the deck in the proper position  
to help prevent scalping in most terrain conditions.  
IMPORTANT INFORMATION  
Adjust anti-scalp rollers with the mower on a  
flat level surface.  
The anti-scalp rollers can be set in three positions:  
•
•
•
Upper position 1½ to 2½" (38 to 64 mm) grass  
Middle position 2½" to 4" (64 to 102 mm) grass  
Lower position 4" to 6" (102 to 128 mm) grass.  
The rollers should be approximately ¼" (6.5 mm) from  
ground. Do not adjust the rollers to support the deck.  
8050-830  
Anti-scalp rollers  
Caster Wheels  
Check every 200 hours. Check that wheels rotate  
freely. If wheels do not rotate freely take the unit to  
your dealer for service.  
Foam filled tires or solid tires will void the warranty.  
Removal and installation of caster wheel  
1. Remove nut and caster bolt.  
2. Pull the wheel out of the yoke and take care of the  
spacers.  
3. Install in reverse order. Tighten caster bolt.  
IMPORTANT INFORMATION  
DO NOT add any type of tire liner or foam fill  
material to the tires. Excessive loads created  
by foam filled tires will cause premature  
failures.  
8058-083  
Caster wheels  
Only use O.E.M. specified tires.  
38  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Deck Belt  
Check every 100 hours of operation. Check for severe  
cracking and large nicks.  
NOTE: The belt will show some small cracks in normal  
operation.  
The belts are not adjustable. Replace belts if they  
begin to slip from wear.  
Deck Belt Removal  
1. Park on a level surface. Apply parking brake.  
2. Lower the deck into the lowest cutting position.  
3. Remove bolts from belt shields and remove  
shields.  
Belt Shields  
4. Remove any dirt or grass that may have  
accumulated around the cutter housings and  
entire deck surface.  
8058-107  
Remove belt shields  
5. Carefully roll the belt over the top of the cutter  
housing pulleys and off the mower.  
Deck Belt Installation  
NOTE: For ease in installing the deck belt, refer to  
the routing decal on the top of the deck.  
1. Wrap the deck belt around the electric clutch  
pulley that is located on the engine shaft.  
2. Route the belt forward and up onto the deck.  
3. Place belt around spring loaded idler pulley.  
4. Wrap the belt around the stationary idler pulley  
and around the mandrel housings.  
5. Push inward on the idler arm and carefully route  
belt over stationary idler pulley. Once belt is  
properly routed, slowly release idler arm to tension  
belt.  
6. Double check belt routing to make sure it  
matches the decal affixed to the deck, and the  
belt does not have any twist. Correct as needed.  
7. Replace belt shields on both mandrel housings  
and secure with fasteners.  
08058-108  
Belt routing  
39  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Cutting Blades  
To attain the best mowing effect, it is important that  
WARNING!  
blades are well sharpened and not damaged.  
Replace blades that have been bent or cracked when  
hitting obstacles.  
Blades are sharp. Protect your hands  
with gloves and/or wrap blades with a  
heavy cloth when handling.  
Let the service workshop decide whether a blade  
with large nicks can be repaired/ground or must be  
replaced. Balance the blades after sharpening.  
The sharpening of blades should be  
carried out by an authorized service  
workshop.  
Check the blade mounts.  
Blade replacement  
1. Remove blade bolt by turning counterclockwise.  
2. Install new or resharpened blade with stamped  
GRASS SIDE facing towards ground/grass  
(down) or THIS SIDE UP facing deck and spindle  
housing.  
3. Seat the blade’s opening firmly onto the spindle  
housing.  
3
4. Tighten blade bolt securely.  
5. Torque blade bolt to 45-55 ft/lbs (60-75 Nm).  
2
1
IMPORTANT INFORMATION  
Special blade bolt is heat treated.  
Replace with a PoulanPRO bolt if required.  
8058-129  
Do not use lower grade hardware than  
specified.  
1. Blade  
2. Blade bolt (special)  
3. Spindle housing  
Blade attachment  
40  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Adjusting the Mower Deck  
Deck Leveling  
Adjust the deck while the mower is on a level  
surface. Make sure the tires are inflated to the correct  
pressure. See Transmission under Technical Data.  
If tires are under or over inflated, the deck cannot be  
properly adjusted.  
The deck should be adjusted slightly higher in the  
rear.  
NOTE: To insure accuracy of leveling procedure,  
mower deck drive belt must be installed prior to  
leveling deck.  
1. Wear heavy gloves. Turn each outer blade tip to  
align with the deck or in a side-to-side manner.  
2. Measure from the floor surface up to the bottom of  
the blade tip on the discharge side of the mower  
deck. Retain this measurement.  
8058-166  
Set blades to begin alignment  
3. Move to the opposite side, check that  
measurement is the same. If adjustment is  
required—with a ¾" or adjustable wrench, turn  
the lift link adjustment nuts on either side counter  
clockwise to lower or clockwise to raise. Adjust  
until both side-to-side measurements are equal.  
8058-030  
Lift link adjustment nut  
4. Turn any blade to align with the deck in front-  
to-rear manner. If the rear blade tip does  
not measure 1/8" to ½" higher, follow the front  
adjustment instructions that follow.  
5. With a 5/8 or adjustable wrench, turn the nuts on  
the front suspension linkage. Clockwise raises the  
front of the mower, counter clockwise will lower  
the front. Adjust nuts until rear of mower deck is  
positioned level to 1/8" higher in the rear than the  
side-to-side measurement.  
NOTE: This will place the mower deck in a base  
measurement position. Additional adjustment may  
be required to achieve desired cut for the type of  
grass or conditions being mowed.  
8058-031  
Deck front adjustment nuts  
41  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Tire Pressures  
All four tires should have a pressure of 15 psi / 103  
kPa /1 bar.  
8058-079  
Check tire pressure  
Cleaning  
CAUTION  
Regular cleaning, especially under the mower deck,  
will increase the machine’s life-span. Make it a habit  
to clean the machine directly after use (after it is  
cooled), before the debris sticks.  
Use protective glasses when  
cleaning and washing.  
Do not spray water on the top of the mower deck. Use  
compressed air to clean the top side of mower deck.  
Regularly clean the underside of the deck with normal  
water pressure. Do not use a high pressure washer or  
steam cleaner. Avoid spraying engine and electrical  
components with water.  
For models fitted with a cleanout port, attach the  
quick connect (from the accessory packet) to any  
garden hose. After mowing, let unit cool before  
washing. Snap the hose to the cleanout port and turn  
on water supply.  
Restart the mower and engage the blades to use the  
spinning action to wash away debris. Make sure the  
hose is away from the mower blades.  
Hardware  
Check daily. Inspect the entire machine for loose or  
missing hardware.  
42  
Download from Www.Somanuals.com. All Manuals Search And Download.  
LUBRICATION  
Lubrication Schedule  
8058-174  
12/12 Every year  
1/52 Every Week  
1/365 Every day  
Lubricate with grease gun  
Oil change  
Lubricate with oil can  
Level check  
Filter change  
General  
For engine lubrication, see the engine manufacturer's  
Owners Manual.  
Remove the ignition key to prevent unintentional  
movements during lubrication.  
When lubricating with an oil can, it must be filled with  
engine oil.  
When lubricating with grease, unless otherwise stated,  
use a high grade molybdenum disulphide grease.  
Wipe away excess grease after lubrication.  
It is important to avoid getting lubricant on the belts  
or the drive surfaces on the belt pulleys. Should this  
happen, attempt to clean them with spirits. If the belt  
continues to slip after cleaning, it must be replaced.  
Gasoline or other petroleum products must not be  
used to clean belts.  
For daily use, the machine should be lubricated twice  
weekly.  
43  
Download from Www.Somanuals.com. All Manuals Search And Download.  
LUBRICATION  
Wheel and Deck Zerks  
Use only good quality bearing grease.  
Grease from well-known brand names (petrochemical  
companies, etc.) usually maintains a good quality.  
Front Wheel Mount  
Lubricate with a grease gun until the grease is forced  
out around the grease cap.  
Front Wheel Bearings  
Lubricate 3-4 strokes with a grease gun on each set of  
wheel bearings.  
8050-009  
Lubricating the front wheels  
Deck Spindles  
Lower the cutting deck completely.  
If a grease gun without rubber hose is used, the foot  
plate must be removed on units with a 54" deck.  
Lubricate with a grease gun, 2-3 strokes per spindle.  
IMPORTANT INFORMATION  
Use minimal lubrication and remove excess  
lubricant so that is does not come into contact  
with belts or belt pulley drive surfaces.  
8058-116  
Deck spindle  
44  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TROUBLE SHOOTING  
Problem  
Cause  
Engine will not start  
•
•
•
•
•
•
Blade switch is engaged.  
Steering controls are not locked in the neutral position  
Parking brake is not activated  
Battery is dead  
Contamination in the carburetor or fuel line.  
Fuel supply is closed or the shutoff valve for the fuel tank is in  
the wrong position  
•
•
Clogged fuel filter or fuel line  
Ignition system faulty  
Starter does not turn the engine over  
•
•
•
•
Battery is dead  
Poor contact of the battery terminal cable connections  
Blown fuse  
Fault in the starter safety circuit. See Safety System in the  
Maintenance Section  
Engine runs rough  
•
•
•
•
•
•
•
•
•
•
Faulty carburetor  
Choke control is pulled out with a warm engine  
Clogged fuel filter or jet  
Clogged ventilation valve on the fuel cap  
Fuel tank nearly empty  
Fouled spark plugs  
Rich fuel mixture or fuel-air mixture.  
Wrong fuel type  
Water in fuel  
Clogged air filter  
Engine seems weak  
Machine vibrates  
•
•
•
•
Clogged air filter  
Fouled spark plugs  
Carburetor incorrectly adjusted  
Air trapped in hydraulic system  
•
•
•
Blades are loose  
Blades are incorrectly balanced  
Engine is loose  
45  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TROUBLE SHOOTING  
Problem  
Cause  
Engine overheats  
•
•
•
•
•
•
•
Clogged air intake or cooling fins  
Engine overloaded  
Poor ventilation around engine  
Defective engine speed regulator  
Too little or no oil in the engine  
Contamination in the carburetor or fuel line.  
Fouled spark plugs  
Battery not charging  
•
•
Poor contact of the battery terminal cable connections  
Charging lead is disconnected  
The machine moves slowly, unevenly, or not at all  
•
•
•
•
Parking brake on  
Bypass valve on pump open  
Drive belt for the transmission slack or has come off  
Air trapped in hydraulic system  
Mower deck not engaging  
•
•
•
Drive belt for the mower deck has come loose  
Contact for the electromagnetic coupling has loosened  
Blade switch is faulty or has come loose from cable  
contact  
•
Blown fuse  
Transaxle leaks oil  
•
•
Damaged seals, housing, or gaskets  
Air trapped in hydraulic system  
Uneven mowing results  
•
•
•
•
•
•
Different air pressure in tires on the left and right sides.  
Suspending for the mower deck is uneven  
Blades are dull or bent  
Driving speed too high  
Grass is too long  
Grass collected under the mower deck  
46  
Download from Www.Somanuals.com. All Manuals Search And Download.  
STORAGE  
Winter Storage  
To ready the machine for storage, follow these steps:  
The machine should be readied for storage at the  
end of the mowing season or if it will not be in use for  
longer than 30 days. Fuel allowed to stand for long  
periods of time (30 days or more) can leave sticky  
residues that can plug the carburetor and disrupt  
engine function.  
1. Thoroughly clean the machine, especially under  
the mower deck. Touch up damage to the paint  
and spray a thin layer of oil on the underside of  
the mower deck to avoid corrosion.  
2. Inspect the machine for worn or damaged parts  
and tighten any nuts or screws that may have  
become loose.  
Fuel stabilizers are an acceptable option as regards  
to the sticky residues that can occur during storage.  
3. Change the engine oil; dispose of properly.  
Add stabilizer to the fuel in the tank or in the storage  
container. Always use the mixing ratios specified by  
the manufacturer of the stabilizer. Run the engine for  
at least 10 minutes after adding the stabilizer so that  
it reaches the carburetor. Do not empty the fuel tank  
and the carburetor if you have added stabilizer  
4. Empty the fuel tanks or add a fuel stabilizer. Start  
the engine and allow it to run until the carburetor  
is drained of fuel or the stabilizer has reached the  
carburetor.  
5. Remove the spark plug and pour about a  
tablespoon of engine oil into the cylinder. Turn  
over the engine so that the oil is evenly distributed  
and then refit the spark plug.  
6. Lubricate all grease zerks, joints, and axles.  
WARNING!  
7. Remove the battery. Clean, charge, and store the  
battery in a cool place, but protect it from direct  
cold.  
8. Store the machine in a clean, dry place and cover  
it for extra protection.  
Never store an engine with fuel in the  
tank indoors or in poorly ventilated  
spaces where fuel vapor can come in  
contact with open flames, sparks, or a  
pilot light such as in a boiler, hot water  
tank, clothes drier, etc. Handle the  
fuel with care. It is very flammable and  
can cause serious personal injury and  
property damage. Drain the fuel into an  
approved container outdoors and far  
away from open flame. Store the fuel  
away from any open flame or source of  
ignition.  
Service  
When ordering spare parts, please specify the  
purchase year, model, type, and serial number.  
Always use genuine PoulanPRO spare parts.  
An annual check-up at an authorized service  
workshop is a good way to ensure that your machine  
performs its best the following season.  
Never use gasoline for cleaning. Use  
a degreaser and warm water.  
47  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SCHEMATIC  
48  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TECHNICAL DATA  
Torque Specifications  
Engine crankshaft bolt  
Deck pulley bolts  
Lug nuts  
50 ft/lb (67 Nm)  
Standard ¼" fasteners  
Standard 5/16" fasteners  
Standard 3/8" fasteners  
Standard 7/16" fasteners  
Standard ½" fasteners  
9 ft/lb (12 Nm)  
18 ft/lb (25 Nm)  
33 ft/lb (44 Nm)  
52 ft/lb (70 Nm)  
80 ft/lb (110 Nm)  
150 ft/lb (203 Nm)  
75 ft/lb (100 Nm)  
90 ft/lb (122 Nm)  
Blade bolt  
Hex Head Cap Screws  
The torque values shown should be used as a general guideline when specific torque values are not given.  
U.S. Standard Hardware  
Grade  
Size  
SAE Grade 5  
ft./lbs  
SAE Grade 8  
Flangelock Screw  
w/Flangelock Nut  
Nm  
12  
ft./lbs  
13  
Nm  
18  
ft./lbs  
Nm  
9
¼
5/16  
3/8  
18  
24  
28  
38  
24  
40  
33  
54  
31  
42  
46  
62  
7/16  
50  
68  
75  
108  
156  
224  
305  
502  
801  
1912  
75  
102  
150  
203  
339  
513  
1060  
115  
165  
225  
370  
591  
1410  
½
9/16  
5/8  
110  
150  
250  
378  
782  
¾
7/8  
11/8  
** Grade 5 - Minimum commercial quality (lower quality not recommended)  
Metric Standard Hardware  
Grade  
Size  
Grade 8.8  
ft./lbs  
Grade 10.9  
Grade 12.9  
Nm  
2
ft./lbs  
2.2  
Nm  
3
ft./lbs  
2.7  
Nm  
3.6  
7
M4  
M5  
1.5  
3
4
4.5  
6
5.2  
M6  
5.2  
7
7.5  
10  
8.2  
11  
M7  
8.2  
11  
12  
16  
15  
20  
M8  
13.5  
24  
18  
18.8  
35.2  
62.2  
100  
147  
202  
275  
390  
498  
474  
25  
21.8  
43.5  
75  
29  
M10  
M12  
M14  
M16  
M18  
M20  
M22  
M24  
M27  
32  
47  
58  
43.5  
70.5  
108  
142  
195  
276  
353  
530  
58  
83  
100  
159  
235  
323  
440  
628  
794  
1205  
94  
133  
196  
269  
366  
520  
664  
996  
119  
176  
242  
330  
471  
596  
904  
144  
190  
260  
368  
470  
707  
49  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TECHNICAL DATA  
461ZX / 966681801  
541ZX / 966681901  
Engine  
1)  
1)  
Manufacturer  
Type  
Briggs & Stratton  
Briggs & Stratton  
Professional  
Professional  
2)  
2)  
Power  
19.5 hp  
22 hp  
Lubrication  
Pressure with oil filter  
Pressure with oil filter  
Min 87 octane, unleaded (Max  
methanol 10%, max MTBE 15%)  
Min 87 octane, unleaded (Max  
methanol 10%, max MTBE 15%)  
Fuel  
Fuel tank capacity  
Cooling  
3½ gallons (13.2 liters)  
Air cooling  
3½ gallons (13.2 liters)  
Air cooling  
Air filter  
Standard  
Standard  
Alternator  
12V 16A  
12V 16A  
Starter  
Electric 12V  
Electric 12V  
Transmission  
Type  
Dual Hydro-Gear EZT  
Dual levers, foam gripped  
0-6 mph / 0-9.7 km/h  
0-3.5 mph / 0-5.6 km/h  
Mechanical parking brake  
11 x 4-5, 4 ply  
Dual Hydro-Gear EZT  
Dual levers, foam gripped  
0-6 mph / 0-9.7 km/h  
0-5 mph / 0-8 km/h  
Mechanical parking brake  
11 x 4-5, 4 ply  
Speed and direction controls  
Speed forward  
Speed reverse  
Brakes  
Front caster tires, smooth tread  
Rear tires, turf pneumatic  
Tire pressure, front and rear  
18 x 8.5-8  
18 x 9.5-8  
15 PSI / 103 kPa / 1 bar  
15 PSI / 103 kPa / 1 bar  
1)  
2)  
Refer to the engine manufacturer’s owner manual for  
engine specifications.  
The power rating of the engines indicated is the  
average net power output (at specified rpm) of a typical  
production engine for the engine model measured to  
SAE standard J1349/ISO1585. Mass production engines  
may differ from this value. Actual power output for the  
engine installed in the final machine will depend on the  
operating speed, environmental conditions and other  
variables.  
50  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TECHNICAL DATA  
461ZX / 966681801  
541ZX / 966681901  
Equipment  
Cutting width  
46"  
54"  
Cutting height  
1½" - 4" / 2.5 cm - 10.6 cm  
1½" - 4" / 2.5 cm - 10.6 cm  
Uncut circle  
0
2
0
3
Number of blades  
Blade length  
22¾ / 58 cm  
No  
18¼ / 46.4 cm  
No  
Nose rollers  
Sprung seat  
Standard  
No  
Standard  
No  
Hinged armrests  
Blade engagement  
Deck construction  
Productivity  
Electric clutch  
Stamped  
Electric clutch  
Stamped  
Output  
2.37 acres/hr / 9591 m2/hr  
2.78 acres/hr / 11250 m2/hr  
Overall dimensions  
Weight  
525 lbs / 238 kg  
75" / 191 cm  
40" 102 cm  
538 lbs / 244 kg  
75" / 191 cm  
40" 102 cm  
Base machine length  
Base machine width  
Base machine height  
Overall width, chute up  
Overall width, chute down  
41¾" / 106 cm  
48" / 122 cm  
56" / 142 cm  
41¾" / 106 cm  
57" / 145 cm  
67½" / 174 cm  
51  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONFORMITY CERTIFICATES  
USA requirements  
Labels are placed on the engine and/or in the engine  
compartment stating that the machine will fulfill the  
requirements. This is also applicable to special  
requirements for any of the states, (California emission  
rules etc.). Do not remove any of these labels.  
Certificates can also be supplied with the machine at  
delivery or written in the Engine manual. Take care of  
them as they are valuable documents.  
52  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
Delivery Service  
Charge the battery.  
Adjust the tire pressure of all wheels to 15 PSI (1 bar).  
Mount the steering controls in the normal position.  
Connect the contact box to the cable for the seat’s safety switch.  
Check that the right amount of oil is in the engine.  
Adjust the position of the steering controls.  
Fill with fuel and open the fuel shut off valve.  
Start the engine.  
Check that there is drive to both wheels.  
Check the mower deck adjustment.  
Check:  
Safety switch for the parking brake.  
Safety switch for the mower deck.  
Safety switch in the seat.  
Safety switch in the steering controls.  
Parking brake functionality.  
Driving forward.  
Driving backward.  
Engaging the blades.  
Check engine high idle speed  
Inform the customer about:  
Need and advantages of following the service schedule.  
Need and advantages of leaving the machine for service.  
Effects of service and maintaining a service journal on the machine’s resale value.  
Application areas for mulching.  
Fill in the sales papers, etc.  
Delivery service has  
been carried out.  
No remaining notes.  
Certified:  
53  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
Daily Service  
Clean debris from mower.  
Check engine oil level.  
Check the tire pressures.  
Check underside of deck.  
Inspect deck pulleys.  
Check/clean the engine’s cooling air intake.  
Check safety system.  
Check seat belt.  
Check fuel system for leaks.  
Inspect safety guards and shields.  
Check brake adjustment.  
After 10 hours  
Change the engine oil.  
Change the oil filter.  
Check hydraulic oil level.  
Inspect hydraulic hoses.  
Inspect hydraulic belt.  
Inspect hydraulic filter.  
Check neutral position.  
Check safety system.  
Check seat belt.  
Check fuel system for leaks.  
Inspect safety guards and shields.  
Check brake adjustment.  
54  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
100-Hour Service  
Grease fittings (caster pivots and caster wheels)  
Inspect dampeners  
Inspect frame  
Inspect throttle and choke cables  
Inspect hardware  
Check the tire pressures  
Change the engine oil and filter  
Change air filter  
Inspect spark plug  
Inspect fuel filter  
Check engine RPM  
Clean underside of deck  
Check blade pitch  
Grease blade spindles  
Inspect spindle bearings  
Inspect deck belt and blades  
Inspect idler arm bearings  
Inspect deck idler pulleys  
Check hydraulic oil level  
Inspect hydraulic filter  
Inspect hydraulic drive belt  
Inspect hydraulic hoses  
Check neutral position  
Inspect battery connections  
Check safety system  
Check seat belt  
Check fuel system for leaks  
Inspect safety guards and shields  
Check brake adjustment  
55  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
300-Hour Service  
Grease fittings (caster pivots and caster wheels)  
Inspect dampeners  
Inspect frame  
Inspect throttle and choke cables  
Inspect hardware  
Check the tire pressures  
Change the engine oil and filter  
Change air filter  
Inspect spark plug  
Inspect fuel filter  
Check engine RPM  
Clean underside of deck  
Check blade pitch  
Grease blade spindles  
Inspect spindle bearings  
Inspect deck belt and blades  
Inspect idler arm bearings  
Inspect deck idler pulleys  
Check brake adjustment  
Inspect safety guards and shields  
Replace hydraulic drive belt  
Inspect hydraulic hoses  
Check neutral position  
Inspect battery connections  
Load test battery  
Clean electrical connections  
Inspect the clutch  
Check safety system  
Check seat belt  
Check fuel system for leaks  
56  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
At least once each year  
Clean the engine’s cooling air intake.  
Replace the air cleaner’s pre-filter (foam).  
Replace the air filter’s paper cartridge.  
Change the engine oil.  
Replace the engine oil filter.  
Check/adjust the cutting height.  
Check/adjust the parking brake.  
Clean/Change the spark plugs.  
Replace the fuel filter.  
Check the engine valve clearance.  
57  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SERVICE JOURNAL  
Action  
Date, mtr reading,  
stamp, sign  
58  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Peavey Stereo Equalizer CEQ 28R User Manual
Philips Home Theater System 848390207 User Manual
Philips Home Theater System MRD410B User Manual
Pioneer Car Stereo System DEH 24UB User Manual
Pioneer Stereo Receiver VSX D909S User Manual
Polk Audio Speaker DSW PRO 400 User Manual
Polycom Network Cables VSX 7000 User Manual
Poulan Lawn Mower 186892 User Manual
Poulan Trimmer GHT 220 User Manual
PVI Industries Boiler PV 6454 3 04 1 User Manual