IMPORTANT MANUAL
Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
PR5524ES
SNOW THROWER
420904 Rev 2 07.30.08 TH
Always Wear Eye Protection During Operation
Printed in the U.S.A.
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6. Whencleaning,repairingorinspectingthesnowthrower,
stop the engine and make certain the collector/impel-
ler and all moving parts have stopped. Disconnect
the spark plug wire and keep the wire away from the
plug to prevent someone from accidentally starting the
engine.
7. Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust
fumes are dangerous.
Clearing a Clogged Discharge Chute
Handcontactwiththerotatingimpellerinsidethedischarge
chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the dis-
charge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
3. Always use a clean-out tool, not your hands.
8. Exercise extreme caution when operating on slopes.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present
such as hot water heaters, space heaters, or clothes
dryers. Allow the engine to cool before storing in any
enclosure.
3. Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended
period.
9. Neveroperatethesnowthrowerwithoutproperguards,
and other safety protective devices in place and work-
ing.
10. Never direct the discharge toward people or areas
where property damage can occur. Keep children and
others away.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse.
13. Disengage power to the collector/impeller when snow
thrower is transported or not in use.
14. Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counterweights, or cabs).
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
15. Never operate the snow thrower without good visibility
or light. Always be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
16. Never touch a hot engine or muffler.
CONGRATULATIONS on your purchase of a new snow
thrower. It has been designed, engineered and manufac-
tured to give best possible dependability and performance.
PRODUCT SPECIFICATIONS
Gasoline Capacity 2.0 Quarts
and Type:
Unleaded Regular only
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this unit.
Oil Type
(API SG–SL):
SAE 30 (above 40°F)
SAE 5W-30 or 10W-30 (0° to +40°F)
SAE 0W-30 (below 0°F)
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower
properly. Always observe the “SAFETY RULES”.
Oil Capacity:
Spark Plug:
21 Ounces
Champion RJ19LM (Gap: .030")
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your snow thrower.
THEMODELANDSERIALNUMBERSWILLBEFOUND
ONADECALATTACHEDTOTHEREAROFTHESNOW
THROWER HOUSING.
•
Follow the instructions under “Maintenance” and “Stor-
age” sections of this owner’s manual.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
MAINTENANCE..................................................... 13-14
SERVICE AND ADJUSTMENTS........................... 15-17
STORAGE................................................................... 17
TROUBLESHOOTING................................................ 18
REPAIR PARTS ..................................................... 20-37
WARRANTY............................................ BACK COVER
PRODUCT SPECIFICATIONS...................................... 3
CUSTOMER RESPONSIBILITIES................................ 3
ASSEMBLY / PRE-OPERATION ............................... 4-7
OPERATION ............................................................ 8-12
MAINTENANCE SCHEDULE ..................................... 13
3
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PARTS PACKED SEPARATELY IN CARTON
(1) AUGER CONTROL ROD
(1) TRACTION DRIVE CONTROL ROD
(1) MULTI-
WRENCH
(180684)
(2) FLAT WASHERS
(1) POWER CORD
(198563)
(1) DISCHARGE CHUTE
(3) RETAINER
SPRINGS
(169675)
ROTATOR HEAD MOUNTING
(2) CARRIAGE BOLTS
3/8-16 x 2.25
(1) SAFTEY IGNITION KEY
(1) WASHER 3/8
(19131316)
(1) LOCKNUT 3/8
(73800600)
(35062)
(2) HANDLE KNOBS
EXTRA SHEAR BOLTS AND NUTS
(2) SHEAR BOLTS 1/4-20 x 1-3/4
(198636)
(2) SPACERS
(198638)
(2) LOCKNUTS
1/4-20
(73800400)
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety
before you attempt to assemble or operate your new
snow thrower. Reading the entire manual will familiar-
ize you with the unit, which will assist you in assembly,
operation and maintenance of the product.
2. Cut down all four corners of carton and lay panels flat.
3. Removethetwo(2)screwssecuringtheaugerhousing
to the pallet.
4. Removeallpackingmaterialsexceptplastictieholding
speed control rod to lower handle.
Your new snow thrower has been assembled at the factory
with the exception of those parts left unassembled for ship-
ping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your
snow thrower, all parts and hardware you assemble must
be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
5. Remove the two (2) plastic ties securing the upper
handle to the pallet.
6. Remove snow thrower from carton and check carton
thoroughly for additional loose parts.
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 8)
A toolbox is provided on your snow thrower. The toolbox is
located on top of the belt cover. Store the extra shear bolts,
nuts and multi-wrench provided in parts bag in the toolbox.
REMOVE SNOW THROWER FROM CARTON
1. Remove all accessible loose parts and parts boxes
from carton.
4
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ASSEMBLY / PRE-OPERATION
NOTE: The multi-wrench may be used for assembly of the
chuterotatorheadtosnowthrowerandmakingadjustments
to the skid plates.
2. Insert rod into speed control bracket and secure
with retainer spring.install traction DRIVE control rod
(See Figs. 3 and 4)
The traction drive control rod has the long loop on the end
of the spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into
pivot bracket with loop opening down as shown.
2. With top end of rod positioned under left side of control
panel, pushroddownandinserttopendofrodintohole
in drive control bracket. Secure with retainer spring.
UNFOLD UPPER HANDLE
1. Raise upper handle to the operating position and
tighten handle knobs securely. Additional carriage
bolts, washers and handle knobs are in bag of parts.
Use to secure upper handle to lower handle. Install
in lower holes in handles.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
SPEED
CONTROL
ROD
TRACTION DRIVE
CONTROL ROD
PLASTIC TIE
UPPER
HANDLE
RUBBER
SLEEVE
HANDLE
KNOB
LOWER
HANDLE
LOOP OPEN-
ING DOWN
PIVOT
BRACKET
FIG. 3
FIG. 1
TRACTION DRIVE
CONTROL LEVER
RETAINER
SPRING
SPEED CONTROL ROD
RETAINER
SPRING
TRACTION
DRIVE
CONTROL
ROD
DRIVE
CONTROL
BRACKET
SPEED
CONTROL
BRACKET
SPEED
CONTROL
LEVER
FIG. 4
FIG. 2
5
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ASSEMBLY / PRE-OPERATION
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
The auger control rod has the short loop on the end of the
spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into
control arm with loop opening up as shown.
2. With top end of rod positioned under right side of
control panel, push down on rod and insert end of rod
into hole in auger control bracket. Secure with retainer
spring.
INSTALL DISCHARGE CHUTE / CHUTE ROTATER
HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotater head.
1. Place discharge chute assembly on top of chute base
with discharge opening toward front of snow thrower.
2. Positionchuterotaterheadoverchutebracket. Ifneces-
sary,rotatechuteassemblytoalignsquareandpinonun-
dersideofchuterotaterheadwithholesinchutebracket.
3. With chute rotater head and chute bracket aligned,
position chute rotater head on pin and threaded stud
of mounting bracket.
4. Install 3/8 washer and locknut on threaded stud and
tighten securely.
AUGER
CONTROL
ROD
CHUTE
ROTATER
HEAD
3/8 LOCKNUT
3/8 WASHER
RUBBER
SLEEVE
CONTROL
ARM
PIN
LOOP
OPENING
UP
THREADED
STUD
ROTATER HEAD
MOUNTING
ALIGN BEFORE
TIGHTENING LOCKNUT
CHUTE
BRACKET
BRACKET
FIG. 7
FIG. 5
AUGER CONTROL ROD
AUGER
CONTROL
LEVER
CHECK TIRE PRESSURE
RETAINER
SPRING
Thetiresonyoursnowthrowerwereoverinflatedatthefac-
tory for shipping purposes. Correct and equal tire pressure
is important for best snow throwing performance.
•
Reduce tire pressure to 14-17 PSI (19-24.5 N-m).
AUGER
CONTROL
BRACKET
FIG. 6
6
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OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.
PRIMER
DANGER
OR WARNING
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
FORWARD REVERSE
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
DISENGAGED
ENGAGED
SNOW
TRACTION
DISCHARGE
DRIVE CONTROL
7
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OPERATION
SPARK
PLUG
ENGINE OIL CAP
WITH DIPSTICK
AUGER
DISCHARGE CHUTE CONTROL LEVER
CONTROL
LEVER
SAFETY
IGNITION
KEY
TRACTION
DRIVE SPEED
CONTROL LEVER
DRIVE
CONTROL
LEVER
GASOLINE
FILLER
CAP
CHUTE
DEFLECTOR
CHOKE
CON-
TROL
FUEL
SHUT-OFF
VALVE
THROTTLE
/ ENGINE
CONTROL
DISCHARGE
CHUTE
LIGHT
POWER
CORD
PLUG
RECOIL
STARTER
HANDLE
ELECTRIC
START
BUTTON
OIL DRAIN PLUG
CLEAN-OUT TOOL
HANDLE
KNOB
PRIMER
MUFFLER
TOOLBOX
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
SKID PLATE
AUGERS
FIG. 8
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and
Choke control - used for starting a cold engine.
wrench.
Drive speed control lever - used to select forward or
reverse motion and speed of snow thrower.
Safety ignition key - must be inserted for the engine to
start and run. Remove when snow thrower is not in use.
Traction drive control lever - used to engage power-pro-
pelled forward or reverse motion of snow thrower.
Electric start button – used for starting the engine.
Recoil (auxiliary) starter handle – used for starting the
engine.
Auger control lever - used to engage auger motion (throw
snow).
Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
Discharge chute control lever - used to change the di-
rection the snow is thrown.
Throttle/engine control - used to select either FAST or
SLOW engine speed and to STOP the engine.
Skid plate - used to adjust height of scraper bar from the
ground.
8
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OPERATION
The operation of any snow thrower can result
TO USE CHOKE CONTROL (See Fig. 11)
in foreign objects thrown into the eyes, which
canresultinsevereeyedamage. Alwayswear
The choke control is located on the engine. Use the choke
control whenever you are starting a cold engine. Do not
use to start a warm engine.
safety glasses or eye shields while operating
your snow thrower or performing any adjust-
•
To engage choke, turn knob clockwise. Slowly turn
knob counterclockwise to disengage.
ments or repairs. We recommend standard safety glasses
or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
OFF
FULL
STOPPING
TRACTION DRIVE
•
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
FIG. 11
TO CONTROL SNOW DISCHARGE (See Figs. 12 & 13)
•
Release the auger control lever to stop throwing snow.
ENGINE
WARNING: Snow throwers have ex-
posed rotating parts, which can cause
severe injury from contact, or from ma-
terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
1. Move throttle control to “STOP” position.
2. Remove (do not turn) safety ignition key to prevent
unauthorized use.
NOTE: Never use choke to stop engine.
TO USE FUEL SHUT-OFF VALVE (See Fig. 9)
The fuel shut-off valve is located beneath the fuel tank on
the engine. Always operate the snow thrower with the fuel
shut-off valve in the OPEN position.
WARNING:Ifthedischargechuteorau-
ger become clogged, shut-off engine
andwaitforallmovingpartstostop.Use
the clean-out tool, NOT YOUR HANDS,
to unclog the chute and/or auger.
TheDIRECTIONinwhichsnowistobethrowniscontrolled
by the discharge chute control lever.
OFF
•
Tochangethedischargechuteposition,pressdownward
on discharge chute control lever and move lever left
or right until chute is in desired position. Be sure lever
springs back and locks into desired position.
OPEN
DISCHARGE CHUTE
CONTROL LEVER
FIG. 9
TO USE THROTTLE CONTROL (See Fig. 10)
Thethrottlecontrolislocatedontheengine.Alwaysoperate
the snow thrower with the engine at full throttle. Full throttle
offers the best snow thrower performance.
FAST
FIG. 12
The DISTANCE that snow is thrown is controlled by the
position of the chute deflector. Set the deflector low to
throw snow a short distance; set the deflector higher to
throw snow farther.
SLOW
•
Tochangethedeflectorposition,loosenknob,movede-
flector to desired position and tighten knob securely.
9
FIG. 10
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OPERATION
•
Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger hous-
HIGH
POSITION
ing and the discharge chute.
DISCHARGE CHUTE
CLEAN-OUT
TOOL
KNOB
MOUNTING
CLIP
CHUTE
DEFLECTOR
LOW POSITION
FIG. 13
TO THROW SNOW (See Fig. 14)
FIG. 15
TO MOVE FORWARD AND BACKWARD (See Fig. 16)
The auger rotation is controlled by the auger control lever
located on the right side handle.
SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
•
Squeeze auger control lever to handle to engage the
auger and throw snow.
•
Squeezetractiondrivecontrollevertohandletoengage
the drive system.
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
•
Release the auger control lever to stop throwing snow.
AUGER
CONTROL
LEVER
•
SPEED and DIRECTION are controlled by the drive speed
control lever.
•
Press downward on the speed control lever and move
lever to desired position BEFORE engaging the trac-
tion drive control lever. Be sure lever springs back and
locks into desired position.
CAUTION: Do not move speed control lever
when traction drive control lever is engaged.
Damage to the snow thrower can result.
FIG. 14
USING THE CLEAN-OUT TOOL (See Fig. 15)
•
Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you
are familiar with the operation of the snow thrower.
In certain snow conditions, the discharge chute may be-
come clogged with ice and snow. Use the clean-out tool
to dislodge this blockage.
NOTE: When both traction drive and auger control levers
are engaged, the traction drive control lever will lock the
auger control lever in the engaged position. This will allow
you to release your right hand from the handle and adjust
the discharge chute direction without interrupting the snow
throwing process.
When cleaning, repairing, or inspecting, make
certain all controls are disengaged and the au-
ger/impellerandallmovingpartshavestopped.
Disconnect the spark plug wire and keep the
wire away from the spark plug to prevent ac-
cidental starting.
TRACTION DRIVE
CONTROL LEVER
•
•
Releasetheaugercontrolleverandshutofftheengine.
Removetheclean-outtoolfromit'smountingclip. Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage.
Afterthepackedsnowhasbeendislodged,returntheclean-
out tool to it's mounting clip by pushing it into the clip.
DRIVE SPEED
CONTROL LEVER
•
Makesurethedischargechuteispointedinasafedirec-
tion(novehicles,buildings,people,orotherobjectsare
in the direction of discharge) before restarting engine.
FIG. 16
10
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OPERATION
TO ADJUST SKID PLATES (See Fig. 17)
WARNING: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
NOTE: The wrench provided in your parts bag may be
used to adjust the skid plates.
Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the
ground surface. Adjust skid plates evenly to proper height
for current surface conditions. For removal of snow in
normal conditions, such as a paved driveway or sidewalk,
place skid plates in the highest position (lowest scraper
clearance) to give a 1/8" clearance between the scraper
bar and the ground. Use a middle position if the surface
to be cleared is uneven.
CAUTION: Alcohol blended fuels (called gas-
ohol or using ethanol or methanol) can attract
moisture which leads to separation and for-
mation of acids during storage. Acidic gas can
damage the fuel system of an engine while in
storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Empty the gas tank, start
the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next sea-
son. See Storage Instructions for additional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
NOTE: It is not recommended to operate the snow thrower
overgravelorrockysurfaces.Objectssuchasgravel,rocks
or other debris, can easily be picked up and thrown by the
impeller, which can cause serious personal injury, property
damage or damage to the snow thrower.
•
If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clearance) position.
CHOKE CONTROL
THROTTLE PRIMER
ENGINE OIL
FILL CAP /
DIPSTICK
1. Shut off engine and wait for all moving parts to stop.
2. Adjust skidplatesbylooseningthehexnuts, thenmov-
ing skid plate to desired position. Be sure both plates
are adjusted evenly. Tighten securely.
SAFETY
IGNITION
KEY
HIGH POSITION
(LOW GROUND
CLEARANCE)
AUGER
HOUSING
SCRAPER BAR
HEX
SKID PLATE
NUTS
GASOLINE
FILLER CAP
LOW POSITION (HIGH GROUND CLEARANCE)
FUEL SHUT-
OFF VALVE
FIG. 17
SCRAPER BAR (See Fig. 17)
RECOIL
STARTER BUTTON
STARTER
HANDLE
The scraper bar is not adjustable, but is reversible. After
considerable use it may become worn. When it has worn
almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement.
Replace a damaged or worn scraper bar.
POWER CORD PLUG
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
FIG. 18
BEFORE STARTING THE ENGINE
TO START ENGINE
•
Be sure fuel shut-off valve is in the OPEN position.
CHECK ENGINE OIL LEVEL (See Fig. 18)
The engine on your snow thrower has been shipped, from
the factory, already filled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
Your snow thrower engine is equipped with both a 120 Volt
A.C. electric starter and a recoil starter. The electric starter
is equipped with a three-wire power cord and plug and is
designed to operate on 120 Volt A.C. household current.
•
Be sure your house is a 120 Volt A.C. three-wire
grounded system. If you are uncertain, consult a
licensed electrician.
•
To change engine oil, see “TO CHANGE ENGINE OIL”
in the Maintenance section of this manual.
WARNING: Do not use the electric
starter if your house is not a 120 Volt
A.C. three-wire grounded system. Se-
riouspersonalinjuryordamagetoyour
snow thrower could result.
ADD GASOLINE (See Fig. 18)
•
Fill fuel tank to bottom of tank filler neck. Do not over-
fill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
11
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OPERATION
COLD START - ELECTRIC STARTER
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine,
proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much
rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back
against the starter.
1. Insert safety ignition key (packed separately in parts
bag)intoignitionslotuntilitclicks. DONOTturnthekey.
Keep the extra safety ignition key in a safe place.
2. Place throttle control in FAST position.
3. Rotate choke control to FULL position.
4. Connect the power cord to the engine.
If the engine still fails to start, repeat the above steps or
use the electric starter.
5. Plug the other end of the power cord into a three-hole
grounded 120 Volt A.C. receptacle.
6. Push the primer three (3) times.
7. Push starter button until engine starts.
SNOW THROWING TIPS
•
•
•
•
Always operate the snow thrower with the engine at
full throttle. Full throttle offers the best performance.
Goslowerindeep,freezingorheavywetsnow.Usethe
drive speed control, NOT the throttle, to adjust speed.
It is easier and more efficient to remove snow imme-
diately after it falls.
The best time to remove snow is the early morning. At
this time the snow is usually dry and has not been ex-
posed to the direct sun and warming temperatures.
IMPORTANT: Do not crank engine more than five con-
tinuous seconds between each time you try to start. Wait
5 to 10 seconds between each attempt.
8. When the engine starts, release the starter button and
slowly move the choke control to the “OFF” position.
9. Disconnect the power cord from the receptacle first,
then from the engine.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
•
Slightly overlap each successive path to ensure all
snow will be removed.
WARM START - ELECTRIC STARTER
•
•
Throw snow downwind whenever possible.
Follow the steps above, keeping the choke control in the
OFF position.
Adjust the skid plates to proper height for current snow
conditions. See “TO ADJUST SKID PLATES” in this
section of this manual.
For extremely heavy snow, reduce the width of snow
removal by overlapping previous path and moving
slowly.
Keep engine clean and clear of snow during use. This
will help air flow and extend engine life.
Aftersnow-throwingiscompleted,allowenginetorunfor
a few minutes to melt snow and ice off the engine.
COLD START - RECOIL STARTER
•
1. Insert safety ignition key (packed separately in parts
bag)intoignitionslotuntilitclicks. DONOTturnthekey.
Keep the extra safety ignition key in a safe place.
2. Place throttle control in FAST position.
3. Rotate choke control to FULL position.
4. Push the primer four (4) times if the temperature is
below 15°F/–10°C, or two (2) times if temperature is
between15°and50°F/–10°Cand10°C. Iftemperature
is above 50°F/10°C, priming is not necessary.
•
•
•
Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
NOTE: Over priming may cause flooding, preventing the
engine from starting. If you do flood the engine, wait a few
minutes before attempting to start and DO NOT push the
primer.
5. Pull recoil starter handle quickly. Do not allow starter
rope to snap back.
WARNING: Do not operate snow
throwerifweatherconditionsimpairvis-
ibility. Throwing snow during a heavy,
windysnowstormcan blind you and be
hazardous to the safe operation of the
snow thrower.
6. When the engine starts, release the recoil starter
handle and slowly move the choke control to the OFF
position.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the OFF
position. DO NOT push the primer.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any mois-
ture on the engine.
12
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MAINTENANCE
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this snow thrower does not cover items
that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must
maintain snow thrower as instructed in this manual. Some
adjustments will need to be made periodically to properly
maintain your snow thrower.
➀ SAE 30 Motor Oil
See “ENGINE” in
➁
Maintenance section
General
Purpose
Grease
➂
At least once a season, check to see if you should make
any of the adjustments described in the Service and Ad-
justments section of this manual.
•
At least once a year, you should replace the spark plug
and check belts for wear. A new spark plug will help
your engine run better and last longer.
➀ Pivot points
•
Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM)
parts to service this unit. Failure to do so can cause the unit
to malfunction and pose a risk of injury to the operator.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Checkcontrolstobesuretheyarefunctioningproperly.
LUBRICATION
Keep your snow thrower well lubricated
(See “LUBRICATION CHART”).
➁ Engine
oil
➂ Auger
grease fittings
SNOW THROWER
Always observe the safety rules when performing any
maintenance.
•
Keep tires free of gasoline and oil, which can harm
rubber.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
TIRES
•
Maintain proper air pressure in both tires (14–17 P.S.I.
/ 19-24.5 N-m).
13
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MAINTENANCE
V-BELTS
TO CHANGE ENGINE OIL
Check V-belts for deterioration and wear after every 50
hours of operation and replace if necessary. The belts
are not adjustable. Replace belts if they begin to slip from
wear. (See “TO REMOVE BELT COVER” in the Service
and Adjustments section of this manual).
Determine temperature range anticipated before next oil
change.AlloilmustmeetAPIserviceclassificationSG–SL.
•
•
•
Be sure snow thrower is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
TheV-beltsonyoursnowthrowerareofspecialconstruction
andshouldbereplacedbyoriginalequipmentmanufacturer
(OEM)beltsavailablefromyournearestdealer.Usingother
than OEM belts can cause personal injury or damage to
the snow thrower.
NOTE: The left side wheel may be removed from snow
thrower for easier access to the oil drain plug and place-
ment of a suitable container. The unit tilted, resting on the
frame with the left wheel removed, will help drain any oil
trapped inside the engine. (See “TO REMOVE WHEELS”
in the Service and Adjustments section of this manual).
1. Remove safety ignition key and disconnect spark plug
wire from spark plug and place wire where it cannot
come in contact with plug.
AUGER GEAR CASE
•
The gear case was filled with lubricant to the proper
level at the factory. The only time the lubricant needs
attention is if service has been performed on the gear
case.
2. Clean area around drain plug.
•
If lubricant is required, use only Ronex ED #1 grease.
3. Remove drain plug and drain oil in a suitable container.
4. Install drain plug and tighten securely.
5. Wipe off any spilled oil from snow thrower and engine.
6. Install left wheel (if removed for draining oil). Be sure to
install klick pin into proper hole in wheel axle (See “TO
REMOVE WHEELS” in the Service and Adjustments
section of this manual).
7. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine.
8. Refill engine with oil through oil dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
9. Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
TRACTION DRIVE SYSTEM
DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction
wheel require no lubrication. The bearings and bushings
are lifetime lubricated and require no maintenance.
CAUTION:Anylubricatingoftheabovecompo-
nents can cause contamination of the friction
wheel and damage to the drive system of your
snow thrower.
ENGINE
See engine manual.
LUBRICATION
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.
SPARK PLUG
Replacesparkplugatthebeginningofeachseasonorafter
every100hoursofoperation,whicheveroccursfirst. Spark
plug type and gap setting are shown in the “PRODUCT
SPECIFICATIONS” section of this manual.
CLEANING
IMPORTANT: For best performance, keep snow thrower
housing free of any dirt or trash. Clean the outside of your
snow thrower after each use.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
WARNING: Disconnectsparkplugwire
fromsparkplugandplacewirewhereit
cannot come in contact with plug.
Change the oil after every 25 hours of operation or at least
once a year if the snow thrower is not used for 25 hours
in one year.
•
•
Keepfinishedsurfaces/wheelsfreeofgasoline,oil,etc.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each five (5) hours of continuous use. Tighten oil fill
cap / dipstick securely each time you check the oil level.
We do not recommend using a garden hose to clean
yoursnowthrowerunlesstheelectricalsystem,muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life.
14
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SERVICE AND ADJUSTMENTS
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
WARNING: To avoid serious injury,
before performing any service or ad-
justments:
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with plug.
3. Align holes in impeller hub with holes in impeller shaft
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear
bolts. Install 1/4-20 locknuts and tighten securely.
1. Be sure throttle is in STOP position.
2. Remove safety ignition key.
3. Make sure the augers and all moving
parts have completely stopped.
CAUTION: Do not substitute. Use only original
equipment capscrew/shear bolts as supplied
with your snow thrower.
4. Disconnect spark plug wire from
spark plug and place wire where it
cannot come in contact with plug.
4. Connect spark plug wire to spark plug.
SNOW THROWER
TO ADJUST SNOW THROWER HEIGHT
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”
in the Operation section of this manual.
1/4-20
LOCKNUT
1/4-20 x 1-5/8
CAPSCREW /
SHEAR BOLT
1/4-20 x 2
SHOULDER /
SHEAR BOLT
SPACER
CHUTE DEFLECTOR
IMPELLER HUB
IMPELLER
SHAFT
The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from
the operator. If the deflector becomes damaged, it should
be replaced.
WARNING: To avoid serious injury,
never operate your snow thrower with
the deflector removed or damaged.
•
Tochangedirectionand/ordistancesnowisdischarged,
see “TO CONTROL SNOW DISCHARGE” in the Op-
eration section of this manual.
AUGER
HUB
SHEAR BOLTS (See Fig. 19)
AUGER SHEAR BOLTS
1/4-20
Both right and left-hand augers are secured to the auger
shaft with a shoulder/shear bolt and hex nut. Should a for-
eign object or ice become lodged in the augers, the shear
bolts are designed to break, preventing damage to any
other components. If one or both augers do not turn when
auger control lever is engaged, check to see if one or both
of the bolts have sheared. To replace the shear bolts:
LOCKNUT
AUGER HUB
AUGER SHAFT
FIG. 19
TO REMOVE BELT COVER (See Fig. 20)
1. Remove the two (2) screws securing belt cover to
frame.
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2. Remove belt cover.
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with plug.
3. Replace belt cover by installing cover and screws and
tighten securely.
3. Alignholeinaugerhubwithholeinaugershaftandinstall
anew1/4-20x2"shoulder/shearboltandspacer.Install
1/4-20 lock nut and tighten securely.
BELT
COVER
CAUTION: Do not substitute. Use only original
equipment shear bolts as supplied with your
snow thrower.
4. Connect spark plug wire to spark plug. Replace safety
ignition key
IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2)
capscrew/shearboltsandhexnuts. Shouldaforeignobject
or ice become lodged in the impeller, the capscrews are
designed to break, preventing damage to any other com-
ponents. If impeller does not turn when auger control lever
is engaged, check to see if the capscrews have sheared.
To replace the capscrew/shear bolts:
FRAME
SCREWS
FIG. 20
15
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SERVICE AND ADJUSTMENTS
TO REPLACE BELTS (See Fig. 21)
8. RELIEVE TENSION ON TRACTION DRIVE BELT
IDLER and remove traction drive belt from around
pulleys.
The auger and traction drive belts are not adjustable. If the
belts are damaged or begin to slip from wear, they should
be replaced. It is recommended that the belt(s) be replaced
by a Sears service centre/department.
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into
the square hole in idler arm and rotate ratchet clockwise
to relieve tension.
9. With tension relieved on idler, install new traction drive
belt around pulleys and inside belt keepers.
10. Install clutch rod in swing plate; secure with hairpin.
11. Placeaugerbeltaroundandinsidethegrooveofauger
pulley only.
12. While your assistant slowly raises handles to rejoin
the auger housing and frame assembly, pull up on the
auger belt and squeeze sides together above pulley
so belt is fully seated in groove of pulley.
13. Move idler arm so it does not hit impeller pulley as you
bring snow thrower completely together and check
carefully for proper routing of belts. If auger belt has
becomedislodgedfromthepulley(bycatchingtheidler
arm bracket while bringing snow thrower together),
separate the snow thrower and repeat step 12. Belt
must be fully seated in pulley groove when bringing
the snow thrower together.
NOTE: It is recommended that both the auger and traction
drive belt be replaced at the same time.
TheV-beltsonyoursnowthrowerareofspecialconstruction
andshouldbereplacedbyoriginalequipmentmanufacturer
(OEM) belts available from your nearest Sears service
centre/department. Using other than OEM belts can cause
personal injury or damage to the snow thrower.
WARNING: Belt replacement requires
separation of the snow thrower. While
separating the auger housing from the
frame assembly, it is important that
an assistant stand in the operating
position and hold the snow thrower
handles. Serious personal injury and/
or damage to the unit could occur if the
snowthrowershouldfallduringthebelt
changing process.
FRAME
ASSEMBLY
AUGER
HOUSING
14. Install the two (2) hex bolts and tighten securely.
15. INSTALLENGINEPULLEY-Placebeltinpulleygroove
and slide pulley on crankshaft. Install flat washer,
lockwasher and bolt and tighten securely (41-47 N-m
torque). Make sure belt is inside belt keeper.
16. INSTALL BELT COVER and two (2) screws. Tighten
securely.
17. INSTALL DISCHARGE CHUTE – See “INSTALL DIS-
CHARGE CHUTE / CHUTE ROTATER HEAD” in the
Assembly / Pre-Operation section of this manual.
HANDLES
BELT KEEPER
TRACTION DRIVE BELT
ENGINE
1. REMOVE GASOLINE FROM FUEL TANK - Drain
gasoline from fuel tank into a suitable container, out-
doors, away from fire or flame. Wipe up any spilled
gasoline.
2. REMOVE DISCHARGE CHUTE - Loosen locknut
securing chute rotator head to mounting bracket only
enough to allow chute rotator head to be raised and
discharge chute to be removed from snow thrower.
3. REMOVE BELT COVER - See “TO REMOVE BELT
COVER” in this section of this manual.
4. REMOVEENGINEPULLEY-Removebolt,lockwasher
and flat washer securing pulley to engine crankshaft.
Remove outside (auger) pulley only from crankshaft.
FLAT WASHER
PULLEY
LOCKWASHER
BOLT
AUGER
BELT
IDLER ARM
SQUARE
HOLE
CLUTCHING
IDLER ARM
BRACKET
5. SEPARATE SNOW THROWER - With your assistant
standing in the operating position holding the handles,
removethetwo(2)boltsholdingtheaugerhousingand
frame together.
AUGER
HOUSING
FRAME
AUGER PULLEY
BOLTS
WARNING: As the last bolt is removed,
have your assistant carefully lower the
handles down to the ground.
6. REMOVEHAIRPINFROMCLUTCHRODandremove
clutch rod from swing plate. Tip swing plate forward.
7. REMOVE AUGER BELT from around pulley.
FIG. 21
16
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TO REMOVE WHEELS (See Fig. 22)
Remove the klik pin and remove wheel from axle.
NOTE: To seal punctures or prevent flat tires due to slow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
•
IMPORTANT: When installing wheel, be sure to use the in-
nermost hole in axle and the wheel hub hole. To disengage
drive system from the wheels (for pushing or transporting
the snow thrower), remove klik pin from wheel hub and
insert pin into the outermost hole in axle only.
ENGINE
See engine manual.
CARBURETOR
Your carburetor is not adjustable. Engine performance
should not be affected at altitudes up to 7,000 feet (2,134
meters). If your engine does not operate properly due to
suspected carburetor problems, take your snow thrower
to a qualified service center.
KLIK PIN
OUTER HOLE
ENGINE SPEED
Never tamper with the engine governor, which is factory set
for proper engine speed. Overspeeding the engine above
the factory high speed setting can be dangerous and will
void the warranty. If you think the engine-governed high
speed needs adjusting, contact a qualified service center,
which has proper equipment and experience to make any
necessary adjustments.
INNER
HOLE
WHEEL
WHEEL HUB
FIG. 22
STORAGE
Immediately prepare your snow thrower for storage at
the end of the season or if the unit will not be used for 30
days or more.
•
•
•
Empty the fuel tank by starting the engine and letting
it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
WARNING: Never store the snow
throwerwithgasolineinthetankinside
a building where fumes may reach an
open flame, spark or pilot light as on a
furnace, water heater, clothes dryer or
gasappliance. Allowtheenginetocool
before storing in any enclosure.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min-
imizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
SNOW THROWER
When snow thrower is to be stored for a period of time,
clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
1. Clean entire snow thrower (See “CLEANING” in the
Maintenance section of this manual).
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Maintenance section of this
manual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
3. Pullrecoilstarterhandleslowlyafewtimestodistribute
oil.
4. Replace with new spark plug.
2. Inspect and replace belts, if necessary (See “TO RE-
PLACEBELTS”intheServiceandAdjustmentssection
of this manual).
3. Lubricate as shown in the Maintenance section of this
manual.
4. Besurethatallnuts,bolts,screws,andpinsaresecurely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
5. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
OTHER
•
•
•
Remove safety ignition key; store it in a safe place.
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
ENGINE
See engine manual.
•
•
If possible, store your snow thrower indoors and cover
it to protect it from dust and dirt.
Cover your snow thrower with a suitable protective
cover that does not retain moisture. Do not use plastic.
Plastic cannot breathe, which allows condensation to
form and will cause your snow thrower to rust.
FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from
forming in essential fuel system parts such as carburetor,
fuel hose, or tank during storage. Also, alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation
of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage.
IMPORTANT: Never cover snow thrower while engine/ex-
haust area is still warm.
17
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TROUBLESHOOTING
See appropriate section in manual unless directed to an authorized service centre/department.
PROBLEM
CAUSE
CORRECTION
Does not start
1. Fuel shut-off valve (if so
equipped) in OFF position.
2. Safety ignition key
is not inserted.
1. Turn fuel shut-off valve to OPEN position.
2. Insert safety ignition key.
3. Out of fuel.
3. Fill fuel tank with fresh, clean gasoline.
4. Move throttle to FAST position
5. Move to FULL position.
6. Prime as instructed in the Operation section of this manual.
7. Wait a few minutes before restarting, DO NOT prime.
8. Connect wire to spark plug.
4. Throttle in STOP position
5. Choke in OFF position.
6. Primer not depressed.
7. Engine is flooded.
8. Spark plug wire is
disconnected.
9. Bad spark plug.
10. Stale fuel.
11. Water in fuel.
9. Replace spark plug.
10. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
11. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
Loss of power
1. Spark plug wire loose.
2. Throwing too much snow.
3. Fuel tank cap is covered
with ice or snow.
1. Reconnect spark plug wire.
2. Reduce speed and width of swath.
3. Remove ice and snow on and around fuel tank cap.
4. Dirty or clogged muffler.
4. Clean or replace muffler.
Engine idles or
runs roughly
1. Choke is in FULL position.
2. Blockage in fuel line.
3. Stale fuel.
4. Water in fuel.
5. Carburetor is in need of
adjustment or overhaul.
1. Move choke to OFF position.
2. Clean fuel line.
3. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
4. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
5. Contact an authorized service centre/department.
Excessive
vibration
1. Loose parts or damaged
augers or impeller.
1. Tighten all fasteners. Replace damaged parts. If vibration
remains, contact an authorized service centre/department.
Recoil starter
is hard to pull
1. Frozen recoil starter.
1. See “IF RECOIL STARTER HAS FROZEN”
in the Operation section of this manual.
Loss of traction 1. Drive belt is worn.
1. Check / replace drive belt.
2. Check / reinstall drive belt.
drive / slowing
of drive speed
2. Drive belt is off of pulley.
3. Friction drive wheel is worn. 3. Contact an authorized service centre/department.
Loss of snow
discharge or
slowing of
1. Auger belt is off of pulley.
2. Auger belt is worn.
3. Clogged discharge chute.
1. Check / reinstall auger belt.
2. Check / replace auger belt.
3. Clean snow chute.
4. Remove debris or foreign object from augers / impeller.
snow discharge 4. Augers / impeller jammed.
18
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SERVICE NOTES
19
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
AUGER HOUSING / IMPELLER ASSEMBLY
5
11
11
6
7
15
16
14
12
8
13
4
11
17
12
3
10
11
1
9
2
33
32
34
30
31
31
26
36
29
28
20
27
21
22
23
25
35
24
23
22
2 (EXPLODED)
21
19
18
01.07.004-B
20
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
AUGER HOUSING / IMPELLER ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
175321X479 IMPELLER
196710
188909
191079
175322
GEARBOX ASSEMBLY
BEARING
IMPELLER PULLEY
DISCHARGE BASE
5
6
7
8
9
178675X008 CORNER BRACKET
192199
405400
73800400
74780426
155377
163183
19111507
10040500
74940516
180355
194189
407760
407761
407766
407770
407762
174697
407763
407764
189282
407758
174683
407757
184205
174681
174684
407769
407768
407767
407765
CLEAN OUT TOOL
TOOL CLIP
NUT 1/4−20
SCREW 1/4−20 X .625
NUT 5/16−18
SCREW 5/16−18 X .625
WASHER
LOCKWASHER 5/16
SCREW 5/16−18 X 1.00
CARRIAGE BOLT
SCREW 13−16 X .625
PLUG
GEARBOX COVER RH
GASKET
SEAL
BEARING
THRUST WASHER 1.00
WORM GEAR
AUGER SHAFT
SQUARE KEY
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
BEARING
THRUST WASHER
IMPELLER SHAFT
ROLL PIN
THRUST WASHER
THRUST BEARING
BEARING
O−RING
SCREW 5/16−18 X .750
GEARBOX COVER LH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
21
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
AUGER HOUSING / IMPELLER ASSEMBLY
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
404928X428
404931X479
72270505
155377
AUGER HOUSING
SCRAPPER BAR
CARRIAGE BOLT 5/16−18 X .625
NUT 5/16−18
3 (5x)
4 (5x)
2
01.07.001-A
1
KEY
NO.
PART
NO.
DESCRIPTION
2
1
2
405985X479
405986X479
AUGER 24 LH
AUGER 24 RH
01.07.008-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
22
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
AUGER HOUSING / IMPELLER ASSEMBLY
2
3
1
1
2
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
174658
411939
179582
AUGER BEARING
BEARING PLUG
SCREW 5/16−18 X 1.00
3
01.07.005-A
3
4
2
4
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
174762X479
178777X479
72270506
751153
SKID PLATE LH
SKID PLATE RH
CARRIAGE BOLT 5/16−18 X .75
NUT 5/16−18
01.11.001-A
1
3
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
23
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
CONTROL PANEL / CHUTE
2
11
10
5
8
3
6
9
11
4
6
11
7
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
404770X428
178633X428
420325
179096X479
189713X479
128415
CHUTE WELDMENT
DEFLECTOR WELDMENT
DEFLECTOR SEAL
STRAP
KNOB BLACK
POP RIVET
7
8
9
185600
72270505
191730
SHOULDER BOLT 1/4−20 X .704
CARRIAGE BOLT 5/16−18 X .625
NUT 1/4−20
01.09.001-A
10
11
155415
179246
WASHER
PLASTIC WASHER
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
24
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
CONTROL PANEL / CHUTE
2
2
1
*3
*6
*6
KEY
NO.
PART
NO.
DESCRIPTION
1
2
*3
*4
*5
*6
420337
17501010
420678
420677
420675
420674
LEVER/CABLE ROTATOR ASSEMBLY
SCREW 10−24 X .625
ROTATOR HEAD
ROTATOR PIVOT BRACKET
PULLEY PIVOT
*4
01.09.007-A
*5
CABLE ASSEMBLY
NOTES:
1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY.
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
25
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
HANDLES
5
1
6
KEY
NO.
PART
NO.
419800X479
419801X479
196944
196943
199513
74780512
74780524
751153
8
7
DESCRIPTION
2
1
2
3
4
5
6
7
8
9
PLOW HANDLE LH
PLOW HANDLE RH
PANEL BRACKET LH
PANEL BRACKET RH
HANDLE GRIP
SCREW 5/16−18 X .750
SCREW 5/16−18 X 1.50
NUT 5/16−18
9
5
3
8
6
7
8
9
4
155415
WASHER
01.08.003-A
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
419797X479
405784X479
17490508
LOWER HANDLE
PIVOT SUPPORT WELDMENT
SCREW 5/16−18 X .50
SCREW 3/8−16 X 1.00
2
17000616
4
3
4
4
4
3
01.05.002-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
26
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
HANDLES
10
2
11
7
4
8
9
9
5
7
6
1
3
13
8
12
13
14
14
01.08.002-D
12
KEY
PART
NO.
NO.
1
DESCRIPTION
412683X479
412681X479
412682X479
412679X008
420889X008
412677
CONTROL PANEL
CONTROL LEVER LH
CONTROL LEVER RH
TRACTION ROD ARM
IMPELLER ROD ARM
INTERLOCK ROD
SPACER
2
3
4
5
6
7
412680
8
9
10
11
12
13
14
169675
17060408
414280
414281
178899
19131316
72120618
RETAINER
SCREW 1/4−20 X .50
KNOB BLACK
KNOB RED
HANDLE KNOB
WASHER 3/8
CARRIAGE BOLT 3/8−16 X 2.25
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
27
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
HANDLES
2
KEY
NO.
PART
NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
180480
405740
180445
187716
180447
178669
180926
72270506
155377
169675
IMPELLER ROD ASSEMBLY
TRACTION ROD ASSEMBLY
SHIFTER ROD TOP
SHIFTER ROD BOTTOM
SPRING SLEEVE
IMPELLER SPRING
TRACTION SPRING
CARRIAGE BOLT 5/16−18 X .75
NUT 5/16−18
3
8
RETAINER
9
4
5
7
10
5
6
01.12.001-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
28
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
HANDLES
7
1
4
3
5
2
4
6
5
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
183346
178668
180927
184471
175262
178770
183784
CONSOLE PANEL
HEADLIGHT BEZEL
FLOOD HEADLIGHT
SHOULDER SCREW 10−24 X .625
SCREW 10−24 X 1.25
WIRE HARNESS
01.10.003-B
BULB
4
KEY
PART
NO.
NO.
DESCRIPTION
3
1
2
3
4
5
6
412675
414572
178831
169675
17060410
421252
INTERLOCK SPRING
INTERLOCK CAM
TORSION SPRING
RETAINER
SCREW 1/4−20 X .625
INTERLOCK STOP
2
5
1
01.08.007-B
6
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
29
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
DRIVE
ITEM 43 EXPLODED
2
69
68
16
1
71
17
74
18
70
72
15
14
15
9
12
20
21
22
73
11
4
11
24
9
19
9
8
13
23
10
4
4
34
11
75
4
7
6
24
5
33
23
31
4
3
35
33
39
30
29
32
50
28
35
49
51
26
52
53
36
47
27
4
24
54
55
56
49
51
57
58
26
37
45
46
52
4
38
49
64
67
76
43
48
62
4
44
40
23
25
61
63
24
42
59
65
41
4
40
60
66
01.02.006-C
30
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
DRIVE
KEY
NO.
PART
NO.
KEY
NO.
PART
NO.
DESCRIPTION
DESCRIPTION
1
2
3
4
5
6
7
8
198474
SPEED SELECTOR ASSEMBLY
SCREW 10−24 X .625
END PLATE
SCREW 5/16−18 X .50
WASHER
CONTROL ARM
CLEVIS PIN
SHIFTER PLATE
SHOULDER BOLT
SHIFTER BRACKET
NUT 1/4−20
CLUTCH PLATE
CLUTCH BRACKET
SHIFTER LINK
RETAINER
CONTROL SHAFT
CLUTCH ROD
RETAINER
SHIFTER YOKE
PIVOT ROD
RETAINER
RETURN SPRING
NUT 5/16−18
BEARING
NUT 5/16−18
RUBBER WHEEL PLATE
RUBBER RING
BEARING
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
12000007
184471
410877
413429X479
420900
414557
180522
74780520
187786
73930500
59289
175331
10040500
74610516
409475
180478
400026
850263
11050500
155452
419925
175324X479
180523
74780524
166785
175330
178828
85179
E−RING .375
SHOULDER SCREW
BOTTOM PAN
SPRING BRACKET
DRIVE PLATE ASSEMBLY
IDLER SPRING
IDLER PULLEY
SCREW 5/16−18 X 1.25
IDLER ARM
17501010
402685X428
17490508
57079
405485
198580
403097X004
402881
403096X004
191730
402856X004
416717X004
187101
700279
406109
402568
169675
401732
402310
402882
402878
751153
408981
73930500
198176X479
179831
175344
178613
74760514
12000012
402187
401619
417234
17490408
401984
180135
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
NUT 5/16−18
WASHER
PIVOT BUSHING
LOCKWASHER 5/16
SCREW 5/16−18 X 1.00
SPACER
TRACTION PULLEY
WASHER 3/8
LOCKWASHER 3/8
LOCKWASHER
BELT GUIDE
IDLER ARM
IDLER BRACKET
IDLER PULLEY
SCREW 5/16−18 X 1.50
NUT 5/16−18
PIN IDLER PIVOT
IDLER SPRING
RETAINER
SCREW 3/8−24 X 1.375
PULLEY SHAFT
DRIVE PLATE
BEARING
PULLEY HALF
SCREW 10−24 X .50
SPACER BEARING
SWING PLATE
WHEEL HUB
851084
402504
401820
198791
402393
17541008
402511
402394
132010
155415
SCREW 5/16−18−.875
RETAINER RING
HEX SHAFT
CHAIN
SPROCKET SHAFT
SCREW 1/4−20 X .50
SHIFTER BRACKET
SPRING
NUT 3/8−16
WASHER 20 X 8.5 X 2.0
402652
PLATE PIVOT ROD
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
31
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
DRIVE
6
7
1b
4
8
3
1b
1a
7
KEY
NO.
PART
NO.
DESCRIPTION
2
1
188226
179352
184206
402691
174697
179830
146315
17490508
155443
189282
(assy of 1a,1b) AXLE ASSEMBLY
AXLE SHAFT
ROLL PIN 3/16
SPROCKET
THRUST WASHER
BEARING
SCREW 5/16−18 X .625
BOLT 5/16−18 X .500
CLIK PIN
3
1a
1b
2
3
4
5
6
7
8
5
4
01.03.005-A
6
SQUARE KEY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
32
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
CHASSIS / ENGINE / PULLEYS
4
2
3
4
3
1
01.00.009-A
KEY
NO.
PART
NO.
DESCRIPTION
- -
1
2
- - - - -
ENGINE TECUMSEH MODEL LH195SP-67510D
FRAME
ENGINE MOUNT PLATE
BOLT 3/8−16
409346X428
417014X428
150406
3
4
150078
SCREW 5/16−18 X .750
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
33
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
CHASSIS / ENGINE / PULLEYS
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
192213
179157
419744
408007
BELT COVER
IMPELLER PULLEY
TRACTION BELT
IMPELLER BELT
2
3
01.04.019-A
4
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
34
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
WHEELS
1
KEY
NO.
1
2
PART
NO.
187831X421
187866X421
DESCRIPTION
WHEEL ASSEMBLY LH
WHEEL ASSEMBLY RH
2
01.06.001-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
35
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
BAG OF PARTS
KEY
NO.
PART
NO.
3
DESCRIPTION
1
2
3
4
5
6
7
8
198563
169675
180684
73800600
19131316
198636
198638
73800400
POWER CORD
RETAINER PIN
WRENCH
LOCKNUT 3/8−16
WASHER 3/8
SHEAR BOLT 1/4−20 X 1−3/4
SPACER
LOCKNUT 1/4−20
5
4
2
8
1
7
01.14.004-A
6
1
KEY
NO.
PART
NO.
DESCRIPTION
1
35062
SAFETY IGNITION KEY
01.14.008-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
36
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REPAIR PARTS SNOW THROWER - - MODEL NUMBER PR5524ES (96192001604)
DECALS
1
2
4
7
9
6
1
3
5
8
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
181037
187899
181035
181042
187898
181033
415390
415391
415475
420904
420905
DECAL, DANGER
DECAL, CRAFTSMAN
DECAL, DANGER, DEFLECTOR
DECAL, DANGER
DECAL, CRAFTSMAN
DECAL, INSTRUCTION
DECAL, AUTOMATIC
DECAL, TRACT/CLUTCH LEV LH E/F
DECAL, SPEED CONTROL
OWNER’S MANUAL, ENGLISH
OWNER’S MANUAL, FRENCH
9
- -
- -
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
37
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SERVICE NOTES
38
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SERVICE NOTES
39
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects
in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer pur-
chaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part
which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations
and exclusions.
1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manu-
facturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by
the purchaser unless such return is requested by the manufacturer.
3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
4. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained
in accordance with the instructions furnished. This Warranty does not apply to any product which has been sub-
jected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the
product.
5. Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, standard hard-
ware and normal maintenance.
6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Poulan Pro
Poulan Pro, Customer Service Department
Customer Service Department
5855 Terry Fox Way
1030 Stevens Creek Road
Mississauga, Ontario
Augusta, GA 30907 USA
L5V 3E4
giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the
authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED
WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR-
RANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific
legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
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