Poulan Lawn Mower PR20PH42STD User Manual
IMPORTANT MANUAL  
Do Not Throw Away  
02153  
OWNER'S MANUAL  
WARNING:  
Read this Owner's Manual and follow all  
WarningsandSafetyInstructions. Failure  
to do so can result in serious injury.  
MPROD2E0LP: H42STD  
LAWN TRACTOR  
Always Wear Eye Protection During Operation  
186914 Rev. 1 08.21.03 MH/TR  
Printed in U.S.A.  
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
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•
Be sure the area is clear of other people before mowing.Stop  
machine if anyone enters the area.  
WARNING: In order to prevent acci-  
dental starting when setting up, trans-  
porting, adjusting or making repairs,  
always disconnect spark plug wire  
and place wire where it cannot contact  
spark plug.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
Nevercarrychildren.Theymayfalloffandbeseriouslyinjured  
or interfere with safe machine operation.  
Keep children out of the mowing area and under the watchful  
care of another responsible adult.  
WARNING: Do not coast down a hill  
in neutral, you may lose control of the  
tractor.  
•
•
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
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•
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn  
the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not have  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Donotturnonslopesunlessnecessary, andthen, turnslowly  
and gradually downhill, if possible.  
WARNING: Tow only the attachments  
that are recommended by and comply  
withspecificationsofthemanufacturer  
of your tractor. Use common sense  
when towing. Operate only at the low-  
est possible speed when on a slope.  
Too heavy of a load, while on a slope,  
is dangerous. Tires can lose traction  
with the ground and cause you to lose  
control of your tractor.  
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WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
after handling.  
3
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PRODUCT SPECIFICATIONS  
CUSTOMER RESPONSIBILITIES  
Gasoline Capacity  
and Type:  
3.5 Gallons  
•
•
Read and observe the safety rules.  
Unleaded Regular  
Follow a regular schedule in maintaining, caring for  
and using your tractor.  
Oil Type(API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30(below 32°F)  
•
Followtheinstructionsunder“Maintenance”and“Stor-  
age” sections of this owner’s manual.  
Oil Capacity:  
W/ Filter: 4.0 Pints  
W/O Filter: 3.75 Pints  
Spark Plug:  
(Gap: .040")  
Champion RC12YC  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimprovedforest-covered,brush-coveredorgrass-covered  
land unless the engine’s exhaust system is equipped with  
a spark arrester meeting applicable local or state laws (if  
any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
Ground Speed(MPH):  
Forward:  
Reverse:  
0 – 5.5  
0 – 2.4  
Tire Pressure:  
Front:  
Rear:  
14 PSI  
10 PSI  
Charging System:  
Battery:  
16 AMPS @ 3600 RPM  
In the state of California the above is required by law  
(Section 4442 of the California Public Resources Code).  
Other states may have similar laws. Federal laws apply on  
federal lands.  
AMP/HR:  
MIN. CCA:  
Case Size:  
35  
280  
U1R  
Blade Bolt Torque:  
27-35 FT. LBS.  
A spark arrester for the muffler is available through your  
nearestauthorizedservicecenter/department (SeeREPAIR  
PARTS section of this manual).  
CONGRATULATIONS on your purchase of a new tractor.  
Ithasbeendesigned,engineeredandmanufacturedtogive  
you the best possible dependability and performance.  
Shouldyouexperienceanyproblemyoucannoteasilyrem-  
edy, please contact your nearest authorized servicecenter/  
department We have competent, well-trained technicians  
and the proper tools to service or repair this tractor.  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
TABLE OF CONTENTS  
SAFETY RULES .......................................................2-3  
PRODUCT SPECIFICATIONS.....................................4  
CUSTOMER RESPONSIBILITIES...............................4  
ASSEMBLY...............................................................6-9  
OPERATION .........................................................10-15  
MAINTENANCE SCHEDULE ....................................16  
MAINTENANCE....................................................16-19  
SERVICE AND ADJUSTMENTS ..........................20-23  
STORAGE..................................................................24  
TROUBLESHOOTING ..........................................25-26  
REPAIR PARTS - TRACTOR ................................28-42  
WARRANTY...............................................................46  
4
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UNASSEMBLED PARTS  
Seat  
Steering Wheel  
Steering  
Wheel Insert  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(1) Knob  
Slope Sheet  
Steering  
Adapter  
Steering Sleeve  
(1) Locknut 1/2-20  
Steering Sleeve  
Extension  
(1) Oil Drain Tube  
(1) Large Flat  
Washer  
(2) Keys  
(2) Mulch Blades  
(1) Locknut 1/4-28  
(4) Retainer Springs  
(double loop)  
(4) Adjusting Bar  
(4) Locknut 3/8-16  
(4) Shoulder Bolt  
(4) Washers  
3/8 x 3/4 x 14 Ga.  
(4) Clevis Pins  
(4) Wheels  
5
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ASSEMBLY  
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.  
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use  
the correct tools as necessary to insure proper tightness.  
TOOLS REQUIRED FOR ASSEMBLY  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
STEERING WHEEL  
INSERT  
(1) 3/4" wrench  
(1) 1/2" wrench  
(1) Pliers  
(1) Tire pressure gauge  
(1) Utility knife  
(1) 3/4" socket w/drive ratchet  
LOCK NUT  
LARGE FLAT WASHER  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steering wheel).  
STEERING WHEEL  
ADAPTOR  
STEERING WHEEL  
TO REMOVE TRACTOR FROM  
CARTON  
TABS  
STEERING  
UNPACK CARTON  
SLEEVE EXTENTION  
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Remove all accessible loose parts and parts cartons  
from carton.  
STEERING  
SHAFT  
Cutalongdottedlinesonallfourpanelsofcarton.Remove  
end panels and lay side panels flat.  
Check for any additional loose parts or cartons and  
remove.  
STEERING  
SLEEVE  
BEFORE REMOVING TRACTOR FROM  
SKID  
FIG. 1  
ATTACH STEERING WHEEL (See Fig. 1)  
HOW TO SET UPYOUR TRACTOR  
•
Remove locknut and large flat washer from steering  
shaft.  
CHECK BATTERY (See Fig. 2)  
•
Position front wheels of the tractor so they are pointing  
straight forward.  
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Lift hood to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See"BATTERY"inMaintenance sectionofthismanual  
for charging instructions).  
•
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Slide the steering sleeve over the steering shaft.  
Align tabs and press steering sleeve extension into  
bottom of steering wheel.  
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Position steering wheel so cross bars are horizontal  
(left to right) and slide onto steering wheel adapter.  
Secure steering wheel to steering shaft with locknut  
and large flat washer previously removed. Tighten  
securely.  
LABEL  
•
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Snap steering wheel insert into center of steering  
wheel.  
Remove protective materials from tractor hood and  
grill.  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN  
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO  
ROLL OFF SKID.  
02173  
FIG. 2  
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ASSEMBLY  
INSTALL SEAT (See Fig. 3)  
Adjust seat before tightening adjustment knob.  
TO DRIVE TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
•
Remove adjustment knob and flat washer securing  
seat to cardboard packing and set aside for assembly  
of seat to tractor.  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
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Pivotseatupwardandremovefromthecardboardpack-  
ing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
knob and flat washer loosely. Do not tighten.  
•
Be sure all the above assembly steps have been com-  
pleted.  
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Check engine oil level and fill fuel tank with gasoline.  
Place freewheel control in "transmission engaged"  
position (see "TO TRANSPORT" in Operation section  
of this manual).  
•
Sit on seat in operating position, depress brake pedal  
and set the parking brake.  
Place motion control lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
Lower seat into operating position and sit on seat.  
•
Slide seat until a comfortable position is reached  
which allows you to press clutch/brake pedal all the  
way down.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
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Release parking brake.  
Slowlymovethemotioncontrolleverforwardandslowly  
drive tractor off skid.  
SEAT  
•
Apply brake to stop tractor, setparkingbrakeandplace  
motion control lever in neutral position.  
SEAT PAN  
•
Turn ignition key to "STOP" position.  
Continue with the instructions that follow.  
SHOULDER  
BOLT  
ASSEMBLE GAUGE WHEELS TO MOWER  
DECK (See Fig. 4)  
The gauge wheels are designed to keep the mower deck  
in proper position when operating mower. Be sure they  
are properly adjusted to ensure optimum mower perfor-  
FLAT WASHER  
mance.  
•
Slide gauge wheel bar down into bracket channel, Be  
sure that gauge wheel bar aligning holes are on top.  
Assemblegaugewheelsasshownusingshoulderbolts,  
3/8 washers and 3/8-16 center locknuts and tighten  
securely.  
02464  
ADJUSTMENT  
KNOB  
•
Adjust gauge wheels before operating mower.See“TO  
ADJUST GAUGE WHEELS” in the Operation section  
of this manual.  
FIG. 3  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
RETAINER SPRING  
PIN  
TO ROLL TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
SHOULDER  
BOLT  
•
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
ADJUSTING  
BAR  
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Release parking brake by depressing brake pedal.  
Place freewheel control in "transmission disengaged  
position" (See “TO TRANSPORT” in the Operation  
section of this manual).  
GAUGE  
WHEEL  
3/8-16 CENTER  
LOCKNUT  
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Roll tractor forward off skid.  
Removebandingholdingthedeflectorshieldupagainst  
tractor.  
3/8 WASHER  
FIG. 4  
7
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ASSEMBLY  
IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER  
CHECK TIRE PRESSURE  
PLATEWASPREATTACHEDTOYOURMOWER.THEMULCHER  
PLATE MUST ONLY BE USED WITHTHE MULCHING BLADES  
THAT CAME PACKED SEPARATELY IN THE CARTON.  
The tires on your tractor were overinflated at the factory  
for shipping purposes. Correct tire pressure is important  
for best cutting performance.  
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH  
PERFORMANCE BLADES, WHICH ARE THE BEST BLADES  
FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER  
WITH THE HIGH PERFORMANCE BLADES THE MULCHER  
PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG.  
5).  
•
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
CHECK MOWER LEVELNESS  
For best cutting results, mower should be properly leveled.  
See “TO LEVEL MOWER HOUSING” in the Service and  
Adjustments section of this manual.  
TO SET UPYOUR MOWER FOR MULCHING  
•
Remove high performance blades and install mulcher  
blades, (see BLADE REMOVAL in the Maintenance  
section of this manual).  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion, mower  
drive, and mower blade drive belts in the Service and Ad-  
justments section of this manual. Verify that the belts are  
routed correctly.  
INSTALL MULCHER PLATE (See Fig. 5)  
NOTE: If you installed the mulching blades you will need  
to install the mulcher plate.  
•
•
Raise and hold deflector shield in upright position.  
Place front of mulcher plate over front of mower deck  
opening and slide into place, as shown.  
Hook front latch into hole on front of mower deck.  
Hook rear latch into hole on back of mower deck.  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See “TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
•
•
✓CHECKLIST  
CAUTION: Do not remove deflector  
shield from mower.  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITY PRODUCT.  
TO CONVERT TO BAGGING OR  
DISCHARGING  
NOTE: The mulcher blades will discharge and bag grass,  
but for best bagging and discharging install the high per-  
formance blades.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
✓
✓
✓
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Battery is properly prepared and charged. (Minimum  
1 hour at 6 amps).  
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
•
Remove mulcher plate and mulcher blades and install  
high performance blades, (see BLADE REMOVAL in  
the Maintenance section of this manual).  
✓
✓
.• Storemulcherbladesandmulcherplateinasafeplace.  
Your mower is now ready for discharging or installation  
of optional grass catcher accessory.  
✓
✓
✓
✓
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
Before driving tractor, be sure freewheel control is in  
drive position.  
02114  
DEFLECTOR  
SHIELD  
MULCHER  
PLATE  
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
LATCH  
HOOKS  
✓
Engine oil is at proper level.  
✓
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
✓
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
FIG. 5  
✓
✓
Be sure brake system is in safe operating condition.  
It is important to purge the transmission before oper-  
ating your tractor for the first time. Follow proper start-  
ing and transmission purging instructions (See “TO  
START ENGINE” and “PURGE TRANSMISSION” in  
the Operation section of this manual).  
8
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-  
ing.  
IGNITION  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
P
LIGHTS ON  
ENGINE START  
ENGINE ON  
PARKING BRAKE  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
SLOPE HAZARDS  
KEEP AREA CLEAR  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
9
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OPERATION  
KNOWYOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR  
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.  
Save this manual for future reference.  
IGNITION  
SWITCH  
LIGHT SWITCH  
POSITION  
AMMETER  
ATTACHMENT  
CLUTCH SWITCH  
CHOKE  
CONTROL  
LIFT LEVER  
PLUNGER  
THROTTLE  
CONTROL  
0
60  
60  
AMPS  
ATTACHMENT  
LIFT LEVER  
BRAKE  
PEDAL  
REVERSE DRIVE PEDAL  
FORWARD DRIVE PEDAL  
HEIGHT  
ADJUSTMENT  
KNOB  
FREEWHEEL  
CONTROL  
CRUISE CONTROL LEVER  
PARKING BRAKE  
FIG. 6  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENT CLUTCH SWITCH - Used to engage the  
PARKING BRAKE - Locks clutch/brake pedal into the  
mower blades, or other attachments mounted to your  
tractor.  
brake position.  
ATTACHMENT LIFT LEVER - Used to raise and lower  
the mower deck or other attachments mounted to your  
tractor.  
LIGHT SWITCH POSITION - Turns the headlights on.  
THROTTLE CONTROL - Used to control engine speed.  
CHOKE CONTROL - Used when starting a cold engine.  
LIFT LEVER PLUNGER - Used to release attachment lift  
lever when changing its position.  
FREE WHEEL CONTROL - Disengages transmission for  
pushing or slowly towing the tractor with the engine off.  
IGNITION SWITCH - Used for starting and stopping the  
engine.  
BRAKE PEDAL - Used for braking the tractor and starting  
the engine.  
FORWARD DRIVE PEDAL - Used for forward movement  
of tractor.  
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower  
cutting height.  
REVERSE DRIVE PEDAL - Used for reverse movement  
of tractor.  
AMMETER - Indicates charging (+) or discharging (-) of  
battery.  
CRUISE CONTROL LEVER - Used to set forward move-  
mentoftractoratdesiredspeedwithoutholdingtheforward  
drive pedal.  
10  
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OPERATION  
The operation of any tractor can result in foreign objects thrown into the eyes, which can result  
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or  
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles  
or standard safety glasses.  
00155  
HOW TO USEYOUR TRACTOR  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grass catcher, etc.  
TO SET PARKING BRAKE (See Fig. 7)  
Your tractor is equipped with an operator presence sens-  
ing switch. When engine is running, any attempt by the  
operator to leave the seat without first setting the parking  
brake will shut off the engine.  
TO USE THROTTLE CONTROL (See Fig. 7)  
Always operate engine at full throttle.  
•
Depress brake pedal into full “BRAKE” position and  
hold.  
•
Operating engine at less than full throttle reduces the  
battery charging rate.  
Full throttle offers the best bagging and mower perfor-  
mance.  
•
Place parking brake lever in “ENGAGED” position  
and release pressure from brake pedal. Pedal should  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
•
TO USE CHOKE CONTROL (See Fig. 7)  
Use choke control whenever you are starting a cold engine.  
Do not use to start a warm engine.  
CHOKE  
ATTACHMENT CLUTCH LEVER  
PULL OUT TO “ENGAGE”  
CONTROL  
THROTTLE  
CONTROL  
IGNITION  
KEY  
PUSH IN TO  
“DISENGAGE”  
•
To engage choke control, pull knob out. Slowly push  
knob in to disengage.  
HEIGHT  
ADJUSTMENT  
KNOB  
REVERSE  
PEDAL  
TO MOVE FORWARD AND BACKWARD  
The direction and speed of movement is controlled by the  
forward and reverse drive pedals.  
“BRAKE”  
POSITION  
FORWARD  
PEDAL  
•
•
Start tractor and release parking brake.  
02528  
Slowly depress forward or reverse drive pedal to begin  
movement. Ground speed increases the further down  
the pedal is depressed.  
CRUISE CON-  
TROL LEVER  
PARKING BRAKE  
“ENGAGED”  
POSITION  
TO USE CRUISE CONTROL  
The cruise control feature can be used for forward travel  
only.  
BRAKE PEDAL  
“DRIVE” POSITION  
“DISENGAGED”  
POSITION  
FIG. 7  
SYSTEM CHARACTERISTICS  
The cruise control should only be used while mowing or  
transporting on relatively smooth, straight surfaces. Other  
conditions such as trimming at slow speeds may cause the  
cruise control to disengage. Do not use the cruise control  
on slopes, rough terrain or while trimming or turning.  
STOPPING (See Fig. 7)  
MOWER BLADES -  
•
To stop mower blades,move attachment clutch switch  
to “DISENGAGED” position.  
GROUND DRIVE -  
•
With forward drive pedal depressed to desired speed,  
move cruise control lever forward to“SET”position and  
hold while lifting your foot off the pedal, then release  
the cruise control lever.  
•
To stop ground drive, depress brake pedal into full  
“BRAKE” position.  
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS  
RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.  
•
Todisengagethecruisecontrol,pulltheleverbackward  
to “OFF” position, or fully depress the brake pedal.  
ENGINE -  
•
Move throttle control to slow position.  
TO ADJUST MOWER CUTTING HEIGHT  
(See Fig. 7)  
The cutting height is controlled by turning the height ad-  
justment knob in desired direction.  
NOTE: Failure to move throttle control to slow position and  
allowing engine to idle before stopping may cause engine  
to “backfi r e ” .  
•
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorized use.  
•
•
Turn knob clockwise (  
Turn knob counterclockwise (  
height.  
) to raise cutting height.  
) to lower cutting  
•
Never use choke to stop engine.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
TO BE DISCHARGED, (DEAD).  
The cutting height range is approximately 1-1/2" to 4". The  
heights are measured from the ground to the blade tip with  
theenginenotrunning. Theseheightsareapproximateand  
may vary depending upon soil conditions, height of grass  
and types of grass being mowed.  
NOTE: Under certain conditions when tractor is standing  
idlewiththeenginerunning, hotengineexhaustgasesmay  
cause “browning” of grass. To eliminate this possibility, al-  
ways stop engine when stopping tractor on grass areas.  
11  
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OPERATION  
•
•
The average lawn should be cut to approximately 2-1/2  
ATTACHMENT  
LIFT LEVER  
HIGH  
ATTACHMENT CLUTCH  
SWITCH PULL OUT TO  
"ENGAGE"  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
POSITION  
For best cutting performance, grass over 6 inches  
in height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
LOW  
POSITION  
TO ADJUST GAUGE WHEELS (See Fig. 8)  
Gaugewheels areproperlyadjustedwhentheyareslightly  
off the ground when mower is at the desired cutting height  
in operating position. Gauge wheels then keep the deck  
in proper position to help prevent scalping in most terrain  
conditions.  
PUSH IN TO  
"DISENGAGE"  
FIG. 9  
NOTE:Adjust gauge wheels with tractor on a flat level  
surface.  
TO OPERATE ON HILLS  
•
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
•
•
Remove retainer spring and clevis pin which secure  
each gauge wheel bar.  
•
Choose the slowest speed before starting up or down  
hills.  
Lower gauge wheels to ground. Raise gauge wheels  
slightly to align holes in bracket and gauge wheel bar  
and insert clevis pin. Gauge wheels should be slightly  
off the ground.  
•
•
Avoid stopping or changing speed on hills.  
If stopping is absolutely necessary, push brake pedal  
quickly to brake position and engage parking brake.  
•
Replace retainer spring into clevis pin.  
Be sure all gauge wheels are in the same setting.  
•
•
•
Torestartmovement, slowlyreleaseparkingbrakeand  
brake pedal.  
Slowly depress appropriate drive pedal to slowest set-  
ting.  
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU  
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.  
RETAINER  
SPRING  
Make all turns slowly.  
TO TRANSPORT (See Figs. 6 and 10)  
When pushing or towing your tractor, be sure to disengage  
transmission by placing freewheel control in freewheeling  
position. Free wheel control is located at the rear drawbar  
of tractor.  
CLEVIS  
PIN  
•
•
•
•
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
Pull freewheel control out and into the slot and release  
so it is held in the disengaged position.  
Do not push or tow tractor at more than two (2)  
MPH.  
To reengage transmission, reverse above procedure.  
FIG. 8  
TO OPERATE MOWER (See Fig. 9)  
Yourtractor isequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged  
will shut off the engine.You must remain fully and centrally  
positioned in the seat to prevent the engine from hesitating  
or cutting off when operating your equipment on rough,  
rolling terrain or hills.  
NOTE: To protect hood from damage when transporting  
your tractor on a truck or a trailer, be sure hood is closed  
and secured to tractor. Use an appropriate means of tying  
hood to tractor (rope, cord, etc.).  
•
•
•
Select desired height of cut.  
Lower mower with attachment lift control.  
Start mower blades by engaging attachment clutch  
control.  
•
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
02219  
FIG. 10  
12  
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OPERATION  
TOWING CARTS AND OTHER ATTACH-  
TO START ENGINE (See Fig. 6)  
MENTS  
When starting the engine for the first time or if the engine  
has run out of fuel, it will take extra cranking time to move  
fuel from the tank to the engine.  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your trac-  
tor. Use common sense when towing.Too heavy of a load,  
while on a slope, is dangerous.Tires can lose traction with  
the ground and cause you to lose control of your tractor.  
•
Besurefreewheelcontrolisinthetransmissionengaged  
position.  
•
Sit on seat in operating position, depress brake pedal  
and set parking brake.  
•
•
•
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to fast position  
Pull choke control out for a cold engine start attempt.  
For a warm engine start attempt the choke control may  
not be needed.  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
•
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
•
•
Check engine oil with tractor on level ground.  
NOTE: Before starting, read the warm and cold starting  
procedures below.  
•
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULL” mark on dipstick is reached. Do not overfill.  
Insert key into ignition and turn key clockwise to  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute.If the engine does not start  
after several attempts, push choke control in, wait a  
few minutes and try again.If engine still does not start,  
pull the choke control out and retry.  
•
•
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Maintenance section of this manual).  
To change engine oil, see the Maintenance section in  
this manual.  
WARM WEATHER STARTING (50° F and above)  
•
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. If the engine starts  
to run roughly, pull the choke control out slightly for a  
few seconds and then continue to push the control in  
slowly.  
The attachments and ground drive can now be used.If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
ADD GASOLINE  
•
Fill fuel tank to bottom of filler neck. Do not overfill.  
Use fresh, clean, regular unleaded gasoline with a  
minimum of 87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits and reduce  
valve life). Do not mix oil with gasoline. Purchase fuel  
in quantities that can be used within 30 days to assure  
fuel freshness.  
•
COLD WEATHER STARTING (50° F and below)  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
•
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. Continue to push  
the choke control in small steps allowing the engine to  
acceptsmallchangesinspeedandload,untilthechoke  
control is fully in.If the engine starts to run roughly, pull  
the choke control out slightly for a few seconds and  
then continue to push the control in slowly. This may  
requireanenginewarm-upperiodfromseveralseconds  
to several minutes, depending on the temperature.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
CAUTION: Alcohol blended fuels (called  
gasohol or using ethanol or methanol) can at-  
tract moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine while  
in storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start  
the engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditional  
information. Never use engine or carburetor  
cleaner products in the fuel tank or permanent  
damage may occur.  
AUTOMATIC TRANSMISSION WARM UP  
•
Beforedrivingtheunitincoldweather,thetransmission  
should be warmed up as follows:  
•
•
Be sure the tractor is on level ground.  
Release the parking brake and let the brake slowly  
return to operating position.  
•
Allow one minute for transmission to warm up.This  
can be done during the engine warm up period.  
•
The attachments can be used during the engine warm-  
up period after the transmission has been warmed  
up and may require the choke control be pulled out  
slightly.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
13  
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OPERATION  
PURGE TRANSMISSION  
CAUTION: Never engage or disengage  
freewheel lever while the engine is run-  
ning.  
00272  
To ensure proper operation and performance, it is recom-  
mended that the transmission be purged before operating  
tractor for the first time. This procedure will remove any  
trapped air inside the transmission which may have de-  
veloped during shipping of your tractor.  
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE  
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD  
BE PURGED AFTER REINSTALLATION BEFORE OPERATING  
THE TRACTOR.  
FIG. 11  
•
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desired height.  
Do not mow grass when it is wet. Wet grass will plug  
mower and leave undesirable clumps. Allow grass to  
dry before mowing.  
Always operate engine at full throttle when mow-  
ing to assure better mowing performance and proper  
discharge of material. Regulate ground speed by se-  
lecting a low enough gear to give the mower cutting  
performance as well as the quality of cut desired.  
When operating attachments, select a ground speed  
that will suit the terrain and give best performance of  
the attachment being used.  
•
•
•
Place tractor safely on level surface with engine off and  
parking brake set.  
•
Disengage transmission by placing freewheel control  
infreewheelingposition(See“TOTRANSPORT”inthis  
section of manual).  
•
•
Sitting in the tractor seat, start engine. After the en-  
gine is running, move throttle control to slow position.  
Disengage parking brake  
Depress forward drive pedal to full forward position,  
hold for five (5) seconds and release pedal. Depress  
reverse drive pedal to full reverse position, hold for five  
(5) seconds and release pedal. Repeat this procedure  
three (3) times.  
•
MULCHING MOWING TIPS  
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER  
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN  
AFTER EACH USE.  
•
The special mulching blade will recut the grass clip-  
pings many times and reduce them in size so that as  
they fall onto the lawn they will disperse into the grass  
and not be noticed. Also, the mulched grass will biode-  
grade quickly to provide nutrients for the lawn. Always  
mulch with your highest engine (blade) speed as this  
will provide the best recutting action of the blades.  
Avoid cutting your lawn when it is wet. Wet grass tends  
to form clumps and interferes with the mulching action.  
The best time to mow your lawn is the early afternoon.  
At this time the grass has dried, the newly cut area will  
not be exposed to direct sunlight.  
NOTE: During this procedure there will be no movement  
of drive wheels. The air is being removed from hydraulic  
drive system.  
•
•
Shut- off engine and set parking brake.  
Engage transmission by placing freewheel control in  
driving position (See“TOTRANSPORT”in this section  
of manual).  
•
•
•
Sitting in the tractor seat, start engine.After the engine  
is running, move throttle control to half (1/2) speed.  
Disengage parking brake.  
Drive tractor forward for approximately five feet then  
backwards for five feet. Repeat this driving procedure  
three times.  
•
For best results, adjust the mower cutting height so that  
the mower cuts off only the top one-third of the grass  
blades (See Fig.12).For extremely heavy mulching, re-  
duce your width of cut on each pass and mow slowly.  
Your transmission is now purged and now ready for normal  
operation.  
MOWING TIPS  
MAX 1/3  
•
Mower should be properly leveled for best mowing per-  
formance. See“TO LEVEL MOWER HOUSING”in the  
Service and Adjustments section of this manual.  
The left hand side of mower should be used for trim-  
ming.  
Drive so that clippings are discharged onto the area  
that has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
•
•
mulcher_9  
FIG. 12  
•
•
Certaintypesofgrassandgrassconditionsmayrequire  
that an area be mulched a second time to completely  
hide the clippings. When doing a second cut, mow  
across (perpendicular) to the first cut path.  
Change your cutting pattern from week to week. Mow  
northtosouthoneweekthenchangetoeasttowestthe  
next week. This will help prevent matting and graining  
of the lawn.  
•
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 11).  
14  
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MAINTENANCE  
MAINTENANCE SCHEDULE  
USE  
HOURS  
HOURS  
FILL IN DATES  
HOURSHOURS  
50 100  
STORAGE  
EACH  
8
25  
SEASON  
AS YOU COMPLETE  
REGULAR SERVICE  
BEFORE SERVICE DATES  
EVERY EVERY EVERY EVERY EVERY  
BEFORE  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
C
Lubrication Chart  
T
Check Battery Level  
4
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
➀SPINDLE ZERK  
➀SPINDLE ZERK  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
➀FRONT WHEEL  
BEARING ZERK  
➀FRONT WHEEL  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
At least once a season, check to see if you should make  
any of the adjustments described in the Service and  
Adjustments section of this manual.  
➁ENGINE  
• At least once a year you should replace the spark plug,  
clean or replace air filter, and check blades and belts  
for wear. A new spark plug and clean air filter assure  
proper air-fuel mixture and help your engine run better  
and last longer.  
01964  
BEFORE EACH USE  
•
•
•
•
Check engine oil level.  
Check brake operation.  
Check tire pressure.  
Check operator presence and  
interlock systems for proper operation.  
Check for loose fasteners.  
➀ GENERAL PURPOSE GREASE  
➁ REFER TO MAINTENANCE “ENGINE” SECTION  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS  
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS  
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL  
SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.  
IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY,  
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.  
•
15  
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MAINTENANCE  
TRACTOR  
TRAILING  
EDGE UP  
MANDREL  
ASSEMBLY  
BLADE  
Always observe safety rules when performing any main-  
tenance.  
CENTER  
HOLE  
BRAKE OPERATION  
FLAT WASHER  
LOCK WASHER  
If tractor requires more than six (6) feet stopping distance  
at high speed in highest gear, then brake must be adjusted.  
(See“TOADJUSTBRAKE”intheServiceandAdjustments  
section of this manual).  
STAR  
TIRES  
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT  
SPECIFICATIONS” section of this manual).  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
BLADE BOLT  
FIG. 13  
TO SHARPEN BLADE (See Fig. 14)  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
NOTE: We do not recommend sharpening blade - but if  
you do, be sure the blade is balanced.  
Care should be taken to keep the blade balanced. An un-  
balancedbladewillcauseexcessivevibrationandeventual  
damage to mower and engine.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repair the problem immediately.  
•
The blade can be sharpened with a file or on a grind-  
ing wheel. Do not attempt to sharpen while on the  
mower.  
•
•
•
•
The engine should not start unless the brake pedal is  
fully depressed and attachement clutch control is in  
the disengaged position.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
When the engine is running and the attachment clutch  
is engaged, any attempt by the operator to leave the  
seat should shut off the engine.  
The attachment clutch should never operate unless  
the operator is in the seat.  
•
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a  
cone balancer, follow the instructions supplied with  
balancer.)  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
•
Slidebladeontoanunthreadedportionofthesteelbolt  
or pin and hold the bolt or pin parallel with the ground.  
If blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
CENTER  
HOLE  
bent or damaged blades.  
SIDE UP" facing deck and mandrel assembly.  
BLADE REMOVAL (See Fig. 13)  
5/8" BOLT  
OR PIN  
BLADE  
•
•
•
Raise mower to highest position to allow access to  
blades.  
Removebladebolt,lockwasherandflatwashersecuring  
blade.  
Install new or resharpened blade with trailing edge up  
towards deck as shown.  
FIG. 14  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
BATTERY  
Yourtractorhasabatterychargingsystemwhichissufficient  
for normal use. However, periodic charging of the battery  
with an automotive charger will extend its life.  
•
Reassemble blade bolt, lock washer and flat washer  
in exact order as shown.  
•
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
•
Tighten blade bolt securely (27-35 Ft. Lbs. torque).  
IMPORTANT: BLADEBOLTISHEATTREATED.IFBOLTNEEDS  
REPLACING, REPLACE ONLYWITH APPROVE BOLT SHOWN  
IN THE REPAIR PARTS.  
NOTE: The original equipment battery on your tractor is  
maintenance free. Do not attempt to open or remove caps  
or covers. Adding or checking level of electrolyte is not  
necessary.  
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MAINTENANCE  
Change the oil after every 50 hours of operation or at least  
once a year if the tractor is not used for 50 hours in one  
year.  
TO CLEAN BATTERY AND TERMINALS  
Corrosion and dirt on the battery and terminals can cause  
the battery to “leak” power.  
Check the crankcase oil level before starting the engine  
and after each eight (8) hours of operation. Tighten oil fill  
cap/dipstick securely each time you check the oil level.  
•
•
Remove terminal guard.  
Disconnect BLACK battery cable first then RED bat-  
tery cable and remove battery from tractor.  
•
•
Rinse the battery with plain water and dry.  
Cleanterminalsandbatterycableendswithwirebrush  
until bright.  
TO CHANGE ENGINE OIL (See Fig. 15)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
•
•
Coat terminals with grease or petroleum jelly.  
•
•
•
•
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
Reinstall battery (See “REPLACING BATTERY" in  
the SERVICE AND ADJUSTMENTS section of this  
manual).  
V-BELTS  
Check V-belts for deterioration and wear after 100 hours  
of operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
•
Remove yellow cap from end of drain valve and install  
the drain tube onto the fitting.  
OIL DRAIN VALVE  
TRANSAXLE COOLING  
The transmission fan and cooling fins should be kept clean  
to assure proper cooling.  
CLOSED AND  
LOCKED POSITION  
Do not attempt to clean fan or transmission while engine  
is running or while the transmission is hot.To prevent pos-  
sible damage to seals, do not use high pressure water or  
steam to clean transaxle.  
•
Inspect cooling fan to be sure fan blades are intact and  
clean.  
•
Inspect cooling fins for dirt, grass clippings and other  
materials. To prevent damage to seals, do not use  
compressed air or high pressure sprayer to clean cool-  
ing fins.  
DRAIN  
TUBE  
YELLOW CAP  
TRANSAXLE PUMP FLUID  
FIG. 15  
The transaxle was sealed at the factory and fluid mainte-  
nance is not required for the life of the transaxle. Should  
the transaxle ever leak or require servicing, contact your  
nearest authorized service center/department.  
•
Unlock drain valve by pushing inward and turning  
counterclockwise.  
•
•
To open, pull out on the drain valve.  
ENGINE  
After oil has drained completely, close and lock the  
drain valve by pushing inward and turning clockwise  
until the pin is in the locked position as shown.  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
according to your expected operating temperature.  
•
•
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCT SPECIFICATIONS” section of this man-  
ual.  
SAE VISCOSITY GRADES  
SAE 30  
•
Use gauge on oil fill cap/dipstick for checking level.  
Be sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULL” line on dipstick.  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
CLEAN AIR SCREEN  
oil_visc_chart1_e  
Air screen must be kept free of dirt and chaff to prevent  
engine damage from overheating. Clean with a wire brush  
or compressed air to remove dirt and stubborn dried gum  
fibers.  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improvestartingincoldweather,theywillresultinincreased  
oilconsumptionwhenusedabove32°F. Checkyourengine  
oil level more frequently to avoid possible engine damage  
from running low on oil.  
17  
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MAINTENANCE  
CLEAN AIR INTAKE/COOLING AREAS  
To insure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
MUFFLER  
Inspect and replace corroded muffler and spark arrester  
(if equipped) as it could create a fire hazard and/or dam-  
age.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Make sure the cooling shrouds are  
reinstalled.  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
ENGINE OIL FILTER  
Replace the engine oil filter every season or every other  
oil change if the tractor is used more than 100 hours in  
one year.  
AIR FILTER (See Fig. 16)  
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
IN-LINE FUEL FILTER (See Fig. 17)  
The fuel filter should be replaced once each season. If fuel  
fi lter becomes clogged, obstructing fuel flow to carburetor,  
replacement is required.  
Service air cleaner more often under dusty conditions.  
•
•
•
•
With engine cool, remove filter and plug fuel line sec-  
•
Remove cover.  
tions.  
TO SERVICE PRE-CLEANER  
Place new fuel filter in position in fuel line with arrow  
pointing towards carburetor.  
Be sure there are no fuel line leaks and clamps are  
properly positioned.  
•
•
•
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturate it in engine oil. Wrap it in clean, absorbent  
cloth and squeeze to remove excess oil.  
Immediately wipe up any spilled gasoline.  
•
If very dirty or damaged, replace pre-cleaner.  
TO SERVICE CARTRIDGE  
CLAMP  
CLAMP  
•
Clean cartridge by tapping gently on flat surface. If  
very dirty or damaged, replace cartridge.  
•
Reinstall precleaner cartridge, cover and secure.  
IMPORTANT: PETROLEUMSOLVENTS,SUCHASKEROSENE,  
ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY  
MAY CAUSE DETERIORATION OFTHE CARTRIDGE. DO NOT  
OILCARTRIDGE. DONOTUSEPRESSURIZEDAIRTOCLEAN  
OR DRY CARTRIDGE.  
FUEL  
FILTER  
FIG. 17  
CLEANING  
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
KNOBS  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
CARTRIDGE  
COVER  
We do not recommend using a garden hose or pressure  
washer to clean your tractor unless the engine and trans-  
mission are covered to keep water out. Water in engine or  
transmission will shorten the useful life of your tractor. Use  
compressed air or a leaf blower to remove grass, leaves  
and trash from tractor and mower.  
FOAM  
PRE-CLEANER  
FIG. 16  
18  
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SERVICE AND ADJUSTMENTS  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-  
MENTS:  
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.  
Place motion control lever in neutral (N) position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
•
•
•
•
Connect front links to mower deck and secure with  
retainer springs..  
Connect suspension arms to rear deck brackets and  
secure with retainer springs.  
Connect anti-swaybar to chassis bracket and secure  
with retainer spring.  
Install belt into electric clutch pulley groove.  
TRACTOR  
TO REMOVE MOWER (See Fig. 18)  
Mower will be easier to remove from the right side of tractor.  
•
•
Place attachment clutch switch in “DISENGAGED”  
position.  
Move attachment lift lever forward to lower mower to  
its lowest position.  
TO LEVEL MOWER HOUSING  
•
•
Roll belt off electric clutch pulley.  
Disconnect anti-sway bar from chassis bracket by  
removing retainer spring.  
Adjust the mower while tractor is parked on level ground  
or driveway. Make sure tires are properly inflated (See  
“PRODUCT SPECIFICATIONS”section of this manual). If  
tires are over or underinflated, you will not properly adjust  
your mower.  
•
•
•
Disconnect suspension arms from rear deck brackets  
by removing retainer springs.  
Disconnect front links from deck by removing retainer  
springs.  
Raise lift lever to raise suspension arms. Slide mower  
out from under tractor.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)  
•
•
Raise mower to its highest position.  
At the midpoint of both sides of mower, measure height  
from bottom edge of mower to ground. Distance “A”  
on both sides of mower should be the same or within  
1/4" of each other.  
IMPORTANT: If an attachment other than the mower deck  
is to be mounted on the tractor, remove the front links.  
•
•
•
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
TO INSTALL MOWER (See Fig. 18)  
•
•
Raise attachment lift lever to its highest position.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
•
Lower lift lever to its lowest position.  
SUSPENSION ARMS  
ELECTRIC CLUTCH  
PULLEY  
RETAINER  
SPRING  
FRONT LINK  
RETAINER  
SPRINGS  
(BOTH SIDES)  
ANTI-SWAY BAR  
RETAINER SPRINGS  
(BOTH SIDES)  
DEFLECTOR SHIELD  
FIG. 18  
19  
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SERVICE AND ADJUSTMENTS  
NOTE: Each full turn of adjustment nut will change mower  
height about 1/8".  
Recheck measurements after adjusting.  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
•
01267  
BOTTOM EDGE OF MOWER  
BOTTOM EDGE OF MOWER  
TO GROUND  
00598  
TO GROUND  
GROUND LINE  
A
A
NUT “E”  
FIG. 19  
NUT “F”  
TRUNNION  
SUSPENSION  
ARM  
01553  
FRONT LINKS  
FIG. 22  
LIFT LINK  
ADJUSTMENT NUT  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 23)  
FIG. 20  
The mower blade drive belt may be replaced without tools.  
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)  
Park the tractor on level surface. Engage parking brake.  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE  
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,  
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO  
MOWER WILL STAY LEVEL SIDE-TO-SIDE.  
BELT REMOVAL -  
•
Remove mower from tractor (See “TO REMOVE  
MOWER” in this section of manual).  
•
•
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
To obtain the best cutting results, the mower housing  
should be adjusted so that the front is approximately 1/8"  
to 1/2" lower than the rear when the mower is in its high-  
est position.  
BELT INSTALLATION -  
•
•
Work belt around both mandrel pulleys and idler pulleys.  
Make sure belt is in all pulley grooves and inside all  
belt guides.  
Install mower (See "To Install Mower" in this section of  
manual).  
Checkadjustmentonrightsideoftractor. Measuredistance  
“D” directly in front and behind the mandrel at bottom edge  
of mower housing as shown.  
•
•
•
•
•
•
Before making any necessary adjustments, check that  
both front links are equal in length.  
If links are not equal in length, adjust one link to same  
length as other link.  
To lower front of mower loosen nut “E” on both front  
links an equal number of turns.  
When distance“D”is 1/8" to 1/2" lower at front than rear,  
tighten nuts “F” against trunnion on both front links.  
To raise front of mower, loosen nut“F”from trunnion on  
both front links. Tighten nut “E” on both front links an  
equal number of turns.The two front links must remain  
equal in length.  
MANDREL PULLEY  
IDLER  
PULLEYS  
•
•
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nut “F” against trunnion on both front links.  
Recheck side-to-side adjustment.  
MANDREL  
PULLEY  
FIG. 23  
01268  
MANDREL  
TO CHECK AND ADJUST BRAKE  
(See Fig. 24)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the right side of the transaxle.  
“D”  
“D”  
FIG. 21  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be checked and adjusted.  
20  
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SERVICE AND ADJUSTMENTS  
TO CHECK BRAKE  
•
•
Remove belt from stationary idler and clutching idler.  
Remove belt downward from engine pulley and around  
electric clutch.  
Pull belt slack toward rear of tractor. Carefully remove  
belt upwards from transmission input pulley and over  
cooling fan blades.  
Remove belt from center span keeper and pull belt  
away from tractor.  
•
Park tractor on a level, dry concrete or paved surface,  
depress clutch/brake pedal all the way down and en-  
gage parking brake.  
•
•
•
Disengage transmission by placing freewheel control  
in “transmission disengaged” position. Pull freewheel  
control out and into the slot and release so it is held in  
the disengaged position.  
Therearwheelsmustlockandskidwhenyoutrytomanually  
push the tractor forward.If the rear wheels rotate, the brake  
needs to be adjusted or the pads need to be replaced.  
BELT INSTALLATION -  
•
Carefully work new belt down around transmission  
cooling fan and onto the input pulley.  
•
•
Slide belt into the center span keeper.  
Pull belt toward front of tractor and roll belt around  
electric clutch and onto engine pulley.  
Install belt through stationary idler and clutching idler.  
Reinstall clutch locator and tighten nut securely.  
Reconnect clutch harness.  
Make sure belt is in all pulley grooves and inside all  
belt guides and keepers.  
TO ADJUST BRAKE  
•
•
•
Depress clutch/brake pedal all the way down and en-  
gage parking brake.  
Measure distance between brake operating arm and  
nut “A” on brake rod.  
If distance is other than 1-3/4", loosen jam nut and turn  
nut “A” until distance becomes 1-3/4". Retighten jam  
nut against nut “A”.  
•
•
•
•
•
•
Engage transmission by placing freewheel control in  
“transmission engaged” position.  
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than five (5) feet in highest gear, further  
maintenance is necessary. Replace brake pads or  
contact a qualified service center.  
•
Install mower (See “TO INSTALL MOWER” in this sec-  
tion of manual).  
ELECTRIC  
CLUTCH LOCATOR  
CLUTCH  
CLUTCHING  
IDLER  
WITH PARKING BRAKE “ENGAGED”  
STATIONARY  
IDLER  
1-3/4"  
NUT “A”  
CENTER SPAN  
KEEPER  
JAM NUT  
TRANSMISSION  
INPUT PULLEY  
CLUTCH  
WIRE  
HARNESS  
OPERATING  
ARM  
01511  
FIG. 25  
02537  
TRANSMISSION REMOVAL/EPLACEMENT  
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT  
IS NECESSARY CONTACTYOUR NEAREST AUTHORIZED  
SERVICE CENTER/DEPARTMENT  
Should your transmission require removal for service or  
replacement, it should be purged after reinstallation and  
beforeoperatingthetractor. See“PURGETRANSMISSION”  
in the Operation section of this manual.  
FIG. 24  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 25)  
Park the tractor on level surface. Engage parking brake.  
For assistance, there is a belt installation guide decal on  
bottom side of left footrest.  
TO ADJUST STEERING WHEEL ALIGNMENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
BELT REMOVAL -  
•
Remove mower (See “TO REMOVE MOWER” in this  
FRONT WHEEL TOE-IN/CAMBER  
section of manual).  
The front wheel toe-in and camber are not adjustable on  
your tractor. If damage has occurred to affect the front  
wheel toe-in or camber, contact your nearest authorized  
service center/department.  
NOTE: Observe entire motion drive belt and position of all  
belt guides and keepers.  
•
•
Disconnect clutch wire harness.  
Remove clutch locator.  
21  
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SERVICE AND ADJUSTMENTS  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 26)  
•
•
Block up axle securely.  
Removeaxlecover, retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
•
•
Repair tire and reassemble.  
On rear wheels only: align grooves in rear wheel hub  
and axle. Insert square key.  
02614  
WEAK OR DEAD  
BATTERY  
FULLY CHARGED  
BATTERY  
•
•
Replace washers and snap retaining ring securely in  
axle groove.  
Replace axle cover.  
FIG. 27  
REPLACING BATTERY (See Fig. 28)  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
WARNING: Do not short battery ter-  
minalsbyallowingawrenchoranyother  
object to contact both terminals at the  
same time. Before connecting battery,  
remove metal bracelets, wristwatch  
bands,rings,etc.  
WASHERS  
Positive terminal must be connected  
firsttopreventsparkingfromaccidental  
grounding.  
RETAINING  
RING  
AXLE  
COVER  
•
•
•
Lift hood to raised position.  
Remove terminal guard.  
Disconnect BLACK battery cable then RED battery  
cable and carefully remove battery from tractor.  
Install new battery with terminals in same position as  
old battery.  
SQUARE KEY  
(REAR WHEEL ONLY)  
FIG. 26  
•
TO START ENGINE WITH A WEAK  
BATTERY (See Fig. 27)  
•
•
Reinstall terminal guard.  
First connect RED battery cable to positive (+) battery  
terminal with hex bolt and keps nut as shown.Tighten  
securely.  
ConnectBLACKgroundingcabletonegative(-)battery  
terminal with remaining hex bolt and keps nut.Tighten  
securely  
WARNING: Lead-acid batteries gen-  
erate explosive gases. Keep sparks,  
flameandsmokingmaterialsawayfrom  
batteries. Always wear eye protection  
when around batteries.  
•
•
•
Close terminal access doors.  
Close hood.  
If your battery is too weak to start the engine, it should be  
recharged. (See "BATTERY" in the Maintenance section  
of this manual).  
KEPS NUT  
HEX  
BOLT  
If “jumper cables” are used for emergency starting, follow  
this procedure:  
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT  
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT  
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START  
OTHER VEHICLES.  
TERMINAL  
ACCESS  
DOOR  
POSITIVE  
(RED)  
CABLE  
NEGATIVE  
TO ATTACH JUMPER CABLES -  
(BLACK)  
CABLE  
TERMINAL  
GUARD  
•
Connect one end of the RED cable to the POSITIVE  
(+) terminal of each battery(A-B), taking care not to  
short against tractor chassis.  
FIG. 28  
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal (C) of fully charged battery.  
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
TO REPLACE HEADLIGHT BULB  
•
•
Raise hood.  
Pull bulb holder out of the hole in the backside of the  
TO REMOVE CABLES, REVERSE ORDER -  
grill.  
•
BLACK cable first from chassis and then from the fully  
charged battery.  
•
•
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
Close hood.  
•
RED cable last from both batteries.  
22  
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SERVICE AND ADJUSTMENTS  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
STOP  
•
Check wiring. See electrical wiring diagram in the  
Repair Parts section.  
TO REPLACE FUSE  
Replace with 20 amp automotive-type plug-in fuse. The  
fuse holder is located behind the dash.  
02119  
SWIVEL  
CLAMP SCREW  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 29)  
FIG. 30  
•
•
•
Raise hood.  
TO ADJUST CHOKE CONTROL (See Fig. 31)  
Unsnap headlight wire connector.  
Stand in front of tractor. Grasp hood at sides, tilt toward  
engine and lift off of tractor.  
The choke control has been preset at the factory and ad-  
justment should not be necessary. Check adjustment as  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
•
To replace, reverse above procedures.  
•
•
•
With engine not running, move choke control (located  
on dash panel) to full choke position.  
Loosen knob and remove cover assembly from air  
cleaner.  
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp  
screw and move choke cable until choke is completely  
closed. Tighten casing clamp screw securely.  
HOOD  
•
Replace air cleaner cover assembly and tighten  
knob.  
HEADLIGHT  
WIRE  
CONNECTOR  
02141  
FIG. 29  
ENGINE  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 30)  
The throttle control has been preset at the factory and  
adjustment should not be necessary. Check adjustment  
as described below before loosening cable. If adjustment  
is necessary, proceed as follows:  
CLAMP SCREW  
FIG. 31  
•
With engine not running, move throttle control lever to  
fast position.  
TO ADJUST CARBURETOR  
Your carburetor is not adjustable. If your engine does not  
operate properly due to suspected carburetor problems,  
take your tractor to an authorized service center for repair  
and/or adjustment.  
•
Check that swivel is against stop. If it is not, loosen  
cable clamp screw and pull cable back until swivel is  
against stop. Tighten cable clamp screw securely.  
High speed stop is factory adjusted. Do not adjust - dam-  
age may result.  
IMPORTANT:NEVERTAMPERWITHTHEENGINEGOVERNOR,  
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.  
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH  
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE  
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,  
CONTACTYOURNEARESTAUTHORIZEDSERVICECENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.  
23  
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STORAGE  
Immediately prepare your tractor for storage at the end  
of the season or if the tractor will not be used for 30 days  
or more.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS  
FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH  
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK  
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT  
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING  
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH  
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM  
OF AN ENGINE WHILE IN STORAGE.  
WARNING: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
orspark. Allowtheenginetocoolbefore  
storing in any enclosure.  
TRACTOR  
•
•
•
Empty the fuel tank by starting the engine and let it run  
until the fuel lines and carburetor are empty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Removemowerfromtractorforwinterstorage. Whenmower  
istobestoredforaperiodoftime,cleanitthoroughly,remove  
all dirt, grease, leaves, etc. Store in a clean, dry area.  
•
Clean entire tractor (See “CLEANING” in the Mainte-  
nance section of this manual).  
Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable alternative in mini-  
mizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor. Do not empty  
the gas tank and carburetor if using fuel stabilizer.  
•
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
•
•
Lubricate as shown in the Maintenance section of this  
manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
ENGINE OIL  
•
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
Drain oil (with engine warm) and replace with clean en-  
gine oil. (See “ENGINE” in the Maintenance section of  
this manual).  
BATTERY  
CYLINDER(S)  
•
•
Fully charge the battery for storage.  
•
•
Remove spark plug(s).  
After a period of time in storage, battery may require  
recharging.  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
•
To help prevent corrosion and power leakage during  
long periods of storage, battery cables should be dis-  
connected and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in the Mainte-  
nance section of this manual).  
•
•
Turn ignition key to “START”position for a few seconds  
to distribute oil.  
Replace with new spark plug(s).  
•
•
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
OTHER  
•
•
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
•
•
If possible, store your tractor indoors and cover it to  
give protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND  
EXHAUST AREAS ARE STILL WARM.  
24  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See “To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Empty fuel tank and refill tank with fresh, clean gasoline.  
6. Check all wiring.  
7. See “To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not  
start  
1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Raise cutting height/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
5. Check oil level/change oil.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Empty fuel tank and refill tank with fresh, clean gasoline.  
9. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See “To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
25  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves seat  
with attachment clutch  
engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working  
(if so equipped)  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
2. Bulb(s) or lamp(s) burned out.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
Battery will not charge  
Loss of drive  
1. Bad battery cell(s).  
1. Replace battery.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
2. Check/clean all connections.  
3. Replace regulator.  
4. Replace alternator.  
1. Freewheel control in “disengaged” position.  
2. Motion drive belt worn, damaged, or broken.  
3. Air trapped in transmission during shipment  
or servicing.  
1. Place freewheel control in “engaged” position.  
2. Replace motion drive belt.  
3. Purge transmission.  
Engine “backfires” when  
turning engine “OFF”  
1. Engine throttle control not set at “SLOW”  
position for 30 seconds before stopping engine.  
1. Move throttle control to “SLOW” position and allow  
to idle for 30 seconds before stopping engine.  
26  
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TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
RED  
RED  
A
M
STARTER  
AMMETER  
(OPTIONAL)  
BLACK  
WHITE  
SOLENOID  
G
RED  
S
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
C
G
A1  
A2  
L
IGNITION  
SWITCH  
F
H
B
A
SEAT SWITCH  
(NOT OCCUPIED)  
E
ELECTRIC CLUTCH  
D
85  
87  
86  
30  
PTO (DISENGAGED)  
87A  
FUEL  
LINE  
OPERATOR PRESENCE  
RELAY #1  
BLUE  
SPARK  
PLUG  
BLACK  
IGNITION  
UNIT  
GAP  
(2 PLUGS ON  
TWIN CYL. ENGINES)  
FUEL SHUT-OFF  
SOLENOID  
(IF SO EQUIPPED)  
HOUR  
METER  
CHARGING SYSTEM OUTPUT  
16 AMP DC @ 3600 RPM  
28 VOLTS AC @ 3600 RPM  
(REGULATOR DISCONNECTED)  
(OPTIONAL)  
RED  
REGULATOR  
ALTERNATOR  
BROWN  
BLACK  
HEAD-  
LIGHTS  
PTO SWITCH  
POSITION  
CIRCUIT  
OFF  
ON  
C + G, B + H  
C + F, B + E, A + D  
G F C  
E
IGNITION SWITCH  
REMOVABLE  
CONNECTIONS  
NON-REMOVABLE  
CONNECTIONS  
POSITION CIRCUIT “MAKE”  
H
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
RUN  
B+A1  
NONE  
D A  
START B + S + A1 NONE  
27  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
ELECTRICAL  
22  
79  
21  
42  
24  
41  
43  
40  
26  
27  
27  
81  
25  
16  
33  
30  
50  
52  
D
.
C
.
A
M
P
E
R
E
S
10  
29  
45  
11  
55  
27  
28  
12  
2
1
8
12  
28  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
144927  
74760412  
7603J  
Battery  
2
Bolt Hex Hd 1/4-20 Unc x 3/4  
Tray, Battery  
8
10  
11  
12  
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
45  
50  
52  
55  
79  
81  
145211  
150109  
145769  
176138  
175688  
4152J  
Bolt, BTR FRT 1/4-20 x 7.5  
Hold Down Battery, Front  
Nut, Push, Nylon  
Switch Interlock Push-In  
Harness Asm Light W/4152j  
Bulb Light  
Cable Battery  
Cable Batterywire  
Fuse  
Nut Keps Hex 1/4-20 Unc  
Cable Ground  
8860R  
146148  
175158  
73510400  
145491  
160784  
175566  
140401  
186845  
17720408  
131563  
178861  
122822X  
174653  
141940  
17490508  
175242  
109748X  
Switch Plunger Normal OP Olive  
Switch Ign 4 pos w/lights  
Key Ign  
Harness Ign.  
Bolt Blk Fin Hex 1/4-20 x 1/2  
Cover Terminal Red  
Solenoid  
Ammeter Rectangular  
Switch, PTO  
Protection wire Loop (Hour Meter)  
Screw Thdrol 5/16-18 x 1/2  
Socket Asm Bulb Twistlock  
Relay Asm  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm.  
29  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
CHASSIS AND ENCLOSURES  
17  
29  
166  
10  
159  
18  
166  
10  
30  
28  
166  
31  
156  
157  
9
209  
54  
58  
209  
155  
213  
54  
214  
158  
166  
11  
209  
20  
59  
64  
209  
209  
209  
144  
1
26  
26  
3
60  
3
154  
142  
3
143  
209  
166  
13  
142  
3
145  
37  
37  
3
2
3
14  
74  
38  
206  
3
209  
chassis-stealth.stlt_8  
14  
38  
30  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
CHASSIS AND ENCLOSURES  
KEY PART  
NO. NO.  
DESCRIPTION  
1
174619  
Chassis  
2
176554  
Drawbar  
3
9
17060612  
163976X428 Dash  
72140608  
167203  
Screw 3/8-16 x 3/4  
10  
11  
13  
14  
17  
18  
20  
26  
28  
29  
30  
31  
37  
38  
54  
58  
59  
60  
64  
74  
Bolt 3/8-16 x 1  
Panel Dash Lh  
178298  
17490608  
Panel Dash Rh  
Screw Thdrol 3/8-16 x 1/2  
175260X428 Hood  
164655  
Extrusion Bumper  
162026  
Plate Battery  
73800600  
Nut Lock Hex W/Ins 3/8-16 Unc  
175289X428 Grille  
179761  
Light Box Asm W/Lens  
175692X428 Fender  
139976  
Bracket Fender  
17490508  
175710  
Screw Thdrol 6/16-18 x 1/2 TYT  
Bracket, Asm. Pivot Mower Rear  
Screw Hex Wshd 8-18 x 7/8  
Duct Hood  
161464  
175351  
177579  
Bushing Snap  
Bolt RdHd Sqnk 3/8-16 Unc x 3/4  
Dash Lower  
Nut Crownlock 3/8-16 Unc  
Plate Reinforcement STLT  
Bracket Swaybar Chassis  
Bracket Footrest  
72140606  
174997  
73680600  
142 175702  
143 154966  
144 175582  
145 156524  
154 161897  
155 161900  
156 163805  
157 163806  
158 162037  
Rod Pivot Chassis/Hood  
Bracket Dash Rh  
Bracket Dash Lh  
Striker Plate  
Magnet Stealth  
Bracket Parking Brake  
159 155123X428 Cupholder  
166 171875  
206 170165  
209 17000612  
Screw HwHd Hi-Lo #13-16 x 3/4  
Bolt Shoulder 5/16-18  
Screw Hexwsh Thdrol 3/8-16 x 3/4  
213 169848X428 Skirt Grille Lh  
214 169847X428 Skirt Grille Rh  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
31  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
DRIVE  
57  
51  
243  
89  
212  
116  
63  
66  
19  
221  
219  
19  
59  
90  
221  
274  
224  
56  
214  
61  
9
254  
222  
51  
221  
202  
150  
225  
50  
41  
17  
65  
229  
254  
220  
223  
251  
228  
51  
21  
48  
20  
273  
223  
227 218  
38  
226  
272  
234  
19  
27  
151  
51  
217  
244  
236  
39  
35  
49  
47  
271  
51  
241  
232  
223  
223  
242  
235  
226  
62  
19  
240  
120  
34  
221  
233  
32  
36  
6
37  
36  
237  
52  
35  
239  
238  
52  
30  
33  
53  
28  
231  
239  
253  
26  
16  
77  
95  
55  
22  
96  
29  
27  
24  
19  
25  
26 26  
15  
52  
32  
77  
1
30  
74  
241  
75  
78  
drive-hydro.stlt_31  
76  
32  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
- - - - - -  
Transaxle (Order parts from trans-  
axle manufacturer)  
Hydro gear Model 336-0510  
Screw 5/16-18 x 3/4  
Clutch Elec  
Bolt Hex Flghd 5/16-18 Gr. 5  
Nut Lock Hex W/Ins. 5/16-18 Unc  
Washer 1-1/2 OD x 15/32 ID x .250  
Nut Lock Hex W/Wsh 3/8-16 Unc  
Bolt Hex 7/16-20 x 4  
78  
89  
90  
95  
96  
121748X  
Washer 25/32 x 1-5/8 x 16 Ga.  
174901X428 Console, Shift  
124346X  
180825  
4497H  
Nut Self-Thd Wsh-hd 1/4 Zinc  
Rod Bypass  
Retainer Spring 1" Zinc/Cad  
Bolt RDHD SQNK 3/8-16 Unc x 1  
Nut Lock Flg 3/8-16 Unc  
Spacer Retainer  
6
9
17060512  
180505  
74490544  
73800500  
126197X  
73800600  
173937  
15  
16  
17  
19  
20  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
33  
34  
35  
36  
37  
38  
39  
41  
47  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
62  
63  
65  
66  
74  
75  
76  
77  
116 72140608  
120 73900600  
150 175456  
151 19133210  
202 72110614  
212 145212  
214 174735  
217 179433  
218 174713  
219 174839  
220 174711  
221 72140606  
222 73680700  
223 174840  
224 174736  
225 174712  
226 174902  
227 174710  
228 179032  
229 176451  
231 174573  
232 175570  
233 174856  
234 174858  
235 174857  
236 128903  
237 170165  
238 175807  
239 17490508  
240 175610  
241 73930400  
242 74780412  
243 178289  
244 166880  
250 17060612  
251 17060516  
253 179422  
254 178062  
272 17670508  
273 179610  
274 175646  
Washer 13/32 x 2 x 10 Ga.  
Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5  
Nut HexFlange Lock  
175036X421 Knob Custom Control Cruise  
175896  
73350600  
106888X  
19131316  
76020412  
175765  
71673  
169592  
74760512  
72140506  
175578  
120183X  
19211616  
1572H  
179114  
74760648  
175556  
Rod, Brake  
Link Transaxle  
Nut, Hex Jam 3/8-16 Unc  
Spring, Brake Rod  
Washer  
Pedal Assy, Reverse, with Pad  
Arm Control Pedal Reverse  
Bracket Frest Pdl Ctrl. Hyd  
Bracket Mtg. Pedal Control  
Bolt Rdhd Sqnk 3/8-16 Unc x 3/4  
Nut Crownlock 7/16-14 Unc  
Washer Nylon 11/16 ID x .060  
Pedal Forward  
Pin Cotter 1/8 x 3/4 CAD.  
Rod, Parking Brake  
Cap, Brake, Park  
Bracket, Transaxle  
Bolt Hex Hd 5/16-18 Unc x 3/4  
Bolt Rdhd Sqnk 5/16-18 Unc x 3/4  
Shaft, Foot Pedal  
Bearing, Nylon  
Arm Control Pedal Forward  
Bolt Pivot Spacer  
Cam Reverse Pedal LT  
Bolt Shoulder 5/16-18  
Washer Serrated 5/16 x .75  
Strap Torque  
Actuator Cruise Disengage  
Pawl Control Cruise  
Lever Control Cruise  
Sector Control Cruise  
Bolt Shoulder 3/8-16 Unc 1/44  
Bolt Shoulder 5/16-18  
Arm Mtg. Cruise Sector  
Screw Thdrol 5/16 x 1/2  
Spring Return Cruise Control  
Nut Centerlock 1/4-20 Unc  
Bolt Fin Hex 1/4-20 Unc x .75  
Bracket Anti-Rotation CVX  
Screw 5/16-18 x 5/8  
Screw 3/8-16 x .75  
Screw 5/16-18 x 1  
Washer .3125 x .615 x 16 Ga.  
Clip Retainer  
Washer  
Pin, Roll  
Pulley, Composite, Flat  
Bolt Fin Hex 3/8-16 Unc x 3  
Keeper, Belt Idler Flat  
Pulley, Idler, V-Groove  
Bellcrank Clutch Grnd Drw Stl  
Retainer, Belt  
127783  
154407  
123205X  
72110612  
73680600  
73680500  
105710X  
105709X  
17060620  
140294  
Bolt  
Nut Crownlock 3/8-16 UNC  
Nut, Crownlock 5/16-18 Unc  
Link, Clutch  
Spring, Return, Clutch  
Screw 3/8-16 x 1.0  
V-Belt, Ground Drive  
Keeper, Center Span  
Screw 3/8-16 x .875  
Cover, Pedal  
Pulley, Engine  
Washer  
Keeper Belt Engine  
Spacer, Axle  
169691  
17120614  
8883R  
174607  
10040700  
154778  
Screw, 5/16-18 x 1/2 TT  
Pad, Reverse Pedal  
Cover Pedal Forward  
137057  
121749X  
12000001  
123583X  
Washer 25/32 x 1-1/4 x 16 Ga.  
E-Ring  
Key, Square  
NOTE: All component dimensions give in U.S. inches.  
1 inch = 25.4 mm  
33  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
STEERING ASSEMBLY  
38  
12  
39  
1
41  
42  
37  
37  
36  
88  
91  
43  
71  
67  
67  
68  
46  
8
29  
67  
13  
6
65  
17  
46  
2
8
6
87  
5
87  
3
32  
5
68  
11  
4
29  
43  
82  
40  
43  
6
8
33  
15  
29  
15  
34  
35  
15  
10  
steering_pl.lt_35  
34  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
STEERING ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
180656  
Wheel Steering  
2
184706  
Axle Asm  
3
169840  
Spindle Asm LH  
Spindle Asm RH  
4
169839  
5
6266H  
Bearing Race Thrust Harden  
Washer 25/32 x 1-5/8 x 16 Ga  
Ring Klip #t5304-75  
6
121748X  
12000029  
175121  
8
10  
11  
12  
13  
15  
17  
29  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
46  
65  
67  
68  
71  
82  
87  
88  
91  
Link Drag  
10040600  
73940800  
136518  
Washer Lock Hvy Hlcl Spr 3/8  
Nut Hex Jam Toplock 1/2-20 Unf  
Spacer Brg Axle Front  
Nut Hex Flange Lock  
Shaft Asm Strg  
145212  
177883  
17060612  
171888  
19111216  
10040500  
73540500  
155105  
152927  
180657  
19182411  
7810H  
159945  
Screw 3/8-16 x 3/4  
Rod Tie  
Washer 11/32 x 3/4 x 16 Ga.  
Washer Lock Hry Hlcl Spr 5/16  
Nut Crownlock 5/16 - 24 Unf  
Bushing Strg  
Screw TT #32.5 x 5 x 3/8 Flange  
Cap Wheel Steer  
Washer 9/16 ID x 1/20 OD 11 Ga.  
Nut Lock Center 3/8-24 Unf  
Adaptor Wheel Strg  
180856X428 Boot Steering  
121749X  
121232X  
160367  
72140618  
169827  
175146  
169835  
173966  
175118  
175553  
Washer 25/32 x 1 1/4 x 16 Ga  
Cap Spindle Fr Top Blk  
Spacer Brace Axle  
Bolt Rdhd Sqn 3/8-16 x 2-1/4  
Brace, Axle  
Steering Asm.  
Bracket Susp Chassis Front  
Washer Flat .781 x 1-1/2 x .14  
Bolt Shoulder 7/16-20 Unc  
Clip  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm.  
35  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
ENGINE  
2
8
1
3
13  
14  
25  
26  
10  
38  
6
81  
5
17  
17  
72  
32  
16  
34  
31  
33  
37  
39  
33  
45  
23  
29  
4
OPTIONAL EQUIPMENT  
Spark Arrester  
engine-bs intek-twin_28  
36  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
ENGINE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
175437X428 Control Throttle  
171875  
Screw Hwhd Hi-Lo #13-16 x 3/4  
- - - - - - - -  
Engine, Briggs Model 407777  
(Order parts from engine mfg.)  
Muffler Asm Twin Lo-Tone  
Pipe Exhaust LH Intek  
Pipe Exhaust RH Intek  
Bolt 5/16-18 Unc x 3/4 w/Sems  
Shield Browning Intek II  
Muffler Gasket  
4
149723  
159955  
160589  
171877  
162797  
165391  
11050600  
17060624  
169837  
175440X428 Choke Control  
73920600  
137180  
157103  
140527  
5
6
8
10  
13  
16  
17  
23  
25  
26  
29  
31  
32  
33  
34  
37  
38  
39  
45  
72  
81  
Washer Lock Ext Tooth 3/8  
Screw Thdrol 3/8-16 x 1-1/2  
Shield Heat  
Nut, Keps 3/8-24 Unf  
Kit Spark Arrestor (Flat Scrn)  
Tank Fuel 3 50 Rear  
Cap Asm Fuel W/sym Vented  
Clamp Hose Black  
123487X  
106082X  
8543R  
Pad, Spacer  
Line Fuel  
181654  
Plug Drain Oil Easy  
109227X  
17000612  
183906  
Pad Idler  
Screw Hexwsh Thdr 3/8-16 x 3/4  
Screw Socket Head 5/16-18 x 1  
Nut Keps Hex 1/4-20 Unc  
73510400  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
For engine service and replacement parts, call the toll free number for your  
engine manufacturer listed below:  
Briggs & Stratton  
Kohler Co.  
Tecumseh Products  
Honda Engines  
Kawasaki  
1-800-233-3723  
1-800-544-2444  
1-800-558-5402  
1-800-426-7701  
1-949-460-5688  
37  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
SEAT ASSEMBLY  
1
8
9
8
9
14  
7
7
10  
5
6
22  
21  
2
24  
5
16  
25  
15  
11  
4
13  
17  
3
12  
seat_lt.knob_1  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
171684  
Seat  
13  
14  
15  
16  
17  
21  
22  
24  
25  
121248X  
Bushing Snap Blk Nyl 50 Id  
Bolt Rdhd Sqnk 1/4-20 x 1-1/2  
Spacer Split 28x 88  
2
140551  
Bracket Pivot Seat 8 720  
Bolt Fin Hex 3/8-16 Unc x 1  
Washer Flat 13/32 x 1 x 10 Ga.  
Clip Push-In  
72050412  
121249X  
123740X  
123976X  
171852  
3
71110616  
19131610  
145006  
73800600  
124181X  
17000616  
19131614  
182493  
166369  
121246X  
4
Spring Cprsn  
5
Nut Lock 1/4 Lge Flg Gr 5 Zinc  
Bolt Shoulder 5/16-18 Unc  
Nut Hex Lock W/Ins 5/16-18  
Washer 17/32 x 1-3/16 x 12 Ga.  
Bolt Shoulder 5/16-18 x 62  
6
Nut Hex w/Ins. 3/8-16 Unc  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 x 1  
Washer 13/32 x 1 x 14 Ga.  
Pan Seat  
Knob Seat Adj. Wingnut  
Bracket Mounting Switch  
7
73800500  
19171912  
127018X  
8
9
10  
11  
12  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm  
38  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
DECALS  
13  
16  
11  
4
2
3
2
10  
1
4
12  
9
15  
8
20  
6
7
5
14  
KEY PART  
NO. NO.  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
12  
13  
14  
15  
16  
20  
- -  
- -  
- -  
- -  
- -  
177982  
185440  
160396  
179128  
176272  
145005  
169210  
Decal Fender Oper Cruise  
Decal Final Replace Part  
Decal V-Belt Schematic  
Decal Deck B" 42"  
1
164095  
Decal Dash  
2
176303  
176273  
177020  
170851  
173587  
173589  
170563  
172740  
157140  
172743  
Decal Fender Auto  
Decal Hood LH  
Decal Side Panel  
Decal HP Engine  
Decal Reflector Rh  
Decal Reflector Lh  
3
4
Decal Hood Rh  
5
Decal Bat Dan/Psn  
Decal By Pass Lt Hydro  
6
7
174998X428 Pad Footrest Lh  
175542X428 Pad Footrest Rh  
186914  
186915  
8
Decal Warning Mower  
Decal Fender Logo  
Decal Fender Danger E/F  
Decal Ins Strg Whl  
9
Manual Owner's (English)  
Manual Owner's (French)  
10  
11  
KEY PART  
NO. NO.  
WHEELS & TIRES  
DESCRIPTION  
1
59192  
65139  
170455  
59904  
Cap Valve Tire  
2
Stem Valve  
1
3
Tire F T 15 x 6 0 - 6 Service  
Tube Front (Service Item Only)  
106732X421 Rim Asm 6" front Service  
2
5,8  
4
5
4,10  
6
278H  
9040H  
Fitting Grease (Front Wheel Only)  
Bearing Flange (Front Wheel Only)  
7
7
3,9  
8
106108X421 Rim Asm 8"rear Service  
170456  
7152J  
104757X421 Cap Axle 1 50 x 1 00  
144334 Sealant, Tire ( 10 oz. Tube)  
9
Tire R T 20 x 10 -8 C Service  
Tube Rear (Service Item Only)  
6
11  
10  
11  
- -  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
wheel_1  
39  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
MOWER LIFT  
29  
28  
27  
25  
24  
23  
7
8
41  
5
49  
37  
38  
11  
30  
50  
40  
1
4
3
36  
13  
4
26  
6
2
6
5
12  
13  
19  
20  
13  
20  
18  
17  
16  
15  
20  
31  
32  
19  
20  
15  
13  
31  
32  
lift-rh.1pc.stlt_1  
40  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
MOWER LIFT  
KEY PART  
NO. NO.  
DESCRIPTION  
1
159461  
Wire Asm Inner/Sprg W/plunger  
Shaft Asm Lift RH w/Inf  
Pin Groove  
2
159476  
3
138284  
4
12000002  
19211621  
120183X  
125631X  
170770  
E Ring #5133-62  
5
Washer 21/32 x 1 x 21 Ga  
Bearing Nylon Blk 629 Id  
Grip Handle  
6
7
8
Button Plunger  
11  
12  
13  
15  
16  
17  
18  
19  
20  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
36  
37  
38  
40  
41  
49  
50  
139865  
Link Lift LH  
139866  
Link Lift RH  
4939M  
Retainer Spring  
173288  
Link Suspension Front  
Nut Jam Hex 1/2-13 Unc  
Trunnion Front Susp.  
Nut Lock w/Wsh 1/2-13unc  
Arm Asm Suspension Mower  
Retainer Spring  
73350800  
175689  
73800800  
139868  
163552  
110807X  
19131016  
164024  
169484  
164543  
73350600  
138057  
150233  
169865  
73540600  
155097  
123935X  
17060516  
19112410  
155098  
145212  
110452X  
Nut Special  
Washer 13/32 x 5/8 x 16 Ga  
Spring  
Retainer Clip  
Rod Adj Lift  
Nut Hex Jam 3/8-16 Unc  
Knob Inf 3/8-16 Unc Blk W/sym  
Trunnion Infin Height  
Lift Pivot Bearing  
Nut Crownlock 3/8-24  
Pointer Height Indicator  
Plug Hole Blk 1.485/1.515 Dia.  
Screw 5/16-18 x 1  
Washer 11/32 x 1-1/2 10 Ga.  
Indicator Height STLT  
Nut Hex Flange Lock  
Nut PUsh Phos & Oil  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
41  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
MOWER DECK  
68  
40  
37  
36  
40  
91  
132  
143  
182  
45  
150  
144  
40  
159  
46  
37  
145  
184  
94  
183  
95  
132  
59  
148  
44  
56  
55  
146  
33  
32  
31  
54  
105  
106  
103  
104  
106  
105  
102  
21  
30  
140  
5
104  
103  
134  
135  
136  
21  
5
21  
134  
136  
139  
21  
101  
21  
116  
117  
102  
119  
113  
118  
119  
117  
118  
2
21  
116  
2
21  
34  
2
23  
1
24  
25  
26  
138  
28  
113  
2
27  
29  
16  
15  
14  
20  
18  
130  
131  
129  
92  
92  
3
61  
18  
149  
4
13  
5
6
11  
10  
9
19  
21  
8
42_D.elec.t-path.adjwl.stlt_3  
42  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER PR20PH42STD, PRODUCT NO. 954 56 78-33  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
182032X421 Mower Deck Assembly, 42"  
91  
92  
94  
95  
180532  
73800600  
132264  
180533  
Bracket Asm Noseroller LH  
Nut Lock Hex W/Ins 3/8-16unc  
Roller Nose 38 & 42  
Bracket Asm Noseroller RH  
Mulcher Cover  
2
72140506  
138017  
165460  
4939M  
178024  
850857  
10030600  
140296  
Bolt  
3
Bracket Asm Fr. Sway Bar 3/42  
Bracket Asm Deck 42" Sway Bar  
Retainer Spring  
4
5
101 136420  
6
Bar Sway Deck  
102 71081010  
103 19061216  
104 10071000  
105 160793  
Screw Pan HD Phillip 10-24 x 5/8  
Washer, Flat  
8
Bolt 3/8-24 x 25 Grade 8 patched  
Washer, Lock  
Washer, Hardened  
9
Washer, Lock  
10  
Latch Assembly  
(The following Blades are available)  
Blade, Mulching 42” Std (for mulch-  
ing mowers only)  
Blade Mulching 42” Premium (For  
better wear when mulching)  
Blade Mower 42” Hi-Lift (for bagging  
and discharging)  
Shaft Assembly, Mandrel, Vented  
Housing, Mandrel, Vented  
Bearing, Ball, Mandrel  
Stripper, Mandrel Deck  
Bolt, Carriage 5/16-18 x 3/4  
Bolt, Shoulder  
106 2029J  
Nut, Weld  
11  
- -  
- -  
134149  
139775  
138971  
113 17060512  
116 184219  
Screw Tapping 5/16 - 18 x 3/4  
Bolt, Shoulder  
117 133957  
Wheel, Gauge  
118 73930600  
119 19121414  
129 19131312  
130 74780616  
131 72140608  
132 17000612  
134 156941  
Nut Centerlock 3/8-16  
Washer 3/8 x 7/8 x 14 Ga.  
Washer 13/32 x 13-16 x 12 Ga.  
Bolt Fin Hex 3/8-16unc x 1 Gr. 5  
Bolt RDHD 3/8-16unc x 1  
Screw 3/8-16 x .75  
13  
14  
15  
16  
18  
19  
20  
21  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
36  
37  
40  
44  
45  
46  
54  
55  
56  
59  
61  
68  
137645  
128774  
110485X  
174493  
72140506  
132827  
159770  
73680500  
177563  
105304X  
123713X  
110452X  
Pin Head Pivet  
135 159765X421 Brkt Asm Whl Ga. R.LH  
136 155986  
137 72110505  
138 159763X421 Brkt Asm Whl Ga. R. RH  
139 159767X421 Brkt Asm Whl Ga. F. RH  
140 159768X421 Brkt Asm Whl Ga. F. LH  
Bar Adjusting Gauge Wheel  
Bolt Carr. 5/16-18 x 5/8  
Baffle, Vortex  
Nut  
Bracket, Deflector Mower 42"  
Cap, Sleeve 80 x 112 Blk Mower  
Spring, Torsion, Deflector 2 52  
Nut, Push Phos & Oil  
143 157109  
144 173441  
145 173437  
146 173443  
148 169022  
149 165898  
150 19091216  
159 72140614  
182 179126  
183 163552  
184 19131410  
Bracket Arm Idler 42"  
Keeper Belt 42" Clutch Cable  
Pulley Idler Flat  
130968X428 Shield, Deflector 42" Blk  
19111016  
131491  
173984  
129963  
173436  
178342  
72110614  
173438  
19131316  
73680600  
140088  
4497H  
Washer 11/32 x 5/8 x 16 Gauge  
Bolt Carriage Idler  
Rod, Hinge 42" 6 75 W/G  
Screw Thdrol Washer Head  
asher, Spacer Mower Vented  
Pulley, Mandrel  
Spring Return Idler  
Retainer Spring Yellow  
Washer 9/32 x 3/4 x 16 Ga.  
Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4  
Rod Roller Nose  
Nut, Toplock Flange  
Bolt  
Pulley, Idler, Flat  
Washer 13/32 x 13/16 x 16 Gauge  
Nut  
Guard, Mandrel, LH  
Retainer  
Retainer Spring  
Washer 13/32 x 7/8 x 10 Ga.  
Mandrel Assembly (Includes Hous-  
ing, Shaft and Shaft Hardware Only  
- Pulley Not Included)  
- -  
130794  
- -  
181542  
Replacement Mower, Complete  
(Std. Deck - Order separately  
mulcher cover, nose roller and  
gauge wheel components Key Nos.  
101-106, 91, 94, 95, 132, 182, 183,  
5, 116-119, 134, 136)  
137729  
178515  
155046  
122052X  
173442  
174882  
174883  
Screw, Thdrol 1/4-20 x 5/8 T  
Washer, Hardened  
Arm, Idler  
Spacer, Retainer  
Guard TUV Idler  
Spring Ext. Elect Clutch  
V-Belt, 42" Mower  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
43  
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SERVICE NOTES  
44  
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SERVICE NOTES  
45  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-  
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or  
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due  
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from  
the date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the  
date of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-  
er.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-  
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which  
vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
15 DEGREES MAX.  
WARNING: To avoid serious injury, operate your tractor up and  
down the face of slopes, never across the face. Do not mow  
slopes greater than 15 degrees. Make turns gradually to prevent  
tipping or loss of control. Exercise extreme caution when  
changing direction on slopes.  
1. Fold this page along dotted line indicated above.  
2. Hold page before you so that its left edge is vertically parallel to a tree  
trunk or other upright structure.  
3. Sight across the fold in the direction of hill slope you want to measure.  
4. Compare the angle of the fold with the slope of the hill.  
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PARTS AND SERVICE  
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As  
with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.  
FOR SERVICE OR REPLACEMENT PARTS:  
1. Consult your dealer/place of purchase.  
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under “saws” for  
Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers).  
3. For replacement parts, have available the following information:  
a. Model Number/Manufacturer's I.D. Number.  
b. Description of part.  
NOTE: Electrolux Home Products provides parts and service through its authorized distributors and dealers;  
therefore, all requests for parts and service should be directed to your local dealer(s). The philosophy of  
Electrolux Home Products is to continually improve all of its products. If the operating characteristics  
or the appearance of your product differs from those described in this Manual, please contact your local  
local dealer for updated information and assistance.  
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