OWNER’S MANUAL SUPPLEMENT
2003 TRAIL BOSS 330
IMPORTANT: Keep this supplement with your owner’s manual at all times.
Capacities
Drive System
PVT
Body Style
Gross Vehicle Weight
Fuel Capacity
Gearcase Oil
Engine Oil Capacity
Gen IV
Drive System Type
Shift Type
845 lbs.
3.25 U.S. gal.
11 oz.
1.9 qts. (includes oil cooler )
1.7 qts. (oil change only)
Side Lever (F-R-N)
Not Applicable
3.05/1
Gear Reduction - Low
Gear Reduction - Reverse
Gear Reduction - Foward
Front Drive (ratio)
Final Drive (ratio)
Center Drive (ratio)
Drive Chain
2.68/1
Not Applicable
11/40 78P
Not Applicable
520 O-Ring
23 x 7-10
Front Rack
Rear Rack
Tongue Weight
Tow Hitch
75 lbs.
125 lbs.
85 lbs.
Standard
Front Tire
Hitch Towing Rating
Unbraked Trailer Towing Capacity*
Turn Radius
Ground Clearance
Height
850 lbs
1263 lbs./573 kg
60″
5.5″
46″
.
Rear Tire
Tire Pressure (front)
Tire Pressure (rear)
22 x 11-10
4 psi
3 psi
Suspension and Brakes
Front Susp. - Mac Strut
Rear Susp. - Prog. Rate Swing Arm
Shock Adjustment
6.7″ Travel
9″ Travel
CAM
Length
Seat Height
75″
34″
Dry Weight
Wheel Base
Width
505″
49.5″
46″
Front Brake
Fixed disc, hydraulic floating
caliper
Rear Brake
Hydraulic, opposed piston
caliper, rear axle fixed disc
Engine & Cooling
Auxiliary Brake
Park Brake
Hydraulic, opposed piston,
caliper, rear axle fixed disc
Engine Model Number
Engine Type
Lubrication
Bore x Stroke
Displacement
Compression Ratio
Engine Cooling
Alternator Output (watts)
Carburetion
Main Jet
Pilot Jet
Needle Jet
Pilot Air Jet
Pilot Screw
Jet Needle
Ignition
Timing
Spark Plug Gap
Spark Plug Type
Exhaust
ES-32PFE-10
4 Cycle, Single Cylinder
Wet Sump
78.5 x 68
329
9.0/1
Air with fan assisted oil cooler
210
BST34
122.5
42.5
P-0 (829)
160
2.0+ turns
J8-4HB48
DC CDI
30° ± 2° @ 5000 RPM
.036 in/.9 mm
BKR6E
Hydraulic lock, all wheel
Features
Headlight (watts)
Taillight (watts)
Brake Light (watts)
Battery
DC Plug In - Rear
DC Socket - Forward
Electric Start
High Beam Indicator
High Temp Indicator
Windshield
2 Dual Beam 30/30
8.26
26.9
12V 14 AH
Accessory
Accessory
Standard
Standard
Standard
Accessory
Not Applicable
Standard
Standard
Accessory
Standard
Low Oil Light
Neutral Indicator
Reverse Indicator
Speedometer
Tool Kit
USFS Appr.
* Based on EU Directive 76/432/EC
Carburetor Jetting
Clutching Chart
Altitude
AMBIENT
TEMPERATURE
Below +40° F
Below +5° C
+40° F &
Above
+5° C &
Above
Altitude
Shift
Weight
Drive
Clutch
Spring
Driven
Clutch
Spring
Driven
Helix
Meters
(Feet)
0-1800
117.5
120
122.5
115
Meters
(Feet)
0-1800
20-40
Blue/
Gray
Black
41-37
5132344
2+2
(0-6000)
(0-6000)
5631356
7041782
7042202
1800 & above
(6000 & above)
1800 & above
(6000 & above)
20-38
5631357
Blue/
Gray
7042202
Black
7041782
41-37
5132344
2+2
PN 9918248 Rev 02 6/09
E 2002 Polaris Sales Inc.
Printed in U.S.A.
1
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