Pitco Frialator Mixer PCF18 User Manual

CRISP N’ HOLD  
FOOD HOLDING STATION  
Free-Standing Floor MODELS: PCF14, PCF18  
OWNERS / OPERATORS MANUAL  
PCF18  
(shown)  
TABLE OF CONTENTS  
SAFETY PRECAUTIONS……………………………..………..  
2
3
FEATURES & SPECIFICATIONS………..……………..……  
.
UNPACKING AND INSPECTION……………………………..  
INSTALLATION & START-UP…………………………………  
4
5
NORMAL OPERATION ..  
...…………………………………  
6
CONTROLLER PROGRAMMING…………………………….  
6
DAILY CLEANING PROCEDURES………………..…………  
WIRING DIAGRAMS & REPLACEMENT PARTS…...………  
TROUBLESHOOTING GUIDE ………………………………..  
WARRANTY STATEMENT……….……………….…………..  
.
7
8
9
10  
Part Number: L20-354 Rev 2 (05/12)  
Printed in The United States of America  
P.O. Box 501, Jct I-89 & I-93, Concord, NH 03302-0501 509 Route 3A, Bow, NH 03304  
TEL:(603)225-6684 FAX:(603)225-8497  
Pitco Frialator, Inc.  
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FEATURES & SPECIFICATIONS  
Free-Standing Forced Convection Food Holding Cabinets  
The Crisp n’ Hold provides a heated stream of air to maintain fried food temperature and freshness for  
a specified period of time after cooking. Forced air is heated through an electric resistance heater and  
ducted to a food grate. The heated air is discharged through small circular openings in the bottom of  
the grate and through a slotted opening located front top to provide a warm blanket of air over the  
food. Additionally, the grate has small round embossments to minimize hot metal contact with the  
food. The PCF14 & PCF18 are free-standing floor models on casters, so they can be moved for con-  
venience and cleaning. Swivel front casters have brakes Controls are located in the cabinet below the  
.
warmer for easy access.  
Capacity/Dimensional Characteristics  
Layout: Two models, with adjustable and removable dividers:  
14” with 2 sections; 18” with 3 sections  
Internal Capacity (cubic inches):  
PCF14  
PCF18  
837  
1050  
2 sections  
3 sections  
Overall Dimensions inches (mm):  
PCF14  
PCF18  
45.5”H x 34.5”D x 15.5”W (1156H x 876D x 394D)  
45.5”H x 34.5”D x 19.6”W (1156H x 876D x 498D)  
Shipping Weight lbs (kg):  
PCF14  
PCF18  
132 (60)  
145 (66)  
Agency Approvals  
Electrical Characteristics  
Model:  
PCF14 & PCF18  
Watts:  
1820  
Voltage:  
120  
Phase:  
1
Frequency:  
Full Load Amps:  
Plug configuration:  
60 HZ  
15.1 amps  
NEMA 5-20P  
Cabinet Material: 300 series stainless steel….400 series stainless and aluminized where appropriate.  
Controls: Programmable digital controller with low temperature alarm.  
Heater System: Electrical resistance 900 watt heaters with blower fan for circulation, located away from oils  
and vapors.  
Performance: Temperature range to 210 F. Preheat to 160° F in 20 minutes.  
°
Specifications subject to change through product improvement and innovation.  
3
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UNPACKING AND INSPECTION  
This appliance  
should be  
thoroughly  
1. Remove the cabinet from shipping carton, ensuring that all packing ma-  
terials and protective plastic has been removed from the unit  
components for completeness and condition.  
.
Inspect all  
cleaned prior to use.  
2. If any freight damage is present, a freight claim must be filed immediately  
with the shipping company.  
See the CLEANING  
INSTRUCTIONS, on page 7  
of this manual.  
3. Freight damage is not covered under warranty.  
4. Check to insure all components are included: cabinet, instruction packet  
and additional accessories, such as product dividers.  
NOTE: DO NOT discard  
the carton or other packing  
materials until you have  
inspected the appliance for  
hidden damage and tested  
it for proper operation.  
5. Read operation instructions completely.  
6. Connect power cord to grounded and properly wired electrical source as  
specified.  
7. Appliance should be thoroughly cleaned before use. See CLEANING  
INSTRUCTIONS, page seven.  
Refer to SHIPPING DAM-  
AGE CLAIM PROCEDURE  
on bottom of this page.  
FREIGHT DAMAGE PROCEDURE  
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged  
by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company  
assumes full responsibility for its safe delivery.  
IF SHIPMENT ARRIVES DAMAGED:  
1
2
3
.
.
.
VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or  
express receipt, and that the note of loss or damage is signed by the delivery person.  
FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of damage Contact your dealer  
.
immediately.  
CONCEALED DAMAGE: If damage is unnoticed until the merchandise is unpacked, notify the transporta-  
tion company or carrier immediately, and then file a “CONCEALED DAMAGE” claim with them. This should  
be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the con-  
tainer for inspection  
.
Pitco cannot assume liability for damage or loss incurred in transit, freight damage is not covered under war-  
ranty  
.
We will, however, at your request, supply you with the necessary documents to support your claim.  
4
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INSTALLATION & START-UP  
Location  
WARNING:  
Risk of personal injury  
For proper operation and maximum performance, locate the Crisp n’  
Hold in an ambient air temperature of 70º F (21ºC).  
Installation procedures must be  
Avoid areas near exhaust fans where there is active air movement.  
For safe operation, locate the unit a reasonable distance from com-  
bustible walls and materials.  
performed by a qualified technician  
with full knowledge of all applicable  
electrical codes.  
To prevent injury and damage, locate the unit at a proper and safe  
working height. The location should be level, clean of debris, and  
strong enough to support the weight of a fully loaded unit.  
Failure can result in personal injury  
and property damage.  
Start-up  
IMPORTANT:  
Power cord is 7' long.  
1
.
Plug the Crisp n’ Hold into a properly grounded electrical recep-  
tacle.  
2
3
4
.
.
.
Ensure all plastic and packaging materials have been removed.  
Familiarize yourself with the controls.  
If necessary, contact a licensed  
electrician to install an appropriate  
20 amp electrical circuit with correct  
NEMA receptacle.  
On/Off switch is located inside the cabinet below the product  
station. Set POWER switch to “ON” position.  
5
.
Do not load product into the cabinet. Allow the heat to remove  
any residual oils which may adhere to inside metal surfaces.  
slight emission of smoke is normal for the first few hours of  
operation.  
A
CAUTION:  
Electrical Shock Hazard  
The ground prong of the power cord  
is part of a system designed to pro-  
tect you from electric shock in the  
event of internal damage.  
DO NOT cut off the large round  
ground prong or twist a blade to fit  
an existing receptacle.  
IMPORTANT:  
Not under warranty:  
Damage to unit due to being  
connected to the wrong voltage or  
phase is NOT covered by warranty.  
GROUNDING INSTRUCTIONS  
This appliance is equipped with a cord having a grounding  
wire with a grounding plug which must be plugged into an  
outlet that is properly installed and grounded. In the event of  
an electrical short circuit, grounding reduces the risk of elec-  
tric shock by providing an escape wire for the electric current.  
CAUTION:  
Risk of personal injury  
Unit is not waterproof, to avoid  
electrical shock keep unit and  
counter from being submerged in  
water. Do not operate if unit has  
been submerged in water.  
WARNING—Improper use of the grounding can result in  
a risk of electric shock. Consult a qualified electrician or  
serviceman if the grounding instructions are not completely  
understood, or if doubt exists as to whether the appliance is  
properly grounded.  
5
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NORMAL OPERATION  
Daily operating procedures  
CAUTION:  
HOT SURFACE  
1
.
Prior to use, unit must be installed properly and tested by a trained in-  
stallation or service professional.  
2
3
4
.
.
.
Unit must be clean and grease-free prior to use.  
Inner surfaces of the unit  
will be very hot during and  
after operation.  
Verify that the grease pan, heat duct and air filters are installed  
Open door, locate switch to the right of the controller and turn power on.  
The motors should begin to turn and create airflow.  
Unit will automatically begin to preheat, allow 20 minutes for unit to  
climb to operating temperature of 160º degrees F.  
Load product into Crisp n’ Hold.  
5
6
.
.
Avoid touching the cabinet  
when loading or removing  
product.  
Product Divider  
On/Off Switch  
Food Bay  
CONTROLLER PROGRAMMING  
The controller has been factory pre-set at 175°F (79°C), and has a low tem-  
Heat “ON” Indicator  
Display  
perature alarm pre-set for 140  
°F (60°C).  
To View or Change the Temperature Setpoints  
Turn the power on  
perature set button  
.
.
To view the temperature setpoint, press and hold the tem-  
To change the temperature setpoint, press and hold the  
175  
temperature set button; press the up or down arrow button until the desired  
air temperature is displayed. The display will advance in 1 increments.  
°
To View or Change Alarm Setpoints  
Turn the power on  
.
To view the alarm setpoint, press and hold the alarm re-  
set button; press the up or down arrow button until the desired alarm tem-  
perature is displayed. The display will advance in 1 increments.  
°
To View or Change the Temperature Scale  
Alarm  
Reset  
Button  
Temperature Up and  
The cabinet is programmable for a temperature scale in degrees Fahrenheit  
and Centigrade (Celsius). Turn power off Hold down both arrow buttons and  
while holding both arrows, turn power back on Display will show current  
Set Button  
Down  
.
Arrow  
Buttons  
.
scale (  
°
C or  
°F)  
.
If desired, push the up or down arrow to change the scale.  
6
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CLEANING PROCEDURES  
CAUTION:  
ELECTRIC SHOCK  
HAZARD  
1
.
After all food products have been removed from the cabinet, turn the  
power switch to “OFF” and allow the cabinet to cool.  
2
3
.
.
Unplug the unit prior to any cleaning.  
Disconnect appliance from  
electric power before cleaning.  
Grease/crumb pan is located beneath the unit, inside the cabinet.  
Access by opening cabinet door. Remove and clean the grease /  
crumb pan from the bottom of the unit by sliding it out towards the  
operators side of the unit. Clean the pan as well as pan housing.  
CAUTION:  
HOT SURFACE  
Exposed surfaces  
4
5
.
.
The air filter can be easily removed without tools for cleaning by lifting  
up and pulling towards the front of the unit. Clean by hand washing or  
run through an automatic washer. Reinstall when filter is dry and  
clean.  
can be hot to the touch and  
may cause burns Allow appli-  
.
ance to cool before cleaning.  
Remove the product dividers and food bay bottom Clean the inside  
.
of the unit as well as the removed parts. Reinstall when all parts are  
dry and clean.  
IMPORTANT: DO NOT  
spill or pour water into controls,  
control panel or wiring. Water  
damage is not covered by  
warranty.  
6.  
Inspect and clean the areas where there are vents, making sure no  
water gets into the internal controls or electrical areas of the cabinet.  
Product Divider  
Grease/crumb pan  
Removal of air filter  
CAUTION:  
Beware of sharp  
edges on sheet  
Food  
Bay  
metal during cleaning, espe-  
cially during removal of grease  
filters.  
Cleansers, detergents, degreasers, sanitizers, or bleaching agents that contain chlorides or phos-  
phates will cause permanent damage to stainless steel products. The damage appears as pits, erup-  
tions, voids, small holes, severe discoloration or dulling of the metal finish. Water with high chlo-  
ride content can also damage stainless steel. If unsure of your water quality, we recommend you  
have it tested. THIS DAMAGE IS PERMANENT, COSTLY TO REPAIR, AND IS NOT COV-  
CAUTION  
ERED BY THE WARRANTY.  
RECOMMENDED TIPS FOR CLEANING STAINLESS STEEL  
Purpose  
Routine  
cleaning  
Frequency  
Daily  
Cleaning Agent  
Soap, ammonia  
detergent and water  
Method of Application  
Sponge with cloth, rinse with clear water  
and wipe dry.  
Smears/  
Fingerprints  
As  
needed  
Stainless steel cleaner  
or similar products  
Rub with soft cloth as directed on package.  
Rub in direction of grain of stainless steel.  
Do not use on vinyl trim.  
Stubborn  
spots and  
stains  
Daily  
as  
needed  
Any chloride-free  
or  
phosphate-free  
cleaner  
Apply with damp sponge or cloth. Rub in  
direction of grain of stainless steel. Rinse  
thoroughly, especially if cleaner contains  
chlorine bleach, do not use on vinyl trim.  
Hard water  
spots  
Daily  
as needed  
Vinegar  
Swab with cloth.  
Rinse with water and wipe dry.  
7
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WIRING DIAGRAM  
PCF14 & PCF18  
1820 watts, 120v, 15.1A, 60Hz, 1 Ph, NEMA 5-20P  
REPLACEMENT PARTS  
PCF14  
PCF18  
120V  
PCF14  
240V  
PART NUMBER  
DESCRIPTION  
120V  
18614-0362  
18614-0364  
18614-0365  
18614-0359  
18600-0061  
18612-0113  
18616-0223  
18616-0229  
18312-0189  
18602-0172  
18616-0198  
18616-0135  
18616-0131  
18602-0174  
18602-0175  
18605-0018  
18605-0017  
MOTOR C-FRAME 120V CNH  
X
X
MOTOR C-FRAME 240V CNH  
WHEEL,BLWR,3.125" CW ROT  
INLET SCREEN 3.81"  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
THERMAL DISC AUTO RESET  
TUBULAR ELEMENT 900W/120V  
RELAY SPST-NO,240V,24VAC  
CONTROL WGRN LGHT ROHS  
CONTROL OVERLAY  
ROCKER SW SPST ON/OFF  
PROBE 3/16 X 1.5 X 18.5  
TRNSFORMER B24-N0120-015  
CONTROL TRANFRMR NTI-2575  
GREASE BAFFLE PCF14  
X
X
X
X
GREASE BAFFLE PCF18  
X
X
14/3 HSJO CORD W/6-15PLUG  
14/3 HSJO CORD W/5-20PLUG  
X
8
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TROUBLESHOOTING GUIDE  
POSSIBLE CAUSE  
SYMPTOM  
SUGGESTED REMEDY  
No power to unit  
Not plugged in or circuit breaker  
tripped  
Check or reset circuit breaker  
Connect to proper receptacle  
Power cord damaged  
Check - replace if required  
Power switch damaged or defective  
Check - replace if required  
Food dries out too  
quickly  
Operation where product temp is too  
high  
Check product temps going into hold-  
ing cabinet  
Thermostat incorrectly set or defective Check proper operation or calibration  
of thermostat  
Unit is on, motors  
are running but no  
heat  
Internal wiring error  
Call service technician  
Element hi-limit trip /defective  
Improper voltage  
Call service technician  
Takes too long to  
get to temperature  
Call service technician to verify in-  
coming voltage matches cabinet  
specifications.  
Unit is hot  
but low or no airflow  
Internal wiring error  
Circulation motor has quit  
Improper voltage  
Call service technician  
Call service technician  
Call service technician to verify in-  
coming voltage matches cabinet  
specifications.  
NOTE:  
NOTE:  
The technical content of this manual,  
including any wiring diagrams, schemat-  
ics, parts breakdown illustrations and /  
or adjustment procedures, is intended  
for use ONLY by qualified technical  
For warranty service, call Pitco direct at  
800-258-3708 for authorization, we will  
dispatch the nearest authorized service  
agency.  
personnel  
.
9
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Pitco Warranty:  
Pitco Frialator, Inc warrants to the original user of its commercial cooking equipment and related equipment that said appliances and related  
.
equipment will be free from defects in material and workmanship under normal use for a period of one (1) year from the date of installation,  
with appropriate documentation, to a maximum of fifteen (15) months from the date of manufacture, subject to the following additions, ex-  
ceptions, exclusions & limitations.  
This warranty is limited to the repair or replacement at the Company’s option, without charge, of any part found to be defective within the  
warranty period and reasonable expenses incurred for freight and material for the installation of such part; in addition, the Company’s obliga-  
tion shall be limited to reimbursement for normal labor on such parts. Pitco Frialator, Inc. agrees to pay the Authorized Service and Parts  
Distributor for any labor and material required to repair or replace, at the Company’s option, any part which may fail due to defects in mate-  
rial or workmanship during the above general warranty period.  
How to Keep Your Warranty in Force  
Make sure any shipping damages are reported immediately. Damages of this nature are the responsibility of the carrier.  
Install the unit properly. This is the responsibility of the installer and the procedures are outlined in the equipment manual.  
Do not install appliance in a home or residence.  
Maintain appliance properly  
.
This is the responsibility of the user of the appliance and the procedures are outlined in the manual.  
Adjustments, such as calibration, leveling, tightening of fasteners or plumbing or electrical connections normally associated with initial  
installation, if necessary, are outlined in the manual.  
Damages due to flood, fire, or other acts of God, are not covered by the warranty.  
Use appliance only for its intended purpose If it is used for a purpose other than for which it was intended or designed, any resulting  
.
damages are not covered under warranty.  
Do not materially alter or modify the appliance from the condition in which it left the factory.  
Do not obliterate, remove or alter the serial number rating plate.  
Use only genuine OEM parts from Pitco Frialator, Inc. or its Authorized Parts and Service Distributors Repairs are not covered by the  
.
warranty.  
If any other failure occurs which is not attributable to a defect in materials or workmanship, it is not covered by the warranty.  
This warranty specifically excludes parts which wear or would be replaced under normal usage, including, but not limited to, electric lamps,  
fuses, interior or exterior finishes and gaskets.  
Limits to the Warranty  
Outside the United States and Canada, this warranty is limited to the replacement of parts and Pitco Frialator, Inc will not bear any other  
.
expense be it labor, mileage, freight or travel. If any oral statements have been made regarding this appliance, these statements do not  
constitute warranties and are not part of the contract of sale. This limited warranty constitutes the complete, final and exclusive statement  
with regard to warranties. THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER  
WRITEN, ORAL OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS.  
Limitations of Liability  
In the event of a warranty or other claim, the sole obligation of Pitco Frialator, Inc. will be the repair or replacement, at the company’s option,  
of the appliance or the component part. The repair or replacement will be at the expense of Pitco Frialator, Inc. except as limited by this  
warranty statement. Any repair or replacement under this warranty does not constitute an extension in time to the original warranty. Parts  
covered under this warranty will be repaired or replaced, at the Company’s option, with new or functionally operative parts  
.
The liability of  
Pitco Frialator, Inc on any claim of any kind, including claims based on warranty, express or implied contract, negligence, strict liability or  
.
any other legal theories, will be exclusively the repair or replacement of the appliance. This liability will not include, and the purchaser spe-  
cifically renounces any right to recover special, incidental, consequential or other damages of any kind, including but not limited to, injuries  
to persons, damage to property, loss of profits or anticipated loss of the use of this appliance If any provision of this warranty is unenforce-  
.
able under the law of any jurisdiction, only that provision will be inapplicable there, and the remainder of the warranty will remain unaffected.  
The maximum exclusion or limitation allowed by law will be substituted for the unenforceable provision.  
How to Obtain Warranty Service  
First direct your claim to the Pitco Frialator, Inc. Authorized Service and Parts Distributor closest to you Give the complete model, serial and  
.
code numbers, voltage, gas type, and description of the problem. Proof of the date of installation and/or the sales slip may also be required.  
If this procedure fails to be satisfactory, write to: The Service Manager, Pitco Frialator, Inc., PO Box 501, Concord, NH 03302-0501 USA.  
This warranty gives you certain specific legal rights; you may have other rights which may vary from state to state.  
Pitco Frialator, Inc.  
PO Box 501, Jct I-89 & I-93, Concord, NH 03302-0501  
509 Route 3S, Bow, NH 03304  
Phone: 603-225-6684 Fax: 603-225-8497  
Sales & Marketing E-mail: [email protected]  
Service E-mail: [email protected]  
Company Website: www.pitco.com  
10  
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