445104 425 SECOND STACK OPTION
ASSEMBLY INSTRUCTIONS
Part # 6865201
1
Revision: 2/15/00
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PARTS LIST
KEY PART #
DESCRIPTION
GUIDEROD
QTY
KEY PART #
DESCRIPTION
3/8 X 1” BOLT
QTY
1
1
2
6523401
6266001
6375902
6714601
6747501
3116101
6214401
3108002
3117401
3102501
2
1
2
1
1
1
1
2
4
1
11
12
13
14
15
16
17
18
19
3102909
6480301
3102922
3102901
3102503
6214501
WEIGHT STACK SHAFT
1-1/4 SQ. X 4-7/8” TUBE
HEAD PLATE
3/8” FLANGE SPACER
3/8 X 2-3/4” BOLT
3/8 X 1-1/4” BOLT
3/4” WASHER
2
3
1
4
1
5
PRESS-STACK CABLE
4-1/2”PULLEY
2
6
WEIGHT PLATE
15
3
7
WEIGHTSTACK PIN
WEIGHT STACK CUSHION
CAPPLUG
6382301 WEIGHTPLATE BUSHING 10 CT.
8
6189501
3102802
WEIGHTSTACK LABEL
3/8” LOCK NUT
1
9
1
10
3/8” WASHER
FIGURE 1
REAR SHROUD
3/8” X 1” BUTTON
HEAD CAP SCREW
FRONT SHROUD
STEP 1
• REMOVE the four 3/8” X 1” BUTTON HEAD CAP SCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE 1.
3/8” X 1” BUTTON
HEAD CAP SCREW
FIGURE 2
STEP 2
• REMOVE the four 3/8” X 1” BUTTON HEAD CAP SCREWS from the bottom of the front SHROUD & rear SHROUD. Remove the
SHROUDS from the 425103 HOME GYM. See FIGURE 2.
3
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HEAD
PLATE
CABLE
(67250)
D-RING
FIGURE 3
STEP 3
• Unscrew the threaded ends of the HEAD PLATE CABLE from the WEIGHT STACK SHAFT & the D-RING and remove HEAD
PLATE CABLE. The HEAD PLATE CABLE will be used later. See FIGURE 3. (NOTE: Remove pulleys for ease of removal.)
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
4
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FIGURE 4
STEP 4
• Remove the PRESS CABLE (67249) from the KEYHOLE CLEVIS
and ELASTIC CORD. (NOTE: The LATorLEGEXTCABLE can
be moved over one hole on the D-RING so the KEYHOLE CLEVIS
are evenly spaced .)
ELASTIC
CORD
• Discard the KEYHOLE CLEVIS and ELASTIC CORD.
KEYHOLE
CLEVIS
PRESSCABLE
(67249)
D-RING
FIGURE 5
3/8” LOCK NUT
2”PULLEY
3/8” HEX NUT
3/8” WASHER
TOP BOOM
3/8” THREADED ROD
3/8” WASHER
3/8” LOCK NUT
3-1/2” PULLEY
STEP 5
• Remove one 3-1/2” PULLEY, one 3/8” THREADED SHAFT, two 3/8” WASHERS, one 2” PULLEY (two if the 435104 is installed), one
3/8” HEX NUT and two 3/8” LOCK NUTS from the bracket on the TOP BOOM. See FIGURE 5.
• Discard the 3-1/2” PULLEYand the 3/8” THREADED SHAFT.
• (NOTE: If the 435101 LEG PRESS OPTION is installed proceed to STEP 6 otherwise proceed to STEP 7.)
5
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FIGURE 6
TOP BOOM
3/8” WASHER
2”PULLEY
3/8 X 1” 11
3/8” LOCK NUT
STEP 6
• (NOTE: STEP 6 is only if the 435101 LEG PRESS OPTION is installed otherwise proceed to STEP 7.)
• Assemble the previously removed 2” PULLEY to the bracket on the TOP BOOM using one 3/8 X 1” BOLT (11), one previously removed
3/8” WASHER, and one previously removed 3/8” LOCK NUT. See FIGURE 6.
• Assemble the previously removed ELASTIC CORD over the 2” PULLEY as shown in FIGURE 6.
19
12
TOP BOOM
12
13 3/8 X 2-3/4”
6
FIGURE 7
STEP 7
• LOOSELYassemble one 4-1/2” PULLEY(6) to the TOP BOOM using one 3/8 X 2-3/4” BOLT (13), two 3/8” FLANGE SPACERS (12),
and one 3/8” LOCK NUT (19). See FIGURE 7.
6
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FIGURE 8
TOP BOOM
3/8” THREADED ROD
3/8” WASHER
3/8” HEX NUT
3/8 X 1/2” SPACER
2”PULLEY
3/8” LOCK NUT
STEP 8
• Remove two 2” PULLEYS (5) to the rear bracket on the TOP BOOM using one 3/8” THREADED SHAFT (9), two 3/8” WASHERS,
two 3/8” HEX NUTS (8), and two 3/8” LOCK NUTS (7) as shown in FIGURE 8.
• Discard the two 3/8 X 1/2” SPACERS.
FIGURE 9
TOP BOOM
3/8” THREADED ROD
3/8” HEX NUT
ELASTIC
CORD
3/8” WASHER
2”PULLEY
3-1/2” PULLEY
3/8” LOCK NUT
STEP 9
• SECURELY assemble the two previously removed 2” PULLEYS, one previously removed 3/8” THREADED SHAFT, one previously
removed 3-1/2” PULLEY, two previously removed 3/8” WASHERS, two previously removed 3/8” HEX NUTS, and two previously
removed 3/8” LOCK NUTS to the rear bracket on the TOP BOOM as shown in FIGURE 9.
• Position the elastic cords over the 2” PULLEYS as shown in FIGURE 9.
7
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FIGURE 10
PRESSCABLE
(67249)
STEP 10
• Carefully remove and discard the PRESS CABLE as shown in FIGURE 10.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
8
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FIGURE 11
PRESS-STACK
CABLE
5 (67475)
PRESS-STACK
CABLE
(67475)
5
STEP11
• Route the new PRESS-STACK CABLE (5) around the pulleys and l-brackets as shown in STEP 11. (Remove pulleys for ease of
installation.)
STEP 12
FIGURE 12
• To assemble the PRESS-STACK CABLE (5)
follow the cable routing as shown and use the
following steps:
• Route the thread end of PRESS-STACK CABLE (5)
up and over the PULLEY in the TOP BOOM above
the WEIGHT STACK. (Remove pulley for ease of
installation.)
• Screw the threaded end of the PRESS-STACK CABLE
(5) approximately 1” into the end of the SELECTOR
PRESS-
STACK
CABLE
SHAFT of the HEAD PLATE on the WEIGHT
STACK as shown in FIGURE 12.
(67475)
• SECURELY tighten the pulley connection from the
previous step.
5
9
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STEP 13
17
• Insert two WEIGHT PLATE BUSHINGS (17) into the top
side of each of the fifteen WEIGHT PLATES (16) as shown
in FIGURE 13.
16
FIGURE 13
FIGURE 14
LOOSEN!
TOP BOOM
LOOSEN!
STEP 14
• LOOSEN the bolts holding the TOP BOOM to the UPRIGHTS. Bolts will have to be removed to install GUIDE RODS (1). See
FIGURE14.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
10
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9
1
4
10
14 3/8 X 1-1/4”
2
16
7
18
BASE
8
15
3
9
FIGURE 15
STEP 15
• Insert four CAP PLUGS (9) into the top and bottom ends of the GUIDE RODS (1) as shown in FIGURE 15.
• SECURELY assemble the WEIGHT STACK SHAFT (2) to the HEAD PLATE (4) using one 3/8 X 1-1/4” BOLT (14) and one 3/8”
WASHER (10).
• Insert two GUIDE RODS (1) into the BASE as shown on FIGURE 15. (NOTE: Lubricate GUIDE RODS (1) with silicon or teflon
spray available at most hardware stores.)
• Slide two 1-1/4 SQ. X 4-7/8” TUBES (3), two 3/4” WASHERS (15), and two WEIGHT STACK CUSHIONS (8) - IN THAT
ORDER - down over the GUIDE RODS (1).
• Using EXTREME CARE slide all fifteenWEIGHTPLATES (16) down over the GUIDE RODS (1) on to the WEIGHTSTACK CUSHIONS
(8). Make sure that the keyholes of the WEIGHT PLATES (16) are all facing the right way. (NOTE: If the359101 50 LB.ADD-KIT is
purchased referto the 359101ASSEMBLYINSTRUCTIONS now.)
• Slide the head plate assembly down over the GUIDE RODS (1) onto the weight stack.
• Attach the WEIGHT STACK LABELS (18) to the weight stack. Also insert the WEIGHT STACK PIN (7) into the first WEIGHT
PLATE (16) of the weight stack.
11
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TOP BOOM
TIGHTEN! (NOTE: Make sure
LAT CABLE runs over top of
bolts in TOP BOOM.)
TIGHTEN!
1
FIGURE 16
STEP 16
• CAREFULLYlift or tilt the TOPBOOM and insert all GUIDE RODS into the bushings. See FIGURE 16.
• With the GUIDE RODS (1) securely held in the TOP BOOM. Tighten all TOP BOOM connections. (NOTE: Make sure the LAT
CABLE runs over the top of the bolts in the TOP BOOM.)
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
12
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FIGURE 17
STEP 17
HEAD PLATE
• Screw one of the threaded ends of the previously
removed HEAD PLATE CABLE approximately 1”
into the end of the WEIGHT STACK SHAFT. See
FIGURE17.
CABLE
(67250)
WEIGHT STACK
SHAFT
STEP 18
•
Route the thread end of HEAD PLATE CABLE up
and over the PULLEYS in the TOP BOOM above
the WEIGHT STACK. (Remove pulleys for ease
of installation.)
• Screw the other threaded end of the HEAD PLATE
CABLE approximately 1” into the end of the shaft
on the D-RING. See FIGURE 18.
• SECURELY tighten the pulleys connection from the previous step.
• Adjust out any slack in the two cable systems. (Refer to your 425104 instructions for the proper procedures.)
FIGURE 18
HEAD PLATE CABLE
(67250)
D-RING
13
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REAR
SHROUD
FIGURE 19
STEP 19
• The rear SHROUD opening must be removed. Apply pressure to the bottom of the SHROUD where the “V” groove is and carefuly
remove the weight stack opening on the plastic SHROUD as shown in FIGURE 19.
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
14
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FIGURE 20
REAR SHROUD
3/8” X 1” BUTTON
HEAD CAP SCREW
FRONT SHROUD
STEP 20
• SECURELY attach the four previously removed 3/8” X 1” BUTTON HEAD CAP SCREWS from the top of the front SHROUD & rear
SHROUD. See FIGURE 20.
3/8” X 1” BUTTON
HEAD CAP SCREW
FIGURE 21
STEP 21
• SECURELYattach the four previously removed 3/8” X 1” BUTTON HEAD CAPSCREWS from the bottom of the front SHROUD & rear
SHROUD. Remove the SHROUDS from the 425103 HOME GYM. See FIGURE 21.
• The PRESS STATION and SWIVEL LOW PULLEY are now operated with the front stack and the LAT, PEC, and LEG STATION are
now operated with the rear stack.
Thank you for purchasing the Parabody 445104 Second Stack Option. If unsure of proper use of equipment,
call your local Parabody distributor or call the Parabody customer service department at (800) 328-9714.
15
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