Nx Networks Power Supply NX series User Manual

hHoneywell  
User's Manual  
NX series  
Constant and variable torque  
Variable Speed Drives  
for induction motors  
Subject to changes without notice  
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CONTENTS  
NX USER’S MANUAL  
INDEX  
1
SAFETY  
2
3
4
5
6
7
8
9
EU DIRECTIVE  
RECEIPT OF DELIVERY  
TECHNICAL DATA  
INSTALLATION  
CABLING AND CONNECTIONS  
CONTROL KEYPAD  
COMMISSIONING  
FAULT TRACING  
NX APPLICATION MANUAL  
1
BASIC APPLICATION  
2
3
4
5
6
7
STANDARD APPLICATION  
LOCAL/REMOTE CONTROL APPLICATION  
MULTI-STEP SPEED CONTROL APPLICATION  
PID CONTROL APPLICATION  
MULTI-PURPOSE CONTROL APPLICATION  
PUMP AND FAN CONTROL APPLICATION  
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THE NX FREQUENCY CONVERTER USER'S MANUAL  
AND THE APPLICATION MANUAL  
The User's Manual will provide the necessary information about the installation, commissioning  
and operation of NX Frequency Converters. It is recommended that these instructions are studied,  
before powering up the frequency converter for the first time.  
The Application Manual provides information about the different applications included in the  
standard frequency converter. Should these applications not meet the requirements of the  
process, contact Honeywell for information on special applications.  
This manual is available in both paper and electronic editions. It is recommended that the  
electronic version be used where possible as it contains several links and cross-references to  
other locations in the manual which makes it easier for the reader to move around in the manual,  
to check and find things faster.  
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NX User's Manual  
Index  
1. SAFETY.................................................................................................................................. 7  
1.1  
1.2  
1.3  
1.4  
WARNINGS...................................................................................................................................... 7  
SAFETY INSTRUCTIONS .................................................................................................................... 7  
EARTHING AND EARTH FAULT PROTECTION........................................................................................ 8  
RUNNING THE MOTOR ...................................................................................................................... 8  
2. EU DIRECTIVE....................................................................................................................... 9  
2.1  
2.2  
2.2.1  
2.2.2  
2.2.3  
2.2.4  
CE MARKING ................................................................................................................................... 9  
EMC DIRECTIVE .............................................................................................................................. 9  
General ..................................................................................................................................... 9  
Technical criteria ....................................................................................................................... 9  
NX frequency converter EMC classification............................................................................... 9  
Manufacturer's declaration of conformity ................................................................................. 10  
3. RECEIPT OF SHIPMENT..................................................................................................... 12  
3.1  
3.2  
3.3  
3.4  
TYPE DESIGNATION CODE............................................................................................................... 12  
STORAGE...................................................................................................................................... 12  
MAINTENANCE............................................................................................................................... 13  
WARRANTY ................................................................................................................................... 13  
4. TECHNICAL DATA.............................................................................................................. 14  
4.1  
4.2  
4.2.1  
4.3  
INTRODUCTION .............................................................................................................................. 14  
POWER RATINGS ........................................................................................................................... 16  
NX5 – Mains voltage 380—500 V............................................................................................ 16  
TECHNICAL DATA ........................................................................................................................... 17  
5. INSTALLATION.................................................................................................................... 19  
5.1  
5.2  
5.3  
5.3.1  
MOUNTING .................................................................................................................................... 19  
COOLING....................................................................................................................................... 25  
POWER LOSS................................................................................................................................. 26  
Power loss as function of switching frequency......................................................................... 26  
6. CABLING AND CONNECTIONS ......................................................................................... 28  
6.1  
6.1.1  
POWER UNIT.................................................................................................................................. 28  
Power connections.................................................................................................................. 30  
Mains cable ...................................................................................................................... 30  
Motor cable....................................................................................................................... 30  
Control cable .................................................................................................................... 30  
Cable and fuse sizes ........................................................................................................ 31  
Installation instructions ............................................................................................................ 32  
Stripping lengths of motor and mains cables..................................................................... 34  
NX frequency converter frames and installation of cables................................................. 35  
Cable installation and the UL standards .................................................................................. 39  
Cable and motor insulation checks.......................................................................................... 39  
CONTROL UNIT .............................................................................................................................. 40  
Control connections................................................................................................................. 40  
Control cables................................................................................................................... 42  
Galvanic isolation barriers................................................................................................. 42  
Control terminal signals........................................................................................................... 43  
Digital input signal inversions............................................................................................ 44  
6.1.1.1  
6.1.1.2  
6.1.1.3  
6.1.1.4  
6.1.2  
6.1.2.1  
6.1.2.2  
6.1.3  
6.1.4  
6.2  
6.2.1  
6.2.1.1  
6.2.1.2  
6.2.2  
6.2.2.1  
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6.2.2.2  
Jumper selections on the NXOPTA1 basic board ............................................................. 44  
7. CONTROL KEYPAD ............................................................................................................ 46  
7.1  
7.1.1  
7.1.2  
7.1.3  
7.1.4  
7.2  
7.2.1  
7.3  
INDICATIONS ON THE KEYPAD DISPLAY............................................................................................ 46  
Drive status indications............................................................................................................ 46  
Control place indications ......................................................................................................... 47  
Status LEDs (green – green – red).......................................................................................... 47  
Text lines................................................................................................................................. 48  
KEYPAD PUSH-BUTTONS ................................................................................................................ 49  
Button descriptions.................................................................................................................. 49  
NAVIGATION ON THE CONTROL KEYPAD........................................................................................... 50  
Monitoring menu (M1) ............................................................................................................. 52  
Parameter menu (M2) ............................................................................................................. 53  
Keypad control menu (M3) ...................................................................................................... 56  
Selection of control place.................................................................................................. 56  
Keypad reference ............................................................................................................. 57  
Keypad direction............................................................................................................... 57  
Active faults menu (M4)........................................................................................................... 58  
Fault types........................................................................................................................ 58  
Fault codes....................................................................................................................... 60  
Fault time data record....................................................................................................... 62  
Fault history menu (M5)........................................................................................................... 63  
System menu (M6).................................................................................................................. 64  
Application selection......................................................................................................... 67  
Language selection........................................................................................................... 67  
System settings ................................................................................................................ 68  
Keypad settings................................................................................................................ 71  
Parameter copy ................................................................................................................ 73  
Parameter comparison ..................................................................................................... 75  
Information submenu........................................................................................................ 76  
Counters menu................................................................................................................. 77  
Trip counters submenu..................................................................................................... 78  
Expander board menu (M7)..................................................................................................... 79  
FURTHER KEYPAD FUNCTIONS ........................................................................................................ 80  
7.3.1  
7.3.2  
7.3.3  
7.3.3.1  
7.3.3.2  
7.3.3.3  
7.3.4  
7.3.4.1  
7.3.4.2  
7.3.4.3  
7.3.5  
7.3.6  
7.3.6.1  
7.3.6.2  
7.3.6.3  
7.3.6.4  
7.3.6.5  
7.3.6.6  
7.3.6.7  
7.3.6.8  
7.3.6.9  
7.3.7  
7.4  
8. COMMISSIONING................................................................................................................ 81  
8.1  
8.2  
SAFETY......................................................................................................................................... 81  
COMMISSIONING OF THE FREQUENCY CONVERTER........................................................................... 81  
9. FAULT TRACING................................................................................................................. 84  
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1
Safety  
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1.  
SAFETY  
ONLY A COMPETENT ELECTRICIAN SHOULD CARRY OUT  
THE ELECTRICAL INSTALLATION  
1.1 Warnings  
The components of the power unit of the frequency converter are live  
when the NX is connected to mains potential. Contact with this voltage  
is extremely dangerous and may cause death or severe injury. The  
control unit is isolated from the potential.  
1
The motor terminals U, V, W and the DC-link/brake resistor terminals –/+  
are live when the NX is connected to mains, even if the motor is not  
running.  
2
3
The control I/O-terminals are isolated from the mains potential. However,  
the relay outputs and other I/O-terminals may have a dangerous control  
voltage present even when the NX is disconnected from mains.  
WARNING  
The frequency converter has a large capacitive leakage current.  
4
5
If the frequency converter is used as a part of a machine, the machine  
manufacturer is responsible for providing the machine with a main switch  
(EN 60204-1).  
Only spare parts delivered by Honeywell can be used.  
6
1.2 Safety instructions  
The NX frequency converter is meant for fixed installations only.  
1
2
Do not perform any measurements when the frequency converter is  
connected to the mains.  
After disconnecting the frequency converter from the mains, wait until the  
fan stops and the indicators on the keypad extinguish. (if no keypad is  
attached see the indicators on the cover). Wait 5 more minutes before  
doing any work on the NX connections. Do not even open the cover  
before this time has expired.  
3
Do not perform any voltage withstand tests on any part of the NX. There  
is a defined procedure for making this test. Ignoring this procedure may  
result in damage to the frequency converter.  
4
Prior to measurements on the motor or the motor cable, disconnect the  
motor cable from the frequency converter.  
5
6
7
Do not touch the IC-circuits on the circuit boards. Static voltage discharge  
may damage the components.  
Before connecting the frequency converter to mains, ensure that the  
frequency converter front and cable covers are closed.  
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Safety  
1.3 Earthing and earth fault protection  
The NX frequency converter must always be earthed via a conductor connected to the earthing  
terminal  
.
The earth fault protection inside the frequency converter protects only the converter itself against  
earth faults in the motor or the motor cable.  
If fault current protective switches (e.g. RCD or Earth Leakage devices) are to be used in  
conjunction with the frequency converter, they must be tested with earth fault currents that are  
possible to arise in fault situations.  
1.4 Running the motor  
Warning symbols  
For your own safety please pay special attention to the instructions marked with the following  
symbols:  
= Dangerous voltage  
WARNING  
= General warning  
MOTOR RUN CHECK LIST  
Before starting the motor, check that the motor is mounted properly  
and ensure that the machine connected to the motor allows the  
motor to be started.  
1
Set the maximum motor speed (frequency) according to the motor  
and the machine connected to it.  
2
Before reversing the motor shaft rotation direction make sure that  
this can be done safely.  
3
WARNING  
Ensure that no power correction capacitors are connected to the  
motor cable.  
4
Ensure that the motor terminals are not connected to mains  
potential.  
5
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Receipt of delivery  
9(86)  
2.  
EU DIRECTIVE  
2.1 CE marking  
The CE marking on the product guarantees the free movement of the product within the EEA  
(European Economic Area). It also guarantees that the product meets the various requirements  
defined by the directive.  
The NX frequency converters carry the CE label as a proof of compliance with the Low Voltage  
Directive (LVD) and the Electro Magnetic Compatibility (EMC). The company SGS FIMKO has  
acted as the Competent Body.  
2.2 EMC directive  
2.2.1 General  
The EMC Directive provides that the electrical apparatus must not excessively disturb the  
environment it is used in, and also, it shall have an adequate level of immunity toward other  
disturbances from the same environment.  
The compliance of the NX frequency converters with the EMC directive is verified with Technical  
Construction Files (TCF) checked and approved by SGS FIMKO, which is a Competent Body. The  
Technical Construction Files are used to authenticate the comformity of the NX frequency  
converters with the Directive due to the large product family & variety of installations possibilities.  
2.2.2 Technical criteria  
The NX frequency converters are marketed throughout the world, a fact which makes the EMC  
requirements of customers different. As far as the immunity is concerned, all NX frequency  
converters are designed to fulfil even the strictest requirements, while as regards the emission  
level, the customer may want to upgrade the NX's already high ability to filter electro-magnetic  
disturbances.  
2.2.3 NX frequency converter EMC classification  
The NX frequency converters are divided into three classes, according to the level of  
electromagnetic disturbances emitted. There is no difference in the functions or the control  
electronics between these classes but their EMC properties vary as follows:  
Class H:  
All Vacon NX frequency converters have been designed to fulfil the requirements of the  
product standard EN61800-3 for the 1st environment restricted distribution and the 2nd  
environment.  
The emission levels correspond to the requirements of EN50081-2.  
Class L:  
The customer has the possibility to upgrade the EMC-disturbance filtering level of the product by  
ordering the frequency converter with external EMC filters. In such case, the frequency converter  
complies with the generic standards EN 50081-1, EN 50081-2 and EN 61800-3, 2nd  
environment (restricted distribution).  
2
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Receipt of delivery  
Class T:  
The T-class converters have a small earth current and can be used with IT supplies only. If they  
are used with other supplies no EMC requirements are complied with.  
Class N:  
The drives of this class do not provide EMC emission protection. This kind of drives are mounted  
in enclosures.  
All NX frequency converters fulfil all EMC immunity requirements (standards EN 50082-1,  
50082-2 and EN 61800-3).  
Warning: This is a product of the restricted sales distribution class according to IEC 61800-  
3. In a domestic environment this product may cause radio interference in which case the  
user may be required to take adequate measures.  
2.2.4 Manufacturer's declaration of conformity  
The following pages present the photocopies of the Manufacturer's Declarations of Conformity  
assuring the compliance of the NX frequency converters with the EMC-directives.  
2
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EU DECLARATION OF CONFORMITY  
We  
Manufacturer's name:  
Vacon Oyj  
Manufacturer's address: P.O.Box 25  
Runsorintie 7  
FIN-65381 Vaasa  
Finland  
hereby declare that the product  
Product name:  
NXS Frequency converter  
Model designation:  
NXS 0003…. to NXS 0205….  
has been designed and manufactured in accordance with the following  
standards:  
Safety:  
EMC:  
EN50178 (1995), EN60204-1 (1996)  
EN50082-2 (1995), EN61800-3 (1996)  
and conforms to the relevant safety provisions of the Low Voltage Directive  
(73/23/EEC) as amended by the Directive (93/68/EEC) and EMC  
Directive 89/336/EEC.  
It is ensured through internal measures and quality control that the product  
conforms at all times to the requirements of the current Directive and the  
relevant standards.  
In Vaasa, 21st of May, 2001  
Veijo Karppinen  
Managing Director  
The year the CE marking was affixed:  
2001  
2
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Receipt of shipment  
3.  
RECEIPT OF SHIPMENT  
The NX frequency converters have undergone rigorous tests and quality checks at the factory  
before delivery. However, after unpacking the product, check that no signs of transport damages  
are to be found on the product and that the delivery is complete (compare the type designation of  
the product to the code below, Figure 3-1.  
Should the drive have been damaged during the shipping, contact the carrier and or distributor.  
If the delivery does not correspond to your order, contact the supplier immediately.  
3.1 Type designation code  
NXS 0000 V 3 5 A 2 C 1  
Brake chopper  
0 = no brake chopper  
1 = internal brake chopper  
2 = internal brake chopper and resistor  
EMC emission level:  
H = fulfils standard IEC 61800-3 (Am 1 industrial level), 1st environment  
restricted distribution, 2nd environment  
T = fulfils standard IEC 61800-3 (Am 1 commercial level) for IT networks  
C = fulfils standards EN50081-1, -2 and EN61800-3  
Enclosure class:  
0 = IP00, 2 = IP21 (Nema 1), 5 = IP54 (Nema 12)  
Control panel:  
A = standard (alpha-numeric)  
B = neutral (no local control panel)  
C = special (special switches, potentiometer etc.)  
D = dummy panel  
Voltage (3-phase):  
2 = 208–240Vac, 5 = 380–500Vac, 6 = 525–690Vac (All 3-phase)  
Phase:  
1 = 1-phase, 3 = 3-phase  
Voltage  
Motor current (low overload)  
0007 = 7 A, 0022 = 22 A, 0205 = 205 A etc.  
Product series: NXS = standard, NXP = high-performance  
Figure 3-1. NX type designation code  
3.2 Storage  
If the frequency converter is to be kept in store ensure that the ambient conditions are acceptable:  
Storing temperature –40…+70°C  
Relative humidity  
<95%, no condensation  
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Receipt of shipment  
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3.3 Maintenance  
In normal conditions, the NX frequency converters are maintenance-free. However, it is  
recommended the heatsink be cleared periodically with compressed air.The cooling fan can easily  
be changed if necessary.  
3.4 Warranty  
Only manufacturing defects are covered by the warranty. The manufacturer assumes no  
responsibility for damages caused during or resulting from transport, receipt of the delivery,  
installation, commissioning or use.  
The manufacturer shall in no event and under no circumstances be held responsible for damages  
and failures resulting from misuse, incorrect installation, unacceptable ambient temperature, dust,  
corrosive substances or operation outside the rated specifications.  
Neither can the manufacturer be held responsible for consequential damages.  
The Manufacturer's period of warranty is 36 months from the delivery or 24 months from the  
commissioning whichever expires first (General Conditions NL92/Orgalime S92).  
The local distributor may grant a warranty time different from the above. This warranty period shall  
be specified in the distributor's sales and warranty terms. The manufacturer assumes no  
responsibility for warranties offered by others.With all warranty issues, please contact the  
distributor first.  
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Technical data  
4.  
TECHNICAL DATA  
4.1 Introduction  
Figure 4-1 presents the block diagram of the NX frequency converter. The frequency converter  
consists of two units, the Power Unit and the Control Unit.  
The three-phase AC-choke (1) at the mains end together with the DC-link capacitor (2) form an  
LC-filter, which, again, together with the diode bridge produce the DC-voltage supply to the IGBT  
Inverter Bridge (3) block. The AC-choke also functions as a filter against High Frequency  
disturbances from the mains as well as against those caused by the frequency converter to the  
mains. It, in addition, enhances the waveform of the input current to the frequency converter. The  
entire power drawn by the frequency converter from the mains is active power.  
The IGBT Inverter Bridge produces a symmetrical, 3-phase PWM-modulated AC-voltage to the  
motor.  
The Motor and Application Control Block is based on microprocessor software. The  
microprocessor controls the motor basing on the information it receives through measurements,  
parameter settings, control I/O and control keypad. The motor and application control block  
controls the motor control ASIC which, in turn, calculates the IGBT positions. Gate drivers amplify  
these signals for driving the IGBT inverter bridge.  
Brake resistor*  
Power  
module  
Brake  
Chopper*  
3)  
1)  
IGBT  
Inverter  
Current  
Sensors  
Integrated input module  
Rectifier  
Mains  
Motor  
L 1  
L 2  
L 3  
3~  
=
U
V
Output  
EMC-  
filter  
2)  
=
W
3~  
Charg.res.  
Fan  
Power  
Supply  
Measure-  
ments  
Voltage  
Sensors  
NXP  
Gate  
Drivers  
Control  
Keypad  
Motor and  
Application  
Control  
Motor  
Control  
ASIC  
Control  
module  
Control  
I/O  
Control  
I/O  
Control  
I/O  
Control  
I/O  
Control  
I/O  
NK4_1  
*Brake resistor is available as optional equipment for all classes (FR4 to FR8).  
However, the brake resistor can be installed internally in classes FR4 to FR6 and is installed  
externally in classes FR7 and greater.  
Brake chopper belongs to the standard equipment in classes FR4 to FR6, while in greater classes  
(FR7/FR8) it is optional.  
Figure 4-1. NX block diagram  
4
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Technical data  
15(86)  
The control keypad provides a link between the user and the frequency converter. The control  
keypad is used for parameter setting, reading status data and giving control commands. It is  
detachable and can be operated externally and connected via a cable to the frequency converter.  
Also a PC can be used instead of the control keypad, to control the frequency converter, if  
connected through a similar cable.  
Control I/O boards which are either isolated (NXOPTA8) or not isolated (NXOPTA1) from the  
ground are available.  
The basic control interface and the parameters (the Basic Application) are easy to use. If a more  
versatile interface or parameters are required, a more suitable application can be chosen from the  
Application Package. See the Application Manual for more information on the different  
applications.  
A brake resistor is available as external or internal option for sizes FR6 and smaller and as  
external option for FR7 and bigger. Optional I/O expander boards that increase the number of  
inputs and outputs to be used are also available. For details please contact your nearest  
Honeywell office or your local distributor (see back cover).  
The input and output EMC filters have no influence on the basic functions of the frequency  
converter. They are, however, necessary for the fulfilment of the EMC directives.  
4
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Technical data  
4.2 Power ratings  
4.2.1 NX5 – Mains voltage 380—500 V  
High overload = 200% starting torque, 2 sec/20 sec, 150% overloadability, 1 min/10 min  
Low overload = 150% starting torque, 2 sec/20 sec, 110% overloadability, 1 min/10 min  
All sizes up to and including FR8 available with IP21 enclosure and IP54 as option.  
Mains voltage 380-500 V, 50/60 Hz, 3~  
Frequency  
converter  
type  
Loadability  
Motor shaft power  
Mechanical size Dimensions  
380V supply  
500V supply  
Low  
High  
Enclosure and  
overload protection class  
WxHxD  
10%  
50%  
10%  
50%  
Rated  
10%  
overload  
current  
(A)  
50%  
Rated  
Continuous  
Weight  
overload  
overload  
overload  
continuous  
current IL  
(A)  
overload  
current  
(A)  
40 deg C 50 deg C 40 deg C 50 deg C  
current IH  
(A)  
2,2  
3,1  
4
P (kW) P (kW) P (kW) P (kW)  
NXS 0003  
NXS 0004  
NXS 0005  
NXS 0007  
NXS 0009  
NXS 0012  
NXS 0016  
NXS 0022  
NXS 0031  
NXS 0038  
NXS 0045  
NXS 0061  
NXS 0072  
NXS 0087  
NXS 0105  
NXS 0140  
NXS 0168  
NXS 0205  
3,1  
4,0  
5,4  
7
3,5  
4,4  
6
3,5  
4,4  
6
1,1  
1,5  
2,2  
3
0,75  
1,1  
1,5  
2,2  
3
1,5  
2,2  
3
1,1  
1,5  
2,2  
3
FR4/IP21, IP54  
FR4/IP21, IP54  
FR4/IP21, IP54  
FR4/IP21, IP54  
FR4/IP21, IP54  
FR4/IP21, IP54  
FR5/IP21, IP54  
FR5/IP21, IP54  
FR5/IP21, IP54  
FR6/IP21, IP54  
FR6/IP21, IP54  
FR6/IP21, IP54  
FR7/IP21, IP54  
FR7/IP21, IP54  
FR7/IP21, IP54  
FR8/IP21, IP54  
FR8/IP21, IP54  
FR8/IP21, IP54  
128x292x190  
128x292x190  
128x292x190  
128x292x190  
128x292x190  
128x292x190  
144x391x214  
144x391x214  
144x391x214  
195x519x237  
195x519x237  
195x519x237  
237x591x257  
237x591x257  
237x591x257  
285x721x288  
285x721x288  
285x721x288  
5
5
5
7,7  
10  
5,4  
7
7,7  
10  
4
5
9
4
5,5  
7,5  
11  
4
5
12  
13,2  
18  
9
13,2  
18  
5,5  
7,5  
11  
15  
18,5  
22  
30  
37  
45  
55  
75  
90  
110  
4
5,5  
7,5  
11  
15  
18,5  
22  
30  
37  
45  
55  
75  
90  
110  
5
16  
12  
5,5  
7,5  
11  
15  
18,5  
22  
30  
37  
45  
55  
75  
90  
8,1  
8,1  
8,1  
18,5  
18,5  
18,5  
35  
35  
35  
58  
58  
58  
22  
24  
16  
24  
15  
31  
35  
22  
35  
18,5  
22  
38  
47  
31  
47  
45  
54  
38  
54  
30  
61  
68  
45  
68  
37  
72  
92  
61  
92  
45  
87  
108  
131  
158  
210  
252  
72  
108  
131  
158  
210  
252  
55  
105  
140  
168  
205  
87  
75  
105  
140  
168  
90  
110  
132  
Table 4-1. Power ratings and dimensions of the NX, supply voltage 380—500V.  
4
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Technical data  
17(86)  
4.3 Technical data  
Input voltage Uin  
Input frequency  
Connection to mains  
Output voltage  
208...240 V; 380...500 V; 525...690 V; -15%...+10%  
Mains  
connection  
45...66 Hz  
Once per minute or less (normal case)  
0—Uin  
Motor  
connection  
Continuous output currentIH: Ambient temperature max. +50ºC,  
overload 1.5 x IH (1min/10min)  
IL: Ambient temperature max. +40ºC,  
overload 1.1 x IL (1min/10min)  
Starting torque  
Starting current  
150% (Low overload); 200% (High overload)  
2.5 x IH 2 secs every 20 secs, if output frequency <30Hz  
and temperature of heatsink <+60ºC (up to 400 kW)  
Output frequency  
Frequency resolution  
Control method  
0...320 Hz (NXS); 7200 Hz (Special)  
0.01 Hz (NXS); Application dependent (NXP)  
Frequency Control U/f  
Control  
Open Loop Sensorless Vector Control  
Closed Loop Frequency Control  
characteristrics  
Closed Loop Vector Control (NXP only)  
Switching frequency  
(See parameter 2.6.9)  
Up to and including NX 0061:  
1...16 kHz; Factory default 10 kHz  
From NX 0072:  
1...10 kHz; Factory default 3.6 kHz  
Frequency reference  
Analogue input  
Panel reference  
Resolution 0.1% (10bit), accuracy ±1%  
Resolution 0.01 Hz  
Field weakening point  
Acceleration time  
Deceleration time  
Braking torque  
30...320 Hz  
0...3000 sec  
0...3000 sec  
DC-brake: 30%*TN (without brake option)  
Ambient operating  
temperature  
–10ºC (no frost)... +50ºC: IH  
–10ºC (no frost)... +40ºC: IL  
Ambient  
conditions  
Storage temperature  
Relative humidity  
–40ºC...+70ºC  
0 to 95% RH, non-condensing, non-corrosive,  
no dripping water  
Air quality:  
- chemical vapours  
- mechanical particles  
Altitude  
IEC 721-3-3, unit in operation, class 3C2  
IEC 721-3-3, unit in operation, class 3S2  
100% load capacity (no derating) up to 1000m  
1-% derating for each 100m above 1000m; max. 3000m  
Vibration  
5...200 Hz  
(IEC 721-3-3, EN50178/  
EN60068-2-6, IEC68-2-6  
(68-2-34, -35, -36)  
Displacement amplitude 3 mm at 5...10.7 Hz  
Max acceleration amplitude 0.7 G at 10.7...200 Hz  
Shock  
EN50178, IEC 68-2-27  
UPS Drop Test (for applicable UPS weights)  
Storage and shipping: max 15 G, 11 ms (in package)  
IP21/NEMA1 standard in entire kW/HP range  
IP54/NEMA12 option in entire kW/HP range  
Note! Keypad installation required for IP54  
Enclosure class  
Table 4-2. Technical data (continues on next page)  
4
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18(86)  
Technical data  
Immunity  
Fulfil all EMC immunity requirements  
EMC  
Emissions  
EMC level H: EN50082-2, EN61800-3 (1st environment,  
restricted use; 2nd environment)  
EN50178, EN60204-1, CE, UL, cUL, FI,  
GOST R , IEC 61800-5  
Safety  
(see unit nameplate for more detailed approvals)  
Analogue input voltage  
Control  
connections  
0...+10V, Ri = 200k , (–10V...+10V joystick control)  
Resolution 0.1%, accuracy ±1%  
Analogue input current  
Digital inputs (6)  
Auxiliary voltage  
0(4)…20mA, Ri = 250 differential  
Positive or negative logic; 18…24 Vdc  
+24V, ±15%, max. 250mA  
Output reference voltage+10 V, +3 %, max. load 10 mA  
Analogue output  
0(4)…20mA; RL max 500 , Resolution 10 bit, Accur. ±2%  
Digital outputs  
Relay outputs  
Open collector output, 50mA/48V  
2 programmable change over relay outputs  
Max. switching voltage 125Vdc/250Vac  
Max. switching current 6A/24Vdc, 0.4A/250 Vac  
Max. continuous current 2 A rms  
Overcurrent protection Trip limit 4.0 * IH instantaneously  
Protections  
Overvoltage protection  
Undervoltage protection  
Earth-fault protection  
NX_2: 437V; NX_5: 911V; NX_6: 1200V (all VDC)  
NX_2: 183V; NX_5: 333V; NX_6: 461V (all VDC)  
In case of earth fault in motor or motor cable, only  
the frequency converter is protected  
Mains supervision  
Trips if any of the input phases is missing  
Motor phase supervisionTrips if any of the output phases is missing  
Unit overtemperature  
protection  
Yes  
Motor overload  
protection  
Yes  
Motor stall protection  
Motor underload  
protection  
Yes  
Yes  
Short-circuit protection Yes  
of +24V and +10V  
reference voltages  
Table 4-2. Technical data  
4
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5
Installation  
19(86)  
5.  
INSTALLATION  
5.1 Mounting  
The frequency converter can be mounted in either vertical or horizontal position on the wall or on  
the back plane of a cubicle. Enough space shall be reserved around the frequency converter in  
order to ensure a sufficient cooling, see Figure 5-6, Table 5-6 and Table 5-7.  
installation, ensure that the mounting surface is relatively even.  
For safe  
The frequency converter should be fixed with four screws (or bolts, depending on the unit size).  
The dimensions of installation are presented in Figure 5-6 and Table 5-6.  
Lift units bigger than FR7 out of the package using a jib crane. Ask the factory or your local  
distributor for information on how to lift the unit safely.  
Below are the dimensions of the NX frequency converters with IP21 enclosure in Figure 5-1 and  
with IP21 for collar installation in Figure 5-2. The dimensions of the opening needed in collar  
installation are given in Table 5-3 and Table 5-5.  
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5
20(86)  
Installation  
Ø
W2  
D1  
H1 H2  
H3  
W1  
fr5ip21.fh8  
Ø
Figure 5-1. NX dimensions, IP21  
Type  
Dimensions  
W1  
128  
W2  
H1  
H2  
H3  
D1  
E1∅  
E2*  
0004—0015 NX2  
0003—0012 NX5  
0005—0019 NX6  
0018—0032 NX2  
0016—0031 NX5  
0022—0035 NX6  
0048—0092 NX2  
0038—0061 NX5  
0042—0085 NX6  
0120—0150 NX2  
0072—0105 NX5  
0085—0122 NX6  
0140—0205 NX5  
100  
100  
148  
327  
313  
292  
190  
214  
237  
7
3 x 28,3  
144  
195  
419  
558  
406  
541  
391  
519  
7
9
2 x 37  
1 x 28,3  
3 x 37  
237  
285  
190  
255  
630  
755  
614  
732  
591  
721  
257  
288  
9
9
3 x 47  
3 x 59  
Table 5-1. Dimensions for different frequency converter types, IP21  
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5
Installation  
21(86)  
W2  
H4  
D1  
H5  
D2  
H1 H2  
H3  
W1  
Ø
fr5ip21kaulus.fh8  
Figure 5-2. NX dimensions, IP21 with collar, FR4 to FR6  
Type  
Dimensions  
W1  
128  
W2  
113  
H1  
H2  
H3 H4 H5  
D1  
D2  
77  
0004—0015 NX_2  
0003—0012 NX_5  
0005—0019 NX_6  
0018—0032 NX_2  
0016—0031 NX_5  
0022—0035 NX_6  
0048—0092 NX_2  
0038—0061 NX_5  
0042—0085 NX_6  
337  
325 327 30  
420 419 36  
549 558 30  
22  
18  
20  
190  
7
144  
195  
120  
170  
434  
560  
214  
237  
100  
106  
7
6.5  
Table 5-2. Dimensions for different frequency converter types FR4 to FR6, IP21 with collar  
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5
22(86)  
Installation  
H2  
Ø
W3  
W2 W1  
H4  
H1  
H3  
fr6aukko.fh8  
Figure 5-3. The opening needed for the collar installation, FR4 to FR6  
Type  
W1  
123  
W2  
113  
W3  
H1  
H2  
H3  
H4  
5
0004—0015 NX_2  
0003—0012 NX_5  
0005—0019 NX_6  
0018—0032 NX_2  
0016—0031 NX_5  
0022—0035 NX_6  
0048—0092 NX_2  
0038—0061 NX_5  
0042—0085 NX_6  
315  
325  
6.5  
135  
185  
120  
170  
410  
539  
420  
549  
7
5
5
6.5  
6.5  
157  
Table 5-3. Dimensions for the collar opening, FR4/FR5  
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5
Installation  
23(86)  
H7  
W4  
W2  
H6  
H4  
D1  
D2  
H3  
H1 H2  
H4  
H5  
W3  
W1  
fr7kaulusip21.fh8  
Figure 5-4. NX dimensions, IP21 with collar, FR7 and FR8  
Type  
W1 W2 W3 W4 H1  
H2  
H3  
H4  
H5  
H6 H7  
D1  
D2  
0120—0150 NX_2  
0072—0105 NX_5  
0085—0122 NX_6  
0140—0205 NX_5  
237 175 270 253 652 632 630 188.5 188.5 23 20 257 117 5.5  
355 330 745 265 57  
285  
832  
258  
43  
288 110  
9
Table 5-4. Dimensions for different frequency converter types FR7 and FR8, IP21 with collar  
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5
24(86)  
Installation  
H4  
H2  
H2  
H1  
H5  
H3  
H6  
W1 W2  
W3  
Ø
fr7aukko.fh8  
Figure 5-5. The opening needed for the collar installation, FR7/FR8  
Type  
W1  
W2  
W3  
H1  
619 188.5  
810 258  
H2  
H3  
H4  
H5  
H6  
5.5  
9
0120—0150 NX_2  
0072—0105 NX_5  
0085—0122 NX_6  
0140—0205 NX_5  
233  
301  
175  
253  
330  
188.5  
265  
34.5  
32  
7
Table 5-5. Dimensions for the collar opening, FR7/FR8  
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5
Installation  
25(86)  
5.2 Cooling  
Enough free space should be left around the frequency converter to ensure sufficient air  
circulation and cooling. The required dimensions for free space are in the table below.  
If several units are mounted above each other the required free space equals C + D (see figure  
below). Moreover, the outlet air used for cooling by the lower unit must be directed away from the  
inlet air to be used by the upper unit.  
Type  
Dimensions  
A
B
C
D
50  
60  
80  
100  
200  
A2  
C
0003—0012 NX_5  
0016—0031 NX_5  
0038—0061 NX_5  
0072—0105 NX_5  
0140—0205 NX_5  
20  
20  
30  
80  
20  
20  
20  
20  
80  
80  
100  
120  
160  
300  
300  
200  
(150*)  
Table 5-6. Mounting space dimensions  
B
B
A
= clearance around the freq. converter (see also A2 and B)  
A2 = clearance needed on either side of the frequency converter  
A
A
for fan change (without disconneting the motor cables)  
A
A
2
2
*
= min. clearance for fan change (without disconnecting the  
motor cables) between two frequency converters  
= distance from one frequency converter to another or  
distance to cabinet wall  
B
C
D
= free space above the frequency converter  
= free space underneath the frequency converter  
D
NK5_2  
Figure 5-6. Installation space  
Type  
Cooling air required [m3/h)  
0004—0015 NX_2  
0003—0012 NX_5  
0005—0019 NX_6  
0018—0032 NX_2  
0016—0031 NX_5  
0022—0062 NX_6  
0048—0078 NX_2  
0038—0061 NX_5  
0085 NX_6  
70  
190  
425  
0092—0150 NX_2  
0072—0105 NX_5  
0140—0205 NX_5  
0100—0122 NX_6  
425  
650  
Table 5-7. Required cooling air.  
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5
26(86)  
Installation  
5.3 Power loss  
5.3.1 Power loss as function of switching frequency  
If the operator wants to raise the switching frequency of the drive for some reason (typically e.g. in  
order to reduce the motor noise), this inevitably affects the output power reducing it according to  
the graphs below.  
200,00  
180,00  
160,00  
140,00  
120,00  
100,00  
80,00  
60,00  
40,00  
20,00  
0,00  
0,00  
2,00  
4,00  
6,00  
8,00  
10,00  
12,00  
14,00  
16,00  
Switching frequency [kHz]  
0003NX5 400V  
0009NX5 400V  
0004NX5 400V  
0012NX5 400V  
0005NX5 400V  
0007NX5 400V  
Figure 5-7. Power loss as function of switching frequency; 0003…0012NX5  
900,00  
800,00  
700,00  
600,00  
500,00  
400,00  
300,00  
200,00  
100,00  
0,00  
0,00  
2,00  
4,00  
6,00  
8,00  
10,00  
12,00  
14,00  
16,00  
Switching frequency [kHz]  
0016NX5 400V  
0031NX5 400V  
0016NX5 500V  
0031NX5 500V  
0022NX5 400V  
0022NX5 500V  
Figure 5-8. Power loss as function of switching frequency; 0016…0031NX5  
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5
Installation  
27(86)  
1400,00  
1200,00  
1000,00  
800,00  
600,00  
400,00  
200,00  
0,00  
0,00  
2,00  
4,00  
6,00  
8,00  
10,00  
12,00  
14,00  
16,00  
Switching frequency [kHz]  
0038NX5 400V  
0061NX5 400V  
0038NX5 500V  
0061NX5 500V  
0045NX5 400V  
0045NX5 500V  
Figure 5-9. Power loss as function of switching frequency; 0038…0061NX5  
2500,00  
2000,00  
1500,00  
1000,00  
500,00  
0,00  
0,00  
2,00  
4,00  
6,00  
8,00  
10,00  
12,00  
Switching frequency [kHz]  
0072NX5 400V  
0105NX5 400V  
0072NX5 500V  
0105NX5 500V  
0087NX5 400V  
0087NX5 500V  
Figure 5-10. Power loss as function of switching frequency; 0072…0105NX5  
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28(86)  
Cabling and connections  
6.  
CABLING AND CONNECTIONS  
6.1 Power unit  
The following wiring diagrams show the mains and motor connections of the frequency converter.  
Power board  
BR  
L1 L2 L3  
B+R-  
U
V
W
B-  
BR  
(option)  
External  
RFI-filter  
(option)  
External  
filter  
(option)  
L1* L2* L3  
M
3~  
nk6_1.fh8  
Figure 6-1. Principal wiring diagram of NX5 power unit, FR4 to FR6  
*When using 1-phase supply, connect the cables to terminals L1 and L2.  
6
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Cabling and connections  
29(86)  
Power board  
B+R-  
L1 L2 L3  
U
V
W
B-  
BR  
(option)  
External  
RFI-filter  
(option)  
External  
filter  
(option)  
L1* L2* L3  
M
3~  
nk6_2.fh8  
Figure 6-2. Principal wiring diagram of NX5 power unit, FR7  
*When using 1-phase supply, connect the cables to terminals L1 and L2.  
6
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30(86)  
Cabling and connections  
6.1.1 Power connections  
Use cables with heat resistance of at least +60°C. The cables and the fuses must be dimensioned  
according to the frequency converter nominal OUTPUT current which can be found on the rating  
plate. Dimensioning according to the output current is recommended because the frequency  
converter input current never significantly exceeds the output current. Installation of cables  
according to UL regulations is presented in Chapter 6.1.3.  
Table 6-2 shows the minimum dimensions of the Cu-cables and the corresponding GG/GL fuse  
sizes. The dimensions of the fuses in the table have been given taking their function as a cable  
overload protection into account.  
If the motor temperature protection of the drive (see the Application Manual) is used as an  
overload protection, the cable shall be chosen accordingly. If three or more cables are used in  
parallel for bigger units each cable requires a separate overload protection.  
These instructions apply only to cases with one motor and one cable connection from the  
frequency converter to the motor. In any other case, ask the factory for more information.  
6.1.1.1 Mains cable  
Mains cables for different EMC levels in Table 6-1.  
6.1.1.2 Motor cable  
Motor cables for different EMC levels in Table 6-1.  
6.1.1.3 Control cable  
For information on control cables see Chapter 6.2.1.1 and Table 6-1.  
Cable type  
Mains cable  
Motor cable  
Control cable  
Level H  
1
2
4
Table 6-1. Cable types required to meet standards.  
Level H  
= EN 61800-3, 1st environment  
EN 50081-2  
1
2
3
= Power cable intended for fixed installation and the  
specific mains voltage. Shielded cable not required.  
(NNCABLES/MCMK or similar recommended)  
= Power cable equipped with concentric protection wire  
and intended for the specific mains voltage.  
(NNCABLES /MCMK or similar recommended).  
= Power cable equipped with compact low-impedance  
shield and intended for the specific mains voltage.  
(NNCABLES /MCCMK, SAB/ÖZCUY-J or similar  
recommended).  
4
= Screened cable equipped with compact low-impedance  
shield (NNCABLES /jamak, SAB/ÖZCuY-O or similar).  
6
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31(86)  
6.1.1.4 Cable and fuse sizes  
Mains and  
Terminal cable size  
IL  
[A]  
Fuse  
[A]  
motor  
cable  
Frame  
Type  
Main terminal  
Earth terminal  
[mm2]  
[mm2]  
Cu [mm2]  
3*1.5+1.5  
3*2.5+2.5  
3*4+4  
FR4  
FR4  
FR5  
FR5  
FR5  
FR6  
0003—0009  
0012  
0016  
0022  
0031  
3—9  
12  
16  
22  
31  
10  
16  
20  
25  
35  
50  
1—4  
1—4  
1—10  
1—10  
1—10  
1—2.5  
1—2.5  
1—10  
1—10  
1—10  
6—35  
3*6+6  
3*10+10  
3*10+10  
0038—45  
38—45  
2.5—50 Cu  
6—50 Al  
FR6  
FR7  
FR7  
FR7  
0061  
0072  
0087  
0105  
61  
72  
63  
80  
3*16+16  
3*25+16  
3*35+16  
3*50+25  
2.5—50 Cu  
6—50 Al  
2.5—50 Cu  
6—50 Al  
2.5—50 Cu  
6—50 Al  
2.5—50 Cu  
6—50 Al  
6—35  
6—70  
6—70  
6—70  
87  
100  
125  
105  
FR8  
FR8  
FR8  
0140  
0168  
0205  
140  
168  
205  
160  
200  
250  
3*70+35  
3*95+50  
3*150+70  
25—95 Cu/Al  
95—185 Cu/Al  
95—185 Cu/Al  
25—95  
25—95  
25—95  
Table 6-2. Cable and fuse sizes for NX5  
6
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32(86)  
Cabling and connections  
6.1.2 Installation instructions  
Before starting the installation, check that none of the components of the  
frequency converter are live.  
1
2
If the frequency converter is installed outside either a switchgear,  
separate cubicle or electrical room, it must be equipped with a protection  
cover (see e.g. Figure 6-4) as provided by the regulations for IP21  
protection class. For installations in a switchgear, separate cubicle or  
electrical room, the cable protection plate is normally not necessary.  
Place the motor cables sufficiently far from other cables:  
3
!
Avoid placing the motor cables in long parallel lines with other  
cables  
!
If the motor cables runs in parallel with other cables, note the  
minimum distances between the motor cables and other cables  
given in the table below.  
!
!
The given distances also apply between the motor cables and  
signal cables of other systems.  
The maximum length of the motor cables is 300 m (level H,  
units with power greater than 1.5 kW) and 100 m (units with power  
from 0.75 to 1.5 kW).  
!
The motor cables should cross other cables at an angle of 90  
degrees.  
Distance  
between cables  
Shielded  
cable  
[m]  
50  
200  
[m]  
0.3  
1.0  
If cable insulation checks are needed, see Chapter 6.1.4.  
4
Continues on the next page  
6
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Cabling and connections  
33(86)  
Connect the cables:  
5
!
Strip the motor and mains cables as advised in Table 6-3 and  
Figure 6-3.  
!
!
Remove the screws of the cable protection plate.  
Make holes into and pass the cables through the rubber  
grommets on the bottom of the power unit (see e.g. Figure 6-7).  
Connect the mains, motor and control cables into their  
respective terminals (see e.g. Figure 6-7).  
For information on the installation of larger units, please contact  
your local distributor.  
For Information on cable installation according to UL  
regulations see Chapter 6.1.3.  
Ensure that the control cable wires do not come in contact with the  
!
!
!
!
!
!
electronic components of the unit.  
If an external brake resistor (option) is used, connect its cable to  
the appropriate terminal.  
Check the connection of the earth cable to the motor and the  
frequency converter terminals marked with  
.
!
Connect the separate shield of the power cable to the earth  
terminals of the frequency converter, motor and the supply centre.  
Attach the cable protection plate with the screws.  
!
!
Ensure that the control cables or the cables of the unit are not  
trapped between the frame and the protection plate.  
6
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34(86)  
Cabling and connections  
6.1.2.1 Stripping lengths of motor and mains cables  
Earth  
conductor  
Earth  
conductor  
C1  
D1  
A2  
B2  
C2  
D2  
A1  
B1  
MAINS  
Figure 6-3. Stripping of cables  
MOTOR  
nk6141.fh8  
Frame  
FR4  
FR5  
FR6  
FR7  
A1  
15  
20  
20  
25  
B1  
35  
40  
90  
120  
C1  
10  
10  
15  
25  
D1  
20  
30  
60  
120  
A2  
7
20  
20  
25  
B2  
50  
60  
90  
120  
C2  
7
10  
15  
25  
D2  
35  
40  
60  
120  
FR8  
0140  
0168—0205  
23  
28  
240  
240  
23  
28  
240  
240  
23  
28  
240  
240  
23  
28  
240  
240  
Table 6-3. Cables stripping lengths [mm]  
6
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6.1.2.2 NX frequency converter frames and installation of cables  
Note: To connect an external brake resistor, see separate Brake Resistor Manual. See also Chapter  
Internal brake resistor connection (P6.3.3) on page 69 in this manual.  
Figure 6-4. NX, FR4  
DC-terminals Brake resistor  
terminals  
Earth terminals  
Mains cable  
Motor cable  
Figure 6-5. Cable installation in NX, FR4  
6
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Cabling and connections  
Figure 6-6. NX, FR5. Protection class IP21  
Brake resistor  
DC terminals  
terminals  
Earth terminals  
Mains cable  
Motor cable  
Figure 6-7. Cable installation in NX, FR5  
6
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Figure 6-8. NX, FR6. Protection class IP21.  
Brake resistor  
DC  
terminals  
terminals  
Earth terminals  
Mains cable  
Motor cable  
Figure 6-9. Cable installation in NX, FR6  
6
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Cabling and connections  
Figure 6-10. NX, FR7. Protection class IP21.  
Brake resistor  
DC  
terminals  
terminals  
Earth terminals  
Mains cable  
Motor cable  
Figure 6-11. Cable installation in NX, FR7  
6
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6.1.3 Cable installation and the UL standards  
To meet the UL (Underwriters Laboratories) regulations, a UL-approved copper cable with a  
minimum heat-resistance of +60/75°C must be used.  
The tightening torques of the terminals are given in Table 6-4.  
Type  
Frame  
Tightening torque  
Tightening torque  
[Nm]  
0.5—0.6  
1.2—1.5  
4
10  
20/9*  
40/22*  
in-lbs.  
4—5  
10—13  
35  
85  
170/76*  
340/187*  
NX5 0003—0012  
NX5 0016—0031  
NX5 0038—0061  
NX5 0072—0105  
NX5 0140  
FR4  
FR5  
FR6  
FR7  
FR8  
FR8  
NX5 0168—0205  
Table 6-4. Tightening torques of terminals  
* Tightening torque of terminal connection to the isolative base in Nm/in-lbs.  
6.1.4 Cable and motor insulation checks  
1. Motor cable insulation checks  
Disconnect the motor cable from terminals U, V and W of the frequency converter and from the  
motor. Measure the insulation resistance of the motor cable between each phase conductor as  
well as between each phase conductor and the protective ground conductor.  
The insulation resistance must be >1M.  
2. Mains cable insulation checks  
Disconnect the motor cable from terminals L1, L2 and L3 of the frequency converter and from  
the mains. Measure the insulation resistance of the motor cable between each phase  
conductor as well as between each phase conductor and the protective ground conductor.  
The insulation resistance must be >1M.  
3. Motor insulation checks  
Disconnect the motor cable from the motor and open the bridging connections in the motor  
connection box. Measure the insulation resistance of each motor winding. The measurement  
voltage must equal at least the motor nominal voltage but not exceed 1000 V. The insulation  
resistance must be >1M.  
6
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Cabling and connections  
6.2 Control unit  
The control unit of the frequency converter consists roughly of the control board and additional  
boards (see Figure 6-12 and Figure 6-13) connected to the five slot connectors (A to E) of the  
control board. The control board is connected to the power unit through a D-connector (1).  
E
D
C
B
A
Figure 6-12. NX control board  
Figure 6-13. Basic and option board connections  
on the control board  
When the frequency converter is delivered from the factory, the control unit includes at least the  
standard compilation of two basic boards (I/O board and thermistor board) which are normally  
installed in slots A and B. The next pages show the arrangement of the control I/O and the relay  
terminals of the two basic boards, the general wiring diagram and the control signal descriptions.  
The control board can be powered externally (+24V) by connecting the external power source to  
the bidirectional terminal #6, see page 43. This voltage is sufficient for parameter setting and for  
keeping the fieldbus active.  
6.2.1 Control connections  
The basic control connections for boards A1 and A3 are shown in Chapter 6.2.2.  
The signal descriptions of the Standard Application are presented in Chapter 2 of the Application  
Manual. If some other application is used, check the Application Manual for the signal  
descriptions of the respective application.  
6
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+10Vref  
AI1+  
1
2
3
Reference  
(voltage)  
GND  
4 AI2+  
Reference  
(current)  
AI2-  
5
24Vout  
6
7
8
9
GND  
DIN1  
DIN2  
10 DIN3  
11 CMA  
12 24Vout  
13 GND  
14 DIN4  
15 DIN5  
24 V  
GND  
Basic I/O board  
NXOPTA1  
16 DIN6  
17 CMB  
18 AO1+  
19 AO1-  
20 DO1  
24 V  
GND  
Board A1  
in slot A  
NXOPTA1  
Board A3  
in slot B  
NXOPTA3  
0(4)/20mA  
RL<500  
Figure 6-14. The I/O terminals  
of the two basic boards  
U<+48V  
+
I<50mA  
nk6_13  
Dotted line indicates the connection with inverted signals  
Figure 6-15. General wiring diagram of the basic I/O board  
(NXOPTA1)  
RO1/1  
1/2  
RO1/3  
21  
22  
23  
RL  
ac/dc  
Switching:  
2/1  
25  
26  
<8A/24Vdc,  
<0.4A/300Vdc,  
<2kVA/250Vac  
Continuously:  
<2Arms  
RO2/2  
TI1+  
TI1–  
28  
29  
Figure 6-16. General wiring diagram of the basic relay board  
(NXOPTA3)  
6
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Cabling and connections  
6.2.1.1 Control cables  
The control cables shall be at least 0.5 mm2 screened multicore cables, see Table 6-1. The  
maximum terminal wire size is 2.5 mm2 for the relay terminals and 1.5 mm2 for other terminals.  
6.2.1.2 Galvanic isolation barriers  
The control connections are isolated from the mains potential and the GND terminals are  
permanently connected to ground. See Figure 6-17.  
The digital inputs are galvanically isolated from the I/O ground. The relay outputs are additionally  
double-isolated from each other at 300VAC (EN-50178).  
10Vref  
GND  
+24V  
GND  
Gate drivers  
L1 L2 L3  
Control I/O  
ground  
AI1  
AI2+  
AI2 -  
Control  
panel  
DIN1...  
DIN3  
CMA  
Digital input  
group A  
DIN4...  
DIN6  
CMB  
Digital input  
group B  
Control  
board  
Analogue  
output  
AO1+  
AO2 -  
Digital  
output  
DO1  
RO1/1  
RO1/2  
RO1/3  
RO2/1  
RO2/2  
RO2/3  
U V W  
nk6_15  
Figure 6-17. Galvanic isolation barriers  
6
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6.2.2 Control terminal signals  
Terminal  
+10 Vref  
AI1+  
Signal  
Reference voltage  
Technical information  
Maximum current 10 mA  
1
2
Analogue input,  
voltage or current  
Selection V or mA with jumper block X1 (see page 45):  
Default: 0– +10V (Ri = 200 k)  
(-10V…..+10V Joy-stick control, selected with a jumper)  
0– 20mA (Ri = 250 )  
3
4
GND/AI1–  
AI2+  
Analogue input common  
Differential input if not connected to ground;  
Allows ±20V differential mode voltage to GND  
Selection V or mA with jumper block X2 (see page 45):  
Default: 0– 20mA (Ri = 250 )  
Analogue input,  
voltage or current  
0– +10V (Ri = 200 k)  
(-10V…..+10V Joy-stick control, selected with a jumper)  
Differential input if not connected to ground;  
Allows ±20V differential mode voltage to GND  
±15%, maximum current 250mA (all boards total);150mA  
(from single board); Can also be used as external power  
backup for the control unit (and fieldbus)  
5
6
GND/AI2–  
Analogue input common  
24V auxiliary voltage  
24 Vout  
(bidirectional)  
7
8
GND  
DIN1  
DIN2  
DIN3  
CMA  
I/O ground  
Ground for reference and controls  
Digital input 1  
Digital input 2  
Digital input 3  
Ri = min. 5kΩ  
9
10  
11  
Digital input common A for  
DIN1, DIN2 and DIN3.  
Must be connected to GND or 24V of I/O terminal or  
to external 24V or GND  
Selection with jumper block X3 (see page 45):  
Same as terminal #6  
12  
24 Vout  
24V auxiliary voltage  
(bidirectional)  
13  
14  
GND  
DIB4  
I/O ground  
Same as terminal #7  
Digital input 4  
Ri = min. 5kΩ  
15  
16  
17  
DIB5  
DIB6  
CMB  
Digital input 5  
Digital input 6  
Digital input common B for  
DIB4, DIB5 and DIB6  
Must be connected to GND or 24V of I/O terminal or  
to external 24V or GND  
Selection with jumper block X3 (see page 45):  
18  
19  
AO1+  
AO1–  
Analogue signal (+output)  
Analogue output common  
Output signal range:  
Current 0(4)–20mA, RL max 500or  
Voltage 0—10V, RL >1kΩ  
Selection with jumper block X6 (see page 45):  
Maximum Uin = 48VDC  
20  
DO1  
Open collector output  
Maximum current = 50 mA  
NXOPTA3  
21  
22  
23  
RO1/1  
Relay output 1 Maximum switching voltage 250VAC, 125VDC  
Maximum switching current8A/24VDC,  
0.4A/250VDC  
RO1/2  
RO1/3  
Min. switching load  
5V/10mA  
Relay output 2 Maximum switching voltage 250VAC, 125VDC  
Maximum switching current8A/24VDC, 0.4A/250VDC  
25  
26  
28  
29  
RO2/1  
RO2/2  
TI1/1  
Min. switching load  
5V/10mA  
Thermistor input 1 Basic galvanic isolation  
TI1/2  
Double isolation when connected to thermistor  
Table 6-5. Control I/O terminal signals  
6
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Cabling and connections  
6.2.2.1 Digital input signal inversions  
The active signal level depends on which potential the common inputs CMA and CMB (terminals  
11 and 17) are connected to. The alternatives are either +24V or ground (0 V). See Figure 6-18.  
The 24-volt control voltage and the ground for the digital inputs and the common inputs (CMA,  
CMB) can be either internal or external.  
+24V  
Ground  
DIN1  
DIN2  
DIN3  
CMA  
DIN1  
DIN2  
DIN3  
CMA  
Ground  
+24V  
Positive logic (+24V is the active signal) =  
the input is active when the switch is closed  
Negative logic (0V is the active signal) =  
the input is active when the switch is closed  
Figure 6-18. Positive/Negative logic  
6.2.2.2 Jumper selections on the NXOPTA1 basic board  
The user is able to customise the functions of the frequency converter to better suit his needs by  
selecting certain positions for the jumpers on the NXOPTA1 board. The positions of the jumpers  
determine the signal type of analogue and digital inputs.  
On the A1 basic board, there are four jumper blocks X1, X2, X3 and X6 each containing eight pins  
and two jumpers. The selectable positions of the jumpers are shown in Figure 6-20.  
Figure 6-19. Jumper blocks on NXOPTA1  
6
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Jumper block X1:  
AI1 mode  
Jumper block X2:  
AI2 mode  
A
B
C
D
A
B
C
D
AI1 mode: 0...20mA; Current input  
AI2 mode: 0...20mA; Current input  
A
B
C
D
A
B
C
D
AI1 mode: Voltage input; 0...10V  
AI2 mode: Voltage input; 0...10V  
A
B
C
D
A
B
C
D
AI1 mode: Voltage input; 0...10V (differential)  
AI2 mode: Voltage input; 0...10V (differential)  
A
B
C
D
A
B
C
D
AI1 mode: Voltage input; -10...10V  
AI2 mode: Voltage input; -10...10V  
Jumper block X3:  
Jumper block X6:  
AO1 mode  
CMA and CMB grounding  
A
B
C
D
CMB connected to GND  
CMA connected to GND  
CMB isolated from GND  
CMA isolated from GND  
AO1 mode: 0...20mA; Current output  
A
B
C
D
CMB and CMA  
internally connected together,  
isolated from GND  
AO1 mode: Voltage output; 0...10V  
= Factory default  
Figure 6-20. Jumper selection for NXOPTA1  
Check the correct positions of the jumpers. Running the motor  
with signal settings different from the jumper positions will not  
harm the frequency converter but may damage the motor.  
!
WARNING  
If the AI signal content is changed the corresponding board  
parameter in menu M7 must also be changed.  
!
NOTE  
6
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46(86)  
Control keypad  
7.  
The control keypad is the link between the frequency converter and the user. The NX control  
keypad features an alphanumeric display with seven indicators for the Run status (RUN,  
CONTROL KEYPAD  
,
READY, STOP, ALARM, FAULT) and three indicators for the control place (I/O term/  
Keypad/BusComm). There are also three Status Indicator LEDs (green - green - red), see Status  
LEDs (green – green – red) below.  
The control information, i.e. the number of menu, description of menu or the displayed value and  
the numeric information are presented on three text lines.  
The frequency converter is operable through the nine push-buttons of the control keypad.  
Furthermore, the buttons serve the purposes of parameter setting and value monitoring.  
The keypad is detachable and isolated from the input line potential.  
7.1 Indications on the Keypad display  
1
2
3
4
5
6
STOP  
FAULT  
READY ALARM  
RUN  
Keypad  
I/O term  
Bus/Comm  
••  
•••  
a
b
c
run  
ready  
fault  
I
II  
III  
Figure 7-1. The control keypad and drive status indications  
7.1.1 Drive status indications (See control keypad)  
The drive status indications tell the user what the status of the motor and the drive is, and whether  
the motor control software has detected irregularities in motor or frequency converter functions.  
RUN  
= Motor is running; Blinks when the stop command has been given but the frequency is  
still ramping down.  
1
2
3
= Indicates the direction of motor rotation.  
STOP = Indicates that the drive is not running.  
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Control keypad  
47(86)  
4
5
READY = Lights when AC power is on. In case of a trip, the symbol will not light up.  
ALARM = Indicates that the drive is running outside a certain limit and a warning is given.  
6
FAULT = Indicates that unsafe operating conditions were encountered due to which the drive  
was stopped.  
7.1.2 Control place indications (See control keypad)  
The symbols I/O term, Keypad and Bus/Comm (see Figure 7-1) indicate the choice of control  
place made in the Keypad control menu (M3) (see chapter 7.3.3).  
I/O term  
= I/O terminals are the selected control place; i.e. START/STOP  
commands or reference values etc. are given through the I/O terminals.  
a
b Keypad  
= Control keypad is the selected control place; i.e. the motor can be  
started or stopped, or its reference values etc. altered from the keypad.  
Bus/Comm = The frequency converter is controlled through a fieldbus.  
c
7.1.3 Status LEDs (green – green – red) (See control keypad)  
The status LEDs light up in connection with the READY, RUN and FAULT drive status indicators.  
= Illuminates with the AC power connected to the drive. Simultaneously, the  
I
drive status indicator READY is lit up.  
= Illuminates when the drive is running. Blinks when the STOP button has  
II  
been pushed and the drive is ramping down.  
= Illuminates when unsafe operating conditions were encountered due to  
III  
which the drive was stopped (Fault Trip). Simultaneously, the drive status  
indicator FAULT blinks on the display and the fault description can be seen,  
see chapter 7.3.4, Active Faults.  
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48(86)  
Control keypad  
7.1.4 Text lines (See control keypad)  
The three text lines (, ••, •••) provide the user with information on his present location in the  
keypad menu structure as well as with information related to the operation of the drive.  
= Location indication; displays the symbol and number of menu, parameter  
etc.  
Example: M3 = Menu 3 (References); R1 = Reference no. 1 (Freq.  
reference)  
••  
= Description line; Displays the description of menu, value or fault.  
•••  
= Value line; Displays the numerical and textual values of references,  
parameters etc. and the number of submenus available in each menu.  
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7
Control keypad  
49(86)  
7.2 Keypad push-buttons  
The alphanumeric control keypad features 9 push-buttons that are used for the control of the  
frequency converter (and motor), parameter setting and value monitoring.  
Figure 7-2. Keypad push-buttons  
7.2.1 Button descriptions  
reset  
=
=
This button is used to reset active faults (see Chapter 7.3.4).  
select  
This button is used to switch between two latest displays. May be useful to  
see how the changed new value influences some other value.  
enter  
=
=
=
=
The Enter button serves for:  
1) confirmation of selections  
2) fault history reset (2…3 seconds)  
!
"
Browser button up  
Browse the main menu and the pages of different submenus.  
Edit values.  
Browser button down  
Browse the main menu and the pages of different submenus.  
Edit values.  
#
Left arrow menu button  
Move backward in menu.  
Move cursor left (in parameter menu).  
Exit edit mode.  
Hold down for 2…3 seconds to return to main menu.  
!
"
=
Right arrow menu button  
Move forward in menu.  
Move cursor right (in parameter menu).  
Enter edit mode.  
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50(86)  
Control keypad  
start  
stop  
=
=
Start button.  
Pressing this button starts the motor if the keypad is the active control  
place. See Chapter 7.3.3.1.  
Stop button.  
Pressing this button stops the motor (unless disabled by parameter  
R3.4/R3.6).  
7.3 Navigation on the control keypad  
The data on the control keypad are arranged in menus and submenus. The menus are used for  
example for the display and editing of measurement and control signals, parameter settings  
(chapter 7.3.2), reference values and fault displays (chapter 7.3.4). Through the menus, the  
contrast of the display (page 73) can be adjusted.  
STOP READY  
Local  
Location  
Description  
Monitor  
Number of items  
available; Item value  
"
V1 V14  
The first menu level consists of menus M1 to M7 and is called the Main menu. The user can  
navigate in the main menu using the Browser buttons up and down. The desired submenu can be  
entered from the main menu using the Menu buttons. When there still are pages to enter under  
the currently displayed menu or page, an arrow ( ) can be seen in the lower right corner of the  
display and by pressing the right arrow menu button, the next menu level can be reached.  
The control keypad navigation chart is shown on the next page. Please note that the menu M1 is  
located in the lower left corner. From there it is possible to navigate your way up to the desired  
menu using the menu and browser buttons.  
More detailed descriptions of the menus can be found later in this Chapter.  
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Control keypad  
51(86)  
RE ADY  
READY  
READY  
I/Oterm  
I/Oterm  
I/ Oterm  
Expander boards  
A:NXOPTC1  
Parameters  
G1 G5  
G1 G1  
P1 P3  
"
"
"
STOP READY  
STOP READY  
I/Oterm  
I/Oterm  
Change  
value  
enter  
System Menu  
Application  
S1 S9  
Standard  
Browse  
"
READY  
READY  
READY  
I/Oterm  
I/Oterm  
I/Ot erm  
Fault history  
11 Output phase  
Operation days  
H1  
T1 T7  
17  
H3  
"
"
STOP  
FAULT  
STOP  
FAULT  
STOP  
FAULT  
I/Oterm  
I/Oterm  
I/Oterm  
Active faults  
11 Output phase  
Operation days  
OR:  
F0  
F
T1  
17  
T7  
"
READY  
STOP READY  
I/Oterm  
ST OP  
I/Oterm  
enter  
Control Place  
I/O Terminal  
Keypad control  
Change  
Browse  
P1 P3  
"
value  
READY  
READY  
I/Oterm  
READY  
I/Oterm  
Loc al  
enter  
Parameters  
Basic parameters  
Min Frequency  
Change  
value  
G1 G9  
P1  
13.95 Hz  
Browse  
P15  
"
"
RUN  
READY  
RUN  
READY  
I/Oterm  
I/Oterm  
Monitor  
Output frequency  
No editing!  
V1 V15  
13.95 Hz  
"
Figure 7-3. Keypad navigation chart  
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7
52(86)  
Control keypad  
7.3.1 Monitoring menu (M1)  
The monitoring menu can be entered from the main menu by pushing the Right arrow menu  
button when the location indication M1 is visible on the first line of the display. How to browse  
through the monitored values is presented in Figure 7-4.  
The monitored signals carry the indication V#.# and they are listed in Table 7-1. The values are  
updated once every 0.3 seconds.  
This menu is only for signal checking. The values cannot be altered here. For changing values of  
parameters see Chapter 7.3.2.  
READY  
Lo ca l  
FreqReference  
13.95 Hz  
READY  
READY  
Local  
Local  
Monitor  
Output frequency  
"
V1 V14  
13.95 Hz  
Figure 7-4. Monitoring menu  
Code  
Signal name  
Unit  
Description  
Output frequency  
Frequency reference  
Motor speed  
Hz  
Hz  
rpm  
A
Frequency to the motor  
V1.1  
V1.2  
V1.3  
V1.4  
V1.5  
V1.6  
V1.7  
V1.8  
V1.9  
V1.10  
V1.11  
V1.12  
V1.13  
V1.14  
Calculated motor speed  
Measured motor current  
Calculated actual torque/nominal torque of the unit  
Calculated actual power/nominal power of the unit  
Calculated motor voltage  
Measured DC-link voltage  
Heat sink temperature  
Motor current  
Motor torque  
%
Motor power  
%
Motor voltage  
V
DC-link voltage  
Unit temperature  
Voltage input  
V
ºC  
V
AI1  
Current input  
mA  
AI2  
DIN1, DIN2, DIN3  
DIN4, DIN5, DIN6  
Digital input statuses  
Digital input statuses  
DO1, RO1, RO2  
Digital and relay output statuses  
AO1  
V1.15  
Analogue output current mA  
Table 7-1. Monitored signals  
Note: Other applications may embody more monitoring values.  
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7.3.2 Parameter menu (M2)  
Parameters are the way of conveying the commands of the user to the frequency converter. The  
parameter values can be edited by entering the Parameter Menu from the Main Menu when the  
location indication M2 is visible on the first line of the display. The value editing procedure is  
presented in Figure 7-5.  
Push the right arrow menu button once to move into the Parameter Group Menu (G#). Locate the  
parameter group desired by using the Browser buttons and push the HYPERLINK  
\l  
"menubuttonright" right arrow menu buttonagain to enter the group and its parameters. Use the  
Browser buttons to find the parameter (P#) to edit. From here it is possible to, proceed in two  
different ways: Pushing the right arrow menu button goes to the edit mode. As a sign of this, the  
parameter value starts to blink. The value can now be changed in two different ways.:  
1 Just set the new desired value with the Browser buttons and confirm the change with the  
Enter button. Consequently, the blinking stops and the new value is visible in the value field.  
2 Push the right arrow menu button once again. Now it is possible to be able to edit the value  
digit by digit. This editing manner may come in handy, when a relatively greater or smaller  
value than that on the display is desired. Confirm the change with the Enter button.  
The value will not change unless the Enter button is pushed. Pressing the left arrow menu  
button returns to the previous menu.  
Several parameters are locked, i.e. uneditable, when the drive is in RUN status. If an attempt is  
made to edit the value of such a parameter the text *Locked* will appear on the display. The  
frequency converter must be stopped in order to edit these parameters.  
The parameters values can also be locked using the function in menu M6 (see Chapter  
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Control keypad  
Parameter lock (P6.3.2)).  
Return to the Main menu anytime by pressing the left arrow menu button for 1—2 seconds.  
The basic application package includes seven applications with different sets of parameters. The  
parameter lists are in the Application Section of this manual.  
Once in the last parameter of a parameter group, To move directly to the first parameter of that  
group press the Browser button up.  
See the diagram for parameter value change procedure on page 55.  
Note: Instead of connecting power to the frequency converter, it is possible to power up the  
control board from an external power source by connecting the external power source to  
bidirectional terminal #6 of the NXOPTA1 board (see page 43) or to the corresponding +24V  
terminal on any other option board. This voltage is high enough to set parameter values or to  
keep the fieldbus active.  
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Control keypad  
55(86)  
READY  
Keypad  
Input signals  
P1 P8  
"
READY  
READY  
Keypad  
Keypad  
Parameters  
Basic parameters  
Min Frequency  
"
"P18  
P1  
G1 G8  
READY  
READY  
Keypad  
Keypad  
Min Frequency  
Min Frequency  
enter  
13.95 Hz  
14.45 Hz  
Figure 7-5. Parameter value change procedure  
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Control keypad  
7.3.3 Keypad control menu (M3)  
In the Keypad Controls Menu, it is possible to choose the control place, edit the frequency  
reference and change the direction of the motor. Enter the submenu level with the right arrow  
menu button.  
NOTE! There are some special functions that can be performed when in the M3  
menu:  
start  
Select the keypad as the active control place by keeping the  
button  
pushed down for 3 seconds when the motor is running. The keypad will become  
the active control place and the current frequency reference and direction will be  
copied to the keypad.  
stop  
Select the keypad as the active control place by keeping the  
button  
pushed down for 3 seconds when the motor is stopped. The keypad will become  
the active control place and the current frequency reference and direction will be  
copied to the keypad.  
Copy the frequency reference set elsewhere (I/O, fieldbus) to the panel by  
enter  
keeping the  
button pushed down for 3 seconds.  
Note that Whilst in any other than M3 menu these functions will not work.  
If in a different menu other than M3 menu and try to start the motor by pressing the START button  
when the keypad is not selected as the active control place an error message Keypad Control NOT  
ACTIVE will be displayed.  
7.3.3.1 Selection of control place  
There are three different places (sources) which the frequency converter can be controlled from.  
For each control place, a different symbol will appear on the alphanumeric display:  
Control place  
Symbol  
I/O term  
I/O terminals  
Keypad  
Keypad (panel)  
Fieldbus  
Bus/Comm  
Change the control place by entering the edit mode with the right arrow menu button. The options  
can then be browsed through with the Browser buttons. Select the desired control place with the  
Enter button. See the diagram on the next page.  
See also 7.3.3 above.  
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Control keypad  
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STOP READY  
READY  
STOP  
STOP  
I/Oterm  
I/Oterm  
I/Oterm  
Keypad control  
Control Place  
Control Place  
"
P1 P3  
I/O Remote  
I/O Remote  
STOP READY  
STOP READY  
Keypad  
I/Oterm  
enter  
Control Place  
Control Place  
Keypad  
Keypad  
Figure 7-6. Selection of control place  
7.3.3.2 Keypad reference  
The keypad reference submenu (P3.2) displays and allows the operator to edit the frequency  
reference. The changes will take place immediately. This reference value will not, however,  
influence the rotation speed of the motor unless the keypad has been selected as the  
active control place.  
NOTE: The maximum difference between the output frequency and the keypad reference is 6 Hz.  
The application software monitors the keypad frequency automatically.  
See also 7.3.3 above.  
See Figure 7-5 for how to edit the reference value (pressing the Enter button is not, however,  
necessary).  
7.3.3.3 Keypad direction  
The keypad direction submenu displays and allows the operator to change the rotating direction of  
the motor. This setting will not, however, influence the rotation direction of the motor  
unless the keypad has been selected as the active control place.  
See also 7.3.3 above  
See Figure 7-6 for how to change the rotation direction.  
Note: Information on controlling the motor with the keypad is given in Chapters 7.2.1,  
7.3.3 and 8.2.  
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Control keypad  
7.3.4 Active faults menu (M4)  
The Active faults menu can be entered from the Main menu by pushing the right arrow menu  
button when the location indication M4 is visible on the first line of the keypad display.  
When a fault brings the frequency converter to a stop, the location indication F1, the fault code, a  
short description of the fault and the fault type symbol (see Chapter 7.3.4.1) will appear on the  
display. In addition, the indication FAULT or ALARM (see Figure 7-1 or Chapter 7.1.1) is displayed  
and, in case of a FAULT, the red led on the keypad starts to blink. If several faults occur  
simultaneously, the list of active faults can be browsed with the Browser buttons.  
The memory of active faults can store the maximum of 10 faults in the order of appearance. The  
display can be cleared with the Reset button and the read-out will return to the same state it was  
before the fault trip. The fault remains active until it is cleared with the Reset button or with a reset  
signal from the I/O terminal.  
Note! Remove external Start signal before resetting the fault to prevent unintentional restart of the  
drive.  
READY  
I/Oterm  
Normal state,  
no faults:  
Active faults  
F0  
7.3.4.1 Fault types  
In the NX frequency converter, there are four different types of faults. These types differ from each  
other on the basis of the subsequent behaviour of the drive. See Table 7-2.  
ST OP  
FAULT  
I/Oterm  
Operation hours  
34:21:05  
STOP  
FAULT  
STOP  
FAULT  
I/Oterm  
I/Oterm  
11 Output phase  
Operations days  
Fault  
type  
symbol  
"T13  
F
T1  
17  
Figure 7-7. Fault display  
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Fault type symbol  
Meaning  
A
This type of fault is a sign of an unusual operating  
condition. It does not cause the drive to stop, nor does it  
require any special actions. The 'A fault' remains in the  
display for about 30 seconds.  
(Alarm)  
F
(Fault)  
AR  
An 'F fault' is a kind of fault that makes the drive stop.  
Actions need to be taken in order to restart the drive.  
If an 'AR fault' occurs the drive will also stop immediately.  
The fault is reset automatically and the drive tries to  
restart the motor. Finally, if the restart is not successful, a  
fault trip (FT, see below) occurs.  
(Fault Autoreset)  
FT  
(Fault Trip)  
If the drive is unable to restart the motor after an AR fault  
an FT fault occurs. The effect of the 'FT fault' is basically  
the same as that of the F fault: the drive is stopped.  
Table 7-2. Fault types  
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Control keypad  
7.3.4.2 Fault codes  
The fault codes, their causes and corrective actions are presented in the table below. The  
shadowed faults are A faults only. The faults written in white on black background may appear as  
both A and F fault.  
Fault  
code  
1
Fault  
Possible cause  
Correcting measures  
Overcurrent  
Frequency converter has detected too Check loading.  
high a current (>4*In) in the motor cable:  
Check motor.  
Check cables.  
sudden heavy load increase  
short circuit in motor cables  
unsuitable motor  
2
3
5
Overvoltage  
Earth fault  
The DC-link voltage has exceeded the Make the deceleration time longer. Use  
limits defined in Table 4-1.  
brake chopper or brake resistor  
(available as options)  
too short a deceleration time  
high overvoltage spikes in supply  
Current measurement has detected that Check motor cables and motor.  
the sum of motor phase current is not  
zero.  
insulation failure in cables or motor  
Charging switch  
The charging switch is open, when the  
START command has been given.  
Reset the fault  
and restart.  
Should the fault re-occur, contact your  
nearest distributor..  
faulty operation  
component failure  
6
7
Emergency stop Stop signal has been given from the  
option board.  
Saturation trip  
Very high overload  
Cannot be reset from the keypad.  
Switch off power. If this does not help  
contact your nearest distributor.  
Defective component  
8
9
System fault  
The frequency converter troubleshooting  
system is unable to locate the fault.  
Reset the fault  
Should the fault re-occur, contact your  
nearest distributor.  
and restart.  
Undervoltage  
DC-link voltage is under the voltage limits In case of temporary supply voltage  
defined in.  
break reset the fault  
and restart  
most probable cause: too low a  
supply voltage  
the frequency converter. Check the  
supply voltage. If it is adequate, an  
internal failure has occurred.  
frequency converter internal fault  
Contact your nearest distributor.  
Check supply voltage and cable.  
10  
11  
12  
Input line  
Input line phase is missing.  
supervision  
Output phase  
supervision  
Brake chopper  
supervision  
Current measurement has detected that Check motor cable and motor.  
there is no current in one motor phase.  
Check brake resistor.  
If the resistor is ok, the chopper is faulty.  
Contact your nearest distributor..  
no brake resistor installed  
brake resistor is broken  
brake chopper failure  
13  
14  
Frequency  
Heatsink temperature is under –10°C  
converter under-  
temperature  
Frequency  
converter over  
temperature  
Check the correct amount and flow of  
cooling air.  
Heatsink temperature is over 90°C.  
Check the heatsink for dust.  
Check the ambient temperature.  
Make sure that the switching frequency  
is not too high in relation to ambient  
temperature and motor load.  
Check motor.  
Over temperature warning is issued when  
the heatsink temperature exceeds 85°C.  
15  
Motor stalled  
Motor stall protection has tripped.  
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Control keypad  
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Fault  
code  
16  
Fault  
Possible cause  
Correcting measures  
Motor  
Motor overheating has been detected by Decrease the motor load.  
overtemperature frequency converter motor temperature If no motor overload exists, check the  
model. Motor is overloaded.  
temperature model parameters.  
17  
22  
23  
Motor underload Motor underload protection has tripped.  
EEPROM  
Parameter save fault  
checksum fault  
faulty operation  
component failure  
24  
25  
Changed data  
warning  
Changes may have occurred in the No special actions required. Take a  
different counter data due to mains critical attitude to the counter data.  
interruption  
Microprocessor  
watchdog fault  
faulty operation  
component failure  
Reset the fault  
Should the fault re-occur, contact your  
nearest distributor..  
and restart.  
32  
Fan cooling  
Cooling fan of the frequency converter Contact your nearest distributor..  
does not start, when ON command is  
given  
34  
36  
37  
38  
39  
CAN bus  
communication  
Control unit  
Sent message not acknowledged.  
Ensure that there is another device on  
the bus with the same configuration.  
NXS Control Unit can not control NXP Change control units  
Power Unit and vice versa  
Option board changed.  
Different power rating of drive.  
Option board added.  
Device change  
Device added  
Reset  
Reset  
Reset  
Drive of different power rating added.  
Device removed Option board removed.  
Drive removed.  
40  
41  
Device unknown Unknown option board or drive.  
IGBT temperature  
IGBT Inverter Bridge overtemperature  
protection has detected too high a short  
term overload current  
Check loading.  
Check motor size.  
42  
43  
Brake resistor  
overtemperature has detected too heavy braking  
Encoder fault  
Brake resistor overtemperature protection Set the deceleration time longer.  
Use external brake resistor.  
Note the exceptional Fault data record. Check encoder channel connections.  
See 7.3.4.3. Additional codes:  
Check the encoder board.  
1 = Encoder 1 channel A is missing  
2 = Encoder 1 channel B is missing  
3 = Both encoder 1 channels are missing  
4 = Encoder reversed  
50  
Analogue input  
Iin < 4mA  
(selected signal  
range 4 to 20  
mA)  
Current at the analogue input is < 4mA.  
Check the current loop circuitry.  
control cable is broken or loose  
signal source has failed  
51  
52  
External fault  
Keypad  
communication  
fault  
Digital input fault.  
The connection between the control Check keypad connection and possible  
keypad and the frequency converter is keypad cable.  
broken.  
Table 7-3. Fault codes  
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7.3.4.3 Fault time data record  
When a fault occurs the information described above in 7.3.4 is displayed. By pushing the right  
arrow menu button it is possible to view the Fault time data record menu indicated by T.1#T.13.  
In this menu, some selected important data valid at the time of the fault are recorded. This feature  
is intended to help the user or the service person to determine the cause of fault.  
The data available are:  
Counted operation days  
(Fault 43: Additional code)  
Counted operation hours  
(Fault 43: Counted operation days)  
Output frequency  
(Fault 43: Counted operation hours)  
Counted operation days  
Counted operation hours  
Output frequency  
Motor current  
d
T.1  
T.2  
T.3  
hh:mm:ss  
(d)  
Hz  
(hh:mm:ss)  
T.1  
T.2  
T.3  
d
hh:mm:ss  
Hz  
A
T.4  
T.5  
Motor voltage  
V
T.6  
T.7  
T.8  
Motor power  
Motor torque  
DC voltage  
%
%
V
T.9  
Unit temperature  
Run status  
Direction  
Warnings  
0-speed  
°C  
T.10  
T.11  
T.12  
T.13  
Table 7-4. Fault time recorded data  
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7.3.5 Fault history menu (M5)  
The Fault history menu can be entered from the Main menu by pushing the right arrow menu  
button Menu button right when the location indication M5 is visible on the first line of the keypad  
display.  
All faults are stored in the Fault history menu, Browse through them using the Browser buttons.  
Additionally, the Fault time data record pages (see Chapter 7.3.4.3) are accessible at each fault.  
Return to the previous menu anytime by pushing the Menu button left.  
The memory of the frequency converter can store a maximum of 30 faults in the order of  
appearance. The number of faults currently in the fault history is shown on the value line of the  
main page (H1#H#). The order of the faults is indicated by the location indication in the upper left  
corner of the display. The latest fault carries the indication F5.1, the second latest F5.2 etc. If  
there are 30 uncleared faults in the memory the next occurring fault will erase the oldest from the  
memory.  
Pressing the Enter button for about 2 to 3 seconds resets the whole fault history. Then, the symbol  
H# will change to 0.  
READY  
I/Oterm  
I/Oterm  
5 ChargeSwitch  
Operation hours  
READY  
READY  
I/Oterm  
I/Oterm  
I/Oterm  
Operation days  
17  
Fault history  
11 Output phase  
"H3  
H1  
"
T1 T7  
enter  
PUSH  
to reset  
Figure 7-8. Fault history menu  
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Control keypad  
7.3.6 System menu (M6)  
The System menu can be entered from the main menu by pushing the right arrow menu button  
Menu button right when the location indication M6 is visible on the display.  
The controls associated with the general use of the frequency converter, such as application  
selection, customised parameter sets or information about the hardware and software are located  
under the System menu. The number of submenus and sub pages is shown with the symbol S (or  
P) on the value line.  
On page 65 is a list of the functions available in the System menu.  
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Control keypad  
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Functions in the System menu  
Code  
Function  
Min  
Max  
Unit  
Default  
Cust  
Selections  
Basic Application  
Standard Application  
Local/Remote control Appl.  
Multi-Step Application  
PID Control Application  
Multi-Purpose Control Appl.  
Pump and Fan Control  
Appl.  
Basic  
Application  
S6.1  
Application selection  
English  
Deutsch  
S6.2  
Language selection  
English  
Suomi  
Svenska  
Italiano  
0=Not used  
S6.3.1  
P6.3.2  
Password  
Not used  
Change  
Enabled  
Change Enabled  
Change Disabled  
Not connected  
Connected  
Continuous  
Temperature  
Parameter lock  
Internal brake  
resistor  
P6.3.3  
P6.3.4  
P6.3.5  
P6.3.6  
Connected  
Continuous  
Fan control  
Change  
enabled  
Change enabled  
Change disabled  
Multimonitoring page  
HMI acknowledg.  
timeout  
HMI number of  
retries  
Default page  
Default page/  
Operating menu  
Timeout time  
Contrast  
Backlight time  
Load up to keypad  
Load down from  
keypad  
200  
1
5000  
10  
ms  
200  
5
P6.3.7  
P6.4.1  
P6.4.2  
P6.4.3  
P6.4.4  
P6.4.5  
S6.5.1  
0
0
65535  
31  
s
30  
18  
10  
Always 65535  
min  
All parameters  
All parameters  
Application parameters  
Store set 1  
S6.5.2  
Load set 1  
S6.5.3  
Parameter sets  
Store set 2  
Load set 2  
Load factory defaults  
Yes  
No  
P6.5.4  
S6.6  
Parameter backup  
No  
Parameter  
comparison  
I6.7.1  
I6.7.2  
Info: Unit power  
Info: Unit voltage  
Info:  
V
I6.7.3  
I6.7.4  
Software version  
Info:  
Firmware interface  
Info:  
S6.7.5  
Expander boards  
Info: Applications:  
Application ID  
Info: Applications:  
Version  
D6.7.6.1.1  
D6.7.6.1.2  
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Control keypad  
Code  
Function  
Info: Applications:  
Firmware interface  
MWh counter  
Operating days  
counter  
Min  
Max  
Unit  
Default  
Cust  
Selections  
D6.7.6.1.3  
C6.8.1  
kWh  
C6.8.2  
Operating hours  
counter  
MWh trip counter  
C6.8.3  
T6.9.1  
T6.9.2  
hh:mm:ss  
kWh  
Clear  
MWh trip counter  
Operating days  
trip counter  
Operating hours  
trip counter  
T6.9.3  
T6.9.4  
T6.9.5  
hh:mm:ss  
Clear operating time  
counter  
Table 7-5. System menu functions  
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7.3.6.1 Application selection  
The user can select the application desired by entering the Application selection page (S6.1). This  
is done by pushing the right arrow menu button when on the first page of the System menu.  
Change the application by pushing the right arrow menu button once again. The name of the  
application starts to blink. Browse through the applications with the Browser buttons and select  
another application with the Enter button.  
In this phase, the display requests whether theparameters of the new application are to be  
uploaded to the keypad. If so press the Enter button Pushing any other button leaves the  
parameters of the previously used application saved in the keypad. For more information, see  
Chapter 7.3.6.5.  
For more information about the Application Package, see the NX Application Manual.  
STOP READY  
STOP READY  
I/Oterm  
I/Oterm  
Application  
System Menu  
Standard  
"
S1 S11  
STOP READY  
STOP READY  
I/Oterm  
I/Oterm  
enter  
Application  
Multi-step  
Application  
Standard  
Figure 7-9. Change of application  
7.3.6.2 Language selection  
The HMI control keypad offers the user the possibility to control the frequency converter through  
the keypad in the language of your choice.  
Locate the language selection page under the System menu. Its location indication is S6.2. Press  
the right arrow menu button once to enter the edit mode. As the name of the language starts to  
blink choose another language for the keypad texts. Confirm the selection by pushing the Enter  
button The blinking stops and all textual information on the keypad is presented in the language  
chosen.  
Return to the previous menu anytime by pushing the left arrow menu button.  
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Control keypad  
READY  
READY  
I/Oterm  
I/Oterm  
Language  
System Menu  
"
English  
S1 S11  
READY  
READY  
I/Oterm  
I/Oterm  
enter  
Language  
Suomi  
Language  
English  
Figure 7-10. Selection of language  
7.3.6.3 System settings  
In the System settings submenu (S6.3) under the System menu it is possible to further customise  
the frequency converter operator interface. The functions available in this menu are Password,  
Parameter lock, Internal brake resistor connection, Fan control, HMI acknowledge timeout  
and HMI retry.  
Password (S6.3.1)  
The application selection can be protected against unauthorised changes with the Password  
function (S6.3.1).  
By default, the password function is not in use. To activate the function, enter the edit mode by  
pushing the right arrow menu button. A blinking zero appears in the display and a password can  
be set with the Browser buttons. The password can be any number between 1 and 65535.  
Note The password can be set by digits. In the edit mode, push the right arrow menu button once  
again and another zero appears on the display. First set the units. Push the left arrow menu  
button and set the tens etc. Finally, confirm the password setting with the Enter button. After this,  
wait until the Timeout time (P6.4.3) (see page 72) has expired before the password function is  
activated.  
If the applications or the password itself are changed the system will request the current  
password. The password will be entered with the Browser buttons.  
Figure 7-11. Password setting  
READY  
READY  
READY  
I/Oterm  
I/Oterm  
I/Oterm  
enter  
enter  
Password  
Password  
Password  
OR:  
Not in use  
0
00  
Note! Store the password in a secure location! No changes can be made unless a valid password  
is entered!  
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Parameter lock (P6.3.2)  
This function allows the user to prohibit changes to the parameters.  
If the parameter lock is activated the text *locked* will appear on the display when the parameter  
value is edited.  
NOTE: This function does not prevent unauthorised editing of parameter values.  
Enter the edit mode by pushing the right arrow menu button HYPERLINK \l "menubuttonright".  
Use the Browser buttons to change the parameter lock status. Accept the change with the Enter  
button or return to the previous level with the left arrow menu button Menu button left.  
READY  
READY  
READY  
I/Oterm  
I/Oterm  
I/Oterm  
System settings  
Parameter Lock  
System Menu  
"
P1 P7  
"
S1 S9  
ChangeEnable  
READY  
READY  
I/Oterm  
I/Oterm  
enter  
Parameter Lock  
Parameter Lock  
ChangeEnable  
ChangeDisabl  
Figure 7-12. Parameter locking  
Internal brake resistor connection (P6.3.3)  
With this function it is possible to tell the frequency converter, whether the internal brake resistor is  
connected or not. If the frequency converter has been ordered with an internal brake resistor, the  
default value of this parameter is Connected. However, if it is necessary to increase braking  
capacity by installing an external brake resistor, or if the internal brake resistor is disconnected for  
another reason, it is advisable to change the value of this function to Not conn. in order to avoid  
unnecessary fault trips.  
Enter the edit mode by pushing the right arrow menu button . Use the Browser buttons to change  
the internal brake resistor status. Accept the change with the Enter button or return to the previous  
level with the left arrow menu button.  
Note! The brake resistor is available as optional equipment for all classes. It can be installed  
internally in classes FR4 – FR6.  
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70(86)  
Control keypad  
READY  
I/Oterm  
READY  
I/Oterm  
I/Oterm  
System settings  
InternBrakeRes  
Connected  
System Menu  
"
P1 P7  
"
S1 S9  
READY  
READY  
I/Oterm  
I/Oterm  
enter  
InternBrakeRes  
InternBrakeRes  
Connected  
Not conn.  
Figure 7-13. Internal brake resistor connection  
Fan control (P6.3.4)  
This function allows the control of the frequency converter’s cooling fan. When the power is  
switched on the fan can be set to run continuously or dependant on the temperature of the unit. If  
the latter function has been selected the fan is switched on automatically when the heat sink  
temperature reaches 60°C. The fan receives a stop command when the heat sink temperature  
falls to 55°C. However the fan runs for about a minute after receiving the stop command, as well  
as after changing the value from Continuous to Temperature.  
Enter the edit mode by pushing the right arrow menu button. The present mode shown starts to  
blink. Use the Browser buttons to change the fan mode. Accept the change with the Enter button  
or return to the previous level with the left arrow menu button.  
READY  
READY  
READY  
I/Oterm  
I/Oterm  
I/Oterm  
enter  
OR:  
Fan control  
Fan control  
Fan control  
Continuous  
Temperature  
Continuous  
Figure 7-14. Fan control function  
HMI acknowledge timeout (P6.3.6)  
This function allows the user to change the timeout of the HMI acknowledgement time.  
Note! If the frequency converter has been connected to the PC with a normal cable, the default  
values of parametres 6.3.6 and 6.3.7 (200 and 5) must not be changed.  
If the frequency converter has been connected to the PC via a modem and there is a delay in  
transferring messages, the value of par. 6.3.6 must be set according to the delay as follows:  
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Control keypad  
71(86)  
Example:  
Transfer delay between the frequency converter and the PC = 600 ms  
The value of par. 6.3.6 is set to 1200 ms (2 x 600, sending delay + receiving  
delay)  
The corresponding setting shall be entered to the [Misc]-part of the  
NCDrive.ini – file:  
Retries = 5  
AckTimeOut = 1200  
TimeOut = 6000  
It must also be considered that intervals that are shorter than the AckTimeOut-time cannot be  
used in NCDrive monitoring.  
Enter the edit mode by pushing the right arrow menu button. Use the Browser buttons to change  
the acknowledgement time. Accept the change with the Enter button or return to the previous level  
with the left arrow menu button .  
READY  
READY  
I/Oterm  
I/Oterm  
enter  
HMI ACK timeout  
HMI ACK timeout  
200ms  
200ms  
Figure 7-15. HMI acknowledge timeout  
Number of retries to receive HMI acknowledgement (P6.3.7)  
With this parameter it is possible to set the number of times the drive will try to receive  
acknowledgement if this does not happen within the acknowledgement time (P6.3.6) or if the  
received acknowledgement is faulty.  
Enter the edit mode by pushing the right arrow menu button. The present value shown starts to  
blink. Use the Browser buttons to change the amount of retries. Accept the change with the Enter  
button or return to the previous level with the left arrow menu button  
See Figure 7-15 for the procedure of changing the value.  
7.3.6.4 Keypad settings  
Further customisation of the freqency converter operator interface can be undertaken in the  
Keypad settings submenu under the System menu.  
Locate the Keypad settings submenu (S6.4). Under the submenu, there are four pages (P#)  
associated with the keypad operation:  
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72(86)  
Control keypad  
READY  
READY  
I/Oterm  
I/Oterm  
Default page  
Keypad settings  
"
P1 P5  
0.  
Figure 7-16. Keypad settings submenu  
Default page (P6.4.1)  
This menu allows the user to set the location (page) to which the display automatically moves as the  
Timeout time (see below) has expired or as the power is switched on to the keypad.  
If the Default Page value is 0 the function is not activated, i.e. the last displayed page remains on the  
keypad display. Press the right arrow menu button once to enter the edit mode. Change the number of the  
Main menu with the Browser buttons. Pressing the right arrow menu button once again enables editing of  
the number of the submenu/page. If the page to move to by default is at the third level repeat the  
procedure. Confirm the new default page value with the Enter button. Return to the previous step anytime  
by pushing the left arrow menu button.  
READY  
READY  
READY  
CONFIRM CHANGE  
enter  
I/Oterm  
I/Oterm  
I/Oterm  
REPEAT TO SET  
Default page  
Default page  
Default page  
DEFAULT SUBMENU/PAGE  
CANCEL  
0.  
0.  
1.  
Figure 7-17. Default page function  
Default page in the operating menu (P6.4.2)  
To set the location (page) in the Operating menu (in special applications only) to which the display  
automatically moves as the set Timeout time (see below) has expired or as the power is switched on to the  
keypad. See setting of Default page above.  
Timeout time (P6.4.3)  
The Timeout time setting defines the time after which the keypad display returns to the Default page  
(P6.4.1) see above.  
Move to the Edit menu by pressing the right arrow menu button. Set the timeout time required and confirm  
the change with the Enter button. Return to the previous step anytime by pushing the left arrow menu  
button.  
READY  
READY  
READY  
I/Oterm  
I/Oterm  
I/Oterm  
CONFIRM CHANGE  
CANCEL  
enter  
Timeout time  
Timeout time  
Timeout time  
90 s  
90 s.  
60 s.  
Figure 7-18. Timeout time setting  
Note: If the Default page value is 0 the Timeout time setting has no effect.  
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Control keypad  
73(86)  
Contrast adjustment (P6.4.4)  
In case the display is unclear adjust the contrast through the same procedure as that for the  
timeout time setting (see above).  
Backlight time (P6.4.5)  
Giving a value for the Backlight time, can determine how long the backlight stays on before going  
out. Select here any time between 1 and 65535 minutes or 'Forever'. For the value setting  
procedure see Timeout time (P6.4.3).  
7.3.6.5 Parameter copy  
The parameter copy function is used when the operator wants to copy one or all parameter groups  
from one drive to another. All the parameter groups are first uploaded to the keypad, then the  
keypad is connected to another drive and then the parameter groups are downloaded to it (or  
possibly back to the same drive).  
Before any parameters can successfully be copied from one drive to another the drive has to be  
stopped when the parameters are downloaded to it:  
The parameter copy menu (S6.5) embodies two functions:  
Upload parameters to keypad (To keypad, S6.5.1)  
This function uploads all existing parameter groups to the keypad provided that the drive is  
stopped.  
Enter the To keypad page (S6.5.1) from the Parameter copy menu. Push the right arrow menu  
button to enter the edit mode. Use the Browser buttons to select the option All parameters and  
press the Enter button. Wait until 'OK' appears on the display.  
READY  
READY  
READY  
I/Oterm  
I/Oterm  
I/Oterm  
CONFIRM  
CANCEL  
enter  
Up to keypad  
All param.  
Up to keypad  
Select  
Copy Parameters  
P1"P4  
READY  
I/Oterm  
READY  
I/Oterm  
Up to keypad  
Up to keypad  
Wait...  
OK  
Figure 7-19. Parameter copy to keypad  
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Control keypad  
Download parameters to drive (From keypad, S6.5.2)  
This function downloads one or all parameter groups uploaded to the keypad to a drive provided  
that the drive is in STOP status.  
Enter the From keypad page (S6.5.2) from the Parameter copy menu. Push the right arrow menu  
button to enter the edit mode. Use the Browser buttons to select either the option All parameters  
or Application parameters and press the Enter button. Wait until 'OK' appears on the display.  
The procedure to download the parameters from keypad to drive is similar to that of from drive to  
keypad. See above.  
Parameter sets (S6.5.3)  
The NX frequency converter features a possibility for the user to store and load two customised  
parameter sets (all parameters included in the application) and to load back the factory default  
parameter values.  
On Parameter sets page (S6.7), push the right arrow menu button to enter the Edit menu. The text  
Select begins to blink allowing you to choose any of the storing or loading functions with the  
Browser buttons. You can store or load two customised parameter sets or load back the factory  
defaults. Confirm with the Enter button. Wait until 'OK' appears on the display.  
READY  
READY  
enter  
CONFIRM  
CANCEL  
I/Oterm  
I/Oterm  
Parameter sets  
Store Set1  
Parameter sets  
Select  
READY  
I/Oterm  
READY  
I/Oterm  
Parameter sets  
Parameter sets  
Wait...  
OK  
Figure 7-20. Storing and loading of parameter sets  
Parameter backup (P6.5.4)  
On this page the user can activate or inactivate the parameter backup function. Enter the edit  
mode by pressing the right arrow menu button. Choose Yes or No with the Browser buttons.  
When the Parameter backup function is activated the NX control keypad makes a copy of the  
parameters of the presently used application. When applications are changed, the user will be  
asked if they wish the parameters of the new application to be uploaded to the keypad. For this to  
happen, push the Enter button. If a copy is required of the parameters of the previously used  
application saved in the keypad push any other button. The user will be able to download these  
parameters to the drive following the instructions given in chapter 7.3.6.5.  
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Control keypad  
75(86)  
If the user wants the parameters of the new application to be automatically uploaded to the  
keypad this will have to be done for the parameters of the new application once on page 6.5.1 as  
instructed. Otherwise the panel will always ask for the permission to upload the parameters.  
Note: Parameters saved in the parameter settings on page S6.5.3 will be deleted when  
applications are changed If transfer of the parameters from one application to another is required,  
they must be uploaded first to the keypad.  
7.3.6.6 Parameter comparison  
In the Parameter comparison submenu (S6.6), the actual parameter values to the values of  
thecustomised parameter sets and those loaded to the control keypad can be compared.  
The comparison is performed by pushing the right arrow menu button when in the Parameter  
comparison submenu. The actual parameter values are first compared to those of the customised  
parameter Set1. If no differences are detected a '0' is displayed on the lowermost line. But if any  
of the parameter values differ from those of the Set1 the number of the deviations is displayed  
together with symbol P (e.g. P1#P5 = five deviating values). By pressing the right arrow menu  
button once again it is possible to enter the pages where both the actual value and the value it  
was compared to can be seen. In this display, the value on the Description line (in the middle) is  
the default value and the one on the value line (lowermost) is the edited value. Furthermore, it is  
possible to also edit the actual value with the Browser buttons in the edit mode that you can reach  
by pushing the right arrow menu button once again.  
READY  
READY  
I/Oterm  
I/Oterm  
Set1  
ParamComparison  
0
C1"C3  
OR  
READY  
READY  
I/Oterm  
I/Oterm  
Set1  
P2.1.2= 50.0  
P1"P6  
20.0 Hz  
READY  
I/Oterm  
EDIT VALUE  
P2.1.2= 50.0  
CONFIRM CHANGE  
enter  
20.0 Hz  
Figure 7-21. Parameter comparison  
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Control keypad  
7.3.6.7 Information submenu  
In the Information submenu (S6.7) frequency converter-related hardware and software information  
as well as operation-related information, can be found.  
Enter the Info menu by pressing the right arrow menu button. The user can now browse through  
the information pages with the Browser buttons.  
Page  
6.7.1  
6.7.2  
6.7.3  
6.7.4  
6.7.5  
6.7.6  
6.7.7  
Content  
Nominal power of the unit (constant torque)  
Nominal voltage of the unit  
Control board software version  
Application interface version of the software  
Expander board statuses and program versions  
Application-related software information  
Debug menu (for advanced users)  
Table 7-6. Information pages  
Expander board information (S6.7.5)  
Information about the basic and option boards connected to the control board can be found in the  
Expanders submenu (see Chapter 6.2).  
You can check the status of each slot by entering the board submenu with the right arrow menu  
button and using the Browser buttons to choose the board whose status you wish to check. Push  
the right arrow menu button again to display the status of the board. The keypad will also display  
the program version of the respective board when either one of the Browser buttons is pushed.  
If no board is connected to the slot the text 'no board' will be shown. If a board is connected to a  
slot but the connection is somehow lost the text 'no conn.' is displayed. See Chapter 6.2 and  
Figure 6-12 and 6-11 for more information.  
For more information on the expander board-related parameters, see Chapter 7.3.7.  
READY  
I/Oterm  
I/Oterm  
Program version  
10001.0  
B:NXOPTA2  
E1"E2  
READY  
READY  
I/Oterm  
I/Oterm  
I/Oterm  
Expanders  
A:NXOPTA1A  
State  
"E7  
"E2  
E1  
E1  
Run  
Figure 7-22. Expander board information menus  
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Control keypad  
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Applications info submenu (S6.7.6)  
At location S6.7.6 is the Applications submenu containing information about not only the  
application currently in use but also all other applications loaded into the frequency converter. The  
information available is:  
1. Application identification number  
2. Application version number  
3. Firmware interface number  
In the Application information submenu, push the right arrow menu button to enter the Application  
pages of which there are as many as there are applications loaded into the frequency converter.  
Locate the application you want information about with the Browser buttons and then enter the  
Information pages with the right arrow menu button. Use again the Browser buttons to see the  
different pages.  
READY  
I/Oterm  
I/Oterm  
Standard  
Version  
D1"  
D3  
READY  
READY  
I/Oterm  
I/Oterm  
I/Oterm  
Applications  
Basic  
Application id  
NXFIFF01  
"A7  
"D3  
D1  
A1  
Figure 7-23. Applications info submenu  
7.3.6.8 Counters menu  
In the Counters menu (S6.8) is information related to the frequency converter operation times, i.e.  
the total numbers of MWh, operation days and operation hours passed so far. Unlike the counters  
in the Trip counters submenu, these counters cannot be reset.  
Note! The operation time counter (days and hours) runs always, when the power is on.  
Page  
Counter  
MWh counter  
Operation day counter  
Operation hour counter  
C6.8.1.  
C6.8.2.  
C6.8.3.  
Table 7-7. Counter pages  
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Control keypad  
7.3.6.9 Trip counters submenu  
Trip counters (menu S6.9) are counters the values of which can be reset i.e. restored to zero. The  
following resettable counters are available:  
Note! The trip counters run only when the motor is running.  
Page  
T6.9.1.  
T6.9.3.  
T6.9.4.  
Counter  
MWh counter  
Operation day counter  
Operation hour counter  
Table 7-8. Resettable counters  
The counters can be reset on pages 6.9.2. (MWh counter reset) and 6.9.5. (Operation time reset).  
Example: To reset the operation counters::  
STOP  
I/Oterm  
STOP  
READY  
READY  
READY  
I/Oterm  
I/Oterm  
Clr Optime cntr  
Clr Optime cntr  
Trip counters  
Not reset  
Not reset  
T1"T5  
STOP  
I/Oterm  
STOP  
I/Oterm  
READY  
READY  
enter  
Clr Optime cntr  
Clr Optime cntr  
Reset  
Reset  
Figure 7-24. Counter reset  
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Control keypad  
79(86)  
7.3.7 Expander board menu (M7)  
The Expander board menu makes it possible for the user 1) to see what expander boards are  
connected to the control board and 2) to reach and edit the parameters associated with the  
expander board.  
Enter the following menu level (G#) with the right arrow menu button At this level, the user can  
browse through slots (see page 40) A to E with the Browser buttons to see what expander boards  
are connected. The lowermost line of the display shows the number of parameters associated with  
the board. It is possible to view and edit the parameter values in the same way as described in  
chapter 7.3.2. See Table 7-9 and Figure 7-25.  
Expander board parameters  
Code  
Parameter  
Min  
Max  
Default  
Cust  
Selections  
1=0…20 mA  
2=4…20 mA  
3=0…10 V  
P7.1.1.1  
AI1 mode  
1
5
3
4=2…10 V  
5=–10…+10 V  
See P7.1.1.1  
1=0…20 mA  
2=4…20 mA  
3=0…10 V  
P7.1.1.2  
P7.1.1.3  
AI2 mode  
1
1
5
4
1
1
AO1 mode  
4=2…10 V  
Table 7-9. Expander board parameters (board NXOPTA1)  
READY  
I/ Ot erm  
READY  
I/ Ot erm  
D:NXOPTC2  
Monitor  
G1"G2  
V1"V2  
READY  
READY  
READY  
I/Oterm  
I/Oterm  
I/Oterm  
C:NXOPTC1  
Parameters  
Expander boards  
G1"G2  
P1"P4  
G1"G5  
READY  
I/Oterm  
READY  
I/Oterm  
CHANGE VALUE  
Slave address  
Slave address  
enter CONFIRM CHANGE  
126  
126  
READY  
I/Oterm  
Baud rate  
Auto  
Figure 7-25. Expander board information menu  
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Control keypad  
7.4 Further keypad functions  
The NX control keypad embodies additional application-related functions. See the NX Application  
Package for more information.  
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Commissioning  
81(86)  
8.  
8.1 Safety  
Before commissioning, note the following directions and warnings:  
COMMISSIONING  
Internal components and circuit boards of the frequency converter  
(except for the galvanically isolated I/O terminals) are live when the NX is  
connected to mains potential. Coming into contact with this voltage is  
1
extremely dangerous and may cause death or severe injury.  
The motor terminals U, V, W and the DC-link/brake resistor terminals –/+  
are live when the NX is connected to mains, even if the motor is not  
running.  
2
3
The control I/O-terminals are isolated from the mains potential. However,  
the relay outputs and other I/O-terminals may have a dangerous control  
voltage present even when the NX is disconnected from mains.  
Do not make any connections with the frequency converter connected to  
the mains.  
4
5
After having disconnected the frequency converter from the mains, wait  
until the fan stops and the indicators on the keypad go out (if no keypad  
is attached see the indicator through the keypad base). Wait 5 more  
minutes before doing any work on the NX connections. Do not even open  
the cover before this time has expired.  
WARNING  
Before connecting the frequency converter to mains make sure that the  
NX front cover is closed.  
6
8.2 Commissioning of the frequency converter  
1
2
Read the safety instructions in Chapter 1 and above and follow them.  
After the installation, pay attention to:  
- that both the frequency converter and the motor are grounded.  
- that the mains and motor cables comply with the requirements given in Chapter 6.1.1.  
- that the control cables are located as far as possible from the power cables (see  
Chapter 6.1.2, step 3), the shields of the shielded cables are connected to protective  
earth  
. The wires may not touch the electrical components of the frequency  
converter.  
- that the common inputs of digital input groups are connected to +24V or ground of the  
I/O terminal or the external supply.  
3 Check the quality and quantity of cooling air (Chapter 5.2, and Table 5-7).  
4 Check the inside of the frequency converter for condensation.  
5 Check that all Start/Stop switches connected to the I/O terminals are in Stop-position.  
6 Connect the frequency converter to mains.  
8
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Commissioning  
7 Set the parameters of group 1 (See the Application Manual) according to the  
requirements of the application. At least the following parameters should be set:  
- motor nominal voltage  
-
motor nominal frequency  
- motor nominal speed  
- motor nominal current  
The values needed for the parameters are on the motor rating plate.  
8 Perform run test without motor  
Perform either Test A or Test B:  
A Controls from the I/O terminals:  
a) Turn the Start/Stop switch to ON position.  
b) Change the frequency reference (potentiometer)  
c) Check in the Monitoring menu M1 that the value of Output frequency changes  
according to the change of frequency reference.  
d) Turn the Start/Stop switch to OFF position.  
B Control from the control keypad:  
a) Change the control from the I/O terminals to the keypad as advised in Chapter  
7.3.3.1.  
start  
b) Push the Start button on the keypad  
.
c) Move over to the Keypad control menu (M3) and Keypad Reference submenu  
(Chapter 7.3.3.2) and change the frequency reference using the Browser buttons  
-
+
.
d) Check in the Monitoring menu M1 that the value of Output frequency changes  
according to the change of frequency reference.  
stop  
e) Push the Stop button on the keypad  
.
9 Run the start-up tests without the motor being connected to the process, if possible. If  
this is not possible, secure the safety of each test prior to running it. Inform co-workers of  
the tests.  
a) Switch off the supply voltage and wait up until the drive has stopped as advised at  
Chapter 8.1, step 5.  
b) Connect the motor cable to the motor and to the motor cable terminals of the  
frequency converter.  
c) Ensure that all Start/Stop switches are in Stop positions.  
d) Switch the mains ON  
e) Repeat test 8A or 8B.  
8
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Commissioning  
83(86)  
10 Connect the motor to the process (if the startup test was run without the motor being  
connected)  
a) Before running the tests, make sure that this can be done safely.  
b) Inform co-workers of the tests.  
c) Repeat test 8A or 8B.  
8
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9. FAULT TRACING  
Fault tracing  
When a fault is detected by the frequency converter control electronics, the drive is stopped and  
the symbol F together with the ordinal number of the fault, the fault code and a short fault  
description appear on the display. The fault can be reset with the Reset button on the control  
keypad or via the I/O terminal. The faults are stored in the Fault history menu (M5) which can be  
browsed. The different fault codes can be found in the table below.  
The fault codes, their causes and correcting actions are presented in the table below. The  
shadowed faults are A faults only. The faults written in white on black background may appear as  
both A and F fault.  
Fault  
code  
1
Fault  
Possible cause  
Correcting measures  
Overcurrent  
Frequency converter has detected too Check loading.  
high a current (>4*In) in the motor cable:  
Check motor size.  
Check cables.  
sudden heavy load increase  
short circuit in motor cables  
unsuitable motor  
2
3
5
Overvoltage  
Earth fault  
The DC-link voltage has exceeded the Make the deceleration time longer.  
limits defined in Table 4-1.  
too short a deceleration time  
high overvoltage spikes in utility  
Current measurement has detected that Check motor cables and motor.  
the sum of motor phase current is not  
zero.  
insulation failure in cables or motor  
Charging switch The charging switch is open, when the  
START command has been given.  
Reset the fault  
and restart.  
Should the fault re-occur, contact your  
nearest distributor.  
faulty operation  
component failure  
6
7
Emergency  
stop  
Saturation trip  
Stop signal has been given from the  
option board.  
Very high overload  
Cannot be reset from the keypad.  
Switch off power. If this does not help  
contact your nearest distributor.  
Defective component  
8
9
System fault  
Undervoltage  
The frequency converter troubleshooting  
system is unable to locate the fault.  
Reset the fault  
Should the fault re-occur, contact your  
nearest distributor,  
and restart.  
DC-link voltage is under the voltage limits In case of temporary supply voltage  
defined in.  
break reset the fault  
and restart  
most probable cause: too low a  
supply voltage  
the frequency converter. Check the  
supply voltage. If it is adequate, an  
internal failure has occurred.  
frequency converter internal fault  
Contact your nearest distributor..  
Check supply voltage and cable.  
10  
11  
12  
Input line  
Input line phase is missing.  
supervision  
Output phase  
supervision  
Brake chopper  
supervision  
Current measurement has detected that Check motor cable and motor.  
there is no current in one motor phase.  
Check brake resistor.  
If the resistor is ok, the chopper is faulty.  
Contactyour nearest distributor.  
no brake resistor installed  
brake resistor is broken  
brake chopper failure  
13  
Frequency  
converter  
under-  
Heatsink temperature is under –10°C  
temperature  
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9
Fault tracing  
85(86)  
14  
Frequency  
converter over  
temperature  
Check the correct amount and flow of  
cooling air.  
Heatsink temperature is over 90°C.  
Check the heatsink for dust.  
Check the ambient temperature.  
Make sure that the switching frequency  
is not too high in relation to ambient  
temperature and motor load.  
Check motor.  
Over temperature warning is issued when  
the heatsink temperature exceeds 85°C.  
15  
16  
Motor stalled  
Motor  
Motor stall protection has tripped.  
Motor overheating has been detected by  
Decrease the motor load.  
overtemperature frequency converter motor temperature  
model. Motor is overloaded.  
If no motor overload exists, check the  
temperature model parameters.  
17  
22  
23  
Motor underload Motor underload protection has tripped.  
EEPROM  
Parameter save fault  
checksum fault  
faulty operation  
component failure  
24  
25  
Changed data  
warning  
Changes may have occurred in the  
different counter data due to mains  
interruption  
No special actions required. Take a  
critical attitude to the counter data.  
Microprocessor  
watchdog fault  
faulty operation  
component failure  
Reset the fault  
and restart.  
Should the fault re-occur, contact your  
nearest distributor.  
32  
Fan cooling  
Cooling fan of the frequency converter Contact your nearest distributor.  
does not start, when ON command is  
given  
34  
36  
37  
38  
39  
CAN bus  
communication  
Control unit  
Sent message not acknowledged.  
Ensure that there is another device on  
the bus with the same configuration.  
NXS Control Unit can not control NXP Change control units  
Power Unit and vice versa  
Option board changed.  
Different power rating of drive.  
Option board added.  
Device change  
Device added  
Reset  
Reset  
Reset  
Drive of different power rating added.  
Device removed Option board removed.  
Drive removed.  
40  
41  
Device unknown Unknown option board or drive.  
IGBT temperature  
IGBT Inverter Bridge overtemperature  
protection has detected too high a short  
term overload current  
Check loading.  
Check motor size.  
42  
43  
Brake resistor  
overtemperature has detected too heavy braking  
Encoder fault  
Brake resistor overtemperature protection Set the deceleration time longer.  
Use external brake resistor.  
Note the exceptional Fault data record. Check encoder channel connections.  
See 7.3.4.3. Additional codes:  
Check the encoder board.  
1 = Encoder 1 channel A is missing  
2 = Encoder 1 channel B is missing  
3 = Both encoder 1 channels are missing  
4 = Encoder reversed  
50  
Analogue input  
Iin < 4mA  
(selected signal  
range 4 to 20  
mA)  
Current at the analogue input is < 4mA.  
Check the current loop circuitry.  
control cable is broken or loose  
signal source has failed  
51  
52  
External fault  
Keypad  
communication  
fault  
Digital input fault.  
The connection between the control  
keypad and the frequency converter is  
broken.  
Check keypad connection and possible  
keypad cable.  
Table 9-1. Fault codes  
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Austria  
Italy  
Switzerland  
Honeywell Austria Ges.m.b.H.  
Handelskai 388  
1023 Wien  
Phone: (43) 1 72 78 00  
Fax: (43) 1 72 78 08  
Honeywell S.p.A.  
Via Gobetti, 2b  
20063 Cernusco sul Naviglio  
Phone: (39) 02 92 14 61  
Fax: (39) 02 92 1468 88  
Honeywell AG  
Honeywell-Platz 1  
8157 Dielsdorf  
Phone: (41) 18 55 24 24  
Fax: (41) 18 55 24 25  
Belgium  
Netherlands  
Turkey  
Honeywell S.A.  
3, avenue du Bourget  
1140 Bruxelles  
Phone: (32) 27 28 27 11  
Fax: (32) 27 28 24 68  
Honeywell B.V.  
Honeywell Otomasyon Ve Kontrol  
Sistemleri San. Ve Tic. A.S.  
Cayiryolu Sok. (Halyolu)  
Ucgen Plaza No: 7, Kat 5-6-7  
Icerenkoy 81120 / Istanbul  
Phone: (90) 21 64 64 47 74  
Fax: (90) 21 64 64 47 94  
Laarderhoogtweg 18  
1101 EA Amsterdam Z.O.  
Phone: (31) 2 05 65 69 11  
Fax: (31) 2 05 65 66 00  
Bulgaria  
Honeywell EOOD  
14, Iskarsko Chaussee  
POB 79  
Norway  
Honeywell A/S  
Askerveien 61  
1371 Asker  
Ukraine  
Honeywell  
1592 Sofia  
Phone: (359) 2 79 40 27  
Fax: (359) 2 79 40 90  
Phone: (47) 66 76 20 00  
Fax: (47) 66 76 20 90  
Zhelyabova 8/4  
03680 Kiev  
Phone: (38) 04 42 41 91 95  
Fax: (38) 2 41 91 96  
Czech. Republic  
Poland  
Honeywell spol s r. o.  
Budejovicka 1  
14021 Prague 4  
Phone: (420) 2 61 12 27 77  
Fax: (420) 2 61 12 26 91  
Honeywell sp. z.o.o.  
ul. Domaniewska 41  
(Budynek Mars)  
United Kingdom  
Honeywell Control Systems Ltd.  
Honeywell House  
Arlington Business Park  
Bracknell, Berkshire RG12 1EB  
Phone: (44) 13 44 65 60 00  
Fax: (44) 13 44 65 62 40  
02-672 Warsaw  
Phone: (48) 2 26 06 09 00  
Fax: (48) 2 26 06 09 01  
Denmark  
Honeywell A/S  
Portugal  
Automatikvej  
2860 Soeborg  
Honeywell Portugal Lda  
Edificio Suecia II  
Middle East Headquarters  
Honeywell Middle East  
PO Box 6034  
14th Floor, Golden Tower  
Corniche Road  
Phone: (45) 39 55 55 55  
Fax: (45) 39 55 55 56  
Av do Forte Nr. 3 - Piso 3  
2795 Carnaxide  
Phone: (351) 2 14 24 50 00  
Fax: (351) 2 14 24 50 99  
Sharjah  
Finland  
United Arab Emirates  
Phone: (971) 65 72 61 43  
Fax: (971) 65 72 61 65  
Honeywell OY  
Ruukintie 8  
02320 Espoo 32  
Phone: (358) 93 48 01 01  
Fax: (358) 9 34 80 12 34  
Romania  
Honeywell Romania S.R.L.  
Blvd.Dacia No. 85  
Ap.9, sector 2  
70256 Bucharest  
Phone: (40) 12 11 00 76  
Distributors & Africa  
Headquarters  
Honeywell S.p.A.  
International Operations  
Via Gobetti, 2b  
France  
Honeywell SA  
Russia  
Honeywell Inc.  
20063 Cernusco sul Naviglio  
Phone: (39) 2 92 14 61  
Fax: (39) 2 92 14 68 88  
Parc Technologique de St. Aubin  
Route de l'Orme (CD 128)  
91190 St. Aubin  
4th floor, Administrative Bldg.  
of AO "Luzhniki" Management  
Luzhniki 24  
Phone: (33) 1 60 19 80 00  
Fax: (33) 1 60198181  
119048 Moscow  
Phone: (7) 09 57 96 98 00/01  
Fax: (7) 09 57 96 98 93/92  
South Africa  
Honeywell Southern Area (Pty) Ltd.  
PO Box 66 74  
Midrand 1685  
Germany  
Phone: (27) 1 18 05 12 01  
Fax: (27) 1 18 05 15 54  
Honeywell AG  
Slovak Republic  
Honeywell Ltd  
Mlynske Nivy 73  
PO Box 75  
82007 Bratislava 27  
Phone: (421) 7 58 24 74 00/425  
Fax: (421) 7 58 24 74 15  
Kaiserleistrasse 39  
63067 Offenbach  
Phone: (49) 6 98 06 40  
Fax: (49) 69 81 86 20  
Asia Pacific Headquarters  
Honeywell Pte Ltd  
Honeywell Building  
17 Changi Business Park Central 1  
Singapore 486073  
Greece  
Honeywell EPE  
Spain  
Republic of Singapore  
Phone: (65) 3 55 28 28  
Fax: (65) 4 45 30 33  
313 Irakliou Ave./1-3 Viotias Str.  
Neon Iraklion – Athens  
Phone: (30) 12 84 80 49  
Fax: (30) 12 84 80 55  
Honeywell S.A.  
Josefa Valcárcel, 24  
28027 Madrid  
Phone: (34) 9 13 13 61 00  
Fax: (34) 9 13136127  
Home and Building Control  
Honeywell AG  
Hungary  
Böblinger Strasse 17  
Honeywell Kft.  
71 101 Schönaich  
Gogol u. 13  
Sweden  
Phone (49) 7 03 16 37-01  
Fax (49) 7 03 16 37-493  
1133 Budapest  
Phone: (36) 14 51 43 00  
Fax: (36) 14 51 43 43  
Honeywell AB  
Storsätragränd 5  
127 86 Skärholmen / Stockholm  
Phone: (46) 87 75 55 00  
Fax: (46) 87 75 56 00  
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