Multiquip Portable Generator GAC 97HZ User Manual
OperatiOn and parts Manual  
MOdel gaC-9.7HZ  
pOrtable generatOr  
(HOnda gX610 gasOline engine)  
Revision #2 (03/31/10)  
To find the latest revision of this  
publication, visit our website at:  
www.multiquip.com  
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.  
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parts Ordering prOCedures  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best deal!  
Order via internet (dealers Only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
I View Parts Diagrams  
I Order Parts  
I Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% discount  
on Standard orders for all orders which include  
complete part numbers.*  
Goto www.multiquip.com and click on  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (dealers Only):  
All customers are welcome to order parts via Fax.  
domestic (us) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
domestic (us) dealers Call:  
Order via phone:  
1-800-427-1244  
Non-dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
when ordering parts, please supply:  
Ì
dealer account Number  
Ì
specify preferred method of shipment:  
Ì
Ì
Ì
Ì
Ì
dealer Name and address  
ꢀ UPS/Fed Ex  
ꢀ DHL  
ꢀ Truck  
I
I
Priority One  
Ground  
shipping address (if different than billing address)  
Return Fax Number  
I Next Day  
Second/Third Day  
applicable model Number  
I
Quantity, part Number and description of each part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
We aCCepT all maJOR CRediT CaRds!  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 3  
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safety infOrMatiOn  
Do not operate or service the equipment before reading the  
entire manual. Safety precautions should be followed at all  
times when operating this equipment. Failure to read and  
understand the safety messages and operating instructions  
could result in injury to yourself and others.  
Potential hazards associated with the operation of this  
equipment will be referenced with hazard symbols which  
may appear throughout this manual in conjunction with  
safety messages.  
saFeTY messages  
The four safety messages shown below will inform you  
about potential hazards that could injure you or others.The  
safety messages specifically address the level of exposure  
to the operator and are preceded by one of four words:  
daNgeR,WaRNiNg, CauTiON or NOTiCe.  
saFeTY sYmBOls  
daNgeR  
Indicates a hazardous situation which, if not avoided,  
Will result in deaTH or seRiOus iNJuRY.  
WaRNiNg  
Indicates a hazardous situation which, if not avoided,  
COuld result in deaTH or seRiOus iNJuRY.  
CauTiON  
Indicates a hazardous situation which, if not avoided,  
COuld result in miNOR or mOdeRaTe iNJuRY.  
NOTICE  
Addresses practices not related to personal injury.  
page 4 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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safety infOrMatiOn  
„ NeveR use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
geNeRal saFeTY  
CauTiON  
„ NeveR operate this equipment without proper protective  
clothing, shatterproof glasses, respiratory protection,  
hearing protection, steel-toed boots and other protective  
devices required by the job or city and state regulations.  
„ alWaYs know the location of the nearest  
fire extinguisher.  
„ alWaYs know the location of the nearest  
first aid kit.  
„ alWaYs know the location of the nearest  
phone or keep a phone on the job site. Also, know the  
phone numbers of the nearest ambulance, doctor and  
fire department. This information will be invaluable in  
the case of an emergency.  
„ NeveR operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
„ NeveR operate this equipment under the influence of  
drugs or alcohol.  
geNeRaTOR saFeTY  
daNgeR  
„ NeveRoperatetheequipmentinanexplosive  
atmosphereornearcombustiblematerials.An  
explosion or fire could result causing severe  
bodily harm or even death.  
„ alWaYs check the equipment for loosened threads or  
bolts before starting.  
„ dO NOT use the equipment for any purpose other than  
its intended purposes or applications.  
WaRNiNg  
„ NeveR disconnect any emergency or safety devices.  
These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death.Disconnection of any of these  
devices will void all warranties.  
NOTICE  
„ This equipment should only be operated by trained and  
qualified personnel 18 years of age and older.  
„ Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
CauTiON  
„ Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
„ NeveR lubricate components or attempt service on a  
running machine.  
NOTICE  
„ alWaYs ensure generator is on level ground before use.  
„ alWaYs keep the machine in proper running condition.  
„ Fix damage to machine and replace any broken parts  
immediately.  
„ alWaYs store equipment properly when it is not being  
used.Equipment should be stored in a clean, dry location  
out of the reach of children and unauthorized personnel  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 5  
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safety infOrMatiOn  
eNgiNe saFeTY  
to prevent accidental discharge of sparks or flames  
from the engine exhaust. Spark arresters are qualified  
and rated by the United States Forest Service for this  
purpose. In order to comply with local laws regarding  
spark arresters, consult the engine distributor or the  
local Health and Safety Administrator.  
daNgeR  
„ The engine fuel exhaust gases contain poisonous carbon  
monoxide. This gas is colorless and odorless, and can  
cause death if inhaled.  
„ The engine of this equipment  
requires an adequate free  
flow of cooling air. NeveR  
Fuel saFeTY  
daNgeR  
operate this equipment in  
any enclosed or narrow area  
where free flow of the air is  
restricted. If the air flow is  
„ dO NOT add fuel to equipment if it is placed inside truck  
bed with plastic liner. Possibility exists of explosion or  
fire due to static electricity.  
restricted it will cause injury to people and property and  
serious damage to the equipment or engine.  
WaRNiNg  
„ NeveR operate the engine with heat shields or  
guards removed.  
„ dO NOT remove the engine oil drain plug while  
the engine is hot. Hot oil will gush out of the engine  
crankcase and severely scald any persons in the general  
area of the generator.  
CauTiON  
„ NeveR touch the hot exhaust manifold,  
muffler or cylinder.Allow these parts to cool  
before servicing equipment.  
„ dO NOT start the engine near spilled fuel or combustible  
fluids. Diesel fuel is extremely flammable and its vapors  
can cause an explosion if ignited.  
NOTICE  
„ NeveR run engine without an air filter or with a dirty air  
filter.Severe engine damage may occur.Service air filter  
frequently to prevent engine malfunction.  
„ alWaYs refuel in a well-ventilated area, away from  
sparks and open flames.  
„ NeveR tamper with the factory settings  
of the engine or engine governor. Damage  
to the engine or equipment can result  
if operating in speed ranges above the  
maximum allowable.  
„ alWaYs use extreme caution when working with  
flammable liquids.  
„ dO NOT fill the fuel tank while the engine is running  
or hot.  
„ dO NOT overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or sparks from  
the ignition system.  
„ State Health Safety Codes and Public Resources  
Codes specify that in certain locations, spark arresters  
must be used on internal combustion engines that use  
hydrocarbon fuels.A spark arrester is a device designed  
„ Store fuel in appropriate containers, in well-ventilated  
areas and away from sparks and flames.  
page 6 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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safety infOrMatiOn  
„ NeveR use fuel as a cleaning agent.  
„ Make sure power cables are securely connected to the  
generator’s output receptacles. Incorrect connections  
may cause electrical shock and damage to the  
generator.  
„ dO NOT smoke around or near the  
equipment. Fire or explosion could result  
from fuel vapors or if fuel is spilled on a  
hot engine.  
NOTICE  
„ alWaYs make certain that proper power or extension  
cord has been selected for the job. See Cable Selection  
Chart in this manual.  
eleCTRiCal saFeTY  
daNgeR  
„ Turn generator and all circuit breakers OFF before  
performing maintenance on the generator or making  
contact with output receptacles.  
grounding safety  
daNgeR  
„ alWaYs make sure that electrical circuits are properly  
grounded to a suitable earth ground (ground rod) per  
the National Electrical Code (NEC) and local codes  
before operating generator. severe injury or death by  
electrocution can result from operating an ungrounded  
generator.  
„ NeveR insert any objects into the  
output receptacles during operation.  
This is extremely dangerous. The  
possibility exists of electrical shock,  
electrocution or death.  
„ Backfeed to a utility system can cause  
electrocution and/or property damage.  
NeveR connect the generator to a  
building’s electrical system without  
a transfer switch or other approved  
device. All installations should be  
performed by a licensed electrician in accordance with  
all applicable laws and electrical codes. Failure to do so  
could result in electrical shock or burn, causing serious  
injury or even death.  
„ NeveR use gas piping as an electrical ground.  
BaTTeRY saFeTY (eleCTRiC sTaRT ONlY)  
daNgeR  
„ dO NOT drop the battery.There is a possibility that the  
battery will explode.  
„ dO NOT expose the battery to open flames,  
sparks, cigarettes, etc.The battery contains  
combustible gases and liquids. If these  
gases and liquids come into contact with a  
flame or spark, an explosion could occur.  
power Cord/Cable safety  
daNgeR  
„ dO NOT charge battery if frozen. Battery can explode.  
When frozen, warm the battery to at least 61°F (16°C).  
„ NeveR let power cords or cables lay in water.  
„ NeveR stand in water while AC power from the  
generator is being transferred to a load.  
WaRNiNg  
„ alWaYs wear safety glasses when  
handling the battery to avoid eye irritation.  
The battery contains acids that can cause  
injury to the eyes and skin.  
„ NeveR use damaged or worn cables or cords when  
connecting equipment to generator. Inspect for cuts in  
the insulation.  
„ NeveR grab or touch a live power  
cord or cable with wet hands. The  
possibility exists of electrical shock,  
electrocution or death.  
„ Use well-insulated gloves when picking up the battery.  
„ alWaYs keep the battery charged. If the battery is not  
charged, combustible gas will build up.  
„ alWaYs recharge the battery in a well-ventilated  
environmenttoavoidtheriskofadangerousconcentration  
of combustible gasses.  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 7  
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safety infOrMatiOn  
„ If the battery liquid (dilute sulfuric acid) comes into  
contact with clothing or skin, rinse skin or clothing  
immediately with plenty of water.  
eNviRONmeNTal saFeTY  
NOTICE  
„ Dispose of hazardous waste properly.  
Examples of potentially hazardous waste  
are used motor oil, fuel and fuel filters.  
„ If the battery liquid (dilute sulfuric acid) comes into  
contact with eyes, rinse eyes immediately with plenty  
of water and contact the nearest doctor or hospital to  
seek medical attention.  
„ dO NOT use food or plastic containers to  
dispose of hazardous waste.  
CauTiON  
„ dO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
„ alWaYs disconnect the NegaTive battery terminal  
before performing service on the generator.  
„ alWaYs keep battery cables in good working condition.  
Repair or replace all worn cables.  
TRaNspORTiNg saFeTY  
CauTiON  
„ NeveR allow any person or animal to stand underneath  
the equipment while lifting.  
NOTICE  
„ Before lifting, make sure that the equipment parts (lifting  
bail if equipped) are not damaged and screws are not  
loose or missing.  
„ Always make sure crane or lifitng device has been  
properly secured to the lifting bail (hook) of the  
equipment.  
„ alWaYs shutdown engine before transporting.  
„ NeveR lift the equipment while the engine is running.  
„ Tighten fuel tank cap securely and close fuel cock to  
prevent fuel from spilling.  
„ Use adequate lifting cable (wire or rope) of sufficient  
strength.  
„ Use one point suspension hook and lift straight  
upwards.  
„ dO NOT lift machine to unnecessary heights.  
„ alWaYs tie down equipment during transport by  
securing the equipment with rope.  
page 8 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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nOtes  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 9  
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speCifiCatiOns (generatOr)  
Table 1. specifications (generator)  
Model  
GAC9.7HZ  
Brushless Revolving Field Type  
Solid State, Statically Excited System  
3,600 RPM  
Type  
Excitation  
Speed  
Cooling System  
Max Power Output  
Continuous Power Output  
Rated Voltage  
Current Max/Continuous (120V)  
Current Max/Continuous (240V)  
Phase  
Self-Ventilation  
9.7 kW  
aC generator  
60 Hz aC power source  
8.4 kW  
120/240V  
80.8/70 amps  
40.4/35 amps  
Single Phase (3 wire)  
60 Hz  
Frequency  
Power Factor  
1
Battery  
12V CCA 230  
dimensions  
(l x W x H)  
31.49 x 21.25 X 27.55 in.  
(800 X 540 X 700 mm)  
dry Net Weight  
342 lbs. (155 kg.)  
408 lbs. (185 kg.)  
Weight with Fuel  
NOTICE  
In keeping with Multiquip's policy of constantly  
improving its products, the specifications quoted herein  
are subject to change without prior notice.  
page 10 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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speCifiCatiOns (engine)  
Table 2. specifications (engine)  
HONda gX610K1vd  
HONda gX610u1vd  
model  
Air-cooled 4 stroke, Single Cylinder, OHV,  
Horizontal Shaft Gasoline Engine  
Type  
3.03 in. X 2.59 in.  
(77 mm x 66 mm.)  
Bore X Stroke  
Displacement  
Max Output  
37.46 cu-in (614 cm3)  
18.0 H.P./3600 R.P.M.  
Unleaded Automobile Gasoline  
10 gallons (38 liters)  
1.90 quarts (1.8 liters)  
Yes  
engine  
Fuel  
Fuel Capacity  
Lube Oil Capacity  
Oil Alert System  
Speed Control Method  
Starting Method  
Battery  
Centrifugal Fly-weight Type  
Electric Start/Recoil  
12 Volt @ 35 Ah  
dimensions  
(l x W x H)  
15.27 x 17.99 X 17.79 in.  
(388 X 457 X 452 mm)  
dry Net Weight  
114.6 lbs. (42 kg.)  
effects of altitude and Heat  
The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at  
ambient conditions in accordance with SAE Test cord J607.The above ambient conditions are at standard sea level, with  
a barometric reading of 29.92 inches and a temperature of 60° F (15.5° C).  
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet (305 meters) of altitude above sea level, and  
1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C).  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 11  
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diMensiOns  
9700  
31.49 IN  
(800 MM.)  
AC CIRCUIT BREAKER  
INTERRUPTEUR DE COURANT CA  
120  
240  
GAC-9.7HZ  
MARCHE  
ARRET  
ON MARCHE  
OFF ARRET  
ON  
V
OFF  
POWERED by  
IDLE  
CONTROL  
OPERATION  
SWITCH  
START  
BUTTON  
Honda Engines  
211052  
for 120V  
15A  
for 120V for 240V  
30A  
20A  
for 120/240V AC VOLTMETER  
30A VOLTOMETRE CA  
CONTROL  
DE RALENTI  
INTERRUPTEUR BOUTON DE  
DE OPERATION DEMARRAGE  
OFF  
240V  
20A  
120/240V  
30A  
120V  
15A  
15A  
30A  
AC CIRCUIT  
BREAKER  
(for main)  
INTERRUPTEUR DE  
COURANT PRINCIPAL  
GR  
NEUTRAL BONDED TO FRAME  
TOTAL LOAD WITHIN 8.4kW  
CHARGE TOTAL MAX. 8.4 kW  
NEUTRE MIS  
LA CARCASSE DU MOTEUR  
A
LA MASSE  
A
PRISE DE  
TERRE  
27.55 IN.  
(700 MM.)  
Figure 1. Dimensions  
page 12 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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nOte  
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installatiOn  
CONNeCTiNgTHe gROuNd  
The nut and ground terminal on the generator should always  
be used to connect the generator to a suitable ground.The  
ground cable should be #8 size wire minimum.  
At the generator, connect the terminal of the ground cable  
between the lock washer and the nut (Figure 2) and tighten  
the nut fully. Connect the other end of the ground cable to  
a suitable earth ground (ground rod).  
Figure 2. Generator Grounding  
page 14 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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installatiOn  
OuTdOOR iNsTallaTiON  
geNeRaTOR gROuNdiNg  
If possible install the generator in a area that is free of  
debris, bystanders, and overhead obstructions. Make sure  
the generator is on secure level ground so that it cannot  
slide or shift around.  
To guard against electrical shock and possible damage to  
the equipment, it is important to provide a good eaRTH  
ground.  
Article 250 (Grounding) of the National Electrical Code  
(NEC) provides guide lines for proper grounding and  
specifies that the cable ground shall be connected to the  
grounding system of the building as close to the point of  
cable entry as practical.  
The installation site must be relatively free from moisture  
and dust.All electrical equipment should be protected from  
excessive moisture.Failure to do will result in deterioration  
of the insulation and will result in short circuits and  
grounding.  
NEC articles 250-64(b) and 250-66 set the following  
grounding requirements:  
Foreign materials such as dust, sand, lint and abrasive  
materials have a tendency to cause excessive wear to  
engine and alternator parts.  
1. Use one of the following wire types to connect the  
generator to earth ground.  
WaRNiNg  
a. Copper - 10 AWG (5.3 mm2) or larger.  
b. Aluminum - 8 AWG (8.4 mm2) or larger.  
Pay close attention to ventilation when  
operating the generator inside tunnels  
and caves. The engine exhaust contains  
noxious elements. Engine exhaust must  
be routed to a ventilated area  
2. When grounding the generator (Figure 2) connect the  
ground cable between the lock washer and the nut on  
the generator and tighten the nut fully. Connect the  
other end of the ground cable to earth ground.  
iNdOOR iNsTallaTiON  
3. NEC article 250-52(c) specifies that the earth ground rod  
should be buried a minimum of 8 ft. into the ground.  
Exhaust gases from gas engines are extremely poisonous.  
Whenever an engine is installed indoors the exhaust  
fumes must be vented to the outside. The engine should  
be installed at least two feet from any outside wall. Using  
an exhaust pipe which is too long or too small can cause  
excessive back pressure which will cause the engine to  
heat excessively and possibly burn the valves.  
NOTICE  
When connecting the generator to any buildings  
electrical system alWaYs consult with a licensed  
electrician.  
plaCemeNT  
The generator should always be placed on a flat level  
surface when it is running. DO NOT place the generator  
on slopes, the possibility exists that the generator could  
slide.  
daNgeR  
An electric shock is apt to happen when  
vibrators are used. Pay close attention to  
handling when operating vibrators and  
always use rubber boots and gloves to  
insulate the body from a short circuit.  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 15  
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general infOrMatiOn  
FamiliaRiZaTiON  
daNgeR  
generator  
Before connecting this generator to any building’s  
electrical system, a licensed electrician must install an  
isolation (transfer) switch.  
The Multiquip GAC9.7HZ generator is designed as a  
portable dual purpose power source for 60 Hz (single  
phase) lighting facilities, power tools, submersible pumps  
and other industrial and construction machinery.  
Serious injury or death may result without this transfer  
switch.  
The generator is mounted on rubber vibration isolators  
that have a steel base backplate which is attached to the  
protective steel pipe carrying frame.The protective carrying  
frame is made of steel tubing and fully wraps around the  
generator to protect against damage. See Figures 3, and  
4 for the basic controls and indicators for the GAC9.7HZ  
generator.  
This portable generator is supplied with a electrical control  
box.To reduce vibration caused by the engine, the control  
box is also placed on rubber isolators.  
Control Box  
The control box is provided with the following:  
„ 120/240V twist-lock output receptacle (single phase).  
„ 240V twist-lock receptacle (single phase).  
„ 120V GFCI single phase duplex output receptacle.  
„ 35 Amp Main Circuit Breaker (2-pole)  
„ Two 15 Amp GFCI Circuit Breakers (1-pole)  
„ 30 Amp Circuit Breaker (1-pole)  
„ 20 Amp Circuit Breaker (2-pole)  
„ 30 Amp Circuit Breaker (2-pole)  
„ AC Voltmeter  
„ Ground Terminal  
„ Idle Control Switch  
„ Operation Switch  
„ Start Switch  
page 16 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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COMpOnents (generatOr)  
Figure 3. Generator Components  
The automatic idle control automatically engages under  
a no-load condition. With the automatic idle control  
switched“ON”, the engine revolutions will automatically  
drop to about 2600 rpm (low-speed operation) within  
3 seconds after the load stops.When the operation is  
resumed, the engine speed is automatically increased  
to about 3600 rpm (high-speed operation) as soon as  
the load is connected.  
1. gFCi Breakers (2) – These single pole circuit breakers  
(120V, 15 amps) protect the GFCI receptacles. When  
starting the generator always have these circuit  
breakers placed in the "OFF" position.  
2. 30 amp Breaker – Single pole 30 amp circuit breaker  
protects the 120V twist-lock receptacle.When starting  
the generator always have this circuit breaker placed  
in the "OFF" position.  
7. Operation switch – Place switch in the "ON" position  
(up) for normal operation. To turn-off the generator,  
place the operation switch in the "OFF" position (down).  
3. 20 amp Breaker – 2-pole 20 amp circuit breaker  
protects the 240V twist-lock receptacle.When starting  
the generator always have this circuit breaker placed  
in the "OFF" position.  
8. start Button – Press this pushbutton switch to start  
the generator.  
4. 30 amp Breaker – 2-pole 30 amp circuit breaker  
protects the 120/240V twist-lock receptacle. When  
starting the generator always have this circuit breaker  
placed in the "OFF" position.  
9. main Breaker – 2-pole 35 amp circuit breaker protects  
the generator from short circuiting or overloading.  
When starting the generator always have this circuit  
breaker placed in the "OFF" position.  
5. aC-voltmeter – This voltmeter indicates (with a  
mark) the rated 60 Hz (single-phase) output voltage.  
In addition the voltmeter can also be used as a  
diagnostic tool. If the voltmeter indicator (needle) is  
below the rated voltage, engine problems may exist  
(low/high RPM's).To prevent damage to the generator  
or power tools turn the generator OFF and consult your  
authorized Multiquip service dealer.  
10. 120/240v Output Receptacle – NEMA L14-30R twist-  
lock receptacle will provide 120/240V, 30 amps, 60 Hz.  
11. 240v Output Receptacle – NEMA L6-20R twist-lock  
receptacle will provide 240V, 20 amps, 60 Hz.  
12. 120v Output Receptacle – NEMA L5-30R twist-lock  
receptacle will provide 120V, 30 amps, 60 Hz.  
13. gFCi duplex Receptacle – NEMA 5-15R, GFCI  
receptacle will provide 120V, 15 amps.  
6. idle Control switch – The generator is provided with  
an automatic idle control device for noise suppression  
and reduced fuel consumption.  
14. ground lug – This ground connection point should be  
connect to a good earth ground (ground rod).  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 17  
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COMpOnents (generatOr)  
Figure 4. Generator Components (continued)  
15. engine Oil drain plug – Remove this drain plug  
when draining of the oil from the engine crankcase  
is required. Fill with recommeded type oil as listed in  
Table 4  
23. Choke lever – Used for starting the engine. Close  
the choke lever when starting a cold engine or in  
cold weather conditions. The choke enriches the fuel  
mixture.Open the choke lever if starting a warm engine  
or in warm weather conditions  
16. engine Oil dipstick – Remove oil dipstick to check  
engine oil level.  
24. muffler/Heat shield – Used to reduce noise and  
emissions. NeveR touch this heat shield when the  
generator/welder is in use.Always allow time for engine  
to cool before servicing.  
17. Fuel drain plug – Remove plug to drain fuel.  
18. Fuel gauge – This gauge is located on top of the fuel  
tank. Read this gauge to determine when fuel is low.  
25. Oil Filter – Replace oil filter as referenced in  
maintenance section of this manual.  
19. spark plug – Provides spark to the ignition system.  
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch)  
Clean spark plug once a week.  
26. engine Oil Filler Hole – Remove cap when the adding  
of engine oil is required.SeeTable 4 for recommended  
type engine oil.  
20. Recoil starter (pull rope) – Manual-starting method.  
Pull the starter grip until resistance is felt, then pull  
briskly and smoothly.  
27. air Cleaner – Prevents dirt and other debris from  
entering the fuel system.Release retaining clips on top  
of air filter cover to gain access to filter element.  
NeveR run the engine without an air cleaner.  
21. Fuel Tank/Cap – Remove fuel cap to add fresh  
unleaded fuel. Fuel tank capacity is 10 gallons (38  
liters).  
NOTICE  
This HONda engine is equipped with a low oil  
shutdown capability. A built in sensor will automatically  
turn off the engine should the oil level fall below a safe  
operating condition.Make sure the generator is placed  
on level ground. Placing the generator on level ground  
will ensure that the low oil sensor will function properly.  
22. Battery – This generator is equipped with a 12 VDC  
battery.Replace with only recommended type battery.  
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inspeCtiOn/setup  
geNeRal iNspeCTiON pRiORTO OpeRaTiON  
NOTICE  
ground powerTools  
Double-insulated power tools and small appliances  
have specially insulated housings that eliminate the  
need for a ground. These types of double-insulated  
power cords are designed so that no part of the device  
will be electrically live even if the internal insulation fails.  
When using power tools or electrical equipment requireing  
AC power from the generator, make sure power tool cord  
has a ground pin or is double insulated as shown in Figure 5.  
extension Cable  
When electric power is to be provided to various tools or  
loads at some distance from the generator, extension cords  
are normally used. Cables should be sized to allow for  
distance in length and amperage so that the voltage drop  
between the generator and point of use (load) is held to a  
minimum.Use the cable selection chart (Table 3) as a guide  
for selecting proper cable size.  
daNgeR  
NeveR use power tools or equipment that do not  
have a ground capability, the possibility exists of  
electrocution, electrical shock or burn, which can cause  
severe bodily harm or even deaTH!  
Circuit Breakers  
alWaYs place the main, auxiliary and GFCI circuit  
breakers in the OFF position prior to starting the engine.  
Figure 5. Ground Pin  
Table 3. Cable selection (60 Hz, single phase Operation)  
load in Watts  
maximum allowable Cable length  
Current in  
amperes  
120 volts  
240 volts  
600  
#10 Wire  
1000 ft.  
500 ft.  
350 ft.  
250 ft.  
150 ft.  
125 ft.  
#12 Wire  
600 ft.  
300 ft.  
200 ft.  
150 ft.  
100 ft.  
75 ft.  
#14 Wire  
375 ft.  
200 ft.  
125 ft.  
100 ft.  
65 ft.  
#16 Wire  
250 ft.  
2.5  
5
300  
600  
1200  
1800  
2400  
3600  
4800  
125 ft.  
7.5  
10  
15  
20  
900  
100 ft.  
1200  
1800  
2400  
50 ft.  
CauTiON: Equipment damage can result from low voltage.  
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inspeCtiOn/setup  
3. Re-Insert dipstick (Figure 7), then remove dipstick from  
its holder. Check the oil level shown on the dipstick.  
Before starting  
1. Read safety instructions at the beginning of manual.  
2. Clean the generator, removing dirt and dust, particularly  
the engine cooling air inlet, carburetor and air  
cleaner.  
3. Check the air filter for dirt and dust. If air filter is dirty,  
replace air filter with a new one as required.  
4. Check carburetor for external dirt and dust.Clean with  
dry compressed air.  
5. Check fastening nuts and bolts for tightness  
engine Oil Check  
1. To check the engine oil level, place the generator on  
secure level ground with the engine stopped.  
2. Remove the dipstick from its holder (Figure 6) and wipe  
clean.  
Figure 7. Engine Oil Dipstick  
4. If the oil level is low, remove the oil filler cap (Figure 8)  
and fill to a safe operating level (max) as indicated by  
the dipstick.Fill with recommended type oil as listed in  
Table 4.Maximum oil capacity is 1.90 quarts (1.8 liters).  
Figure 6. Engine Oil Dipstick Removal  
Figure 8. Engine Oil Filler Port  
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inspeCtiOn/setup  
Table 4. OilType  
Temperature  
25°C or Higher  
25°C~10°C  
season  
Summer  
Spring/Fall  
Winter  
OilType  
SAE 10W-30  
SAE 10W-30/20  
SAE 10W-10  
0°C or Lower  
Fuel Check  
1. Close the fuel cock before filling the fuel tank.  
2. Remove the fuel cap located on top of fuel tank.  
3. Read the fuel gauge located on top of the fuel tank  
(Figure 9) to determin if the fuel level is low. If fuel is  
low, replenish with clean unleaded fuel.  
Figure 9. Fuel Gauge  
4. When refueling, be sure to use a strainer for filtration.  
dO NOT top-off fuel. dO NOT fill the tank beyond  
capacity. Wipe up any spilled fuel immediately!  
Battery Check  
alWaYs be sure the battery cables (Figure 10) are  
properly connected to the battery terminals as shown below.  
The red cable is connected to the positive terminal of the  
battery, and the black cable is connected to the negative  
terminal of the battery.  
Figure 10. Battery Connections  
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OperatiOn  
This section is intended to assist the operator with the initial  
start-up of the portable generator.It is extremely important  
that this section be read carefully before attempting to use  
the generator in the field.  
6. Place the generator's operation switch (Figure 14) in  
the ON position.  
Before starting the engine  
1. Be sure to disconnect all electrical loads from the  
generator prior to starting the engine.  
Figure 14. Operation Switch (ON)  
7. Press the generator's pushbutton start switch (Figure  
15) and listen for the engine to start. If the battery is  
not installed proceed to step 6.  
2. NeveR start the engine with the main circuit breaker  
in the ON position.Alwaysplacecircuitbreaker(Figure11)  
in the OFF position before starting.  
Figure 15. Start Pushbutton Switch  
8. Grasp the starter grip (Figure 16) and slowly pull it out.  
The resistance becomes the hardest at a certain  
position, corresponding to the compression point. Pull  
the starter grip briskly and smoothly for starting.  
Figure 11. Main Circuit Breaker (OFF)  
3. NeveR start the engine with the GFCI or AUX. circuit  
breakers in the ON position.Always place these circuit  
breakers (Figure 12) in the OFF position before starting  
the engine.  
Figure 12. GFCI/AUX. Circuit Breakers (OFF)  
Figure 16. Starter Grip  
starting the engine  
4. Place the choke knob (Figure 13) in the ClOsed  
position if starting a cold engine.  
NOTICE  
dO NOT pull the starter rope all the way to the end.  
dO NOT release the starter rope after pulling. Allow it  
to rewind as soon as possible..  
9. If the engine has started, slowly return the choke lever  
(Figure 13) to the OpeN position.If the engine has not  
started repeat steps 1 through 8.  
Figure 13. Choke Knob  
5. Place the choke knob (Figure 13) in the OpeN position  
if starting a warm engine or the temperature is warm.  
10. Before the generator is placed into operation, run the  
engine for 3-5 minutes. Check for abnormal smells,  
fuel leaks, and noises that would associate with lose  
components.  
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OperatiOn  
14. Read voltmeter on front panel of generator (Figure 21)  
and verify that 120VAC is displayed.Using an external  
voltmeter as shown in Figure 21, verify that 120 VAC  
is present at the 120V twist-lock and GFCI duplex  
receptacles..  
11. Place idle control switch (Figure 17) in the OFF (down)  
position.This will allow the engine speed to run at about  
3600 RPM's.  
Figure 17. Idle Control Switch (OFF)  
NOTICE  
Placing the idle control switch in the OFF position  
(Figure 17) allows the engine to operate at a maximum  
speed of about 3600 RPM's.  
When the idle control switch (Figure 18) is placed in the  
up position (ON), the generator will run at idle speed  
(2200 RPM's) until a load is applied, at that time the  
engine speed will increase to 3600 RPM's as long as  
a load is being applied.  
Figure 21. 120V GFCI/AUX. Receptacles  
When the load is not in use, the engine speed will drop  
back to the idle mode after about 3 seconds.  
15. Read voltmeter on front panel of generator (Figure 22)  
and verify that 240VAC is displayed.Using an external  
voltmeter as shown in Figure 22, verify that 240 VAC  
is present at the 240V twist-lock receptacle.  
Figure 18. Idle Control switch (ON)  
12. Place main circuit breaker (Figure 19) in the ON  
position.  
Figure 19. Main Circuit Breaker (ON)  
13. Place GFCI and AUX. circuit breakers (Figure 20) in  
the ON position.  
Figure 22. 240V Receptacle  
Figure 20. GFCI/AUX. Circuit Breakers (ON)  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 23  
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OperatiOn/sHutdOwn  
stopping the engine (Normal shutdown)  
NOTICE  
1. Place main circuit breaker (Figure 25) in the OFF  
position.  
When using a combination of dual receptacles, total  
load should not exceed the rated capacity of the  
generator.  
16. The L14-30R receptacle is a dual voltage receptacle  
(120-240 volts). Reference Figures 23 and 24 to verify  
voltages at this receptacle.  
Figure 25. Main Circuit Breaker (OFF)  
2. Place GFCI and AUX. circuit breakers (Figure 26) in  
the OFF positing.  
Figure 26. GFCI/AUX. Circuit Breakers (OFF)  
3. Place idle control switch (Figure 27) in the OFF position.  
Figure 23. 120/240V Receptacle (120V)  
Figure 27. Idle Control switch (OFF)  
4. Let engine run at idle with no load for 2-3 minutes.  
5. To shut-down the engine, place the generator's  
operation switch (Figure 28) in the OFF position).  
Figure 28. Operation Switch (OFF)  
6. Remove all loads from the generator.  
emergency shutdown  
1. Place operation switch (Figure 28) in the OFF position.  
Figure 24. 120/240V Receptacle (240V)  
17. Connecting of loads (power tools, lighting ect.) to the  
generator receptacles can now be done.  
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preparatiOn fOr lOng terM stOrage  
generator storage  
For storage of the generating set for over 30 days, the  
following is required:  
„ Drain the fuel tank completely, or add STA-BIL to the  
fuel.  
„ Run the engine until the gasoline in the carburetor is  
completely consumed.  
„ Completely drain the oil from the crankcase and refill  
with fresh oil.  
„ Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into  
the cylinder and crank slowly to distribute the oil.  
„ Slowly rotate the engine a few times with the starter rope  
and install a new plug.  
„ Pull out the starter rope slowly and stop at the  
compression point.  
„ Clean all external parts of the generating set with a  
cloth.  
„ Cover the generating set and store in a clean, dry  
place.  
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MaintenanCe  
Use Table 5 as a general maintenance guideline when  
servicing your engine.For more detail engine maintenance  
information, refer to the engine owner's manual supplied  
with your engine.  
Table 5. engine maintenance schedule  
FiRsT eveRY 3  
BeFORe mONTH OR mONTHs  
eveRY 6  
mONTHs  
10 HRs. OR 25 HRs. OR 50 HRs. 100 HRs. 200 HRs.  
eveRY  
YeaR OR 2YeaRs OR  
eveRY  
desCRipTiON  
(3)  
OpeRaTiON  
CHECK  
CHANGE  
CHECK  
X
X
Engine Oil  
X
Air Cleaner  
All Nuts & Bolts  
Spark Plug  
CHANGE  
X (1)  
RETIGHTEN IF  
NECESSARY  
X
CHANGE  
REPLACE  
CHECK  
X
X
Cooling Fins  
Spark Arrester  
Fuel Tank  
X
CLEAN  
X
CLEAN  
X
Fuel Filter  
CHECK  
X
Idle Speed  
CHECK-ADJUST  
X (2)  
Valve Clearance CHECK-ADJUST  
Fuel lines CHECK  
(1) Service more frequently when used in dusTY areas.  
X (2)  
Every 2 years, replace if necessary (2)  
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically  
proficient. Refer to the HONDA Shop Manual for service procedures.  
(3) For commercial use, log hours of operation to determine proper maintenance intervals.  
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MaintenanCe  
3. Use an oil filter socket tool and remove oil filter as  
shown in Figure 31  
maintenance  
Perform the scheduled maintenance procedures as defined  
by Table 5 and below:  
daily  
„ Thoroughly remove dirt and oil from the engine and  
control area. Clean or replace the air cleaner elements  
as necessary. Check and retighten all fasteners as  
necessary.  
Weekly  
Figure 31. Oil Filter Removal  
„ Remove the fuel filter cap and clean the inside of the  
fuel tank.  
4. Clean oil filter mounting base, and coat oil filter seal  
(Figure 31) with clen engine oil.  
„ Remove or clean the filter at the bottom of the tank.  
5. Screw on new oil filter by hand until seal contacts the  
filter mounting base. Using an oil filter socket tool,  
tighten filter and additional 7/8-inch turn.Tighten filter  
„ Remove and clean the spark plug (Figure 29), then adjust  
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This  
unithaselectronicignition, whichrequiresnoadjustments.  
.
to 16ft-lbs. (22 N m).  
6. Install drain bolt with sealing washer and tighten  
securely.  
7. Replace engine oil with recommended type oil as listed  
in Table 4. For engine oil capacity, see Table 2 (engine  
specifications ).Fill to upper limit as shown in Figure 30.  
Figure 29. Spark Plug Gap  
engine Oil and Filter  
1. Drain engine oil when the oil is warm as shown in  
Figure 30.  
2. Remove oil drain bolt and sealing washer and allow  
engine oil to drain into a suitable container.  
Figure 30. Draining Engine Oil  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 27  
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MaintenanCe  
engine air Cleaner  
daNgeR  
dO NOT use gasoline as a cleaning  
solvent, the possibility exists of fire or  
explosion which can cause damage to  
the equipment and severe bodily harm or  
even deaTH!  
1. Remove the air cleaner cover and foam filter element  
as shown in Figure 32.  
2. Tap the paper filter element (Figure 32) several times  
on a hard surface to remove dirt, or blow compressed  
air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)]  
through the filter element from the air cleaner case  
side. NeveR brush off dirt. Brushing will force dirt  
into the fibers. Replace the paper filter element if it is  
excessively dirty.  
3. Clean foam element in warm, soapy water or  
nonflammable solvent. Rinse and dry thoroughly. Dip  
the element in clean engine oil and completely squeeze  
out the excess oil from the element before installing.  
Figure 32. Engine Air Cleaner  
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generatOr wiring digraM  
sYmBOl  
paRT Name  
Ar  
Fg  
EXW1~2 Excitation Winding  
Armature Winding  
Field Winding  
V
AC Voltmeter (120/240)  
Rectifier  
Re1~5  
CON1  
CON2  
CON3  
Receptacle L14-30R  
Receptacle L6-20R  
Receptacle L5-30R  
Wiring Color Code  
CON4~5 Receptacle 5-15R  
symbol  
Color  
BLACK  
BLUE  
symbol  
Color  
RED  
CB  
UPM-2 35A  
B
L
R
W
Y
CB1  
CB2  
CB3  
CB4~5  
SW1  
SW2  
SW3  
RC  
CP-32E/30N 30A  
CP-32E/20N 20A  
CP31E/30N 30A  
CP-31E/15N 15A  
Idle Control Switch  
Operation Switch  
Starter Switch  
Idle Control Device  
Idle Control Solenoid  
Relay  
WHITE  
BR  
G
BROWN  
GREEN  
GRAY  
YELLOW  
LIGHT BLUE  
LIGHT GREEN  
ORANGE  
LB  
LG  
O
GR  
V
VIOLET  
PINK  
P
S
RY  
F1~F2  
GR  
Fuse  
Ground Terminal T-3830  
Capacitor  
C
Figure 33. Generator Wiring Diagram (GAC9.7HZ)  
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trOublesHOOting (engine)  
Table 6. engineTroubleshooting  
possible Cause  
Spark plug bridging?  
symptom  
solution  
Check gap, insulation or replace spark plug.  
Clean or replace spark plug.  
Carbon deposit on spark plug?  
Difficult to start. Fuel is  
available but no SPARK  
at spark plug.  
Short circuit due to deficient spark plug  
insulation?  
Check spark plug insulation. Replace if  
worn.  
Improper spark plug gap?  
ON/OFF switch is shorted?  
Ignition coil defective?  
Set to proper gap.  
Check switch wiring. Replace switch.  
Replace ignition coil.  
Difficult to start. Fuel is  
available and SPARK  
is present at the spark  
plug.  
Improper spark gap, points dirty?  
Set correct spark gap and clean points.  
Condenser insulation worn or short  
circuiting?  
Replace condenser.  
Spark plug wire broken or short circuiting?  
Wrong fuel type?  
Replace defective spark plug wiring.  
Difficult to start. Fuel  
is available, SPARK is  
present at the spark  
plug and compression  
is normal.  
Flush fuel system and replace with correct  
type of fuel.  
Water or dust in fuel system?  
Air cleaner dirty?  
Flush fuel system.  
Clean or replace air cleaner.  
Suction/exhaust valve stuck or protruded?  
Piston ring and/or cylinder worn?  
Reseat valves.  
Difficult to start. Fuel  
is available, SPARK is  
present at the spark  
plug and compression  
is low.  
Replace piston rings or piston.  
Cylinder head and/or spark plug not  
tightened properly?  
Torque cylinder head bolts and spark plug.  
Head gasket and/or spark plug gasket  
damaged?  
Replace head and spark plug gaskets.  
Fill with correct type of fuel.  
Fuel not available in fuel tank?  
Apply lubricant to loosen fuel cock lever.  
Replace if necessary.  
Fuel cock does not open properly?  
No fuel present at  
carburetor.  
Fuel filter clogged?  
Replace fuel filter.  
Fuel tank cap breather hole clogged?  
Air in fuel line?  
Clean or replace fuel tank cap.  
Bleed fuel line  
Air cleaner dirty?  
Clean or replace air cleaner.  
Check float adjustment. Rebuild carburetor.  
Clean or replace spark plug.  
Weak in power.  
Compression is proper Improper level in carburetor?  
and does not misfire.  
Defective spark plug?  
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trOublesHOOting (engine)  
Table 6. engineTroubleshooting (Continued)  
symptom  
possible Cause  
solution  
Flush fuel system and replace with correct  
type of fuel.  
Water in fuel system?  
Weak in power.  
Compression is proper  
but misfires.  
Dirty spark plug?  
Clean or replace spark plug  
Replace ignition coil.  
Ignition coil defective?  
Spark plug heat value improper?  
Incorrect type of fuel?  
Cooling fins dirty?  
Replace with correct type of spark plug.  
Replace with correct type of fuel.  
Clean cooling fins.  
Engine overheats.  
Governor adjusted correctly?  
Governor spring defective?  
Fuel flow restricted?  
Adjust governor  
Rotational speed  
fluctuates.  
Replace governor spring.  
Check entire fuel system for leaks or clogs.  
Recoil mechanism clogged with dust and  
dirt?  
Clean recoil assembly with soap and water.  
Replace spiral spring.  
Recoil starter  
malfunction.  
Spiral spring loose?  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 31  
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trOublesHOOting (generatOr)  
Table 7. generatorTroubleshooting  
symptom  
possible problem  
Engine speed too low?  
solution  
Low voltage  
Raise engine speed to rated RPM.  
Replace Ac voltmeter.  
AC voltmeter not working?  
Control box internal wiring  
malfunction?  
Check control box wiring.  
Check red and green ignition wires.  
Replace ignition wires if necessary.  
Defective ignition coil?  
Low voltage. Engine speed normal  
3650 RPM (unloaded), 2500 RPM  
(idle)  
Rotor winding malfunction?  
Stator winding malfunction?  
Leakage breaker malfunction?  
Check or replace rotor.  
Check or replace stator.  
Check or replace CB1.  
Check full power switch and full power  
switch circuit.  
Full power switch malfunction?  
Engine speed too high?  
Voltage output too high.  
Lower engine speed to rated RPM.  
Voltage output too high. Engine speed  
normal 3650 RPM (unloaded), 2500  
RPM (idle)  
Control box internal wiring  
malfunction  
Check control box wiring.  
Circuit breaker will not turn on "NO  
LOAD"  
Defective circuit breaker?  
Overload Condition?  
Replace circuit breaker.  
Reduce load or replace breaker.  
Check load circuit for short.  
Circuit breaker will turn on "LOADED"  
but trips immediately.  
Load circuit is shorted?  
Stuck solenoid?  
Check solenoid.  
Does not accelerate from low to high  
"NO LOAD"  
Bad Idle control switch?  
Idle control switch malfunction?  
Idle control device malfunction?  
Control box interal wiring defective?  
Defective rotor windings?  
Defective solenoid?  
Check or replace idle control switch.  
Check or replace idle control switch.  
Check or replace idle control device.  
Check control box wiring.  
Does not accelerate from low to high  
"LOAD ACTIVE"  
Check or replace rotor.  
Check or replace solenoid.  
Does not decelerate no"VOLTAGE  
OUTPUT".  
Defective idle control device?  
Defective solenoid?  
Check or replace idle control device.  
Check or replace idle control device.  
Check control box wiring, replace any  
defective components.  
Control box wiring malfunction?  
Does not decelerate but has  
"VOLTAGE OUTPUT".  
Defective solenoid?  
Check or replace solenoid.  
Idle control device malfunction?  
Check or replace idle control device.  
page 32 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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nOtes  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 33  
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eXplanatiOn Of COde in reMarKs COluMn  
The following section explains the different symbols and  
QTY. Column  
remarks used in the Parts section of this manual. Use the  
help numbers found on the back page of the manual if there  
are any questions.  
Numbers used — Item quantity can be indicated by a  
number, a blank entry, or A/R.  
A/R (As Required) is generally used for hoses or other  
parts that are sold in bulk and cut to length.  
NOTICE  
The contents and part numbers listed in the parts  
section are subject to change without notice.Multiquip  
does not guarantee the availability of the parts listed.  
A blank entry generally indicates that the item is not sold  
separately.Other entries will be clarified in the“Remarks”  
Column.  
sample paRTs lisT  
RemaRKs Column  
NO. paRT NO. paRT Name  
QTY. RemaRKs  
Some of the most common notes found in the“Remarks”  
Column are listed below. Other additional notes needed  
to describe the item can also be shown.  
1
2%  
12345  
BOLT......................1 .....INCLUDES ITEMS W/%  
WASHER, 1/4 IN............NOT SOLD SEPARATELY  
WASHER, 3/8 IN....1 .....MQ-45T ONLY  
2% 12347  
3
4
12348  
12349  
HOSE ..................A/R ...MAKE LOCALLY  
BEARING ..............1 .....S/N 2345B AND ABOVE  
assembly/Kit — All items on the parts list with the  
same unique symbol will be included when this item is  
purchased.  
NO. Column  
Indicated by:  
unique symbols — All items with same unique  
symbol  
“INCLUDES ITEMS W/(unique symbol)”  
(@, #, +, %, or >) in the number column belong to the  
same assembly or kit, which is indicated by a note in the  
“Remarks” column.  
serial Number Break — Used to list an effective serial  
number range where a particular part is used.  
Indicated by:  
duplicate item Numbers — Duplicate numbers indicate  
multiple part numbers, which are in effect for the same  
general item, such as different size saw blade guards in  
use or a part that has been updated on newer versions  
of the same machine.  
“S/N XXXXX AND BELOW”  
“S/N XXXX AND ABOVE”  
“S/N XXXX TO S/N XXX”  
specific model Number use — Indicates that the part  
is used only with the specific model number or model  
number variant listed. It can also be used to show a  
part is NOT used on a specific model or model number  
variant.  
NOTICE  
When ordering a part that has more than one item  
number listed, check the remarks column for help in  
determining the proper part to order.  
Indicated by:  
“XXXXX ONLY”  
“NOT USED ON XXXX”  
paRT NO. Column  
Numbers used — Part numbers can be indicated by a  
number, a blank entry, or TBD.  
“make/Obtain locally” — Indicates that the part can  
be purchased at any hardware shop or made out of  
available items.Examples include battery cables, shims,  
and certain washers and nuts.  
TBD (To Be Determined) is generally used to show a  
part that has not been assigned a formal part number  
at the time of publication.  
“Not sold separately”— Indicates that an item cannot  
be purchased as a separate item and is either part of an  
assembly/kit that can be purchased, or is not available  
for sale through Multiquip.  
A blank entry generally indicates that the item is not sold  
separately or is not sold by Multiquip. Other entries will  
be clarified in the “Remarks” Column.  
page 34 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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suggested spare parts  
gaC9.7HZ pORTaBle 60 HZ geNeRaTOR WiTH  
HONda gX610K1vd/gX610u1vd gasOliNe  
eNgiNes  
NOTICE  
Part numbers on this Suggested Spare Parts list may  
supersede/replace the part numbers shown in the  
following parts lists.  
1 to 3 units  
Qty.  
4............31620881A02 .......RECTIFIER  
p/N  
description  
4............0601823754..........RELAY  
2............0601812529..........RECEPTABLE L14-30R  
1............0601811032..........RECEPTACLE, L6-20R  
2............0601811035..........RECEPTACLE, L5-30R  
1............0601812590..........RECEPTACLE, 5-15R  
1............0601807466..........CIRCUIT BREAKER, 2P, 35A  
1............0601806425..........CIRCUIT BREAKER, 2P, 30A  
1............0601806036..........CIRCUIT BREAKER, 2P, 20A  
4............0601806424..........CIRCUIT BREAKER, 1P, 30A  
1............0601806428..........CIRCUIT BREAKER, 1P, 15A  
1............0601830727..........IDLE CONTROL SWITCH  
1............0601830799..........OPERATION SWITCH  
1............0602100102..........START SWITCH  
2............0601802137..........FUSE  
2............A9924800024 .......CAP FUEL STRAINER, (FUEL TANK)  
2............16910ZE8015.......FILTER COMP FUEL, (FUEL PUMP)  
1............0602125032..........GAUGE FUEL  
2............0805083204..........SUSPENSION RUBBER  
2............A6415800004 .......SUSPENSION RUBBER  
3............9807952876..........SPARK PLUG, (BPR5ES-NKG)  
3............154000ZJ100........CARTRIDGE FILTER, OIL  
1♦.........35480ZJ1841........SWITCH ASSY., OIL LEVEL  
1◊ ........35480ZJ1841........SWITCH ASSY., OIL LEVEL, USE UP TO S.N 1068428  
1◊ ........35480ZJ1842........SWITCH ASSY., OIL LEVEL, USE FROM S/N 1068429  
1♦.........16100ZJ0881........CARBURETOR ASSY. (BG21N A), USE UP TO S/N 2014887  
1♦.........16100ZJ0911........CARBURETOR ASSY. (BG21Q A) ,USE FROM S/N 2014888  
1◊ ........16100ZJ0911........CARBURETOR ASSY. (BG21Q A), USE UP TO S/N 1006893  
1◊ ........16100ZJ0912........CARBURETOR ASSY. (BG21Q B), USE FROM S/N 1006894  
1♦.........17210ZJ1841........ELEMENT COMP., AIR CLEANER, USE UP TO S/N 2017952  
1♦.........17210ZJ1842........ELEMENT COMP., AIR CLEANER, USE FROM S/N 2017953  
1◊ ........17210ZJ1842........ELEMENT COMP., AIR CLEANER  
2............28462ZE3W01......ROPE, RECOIL  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 35  
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gaC9.7HZ— naMeplate and deCals assy.  
S/N 5571693 AND BELOW  
1
2
3
4
DANGER  
DANGER  
EXPLOSIVE GASES  
GAS EXPLOSIFS  
Cigarettes, flammes ou étincelles peuvent causer I’explosion de la  
batterìe. Protégez toujours le visage et les yeux quand proximité de la  
CAUTION/ATTENTION  
Cigarette flames or sparks could cause battery to explode. Always  
shield eyes and face from battery. Do not charge or use booster cables  
or adjust post connections without proper instructions and training.  
à
HOT PARTS can burn skin.  
batterìe. Ne chargez pas la batterìe, n’utilisez pas les cablesde démarrage  
ou n’ajustez pas les poteaux de la batterìe sans instructions or pratique  
WARNING/ATTENTION  
Only operate machine in well  
ventilated areas.  
KEEP VENT CAPS TIGHT AND LEVEL  
DO NOT touch until the  
lamp has sufficiently cooled.  
GARDEZ LE BOUCHON VENTILATEUR AU NIVEAU ET BIEN SERRÉ  
POISON  
POISON  
Peut causer des brûlutes sévères  
CAUSES SEVERE BURNS  
Do not inhale exhaust gases.  
Danger de brûlure, pièces chaudes.  
Ne touchez pas avant que l’appareil  
Contient de l’acide sulfurique. Evitez tout contact avec la peau, les  
yeux ou vêtements. En cas d’accident rincez avec de l’eau et appelez un  
médecin immédiatement.  
Contains sulfuric acid. Avoid contact with skin, eyes or clothing. In  
a
N’utilizez l’equipment que dans  
des endroits bien aérés.  
event of accident flush with water and call  
physician immediately.  
Ne respirez paz les gas d’échappement.  
ne soit suffisamment refroidi.  
A65200040A  
GARDEZ LES ENFANTS  
À
DISTANCE  
KEEP OUT OF THE REACH OF CHILDREN  
A63210140  
A63210110A  
Only qualified personnel should install, use,  
or service this equipment.  
Dangerous  
Gas/Gas  
dangereux  
Seul un personnel qualifié devrait avoir  
l’authorisation d’installer d’utilisier ou  
de réparer cet équipement.  
A63210090A  
ATTENTION!  
un bâtiment, un  
Avant de brancher cette unité  
à
interrupteur d’isolation doit être installé par  
un technicien diplômé.  
Utiliser cet appareil sans I’interrupteur d’isolation  
peut entraîner des blessures graves voires mortelles.  
5
6
A35200050  
WARNING!  
Before connecting this generator to any building’s  
electrical system,  
an isolation (transfer) switch.  
a
licensed electrician must install  
Serious injury or death may result without this  
transfer switch.  
A35200030A  
9700  
CAUTION  
II est impératif de lire le manuel d’utilisation  
avant d’utiliser ou de réparer cet équipement.  
II est impératif degarder tout personnel non  
authorisé ou non qualifié  
à
distance de cet equipement.  
Assurez vous que tout equipement de sécurité est  
fonctionnel avant d’engager l’equipement. Assurez vous  
que le moteur est éteint et que le fil de la bougie  
est d’econnecté avant de réparer la machine ou vant  
tout contact avec toute pièce en mouvement.  
Si l’equipement est alimenté par un moteur électrique  
débranchez l’appareil.  
FUEL DRAIN  
VIDANGE D’ ESSENCE  
7
8
9
10  
A65200060  
Ne laissez jamis l’appareil sans supervision quand  
il est en marche, II est impératif d’arrêter le  
motour et de la laisser refroidir avant d’ajouter  
de l’huile ou du carburant.  
AC CIRCUIT BREAKER  
INTERRUPTEUR DE COURANT CA  
120  
240  
MARCHE  
GAC-9.7HZ  
MARCHE  
ARRET  
ON  
ON  
OIL DRAIN  
VIDANGE D’ HUILE  
V
OFF ARRET  
OFF  
POWERED by  
A5520080  
IDLE  
CONTROL  
OPERATION  
SWITCH  
START  
BUTTON  
Honda Engines  
211052  
13  
A65200070  
AC VOLTMETER  
VOLTOMETRE CA  
for 120V  
15A  
for 120V for 240V for 120/240V  
30A  
20A  
30A  
CONTROL  
DE RALENTI  
INTERRUPTEUR BOUTON DE  
DE OPERATION DEMARRAGE  
OFF  
120V  
240V  
20A  
120/240V  
30A  
15A  
15A  
CAUTION  
READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR  
SERVICING THIS MACHINE.  
30A  
AC CIRCUIT  
BREAKER  
(for main)  
INTERRUPTEUR DE  
COURANT PRINCIPAL  
CAUTION  
GR  
Do not use in rain or snow.  
NEUTRAL BONDED TO FRAME  
TOTAL LOAD WITHIN 8.4kW  
CHARGE TOTAL MAX. 8.4 kW  
NEUTRE MIS  
LA CARCASSE DU MOTEUR  
A
LA MASSE  
A
ALWAYS KEEP UNAUTHORIZED INEXPERICENCED  
UNTRAINED PEOPLE AWAY FROM THIS MACHINE.  
PRISE DE  
TERRE  
ATTENTION  
Ne pas utiliser en cas de  
pluie ou neige.  
12  
MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL  
BEFORE THIS MACHINE IS STARTED. MAKE SURE ENGINE  
IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED  
BEFORE SERVICING THE MACHINE OR COMING IN  
CONTACT WITH ANY MOVING PART. IF EQUIPMENT IS  
POWERED BY AN ELECTRIC MOTOR DISCONNECT  
ELECTRICAL PLUG.  
A3520000A  
NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING  
ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL  
BEFORE ADDING FUEL OR OIL.  
A55200070A  
Do not touch output terminals or internal  
wiring while unit is operating.  
Turn off power before servicing.  
Ne touchez ni les terminaux externes ou le  
cablage electrique interne lorsque que  
l’équipement est en operation.  
Eteindre avant de réparer.  
11  
Only qualified personnel should install, use,  
Electrical  
shock hazard  
Possibilité  
de choc  
or service this equipment.  
Seul un personnel qualifié devrait avoir  
l’authorisation d’installer d’utilisier ou  
de réparer cet équipement.  
electrique  
A63210100A  
S/N 5571694~5582055  
S/N 5582056 AND ABOVE  
AC CIRCUIT BREAKER  
INTERRUPTEUR DE COURANT CA  
AC CIRCUIT BREAKER  
INTERRUPTEUR DE COURANT CA  
120  
240  
MARCHE  
GAC-9.7HZ  
120  
240  
MARCHE  
GAC-9.7HZ  
MARCHE  
ON  
ON  
MARCHE  
ON  
ON  
V
V
ARRET  
OFF ARRET  
OFF  
POWERED by  
ARRET  
OFF ARRET  
OFF  
POWERED by  
IDLE  
CONTROL  
OPERATION  
SWITCH  
START  
BUTTON  
Honda Engines  
IDLE  
CONTROL  
OPERATION  
SWITCH  
START  
BUTTON  
Honda Engines  
211052  
211052  
for 120V  
15A  
for 120V for 240V for 120/240V  
30A  
20A  
30A  
AC VOLTMETER  
VOLTOMETRE CA  
CONTROL  
DE RALENTI  
for 120V  
15A  
for 120V for 240V for 120/240V AC VOLTMETER  
30A  
20A  
30A VOLTOMETRE CA  
CONTROL  
DE RALENTI  
INTERRUPTEUR BOUTON DE  
DE OPERATION DEMARRAGE  
INTERRUPTEUR  
BOUTON DE  
DE OPERATION DEMARRAGE  
OFF  
OFF  
120V  
240V  
20A  
120/240V  
30A  
120V  
240V  
20A  
120/240V  
15A  
15A  
15A  
15A  
30A  
30A  
30A  
AC CIRCUIT  
BREAKER  
(for main)  
AC CIRCUIT  
BREAKER  
(for main)  
INTERRUPTEUR DE  
COURANT PRINCIPAL  
INTERRUPTEUR DE  
COURANT PRINCIPAL  
GR  
GR  
NEUTRAL BONDED TO FRAME  
NEUTRAL BONDED TO FRAME  
TOTAL LOAD WITHIN 8.4kW  
CHARGE TOTAL MAX. 8.4 kW  
TOTAL LOAD WITHIN 8.4kW  
CHARGE TOTAL MAX. 8.4 kW  
NEUTRE MIS  
A
LA MASSE  
LA CARCASSE DU MOTEUR  
A
NEUTRE MIS  
A
LA MASSE  
A
LA CARCASSE DU MOTEUR  
PRISE DE  
TERRE  
PRISE DE  
TERRE  
DANGER  
Using generator indoors CAN KILL YOU IN MINUTES.  
Utilser un générateur  
THE  
POSSIBILITY EXISTS OF ELECTROCUTION IF  
GENERATOR/WELDER IS NOT PROPERLY GROUNDED.  
ALWAYS CONNECT EARTH GROUND (GROUND ROD) TO  
GENERATOR GROUND POINT.  
a
à
l’ intérieur VOUS TUERA EN QUELQÙES MINUTES.  
Exhaust contains carbon monoxide, a poison gas you cannot see or smell.  
Les gaz d’ échappement contiennent du monoxyde de carbon, un gaz toxique  
invisible et inodore.  
IL  
QUE LA GÉNÉRATRICE/SOUDEUSE NE SOIT PROPREMENT  
MISE LA TERRE. S’ASSURER DE RELIER LA MASSE  
Y
AURAIT UN RISQUE D’ÉLECTROCUTION  
À
MOINS  
A
A
(BARRE DE MASSE) LE POINT DE MISE  
L’APPAREIL.  
A
LA TERRE DE  
GROUND ROD FOR  
EARTH GROUND  
BARRE DE MASSE  
GROUND TERMINAL  
PRISE DE TERRE  
Eb
12A0V  
V
1
2
0
L
T
R
L
B
S
  A
E
D
 M
O
R
E
E
-
PD b
1
0
  A
V
1
2
0
N
U
 C
R
O
  E
E
 M
O
 S
R
M
E
L
A
 A
 R
 C
 A
 S
S
D
  U
M
  O
T
E
 U
 R
2
1
5
i
C
 E
 C
 I
E
R
E
2
1
5
o
n
d
a
n
g
i
n
e
s
C
C
I
 C
 I
B
R
A
E
G
R
T
R
I
 E
 D
 E
C
 O
 U
 R
 A
 N
 T
  R
I
 C
 I
A
L
G
T
I
 D
 E
 T
 E
 R
U
P
T
  R
I
U
R
 I
A
GAC-2.2H  
POWERED by  
1
2
0
V
  A
V
1
2
0
N
L
A
U
R
B
O
S
A
E
D
 M
O
O
F
R
E
M
E
2
1
5
H
o
n
d
a
E
n
g
i
n
e
s
A
C
C
 E
 R
 C
 U
 I
T
E
U
R
D
E
R
G
R
T
R
I
 E
 D
 E
C
 U
 R
 A
 N
 T
  R
I
 C
 I
A
L
14  
15  
CONNECT TO BUILDING  
GROUND IF REQUIRED  
ARELIER  
D’OUVRAGE EVENTUELLEMENT  
À
LA MASSE  
GROUND CABLE  
#8 MINIMUM  
CÂBLE DE MASSE  
#8 MINIMUM  
ONLY use outdoors and away from  
open windows, doors, and vents.  
NEVER use in enclosed or partially  
enclosed areas.  
Utilisation INTERDITE dans un  
espace clos ou partiellement clos.  
Utilisation UNIQUEMENT  
portes et trous d’ aération  
à
l’ extér leur  
FOR FURTHER GROUNDING  
INSTRUCTIONS READ MANUAL  
8
8
FT. MINIMUM  
PIEDS MINIMUM  
POUR PLUS DE DÉTAILS  
CONCERNANT LA MISE Á LA  
TERRE, LIRE LE MANUEL  
REFERENCE NEC 250-52 (C)  
RÉFERÉNCE NEC 250-52 (C)  
A9504000104  
A91110020  
page 36 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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gaC9.7HZ— naMeplate and deCals assy.  
NO.  
1
2
3
4
5
6
7
8
paRT NO.  
paRT Name  
QTY.  
RemaRKs  
A6532101404  
A6532101104A  
A6552000404A  
A6532100904A  
A3552000504  
A3552000304A  
A5552000804  
A5552000704A  
A6552000604  
A6562100003A  
A6532101004A  
A3552000004A  
A6552000704  
A9511100204  
DECAL; DANGER, EXPL. GASES (FRENCH) ..1................A63210140  
DECAL; DANGER, EXPL GASES (ENGLISH) ..1................A63210110A  
DECAL; CAUTION, HOT PARTS .......................1................A65300040A  
DECAL; WARNING, EXHAUST GASES............1................A63210090A  
DECAL; CAUTION, TRANS. SW.(FRENCH)......1................A35200050  
DECAL; CAUTION, TRANS. SW. (ENGLISH) ....1................A35200030A  
DECAL; OPERATING INSTR. (FRENCH)..........1................A552200080  
DECAL; OPERATING INSTR. (ENGLISH).........1................A55200070A  
DECAL; FUEL DRAIN........................................1................A65200060  
DECAL; MQ LOGO 9700 STRIPE.....................2................A66210000A  
DECAL; DANGER, ELECTROCUTION .............1................A63210100A  
DECAL; CAUTION, RAIN SNOW.......................1................A35200000A  
DECAL; OIL DRAIN ...........................................1................A65200070  
DECAL; DANGER, GROUND ROD ...................1................A91110020  
.............................................................................................S/N 5571694~5582055  
DECAL; DANGER, DANGEROUS GASES........1................A90400010  
.............................................................................................S/N 5582056 AND ABOVE  
9
10  
11  
12  
13  
14  
15  
A9504000104  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 37  
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gaC9.7HZ — generatOr assy.  
page 38 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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gaC9.7HZ — generatOr assy.  
NO.  
1
paRT NO.  
A6110200103  
paRT Name  
QTY.  
RemaRKs  
ROTOR ASSY.....................................................1................INCLUDES ITEMS W/#  
FIELD ASSY.......................................................1................NOT SOLD SEPERATELY  
RECTIFIER  
BEARING...........................................................1................REPLACES 0071206304  
1-1#  
1-2# 7921025004  
1-3# 0071206304  
2
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
16A  
17  
18  
A6113100004  
A6113400004  
0801086104  
0040010000  
A6136000303  
A6155100102  
A6155000002  
A6133300003  
A6133500004  
0040008000  
0031108160  
7871329514  
A6155400104  
0027105012  
011008020  
FAN  
1
1
1
1
1
1
1
1
4
4
SET BOLT, ROTOR  
SET WASHER BEARING  
WASHER, LOCK  
ARMATURE ASSY.  
END BRACKET  
END BRACKET  
COVER, STATOR  
SET BOLT, STATOR  
WASHER, LOCK  
WASHER, FLAT.................................................4................REPLACES P/N 0041208000  
GROMMET  
COVER, BEARING  
MACHINE SCREW  
1
1
3
HEX, HEAD BOLT..............................................4................REPLACES P/N 0010108020  
0040008000  
A6155400204  
0052205008  
WASHER, LOCK  
COVER  
RIVET  
4
1
4
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 39  
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gaC9.7HZ — COntrOl bOX assy.  
page 40 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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gaC9.7HZ — COntrOl bOX assy.  
NO.  
1
2
3
4
5
6
7
8
paRT NO.  
paRT Name  
CONTROL BOX  
GROMMET  
TERMINAL PLATE  
HEX, HEAD BOLT  
RECTIFIER  
MACHINE SCREW  
RELAY, DC12V  
MACHINE SCREW  
REGULATOR  
MACHINE SCREW  
CONTROL PANEL  
AC VOLTMETER, DE450 120/240V  
HEX, NUT  
CIRCUIT BREAKER, 35A  
MACHINE SCREW  
QTY.  
1
2
1
5
5
5
1
1
1
1
1
1
2
1
2
1
1
1
10  
10  
1
1
1
2
10  
1
1
1
1
2
2
2
1
2
RemaRKs  
A6215000503  
0601850102  
A6262800104  
0016906020  
0601823204  
0027103020  
0601823754  
0027105016  
0602201356  
0027106020  
A6225000603  
0601806819  
0307005000  
0601807466  
0027404010  
0601812529  
0601811032  
0601811035  
0021004010  
0030004000  
0601806425  
0601806036  
0601806424  
0601806428  
0027103005  
0601830727  
0601830799  
0602100102  
0601823853  
0021004010  
0601812590  
0021004010  
0601815147  
0207005000  
0041205000  
0040005000  
0012905020  
0207005000  
0040505000  
0041205000  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
19A  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
33A  
33B  
34  
35  
35A  
35B  
RECEPTACLE, L14-30R 125/250V, 30A  
RECEPTACLE, L6-20R 250V, 20A  
RECEPTACLE, L5-30R125V, 30A  
MACHINE SCREW  
HEX. NUT  
CIRCUIT BREAKER 2P, 250V @ 30A  
CIRCUIT BREAKER 2P, 250V @ 20A  
CIRCUIT BREAKER 1P, 250V @ 30A  
CIRCUIT BREAKER 1P, 250V @ 15A  
MACHINE SCREW  
IDLE CONTROL SWITCH  
OPERATION SWITCH  
START SWITCH  
IDLE CONTROL DEVICE  
MACHINE SCREW  
RECEPTACLE, 5-15R 120V, 20A  
MACHINE SCREW  
GROUND TERMINAL  
HEX. NUT  
WASHER, FLAT  
WASHER, LOCK  
HEX. HEAD BOLT  
HEX. NUT  
STAR TOOTH WASHER  
WASHER, FLAT  
WASHER, LOCK  
1
1
1
1
1
1
1
35C 0040005000  
36  
36  
38  
0017105016  
0017106025  
0601802137  
HEX. HEAD BOLT  
HEX. HEAD BOLT  
FUSE, 10A @ 250V  
4
4
2
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 41  
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gaC9.7HZ — pipe fraMe assy.  
14A  
49  
page 42 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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gaC9.7HZ — pipe fraMe assy.  
NO.  
1
2
3
3-1  
4
5
6
7
8
paRT NO.  
paRT Name  
PIPE FRAME  
FLOOR PANEL  
FUEL TANK  
QTY.  
RemaRKs  
A6418000412  
A6415100003  
A6365000402  
A9924800024  
3015530004  
0150200011  
0602125032  
011008020  
1
1
1
CAP, FUEL TANK/STRAINER............................1................INCLUDES ITEM W/#  
DRAIN PLUG  
O-RING  
FUEL GAUGE  
1
1
1
HEX. HEAD BOLT..............................................4................REPLACES 0017108020  
HEX. HEAD BOLT.............................................11...............REPLACES 0017108020  
011008020  
9
A6418700103  
0805083204  
0207010000  
A6415800004  
0207010000  
0010110045  
0207010000  
0012308030  
A6425400403  
BASE  
RUBBER SUSPENSION  
HEX. NUT  
RUBBER SUSPENSION  
HEX. NUT  
HEX. HEAD BOLT  
HEX. NUT  
HEX. HEAD BOLT  
BRACKET  
LINING  
HEX, HEAD BOLT  
COVER  
HEX. HEAD BOLT  
AIR GUIDE  
HEX. HEAD BOLT  
HANGER  
HEX. HEAD BOLT  
BATTERY SHEET  
BATTERY BAND  
BATTERY BOLT  
WING NUT  
WASHER, LOCK  
WASHER, FLAT  
TERMINAL CAP (RED)  
TERMINAL CAP (BLK)  
HEX. HEAD BOLT  
HOSE  
1
2
2
2
2
2
2
2
1
1
8
1
4
1
2
1
4
1
1
2
2
2
2
1
1
1
1
1
1
10  
11  
12  
13  
14  
14A  
15  
16  
16-1 A6498200004  
17  
18  
19  
20  
21  
22  
23  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
0017106016  
A6332300204  
0017106016  
A6418400304  
0017106016  
A6435300003  
0017110025  
A6345200204  
D1343200204  
0805082704  
0037806000  
0040006000  
952404470  
0602220600  
0602220601  
0019206016  
0605513143  
0605515240  
0605515093  
34533  
HOSE BAND  
HOSE BAND  
BATTERY, 12 VOLT ............................................1................INTERSTATE SP-30  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 43  
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HOnda gX610K1Vd/u1Vd — air Cleaner assy.  
page 44 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd — air Cleaner assy.  
NO.  
1♦  
1♦  
1◊  
2
3
4
4
4
paRT NO.  
paRT Name  
QTY.  
RemaRKs  
17210ZJ1841  
17210ZJ1842  
17210ZJ1842  
17218ZJ1840  
17219ZJ1840  
17220ZJ1840  
17220ZJ1840  
17229ZJ1840  
17229ZJ1840  
17230ZJ1840  
17230ZJ1840  
17230ZJ1841  
17233ZJ1840  
17234ZJ1840  
17238JZ4830  
90003ZJ1840  
957010602800  
ELEMENT COMP., AIR CLEANER....................1................USE UP TO S/N 2017952  
ELEMENT COMP., AIR CLEANER....................1................USE FROM S/N 2017953  
ELEMENT COMP., AIR CLEANER  
FILTER OUTER  
CLIP AIR CLEANER  
CASE COMP., AIR CLEANER  
CASE COMP., AIR CLEANER ...........................1................USE UP TO S/N 1077169  
CASE COMP., AIR CLEANER ...........................1................USE FROM S/N 1077170  
SEAL, AIR CLEANER CASE  
COVER ASSY., AIR CLEANER  
COVER ASSY., AIR CLEANER  
COVER ASSY., AIR CLEANER  
SEAL, AIR CLEANER COVER  
PLATE, AIR CLEANER SETTING  
COLLAR A, AIR CLEANER  
BOLT, SPECIAL 5 MM  
1
1
4
1
5
1
1
1
1
1
1
2
2
2
6♦  
6◊  
6◊  
7
8
9
10  
11  
BOLT, FLANGE 6X28  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 45  
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HOnda gX610K1Vd/u1Vd engine — CaMsHaft assy.  
page 46 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — CaMsHaft assy.  
NO.  
1
2
3
4
5
6$  
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
paRT NO.  
paRT Name  
QTY.  
2
1
4
4
4
1
1
1
1
1
2
1
2
2
2
2
2
2
1
4
4
1
2
1
RemaRKs  
12209ZE8003  
14100ZJ1842  
14410ZJ1840  
14431ZE2010  
14451ZE1013  
14568ZJ1841  
14576ZJ1840  
14711ZE3000  
14721ZE3000  
14730ZJ1841  
14751ZE2003  
14760ZJ1840  
14764ZJ1840  
14771ZE2000  
14773ZE2000  
14775ZE2010  
14781ZE2000  
14791ZE2010  
90005896000  
90012ZE0010  
90206ZE1000  
90446357000  
90602ZE1000  
90702GB6910  
9410106800  
SEAL, VALVE STEM  
CAMSHAFT ASSY.  
ROD, PUSH  
ARM, VALVE ROCKER  
PIVOT, ROCKER ARM  
SPRING, WEIGHT RETURN  
PIN, DECOMPRESSION  
VALVE, IN.  
VALVE, EX.  
LIFTER ASSY., VALVE  
SPRING, VALVE  
SHAFT COMP., VALVE LIFTER  
SPRING, VALVE LIFTER  
RETAINER, IN.VALVE SPRING  
RETAINER, EX.VALVE SPRING  
SEAT, VALVE SPRING  
ROTATOR, VALVE  
PLATE, PUSH ROD GUIDE  
BOLT, FLANGE, 5X16  
BOLT, PIVOT (8MM)  
NUT, PIVOT ADJ.  
WASHER, THRUST, 17.2MM  
CLIP, GOVERNOR HOLDER  
DOWEL PIN, 8X12  
WASHER, FLAT, 6MM  
PIN, SPRING, 6X28  
BOLT, FLANGE, 6X25  
4
1
1
9430560282  
957010602500  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 47  
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HOnda gX610K1Vd/u1Vd engine — CarburetOr assy.  
page 48 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — CarburetOr assy.  
NO.  
1
2
3♦  
paRT NO.  
paRT Name  
TUBE, BREATHER  
CLIP, BREATHER TUBE  
GASKET SET ....................................................1................USE UP TO S/N BG21H C  
.............................................................................................INCLUDES ITEMS W/$  
GASKET SET ....................................................1................USE FROM S/N BG21Q A  
.............................................................................................INCLUDES ITEMS W/$  
QTY.  
1
1
RemaRKs  
12357ZJ1840  
15772551000  
16010ZG8000  
3♦  
16010ZJ0911  
3◊  
4#  
5#  
16010ZJ0911  
16011KCK910  
16013ZV4005  
GASKET SET  
VALVE SET, FLOAT  
FLOAT SET  
1
1
1
6♦# 16015ZJ1841  
6♦# 16015ZJ1W01  
6◊ # 16015ZJ1W01  
CHAMBER SET, FLOAT ....................................1................USE UP TO S/N BG21H C  
.............................................................................................INCLUDES ITEMS W/#  
CHAMBER SET, FLOAT ....................................1................USE FROM S/N BG21Q A  
.............................................................................................INCLUDES ITEMS W/#  
CHAMBER SET, FLOAT  
SCREW SET  
1
1
1
1
7#  
8$  
9#  
16016ZJ1010  
16024124760  
16028ZG8000  
SCREW SET, DRAIN  
SCREW SET  
10♦ 16100ZJ0881  
CARBURETOR ASSY. (BG21N A).....................1................USE UP TO S/N 2014887  
.............................................................................................INCLUDES ITEMS W/#  
CARBURETOR ASSY. (BG21Q A) ....................1................USE FROM S/N 2014888  
.............................................................................................INCLUDES ITEMS W/#  
CARBURETOR ASSY. (BG21Q A) ....................1................USE UP TO S/N 1006893  
.............................................................................................INCLUDES ITEMS W/#  
CARBURETOR ASSY. (BG21Q B) ....................1................USE FROM S/N 1006894  
.............................................................................................INCLUDES ITEMS W/#  
10♦ 16100ZJ0911  
10◊  
10◊  
11  
16100ZJ0911  
16100ZJ0912  
16148141881  
CAP, CHOKE LEVER DUST  
JET SET (#58)  
NOZZLE, MAIN  
1
1
1
12#$ 16150ZJ0831  
13#$ 16166ZJ0831  
14♦$ 16178548004  
14♦$ 16178ZJ0911  
14◊ $ 16178ZJ0911  
O-RING (5.8X1.9) ..............................................1................USE UP TO S/N BG21N A  
O-RING..............................................................1................USE FROM S/N BG21Q A  
O-RING  
1
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 49  
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HOnda gX610K1Vd/u1Vd engine — CarburetOr assy.  
page 50 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — CarburetOr assy.  
NO.  
15  
paRT NO.  
16198ZJ1840  
paRT Name  
QTY.  
RemaRKs  
TUBE DRAIN .....................................................1................USE UP TO S/N 2073018  
VALVE ASSY., SOLENOID.................................1................USE UP TO S/N 2067379  
VALVE ASSY., SOLENOID.................................1................USE FROM S/N 2067380  
VALVE ASSY., SOLENOID  
INSULATOR, CARBURETOR  
GASKET, CARBURETOR  
GASKET, AIR CLEANER  
16♦# 16200ZJ0841  
16♦# 16200ZJ1841  
16◊ # 16200ZJ1841  
17  
18  
19  
20  
1
1
2
1
16211ZJ0841  
16221ZJ1840  
17228ZG8003  
17410ZJ1840  
ELBOW COMP., AIR CLEANER........................1................INCLUDES ITEMS W/%  
21% 90314ZJ1840  
NUT, INSERT, 6 MM  
CLIP B, CABLE  
CLIP, PURSE LOCK  
SCREW-WASHER (4X12)  
SCREW-WASHER (5X12)  
CLIP, TUBE (B8)  
2
1
1
4
2
1
2
1
1
1
1
22  
23  
24#  
25#  
26  
90682959661  
91402ZJ1841  
938920401418  
938920501218  
9500202080  
27  
958010612000  
BOLT, FLANGE (6X120)  
28#$ 99201ZG80880 JET SET, MAIN (#88)  
28#$ 99201ZG80900 JET SET, MAIN (#90 HIGH ALTITUDE)  
28#$ 99201ZG80920 JET SET, MAIN (#92 HIGH ALTITUDE)  
33#  
16126ZJ1841  
ARM, THROTTLE LINKAGE  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 51  
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HOnda gX610K1Vd/u1Vd engine — COntrOl assy.  
page 52 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — COntrOl assy.  
NO.  
1
2
paRT NO.  
paRT Name  
JOINT ROD  
QTY.  
1
RemaRKs  
16263883W10  
16500ZJ1890  
16534ZJ1840  
16550ZJ1841  
16550ZJ1842  
16550ZJ1842  
16555ZJ1840  
16561ZJ1850  
16562ZJ1840  
16584883300  
16611ZJ1840  
16628ZJ1850  
17951921030  
17957ZV4000  
90014952000  
90015ZE3790  
92301050250A  
93500050350A  
9405006000  
CONTROL ASSY., AUTO THROTTLE ...............1................INCLUDES ITEMS W/#  
SPRING STARTER  
ARM COMP., GOVERNOR ................................1................UP TO S/N 2020000  
ARM COMP., GOVERNOR ................................1................FROM S/N 2020001  
ARM COMP., GOVERNOR  
ROD, GOVERNOR  
SPRING, GOVERNOR, MANUAL  
SPRING, THROTTLE RETURN  
SPRING, CONTROL ADJUSTING  
ROD, CHOKE CONTROL  
ROD, CHOKE KNOB  
KNOB, CHOKE  
BUSH, LINKAGE  
BOLT, FLANGE, 6X14  
BOLT, GOVERNOR ARM  
BOLT, RECESSED, 5X25  
SCREW, PAN, 5X35  
3
1
4♦  
4♦  
4◊  
5
6
7
1
1
1
1
2
1
1
1
1
2
1
1
1
1
8#  
9
10  
11  
12  
13  
14  
15#  
16#  
17  
NUT, FLANGE 6MM  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 53  
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HOndagX610K1Vd/u1Vdengine—CranKCaseCOVerassy.  
page 54 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOndagX610K1Vd/u1Vdengine—CranKCaseCOVerassy.  
NO.  
1♦  
paRT NO.  
11300ZJ1850  
paRT Name  
QTY.  
RemaRKs  
COVER ASSY., CRANKCASE...........................1................UP TO S/N 2017181  
.............................................................................................INCLUDES ITEMS W/$  
COVER ASSY., CRANKCASE...........................1................FROM S/N 2017182  
.............................................................................................INCLUDES ITEMS W/$  
COVER ASSY., CRANKCASE...........................1................UP TO S/N 1022498  
.............................................................................................INCLUDES ITEMS W/$  
COVER ASSY., CRANKCASE...........................1................FROM S/N 1009791  
.............................................................................................INCLUDES ITEMS W/$  
1♦  
1◊  
1◊  
11300ZJ1851  
11300ZJ1852  
11300ZJ1853  
2
3
4
4◊  
4◊  
5
6
7
11381ZJ1840  
12105ZA0701  
15120ZJ1000  
15120ZJ1000  
15120ZJ1010  
15124ZJ1003  
15232ZJ1000  
15348ZJ1840  
154000ZJ1004  
15411ZJ1840  
15427ZJ1000  
15655ZJ1861  
16510ZJ1840  
16511ZJ1840  
16512ZJ1840  
16513ZE2000  
GASKET, CASE COVER  
BOLT, SEALING  
COVER ASSY., OIL PUMP, TWO BOLTS  
1
1
1
COVER ASSY., OIL PUMP, TWO BOLTS...........1................UP TO S/N 1022498  
COVER ASSY., OIL PUMP, THREE BOLTS  
ROTOR, OIL PUMP OUTER  
SPRING, RELIEF VALVE  
COVER, OIL FILTER  
CARTRIDGE, OIL FILTER  
BASE OIL FILTER  
SCREEN, OIL FILTER  
GAUGE COMP., OIL LEVEL  
GOVERNOR ASSY. ...........................................1................INCLUDES ITEMS W/#  
WEIGHT GOERNOR  
HOLDER, GOVERNOR WEIGHT  
PIN, GOVERNOR WEIGHT  
1
1
1
1
1
1
1
1
8
10  
11  
12  
13$  
14#  
15#  
16#  
3
1
3
17♦$ 16531Z0A000  
17♦$ 16531ZE2000  
17◊ $ 16531Z0A000  
SLIDER, GOVERNOR .......................................1................UP TO S/N 2017181  
SLIDER, GOVERNOR .......................................1................FROM S/N 2017182  
SLIDER, GOVERNOR  
BOLT, FLANGE, 6X28  
HOLDER, OIL FILTER  
WASHER, 6X16  
1
3
1
1
1
1
2
1
2
3
9
1
2
2
20  
90015883000  
90018PN3000  
90473147000  
90602ZE1000  
91202ZJ1841  
91302ZE9003  
9410106800  
21  
22$  
23$  
24  
25  
26$  
27  
CLIP, GOVERNOR HOLDER  
OIL SEAL, 35X58X9  
O-RING, 11.8X2.4  
WASHER, FLAT, 6MM  
DOWEL PIN, 8X14  
9430108140  
28  
29  
30  
31  
957010602000  
957010805000  
9621112000  
966000601600  
12105ZA0701  
BOLT, FLANGE, 6X20  
BOLT, FLANGE, 8X50  
BALL, STEEL, #12 (3/8)  
BOLT, SOCKET 6X16  
BOLT, SEALING  
33  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 55  
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HOnda gX610K1Vd/u1Vd engine — CranKsHaft assy.  
page 56 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — CranKsHaft assy.  
NO.  
1
2◊  
paRT NO.  
13310ZJ1880  
90401ZJ1000  
paRT Name  
CRANKSHAFT COMP.  
WASHER, CRANKSHAFT THRUST  
QTY.  
1
1
RemaRKs  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 57  
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HOndagX610K1Vd/u1Vdengine—Cylinderbarrelassy.  
page 58 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOndagX610K1Vd/u1Vdengine—Cylinderbarrelassy.  
NO.  
1♦  
1◊  
paRT NO.  
12000ZJ1406  
12000ZJ1406  
paRT Name  
QTY.  
RemaRKs  
BARREL ASSY., CYLINDER .............................1................INCLUDES ITEMS W/$  
BARREL ASSY., CYLINDER .............................1................UP TO S/N 1077902  
.............................................................................................INCLUDES ITEMS W/$  
BARREL ASSY., CYLINDER .............................1................FROM S/N 1077903  
.............................................................................................INCLUDES ITEMS W/$  
1◊  
12000ZJ1416  
2
3
4
5
6
7
8
12356ZJ1000  
12358ZJ1000  
12372ZE2300  
15558ZJ1003  
16541ZJ1840  
25523VD6010  
31511ZJ1000  
35480ZJ1841  
35480ZJ1841  
35480ZJ1842  
90029888000  
90031ZE1000  
91001ZJ1841  
91002ZJ1841  
91201ZE9003  
91201ZJ1841  
91302MB6830  
91353671004  
9280014000  
9405010000  
9410208800  
9410914000  
9425108000  
957010607509  
961406003010  
COVER BREATHER  
PACKING, BREATHER COVER  
VALVE, BREATHER  
VALVE, OIL SHUT-OFF  
SHAFT, GOVERNOR ARM  
COLLAR, FILTER SETTING  
CLAMPER CORD  
SWITCH ASSY., OIL LEVEL  
SWITCH ASSY., OIL LEVEL..............................1................USE UP TO S.N 1068428  
SWITCH ASSY., OIL LEVEL..............................1................USE FROM S/N 1068429  
BOLT, FLANGE, 6X16  
BOLT, FLANGE, 6X32  
BEARING NEEDLE, 8X12.7X11.1  
BEARING NEEDLE, 8X12X10  
OIL SEAL, 8X14X5  
OIL SEAL, 38X58X9  
O-RING, 13X3.0  
O-RING, 14MM  
BOLT, DRAIN PLUG, 14MM  
NUT, FLANGE, 10MM  
WASHER, FLAT, 8MM  
WASHER, DRAIN PLUG, 14MM  
PIN, LOCK, 8MM  
1
1
1
1
1
1
1
1
9♦  
9◊  
9◊  
12  
13  
14$  
15  
16$  
17$  
18  
19  
20  
21  
22  
23  
24  
25  
26  
2
2
1
1
1
1
1
1
2
1
3
2
2
2
1
BOLT, FLANGE, 6X75  
BEARING, RADIAL BALL, 6003  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 59  
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HOnda gX610K1Vd/u1Vd engine — Cylinder Head assy.  
page 60 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — Cylinder Head assy.  
NO.  
1
2#$  
3#$  
4
5#$  
6
7
paRT NO.  
paRT Name  
HANGER, ENGINE  
GUIDE, INTAKE VALVE (OS)  
GUIDE, EXHAUST VALVE (OS)  
HEAD COMP., CYLINDER #1............................1................INCLUDES ITEMS W/#  
CLIP, VALVE GUIDE  
HEAD COMP., CYLINDER #2............................1................INCLUDES ITEMS W$  
GASKET, CYLINDER HEAD  
COVER, HEAD  
COVER, HEAD FILLER  
PACKING HEAD COVER  
CAP, OIL FILLER  
PACKING, OIL FILLER CAP  
MANIFOLD INTAKE  
GASKET, INTAKE MANIFOLD  
GASKET, EXHAUST PIPE  
SHROUD, HEAD  
BOLT, SOCKET, 8X45  
BOLT, HEAD COVER  
BOLT, FLANGE, 6X14  
BOLT, STUD (8X22)  
WASHER, HEAD COVER  
NUT, FLANFE, 8MM  
PIN A, DOWEL (12X20)  
BOLT, FLANGE, 10X80  
SPARK PLUG (BPR5ES) (NGK)  
SPARK PLUG (J14CR-U) (DENSO)  
QTY.  
RemaRKs  
11911ZJ1840  
12204ZE2306  
12205ZE1405  
12210ZJ1406  
12216ZE2300  
12220ZJ1405  
12251ZJ1841  
12311ZJ1840  
12314ZJ1840  
12391ZE2020  
15611MB0000  
15625ZJ1840  
17101ZJ1840  
17151ZJ1841  
18333ZE3800  
19682ZJ1840  
90011ZJ1841  
90014ZE2000  
90014952000  
90018ZJ1840  
90441ZE2010  
9405008000  
9430112200  
957011008000  
9807952876  
980795485V  
1
2
2
4
1
1
1
2
1
1
1
2
2
2
4
2
2
2
1
4
4
8
2
2
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
25  
26  
26  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 61  
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HOnda gX610K1Vd/u1Vd engine — fan COVer assy.  
page 62 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — fan COVer assy.  
NO.  
2
paRT NO.  
16715ZJ1860  
paRT Name  
COVER, FUEL PUMP MANUAL CHOKE ..........1  
QTY.  
RemaRKs  
4♦  
4♦  
4◊  
6
6♦  
6◊  
7
7♦  
7◊  
8
9♦  
9♦  
9◊  
10  
11  
19611ZJ1800ZB COVER, FAN , RECOIL START (R8) RED ........1................USE UP TO S/N 2021866  
19611ZJ1800ZC COVER, FAN , RECOIL START (R280) RED ....1................USE FROM S/N 2021867  
19611ZJ1800ZC COVER, FAN , RECOIL START (R280) RED  
1
19612ZJ1840  
19612ZJ1841  
19612ZJ1841  
19614ZJ1840  
19614ZJ1841  
19614ZJ1841  
19631ZJ1850  
19632ZJ1840  
19632ZJ1841  
19632ZJ1841  
28491ZJ1840  
28492ZJ1840  
PLATE, R. SIDE .................................................1................USE UP TO S/N 2017309  
PLATE, R. SIDE .................................................1................USE FROM S/N 2017310  
PLATE, R. SIDE  
1
PLATE, L. SIDE..................................................1................USE UP TO S/N 2017309  
PLATE, L. SIDE..................................................1................USE FROM S/N 2017310  
PLATE, L. SIDE  
SHROUD, R. (OIL ALERT)  
1
1
SHROUD, L........................................................1................USE UP TO S/N 2017309  
SHROUD, L........................................................1................USE FROM S/N 2017310  
SHROUD, L.  
STAY A, RECOIL STARTER  
STAY B, RECOIL STARTER  
1
1
1
12♦ 28496ZJ1840ZB COVER, RECOIL START STAY R8 RED ...........1................USE UP TO S/N 2021866  
12♦ 28496ZJ1840ZC COVER, RECOIL START STAY R280 RED .......1................USE FROM S/N 2021867  
12◊  
13  
28496ZJ1840ZC COVER, RECOIL START STAY R280 RED  
32103ZG8000  
33713GC2000  
1
1
6
BRACKET, WIRE HARNESS CLIP  
COLLAR B TAILLIGHT  
14  
15♦ 34150ZJ1841  
15♦ 34150ZJ1842  
ALERT UNIT, OIL...............................................1................USE UP TO S/N 2049759  
ALERT UNIT, OIL...............................................1................USE UP TO S/N 2049760  
ALERT UNIT, OIL...............................................1................USE UP TO S/N 1066058  
ALERT UNIT, OIL...............................................1................USE UP TO S/N 1066059  
15◊  
15◊  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
34150ZJ1842  
34150ZJ1843  
80101310000  
90013883000  
90018ZE1000  
90042ZJ1840  
90313ZJ1840  
91558SD5003  
9390335380  
9391325580  
9405005000  
9405006070  
957010600800  
RUBBER, RR FENDER CUSHION  
BOLT, FLANGE (6X12)  
BOLT, FLANGE (6X23)  
BOLT, STUD (6X71)  
1
10  
2
4
NUT, SQUARE 5 MM  
CLIP, WIRE HARNESS , BLACK  
SCREW, TAPPING (5X16)  
SCREW, TAPPING (5X20)  
NUT, FLANGE (5 MM)  
1
2
2
2
4
2
NUT, FLANGE (6 MM)  
BOLT, FLANGE (6X8)  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 63  
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HOnda gX610K1Vd/u1Vd engine — flywHeel assy.  
page 64 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — flywHeel assy.  
NO.  
1
3
4
5
6
8
9
10  
11  
12  
14  
paRT NO.  
paRT Name  
FAN, COOLING  
PULLEY, STARTER  
GRID SCREEN  
SPACER, STARTER PULLEY MT.  
HOLDER, SCREEN GRID  
FLYWHEEL COMP.  
BOLT, UBS (12X28)  
NUT, FLANGE (20MM)  
WASHER (20MM)  
QTY.  
RemaRKs  
19511ZJ1000  
28451ZJ1801  
28452ZJ1811  
28453ZJ1801  
28454ZJ1801  
31110ZJ1850  
90013ZJ1800  
90201ZG3000  
90401ZG3000  
90741ZE2000  
957010801600  
1
1
1
1
1
1
1
1
1
1
3
KEY, SPECIAL WOODRUFF (25X18)  
BOLT, FLANGE (8X16)  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 65  
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HOnda gX610K1Vd/u1Vd engine — ignitiOn COil assy.  
page 66 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — ignitiOn COil assy.  
NO.  
1♦  
1♦  
1♦  
1♦  
1◊  
1◊  
2
paRT NO.  
paRT Name  
QTY.  
RemaRKs  
30500ZJ1841  
30500ZJ1842  
30500ZJ1843  
30500ZJ1844  
30500ZJ1844  
30500ZJ1845  
30518ZJ1000  
30700ZJ1841  
31510ZE1811  
31740ZJ1851  
31740ZJ1851  
31740ZJ1852  
63312ZA7000  
90031ZE1000  
90031ZE1000  
957010600800  
32763PA0000  
31630ZJ0881  
COIL ASSY., IGNITION......................................1................USE UP TO S/N 2018397  
COIL ASSY., IGNITION......................................1................S/N's 2018398~2047154  
COIL ASSY., IGNITION......................................1................S/N's 2047155~2049300  
COIL ASSY., IGNITION......................................1................USE FROM S/N 2049301  
COIL ASSY., IGNITION......................................1................USE UP TO S/N 1020628  
COIL ASSY., IGNITION......................................1................USE FROM S/N 1020629  
GROMMET, HIGH TENSION WIRE  
CAP ASSY., NOISE SUPPRESSOR  
COIL ASSY., CHARGE (12V/3A)  
DOIDE ASSY., ENGINE STOP  
DOIDE ASSY., ENGINE STOP ..........................1................USE UP TO S/N 1065525  
DOIDE ASSY., ENGINE STOP ..........................1................USE FROM S/N 1065526  
GROMMET, TOOL  
BOLT, FLANGE (6X32)  
BOLT, FLANGE (6X32)  
BOLT, FLANGE (6X8)  
CLAMP, CORD  
2
2
1
1
4
5
7♦  
7◊  
7◊  
8#  
9
11  
15  
16  
17  
INCLUDES ITEM W/#  
2
2
1
1
1
COIL ASSY., CHARGE (12V/3A)  
19♦ 30500ZJ1841  
19♦ 30500ZJ1842  
19♦ 30500ZJ1843  
19♦ 30500ZJ1844  
COIL ASSY., IGNITION......................................1................USE UP TO S/N 2018565  
COIL ASSY., IGNITION......................................1................S/N's 2018566~2047154  
COIL ASSY., IGNITION......................................1................S/N's 2047155~2049300  
COIL ASSY., IGNITION......................................1................USE FROM S/N 2049301  
COIL ASSY., IGNITION......................................1................USE UP TO S/N 1020628  
COIL ASSY., IGNITION......................................1................USE FROM S/N 1020629  
19◊  
30500ZJ1844  
30500ZJ1845  
19◊  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 67  
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HOnda gX610K1Vd/u1Vd engine — pistOn assy.  
page 68 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — pistOn assy.  
NO.  
1♦  
1◊  
1◊  
1♦  
1♦  
1◊  
1♦  
1◊  
1◊  
1♦  
1◊  
1◊  
2♦  
2♦  
2◊  
2◊  
2♦  
2◊  
2◊  
2♦  
2◊  
2◊  
3
paRT NO.  
paRT Name  
RING SET, PISTON (STD)  
QTY.  
RemaRKs  
13010ZJ1841  
13010ZJ1841  
13010Z5H004  
13011ZJ1841  
13011ZJ1841  
13011Z5H004  
13012ZJ1841  
13012ZJ1841  
13012Z5H004  
13013ZJ1841  
13013ZJ1841  
13013Z5H004  
13101ZJ1840  
13102ZJ1840  
13102ZJ1840  
13102ZJ1841  
13103ZJ1840  
13103ZJ1841  
13103ZJ1840  
13104ZJ1840  
13104ZJ1841  
13104ZJ1840  
13111ZJ1840  
13200ZJ1841  
90001ZN1000  
9460118000  
90551ZE1000  
2
RING SET, PISTON (STD) ................................2................UP TO S/N 1077252  
RING SET, PISTON (STD)  
RING SET, PISTON (0.25) (OPTIONAL)  
RING SET, PISTON (0.25) (OPTIONAL) ...........2................UP TO S/N 1026785  
RING SET, PISTON (0.25) (OPTIONAL)  
RING SET, PISTON (O.50) (OPTIONAL)  
RING SET, PISTON (O.50) (OPTIONAL)...........2................UP TO S/N 1077252  
RING SET, PISTON (O.50) (OPTIONAL)...........2................FROM S/N 1077253  
RING SET, PISTON (0.75) (OPTIONAL)  
RING SET, PISTON (0.75) (OPTIONAL) ...........2................FROM S/N 107752  
RING SET, PISTON (0.75) (OPTIONAL) ...........1................UP TO S/N 1026786  
PISTON (STD)  
PISTON (0.25)  
PISTON (0.25) ...................................................2................UP TO S/N 1077252  
PISTON (0.25) ...................................................2................FROM S/N 1077253  
PISTON (0.50)  
PISTON (0.50) ...................................................2................USE UP TO S/N 1026786  
PISTON (0.50) ...................................................2................USE FROM S/N 1077252  
PISTON (0.75)  
PISTON (0.75)  
PISTON (0.75) ...................................................2................USE FROM S/N 1077252  
PIN, PISTON  
ROD ASSY., CONNECTING (STD) ...................1................INCLUDES ITEMS W/$  
BOLT, CONNECTING ROD, 6X37  
CLIP, PISTON PIN (18MM)  
CLIP, PISTON PIN (18MM)  
2
2
1
2
2
2
2
2
2
2
1
4
5$  
6♦  
6◊  
4
4
4
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 69  
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HOnda gX610K1Vd/u1Vd engine — reCOil starter assy.  
page 70 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — reCOil starter assy.  
NO.  
1♦  
1◊  
paRT NO.  
paRT Name  
QTY.  
RemaRKs  
28400ZE3W01ZA STARTER ASSY., RECOIL *R8* (RED).............1................INCLUDES ITEMS W/$  
28400ZE3W01ZP STARTER ASSY., RECOIL *R280* (RED).........1................INCLUDES ITEMS W/$  
2$♦ 28410ZE3W01ZA CASE, RECOIL STARTER *R8* (RED)  
1
1
1
2
1
1
2
1
1
1
1
1
3
2$◊  
3$  
4$  
5$  
6$  
7$  
8$  
9$  
10$  
11$  
13$  
14  
28410ZE3W01ZP CASE, RECOIL STARTER *R280* (RED)  
28421ZE3W01  
28422ZE2W01  
28441ZE2W01  
28442ZE2W01  
28443ZE2W01  
28444ZE2W01  
28445ZE2W01  
28461ZE2W01  
28462ZE3W01  
90004ZE2W01  
9405006070  
PULLEY, RECOIL STARTER  
RATCHET, STARTER  
SPRING, FRICTION  
SPRING, STARTER RETURN  
SPRING, RATCHET  
RETAINER, SPRING  
HOLDER, SPRING  
GRIP, STARTER  
ROPE, RECOIL STARTER  
SCREW, CENTER  
NUT, FLANGE (6X10)  
♦GX610K1VD: Model GAC9.7HZ JULY. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ FEB. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 71  
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HOnda gX610K1Vd/u1Vd engine — Muffler assy.  
page 72 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — Muffler assy.  
NO.  
2
3
5
6
7
8
9
paRT NO.  
paRT Name  
QTY.  
RemaRKs  
18310ZJ1013  
18321ZJ1003  
18338ZJ1841  
18396ZJ1003  
957010600800  
957010801400  
957010802000  
18330ZJ1841  
18355ZJ1003  
90009ZJ1801  
MUFFLER COMP.  
PROTECTOR,MUFFLER  
STAY, MUFFLER  
1
1
1
1
6
4
4
1
1
1
BAND ASSY.  
BOLT, FLANGE (6X8)  
BOLT, FLANGE (8X14)  
BOLT, FLANGE (8X20)  
PIPE COMP., EX (HIGH-R)  
ARRESTER, SPARK  
SCREW  
10  
11  
12  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 73  
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HOnda gX610K1Vd/u1Vd engine — autO tHrOttle assy.  
page 74 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — autO tHrOttle assy.  
NO.  
1
2
3
4
paRT NO.  
paRT Name  
PLATE SOLENOID  
SOLENOID ASSY., ROTARY  
NUT, SPECIAL CAP  
CLIP, WIRE HARNESS, 6MM, WHITE  
PURSE, LOCK, 8MM  
CLIP, PURSE LOCK  
QTY.  
RemaRKs  
36337ZJ1840  
36350ZJ1841  
90202ZJ1840  
90654SA4003  
90686459711  
91402ZJ1841  
1
1
2
2
2
1
5
6
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 75  
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HOnda gX610K1Vd/u1Vd engine — starter MOtOr assy.  
page 76 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — starter MOtOr assy.  
NO.  
1#$  
2#  
3♦  
3◊  
paRT NO.  
paRT Name  
RING, SNAP  
QTY.  
1
RemaRKs  
30201PH9004  
30202PZ1003  
31200ZJ1841  
31200ZJ1842  
COLLAR SET, CLUTCH STOP..........................1................INCLUDES ITEM W/$  
MOTOR ASSY., STARTER.................................1................INCLUDES ITEMS W/#  
MOTOR ASSY., STARTER.................................1................UP TO S/N 1022942  
.............................................................................................INCLIDES ITEMS W/#  
MOTOR ASSY., STARTER.................................1................FROM S/N 1064272  
.............................................................................................INCLIDES ITEMS W/#  
LEVER, PINION DRIVE  
SWITCH ASSY., MAGNET  
SWITCH ASSY., MAGNET.................................1................UP TO S/N 1064272  
SWITCH ASSY., MAGNET.................................1................FROM S/N 1064273  
3◊  
31200ZJ1841  
31203PH904  
4#  
1
1
5♦# 31204ZJ1H01  
5◊ # 31204ZJ1H01  
5◊ # 31204ZJ1H02  
6#  
7#  
31206ZG4801  
31207ZJ1H01  
ARMATURE COMP.  
CLUTCH., OVERRUNNING  
BRUSH  
SPRING, BRUSH  
COVER  
BOLT  
YOKE COMP.......................................................1................INCLUDES ITEM W/%  
NUT, HEX 8 MM  
NUT, HEX  
HOLDER, BRUSH  
INSULATOR, BRUSH HOLDER  
COVER, TERMINAL  
COVER, TERMINAL ..........................................1................UP TO S/N 1064272  
COVER, TERMINAL ..........................................1................FROM S/N 1064273  
1
1
4
4
1
2
8#% 31211PH9004  
9#  
31212PH9004  
31213P64N01  
31214PH9004  
31218P64N01  
31220PH9004  
31223PA0006  
31231PH9004  
31233PH9004  
10#  
11#  
12#  
13#  
14#  
15#  
16#  
1
2
1
1
1
17♦# 31234ZJ1H01  
17◊ # 31234ZJ1H01  
17◊ # 31234ZJ1H02  
18#  
19#  
20#  
21  
91002ZG4801  
94001082000S  
9411108000  
9430110120  
957010811000  
BEARING A  
NUT, HEX 8 MM  
WASHER, SPRING, 8 MM  
DOWEL PIN, 10X12  
BOLT, FLANFE 8X110  
1
1
1
2
1
22  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 77  
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HOnda gX610K1Vd/u1Vd engine — fuel puMp assy.  
page 78 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — fuel puMp assy.  
NO.  
1♦  
1♦  
1◊  
2
3♦  
3◊  
3◊  
3◊  
4♦  
4◊  
4◊  
5
paRT NO.  
paRT Name  
QTY.  
RemaRKs  
16700ZJ8003  
16700ZJ8013  
16700ZJ8013  
16711ZJ1840  
16850ZJ1840  
16850Z6C841  
16850Z6C841  
16850Z6C842  
16852ZJ1840  
16852ZJ1840  
16852ZJ1841  
16882ZJ1840  
16910ZE8015  
19111MF5000  
90014952000  
90617SA0003  
91601ZJ1840  
938940601600  
9500202080  
9500202100  
9500250000  
9500202100  
9500202080  
950024080008  
950024085008  
16855Z6C841  
16855Z6C842  
PUMP ASSY., FUEL ..........................................1................USE UP TO S/N 2022976  
PUMP ASSY., FUEL ..........................................1................USE FROM S/N 2022977  
PUMP ASSY., FUEL  
STAY, FUEL PUMP  
TUBE COMP., FUEL (A)  
TUBE COMP., FUEL (A) ....................................1................USE UP TO S/N 1013142  
TUBE COMP., FUEL (A) ....................................1................USE S/N's 1013143~1089491  
TUBE COMP., FUEL (A) ....................................1................USE FROM S/N 1089492  
1
1
1
TUBE B, FUEL  
1
TUBE B, FUEL...................................................1................USE UP TO S/N 1013142  
TUBE B, FUEL...................................................1................USE FROM S/N 1072338  
TUBE, DIAPHRAGM  
STRAINER COMP., FUEL  
GROMMET, RESERVE TANK  
BOLT, FLANGE (6X14)  
CLIP, WIRE HARNESS  
GROMMET, PUMP STAY  
SCREW-WASHER, 6X16  
CLIP, TUBE (B8)  
CLIP, TUBE (B10)  
CLIP, TUBE (C9)  
CLIP, TUBE (B10)  
CLIP, TUBE (B8)  
1
1
1
1
1
1
2
1
1
1
1
1
6
7
8
9
10  
11  
12  
13  
14  
21  
23  
25◊  
26◊  
32◊  
32◊  
CLAMP, TUBE (D8)............................................2................USE UP TO S/N 1002961  
CLAMP, TUBE (D8.5).........................................2................USE FROM S/N 1002962  
TUBE COMP. B, FUEL.......................................1................USE S/N's 1072339~1089491  
TUBE COMP. B, FUEL.......................................1................USE FROM S/N 1089492  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 79  
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HOnda gX610K1Vd/u1Vd engine — reCtifer assy.  
page 80 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — reCtifer assy.  
NO.  
1#  
paRT NO.  
31620881A02  
paRT Name  
RECTIFER ASSY., REGULATOR  
QTY.  
1
RemaRKs  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 81  
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HOnda gX610K1Vd/u1Vd— engine deCals assy.  
page 82 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd— engine deCals assy.  
NO.  
1♦  
1♦  
1◊  
paRT NO.  
paRT Name  
QTY.  
RemaRKs  
87101ZJ0830  
87101ZJ0831  
87101ZJ0831  
87101ZJ0832  
87152ZJ0000  
87152ZJ0010  
87152ZJ0010  
87532ZH8810  
87106737J00  
87539737J00  
87561733J00  
87516ZH7000  
87516ZH7010  
87516ZH7810  
87516ZH7801  
87519ZH7000  
EMBLEM (18.0) .................................................1................USE UP TO S/N 2021866  
EMBLEM (18.0) .................................................1................USE FROM S/N 2021867  
EMBLEM (18.0) .................................................1................USE UP TO S/N 1020628  
1◊  
EMBLEM (6X610)  
1
2♦  
2♦  
2◊  
LABEL SPECIFICATION....................................1................USE UP TO S/N 2017952  
LABEL SPECIFICATION (GX610).....................1................USE UP TO S/N 2017953  
LABEL SPECIFICATION (GX610)  
MARK, OIL ALERT, EXTERNAL  
MARK, FUEL WARNING  
MARK, HEAT CAUTION  
MARK EXHAUST WARNING  
MARK OPERATOR CAUTION (ENGLISH)........1................USE UP TO S/N 1036507  
MARK OPERATOR CAUTION (ENGLISH)........1................USE FROM S/N 1036508  
MARK OPERATOR CAUTION (PICTOGRAPH)1  
1
1
1
1
1
3♦  
4♦  
5♦  
6♦  
7◊  
7◊  
7◊  
8◊  
MARK OPERATOR CAUTION (FRENCH).........1................USE UP TO S/N 1111458  
MARK OPERATOR CAUTION (PICTOGRAPH)1................USE UP TO S/N 1111458  
9◊  
♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW  
◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 83  
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HOnda gX610K1Vd/u1Vd engine — tOOl Kit  
page 84 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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HOnda gX610K1Vd/u1Vd engine — tOOl Kit  
NO.  
1
paRT NO.  
paRT Name  
TOOL KIT...........................................................1................INCLUDES ITEMS W/#  
QTY.  
RemaRKs  
89000ZE1000  
89218ZE1000  
89219805000  
9900110120  
9900114170  
9900802300  
2#  
3#  
4#  
5#  
6#  
WRENCH COMP. (SPARK PLUG)  
HANDLE, BOX WRENCH  
SAPNNER, 10X12  
1
1
1
1
1
SAPNNER, 14X17  
BAG TOOL  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 85  
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terMs and COnditiOns Of sale — parts  
5. Parts must be in new and resalable  
condition, in the original Multiquip  
package (if any), and with Multiquip part  
numbers clearly marked.  
Multiquip reserves the right to quote and  
sell direct to Government agencies, and to  
Original Equipment Manufacturer accounts  
who use our products as integral parts of their  
own products.  
paYmeNT TeRms  
Terms of payment for parts are net 30 days.  
FReigHT pOliCY  
6. The following items are not returnable:  
All parts orders will be shipped collect or  
prepaid with the charges added to the invoice.  
All shipments are F.O.B. point of origin.  
Multiquip’s responsibility ceases when a  
signed manifest has been obtained from the  
carrier, and any claim for shortage or damage  
must be settled between the consignee and  
the carrier.  
a. Obsolete parts. (If an item is in the  
price book and shows as being  
replaced by another item, it is  
obsolete.)  
speCial eXpediTiNg seRviCe  
A $35.00 surcharge will be added to the  
invoice for special handling including bus  
shipments, insured parcel post or in cases  
where Multiquip must personally deliver the  
parts to the carrier.  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
and other rubber parts) that were  
purchased more than six months  
prior to the return date.  
limiTaTiONs OF selleR’s liaBiliTY  
miNimum ORdeR  
Multiquip shall not be liable hereunder for  
damages in excess of the purchase price of  
the item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
other special, consequential or incidental  
damages.  
The minimum charge for orders from Multiquip  
is $15.00 net. Customers will be asked for  
instructions regarding handling of orders not  
meeting this requirement.  
c. Any line item with an extended  
dealer net price of less than  
$5.00.  
d. Special order items.  
ReTuRNed gOOds pOliCY  
e. Electrical components.  
f. Paint, chemicals, and lubricants.  
g. Decals and paper products.  
h. Items purchased in kits.  
Return shipments will be accepted and  
credit will be allowed, subject to the following  
provisions:  
limiTaTiON OF WaRRaNTies  
No warranties, express or implied, are  
made in connection with the sale of parts or  
trade accessories nor as to any engine not  
manufactured by Multiquip. Such warranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes nor  
authorizes any person to assume for it  
any other obligation or liability whatever in  
connection with the sale of its products. Apart  
from such written statement of warranty,  
there are no warranties, express, implied or  
statutory, which extend beyond the description  
of the products on the face hereof.  
1. A Returned Material Authorization  
must be approved by Multiquip prior to  
shipment.  
7. The sender will be notified of any material  
received that is not acceptable.  
8. Such material will be held for five  
working days from notification, pending  
instructions. If a reply is not received  
within five days, the material will be  
returned to the sender at his expense.  
2. To obtain a Return Material Authorization,  
a list must be provided to Multiquip  
Parts Sales that defines item numbers,  
quantities, and descriptions of the items  
to be returned.  
9. Credit on returned parts will be issued  
at dealer net price at time of the original  
purchase, less a 15% restocking  
charge.  
a. The parts numbers and descriptions  
must match the current parts price  
list.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
based on the list price that was effective  
twelve months prior to the RMA date.  
c. The list must state the reason(s)  
for the return.  
Effective: February 22, 2006  
d. The list must reference the sales  
order(s) or invoice(s) under  
which the items were originally  
purchased.  
11. Credit issued will be applied to future  
purchases only.  
pRiCiNg aNd ReBaTes  
e. The list must include the name  
and phone number of the person  
requesting the RMA.  
Prices are subject to change without prior  
notice. Price changes are effective on a  
specific date and all orders received on or  
after that date will be billed at the revised price.  
Rebates for price declines and added charges  
for price increases will not be made for stock  
on hand at the time of any price change.  
3. AcopyoftheReturnMaterialAuthorization  
must accompany the return shipment.  
4. Freight is at the sender’s expense. All  
parts must be returned freight prepaid to  
Multiquip’s designated receiving point.  
page 86 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)  
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nOtes  
gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 87  
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OperatiOn and parts Manual  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
UNITED STATES  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: mq@multiquip.com  
Tel. (800) 421-1244  
Fax (800) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Mayco Parts  
Warranty Department  
800-306-2926  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
800-421-1244, Ext. 279  
310-537-3700, Ext. 279  
Fax: 310-537-1173  
Fax: 310-631-5032  
Service Department  
Technical Assistance  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
800-478-1244  
MEXICO  
UNITED KINGDOM  
MQ Cipsa  
Multiquip (UK) Limited Head Office  
Carr. Fed. Mexico-Puebla KM 126.5  
Momoxpan, Cholula, Puebla 72760 Mexico  
Contact: pmastretta@cipsa.com.mx  
Tel: (52) 222-225-9900  
Fax: (52) 222-285-0420  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: 0161 339 3226  
Global Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: sales@multiquip.co.uk  
CaNada  
Multiquip  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: jmartin@multiquip.com  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
© COPYRIGHT 2010, MULTIQUIP INC.  
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property  
of their respective owners and used with permission.  
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
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