Optoma Technology Projector HDBV3080 User Manual

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About this Manual  
This manual exclusively describes the set-up and use of Optoma’s in-wall rear projection displays.  
This manual covers the installation steps in the following order:  
• Creating wall openings for BigVizion 100", 90", 80"  
• Unpacking and identifying all system parts and components  
• Preparing the BigVizion for installation  
• Installing the BigVizion frame components  
• Configuring all system components  
• Adjustment, alignment, and operation  
• Servicing  
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FCC WARNING  
This equipment has been tested and found to comply with the limits for a “Class B” digital device, pursuant to Part  
15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a  
residential installation. This equipment generates, uses, and can radiate radio frequency energy, and if not installed  
and used in accordance with the instructions, may cause harmful interference to radio communications. However,  
there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful  
interference to radio or television reception (this can be determined by turning the equipment off and on), the user is  
encouraged to try to correct the interference by one or more of the following measures:  
• Reorient or relocate the receiving antenna  
• Increase the separation between the equipment and the receiver  
• Connect the equipment to an outlet on a circuit that the receiver is not connected to  
• Consult the dealer or an experienced radio/TV technician for help  
Any changes or modifications to this “Class B” digital device that has not been expressly approved by Optoma  
Technology, Inc. will void the user’s authority to operate the equipment.  
TRADEMARK NOTICE  
TM  
The BigVizion is a trademark of Optoma Technology, Inc. All other trademarks and registered trademarks are the  
property of their respective owners.  
COPYRIGHT NOTICE  
© Copyright 2006 Optoma Technology, Inc.  
This document contains proprietary information protected by copyright. All rights are reserved. No part of this  
manual may be reproduced by any mechanical, electronic, or other means, in any form, without prior written  
permission of the manufacturer.  
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Installation Preparation  
WARNING:  
All installations must be performed in accordance with standard utility practice; The National Electric Code, The  
National Electric Safety Code, The Local Electric Code, and any local city ordinances that may apply to building  
construction and/or modification to residential structures.  
In the event of a conflict regarding any standards governing the installation/construction of the BigVizion system, or  
any component thereof, the strongest standard shall apply.  
MIRROR HANDLING  
The mirror is extremely fragile. Exercise extreme caution when moving.  
MIRROR  
HANDLING  
Mirror weight is ~1ꢂ0 lbs.  
TYPICAL TOOLS FOR INSTALL  
Installation requires:  
1) Power drill  
2) 1/2" open-ended wrench and socket set  
3) Level  
4) Flathead and Philips head screwdriver  
5) Utility knife  
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Contents  
Section I: Preparation for the Installation  
1) Position and Placement of the BigVizion  
2) Preparing the Wall  
3) Shipment of Box 1 (Master Outer Frame) to Job Site  
4) Master Outer Frame Assembly  
5) Installation of the Master Outer Frame  
Section II: Installation of the Frame Components  
1) Shipment of the Internal Frame Components to the Job Site  
2) Unpacking the Mirror  
3) Installation of the Mirror  
4) Unpacking of the Base Unit Components  
5) Assembly of the Base Unit  
6) Installation of the Base Unit  
7) Installation of the Screen Frame  
8) Installation of the Wood Bezel  
Section III: Alignment of the Light Engine  
1) Alignment Platform Adjustment Procedure  
Appendix A: Cable Wiring/Connections  
1) Cables  
2) Connectors  
3) Instructions  
Appendix B: Discrete IR/RS-ꢀ3ꢀC Codes  
1 ) HD3000 RS-232C Protocol Function List  
Appendix C: Exploded View of the Product  
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Section I: Preparation for the Installation  
1. Position and Placement of the BigVizion  
Wall selection is crucial in the BigVizion installation for producing the desired image quality. The BigVizion may  
be installed during new home construction or aftermarket remodels. New home construction lends itself to better  
placement, since the BigVizion could be implemented during the design phase. Aftermarket installation requires  
more detailed thought for its placement. Consider the following guidelines:  
1) Select a wall position that does not allow any direct sunlight or lighting  
2) Select a wall placement that allows side or rear access for installation  
3) Adhere to the minimum wall depths required for installation  
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ꢀ. Preparing the Wall  
For new home construction, the roughing stage to the final installation may take several months. The BigVizion  
packaging has been designed for the master frame (Outer Master Frame) to be installed during the roughing stage.  
Follow the listed steps for installation:  
Wall Preparation:  
Step 1:  
The location of the installation will be determined by environmental factors such as wall depth, lighting and ideal  
viewing heights.  
The ideal vertical placement of the BigVizion in the wall opening created, as measured from the floor to the sill  
(bottom of the screen) for seated viewing, is as follows:  
Model  
Screen Size  
100"  
Height from seated position  
BVHD3100  
BVHD3090  
BVHD3080  
~ 20.5"  
~ 23"  
90"  
~ 25.5"  
80"  
NOTE: The above are recommendations, the final decision will be determined by the installation professional based  
on room and environmental factors.  
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Step ꢀ:  
Cut a rough opening through the wall at the correct height, so when finished with the standard 2" x 4" wood framing,  
the opening corresponds to the following dimensions:  
• BVHD3100 (100"), the rough wall opening must measure at least: 91-11/16" W x 54-13/16" H.  
100" BigVizion Wall Opening Diagram. (Figure 1-1)  
• BVHD3090 (90"), the rough wall opening must measure at least: 83" W x 50" H.  
90" BigVizion Wall Opening Diagram. (Figure 1-ꢀ)  
• BVHD3080 (80"), the rough wall opening must measure at least: 74-1/4" W x 45" H.  
80" BigVizion Wall Opening Diagram. (Figure 1-3)  
NOTE: The above listed dimensions are suggested minimums, and can be made slightly larger to accommodate  
shim material. Wall must be level on all sides. Check with plumb lines and level.  
IMPORTANT!  
See the next three diagrams of the 100"/90"/80" for detailed dimensions of required wall opening.  
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Figure 1-1: 100" BigVizion Wall Opening  
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Figure 1-ꢀ: 90" BigVizion Wall Opening  
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Figure 1-3: 80" BigVizion Wall Opening  
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3. Shipment of Box 1 (Master Outer Frame)  
The master outer frame is located in a knock down box as part of the master BigVizion shipment module. Unscrew  
the box from the shipment module and bring to the installation site during the roughing stage of the construction.  
Step 1:  
Carefully unpack the master outer frame; two vertical and two horizontal pieces.  
See Figure 1-ꢁ: Box #1 Detail  
Notice each piece is marked left, right, top and bottom.  
Step ꢀ:  
Set aside the hardware pack:  
• Eight #10-32 screws and washers  
Twenty-six #8 x 2" Philips dry wall screws  
Step 3:  
Carefully lay the pieces of the master outer frame on a smooth flat surface and observe the orientation markings.  
IMPORTANT! Exercise caution, since the frame is flexible.  
See Figure 1-ꢁ: Box #1 Detail  
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Figure 1-ꢁ: Box #1 Detail  
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ꢁ. Assembly of the Master Outer Frame  
Step 1:  
Locate the eight #10-32 screws with washers.  
Step ꢀ:  
Insert two #10-32 screws with washers on each corner to assemble frames; left, right, top and bottom.  
IMPORTANT! See Figure 1-ꢂ: Installation of the Master Frame Diagram.  
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Figure 1-ꢂ: Installation of the Master Frame  
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Installation of the Master Outer Frame into the Wall Opening  
Step 1:  
With a minimum of two people, carefully raise the master outer frame from the smooth surface while supporting the  
frame on the left and right side.  
IMPORTANT! Exercise caution when raising the frame.  
Step ꢀ:  
Position the frame in the wall opening.  
Step 3:  
Make certain that the frame is positioned, squared and flushed in the wall opening.  
Step ꢁ:  
Insert the twenty-six #8 x 2" dry wall screws through the holes in the frame and the 2" x 4" wood stud behind the wall.  
IMPORTANT! Make certain the frame is flush and square, using plumb lines and carpenters square.  
If the frame is not square, the image from projector will not align correctly.  
THIS IS THE MOST CRUCIAL PART OF THE INSTALLATION!  
See Figure 1-ꢃ: Installation of the Master Frame into the Wall Opening  
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Figure 1-ꢃ: Installation of the Master Frame into the Wall Opening  
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Section II: Installation of the Frame Components  
1. Shipment of the Internal Frame Components to the Job Site  
Once the outer master frame has been installed, have the remainder of the framing components available at the  
installation site. This includes the internal framing components and all electronics.  
ꢀ. Unpacking the Mirror  
Step 1:  
Make certain that there are at least three people available for the unpacking and installation of the mirror.  
IMPORTANT! The mirror is heavy ~150lbs.  
Step ꢀ:  
Remove the front of the crate by removing the screws with the red washers only.  
Step 3:  
Remove the two wood braces on the left and right side of the mirror that holds the mirror in the crate.  
The braces are held in place by two Philips screws on both sides of the mirror.  
Step ꢁ:  
Carefully remove the mirror from the crate by lifting it slightly up and pulling it straight out.  
Step ꢂ:  
Carefully set the mirror aside on a smooth surface.  
See Figure ꢀ-1: Exploded View of the Mirror and the Frame  
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Figure ꢀ-1: Exploded View of the Mirror and the Frame  
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3. Installation of the Mirror  
To install the mirror, have two people lift the mirror, as well as a safety person to guide the mirror. Carefully move the  
mirror through either a side opening or a rear opening in the wall behind the master outer frame. Slide the shoulder bolt  
that is on the top left side of the mirror through the slot on the left top of master frame, and repeat this with the right side.  
See Figure ꢀ-ꢀ: Installation of the Mirror Assembly.  
Warning! Since the mirror has no support, someone should always hold the mirror in place during installation.  
Allow the mirror to gently come towards the front of the wall and remain in a vertical position for the next  
installation step.  
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Figure ꢀ-ꢀ: Installation of the Mirror Assembly.  
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ꢁ. Unpacking of Base Unit and Components  
Step 1:  
Locate Box 2. Refer to Figure ꢀ-3: The Unpacking Diagram.  
Step ꢀ:  
Remove the screws with red washers, and remove the lid on the crate.  
Box 2 contains the following:  
Two mirror stay arms  
Two base hangers  
Two stabilizer arms  
• One projector and component base  
• One projector light hood  
Two gage alignment blocks  
Twelve 5/16"-18 x 3/4" bolts and nuts  
See Figure ꢀ-ꢁ: Box ꢀ Detail  
Step 3:  
With two people, carefully remove the base unit.  
Note that the two wooden blocks are used to prevent the base unit from moving during shipment.  
Step ꢁ:  
Remove the screws with red washers that hold the wooden blocks in place.  
Step ꢂ:  
Lift the base unit out of the crate and set it aside on a smooth surface.  
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Step ꢃ:  
Organize the mirror stay arms, base hangers, stabilizer arms, gage blocks and hardware.  
Step ꢄ:  
Locate the two mirror stay arms. Note the orientation arrow for this end up, as well as the one end marked S to  
denote pointing towards the screen or front of the wall.  
Step 8:  
Working from inside the wall space, attach the front of the mirror stay arm (S) towards the screen/wall to the bottom  
portion of the master outer frame. Use two 5/16-18 x 3/4" screws for the left stay arm and the right stay arm.  
Step 9:  
The curve side of mirror stay arm points up. Observe the arrow on both stay arms.  
Step 10:  
Refer back to Figure 1-ꢀ.  
IMPORTANT! Make certain the mirror stay arms are attached with the (S) pointing towards the screen, or the front  
of the wall, oriented from inside the wall space.  
Step 11:  
Carefully raise the mirror towards the back of the wall. Using two 5/16-18 x 3/4" screws and nuts, attach the rear  
mirror stay arms to the mirror.  
IMPORTANT! Have three people available to hold the mirror in position and to attach the mirror stay arms.  
Refer back to Figure 1-ꢀ.  
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Figure ꢀ-3: The Unpacking Diagram  
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Figure ꢀ-ꢁ: Box 2 Detail  
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ꢂ. Assembly of the Base Unit  
Step 1:  
Locate the base unit and the two base hangers that were set aside. (Refer back to Figure ꢀ-ꢁ: Box ꢀ Detail.)  
Step ꢀ:  
Carefully lift the bottom of the base unit by lifting the left and right side. Attach the base hangers as shown in  
Figure ꢀ-ꢂ: Installation of the Projector Base.  
(Note the orientation of the base hangers; (S) for towards the front/screen and (M) towards the back/mirror.)  
Step 3:  
With at least two people, lift the base unit, position it in to the wall below the mirror and align the base hangers  
directly under the mirror stay arms for later attachment.  
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ꢃ. Installation of the Base Unit  
Step 1:  
Working from the front of the wall opening with a minimum of two people, carefully raise the base unit.  
Step ꢀ:  
Position the base hangers to the outside of the mirror stay arms.  
Step 3:  
Insert four 5/16-18 x ¾" screws with washers through the two middle holes on the mirror stay arms.  
Note: Washers need to be inserted on both the inside and outside of the mirror stay arms.  
Step ꢁ:  
Insert and tighten the nuts on the 5/16-18 x ¾" screws.  
See Figure ꢀ-ꢂ: Installation of the Projector Base.  
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Figure ꢀ-ꢂ: Installation of the Projector Base.  
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ꢄ. Installation of the Screen Frame  
Step 1:  
Locate box 3 that the mirror was removed from. (Refer back to the master crate.)  
Step ꢀ:  
Remove the two side panels that attach box 3 to the bottom of the crate. (Necessary to access box 4)  
Step 3:  
On the left and right side panel, only remove the screws with red washers that secures box 3 to the master crate.  
Step ꢁ:  
Carefully remove box 3 from the crate and set it aside; it is no longer needed.  
Step ꢂ:  
Remove the lid on box 4 by removing all the screws with red washers.  
(Referring to Figure ꢀ-3: The Unpacking Diagram.)  
Step ꢃ:  
Box 4 contains both the screen frame assembly and the wood bezel.  
Step ꢄ:  
Carefully separate the screen frame assembly from the bezel and move it towards the front of the master outer frame.  
Step 8:  
Carefully unwrap the protective paper around the screen frame.  
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Step 9:  
The screen frame has two sides. The back side has ridges and circles; while the front side is smooth with a plastic wrap.  
Step 10:  
Notice that the screen frame has two pins on each side; the left and right.  
Step 11:  
If you are facing the front of the outer master frame, it has a hole on the top left side and a slot on the top right side.  
Step 1ꢀ:  
With two people, lift the screen frame up with the glossy side facing out. Align the pin on the top left side first, and  
slide in. Match it with the hole on the left side of the master outer frame. The third person will help guide the pin  
alignment. With the other pin, match the right side of the screen frame with the slot on the right side of the master  
outer frame.  
See Figure ꢀ-ꢃ: Installation of the Screen.  
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Figure ꢀ-ꢃ: Installation of the Screen  
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8. Installation of the Wood Bezel  
Locate the wood bezel that was set aside during the screen frame assembly. Use the following steps to install the bezel.  
Step 1:  
With two people, carefully orient the wood bezel vertically.  
Step ꢀ:  
Align the six grabber catches, the female part of the bezel clip and the male part of the main frame.  
Step 3:  
Position the bezel so the bottom arrows on the bezel align with the bottom arrows on the master outer frame. Push in  
the bottom of the bezel until the catches lock. Once the bottom of the bezel is aligned and locked, push the top of the  
bezel until it locks.  
See Figure ꢀ-ꢄ: Installation of the Wood Bezel.  
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Figure ꢀ-ꢄ: Installation of the Wood Bezel  
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Section III: Alignment of the Light Engine  
ALIGNMENT PLATFORM ADJUSTMENT PROCEDURE  
Use the Video Essentials or Avia Test DVD for alignment patterns.  
Step 1:  
Using two gage blocks for initial positioning, adjust the alignment platform (AP) until the bottom of AP surface contacts  
the gage blocks and the rear edge of both the AP and the projection base (PB) contacts the corners of the gage blocks.  
See Figure 3-1: Setting the Gage on “0” Position.  
Step ꢀ:  
Remove the gage blocks and fine tune the image per Figures 3-ꢀ, 3-3, 3-ꢁ, 3-ꢂ, 3-ꢃ and 3-ꢄ.  
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Figure 3-1: Setting the Gage on “0” Position  
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Problem:  
Solution:  
(Vertical Keystone)  
Turn knobs #1 & 4 together in the same direction.  
Figure 3-ꢀ: Vertical Keystone Adjustment  
VERTICAL  
KEYSTONE  
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Problem:  
Solution:  
(Horizontal Keystone)  
Turn knobs #3 & 4 together in the same direction.  
Figure 3-3: Horizontal Keystone Adjustment  
HORIZONTAL  
KEYSTONE  
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Problem:  
Solution:  
(Skewed Image)  
Turn knobs #5 & 6 in opposite directions.  
Figure 3-ꢁ: Skewed Image Adjustment  
SKEWED  
PICTURE  
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Problem:  
Solution:  
(Image Shift Vertically)  
Turn knobs #5 & 6 in the same direction.  
Figure 3-ꢂ: Image Shift Vertically Adjustment  
IMAGE SHIFT  
VERTICALLY  
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Problem:  
Solution:  
(Image Shift Horizontally)  
Loosen the four Philips head screws just enough to manually  
shift AP to the left or right and then tighten the screws.  
Figure 3-ꢃ: Image Shift Horizontally Adjustment  
IMAGE SHIFT  
HORIZONTALLY  
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Problem:  
Solution:  
(Image Sizing)  
Turn knobs #1, 2, 3 & 4 in the same direction.  
Figure 3-ꢄ: Image Sizing Adjustment  
IMAGE  
SIZING  
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Appendix A: Cable Wiring/Connections  
Cables:  
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Connectors:  
Ballast Cable  
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Connectors: (Continued)  
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Instructions:  
Connectors SC2, SC3, SC7, SC10 and SC11 are connected at the factory. To connect the rest of the cables, follow  
the procedures below.  
NOTE: Cables 3 through 7 each have two different ends and only fit in their proper locations in one orientation.  
Do not force any of the cables in if they do not fit. Doing so may damage the cables and/or their respective housings.  
1) Connect Cable 1 from the DVI slot SC12 on the system command board to the DVI slot LE2 on the light engine.  
2) Connect Cable 2 from the HDMI slot SC1 on the system command board to the HDMI out slot on the HD3000.  
3) Connect Cable 3 from the 12V trigger plug SC6 on the system command board to the 12V trigger plug on the HD3000.  
4) Connect Cable 4 from the 14-pin plug SC4 on the system command board to the power plug LE1on the light engine.  
5) Connect Cable 5 from the fan power plug SC8 on the system command board to the power cable LE6 on the lamp fan.  
6) Connect Cable 6 from the fan power plug SC9 on the system command board to the power cable LE3 on the DMD fan.  
7) Connect Cable 7 from the thermal switch plug SC5 on the system command board to the thermal switch cable LE5.  
8) Connect the ballast cable to the lamp power plug LE4 and screw it down.  
The schematics of these connections can be found on the next page.  
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HDMI out  
HDMI  
DVI  
HD3000  
System Command Board  
12V  
Cable 1  
Cable 2  
Cable 3  
Cable 4  
Cable 5  
Cable 6  
Cable 7  
14-pin  
TS  
12V  
Fan1 Fan2  
LE  
Power  
DVI  
TS  
Lamp  
Fan  
L/E Bottom  
Engine Side  
DMD  
Fan  
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Appendix B: Discrete IR/RS-ꢀ3ꢀC Codes  
HD3000 RS-ꢀ3ꢀC Protocol Function List  
Function List  
Interface  
Function Description  
Basic(Original)  
*0IR001<CR>  
*0IR002<CR>  
*0IR003<CR>  
Basic (Update)  
3 wires RS-232C Protocol  
Power On  
Baud Rate : 57600  
Data Bits: 8  
Parity: None  
Stop Bits: 1  
Flow Control :None  
Power Off  
Menu  
*0IR004<CR>  
*0IR005<CR>  
*0IR006<CR>  
*0IR007<CR>  
*0IR008<CR>  
*0IR009<CR>  
*0IR010<CR>  
Up  
Down  
Left  
Right  
Enter  
Re-Sync  
Source-CVB1  
Source-CVB2  
Source-CVB3  
Source-S Video1  
Source-S Video2  
Source-S Video3  
Source-YPbPr1  
Source-YPbPr2  
Source-BNC1  
Source-BNC2  
*0IR011<CR>  
*0IR012<CR>  
*0IR013<CR>  
Command Sequence  
Write  
Basic Protocol  
*0IR014<CR>  
*0IR015<CR>  
Header :  
‘*’  
Address Code :  
Command Code :  
Data :  
‘0’ fixed  
ASCII Text  
Fixed 3 digits  
Carriage Return  
*0IR016<CR>  
*0IR017<CR>  
*0IR018<CR>  
*0IR019<CR>  
Terminator Code :  
Acknowledgement  
Basic Protocol  
Receive OK ( in standby mode)  
Receive OK ( in normal mode )  
Invalid Command  
*000<CR>  
*010<CR>  
*001<CR>  
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HD3000 RS-ꢀ3ꢀC Protocol Function List (Continued)  
Function Description  
Basic(Original)  
*0IR020<CR>  
Basic (Update)  
Source-HDMI1  
Source-HDMI2  
Source-HDMI3  
Source-VGA  
Aspect Ratio- 16:19  
Aspect Ratio- 4:3  
Aspect Ratio- Native  
Aspect Ratio- Format1  
Aspect Ratio- Format2  
Aspect Ratio- Format3  
Model-ISF Day  
Model-ISF Night  
Mode-User1  
Mode-User2  
Mode-User3  
Zoom In  
*0IR021<CR>  
*0IR022<CR>  
*0IR023<CR>  
*0IR024<CR>  
*0IR025<CR>  
*0IR026<CR>  
*0IR027<CR>  
*0IR028<CR>  
*0IR029<CR>  
*0IR030<CR>  
*0IR031<CR>  
*0IR032<CR>  
*0IR033<CR>  
*0IR034<CR>  
*0IR035<CR>  
*0IR036<CR>  
*0IR037<CR>  
*0IR038<CR>  
*0IR039<CR>  
*0IR040<CR>  
*0IR041<CR>  
*0IR042<CR>  
*0IR043<CR>  
*0IR044<CR>  
Zoom Out  
Shift Up  
Shift Down  
Gamma  
Image Mode  
NR  
Sharpness  
Color  
Contrast  
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Appendix C: Exploded View of the Product  
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Installation Guide ꢂ0  
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Installation Guide ꢂ1  
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Canada  
5630 Kennedy Road  
Mississauga, ON, L4Z 2A9  
Tel: 905-882-4228  
Fax: 905-882-4229  
USA  
715 Sycamore Drive  
Milpitas, CA 95035  
Tel: 408-383-3700  
Fax: 408-383-3702  
Optoma Technology, Inc.  
715 Sycamore Drive, Milpitas, CA 95035 · Tel: (408) 383-3700 · Fax: (408) 383-3702  
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Specifications subject to change without notice. Copyright © 2006 Optoma Technology, Inc. All rights reserved.  

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