Makita Drill 6503D User Manual

Cordless High Speed Drill  
Equipped with Electric Brake  
MODEL 6503D  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
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3. Keep bystanders, children, and visitors  
away while operating a power tool. Distrac-  
tions can cause you to lose control.  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions.  
Tool Use and Care  
Electrical Safety  
12. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
4. A battery operated tool with integral bat-  
teries or a separate battery pack must be  
recharged only with the specified charger  
for the battery. A charger that may be suit-  
able for one type of battery may create a risk  
of fire when used with another battery.  
13. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
5. Use battery operated tool only with specif-  
ically designated battery pack. Use of any  
other batteries may create a risk of fire.  
14. Do not use tool if switch does not turn it  
on or off. A tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
6. Stay alert, watch what you are doing, and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
15. Disconnect battery pack from tool or  
place the switch in the locked or off posi-  
tion before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
7. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
16. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
17. When battery pack is not in use, keep it  
away from other metal objects like: paper  
clips, coins, keys, nails, screws, or other  
small metal objects that can make a con-  
nection from one terminal to another.  
Shorting the battery terminals together may  
cause sparks, burns, or a fire.  
8. Avoid accidental starting. Be sure switch  
is in the locked or off position before  
inserting battery pack. Carrying tools with  
your finger on the switch or inserting the bat-  
tery pack into a tool with the switch on invites  
accidents.  
18. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edge are less likely to  
bind and are easier to control.  
9. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
19. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tool’s  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
10. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enable better control of the tool in  
unexpected situations.  
11. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
3
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20. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool may create a risk of injury when  
used on another tool.  
tenance performed by unqualified personnel  
may result in a risk of injury.  
22. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
shock or injury.  
SERVICE  
21. Tool service must be performed only by  
qualified repair personnel. Service or main-  
SPECIFIC SAFETY RULES  
USB022-2  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to cordless drill safety  
rules. If you use this tool unsafely or incorrectly, you can suffer  
serious personal injury.  
1. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring.  
Contact with a “live” wire will also make  
exposed metal parts of the tool “live” and  
shock the operator.  
5. Hold the tool firmly.  
6. Keep hands away from rotating parts.  
7. Do not leave the tool running. Operate the  
tool only when hand-held.  
8. Do not touch the drill bit or the workpiece  
immediately after operation; they may be  
extremely hot and could burn your skin.  
2. Be aware that this tool is always in an  
operating condition, because it does not  
have to be plugged into an electrical out-  
let.  
9. Some material contains chemicals which  
may be toxic. Take caution to prevent  
working dust inhalation and skin contact.  
Follow material supplier safety data.  
3. Always be sure you have a firm footing.  
4. Be sure no one is below when using the  
tool in high locations.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
4
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SYMBOLS  
USD301-1  
The followings show the symbols used for tool.  
V .......................volts  
....................no load speed  
n
˚
...................direct current  
.../min................revolutions or reciprocation per  
minute  
IMPORTANT SAFETY INSTRUCTIONS FOR  
CHARGER & BATTERY CARTRIDGE  
USC001-3  
1. SAVE THESE INSTRUCTIONS - This man-  
ual contains important safety and operat-  
ing instructions for battery charger.  
6. To reduce risk of damage to electric plug  
and cord, pull by plug rather than cord  
when disconnecting charger.  
2. Before using battery charger, read all  
instructions and cautionary markings on  
(1) battery charger, (2) battery, and (3)  
product using battery.  
7. Make sure cord is located so that it will  
not be stepped on, tripped over, or other-  
wise subjected to damage or stress.  
8. An extension cord should not be used  
unless absolutely necessary. Use of  
improper extension cord could result in a  
risk of fire and electric shock. If extension  
cord must be used, make sure:  
3. CAUTION - To reduce risk of injury, charge  
only MAKITA rechargeable batteries  
marked on the charger label. Other types  
of batteries may burst causing personal  
injury and damage.  
a. That pins on plug of extension cord  
are the same number, size, and shape  
as those of plug on charger;  
4. Do not expose charger to rain or snow.  
5. Use of an attachment not recommended  
or sold by the battery charger manufac-  
turer may result in a risk of fire, electric  
shock, or injury to persons.  
b. That extension cord is properly wired  
and in good electrical condition;  
c. That wire size is at least as large as  
the one specified in the table below.  
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS  
Length of Cord (Feet)  
AWG Size of Cord  
25  
18  
50  
18  
100  
18  
150  
16  
9. Do not operate charger with damaged  
10. Do not operate charger if it has received a  
cord or plug - replace them immediately.  
sharp blow, been dropped, or otherwise  
5
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damaged in any way; take it to a qualified  
serviceman.  
14. Young children should be supervised to  
ensure that they do not play with the bat-  
tery charger.  
11. Do not disassemble charger or battery  
cartridge; take it to a qualified serviceman  
when service or repair is required, Incor-  
rect reassembly may result in a risk of  
electric shock or fire.  
15. If operating time has become excessively  
shorter, stop operating immediately. It  
may result in a risk of overheating, possi-  
ble burns and even an explosion.  
12. To reduce risk of electric shock, unplug  
charger from outlet before attempting any  
maintenance or cleaning. Turning off con-  
trols will not reduce this risk.  
16. If electrolyte gets into your eyes, rinse  
them out with clear water and seek medi-  
cal attention right away. It may result in  
loss of your eyesight.  
13. The battery charger is not intended for  
use by young children or infirm persons  
without supervision.  
ADDITIONAL SAFETY RULES FOR CHARGER &  
BATTERY CARTRIDGE  
1. Do not charge Battery Cartridge when  
temperature is BELOW 10°C (50°F) or  
ABOVE 40°C (104°F).  
(3) Do not expose battery cartridge to  
water or rain.  
A battery short can cause a large current  
flow, overheating, possible burns and  
even a breakdown.  
2. Do not attempt to use a step-up trans-  
former, an engine generator or DC power  
receptacle.  
6. Do not store the tool and Battery Car-  
tridge in locations where the temperature  
may reach or exceed 50°C (122°F).  
3. Do not allow anything to cover or clog the  
charger vents.  
4. Always cover the battery terminals with  
the battery cover when the battery car-  
tridge is not used.  
7. Do not incinerate the Battery Cartridge  
even if it is severely damaged or is com-  
pletely worn out. The battery cartridge can  
explode in a fire.  
5. Do not short the battery cartridge:  
8. Be careful not to drop, shake or strike bat-  
(1) Do not touch the terminals with any  
tery.  
conductive material.  
9. Do not charge inside a box or container of  
any kind. The battery must be placed in a  
well ventilated area during charging.  
(2) Avoid storing battery cartridge in a  
container with other metal objects  
such as nails, coins, etc.  
SAVE THESE INSTRUCTIONS  
6
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FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before adjusting or  
checking function on the tool.  
002053  
Installing or removing battery cartridge  
1
Always switch off the tool before insertion or removal of  
the battery cartridge.  
To remove the battery cartridge, withdraw it from the tool  
while sliding the button on the side of the cartridge.  
To insert the battery cartridge, align the tongue on the  
battery cartridge with the groove in the housing and slip  
it into place. Always insert it all the way until it locks in  
place with a little click. If you can see the red part on the  
upper side of the button, it is not locked completely.  
Insert it fully until the red part cannot be seen. If not, it  
may accidentally fall out of the tool, causing injury to you  
or someone around you.  
2
1. Button  
2. Battery charger  
Do not use force when inserting the battery cartridge. If  
the cartridge does not slide in easily, it is not being  
inserted correctly.  
004512  
Charging  
1. Plug the battery charger into the proper AC voltage  
source. The charging light will flash in green color.  
1
2
2. Insert the battery cartridge so that the plus and minus  
terminals on the battery cartridge are on the same sides  
as their respective markings on the charger. Insert the  
cartridge fully into the port so that it rests on the charger  
port floor.  
3
1. Battery cartridge  
2. Charging light  
3. Battery charger  
3. When the battery cartridge is inserted, the charging light  
color will change from green to red and charging will  
begin. The charging light will remain lit steadily during  
charging.  
4. When the charging light color changes from red to  
green, the charging cycle is complete.  
5. If you leave the battery cartridge in the charger after the  
charging cycle is complete, the charger will switch into  
its “trickle charge (maintenance charge)” mode.  
6. After charging, unplug the charger from the power  
source.  
7
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NOTE:  
The battery charger is for charging Makita battery  
cartridge. Never use it for other purposes or for other  
manufacturers batteries.  
When you charge a new battery cartridge or a battery  
cartridge which has not been used for a long period of  
time, it may not accept a full charge. This is a normal  
condition and does not indicate a problem. You can  
recharge the battery cartridge fully after discharging it  
completely and recharging a couple of times.  
If you charge a battery cartridge from a just operated  
tool or a battery cartridge which has been left in a  
location exposed to direct sunlight or heat for a long  
time, the charging light may flash in red color. If this  
occurs, wait for a while. Charging will begin after the  
battery cartridge cools. The battery cartridge will cool  
faster if you remove the battery cartridge from the  
battery charger.  
If the charging light flashes alternately in green and red  
color, charging is not possible. The terminals on the  
charger or battery cartridge are clogged with dust or the  
battery cartridge is worn out or damaged.  
Trickle charge (Maintenance charge)  
If you leave the battery cartridge in the charger to prevent  
spontaneous discharging after full charge, the charger will  
switch into its trickle charge (maintenance charge)mode  
and keep the battery cartridge fresh and fully charged.  
Tips for maintaining maximum battery life  
1. Charge the battery cartridge before completely dis-  
charged.  
Always stop tool operation and charge the battery car-  
tridge when you notice less tool power.  
2. Never recharge a fully charged battery cartridge.  
Overcharging shortens the battery service life.  
3. Charge the battery cartridge with room temperature at  
10°C - 40°C (50°F - 104°F).  
Let a hot battery cartridge cool down before charging it.  
4. Charge the Nickel Metal Hydride battery cartridge when  
you do not use it for more than six months.  
8
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002079  
Switch action  
CAUTION:  
Before inserting the battery cartridge into the tool,  
always check to see that the switch trigger actuates  
properly and returns to the OFFposition when  
released.  
1
To start the tool, simply pull the switch trigger. Tool speed is  
increased by increasing pressure on the switch trigger.  
Release the switch trigger to stop.  
1. Switch trigger  
Electric brake  
This tool is equipped with an electric brake. If the tool consis-  
tently fails to quickly stop after switch trigger release, have  
tool serviced at a Makita service center.  
002089  
Reversing switch action  
This tool has a reversing switch to change the direction of  
rotation. Depress the reversing switch lever from the A side  
for clockwise rotation or from the B side for counterclockwise  
rotation.  
1
A
B
When the reversing switch lever is in the neutral position, the  
switch trigger cannot be pulled.  
1. Reversing switch lever  
CAUTION:  
Always check the direction of rotation before operation.  
Use the reversing switch only after the tool comes to a  
complete stop. Changing the direction of rotation before  
the tool stops may damage the tool.  
When not operating the tool, always set the reversing  
switch lever to the neutral position.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before carrying out any  
work on the tool.  
9
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002120  
Installing or removing driver bit or drill bit  
Hold the ring and turn the sleeve counterclockwise to open  
the chuck jaws. Place the bit in the chuck as far as it will go.  
Hold the ring firmly and turn the sleeve clockwise to tighten  
the chuck.  
3
1
2
To remove the bit, hold the ring and turn the sleeve counter-  
clockwise.  
1. Sleeve  
2. Ring  
3. Tighten  
002126  
Depth gauge  
The depth gauge is used to drill holes of uniform depth.  
Install the depth gauge on the tool with the clamp screw and  
washer. Adjust the depth gauge to the desired depth and  
tighten the clamp screw.  
2
1
3
1. Depth gauge  
2. Washer  
3. Clamp screw  
Drilling operation  
Drilling in wood  
OPERATION  
When drilling in wood, the best results are obtained with  
wood drills equipped with a guide screw. The guide screw  
makes drilling easier by pulling the bit into the workpiece.  
Drilling in metal  
To prevent the bit from slipping when starting a hole, make  
an indentation with a center-punch and hammer at the point  
to be drilled. Place the point of the bit in the indentation and  
start drilling.  
Use a cutting lubricant when drilling metals. The exceptions  
are iron and brass which should be drilled dry.  
CAUTION:  
Pressing excessively on the tool will not speed up the  
drilling. In fact, this excessive pressure will only serve to  
damage the tip of your bit, decrease the tool  
performance and shorten the service life of the tool.  
There is a tremendous force exerted on the tool/bit at the  
time of hole break through. Hold the tool firmly and exert  
care when the bit begins to break through the workpiece.  
10  
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A stuck bit can be removed simply by setting the  
reversing switch to reverse rotation in order to back out.  
However, the tool may back out abruptly if you do not  
hold it firmly.  
Always secure small workpieces in a vise or similar hold-  
down device.  
If the tool is operated continuously until the battery  
cartridge has discharged, allow the tool to rest for 15  
minutes before proceeding with a fresh battery.  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before attempting to  
perform inspection or maintenance.  
001145  
Replacing carbon brushes  
Remove and check the carbon brushes regularly. Replace  
when they wear down to the limit mark. Keep the carbon  
brushes clean and free to slip in the holders. Both carbon  
brushes should be replaced at the same time. Use only iden-  
tical carbon brushes.  
1
1. Limit mark  
1
002140  
Use a screwdriver to remove the brush holder caps. Take out  
the worn carbon brushes, insert the new ones and secure  
the brush holder caps.  
After replacing brushes, insert the battery cartridge into the  
tool and break in brushes by running tool with no load for  
about 1 minute. Then check the tool while running and elec-  
tric brake operation when releasing the switch trigger. If elec-  
tric brake is not working well, ask your local Makita service  
center for repair.  
2
1. Brush holder cap  
2. Screwdriver  
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
11  
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EN0001-1  
Recycling the Battery  
The only way to dispose of a Makita battery is to recycle it.  
The law prohibits any other method of disposal.  
To recycle the battery:  
1. Remove the battery from the tool.  
Ni-Cd  
2. a) Take the battery to your nearest Makita Factory Ser-  
vice Center  
or  
b) Take the battery to your nearest Makita Authorized  
Service Center or Distributor that has been desig-  
nated as a Makita battery recycling location.  
Call your nearest Makita Service Center or Distributor to  
determine the location that provides Makita battery recycling.  
See your local Yellow Pages under “Tools-Electric”.  
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Drill bits  
Various type of Makita genuine batteries and chargers  
Depth guage set  
Plastic carrying case  
12  
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First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
Fold  
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MAIL THIS PORTION  
Your answers to the following questions are appreciated.  
1.This product was purchased from:  
3. How did you learn about this product:  
Home Center  
Other (  
)
Magazine  
Radio  
Hardware/Lumber Store  
Tool Distributor  
From Dealer  
Newspaper  
Store Display  
Catalog  
Exhibition  
From Friend  
Previous Usage  
Other (  
Industrial Supply  
Construction Supply  
)
2. Use of the product is intended for:  
4. Most favored points are:  
Construction Trade  
Industrial Maintenance  
Home Maintenance  
Hobby  
Design  
Repair Service  
Durability  
Power  
Features  
Size  
Price  
Other (  
)
Other (  
)
Makita Brand  
5. Any comments:  
DATE PURCHASED  
MONTH  
MODEL NO.  
DAY  
YEAR  
SERIAL NO.  
STATUS  
SEX  
Married Single  
M
F
INTL.  
LAST NAME / COMPANY NAME  
STREET ADRESS  
CITY  
AREA  
CODE  
STATE  
ZIP CODE  
PHONE  
40-49  
Under 19  
20-29  
30-39  
50-60  
Over 60  
AGE:  
BE SURE TO COMPLETE THE CUSTOMERS PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.  
Please return this portion by facsimile or mail.  
Facsimile No: (714) 522-8133  
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1-800-4-MAKITA  
RETAIN THIS PORTION FOR YOUR RECORDS  
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(610) 459-4122  
(414) 541-4776  
NEW JERSEY  
251 Herrod Blvd.  
Dayton, NJ 08810-1539  
(609) 655-1212  
1565 Winchester B.  
Campbell, CA 95008-0501  
(408) 379-0377  
KENTUCKY  
1215 S. Hurstbourne Parkway  
Louisville, KY 40222  
(502) 326-3740  
16735 Saticoy St., Ste. 105  
Van Nuys, CA 91406  
(818) 782-2440  
6200 Babcock Blvd  
Pittsburgh, PA 15237  
(412) 366-6363  
CUSTOMERS RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealers Name & Address  
Model No.  
Serial No.  
15  
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WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of  
Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS  
WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Corporation  
3-11-8, Sumiyoshi-cho,  
Anjo, Aichi 446-8502 Japan  
884317D069  
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