Lochinvar Heat Pump PS1000 User Manual

SL-PS-I-O Rev B  
Solar Pump Station  
Installation and Operation  
Manual  
SPS0250, SPS0500 & SPS1000  
This manual must only be used  
by a qualified heating installer/  
ƽ WARNING:  
service technician. Read all  
instructions, before installing.  
Perform steps in the order given.  
Failure to comply could result in  
severe personal injury, death, or  
substantial property damage.  
Save this manual for future reference.  
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SL-PS Installation & Operation Manual  
1 General Information  
Before starting work, the Installer must read, understand and note these installation and operating  
instructions.  
ƽ WARNING  
ƽ WARNING  
ƽ WARNING  
The solar pump station may only be installed and maintained by trained professionals. Trainees may  
only work on the product under the supervision of an experienced person.  
All instructions in this Installation & Operation manual should be observed when using the solar  
station. No other form of use is intended.The manufacturer is not liable for any damage resulting from  
misuse of the solar station. For safety reasons, modifications or changes are not permitted.  
The solar station must be installed as far away from the collectors as possible. Extremely high  
temperatures may occur in the pipes near the collectors. If installing in attic space, ensure that  
the instruments do not overheat.  
ƽ WARNING  
The pressure / temperature operating parameters must be within the prescribed limits. Excess  
operating temperatures should be avoided for continuous operation.  
The provisions stated in DIN EN 12976-1 should be observed when installing solar systems.  
The expansion tank should be regularly checked according to DIN 4807.  
Solar systems should be grounded to protect against lightning.  
The system’s electrical connection for sensors and voltage supply should only be established by a  
trained professional. The relevant specifications (VDE 0100, VDE 0185, VDE 0190 etc.) should  
be observed as well as special local (construction) requirements. (Grey cable = tank, black cable  
= collector)  
The solar pump station’s componentry varies depending on type and equipment.  
The diagrams used are examples.  
Subject to technical changes and further developments.  
A properly sized expansion tank must be used to avoid damage to the solar thermal system.  
ƽ WARNING  
Thermal expansion tanks should be sized to account for 1.5 times the solar system circuit volume.  
The expansion tank may be hot, ensure that scalding does not occur.  
ƽ WARNING  
ƽ WARNING  
ƽ WARNING  
Failure to heed these instructions, especially the safety instructions, can result in the destruction of and  
defects on the expansion tank, endanger persons, and impair the operation.  
3
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SL-PS Installation & Operation Manual  
1 General Information  
Included Components  
Figure 1-2 SPS1000  
Solar Station:  
Grundfos solar circulation pump  
VFS sensor (flow sensor)  
145 psi relief valve, with pressure gauge  
Multi-function instruments (Flow Check, Thermometer,  
Fill Valve)  
EPP two-part bracket with mounting kit  
Installation kit:  
Wall and tank bracket with mounting kit  
Solar Control unit:  
LCD Plus solar control unit with integrated energy balance  
function.  
2 collector and 2 tank sensors Pt 1000  
Technical documentation:  
Operation and installation instructions (with appendix) for  
pump and solar control unit.  
Figure 1-1 SPS0250/ SPS0500  
4
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SL-PS Installation & Operation Manual  
2 Installing the solar station  
Installing the solar station on a wall  
Installation, wall bracket for expansion  
tank: (Lochinvar/TiSUN accessories)  
Remove front insulation shell.  
Fit the wall bracket for the expansion tank (if equipped) to  
The solar pump station forms a single unit with the wall  
bracket and rear insulation shell. Secure both components  
as a complete unit at the intended location, working the  
front and using anchors and screws suitable for the wall  
construction type.  
the right of the solar station.  
Ensure that the corrugated stainless steel hose is long  
enough for the connection between the pump station and  
the expansion tank, not forgetting the expansion coupling.  
Installing the relief valve  
Installation, connection lines to tank and  
collector  
The solar station is equipped with a solar safety relief valve  
which meets the relevant requirements.  
A) Piping  
Fit the enclosed relief valve to the outlet of the return  
instruments above the pump using the 3/4" union nuts. A  
gasket is enclosed with the solar station for use when  
installing the relief valve.  
Connect the lines between the solar pump station and tank.  
Connect supply and return lines to the collectors.  
B) Clamp ring screw connections  
The enclosed discharge connection bracket should be fitted  
to the safety valve so that there is no risk of scalding should  
liquid escape. Follow local codes for drainage piping.  
RefertoSection3: Technology,installationandcommissioning,  
on page 6.  
The following information should be noted:  
The safety valve must be easily accessible.  
No valves should be placed between relief valve and pump  
station. The relief valve should be piped to a suitable drain  
as close as possible to the pump station with no reducing  
couplings or other restrictions. The piping must be sloping  
away from the pump station at all times.  
Dirt traps or other constrictions are not permitted between  
the collectors (field) and safety valve.  
5
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SL-PS Installation & Operation Manual  
3 Technology, installation and commissioning  
Clamp ring screw connections  
Figure 4-1 Forward flow multi-functioning instruments  
Cut the copper pipe to length and deburr.  
First, slide the clamp ring nut over the pipe, then slide the  
clamp ring.  
Insert the prepared pipe into the screw connection until its  
stop is reached.  
SETTING FOR OPERATIONS,  
FILLING, FLUSHING, DRAINING  
FLOW CHECK CLOSED  
DRAINING  
SERVICE  
BALL VALVE  
CLOSED  
FLOW CHECK OPEN  
BALL VALVE 1/2 OPEN  
Tighten clamp ring nut by hand.  
BALL VALVE OPEN  
Use open-ended wrench to tighten clamp ring screw  
connection (approx. 33 Ft lb), re-tighten if necessary.  
Figure 4-2 Return multi-functioning instruments  
When tightening the clamp ring screw connection, use two  
wrenchesusing one wrench to prevent the pumping station  
from turning.  
Flat seal screw connections  
All pre-fitted solar station screw connections are firmly  
tightened in the factory so that they do not need to be  
retightened.  
SETTING FOR OPERATIONS  
DRAINING  
SERVICE, FILLING FLUSHING  
FLOW CHECK CLOSED  
BALL VALVE OPEN  
BALL VALVE CLOSED  
FLOW CHECK OPEN  
BALL VALVE 1/2 OPEN  
Torque levels when tightening flat seal screw connections  
using AFM 34 flat seals, s = 2mm.  
3/4" screw connection 26 Ft. lb  
1" screw connection 40 Ft. lb  
1 1/4" screw connection 66 Ft. lb  
1 1/2" screw connection 96 Ft. lb  
Operation, multi-function ball valve and  
check valve  
The forward flow ball valve must be open for filling, flushing  
and bleeding solar systems with a filling and flushing pump.  
The return ball valve should be closed.  
Both flow checks should be opened in order to drain the  
solar system (thermometer handles in 45° position).  
The two mult-function ball valves must be fully open in  
order to operate the solar system (turn the red and blue  
thermometer handles counter-clockwise until the stop is  
reached).  
6
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SL-PS Installation & Operation Manual  
4 Commissioning the solar system  
General  
Fill the solar system via the filling and flushing pump and  
then flush the solar circuit for at least 15 min. to purge all of  
the air out of the circuit.  
Before commissioning, all piping, connections and saftey  
equipment should be checked to ensure that they are  
correctly installed.  
Close the fill/flush valve (return) with the filling and  
flushing pump running and increase the system pressure to  
60 psi. The system pressure can be read at the  
pressure gauge.  
All pre-fitted solar station screw connections are firmly  
tightened in the factory so that they do not usually need  
retightening.  
Seal integrity must be tested when commissioning and a  
Close the fill/flush valve (forward flow) and switch off the  
pressure test must be completed.  
filling and flushing pump.  
Fill the complete solar system with Lochinvar/TiSUN solar  
liquid only. The mixing ratio should be adapted to local  
conditions.  
Open return ball valve (by turning the blue thermometer  
handle 90° counter-clockwise until it stops).  
The solar system features an air separator. Open the bleeder  
Never flush or pressure test the complete solar system with  
just water. Flushing the system with water only can cause a  
freezing hazard.  
valve until the solar liquid exits free of air bubbles.  
Only if collector bleeder is installed: Bleed the system on the  
collector until the solar liquid exits free of bubbles.  
Filling, flushing and bleeding  
If necessary, increase the test pressure again to 60  
psi and check the system for leaks. If the pressure gauge  
shows the pressure dropping substantially, you have a leak  
in the system.  
There is one fill valve with hose connection for filling,  
flushing and draining the solar system on both the safety  
group and sensor measurement section.  
Connect the pressure hose (forward flow) to the safety  
group’s filling connection under the pressure gauge and  
open fill/flush valve.  
Set the operating pressure to 60 psi as prescribed by the  
system manufacturer  
Start up the circulation pump at maximum speed and allow  
Connect the flushing hose (return) to the flushing  
connection on the sensor measuring section and open  
fill/flush valve.  
liquid to circulate for at least 15 min.  
Remove the filling station hoses and screw the caps on the  
flushing and filling valves.  
Refer to “Technology, installation and commissioning:  
Operation, multi-function ball valve and check valve” on  
page 6.  
Check the system again for leaks. Use the red and blue  
thermometer handles to fully open the forward flow and  
return ball valves.  
Open the supply ball valve (by turning the red thermometer  
handle counter-clockwise until it stops).  
Activate speed control on solar control unit. The highest  
speed level should be set on the pump (phase control).  
Close return ball valve (by turning the blue thermometer  
handle clockwise, until it stops).  
Note: The minimum speed set on the solar control unit must  
not fall below the pump’s minimum nominal speed.  
Note instructions for pump and solar control unit.  
If necessary, the supply and return check valve can be  
opened by moving the thermometer handles to the 45°  
position.  
Once the installation settings have been completed and  
checked, fit the solar station’s front insulation shell.  
Put sufficient solar liquid in the tank of a filling and flushing  
pump (not supplied). The mixing ratio should be adapted  
to local conditions in terms of freeze protection.  
Refer to the collector manufacturer’s recommendations for  
minimum flow requirements.  
7
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SL-PS Installation & Operation Manual  
5 Pressure loss and residual delivery height  
Max. residual delivery height  
pressure drop of components  
Solar group with Grundfos UPS 25-58U pump  
(and GF sensor 0.5-3 GPM) residual delivery height  
Figure 5-1  
SPS0250  
25  
20  
15  
10  
5
0
0,0  
0,5  
1,0  
1,5  
2,0  
2,5  
3,0  
3,5  
4,0  
Volumetric flow rate [GPM]  
Max. residual delivery height  
pressure drop of components  
Figure 5-2  
SPS0500  
Solar group with Grundfos UPS 25-99U pump  
(and GF-Sensor 0.5-10.5 GPM) residual delivery height  
35  
30  
25  
20  
15  
10  
5
0
0,0  
0,5  
1,0  
1,5  
2,0  
2,5  
3,0  
3,5  
4,0  
4,5  
5,0  
5,5  
6,0  
6,5  
7,0  
7,5  
8,0  
Volumetric flow rate [GPM]  
Max. residual delivery height  
pressure drop of components  
Figure 5-3  
SPS1000  
Solar group with Grundfos UP 25-120U pump  
(and GF-Sensor 0.5 - 10.5 GPM) residual delivery height  
40  
35  
30  
25  
20  
15  
10  
5
0
0,0  
0,5  
1,0  
1,5  
2,0  
2,5  
3,0  
3,5  
4,0  
4,5  
5,0  
5,5  
6,0  
6,5  
7,0  
7,5  
8,0  
8,5  
9,0  
9,5 10,0  
Volumetric flow rate [GPM]  
8
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SL-PS Installation & Operation Manual  
6 VFS flow sensor  
Vortex flow sensor for liquid media.  
Measures flow rate and temperature for BTU metering  
(energy balance, etc.)  
Figure 6-4 VFS 2-40 temperature output signal  
VFS 2-40 output signal temperature  
Zero wear (no moving parts).  
Assignment of measurement range: 32-212°F is equal to0.5-3.5V  
Temperature rate calculation: T =32°F + [(U-0.5)V/3V]*180°F  
Figure 6-1 VFS 1-12 flow ouput signal  
VFS 1-12 output signal flow  
Assignment of measurement range: 0.26-3.17 gpm is equal to 0.5-3.5V  
Flow rate calculation: Q = 0.26gpm +[(U-0.5)V/3V]*2.91gpm  
Figure 6-5 VFS flow sensor  
Figure 6-2 VFS 1-12 temperature output signal  
VFS 1-12 output signal temperature  
Assignment of measurement range: 32-212° F is equal to  
Temperature rate calculation: T =32°F + [(U-0.5)V/3V]*180°  
0.5-3.5V  
F
Item  
Pin Configuration  
1
2
Temperature signal (0.5 to 3.5 relative to pin 3)  
Flow pressure signal (0.5 to 3.5 relative to pin 3)  
3
4
GND (UV)  
Voltage Supply (+5 VDC) PELV  
Figure 6-3 VFS 2-40 flow output signal  
VFS 2-40 output signal flow  
Assignment of measurement range: 0.53-10.6gpm is equal to 0.5-3.5V  
Flow rate calculation: Q = 0.53gpm +[(U-0.5)V/3V]*10gpm  
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SL-PS Installation & Operation Manual  
7 Technical data for solar station  
Designation  
SPS0250 / SPS0500  
SPS1000  
SPS0250: Grundfos UPS 25 - 58 U  
SPS0500: Grundfos UPS 25 - 99 U  
3/4" compression  
SPS1000: Grundfos UP25 -120 U  
PUMP  
SOLAR AND TANK CONNECTIONS  
EXPANSION TANK CONNECTION  
INSTALLATION OPTIONS  
1" compression  
1/2" NPT  
Wall mounting  
HOLDING PLATE FOR WALL  
MOUNTING  
With 2 slot holes 5" apart for M6 screws  
With 2 slot holes 5" apart for M6 screws  
Plastic 8x40 mm anchors  
MOUNTING MATERIAL FOR WALL  
MOUNTING  
6x50 mm clipboard screws  
M6 8 zn DIN 912 washers  
CENTER SPACING OF THE PIPING  
Forward flow/return spacing: 5"  
Forward flow/return spacing: 5"  
Material: EPP  
Thermal conductivity: 0.041 W/(mK)  
Max temp: 250°F  
INSULATION  
Short-term max temp: 355 °F  
Height: 14"  
Height: 14"  
Width: 9.75"  
Depth: 7.5"  
Width: 9.75"  
Depth: 7.5"  
SPS0250: VFS 1-12 sensor  
SPS0500: VFS 2-40 sensor  
VFS 2-40 sensor  
Materials: Grivory, PPS  
Seal material: EPDM  
Nominal size: DN 15 / DN20  
Nominal size: DN20  
FlOW SENSOR AND MEASURING  
SECTION  
Measuring range: .26 –3.17 GPM/ .5 –10.5 GPM  
Measuring range: .5 – 10.5 GPM  
Output signal Q: 0.5 to 3.5 V (proportional to GPM)  
Output signal T: 0.5 to 3.5 V (proportional to 32-212°F)  
Max pressure: 145 psi  
Power supply: 5 V DC  
Temperature measuring range: 32°F to 212°F (145 psi)  
Temp. min/max: -73°F / 248°F  
Forward Flow/ G3/4" with seal cap and Solar 1/2" fill and flush valve  
Return/ G3/4” with seal cap and Solar 1/2" fill and flush valve  
Multi-function instruments fitted on right including ball valve, flow check and thermometer handles.  
FILLING AND FLUSHING  
CONNECTIONS  
SAFETY GROUP  
FORWARD FLOW BALL VALVE  
RETURN BALL VALVE  
Complete ball valve 1" /22 mm compression Complete ball valve 1 1/2" / 28 mm compression  
Complete ball valve 1" /22 mm compression Complete ball valve 1 1/2" / 28 mm compression  
0 – 145 psi, 2" diameter (EN 837-1, CL. 2.5)  
SOLAR PRESSURE GAUGE  
Designation: SVE/SOL 100 1/2" Solar  
Designation: SVE/SOL 3/4" Solar  
Standard /certificate: DIN EN 12164 CW 617N/  
TÜV SV 07-2008  
DIN EN 12164 CW 617N / TÜV SV 07-2008  
SOLAR SAFETY VALVE  
Nominal pressure 145 psi  
Response pressure 145 psi  
Max temp 320 °F  
Glycol-water mixture max. 50%  
10  
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SL-PS Installation & Operation Manual  
7 Technical data for solar station  
(continued)  
Designation  
SPS0250 / SPS0500  
SPS1000  
Installation location: forward flow and return ball valves  
Material: Brass  
Seal: O-ring 70 EPDM 291  
Opening pressure: 2 x 200 mm WS (using metal spring)  
Can be positioned by moving thermometer handle to 45°F position  
Max temp 356°F  
GRAVITY BRAKES  
Scale: 32 - 288°F in 3.6 F increments  
Diameter: 2"  
SOLAR DIAL INDICATOR  
THERMOMETER  
Size: 30 x 22 x 2 - 1"  
Size: 44.5 x 33 x 2 - 1 1/2"  
Material: AFM 34 light grey  
FLAT SEALS FOR PUMP  
FLAT SEAL FOR SAFETY GROUP  
BLEEDER PIPE  
Long-term temperature: Liquid 482°F, water vapor 360°F  
Peak temp. briefly: 720°F  
Size: 17 x 24 x 2 - 3/4"  
Material: AFM 34 light grey  
Long-term temperature: Liquid 482°F, water vapor 392°F  
Peak temp. briefly: 752°F  
Type SER-RDT  
Series: Solar 8010 compression 22 mm compres. Series: Solar 8010 compression 28 mm compres.  
Connection: M28 x 1.5 / 22 mm / 3/8" female  
Length: 9.25 ft  
3/8" bleeder valve can be shut off manually  
Connection: M36 x 1.5 / 28 mm / 3/8" female  
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11  
SL-PS Installation & Operation Manual  
8 Component breakdown  
SPS0250/ SPS0500  
Name  
SPS0250 - Pumpstation 250 sq-ft w/ flow sensor and CU  
SPS0500 - Pumpstation 500 sq-ft w/ flow sensor and CU  
Item  
1
2
3
Solar return ball valve USA  
Solar forw. flow ball valve USA  
Solar bleeder block M28 x 1.5 L=283mm  
1 1/2" x M28 x 1.5  
M28 x 1.5M28  
4
5
Nut M28 x 1.5mm  
Clamp ring 22mm  
6
7
Clamp ring 22.3 mm USA  
Nut 1 1/2" x 16mm  
8
Reducing socket 1 1/2" female x 1" male  
9
10  
Sealing kit 2x 1 1/2" ; 2x 1" ; 3x 3/4" ; 1x 1/2"  
Solar cross piece cpl. USA 145 psi safety valve cpl.  
Flow sensor housing 0.26-3.17 gpm cpl. w/ fill/ flush valve USA  
Flow sensor housing 0.50-10.5 gpm cpl. w/ fill/flush valve USA  
11  
12  
SPS0250- UPS 25/58U - 1 1/2" - 180-F12K03  
115V60Hz  
115V 60Hz  
SPS0500- UPS 25/99U - 1 1/2" - 180-F12K09  
13  
14  
Solar control unit LCD plus USA 115 Volt w/ SD-card  
SPS0250-Sensor direct 0.26-3.17 gpm  
SPS0500-Sensor direct 0.50-10.5 gpm  
Power cord USA  
w/ cable  
w/ cable  
w/ AC-plug XYTP  
15  
16  
17  
18  
19  
20  
21  
22  
23  
Control unit bracket  
Red thermometer handle L=92mm RAL 3020  
Blue thermometer handle L=92mm RAL 5010  
Thermometer D51 L=100.5  
Wall bracket for pumpstation  
Retaining clamp cropped  
0/160°C - 40/320°F  
250/500 sq-ft  
Spring wire 2mm  
Sealing kit 2x 1 1/2" ; 2x 1" ; 3x 3/4" ; 1x 1/2"  
Mounting kit S8x50/D10x50  
anchors / screws  
Insulation SPS0250 machined for pump and control unit  
Insulation SPS0500 machined for pump and control unit  
24  
25  
26  
Additional insulation  
Additional insulation  
D=42mm/DN32  
L=190mm machined  
Cover white-alu RAL9006 Type C  
27  
Cover white-alu bottom RAL9006 Type B  
Cover white-alu top RAL9006 Type B  
28  
Cover white-alu RAL9006 Type B w/ control unit cutout  
Figure 9-1 SPS0250  
4
6
17  
19  
1
10  
20  
2
18  
7+9  
21  
4+5  
3
12+15  
25  
8+9  
22  
14  
11  
24  
23  
26  
16  
13  
30  
27  
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SL-PS Installation & Operation Manual  
8 Component breakdown  
(continued)  
SPS1000  
Name  
Pumpstation 1000 sq-ft w/ flow sensor and CU  
Item  
1
2
Solar return ball valve  
Solar forw. flow ball valve  
1 1/2" Fl. x M36 x 1.5 incl. CV  
M28 x 1.5 x M36 x 1.5 incl. CV  
3
Solar bleeder block M36 x 1.5 L=283mm  
4
5
Nut M28 x 1.5mm  
Clamp ring 22mm  
6
Nut M36 x 1.5 x 28.3  
7
Clamp ring 28mm  
8
Nut 1 1/2" x 16mm  
9
Nut M36 x 1.5 x 28.7 for KVSR 28.7  
Clamp ring 28.7 mm  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
Reducing socket 1 1/2 female x 1" male  
Reducing piece M36 x 1.5 male  
Reducing piece M36 x 1.5 KVSR 28.7 x D28mm  
Sealing kit 2x 1 1/2" ; 2x 1" ; 3x 3/4" ; 1x 1/2"  
2x 1" AFM 34  
Solar cross piece cpl. USA  
w/ reducing pc. and cap  
Flow sensor housing 0.50-10.5 gpm w/ fill/flush valve USA  
Safety group KS0150 USA  
Solar control unit LCD plus USA 115 Volt w/ SD-card  
UP 25/120U - 1 1/2" - 180F12K9UL 115V 60Hz  
Sensor direct 0.50- 10.5gpm  
w/ cable  
Power cord USA w/ AC-plug XYTP  
Control unit bracket  
Red thermometer handle L=92mm RAL 3020  
Blue thermometer handle L=92mm RAL 5010  
Thermometer D51 L= 100.5 0/160°C - 40/320°F  
Wall bracket for pumpstation 1000 sq-ft  
Retaining clamp cropped, spring wire 2mm  
Mounting kit S8x50/D10x50 anchors / screws  
Insulation SPS1000 machined for pump and control unit  
Additional insulation D=42mm/DN32  
Additional insulation L=190mm machined  
Cover white-alu bottom RAL9006 Type B  
Cover white-alu top RAL9006 Type B  
Cover white-alu RAL9006 Type B w/ control unit cutout  
Figure 9-2 SPS1000  
8
25  
26  
20+22  
10  
24  
1
18  
16  
28  
33  
27  
2
4+5  
3
34  
35  
19  
30  
31  
11  
6+7  
13  
9
13  
21  
29  
4
23  
32  
12  
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SL-PS Installation & Operation Manual  
9 Service  
De-energize and lock the solar control  
Draining the system  
ƽ WARNING  
and pump to prevent them from  
accidentally being switched back on  
again by mistake before any maintenance  
or repair work.  
Fit corresponding drainage hoses on to the filling and  
flushing connections and guide these into a collecting  
vessel.  
Open the check valves by placing the red and blue  
Serviceisnotpermitteduntilcomponents  
and solar liquid have cooled.  
thermometer handles in their 45° position.  
Open the fill/flush valve (return) under the pump.  
Air separator  
The solar station features an air separator. Open bleeder  
Open the fill/flush vlave (forward flow) on the safety group.  
valve until the solar liquid exits free of air bubbles.  
Optional: Open the fill/flush valve at lowest point of  
Check system pressure and top off solar liquid if required.  
system, as close to the tank connection as possible.  
Open bleeder equipment at highest point (above  
collectors).  
Flat seal screw connections  
The screw connections may have to be retightened as the  
seals settle. Note tightening torque requirements in the  
“Technology: installation and commissioning” section of  
this manual.  
Clamp ring screw connections  
Use an open-ended wrench to retighten clamp ring screw  
connections if required (approx. 33 Ft lb).  
When tightening the clamp ring screw connection, use two  
wrenchesone wrench to prevent the pumping station from  
turning.  
Disassembling the solar station  
(Wall bracket, for repairs and service only)  
Use a screwdriver or similar tool to remove the retaining  
springs to the front.  
The solar station is now loose. Ensure  
ƽ CAUTION  
that it does not slide forward and out  
of the wall bracket.  
14  
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SL-PS Installation & Operation Manual  
10 Faults, causes and  
rectification  
Pump doesn’t run when power is  
switched on :  
Check solar control unit for correct settings and tight wire  
connections.  
Check fuses.  
Check pump voltage, refer to the pump rating plate for  
requirements.  
Motor blocked:  
Close shut-off instruments upstream and downstream of  
pump at high liquid temperatures and system pressures.  
Allow pump to cool first.  
Fully unscrew bleed screw and check ease of movement of  
pump rotor by turning the slotted shaft end with a  
screwdriver; use force to turn if necessary.  
Pump Noise:  
In the event of cavitation caused by insufficient inlet  
pressure, increase primary system pressure within allowable  
range.  
Check speed setting.  
If the fault cannot be rectified, please contact your nearest  
Lochinvar/TiSUN customer service representative.  
15  
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Revision Notes: Revision A (ECO C06520)  
initial release.  
Revision B (ECO C07610) reflects formatting  
adjustments.  
SL-PS-I-O Rev B  
3/11  
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