Lifebreath Stereo Amplifier 155MAX User Manual

®
CLEAN • FRESH • AIR  
OPERATION AND  
INSTALLATION MANUAL  
ConCtornot alAinsir 15  
IMPORTANT - PLEASE READ THIS  
MANUAL BEFORE INSTALLING UNIT  
CAUTION  
Before installation, careful consideration must be given to  
how this system will operate if connected to any other piece  
of mechanical equipment, i.e. a forced air furnace or air  
handler, operating at a higher static. After installation, the  
compatibility of the two pieces of equipment must be  
confirmed by measuring the airflow’s of the Heat Recovery  
Ventilator (HRV) or Energy Recovery Ventilator (ERV) by  
using the balancing procedure found in this manual.  
For Models:  
95MAX  
155MAX  
200MAX  
MAXTOP  
195DCS  
300DCS  
It is always important to assess how the operation of any  
HRV/ERV may interact with vented combustion equipment  
(ie. Gas Furnaces, Oil Furnaces, Wood Stoves, etc.).  
200ERV  
200ERVD  
NEVER install a ventilator in a situation where its normal  
operation, lack of operation or partial failure may result  
in the backdrafting or improper functioning of vented  
combustion equipment!!!  
TO BE COMPLETED BY CONTRACTOR AFTER INSTALLATION  
Installing Contractor  
Telephone / Contact  
Serial Number  
Installation Date  
Model  
* LEAVE FOR HOMEOWNER  
NOTE: Due to ongoing research and product development, specifications,  
ratings and dimensions are subject to change without notice.  
TI-84R-NE  
0112  
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ERV Quest ions & Answers  
What is the difference between an HRV  
and damp situation. In fact, about 2/3 of the energy  
used by the air conditioner system is to remove  
moisture. Therefore, when ventilating in the summer,  
less moisture brought into the home means less work  
for the air conditioner, and energy savings for you.  
and an ERV?  
The core in an HRV (Heat Recovery Ventilator)  
transfers heat from one air stream to the other. This is  
called sensible heat. The term ERV (Energy Recovery  
Ventilator) is usually used to describe a unit with an  
enthalpic core that transfers moisture as well as heat  
from one air stream to the other. This (moisture  
transfer) is called latent heat.  
During the winter, an ERV recovers some humidity  
from the exhaust air, reducing the need for humidification  
,
if the required ventilation rate would make the home  
too dry.  
Enthalpic - what does it mean?  
Enthalpy is the term used to describe the energy  
content of air. This energy is a combination of the  
sensible and latent heat. Therefore, a core which  
transfers energy is called an enthalpic core.  
What's the difference between this type of  
core and a rotary type?  
Here's a list of characteristics of the fixed plate core.  
1. No rotating parts, so maintenance is easy and the  
unit lasts a long time.  
2. It is very flexible in terms of installation.  
3. The core can easily be changed.  
4. Because the supply and exhaust air streams are  
completely separate, there is very little cross  
leakage of any dust or germs.  
Is an ERV better than an HRV?  
NOT NECESSARILY!! In cold climates such as most  
of North America, an HRV works better than an ERV.  
This is because the air inside the home during the  
winter months will be more humid than the outside air.  
An ERV would transfer the latent heat (humidity) from  
the exhaust air back into the incoming airstream. This  
will aggravate moisture problems in the home and  
encourage the growth of mold and mildew. If the air in  
the home is too dry for comfort, an ERV will not help. A  
humidifier should be used to increase the humidity to  
a comfortable level.  
Can the core become clogged with dust?  
Because the surface of the core is a turbulent flow  
area, dust sticks to it easily; however, because the  
inside of the element is a laminar flow area, virtually no  
dust sticks to it.  
Where do you use an ERV instead  
of an HRV?  
An ERV is recommended for warm, humid areas with  
heavy air conditioning use. As there is no defrost in an  
ERV it is not recommended for areas where the  
temperature drops below -4˚C (25˚F).  
What is the maintenance?  
About once a year you should use a vacuum cleaner  
to remove the dust from the core's surface. DO NOT  
WASH WITH WATER!!  
Is an air filter needed?  
To prevent clogging of the core, an air filter should  
always be installed on the supply and exhaust sides of  
the core.  
Why transfer moisture in the summer  
(cooling season)?  
The enthalpic core will allow moisture to be transferred  
from a humid air flow to a dry air flow. This property is  
useful in the cooling season if an air conditioning  
system is used to lower the indoor humidity. You will  
then have dry, cool air in the exhaust of the ERV, and  
warm humid air in the supply stream. With these  
conditions, the ERV will be able to transfer the  
moisture and heat of the supply air to the exhaust air.  
In this way, the ERV will supply to the home air which  
is cooler and drier than outside. Remember that an  
ERV is not a dehumidifier, and on its own will not take  
moisture out of the air.  
How much ventilation do I need?  
During seasons when your windows and doors are  
closed, the ERV should operate continuously when  
the dwelling is occupied, and either continuously or  
intermittently when not occupied.  
For most installations the ERV will normally be set to  
operate continuously on low speed with the option of  
going to high speed as the need arises. For example;  
if you are entertaining and there is a large number of  
people present (some may be smoking), the unit  
should be switched to high speed.  
So why use an ERV?  
A properly operating air conditioner will not only lower  
the temperature in your house, but will also lower the  
humidity level. This prevents an uncomfortable cold  
Your ERV may be equipped with automatic or manual  
switches, but all ERVs will have a manual speed  
control override.  
3
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Model 95MAX  
PERFORMANCE  
HVI CERTIFIED  
ENGINEERING DATA  
Net supply airflow in cfm (L/s) against external static pressure  
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE  
The cross-flow heat recovery core transfers heat between the two  
airstreams. It is easily removed for cleaning or service.  
E.S.P  
cfm  
89  
78  
64  
36  
L/s  
@ 0.1” (25 Pa)  
@ 0.2” (50 Pa)  
@ 0.3” (75 Pa)  
@ 0.4” (100 Pa)  
(42)  
(37)  
(30)  
(17)  
MOTORS AND BLOWERS - Each air stream has one centrifugal  
blower driven by a common PSC motor. 5 speed fan operation.  
120 VAC, .8 Amps.  
FILTERS - Washable air filters in exhaust and supply air streams.  
Maximum Temperature Recovery  
74%  
80%  
MOUNTING THE HRV - Four threaded inserts at corners of the  
cabinet designed to accept PVC reinforced polyester straps that are  
supplied with the unit.  
Sensible Effectiveness  
@ 64 cfm (30 L/s) (CSA C439M)  
Sensible Efficiency  
@ 64 cfm (30 L/s)  
32˚F (0˚C)  
75%  
75%  
DEFROST - Recirculating defrost system.  
Sensible Efficiency  
@ 64 cfm (30 L/s) -13˚F (-25˚C)  
CASE - Twenty gauge prepainted galvanized steel (G60) for superior  
corrosion resistance. Insulated to prevent exterior condensation.  
Drain connections 2 - 1/2" (12 mm) OD.  
VAC @ 60HZ  
120  
35  
CONTROLS - ControlAir 15  
WATTS / Low speed  
WATTS / High speed  
Amp rating  
136  
0.8  
WEIGHT 52 lbs. (23.6 kg) SHIPPING WEIGHT 56 lbs. (25.4 kg)  
DIMENSIONS 95MAX inches (mm)  
18.5"  
(470 mm)  
Hanging  
straps (4)  
knockout for  
side mounting of  
EXHAUST return port  
6" round collar  
Threaded  
inserts (4)  
at corners  
converted to oval  
18.5"  
(470 mm)  
EXHAUST  
Stale Air  
to outside  
SUPPLY  
Fresh air  
5" round collar  
Removably  
Heat Recovery  
Core  
from outside  
5" round collar  
EXHAUST  
Return air  
from building  
SUPPLY  
Fresh air  
to building  
6" round  
(conv. to oval)  
collar  
minimum  
18 inches (459 mm)  
required for  
Choice of port location  
Knockouts on top and  
side of unit (use 1 only)  
6" round (conv. to oval)  
collar supplied  
service access  
Drain Pan  
Drain spout  
16"  
(406 mm)  
FRONT  
SIDE  
TOP  
OPTIONS  
99-163 Duct Heater w/ Electronic SCR Thermostat, 1 Kw,  
6” (150 mm)  
99-104 Digital Electronic Timer - 20/40/60 min.  
99-105 Programmable Ventilation Control (PVC)  
includes Programmable Time Clock, Dehumidistat  
99-186 Weatherhoods, Two - 5” (125 mm)  
c/w 1/4” (6 mm) mesh screen  
and Air Sentry™  
99-109 Air Sentry™ Air Quality Monitor designed to  
accept remotely mounted Control Pad  
99-250 Ventilation Dehumidistat - Dehumidistat designed  
to accept remotely mounted Control Pad  
All units conform to CSA and UL standards.  
WARRANTY  
Units carry a LIFETIME warranty on the heat recovery core and  
a 5 year replacement parts warranty.  
DATE: __________________________  
511 McCormick Blvd.  
London, Ontario N5W 4C8  
Ph: (519) 457-1904  
PROJECT: ________________________________________  
Fx: (519) 457-1676  
MECHANICAL CONTRACTOR: ________________________________  
TI-113-NE  
0103  
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Model 155MAX  
PERFORMANCE  
Net supply airflow in cfm (L/s) against external static pressure  
HVI CERTIFIED  
ENGINEERING DATA  
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE  
The cross-flow heat recovery core transfers heat between the two  
airstreams. It is easily removed for cleaning or service.  
E.S.P  
cfm  
169  
161  
150  
130  
56  
L/s  
@ 0.1” (25 Pa)  
@ 0.2” (50 Pa)  
@ 0.3” (75 Pa)  
@ 0.4” (100 Pa)  
@ 0.5” (125 Pa)  
(80)  
(76)  
(71)  
(61)  
(26)  
MOTORS AND BLOWERS - Each air stream has one centrifugal  
blower driven by a common PSC motor. 5 speed fan operation.  
120 VAC, 1.0 Amps.  
FILTERS - Washable air filters in exhaust and supply air streams.  
MOUNTING THE HRV - Four threaded inserts at corners of case  
designed to accept four reinforced polyester straps that are supplied  
with the unit.  
Maximum Temperature Recovery  
Sensible Effectiveness  
83%  
76%  
@ 64 cfm (30 L/s)  
(CSA C439M)  
DEFROST - Recirculating damper defrost system.  
Sensible Efficiency  
@ 64 cfm (30 L/s)  
32°F (0OC)  
70%  
70%  
DEHUMIDISTAT - Adjustable Internal Dehumidistat.  
CASE - Twenty gauge prepainted galvanized steel (G60) for superior  
corrosion resistance. Insulated to prevent exterior condensation.  
Drain connections 2 - 1/2" (12 mm) OD.  
Sensible Efficiency  
@ 64 cfm (30 L/s) -13°F (-25OC)  
VAC @ 60HZ  
120  
49  
CONTROLS - ControlAir 15  
WATTS / Low speed  
WATTS / High speed  
Amp rating  
WEIGHT 71 lbs. (32.5 kg) SHIPPING WEIGHT 73 lbs. (33.5 kg)  
120  
1.0  
DIMENSIONS 155MAX inches (mm)  
FRESH AIR  
FROM OUTSIDE  
STALE AIR  
FROM INSIDE  
FILTERS  
RECIRCULATING  
DEFROST  
DAMPER  
BLOWERS  
MOTOR  
CORE  
*NOTE: Front clearance  
of 25 inches (635 mm)  
is recommended  
for servicing unit.  
STALE AIR  
TO OUTSIDE  
FRESH AIR  
TO INSIDE  
32 5/8"  
(828)  
14 3/4"  
(375)  
CONDENSATE DRAINS  
*All Duct Connections 6" (150mm)  
99-163 Duct Heater w/ Electronic SCR Thermostat, 1 Kw,  
6” (150 mm)  
OPTIONS  
99-104 Digital Electronic Timer - 20/40/60 min.  
99-105 Programmable Ventilation Control (PVC)  
includes Programmable Time Clock, Dehumidistat  
99-164 Duct Heater w/ Electronic SCR Thermostat, 2 Kw,  
6” (150 mm)  
99-186 Weatherhoods, Two - 6” (150 mm)  
c/w 1/4” (6 mm) mesh screen  
and Air Sentry™  
99-109 Air Sentry™ Air Quality Monitor designed to  
accept remotely mounted Control Pad  
99-250 Ventilation Dehumidistat - Dehumidistat designed  
to accept remotely mounted Control Pad.  
All units conform to CSA and UL standards.  
WARRANTY  
Units carry a LIFETIME warranty on the heat recovery core and  
a 5 year replacement parts warranty.  
DATE: __________________________  
511 McCormick Blvd.  
London, Ontario N5W 4C8  
Ph: (519) 457-1904  
PROJECT: __________________________________________  
Fx: (519) 457-1676  
MECHANICAL CONTRACTOR: _____________________________  
TI-92-NE  
0103  
6
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Model 200MAX  
PERFORMANCE  
ENGINEERING DATA  
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE  
The cross-flow heat recovery core transfers heat between the two  
airstreams. It is easily removed for cleaning or service.  
HVI CERTIFIED  
Net supply airflow in cfm (L/s) against external static pressure  
E.S.P  
cfm  
L/s  
@ 0.1” (25 Pa)  
232 (109)  
223 (105)  
215 (102)  
@ 0.2” (50 Pa)  
@ 0.3” (75 Pa)  
@ 0.4” (100 Pa)  
@ 0.5” (125 Pa)  
MOTORS AND BLOWERS - Each air stream has one centrifugal  
blower driven by a common PSC motor. 5 speed fan operation.  
120 VAC, 1.4 Amps.  
195  
189  
(92)  
(89)  
FILTERS - Washable air filters in exhaust and supply air streams.  
MOUNTING THE HRV - Four threaded inserts at corners of case  
designed to accept four reinforced polyester straps that are  
supplied with the unit.  
Maximum Temperature Recovery  
81%  
74%  
Sensible Effectiveness  
@ 117 cfm (55 L/s) (CSA C439M)  
DEFROST - Recirculating damper defrost system.  
Sensible Efficiency  
@ 117 cfm (55 L/s) 32˚F (0˚C)  
65%  
66%  
DEHUMIDISTAT - Adjustable Internal Dehumidistat.  
Sensible Efficiency  
CASE - Twenty gauge prepainted galvanized steel (G60) for superior  
corrosion resistance. Insulated to prevent exterior condensation.  
Drain connections 2 - 1/2" (12 mm) OD.  
@ 117 cfm (55 L/s) -13˚F (-25˚C)  
VAC @ 60HZ  
120  
87  
CONTROLS - ControlAir 15  
WATTS / Low speed  
WATTS / High speed  
Amp rating  
WEIGHT 71 lbs. (32.5 kg SHIPPING WEIGHT 73 lbs. (33.5 kg)  
164  
1.4  
DIMENSIONS 200MAX inches (mm)  
FRESH AIR  
FROM OUTSIDE  
STALE AIR  
FROM INSIDE  
FILTERS  
RECIRCULATING  
DEFROST  
DAMPER  
BLOWERS  
MOTOR  
CORE  
*NOTE: Front clearance  
of 25 inches (635 mm)  
is recommended  
STALE AIR  
TO OUTSIDE  
FRESH AIR  
TO INSIDE  
for servicing unit.  
32 5/8"  
(828)  
14 3/4"  
(375)  
CONDENSATE DRAINS  
*All Duct Connections 6" (150mm)  
99-163 Duct Heater w/ Electronic SCR Thermostat, 1 Kw,  
6” (150mm)  
OPTIONS  
99-104 Digital Electronic Timer - 20/40/60 min.  
99-105 Programmable Ventilation Control (PVC)  
includes Programmable Time Clock, Dehumidistat  
99-164 Duct Heater w/ Electronic SCR Thermostat, 2 Kw,  
6” (150mm)  
99-186 Weatherhoods, Two - 6” (150mm)  
c/w 1/4” (6mm) mesh screen  
and Air Sentry™  
99-109 Air Sentry™ Air Quality Monitor designed to accept  
remotely mounted Control Pad  
99-250 Ventilation Dehumidistat - Dehumidistat designed to  
accept remotely mounted Control Pad.  
All units conform to CSA and UL standards.  
WARRANTY  
Units carry a LIFETIME warranty on the heat recovery core and  
a 5 year replacement parts warranty.  
DATE: __________________________  
511 McCormick Blvd.  
London, Ontario N5W 4C8  
PROJECT: __________________________________________  
Ph: (519) 457-1904  
Fx: (519) 457-1676  
MECHANICAL CONTRACTOR: _____________________________  
TI-99-NE  
0103  
7
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Model MAXTOP  
PERFORMANCE  
ENGINEERING DATA  
HVI CERTIFIED  
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE  
The cross-flow heat recovery core transfers heat between the two  
airstreams. It is easily removed for cleaning or service.  
Net supply airflow in cfm (L/s) against external static pressure  
E.S.P  
cfm  
L/s  
@ 0.1” (25 Pa)  
196  
(93)  
@ 0.2” (50 Pa)  
@ 0.3” (75 Pa)  
@ 0.4” (100 Pa)  
@ 0.5” (125 Pa)  
188  
178  
165  
149  
(89)  
(84)  
(78)  
(71)  
MOTORS AND BLOWERS - Each air stream has one centrifugal  
blower driven by a common PSC motor. 5 speed fan operation.  
120 VAC, 1.4 Amps.  
FILTERS - Washable air filters in exhaust and supply air streams.  
Maximum Temperature Recovery  
Sensible Effectiveness  
@ 117 cfm (55 L/s )  
80%  
72%  
MOUNTING THE HRV - Four threaded inserts at corners of case  
designed to accept four reinforced polyester straps that are supplied  
with the unit.  
(CSA C439M)  
Sensible Efficiency  
DEFROST - Recirculating damper defrost system.  
@ 117 cfm (55 L/s) 32OF (0°C)  
64%  
70%  
DEHUMIDISTAT - Adjustable Internal Dehumidistat.  
Sensible Efficiency  
@ 67 cfm (31 L/s) -13OF (-25°C)  
VAC @ 60HZ  
CASE - Twenty gauge prepainted galvanized steel (G60) for superior  
corrosion resistance. Insulated to prevent exterior condensation.  
Drain connections 2 - 1/2" (12 mm) OD.  
120  
74  
WATTS / Low speed  
WATTS / High speed  
Amp rating  
CONTROLS - ControlAir 15  
164  
1.4  
WEIGHT 87 lbs. (39.5 kg) SHIPPING WEIGHT 89 lbs. (40.5 kg)  
DIMENSIONS MAXTOP inches (mm)  
ALL DUCT CONNECTIONS  
ARE 6" (150 mm)  
CONTROLS  
7 1/2"  
(191 mm)  
STALE AIR  
EXHAUST  
FRESH AIR  
SUPPLY  
TO BUILDING  
25 1/2 "  
(648 mm)  
SUPPLY OF  
FRESH AIR  
STALE AIR  
RETURN FROM  
BUILDING  
18"  
(457 mm)  
¤
22 1/2"  
(572 mm)  
26 1/2"  
(673 mm)  
*Service Clearance  
25" (635 mm)  
DRAIN  
CONNECTION  
FRONT VIEW  
SIDE VIEW  
TOP VIEW  
99-163 Duct Heater w/ Electronic SCR Thermostat, 1 Kw,  
6” (150mm)  
OPTIONS  
99-104 Digital Electronic Timer - 20/40/60 min.  
99-164 Duct Heater w/ Electronic SCR Thermostat, 2 Kw,  
6” (150mm)  
99-105 Programmable Ventilation Control (PVC)  
includes Programmable Time Clock, Dehumidistat  
99-186 Weatherhoods, Two - 6” (150mm)  
c/w 1/4” (6mm) mesh screen  
and Air Sentry™  
99-109 Air Sentry™ Air Quality Monitor designed to  
accept remotely mounted Control Pad  
99-250 Ventilation Dehumidistat - Dehumidistat designed  
to accept remotely mounted Control Pad  
All units conform to CSA and UL standards.  
WARRANTY  
Units carry a LIFETIME warranty on the heat recovery core and  
a 5 year replacement parts warranty.  
DATE: __________________________  
511 McCormick Blvd.  
London, Ontario N5W 4C8  
Ph: (519) 457-1904  
PROJECT: __________________________________________  
Fx: (519) 457-1676  
MECHANICAL CONTRACTOR: _____________________________  
TI-100-NE  
0103  
8
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Model 195DCS  
PERFORMANCE  
ENGINEERING DATA  
HVI CERTIFIED  
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE  
The cross-flow heat recovery core transfers heat between the two  
airstreams. The two cores are arranged for highly efficient counter  
current airflow.  
Net supply airflow in cfm (L/s) against external static pressure  
E.S.P  
cfm  
L/s  
@ 0.1” (25 Pa)  
203  
(96)  
@ 0.2” (50 Pa)  
@ 0.3” (75 Pa)  
@ 0.4” (100 Pa)  
@ 0.5” (125 Pa)  
191  
182  
167  
155  
(90)  
(86)  
(79)  
(73)  
MOTORS AND BLOWERS - Each air stream has one centrifugal  
blower driven by a common PSC motor. 5 speed fan operation.  
120 VAC, 1.5 Amps.  
FILTERS - Washable air filters in exhaust and supply air streams.  
Maximum Temperature Recovery  
Sensible Effectiveness  
@ 117 cfm (55 L/s)  
88%  
88%  
MOUNTING THE HRV - Four threaded inserts at corners of case  
designed to accept four reinforced polyester straps that are supplied  
with the unit.  
(CSA C439M)  
Sensible Efficiency  
DEFROST - Damper defrost system.  
@ 117 cfm (55 L/s) 32OF (0°C)  
80%  
77%  
DEHUMIDISTAT - Adjustable Internal Dehumidistat.  
Sensible Efficiency  
@ 117 cfm (55 L/s) -13°F (-25OC)  
VAC @ 60HZ  
CASE - Twenty gauge prepainted galvanized steel (G60) for superior  
corrosion resistance. Insulated to prevent exterior condensation.  
Drain connections 2 - 1/2" (12 mm) OD.  
120  
100  
173  
1.5  
WATTS / Low speed  
WATTS / High speed  
Amp rating  
CONTROLS - ControlAir 15  
WEIGHT 106 lbs. (48 kg) SHIPPING WEIGHT 108 lbs. (49 kg)  
DIMENSIONS 195DCS inches (mm)  
METAL CLASPS  
FILTER  
MOTOR  
STALE AIR  
FROM INSIDE  
STALE AIR  
TO OUTSIDE  
Ports  
6" (150 mm)  
Ports  
7" (178 mm)  
FILTER  
BLOWERS  
*NOTE:  
Front clearance  
FRESH AIR  
FROM OUTSIDE  
FRESH AIR  
TO INSIDE  
of 25 inches (635 mm)  
is recommended  
for servicing unit.  
49"  
(1245)  
DEFROST  
DAMPER  
14 3/4"  
(375)  
CONDENSATE  
DRAINS  
DEFROST AIR  
FROM INSIDE  
99-160 Duct Heater w/ Electronic SCR Thermostat,  
1 Kw, 7” (178 mm)  
OPTIONS  
99-104 Digital Electronic Timer - 20/40/60 min.  
99-161 Duct Heater w/ Electronic SCR Thermostat,  
2 Kw, 7” (178 mm)  
99-105 Programmable Ventilation Control (PVC)  
includes Programmable Time Clock, Dehumidistat  
99-186 Weatherhoods, Two - 6” (150 mm)  
c/w 1/4” (6mm) mesh screen  
and Air Sentry™  
99-109 Air Sentry™ Air Quality Monitor designed to  
accept remotely mounted Control Pad  
99-250 Ventilation Dehumidistat - Dehumidistat designed  
to accept remotely mounted Control Pad.  
All units conform to CSA and UL standards.  
WARRANTY  
Units carry a LIFETIME warranty on the heat recovery core and  
a 5 year replacement parts warranty.  
DATE: __________________________  
511 McCormick Blvd.  
London, Ontario N5W 4C8  
Ph: (519) 457-1904  
PROJECT: __________________________________________  
Fx: (519) 457-1676  
MECHANICAL CONTRACTOR: _____________________________  
TI-101-NE  
0112  
9
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Model 300DCS  
ENGINEERING DATA  
PERFORMANCE  
Net supply airflow in cfm (L/s) against external static pressure  
THERMALLY CONDUCTIVE, PATENTED ALUMINUM CORE  
The cross-flow heat recovery core transfers heat between the two  
airstreams The two cores are arranged for highly efficient counter  
current airflow.  
HVI CERTIFIED  
E.S.P  
cfm  
L/s  
@ 0.1” (25 Pa)  
265 (125)  
260 (123)  
250 (118)  
235 (111)  
220 (104)  
@ 0.2” (50 Pa)  
@ 0.3” (75 Pa)  
@ 0.4” (100 Pa)  
@ 0.5” (125 Pa)  
MOTORS AND BLOWERS - Each air stream has one centrifugal  
blower driven by a common PSC motor. 5 speed fan operation.  
120 VAC, 2.9 Amps.  
FILTERS - Washable air filters in exhaust and supply air streams.  
MOUNTING THE HRV - Four threaded inserts at corners of case  
designed to accept four reinforced polyester straps that are supplied  
with the unit.  
Maximum Temperature Recovery  
Sensible Effectiveness  
@ 117 cfm (55 L/s)  
90%  
90%  
(CSA C439M)  
DEFROST - Damper defrost system.  
Sensible Efficiency  
@ 117 cfm (55 L/s) 32°F (0OC)  
79%  
75%  
DEHUMIDISTAT - Adjustable Internal Dehumidistat.  
Sensible Efficiency  
CASE - Twenty gauge prepainted galvanized steel (G60) for superior  
corrosion resistance. Insulated to prevent exterior condensation.  
Drain connections 2 - 1/2" (12 mm) OD.  
@ 117 cfm (55 L/s) -13°F (-25OC)  
VAC @ 60HZ  
120  
150  
333  
2.9  
WATTS / Low speed  
WATTS / High speed  
Amp rating  
CONTROLS - ControlAir 15  
WEIGHT 106 lbs. (48 kg) SHIPPING WEIGHT 108 lbs. (49 kg )  
DIMENSIONS 300DCS inches (mm)  
METAL CLASPS  
FILTER  
MOTOR  
STALE AIR  
FROM INSIDE  
STALE AIR  
TO OUTSIDE  
Ports  
6" (150 mm)  
Ports  
7" (178 mm)  
FILTER  
BLOWERS  
*NOTE:  
Front clearance  
FRESH AIR  
FROM OUTSIDE  
FRESH AIR  
TO INSIDE  
of 25 inches (635 mm)  
is recommended  
for servicing unit.  
49"  
(1245)  
DEFROST  
DAMPER  
14 3/4"  
(375)  
CONDENSATE  
DRAINS  
DEFROST AIR  
FROM INSIDE  
99-160 Duct Heater w/ Electronic SCR Thermostat,  
1 Kw, 7” (178 mm)  
OPTIONS  
99-104 Digital Electronic Timer - 20/40/60 min.  
99-161 Duct Heater w/ Electronic SCR Thermostat,  
2 Kw, 7” (178 mm)  
99-105 Programmable Ventilation Control (PVC)  
includes Programmable Time Clock, Dehumidistat  
99-186 Weatherhoods, Two - 6” (150mm)  
c/w 1/4” (6mm) mesh screen  
and Air Sentry™  
99-109 Air Sentry™ Air Quality Monitor designed to  
accept remotely mounted Control Pad.  
99-250 Ventilation Dehumidistat - Dehumidistat designed  
to accept remotely mounted Control Pad.  
All units conform to CSA and UL standards.  
WARRANTY  
Units carry a LIFETIME warranty on the heat recovery core and  
a 5 year replacement parts warranty.  
DATE: __________________________  
511 McCormick Blvd.  
London, Ontario N5W 4C8  
Ph: (519) 457-1904  
PROJECT: __________________________________________  
Fx: (519) 457-1676  
MECHANICAL CONTRACTOR: _____________________________  
TI-102-NE  
0112  
10  
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®
Model 200ERV  
CLEAN • FRESH • AIR  
PERFORMANCE  
ENGINEERING DATA  
Net supply airflow in cfm (L/s) against external static pressure  
LATENT RECOVERY/MOISTURE TRANSFER CORE  
The cross-flow energy recovery core transfers heat and water  
vapour between the two airstreams. It is easily removed for  
cleaning or service.  
E.S.P  
cfm  
L/s  
@ 0.1” (25 Pa)  
214 (101)  
@ 0.2” (50 Pa)  
@ 0.3” (75 Pa)  
@ 0.4” (100 Pa)  
@ 0.5” (125 Pa)  
206  
193  
184  
170  
(97)  
(91)  
(87)  
(80)  
MOTORS AND BLOWERS - Each air stream has one centrifugal  
blower driven by a common PSC motor. 5 speed fan operation.  
High speed - 120 VAC, 182 Watts.  
FILTERS - Washable air filters in exhaust and supply air streams.  
Sensible Effectiveness  
@127cfm (60 L/s)  
67%  
MOUNTING THE ERV - Four threaded inserts at corners of case  
designed to accept four PVC reinforced polyester straps that are  
supplied with the unit.  
(CSA C439M)  
Sensible Efficiency 32°F (0°C)  
Total Efficiency  
60%  
55%  
CASE - Twenty gauge prepainted galvanized steel (G60) for  
superior corrosion resistance. Insulated to prevent exterior  
condensation.  
VAC @ 60HZ  
120  
70  
CONTROLS - ControlAir 15  
WATTS / Low speed  
WEIGHT 63 lbs. (28.7 kg) SHIPPING WEIGHT 65 lbs. (29.6 kg)  
DIMENSIONS 200ERV inches (mm)  
*
All Duct Connections 6"(150mm)  
ENTHALPIC CORE  
MOTOR  
STALE AIR  
FROM INSIDE  
FRESH AIR  
TO INSIDE  
FILTERS  
BLOWERS  
*NOTE: Front clearance  
of 25 inches (635 mm)  
is recommended  
STALE AIR  
TO OUTSIDE  
FRESH AIR  
FROM OUTSIDE  
for servicing unit.  
31"  
(787)  
14 3/4"  
(375)  
WARRANTY  
OPTIONS  
Units carry a 5 year warranty on the energy recovery core and  
replacement parts.  
99-104 Digital Electronic Timer - 20/40/60 min. (3 wire)  
99-105 Deluxe Programmable Control includes  
Programmable Time Clock, Dehumidistat  
All units conform to CSA and UL standards.  
and Air Sentry™  
99-109 Air Sentry™ Air Quality Monitor designed to  
accept remotely mounted Control Pad  
ERVs are not recommended for regions where the  
design temperature is below 25°F (-4°C)  
99-186 Weatherhoods, Two - 6” (150mm)  
c/w 1/4” (6mm) mesh screen  
DATE: __________________________  
511 McCormick Blvd.  
London, Ontario N5W 4C8  
Ph: (519) 457-1904  
PROJECT: __________________________________________  
Fx: (519) 457-1676  
MECHANICAL CONTRACTOR: _____________________________  
TI-98E  
0105  
11  
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®
Model 200ERVD  
CLEAN • FRESH • AIR  
ENGINEERING DATA  
LATENT RECOVERY/MOISTURE TRANSFER CORE  
PERFORMANCE  
Net supply airflow in cfm (L/s) against external static pressure  
The cross-flow energy recovery core transfers heat and water vapour  
between the two airstreams. It is easily removed for cleaning or service.  
E.S.P  
cfm  
L/s  
@ 0.1” (25 Pa)  
214 (101)  
MOTORS AND BLOWERS - Each air stream has one centrifugal  
blower driven by a common PSC motor. 5 speed fan operation.  
High speed - 120 VAC, 182 Watts.  
@ 0.2” (50 Pa)  
@ 0.3” (75 Pa)  
@ 0.4” (100 Pa)  
@ 0.5” (125 Pa)  
206  
193  
184  
170  
(97)  
(91)  
(87)  
(80)  
FILTERS - Washable air filters in exhaust and supply air streams.  
MOUNTING THE ERV - Four threaded inserts at corners of case  
designed to accept four PVC reinforced polyester straps that are  
supplied with the unit.  
Sensible Effectiveness  
@127cfm (60 L/s)  
67%  
(CSA C439M)  
DEFROST - Damper defrost system.  
Sensible Efficiency 32°F (0°C)  
Total Efficiency  
60%  
55%  
CASE - Twenty gauge prepainted galvanized steel (G60) for superior  
corrosion resistance. Insulated to prevent exterior condensation.  
DRAIN CONNECTIONS - Two - 1/2” (12mm) O.D.  
CONTROLS - ControlAir 15  
VAC @ 60HZ  
120  
70  
WATTS / Low speed  
WEIGHT 63 lbs. (28.7 kg) SHIPPING WEIGHT 65 lbs. (29.6 kg)  
DIMENSIONS 200ERVD inches (mm)  
FRESH AIR  
FROM OUTSIDE  
ENTHALPIC  
CORE  
*
All Duct Connections 6"(150mm)  
MOTOR  
DAMPER  
STALE AIR  
TO OUTSIDE  
DEFROST  
PORT  
FILTERS  
BLOWERS  
*NOTE: Front clearance  
of 25 inches (635 mm)  
is recommended  
FRESH AIR  
TO INSIDE  
STALE AIR  
FROM HOUSE  
for servicing unit.  
3
31"  
14  
/4"  
(787)  
(375)  
CONDENSATE DRAINS  
OPTIONS  
WARRANTY  
99-104 Digital Electronic Timer - 20/40/60 min. (3 wire)  
99-105 Deluxe Programmable Control includes  
Programmable Time Clock, Dehumidistat  
Units carry a 5 year warranty on the energy recovery core and  
replacement parts.  
All units conform to CSA and UL standards.  
and Air Sentry™  
99-109 Air Sentry™ Air Quality Monitor designed to accept  
remotely mounted Control Pad.  
ERVs are not recommended for regions where the  
design temperature is below 25°F (-4°C)  
99-186 Weatherhoods, Two - 6” (150mm)  
c/w 1/4” (6mm) mesh screen  
DATE: __________________________  
511 McCormick Blvd.  
London, Ontario N5W 4C8  
Ph: (519) 457-1904  
PROJECT: __________________________________________  
Fx: (519) 457-1676  
MECHANICAL CONTRACTOR: _____________________________  
12  
TI-200ERVD  
0105  
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FUNCTION & CONTROL  
Operat ing t he Cont rolAir 15  
Self Test  
Each time the HRV/ERV is powered/energized the self  
test function will automatically initiate. During the self  
test the HRV/ERV will cycle through all the speeds  
available (1-5), test the damper motor operation and will  
default back to the previous mode/speed selection,  
(factory default is Speed 1). Total self test duration is  
approximately 1 min. 30 sec.  
Plugging in the HRV/ERV energizes the unit. A self test  
function will be performed every time the HRV/ERV is  
energized (refer to “Self Test” for more details). After  
the self test has completed successfully the HRV/ERV  
will default to Speed 1. This is the factory default  
setting. Follow the instructions found on the HRV/ERV  
door to select desired mode and speed, or refer to the  
instructions found on the following page.  
Aut omat ic Defrost Operat ion  
(Not on all models)  
Control Module  
The advanced technology of the digital microprocessor  
automatically activates the defrost system only as it is  
needed. To be an efficient heat recovery device, the  
HRV/ERV must effectively provide for core defrost as well  
as providing efficient heat exchange. As outdoor  
conditions cool, the temperature sensor (thermistor) tracks  
the supply air temperature. The thermistor then sends its  
signal to the microprocessor (circuit board) which initiates  
only the defrost cycle time required to clear the core. On  
recirculating defrost models, the core is defrosted when  
the supply air port is automatically blocked off and exhaust  
air is redirected back through the HRV/ERV. On damper  
defrost models, the core is defrosted when the supply air  
port is automatically blocked off and the warm air  
surrounding the HRV/ERV is drawn in through the defrost  
port. The mode indicator will flash RED during the defrost  
cycle. This dramatic advance makes more energy  
available for recovery as the unit spends less time in  
defrost mode. By optimizing the defrost cycle, the  
HRV/ERV combines money saving performance with a  
well designed and reliable control system.  
Control Pad  
Cont rolAir 15  
Exploded view  
Glossary  
Removing and relocat ing t he  
Cont rol Pad  
DEFROST MODE - to ensure reliable operation during cold  
weather, the HRV/ERV will automatically cycle through its  
defrost mode as needed. (not on all models)  
The Control Pad can be removed and installed in a  
remote location (100’ wire length max). The Control Pad  
can be installed in a 2x4 box with a “Decora” type cover  
plate or can be installed in the optional “Ventilation  
Dehumidistat” or “Air Sentry”. When the Control Pad is  
installed in a remote location, all optional controls will still  
be wired to the Control Module on the HRV/ERV. When  
remotely mounted on its own, the Control Pad is wired to  
the Control Module by 3 wire (min. 20 gauge). Connect  
the colour coded terminals to the corresponding terminals  
on the Control Module. When the Control Pad is remotely  
mounted in the Ventilation Dehumidistat or Air Sentry,  
refer to optional controls page for wiring requirements.  
DEHUMIDISTAT - a control device that senses the amount of  
moisture in the air and will activate high speed fan operation  
when the air moisture level exceeds the control setting. The  
optimum air moisture level (or relative humidity [Rh]) in the  
typical home is in the range of 30 to 40% Rh.  
RESET - whenever resetting of the HRV/ERV is required,  
simply disconnect power for 30 seconds.  
STANDBY MODE - the HRV/ERV is energized and waiting for fan  
operation to be initiated by a remote device or manual override.  
THERMISTOR - the HRV/ERV's temperature sensor which  
measures electrical resistance in a known manner, as  
outdoor temperatures fluctuate.  
13  
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To select mode of operat ion for Cont rolAir 15  
Press and hold the fan selection button on the Control Pad. After 5 seconds the control will  
begin to cycle each mode holding each for 2 seconds. Release the button when the desired  
mode of operation is reached.  
Modes of Operation  
LED Indication  
OFF  
No LED’s illuminated HRV/ERV is off, no controls will  
initiate operation.  
Standby / On  
20 On / 40 Off  
Steady Green LED and Yellow LED to indicate speed  
HRV/ERV will run at speed selected in ventilation mode.  
Standby mode is indicated by no speed indicator  
illuminated. Optional remote controls will override standby  
or selected speed into high speed.  
Flashing Green LED and Yellow LED to indicate speed.  
HRV/ERV will operate in ventilation mode at speed selected  
for 20 minutes and OFF for 40 minutes.  
Recirculation  
*Note: Not available on all models  
Steady Red LED and Yellow LED to indicate Speed.  
HRV/ERV will operate in recirculate mode at the selected  
speed. Optional remote controls will override unit into high  
speed ventilate mode.  
To select speed  
Momentarily press fan selection button and release. HRV/ERV will move into next speed.  
OFF is indicated by no yellow LED illuminated. Speed 1 is the first yellow LED. Speed five is  
indicated by a flashing speed 4 LED.  
Automatic Defrost  
During cold outdoor conditions the HRV/ERV will occasionally go into an automatic defrost  
function, which will prevent ice from forming on the core. Defrost is indicated by a flashing Red  
LED indicator.  
14  
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Cont rolAir 15  
OPTIONAL REMOTE CONTROLS  
PROGRAMMABLE VENTILATION CONTROLLER (PVC)  
NEW! AIR SENTRY™ AIR QUALITY SENSOR  
LOCATION: Hallway, kitchen, office  
& work place (connect 1/unit only)  
• Advanced digital remote.  
• Digital dehumidistat.  
LOCATION: Kitchen, basement,  
work place (connect 1/unit only).  
• Digital Air Quality Monitor.  
• Status light indicates fan speed.  
• Increases ventilation to remove  
odours and contaminants.  
ENTRY  
IR Q  
IGITAL A  
IR S  
A
ENSOR  
UALITY S  
D
• Full fan speed control.  
AIR SENTRY™ Air Quality Sensor built-in.  
Recirculation mode (on compatible  
HRV/ERVs).  
• Among gases detected are  
FAN SPEED INDICATOR  
cigarette smoke and formaldehyde.  
• 100' (30 m) maximum wire length.  
• Knockout designed to accept Control  
Pad when remotely mounted.  
• 7 day, 24 hour programmable timer.  
• Digital display and status lights.  
• 100' (30 m) maximum wire length.  
PART NO. 99-109  
Connects to RED, GREEN and YELLOW terminals.  
PART NO. 99-105  
Connects to RED, ORANGE, GREEN and YELLOW terminals.  
*NOTE: This device is NOT compatible with the PVC.  
*NOTE: This device is NOT compatible with the Air Sentry.  
NEW! VENTILATION DEHUMIDISTAT  
Cont rolAir 15  
LOCATION: Central location in house.  
• Dehumidistat activates high speed  
TION  
over-ride when humidity level in home  
VENTILA  
T
A
DEHUMIDIST  
Control Module  
Control Pad  
• All controls wire to  
matching colour on  
the Control Module.  
exceeds setting.  
• Knockout designed to accept Control  
Pad when remotely mounted, giving full  
HRV/ERV functionality & control from  
remote location.  
• Control Pad can be  
removed and mounted  
in a remote location.  
Control Pad mounts  
in a 2”x 4” box or can  
be mounted in the  
optional Ventilation  
Dehumidistat or  
PART NO. 99-250  
Connects to BLACK, RED, GREEN and YELLOW terminals.  
Air Sentry.  
*Replaces 99-116 DVC & 99-230 VRD.  
*Only compatible with ControlAir 15 electronics.  
• Full fan speed control.  
Three Modes of Operation  
- Standby/ON  
- 20 ON / 40 OFF  
-
Recirculation  
(on compatible HRV/ERVs)  
DIGITAL ELECTRONIC TIMER (DET)  
LOCATION: Bathrooms & kitchen  
Connect up to 8 on 300' (91 m) wire max.  
If a PVC or Air Sentry is used, connect  
up to 5 on 300' wire max.  
• Touch pad operation.  
• 20/40/60 minute status lights.  
• Compact wall mount unit.  
• Mounts in 2x4 box.  
Shown with “decora” cover plate (99-107W).  
PART NO. 99-104  
*See individual control instructions for more details.  
Connects to RED, GREEN and YELLOW terminals.  
15  
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0011  
USING THE DEHUMIDISTAT  
Some models have a built-in dehumidistat (an  
optional remote wall mount dehumidistat can be  
installed, see Optional Remote Controls), to  
control harmful, excess humidity during the  
heating season. The dehumidistat operates in  
% of RH (relative humidity) with 80 being high  
and 20 being low. The average person is  
comfortable between 30-45%.  
exceeds the set point on the control. Once the  
humidity in the house is reduced, the HRV/ERV  
will revert back to its previous setting.The  
dehumidistat should be set to off for all seasons  
except the heating season.  
Note: If your HRV/ERV is equipped with an internal  
and an external dehumidistat, the internal one can be  
turned off and not used.  
The dehumidistat will overide the ventilator to  
high speed when the moisture level in the home  
Internal Dehumidistat with External Control Knob  
16  
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DIMENSIONS 95MAX inches (mm)  
18.5"  
(470 mm)  
Hanging  
straps (4)  
knockout for  
Threaded  
side mounting of  
inserts (4)  
EXHAUST return port  
at corners  
6" round collar  
converted to oval  
18.5"  
(470 mm)  
EXHAUST  
Stale Air  
SUPPLY  
Fresh air  
to outside  
5" round collar  
Removably  
Heat Recovery  
Core  
from outside  
5" round collar  
EXHAUST  
Return air  
from building  
SUPPLY  
Fresh air  
minimum  
Choice of port location  
Knockouts on top and  
side of unit (use 1 only)  
6" round (conv. to oval)  
collar supplied  
to building  
18 inches (459 mm)  
6" round  
required for  
(conv. to oval)  
service access  
collar  
Drain Pan  
Drain spout  
16"  
(406 mm)  
FRONT  
SIDE  
TOP  
95 MAX Port Specificat ions  
In order to make the 95 Max as space efficient as  
possible, the INDOOR supply and return ports are  
converted from round to oval shape. Overall size of the  
port remains the same. Simply bend a standard duct  
fitting to the correct shape, and attach to the oval port  
using the same method as for a round port.  
The 95 Max Heat Recovery Ventilator (HRV) has been  
designed to allow the installer to choose between two  
possible positions on the cabinet for the INDOOR  
EXHAUST (return from building) port. Illustrations in this  
manual show standard (side mounted) port location . The  
same specifications apply to both 95 Max setups,  
regardless of which port position is selected.  
(6 inch)  
diameter  
Same Circumference  
Round port bent to oval  
¤
HEAEVE
NTIL
HRVs  
)
¤
HEAVERY  
NTILA
HRs  
)
SIDE MOUNTED PORT  
standard location  
TOP MOUNTED PORT  
alternate location  
95 MAX Air Flow  
Variable Port Location  
Stale air enters the FRONT RIGHT side port. The air will  
pass down the front half of the core, then up the back half  
of the core and out the RIGHT REAR port.  
Variable Port Location / Installation (Model 95 Max only)  
The exhaust return port collar is not factory installed.  
Installer may choose either side mounted or alternate top  
mounted port by simply removing one of the two knock-out  
plates and attaching a port collar (supplied). To remove  
knock-out plate, insert a utility knife into the knock-out  
slits and trace them completely to puncture protective film  
underneath. Then, cut the solid tabs between the slits, using  
tin snips or side cutters, and remove the knock-out plate. If  
any protective film still blocks the opening, remove it now.  
Fresh outdoor air will enter the LEFT REAR port and  
pass down the back half of the core. It will then pass up  
the front half of the core, and out the LEFT FRONT port.  
This unique configuration allows the air to actually travel  
through the core twice, making the 95 MAX almost as  
efficient as a double core unit.  
17  
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INSTALLATION  
Location  
The HRV/ERV must be located in a heated space where it will  
be possible to conveniently service the unit. Typically the  
HRV/ERV would be located in the mechanical room or an  
area close to the outside wall where the weatherhoods will be  
mounted. If a basement area is not convenient or does not  
exist, a utility or laundry room may be used  
Connecting Appliances to the HRV/ERV  
It is not recommended that any of the following appliances be  
connected to the HRV/ERV:  
• clothes dryer  
• range top  
• stovetop fan  
Attic installations are not normally recommended due to:  
A) the complexity of work to install  
• central vacuum system  
B) freezing conditions in the attic  
Lint, dust or grease will collect in the HRV/ERV, damaging  
the unit.  
C) difficulty of access for service and cleaning  
NOTE: Connecting any of these to the HRV/ERV will  
invalidate your warranty.  
Sufficient clearance at the front of the access door is required  
for servicing the air filters and core. A minimum of 25" (635  
mm) clearance is recommended so the door can be opened.  
Four PVC reinforced polyester hanging straps are provided  
for hanging the HRV/ERV from the basement floor joists.  
Installing the Drain Line and P-Trap (not on all models)  
When defrosting, the HRV/ERV may produce some  
condensation. This water should flow into a nearby drain, or  
be taken away by a condensate pump. The HRV/ERV and all  
condensate lines must be installed in a space where the  
temperature is maintained above the freezing point.  
Mounting  
The hanging straps should be attached to the unit at the top  
end corners (mounting screws are already located on the  
HRV/ERV case). Securely fasten the other end of the  
straps to the floor joists with wide head nails (not  
supplied), making sure the unit is level. The straps are  
designed to reduce the possibility of noise, resonance or  
harmonics; therefore using the full length of the strap between  
the HRV/ERV and the floor joists is recommended.  
At the bottom of the cabinet there are prepunched hole for the  
drain pan connectors (see below). Insert the drain spout  
through the hole in the drain pan. Do not forget the “O Ring”  
which seals the connector to the pan. REMEMBER TO HAND  
TIGHTEN ONLY the washer and lock nut which hold the drain  
connector in place.  
Electrical  
Construct a P-Trap using the plastic tee connector. Cut two  
The HRV/ERV should be plugged into a standard designated  
(120VAC) electrical outlet with ground. It is not recommended  
that an extension cord be used for this appliance. If further  
wiring is required, then a licensed electrician should make all  
electrical connections. It is recommended that a separate 15  
amp/120 volt circuit be used.  
the “T”  
lengths of hose and connect each piece to an end of  
fitting, then connect the other ends to the two drain  
spouts. Allow the "T" fitting to point upwards, and  
connect the drain line. Tape or fasten base to avoid  
any kinks. This creates a “trap” which will hold some  
condensate and prevent odours from being drawn up  
the hose and into the fresh air supply of the HRVERV  
.
WARNING:  
In order to prevent electric shock when cleaning or servicing  
the HRV/ERV, it is extremely important to confirm the  
polarity of the power line that is switched by the safety  
(disconnect) switch. The hot line (black) is the proper line to  
be switched. To confirm the proper polarity, use a voltmeter  
or test lamp to ensure there is no power after the switch  
when the door is open. Check between that point and ground  
(on the cabinet). This must be done as dwellings are  
occasionally wired improperly. Always make sure that the  
HRV/ERV is properly grounded.  
PRE-PUNCHED HOLES (2)  
DRAIN PAN  
DRAIN PAN  
DRAIN  
SPOUT  
DRAIN  
SPOUT  
TAPE  
TEE  
CONNECTOR  
TO DRAIN  
Forming t he "P" Trap  
18  
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INSTALLING AIR DUCTS  
To minimize air flow restriction, the flexible insulated duct that  
connects the two outside weatherhoods to the HRV/ERV  
should be stretched tightly and be as short as possible.  
A well designed and installed ducting system will allow the  
HRV/ERV to operate at its maximum efficiency.  
Always try to keep duct runs as short and straight as possible.  
See Installation Diagrams for various installation options.  
Twisting or folding the duct will severely restrict air flow. See  
below for the recommended connection of flexible insulated  
ducts to the the outside weatherhoods and the HRV/ERV.  
Out side Weat herhoods  
The fixed covered hoods have a built-in bird screen with a  
1/4" (6 mm) mesh to prevent foreign objects from entering  
the ductwork.  
WEATHERHOOD INSTALLATION  
BELT OF OUTSIDE WALL  
INSULATED FLEXIBLE  
DUCTING  
THERMAL COLLAR  
HOOD  
Locat ing t he Int ake  
Weat herhood  
Should be located upstream (if there are prevailing winds)  
from the exhaust outlet  
At least 6' (2 m) from the exhaust weatherhood  
At least 6' (2 m) away from dryer vents and furnace  
exhaust (medium or high efficiency furnaces)  
A minimum of at least 6' (2 m) from driveways, oil fill  
pipes, gas meters, or garbage containers  
1/ Thermal Collar slides over galvanized  
sleeve of Weatherhood.  
2/ Fasten Thermal Collar to Belt.  
BIRD  
SCREEN  
3/ Slide the Insulated Flexible Ducting over  
At least 18" (457 mm) above the ground,  
the Weatherhood’s galvanized sleeve and  
fasten it to the Thermal Collar.  
4/ Hood is hinged to allow for easy access  
for cleaning of bird screen.  
or above the depth of expected snow accumulation  
At least 3' (1 m) from the corner of the building  
Do not locate in a garage, attic or crawl space  
Warmside Duct ing  
To maximize airflow in the ductwork system, all ducts should  
be kept short and have as few bends or elbows as possible.  
Forty-five degree elbows are preferred to 90° elbows. Use  
“Y” tees instead of 90° elbows whenever possible.  
Locat ing t he Exhaust  
Weat herhood  
At least 6' (2 m) from the ventilation air intake  
At least 18" (457 mm) above ground or above the depth  
of expected snow accumulation  
All duct joints must be fastened with screws, rivets or duct  
sealant and wrapped with a quality duct tape to prevent  
leakage. We recommend aluminum foil duct tape.  
At least 3' (1 m) away from the corner of the building  
Not near a gas meter, electric meter or a walkway  
where fog or ice could create a hazard  
Not into a garage, workshop or other unheated space  
Galvanized ducting from the HRV/ERV to the living areas  
in the house is recommended whenever possible, although  
flexible duct can be used in moderation if necessary.  
When installing the weatherhood, its outside perimeter  
must be sealed with exterior caulking.  
To avoid possible noise transfer through the ductwork  
system, a short length (approximately 12 " or 300 mm) of non-  
metallic flexible insulated duct should be connected between  
the HRV/ERV and the supply/ exhaust ductwork system.  
Installing the ducting from the  
weatherhoods to the HRV/ERV  
The inner and outer liners of the flexible insulated duct must  
be clamped to the sleeve of the weatherhoods (as close to  
the outside as possible) and the appropriate port on the  
HRV/ERV. It is very important that the fresh air intake line  
be given special attention to make sure it is well sealed. A  
good bead of high quality caulking (preferably acoustical  
sealant) will seal the inner flexible duct to both the  
HRV/ERV port and the weatherhood prior to clamping.  
The main supply and return lines to/from the HRV/ERV  
must be 6 inches (150 mm) minimum. Branch lines to the  
individual rooms may be as small as 4 inches (100 mm),  
but 5 inch (125 mm) lines are preferred .  
All ducts running through attics and unheated spaces must  
be sealed and insulated to code.  
19  
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SUPPLY AIR DUCTING  
In homes without a forced air furnace, fresh air should be  
supplied to all bedrooms and living areas, excluding  
bathrooms, kitchen and utility areas. It should be supplied  
from high wall or ceiling locations. Grilles that diffuse the air  
comfortably such as the Techgrille™ are recommended.  
Dampers and Grilles  
The use of balancing dampers and/or adjustable grilles to  
balance the flow rates into various rooms is recommended.  
We suggest TECHGRILLE™ air diffusers.  
• The TECHGRILLE™ is available in 4", 5", 6" and 8" (100,  
125, 150 and 200 mm) sizes.  
If the floor is the only option available, then special care  
should be taken in locating grilles. Areas such as under  
baseboard heaters will help to temper the air. Also optional  
inline duct heaters are available for mounting in the supply  
duct work to add heat if required.  
• The TECHGRILLE™ is a round, fully adjustable grille,  
which provides superior, quiet air distribution.  
In homes with a forced air furnace, you may want to connect  
the HRV/ERV to the furnace ductwork (see information below).  
AIR FLOW  
SUPPLY  
Direct Connection to Furnace Ductwork  
Should you wish to hard duct the supply air directly into the  
cold air return of the furnace, remember to check the air  
flow balance of the HRV/ERV with the furnace fan both  
"ON" and "OFF" to determine that it does not imbalance the  
unit more than 10%. Also, it is advisable to include a short  
length of fabric flex duct or other non-metallic connector in  
this hard ducted line in order to keep the HRV/ERV  
separately grounded (electrically) from the furnace. This will  
avoid a possible shock hazard to service people if a short to  
ground develops in one of the devices.  
AIR FLOW  
EXHAUST  
Indirect Connect ion t o Ductwork  
If permitted by local codes, an indirect connection may be  
made between the HRV/ERV supply duct and the furnace  
return plenum. The fresh air from the unit may be directed  
at a grille installed in the cold air return duct of the furnace.  
The fresh air supply outlet from the unit should be no closer  
than 4 inches (100 mm) and no more than 12 inches (300  
mm) from the grille.  
Techgrille Air Diffusers  
We recommend the use of high mounted wall returns with  
grilles. The exhaust air duct from the kitchen should never be  
connected to a range hood. Instead, the exhaust grille  
should be mounted high on the wall at least 4 feet (1.2 m)  
horizontally away from the stove. A "flip-up", 6" X 10" (150 X  
250 mm) rectangular kitchen grille with removable grease  
filter is available (Part No. 10-002).  
St ale Air Exhaust Syst em  
The stale air exhaust system is used to draw air from the  
points in the house where the worst air quality problems  
occur. It is recommended that return air ducts are installed  
in the bathroom, kitchen, and laundry room. Additional  
return air ducts from strategic locations (i.e. greenhouse,  
atrium, swimming pool, sauna, etc.) may be installed. Also,  
the furnace return duct may be used to exhaust from. In this  
method, the exhaust air is not ducted back to the HRV/ERV  
with "dedicated lines" from bathrooms, kitchens, etc.  
Instead, the exhaust air is drawn out of the cold air return of  
the forced air furnace. This method has become popular  
and provides good ventilation when installed in accordance  
with the instructions. The furnace blower must be running  
w hen the unit is operating for this system to  
be effective.  
Dampers should be located just prior to the HRV/ERV to  
balance the stale air exhausted out of the house with a fresh  
air supply entering the house.  
Removable  
filter  
Kit chen Grille  
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Inst allat ion Diagrams  
Example diagram only - duct configuration may  
change depending on model  
Partially Dedicated System  
DIRECT CONNECTION of the SUPPLY AIR STREAM to the FURNACE COLD AIR RETURN  
(Stale air drawn from key areas of home)  
EXHAUST AIR from various parts of home.  
i.e. bathrooms (if required), kitchens (if required).  
Return Air  
3’ min.  
recommended  
Outdoors  
Cool Air  
Return  
*Unit is normally balanced on HIGH speed  
with furnace blower ON.  
Forced Air  
Furnace  
NOTES:  
1. Furnace blower may be required to operate when HRV/ERV is on to provide good air distribution.  
2. Weatherhood arrangement is for drawing purposes only. 6' (2 m) minimum separation required.  
18" (460 mm) above grade minimum.  
3. Due to the differences in pressure between the HRV/ERV and the equipment it is being  
connected to, the HRV/ERV's airflow must be confirmed on site, using the balancing  
procedure found in the installation manual.  
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Example diagram only - duct configuration  
may change depending on model  
Simplified Installation  
Option 1  
(Return/Return Method)  
Note: Option 1 is the preferred / recommended method  
when doing a simplified installation.  
DIRECT CONNECTION of both the HRV/ERV SUPPLY AIR STREAM and  
EXHAUST AIR STREAM to the FURNACE COLD AIR RETURN  
RETURN AIR  
→ ꢀ  
40" (1m) MINIMUM  
3’ min.  
recommended  
Outdoors  
Cool Air  
Return  
Forced Air  
Furnace  
NOTES:  
1. Furnace blower may be required to operate when ventilation from HRV/ERV is required.  
The furnace should be set to run continuously or interlocked with HRV/ERV.  
2. A minimum separation of 40 inches (1 m) is required between the two direct connections.  
3. The exhaust air connection should be upstream of the supply air connection to prevent  
exhausting any fresh air.  
4. Weatherhood arrangement is for drawing purposes only. Six feet (2 m) minimum separation required.  
Eighteen inches (460 mm) above grade minimum.  
5. Due to the differences in pressure between the HRV/ERV and the equipment it is being  
connected to, the HRV/ERV's airflow must be confirmed on site, using the balancing  
procedure found in the installation manual.  
*Unit is normally balanced on HIGH speed  
with furnace blower ON.  
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Example diagram only - duct configuration may  
change depending on model  
Simplified Installation  
Option 2  
(Supply/Return Method)  
It may be necessary to  
form an elbow in the supply  
side ducting as shown  
DIRECT CONNECTION of both the HRV/ERV SUPPLY AIR STREAM and  
EXHAUST AIR STREAM to the FURNACE COLD AIR RETURN & SUPPLY AIR SIDE  
RETURN AIR  
3’ min.  
recommended  
3’ min.  
recommended  
Outdoors  
Forced Air  
Furnace  
Cool Air  
Return  
NOTES:  
1. Furnace blower may be required to operate when ventilation from HRV/ERV is required.  
The furnace should be set to run continuously or interlocked with HRV/ERV.  
2. The exhaust air connection should be upstream of the supply air connection to prevent  
exhausting any fresh air.  
3. Weatherhood arrangement is for drawing purposes only. Six feet (2 m) minimum separation required.  
Eighteen inches (460 mm) above grade minimum.  
4. Due to the differences in pressure between the HRV/ERV and the equipment it is being  
connected to, the HRV/ERV's airflow must be confirmed on site, using the balancing  
procedure found in the installation manual.  
23  
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Example diagram only - duct configuration may  
change depending on model  
Fully Dedicated System  
Please Note: It is the responsibility of the installer to ensure all ductwork is sized and  
installed as designed to ensure the system will perform as intended. All air movement  
devices have a performance curve. The amount of air (CFM) that an HRV/ERV will deliver is  
directly related to the total external static pressure (E.S.P.) of the system. Static pressure is  
a measure of resistance imposed on the blower by length of duct work/number of fittings  
used in duct work, duct heater etc.  
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PITOT TUBE AIR FLOW BALANCING  
It is necessary to have balanced air flows in an HRV/ERV. The volume  
of air brought in from the outside must equal the volume of air exhausted  
by the unit. If the air flows are not properly balanced, then;  
• The HRV/ERV may not operate at its maximum efficiency  
• A negative or positive air pressure may occur in the house  
• The unit may not defrost properly  
For general balancing it is sufficient to move the pitot tube around in  
the duct and take an average or typical reading. Repeat this procedure  
in the other (supply or return) duct. Determine which duct has the high-  
est airflow (highest reading on the gauge). Then damper that airflow  
back to match the lower reading from the other duct. The flows should  
now be balanced. Actual airflow can be determined from the gauge  
reading. The value read on the gauge is called the velocity pressure.  
The Pitot tube comes with a chart that will give the air flow velocity  
based on the velocity pressure indicated by the gauge. This velocity  
will be in either feet per minute or metres per second. To determine the  
actual airflow, the velocity is multiplied by the cross sectional area of the  
duct being measured.  
• Failure to balance HRV/ERV properly may void warranty  
Excessive positive pressure may drive moist indoor air into the external  
walls of the building where it may condense (in cold weather) and  
degrade structural components. May also cause key holes to freeze up.  
Excessive negative pressure may have several undesirable effects.  
In some geographic locations, soil gases such as methane and radon  
gas may be drawn into the home through basement/ground contact  
areas. Excessive negative pressure may also cause the backdrafting of  
vented combustion equipment.  
This is an example for determining the airflow in a 6" duct.  
The Pitot tube reading was 0.025 inches of water.  
From the chart, this is 640 feet per minute.  
The 6" duct has a cross sectional area of  
The airflow is then:  
=
[3.14  
x
(6"÷12)2]÷4  
Read the Application Warning on the front of this manual!  
= 0.2 square feet  
Prior to balancing, ensure that:  
640 ft./min.  
X
0.2 square feet = 128 cfm  
1. All sealing of the ductwork system has been completed.  
2. All of the HRV/ERV's components are in place and functioning properly.  
3. Balancing dampers are fully open.  
For your convenience, the cross sectional area of some common  
round duct is listed below:  
4. Unit is on HIGH speed.  
DUCT DIAM. (inches)  
CROSS SECTION AREA (sq. ft.)  
5. Air flows in branch lines to specific areas of the house should be  
adjusted first prior to balancing the unit. A smoke pencil used at the  
grilles is a good indicator of each branch line's relative air flow.  
6. After taking readings of both the stale air to the HRV/ERV duct and  
fresh air to the house duct, the duct with the lower CFM ([L/s]  
velocity) reading should be left alone, while the duct with the higher  
reading should be dampered back to match the lower reading.  
7. Return unit to appropriate fan speed for normal operation  
5
6
7
0.14  
0.20  
0.27  
The accuracy of the air flow reading will be affected by how close to  
any elbows or bends the readings are taken. Accuracy can be  
increased by taking an average of multiple readings as outlined in the  
literature supplied with the Pitot tube.  
BALANCING PROCEDURE  
Pitot tube and gauge  
The following is a method of field balancing an HRV/ERV using a Pitot tube,  
advantageous in situations when flow stations are not installed in the duct-  
work. Procedure should be performed with the HRV/ERV on high speed.  
DUCT  
AIR  
The first step is to operate all mechanical systems on high speed, which  
have an influence on the ventilation system, i.e. the HRV/ERV itself and  
the forced air furnace or air handler if applicable. This will provide the  
maximum pressure that the HRV/ERV will need to overcome, and allow  
for a more accurate balance of the unit.  
Pitot Tube Air Flow  
Balancing Kit  
c/w magnehelic gauge,  
Pitot tube, hose and  
FLOW  
Pitot tube  
Magnehelic gauge  
carry case.  
PART NO. 99-167  
Drill a small hole in the duct (about 3/16"), three feet downstream of  
any elbows or bends, and one foot upstream of any elbows or bends.  
These are recommended distances but  
the actual installation may limit the  
amount of straight duct.  
Place pitot tube a minimum of 18" from blower or elbows  
The Pitot tube should be connected to a  
magnehelic gauge or other manometer  
capable of reading from 0 to 0.25 in. (0-  
62 Pa) of water, preferably to 3 digits of  
resolution. The tube coming out of the  
top of the pitot is connected to the high  
pressure side of the gauge. The tube  
coming out of the side of the pitot is con-  
nected to the low pressure or reference  
side of the gauge.  
Outdoors  
Pitot  
tube  
Magnehelic  
gauge  
Pitot  
tube  
Note: Duct connections may vary,  
depending on model.  
Magnehelic  
gauge  
Insert the Pitot tube into the duct; point-  
ing the tip into the airflow.  
0102  
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BALANCING COLLAR INSTRUCTIONS  
Push and turn with slotted  
screwdriver. Damper  
automatically locks when  
pressure is released.  
When connecting ductwork  
to the collar, take note where  
screws are located. Screws  
should be located no further  
than 1/2” from outside edge  
of collar, so as not to impede  
operation of the damper.  
Hard/Rigid  
ducting  
1/2”  
Installations where the HRV is ducted directly to  
the return of a furnace may require additional  
dampening on the fresh air to building duct.  
This is due to the high return static pressures  
found in some furnace installations.  
Insulated flexible  
ducting  
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Maint enance Rout ine for HRV  
(for ERV, see following page)  
1. Inspect Exterior Hoods at least once a month.  
Make sure exhaust and fresh air supply hoods are not  
blocked or restricted by leaves, grass, or snow. In winter, it  
is especially important to make sure snow is not blocking  
the hoods or that frost has not built up on the wire mesh  
(bird screen).  
6. Clean Duct Work if Required  
The duct work running to and from the HRV may  
accumulate dirt. Wipe and vacuum the duct once every  
year. You may wish to contact a Heating/Ventilation  
company to do this.  
7. General Maintenance - Twice a Year  
WARNING: Blockage of hoods may cause an imbalance.  
Wipe down the inside of the cabinet with a damp cloth to  
remove dirt, bugs and debris that may be present.  
2. Clean Air Filters (clean twice a year)  
The standard filters equipped with your HRV are removable  
and washable.  
8. Cleaning the Fans  
Fans may accumulate dirt causing an imbalance and/or  
a) simply open access door and slide core out  
b) remove filter clips  
excessive vibration of the HRV. A reduction in the air flow  
may also occur. In new construction this may result within  
the first year due to heavy dust and may occur periodically  
after that over time depending on the outdoor conditions.  
c) once clips are removed filters can be taken off the core  
to be rinsed with water or a combination of mild soap  
and water. Do not clean in the dishwasher  
d) to re-assemble, place clean filter(s) (wet or dry) back  
into their positions against the core and return clips to  
their original position  
• unplug the HRV and open the service door  
• remove the core  
• remove ducting (metal and/or flexible insulated type)  
from the red and/or blue ports which are connected  
immediately inline with the fan assembly  
• use a small brush, such as an old toothbrush or pipe  
cleaner, and insert first  
e) slide core back into its’ original position  
3. Clean Core Twice a Year  
a) open access door.  
b) carefully grip ends of core and pull evenly outward.  
Core may be snug, but will slide out of the channel  
c) once removed from the cabinet remove filters  
d) wash core in warm soapy water (do not use dishwasher)  
e) install the clean filters  
(a) through the large opening of the fan  
assembly and then  
(b) through the smaller opening in the end  
of the fan assembly.  
• scrub individual fan blades until clean. Avoid  
moving or damaging balancing flat weight, clip is  
usually found on one or more of the fan blades  
• vacuum and wipe  
f) install clean core  
Note: Core installation label on the outer end of the core.  
To install the clean core:  
• reassemble making sure ducting is reattached firmly  
and insulation and moisture barrier are sealed  
and taped  
a) first mount the bottom flange of the core guide into the  
bottom H channel approximately 1/4” (6mm)  
b) mount the left or right side flange of the core guide  
approximately 1/4” (6mm) followed by the other side  
c) mount the top flange of the core guide into the top H  
channel approximately 1/4” (6mm).  
Before attempting this task, thought should be given  
to having a qualified service technician complete the  
service work.  
d) with all four corners in place and the core straight and  
even, push hard in the centre of the core until the core  
stops on the back of the cabinet.  
NOTE: Core will appear to stick out from cabinet  
approximately 1/8” (3mm). This is designed this way so  
that the access door will fit tight against the core.  
4. Motors - Maintenance Free  
5. Drain (condensate) Line - Clean once a year  
Inspect drain line, drain spout and “P” trap for blockage,  
mould or kinks. Flush with warm soapy water and replace  
if worn, bent or unable to clean.  
27  
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Maint enance Rout ine for ERV  
(for HRV, see previous page)  
1. Inspect Exterior Hoods at least once a month  
Make sure exhaust and fresh air supply hoods are not  
blocked up or restricted by leaves, grass, or dirt.  
5. Clean Duct Work if Required  
The duct work running to and from the ERV may  
accumulate dirt. Wipe and vacuum the duct once every  
year. You may wish to contact a Heating/Ventilation  
company to do this.  
WARNING: Blockage of hoods may cause an imbalance.  
2. Clean Air Filters Four Times a Year  
The standard filters equipped with your ERV are  
removable and washable.  
6. General Maintenance - Twice a Year  
Wipe down the inside of the cabinet with a damp cloth to  
remove dirt, bugs and debris that may be present.  
a) simply open access door and slide core out  
b) remove filter clips.  
7. Cleaning the Fans  
c) once clips are removed filters can be taken off the core to  
be rinsed with water or a combination of soap and water.  
d) to assemble, place clean dry filters back into their positions.  
e) install core to its original position  
Fans may accumulate dirt causing an imbalance and/or  
excessive vibration of the ERV. A reduction in the air flow  
may also occur. In new construction this may result within  
the first year due to heavy dust and may occur periodically  
after that over time depending on the outdoor conditions.  
3. Clean Core Twice a Year  
a) open access door  
• unplug the ERV and open the service door  
• remove the core  
b) carefully grip ends of core and pull evenly outward  
Core may be snug, but will slide out of the channel  
c) once removed from the cabinet remove filters  
d) vacuum core to remove dust from core surface.  
DO NOT WASH!!  
• remove ducting (metal and/or flexible insulated type)  
from the red and/or blue ports which are connected  
immediately inline with the fan assembly  
• use a small brush, such as an old toothbrush or pipe  
cleaner, and insert first  
re) install the clean, dry filters  
r f) install clean core  
(a) through the large opening of the fan  
assembly and then  
NOTE: Core installation label on the outer end of the core.  
(b) through the smaller opening in the end  
of the fan assembly.  
To install the clean core:  
a) first mount the bottom flange of the core guide into the  
bottom H channel approximately 1/4" (6 mm)  
b) mount the left or right side flange of the core guide  
approximately 1/4" (6 mm) followed by the other side  
c) mount the top flange of the core guide into the top H  
channel approximately 1/4" (6 mm)  
• scrub individual fan blades until clean. Avoid  
moving or damaging balancing flat weight, clip is  
usually found on one or more of the fan blades  
• vacuum and wipe  
• reassemble making sure ducting is reattached firmly  
and insulation and moisture barrier are sealed  
and taped  
d) with all four corners in place and the core straight and  
even, push hard in the center of the core until the  
core stops on the back of the cabinet.  
Before attempting this task, thought should be given  
to having a qualified service technician complete the  
service work.  
NOTE: Core will appear to stick out from cabinet approximately  
1/8" (3 mm). This is designed this way so that the access door  
will fit tight against the core.  
4. Motors - MAINTENANCE FREE  
28  
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TROUBLESHOOTING YOUR HRV/ ERV SYSTEM  
SYMPTOM  
CAUSE  
SOLUTION  
Poor Air Flows  
• 1/4” (6 mm) mesh on the outside hoods is plugged  
• filters plugged  
• clean exterior hoods or vents  
• remove and clean filter  
• core obstructed  
• remove and clean core  
• house grilles closed or blocked  
• dampers are closed if installed  
• poor power supply at site  
• ductwork is restricting HRV/ERV  
• improper speed control setting  
• HRV/ERV airflow improperly balanced  
• check and open grilles  
• open and adjust dampers  
• have electrician check supply voltage at house  
• check duct installation  
• increase the speed of the HRV/ERV  
• have contractor balance HRV/ERV  
Supply air feels cold  
• poor location of supply grilles, the airflow may irritate  
the occupant  
• locate the grilles high on the walls or under the baseboards,  
install ceiling mounted diffuser or grilles so as not to directly  
spill the supply air on the occupant (eg. over a sofa)  
• turn down the HRV/ERV supply speed. A small duct heater  
(1kw) could be used to temper the supply air  
• placement of furniture or closed doors is restricting the  
movement of air in the home  
• outdoor temperature extremely cold  
• if supply air is ducted into furnace return, the furnace fan  
may need to run continuously to distribute ventilation  
air comfortably  
Dehumidistat is not Operating  
• improper low voltage connection  
• external low voltage is shortened out by a staple or nail  
• check dehumidistat setting it may be on OFF  
• check that the correct terminals have been used  
• check external wiring for a short  
• set the dehumidistat at the desired setting  
Humidity Levels are too High  
• dehumidistat is set too high  
• set dehumidistat lower  
Condensation is appearing on the windows  
• HRV/ERV is undersized to handle a hot tub, indoor pool, etc.  
• lifestyle of the occupants  
• cover pools, hot tubs when they are not in use  
• avoid hanging clothes to dry, storing wood and venting clothes  
dryer inside. Heating wood may have to be moved outside  
• vent crawl space and place a vapour barrier on the floor  
of the crawl space  
• moisture coming into the home from an unvented or  
unheated crawl space  
• moisture is remaining in the washroom and kitchen areas  
• ducts from the washroom should be sized to remove moist  
air as effectively as possible, use of a bathroom fan for  
short periods will remove additional moisture  
• on humid days, as the seasons change, some condensation  
may appear but the homes air quality will remain high with  
some HRV/ERV use  
• condensation seems to form in the spring and fall  
• HRV/ERV is set at too low a speed  
• increase speed of the HRV/ERV  
Humidity Levels are too Low  
• dehumidistat control set too low  
• blower speed of HRV/ERV is too high  
• lifestyle of occupants  
• set dehumidistat higher  
• decrease HRV/ERV blower speed  
• humidity may have to be added through the use of humidifiers  
• have a contractor balance HRV/ERV airflows  
• HRV/ERV air flows may be improperly balanced  
HRV/ERV and / or Ducts Frosting up  
• Note: minimal frost build-up is expected on cores before  
unit initiates defrost cycle functions  
• HRV/ERV air flows are improperly balanced  
• malfunction of the HRV/ERV defrost system  
• have HVAC contractor balance the HRV/ERV  
• using the self-test feature at the Base Module, press the fan  
control symbol, the damper defrost unit should cycle its full  
travel when working properly.  
Condensation or Ice Build Up in Insulated Duct to  
the Outside  
• incomplete vapour barrier around insulated duct  
• a hole or tear in outer duct covering  
• tape and seal all joints  
• tape any holes or tears made in the outer duct covering  
• ensure that the vapour barrier is completely sealed  
Water in the bottom of the HRV/ERV  
• drain pans plugged  
• improper connection of HRV/ERVs drain lines  
• HRV/ERV is not level  
• ensure O-Ring on drain nozzle sits properly  
• look for kinks in line  
• check water drain connections  
• drain lines are obstructed  
• make sure water drains properly from pan  
• HRV/ERV heat exchange core is not properly installed  
29  
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Technical Bullet in  
When using the ControlAir 15 relay contacts to initiate blower operation on a  
furnace, certain thermostats will initiate the outdoor cooling condenser when  
R and G are closed.  
Use this wiring configuration to stop the ControlAir15 relay contacts from initializing  
the condenser unit. This problem can occur at the thermostat because the Y terminal  
is connected to the G terminal internal to the stat. When R and G are closed at the fur-  
nace (by dehumidistat or relay) 24 Volts is sent to G at thermostat. 24 Volts is then  
sent through Y which will initiate outdoor condenser.  
MICRO PROCESSOR BOARD  
CONTROLAIR 15  
P4  
P2  
THERMIST0R  
YEL  
GRN  
ORN  
RED  
BLK  
TO DISABLE  
RECIRCULATION  
REMOVE SEL2  
INTERNAL  
DEHUMIDISTAT  
SEL2  
P5  
REMOVE SEL1  
FOR R-2000  
SEL1  
DRY  
T1  
T2  
T6  
N/C  
COMMON  
N/O  
CONTACT  
WARNING  
750 ma  
MAX FUSE  
P1  
T7  
T8  
CHASSIS  
P3  
T15  
P6  
T9  
1
2
T10  
T11  
T12  
T13  
T14  
T5  
T4  
T3  
FAN O/P  
G W Y  
R
Thermostat  
LEGEND  
HIGH VOLTAGE  
G W Y C  
R
Furnace  
12V LOW VOLTAGE  
FIELD INSTALLED  
LOW VOLTAGE  
TB-102-NE  
0009  
30  
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RESIDENTIAL WIRING DIAGRAM  
MICRO PROCESSOR BOARD  
P4  
P2  
THERMIST0R  
TO DISABLE  
RECIRCULATION  
REMOVE SEL2  
INTERNAL  
DEHUMIDISTAT  
SEL2  
Note:  
YEL  
GRN  
ORN  
RED  
BLK  
P5  
REMOVE SEL1  
FOR R-2000  
All control connections  
are labeled by colour.  
Connect to corresponding  
colour with low voltage wire  
( 20 gauge minimum).  
SEL1  
DRY  
T1  
T2  
T6  
N/C  
COMMON  
N/O  
CONTACT  
A dry contact closure  
between red & black will  
initiate high speed override.  
CONTROLAIR 15  
SEE  
DEFROST  
DETAIL  
WARNING  
750 ma  
MAX FUSE  
120V  
POWER SUPPLY  
CORD  
P1  
DOOR SWITCH  
T7  
BLK  
T8  
CHASSIS  
P3  
T15  
AUTO-  
TRANS  
FORMER  
P6  
T9  
1
2
T10  
T11  
T12  
T13  
T14  
T5  
T4  
T3  
GRN  
WHITE  
BLACK  
FAN O/P  
SEE MOTOR DETAIL  
FAN MOTOR DETAILS  
WHITE  
BLK  
GRN  
LEGEND  
HIGH VOLTAGE  
Note:  
If any of the original  
wire as supplied with  
the unit must be replaced,  
use only TEW certified wire  
12V LOW VOLTAGE  
FIELD INSTALLED  
12V LOW VOLTAGE  
FAN MOTOR  
IMPORTANT: Control Low Voltage is 12VAC  
DO NOT CONNECT EXTERNAL POWER SOURCES TO UNIT  
DIRECT MOUNTED CAPACITOR  
AUTO-TRANSFORMER DETAIL  
DEFROST DETAILS  
PLUG IN CONNECTOR  
P5  
95 MAX ONLY  
PCB PLUG - IN  
4
1
2
3
PCB PLUG - IN  
1
2
5
6
AUTO  
TRANSFORMER  
1
2
PLUG IN  
CONNECTOR  
P1  
P1  
BLK  
BLK  
P6  
P5  
ORANGE  
ORANGE  
RED  
3
1
2
4
3
4
RED  
PIN 1 - BLACK  
PIN 2 - ORANGE  
PIN 3 - RED  
PIN 1 - RED  
P1  
P6  
BI-DIRECTIONAL  
DAMPER MOTOR  
PIN 2 - ORANGE  
PIN 3 - BLACK  
PIN 4 - SPARE  
PIN 1 - BLUE  
PIN 4 - RED  
PIN 1 - GREEN  
PIN 2 - YELLOW PIN 5 - WHITE  
PIN 3 - BROWN PIN 6 - BLACK  
PIN 2 - GREEN  
PIN 4 - SPARE  
TI-89A-NE  
0102  
31  
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511 McCormick Blvd.  
London, Ontario N5W 4C  
Ph: (519) 457-1904  
Fx: (519) 457-1676  
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