ARCTIC SILVER CROSS TRAINER 95XEZ-0XXX-01
Customer Support Services
PARTS MANUAL
rev 31 Jul 2008, A.D.
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
CONTENTS
S/N WZX100000 and up
Page
Console Support and Deadshaft Covers .........................................................................4
Handlebars and Bullhorns ...............................................................................................5
Console and Related Components..................................................................................6
Entertainment TV Console...............................................................................................7
Connector Bracket...........................................................................................................8
Entertainment Mounting Bracket .....................................................................................9
Upper Frame Hardware.................................................................................................10
Rocker Arms and Pedal Levers.....................................................................................11
Crank Cover and Lower Caps .......................................................................................12
Lower Frame Shrouds and Hardware............................................................................13
Pedal Lever Assembly Components..............................................................................14
PCB, Battery, Reed Switch & Bracket ..........................................................................15
Bearing-Insert Assembly – AK62-00299-0000...............................................................16
Crank Arm Pulley Assembly ..........................................................................................17
Drive Module .................................................................................................................18
Drive Module Hardware.................................................................................................19
Cables ...........................................................................................................................20
Note: The 95Xi comes with both Telemetry and LifePulse sensors.
3
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Console Support & Deadshaft Covers
S/N WZX100000 and up
Right
Bullhorn Cove r
0K62-01007-0001
Le ft
Bullhorn Cove r
0K62-01008-0001
Console Sup port
AK62-00123-0000
Console Sup port Ca p
0K62-01030-0000
Console Sup port
Shroud
0K62-01023-0000
Right Insid e
De a d sha ft Cove r
0K62-01010-0000
Le ft Insid e
De a d sha ft Cove r
0K62-01011-0000
2-Front Inside
De a d sha ft Cove r
0K62-01009-0000
2-Outside Front
De a d sha ft Cove r
0K62-01013-0000
2-Outside Re a r
De a d sha ft Cove r
0K62-01012-0000
4
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Handlebars and Bullhorns
S/N WZX100000 and up
*Right Bullhorn
AK62-00053-0001
Le ft Bullhorn
Right Ha ndle ba r
AK62-00086-0000
AK62-00054-0001
HR Se nsor Kit
GK20-00002-0005
Me da llion Bug
AK58-00245-0000
Bug Ada ptor
0K62-01034-0000
Le ft Ha ndle ba r
AK62-00087-0000
He a rt Ra te Ca b le
AK61-00051-0001
(one pe r ha ndle ba r)
*Right Bullhorn Asse m bly c onsists of: AK62-00057-0001 Bullhorn,
0K62-01136-0000 Grip a nd 0K62-01199-0000 Ga ske t
Le ft Bullhorn Asse m b ly c onsists of: AK62-00058-0001 Bullhorn,
0K62-01136-0000 Grip a nd 0K62-01199-0000 Ga ske t
5
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Console and Related Components
S/N WZX100000 and up
Screw
0017-00101-1650
Console PCB
A084-92219-A033
Cable
AK63-00038-0000
Console Case Back
AK62-00142-0000
Remote Cable
AK32-00147-0000
Lower PCB
B084-92222-B000
Polar PCB
AK39-00064-0000
Tape
0K39-01044-0000
Battery Door
0K62-01026-0000
Headphone Jack Assemby
AK32-00133-0000
Screw
0017-00101-1242
AK62-00315-0001 CONS-ASSY: 95XEZ; ENG
AK62-00315-0003 CONS-ASSY: 95XEZ; GER
AK62-00315-0004 CONS-ASSY: 95XEZ; SPN
AK62-00315-0006 CONS-ASSY: 95XEZ; JAP
AK62-00315-0007 CONS-ASSY: 95XEZ; FRN
AK62-00315-0008 CONS-ASSY: 95XEZ; ITL
AK62-00315-0009 CONS-ASSY: 95XEZ; DUT
AK62-00315-0010 CONS-ASSY: 95XEZ; POR
AK62-00315-0014 CONS-ASSY: 95XEZ; TUR
6
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Upper Frame Hardware
S/N WZX100000 and up
Console Mounting Sc re ws (4)
0017-00101-1796
Ha nd le ba r
Mounting Sc re ws
0017-00101-1791
(3 pe r side )
Bullhorn Mounting
Sc re w Kit
(inc lude s 4 sc re ws)
GK62-00002-0042
Console Sup port
Mounting Sc re ws (6)
0017-00101-1791
Console Sup port
Shroud Mounting
Sc re ws
0017-00101-1796
Bullhorn Cove r
Sc re ws
0017-00101-1854
Inside De a dsha ft
Cove r Sc re ws
0017-00101-1796
(2 pe r side )
Outside De a dsha ft
Cove r Sc re ws
0017-00101-1796
(2 pe r side )
Ite m s Not Shown:
Ac c e ssory Tra y, 0K62-01022-0000
Mounting Sc re ws (2), 0017-00101-1846
7
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Rocker Arms and Pedal Levers
S/N WZX100000 and up
c onte nts:
Roc ke r Arm s (2)
Ha rde ne d Sp a c e rs (2)
Oilite Wa she rs (2)
Re ta ining Rings (2)
Loc tite 620
Alc ohol p a d
Roc ke r Arm s
AK62-00002-0070
Sha ft Colla r w/Sc re ws
0K61-01259-0000
Right Peda l
LF Bug
Le ve r Asse mbly
Me da llion Assy.
AK62-00021-0000
AK58-00245-0000
Le ft Pe da l Le ve r Assembly
AK62-00020-0000
8
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Crank Cover and Lower Caps
S/N WZX100000 and up
Cra nk Cover
0K61-03100-0002
2 - Mounting screws
0017-00101-1837
Sta bilizer Ca ps
4 - 0K62-01003-0000
Front fra me Ca p
0K62-01004-0000
Mounting Scre ws
(Loca ted on front sides of La dder Fra me Cove r)
2- 0017-00101-1795
9
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Lower Frame Shrouds and Hardware
S/N WZX100000 and up
Roc ke r Cove r Kit
(inc lud e s c lip & sc re w)
GK62-00002-0066
Mounting sc re w
0017-00101-1796
Right Insid e Roc ke r Cove r
0K62-01038-0000
Right Insid e Le ve r Joint Cove r
0K62-01040-0000
Outsid e Pe da l Joint Cove r
0K62-01035-0000
Mounting sc re w
0017-00101-1836
Re a r Shroud
Asse m bly
AK62-00223-0000
Mounting sc re ws
(2 pe r side )
0017-00101-1796
Right Link Cove r w/de c a l
AK62-00113-0000
Le ft Link Cove r w/de c a l
AK62-00114-0000
Mounting sc re ws
( 6 pe r c ove r)
0017-00101-1796
La dde r Fra m e Cove r w/d e c a l
AK62-00106-0001
4 - Mounting sc re ws
0017-00101-1795
Le g Le ve le rs
AK62-00124-0000
Roc ke r Cove r Kit
(inc lud e s c lip & sc re w)
GK62-00002-0066
Mounting Sc re w
0017-00101-1796
Le ft Insid e Roc ke r Cove r
0K62-01037-0000
Shroud Pa ne l
Whe e l/Bra c ke t Assy.
0K62-01002-0003
Mounting sc re ws
(2 pe r side )
AK62-00102-0000
Mounting Sc re ws
( 3 pe r a ssy.)
Le ft Insid e Le ve r Joint Cove r
0K62-01039-0000
0017-00101-1795
0017-00101-1789
Outside Pe da l Joint Cove r
0K62-01035-0000
Mounting Sc re w
0017-00101-1836
10
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Pedal Lever Assembly Components
S/N WZX100000 and up
Control Link Kit
GK62-00002-0071
(conta ins 2 control links,
pa rt nos. AK62-00384-0000)
Right Inside
Pe da l Cover
0K62-01015-0000
Left Inside
Pe da l Cover
0K62-01016-0000
Mounting Sc re ws (5)
0017-00101-1796
Control Links (2)
AK62-00384-0000
Wa sher
0017-00104-0479
Nut
Left Peda l
0K62-01005-0000
Right Pe da l
0017-00103-0333
0K62-01006-0000
He x nut
0017-00103-0338
Cra nk Extension
Mounting Bolt
0017-00101-1907
Pe da l Mounting Ha rdwa re
Sc rew - 0017-00101-1805 (4)
Wa sher-0017-00104-0469 (4)
Roller w/bea ring
AK62-00196-0001
Sha ft Colla r
0K62-01065-0000
Wa sher
0017-00104-0474
Bra ss Wa she r
0K47-01104-0000
Anti-Lift Rolle r
Roller Extrusion
AK62-00197-0000
Sc re ws (4)
0017-00101-1789
Anti-Lift Tra ck
Peda l/Rocker Sha ft & Be a rings
Order Kit GK62-00002-0001
E-Ring
0017-00100-0107
Thrust Wa sher
0K62-01208-0000
Sc rews (2)
0017-00101-1836
0K62-01191-0000
0K47-01105-0000
Bra ss Wa she r
0K47-01104-0000
11
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
PCB, Battery, Reed Switch & Bracket
S/N WZX100000 and up
PCB, Reed Switch
Battery Bracket
0K62-01233-0000
Power Control Board
B084-92218-D002
PCB Mounting screws
0017-00101-1838
Grommet (4)
0017-00042-0821
Reed Switch
118E-00001-0140
Battery
Mounting screws
0017-00101-1797
Reed Switch
Mounting screws (2)
0017-00101-1794
6V Battery
0017-00003-0685
12
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Bearing-Insert Assembly – AK62-00299-0000
S/N WZX100000 and up
Bearing Flanges (2)
0K62-01220-0000
Service Kit- GK62-00002-0044
Includes:
1- crankshaft
2- bearings
2- sets of bearing flanges
4- nuts and washers
Service Kit- GK62-00002-0045
Includes:
1 - intermediate shaft
2 - bearings
2- sets of bearing flanges
4- nuts and washers
1” Bearing
0K62-01221-0000
13
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Crank Arm Pulley Assembly
S/N WZX100000 and up
Crank arm weld
Assembly
AK62-00205-0000
Poly-V Crank Pulley
0K61-02409-0000
Retaining Ring
0017-00100-0107
Crank arm
mounting bolt
0017-00101-1849
nut - 0017-00103-0334
Crankshaft Plate
0K61-02302-0001
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Crankshaft Plate
Mounting screws (4)
0017-00101-1834
Magnet-Standoff
Assembly
AK62-00186-0000
14
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Drive Module
S/N WZX100000 and up
Alternator-Flywheel
Crank Arm-Pulley
Assembly
See Page 14 for
breakdown
Assembly
AK61-00250-0001
Mando Alternator Brushes
0017-00009-0895
Crankshaft
0K62-01222-0000
Right Crank Arm
Weld Assembly
AK62-00204-0000
J10 Flexonic Belt
0K62-01135-0000
J8 Flexonic
Belt
0K62-01134-0000
Intermediate Shaft
0K62-01223-0000
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Set Screws
0017-00101-1833
Resistor Assembly
Includes Power
Control Cable
AK62-00260-0000
Bearing-Insert
Assembly (4)
See Page 13 for
breakdown
15
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Drive Module Hardware
S/N WZX100000 and up
Alternator-Flywheel
Assembly
Mounting bolt
0017-00101-0986
Crankshaft
0K62-01222-0000
Crank Arm
Mounting bolt
0017-00101-1849
nut
0017-00103-0334
Square
Machine Key (2)
0K53-01122-0000
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
0017-00104-0465
Alernator-flywheel
mounting bolt
and nut
Machine Key
0K53-01183-0000
bolt-0017-00101-1867
nut-0017-00103-0332
Bearing-Insert
mounting screw
and nut
0017-00101-1866
0017-00103-0341
16
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
Cables
S/N WZX100000 and up
Power Control Cable
AK62-00092-0000
ORANGE
Power Control Board
B084-92218-D002
P2
POWER RES.
2 x .75 OHM
240W
12POS.MNL
RED/BLK
RED/BLK
RPM_ALT
VoltR
VoltR
RED/BLK
AC TAP
GREEN
Valt
GREEN
GREEN
VoltR
Volt
Volt
GND
FIELD
EXC
FIELD
RTN
BLK
BLK
BLK
3 POS. MINI FIT
GND
GND
GND
GND
GND
Vbat
N.C.
N.C.
RPM_REED
COM
P3
BLK/WHT
FIELD
MAGNET
REED SWITCH
YELLOW
User Arm HR Cables
AK61-00051-0001
P1
BLK/PURPLE
13POS.KK-156
Main Cable
AK62-00093-0000
6V
Lower Console Cable
AK63-00038-0000
RED
P1
P5
24POS. MICROFIT
4POS. MINI FIT JR.
P4
24POS. MICROFIT
WHITE
RED
S98
S108
S118
S128
S138
RT SIGNAL
GND
GND
S9
BLACK
BLACK
WHITE
BLUE
S10
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
S11
S12
LT SIGNAL
Lower
Console Board
S13
S14
S148
B084-92222-B000
S15
S15
D0
S158
LWR-CNSL
P9
RJ45
CSAFE
D08
Console HR
Cable
RED
D18
D28
D1
D2
D3
NC
NC
BLUE
YELLOW
D38
Upper Console Board
A084-92219-A016
RXD
GREEN
WHITE
BLACK
BROWN
D4
D5
D48
D58
D68
D78
TXD
Vcardio
AK61-00052-0002
D6
D7
CTS
GND
Vsysc
ORANGE
D8
D9
D88
D98
GREY
RED
NC
GND
St4
I3
D108
D118
D128
D138
D10
D11
GND
IO
BLUE
P10
RJ45
NC
YELLOW
GREEN
WHITE
BLACK
RXD
TXD
St2
I3
D12
D13
CARDIO
TH.
St5
Vcardio
CTS
D14
D15
I1
St6
IO
D148
D158
St2
GND
St4
I2
Vsysc
I2
St6
I4
St3
I4
St1
DS
BERR
P11
10POS.
BACKGROUND
DEBUG
Vce
RED
I5
WHITE
I5
GND
BLACK
St3
I6
GND
St8
I6
St5
BKPT
HOR.
P7
GND
FREEZE
RESET
Dsi
3POS.
MINI FIT JR.
St1
POLAR RECEIVER
START
GND
START
GND
I1
Vcc
St6
GND
P1
Dsc
17POS.
LOWER KEYPAD
P12
19 POS.
Polar w/latch Conn.Cable
AK39-00063-0000
UPPER KEYPAD
PolarPCB w/header Cable
AK39-00064-0000
17
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ARCTIC SILVER 95XEZ
95XEZ-0XXX-01
S/N WZX100000 and up
UNLABELED PARTS
DESCRIPTION
PART NO.
GROMMET: PLASTI; #8
0017-00042-0754
0017-00100-0178
0017-00101-1242
0017-00101-1280
0017-00101-1650
0017-00101-1791
0017-00101-1846
0017-00101-1854
0017-00104-0418
0K39-01044-0000
0K61-01259-0000
0K62-01007-0001
0K62-01008-0001
0K62-01009-0000
0K62-01010-0000
0K62-01011-0000
0K62-01012-0000
0K62-01013-0000
0K62-01022-0000
0K62-01023-0000
0K62-01026-0000
0K62-01030-0000
0K62-01034-0001
0K62-01136-0000
0K62-01199-0000
AK32-00020-0002
AK32-00078-0001
AK32-00133-0000
AK32-00147-0000
AK58-00245-0000
AK62-00054-0001
AK62-00057-0001
AK62-00058-0001
AK62-00062-0001
AK62-00086-0000
AK62-00087-0000
AK62-00123-0000
AK62-00142-0000
AK62-00152-0001
AK62-00210-0000
AK62-00235-0000
AK62-00236-0000
M051-00K62-A149
M051-00K63-A102
+A084-92219-A020
+AK62-00053-0001
+AK62-00234-0000
+AK62-00315-0001
+GK62-00002-0005
+GK62-00002-0042
RNG:BRE 1.250 5100-1250ST PP B
8-18X12 PHL PAN AB ST BZ B
4-40X 4 TRX PAN TT ST BZ B
6-19X 6 PHL PAN PLT ST BZ B
M 8X1.25-6g6GX 9 IN TRX FLT L CS ST BZ B
M4.2X0.70-6g6GX 10 DIN PHL PAN AB ST ZB B
M4.2X0.70-6g6GX 44 DIN PHL PAN AB ST ZB B
WSH 1.2-1.75-060 FL-D ST ZN B
TAPE: ADHESIVE
COLLAR: SHAFT; 1-1/4
B
B
COVER: DEADSHAFT;BULLHORN:RT.C
COVER: DEADSHAFT;BULLHORN;LT.C
COVER: DEADSHAFT;FRNT;INSIDE D
COVER: DEADSHAFT;INSIDE; RT.D
COVER: DEADSHAFT; INSIDE; LT.D
COVER: DEADSHAFT; FRONT; OUT D
COVER: DEADSHAFT; REAR; OUT D
TRAY: ACCESSORY
S/C-D
SHROUD: CONSOLE-SUPPORT; S/C-D
DOOR: CASE; BATTERY; STEALTH; HIPS; S/C-D
CAP: CONSOLE-SUPPORT; S/C-C
ADAPTER: BUG
S/C-C
GRIP: BULLHORN; 4.63’’ S/C-B
GASKET: BULLHORN
CBL-ASSY: COAX; 120’’ S/C-B
CBL-ASSY: PWR EXT; 120’’ S/C-B
B
HEADPHONE-JACK ASSY: PURCHASED; TR/CT C
CBL-ASSY: HEADPHONE/C-SAFE; SHORT S/C-C
MEDALLION-ASSY: PURCH;LF-BUG B
BULLHORN-ASSY: MFG; LT. S/C-C
HANDLEBAR-ASSY: PAINT;BULLHRN;RT;PUR.X/C-C
HANDLEBAR-ASSY: PAINT;BULLHRN;LT; PUR.S/C-D
ROCKER-ARM ASSY:MFG;LWR BRGS C
HBAR-ASY:LFEPLSE;FSCT;RT;MFG D
HBAR-ASY:LFEPLSE;FSCT;RT;MFG D
CONS-SPRT W/INSRTS ASY: MFG. C
CONS-CASE W/DECAL ASSY; PURCH D
HDWR-BAG ASSY: MFG; 90/93/95/97Xi BM
PWR-CBL W/BRDT ASSY: MFG; ER
PEDAL-LEVER ASSY: MFG; LT. E
PEDAL-LEVER ASSY: MFG; RT. R
MANUAL: SERVICE; 93X-95Xi/95Xe
INSTR; PRODUCT FEATURE NOTICE +
PROG CONS PCB ASSY: MFG; 95XEZ BM
BULLHORN-ASSY: MFG; RT. S/C-C
TIE-ROD/EXTENSION ASSY: MFG. C
NC CONS-ASSY MFG; 95EZ; ENG; S/C-C
KIT: SERV; MFG; ELECTRODEDS; LD; GRY; MFG.BM
KIT: SERV; MFG; BULLHORN MTG SCREWS BM
18
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