Keating Of Chicago Air Cleaner Safe and Easy Filter User Manual |
“Serving Those Who Serve The Very Best”®
SAFE & EASY™
FILTER
OWNERS MANUAL
This Owner’s Guide provides specific operating instructions for your model.
Use the Safe & Easy Filter only as instructed in this Service Guide.
Versión en español
Si desea obtener usa copia en español de estes Manual del Usuario,
sirvase escribir la dirección que se incluye a continuadión.
1-800-KEATING
037402
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SAFE & EASY FILTER
OPERATING INSTRUCTIONS
A. PREPARING THE FILTER-DRAWER
CRUMB
BASKET
CAUTION
WATER IN ANY FORM & HOT OIL DON'T MIX!
NOTE: Operator should be outfitted with proper
protective attire: safety goggles, oil and heat
resistant gloves, apron and footwear
SPRINKLE ACIDOX EVENLY ON PAPER
Filter assembly inside of cabinet:
HOLD
DOWN RING
1. Pull the handle marked “Pull to Release Filter”
(top of filter panel).
2. Remove the entire assembly from the cabinet by rolling it
forward.
3. Pull the handle marked “Pull to Release Tub”
(bottom of panel)
FILTER
PAPER
4. Slide the tub back, lift up and remove from cart.
5. Ensure all compnents are clean
(NOTE: Filter tub and components are dishwasher safe).
SUMP
SCREEN
6. Install components into tub as follows:
a. Sump screen
b. Filter paper
c. Hold down ring (Note 1)
d. Acidox (1 package per 40lbs oil) (Note 2)
FILTER
TUB
e. Crumb basket
See Figure 1
NOTE 1: Hold down ring makes a gasket-like seal on filter
paper. Filter paper must be placed edge to edge from front to
back, overlapping on sides. Filter Paper must be smooth and
flat under hold down ring to get a proper seal. Lock the two
tension arms into place.
NOTE 2: One package of Acidox is needed for every 40
FIGURE 1.
pounds of oil.
Motor Housing
Pull handles to connect tub to pump
7. Place entire tub assembly onto the cart (NOTE: Ensure
the lip on the tub goes under the cart frame in the rear).
8. Reconnect the tub to the motor by pulling together the
handles on the front of the tub and the handles on the
side of the motor housing.
See Figure 2
NOTE: Push on the front of the tub to verify connection. If tub
moves, repeat steps 7-8.
FIGURE 2.
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
– 1 –
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9. Sprinkle Keating Acidox Powder evenly over the paper.
10. Replace crumb basket and push drawer fully into cabinet.
Ensure the connection on top of the housing mates with the
connection inside the cabinet.
Pull the front of the filter system lightly to verify proper
connection
NOTE: Cabinet door should be closed during filtration.
NOTE: For best results, new filter paper and Acidox Powder
must be used for each fryer.
B.
PREPARING OIL FOR FILTRATION
NOTE: Oil in fryer must be between 250° - 350°F.
FIGURE 3.
1. Turn fryer completely off.
REMOVE SCREEN OVER
TUBES/ELEMENTS
2. Remove screen from over tubes/element with tongs or a
Drain Clean Out Rod. Refer to Figure 3.
CAUTION
SPOON
Screen over tubes will be very hot and should be moved to
a safe place.
3. Use spoon provided to stir oil. Bubbling will occur until all
water is removed. Failure to do so will clog the filter paper.
Refer to Figure 4.
NOTE: Water settles in the cooler oil in the Cold Zone. If the
water is not removed, the filter paper absorbs the water
preventing the oil from passing through it.
C. FILTRATION
1. On filter assembly, have handle with the black knob set to
oil to fryer. Refer to Figure 5.
FIGURE 4.
STIR WITH SPOON PROVIDED TO
REMOVE WATER
2. Open the drain valve slowly by lifting and then pulling the
drain valve handle and drain fryer (handle with largest black
knob).
ON/OFF
Switch
NOTE: A Drain Clean Out Rod may be needed to loosen any
solid residue. Use it only when valve is fully open.
3. Wipe crumbs from splashdeck while fryer is empty. Plug
the motor into the outlet.
NOTE: On units with more than one fryer or a separate cabinet
for the filter system, you must open the return valve handle
(small black knob next to drain handle) by pulling it forward. This
will allow the oil to pump into the correct fryer.
4. On the filter panel, turn the pump switch to the “ON” position.
The green light will illuminate. Refer to Figure 5.
Knob must
be in this
position
NOTE: If oil does not return to fryer, check the following:
1. Filter tub setup (See Fig. 1)
when hose
is not used
2. Tub to motor connection (See Fig. 2)
3. Figure 4 (Water may have clogged the paper)
4. Return valve for units with more than one fryer or
separate filter cabinet is not opened.
5. Let the pump run with drain valve open to remove crumbs
and residue from the bottom of fryer and the drain lines.
FIGURE 5.
FRONT VIEW OF FILTER
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Failure to do so may cause the drain lines to clog up.
NOTE: If the pump shuts down, turn it off and let the motor cool.
Push the motor reset button located on the filter panel. Check
filtering procedure or clean tub and paper if needed.
6. Let swirling action rinse down fryer.
7. Fully drain fryer.
FIGURE 6.
NOTE: Pump should be run for at least 30 seconds after
crumbs are removed from fryer. This will help prevent blockage
in the drain lines.
8. Close drain valve by pushing in the large black knob and
locking it into place and completely refill fryer. Refer to
Figure 6.
NOTE: The drain valve handle controls fryer’s Main Power
Switch. If drain valve is not fully closed and locked, fryer
will not operate. See Figure 6.
9. Turn pump switch to the “OFF” position. Close return valve
by pushing in the small black knob completely, after turning
OFF the pump switch (for units with more than one fryer or
central filter). See Figure 7.
D. CLEAN UP
WARNING
Filter drawer and pipes will remain hot following filtration.
Allow the unit to cool down before clean up. Failure to do
so may result in serious injury to the operator.
See 1-4 on page 1.
5. Remove crumb basket.
6. Push down on the 2 tension arms on the hold down ring,
rotate 90°, and remove.
Return valve (small
black knob) must
be pulled to open
when filtering and
pushed closed
7. Remove the used filter paper and discard.
8. Remove sump screen.
when complete.
9. Throughly clean the entire filter tub and all components.
NOTE: Tub and components are diswasher safe.
FIGURE 7.
BATTERY OF 2 FRYERS WITH SAFE & EASY
FILTER. NOTE: ONLY 1 FRYER CAN BE
FILTERED AT A TIME
10. Prepare drawer for next use (see section A “Preparing the
Filter Drawer”).
NOTE: Instructions for cleaning the fryer are in the Operating
Section of the Fryer Service Manual.
E. DISCARDING THE OIL
NOTE: The 6 foot hose provided with the filters should
be used to discard the oil ONLY. DO NOT use the filter
assembly to transport hot oil. DO NOT remove filter tub
containing hot oil!
1. Prepare the filter drawer (see section A).
NOTE: Acidox is not needed when discarding the oil.
2. Prepare the oil (see section B).
3. Connect the hose to the right side of the filter assembly in
the front. See Figure 8.
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4. Push the small black knob on the filter panel to the left
(“Oil to Hose”).
5. Place the nozzle of the hose in an approved discard
container.
6. Drain the oil.
7. Plug the filter into the receptacle.
8. Turn the motor switch ON (the green light will illuminate).
CAUTION
A KEATING FRYER OR FILTER SHOULD BE DRAINED
ONLY UNDER THE SUPERVISION OF PROPERLY
TRAINED PERSONNEL. WHEN DISCARDING OIL, A
COVERED RECEPTACLE APPROVED FOR USE WITH
HOT OIL SHOULD BE USED. USE OF A NON-APPROVED
RECEPTACLE OR METHOD OF DRAINING THE OIL
COULD JEOPARDIZE THE SAFETY OF THE OPERATOR.
Connect hose here to discard oil
FIGURE 8.
NOTE: Keep the pump turned “ON” until bubbles occur
in the discard receptacle. Allow the pump to run an
additional 15 seconds to clear all pipes.
9. Turn the motor switch “OFF”.
10. Push the small black knob on the filter panel to the
right (“Oil to Fryer”).
CAUTION
HOT FLUID. DO NOT FILL BEYOND
MAXIMUM FILL LINE LOCATED IN
THE FRYER VESSEL.
11. Close drain valve of the fryer (large black knob).
12. Hose can be removed by pulling the handle on the left
of the motor housing.
13. Prepare filter tub for next useage (see section A).
14. Clean excess oil from wand and quick disconnect on the
hose.
CAUTION
To avoid damaging the fryer, do not power wash, spray
or hose it down while cleaning it.
Pump must be primed with oil after boil-out with water.
Failure to lubricate pump may cause severe damage to Filter
System and void the warranty.
Quick Hits
Do’s
Don’ts
1. Read and follow the filtering procedure.
2. Always verify 2 connections are engaged
when filtering.
1. Run water through the pump.
2. Filter oil without wearing the proper attire.
3. Filter cold oil (must be between 250°- 350°).
4. Use the 6 foot hose to clean the fry tank (hose
should only be used to discard the oil).
5. Powerwash, spray, or hose down the motor
housing area, as electrical components are
present.
•
Quick disconnect under the tub to the
motor housing.
•
Quick disconnect on top of the motor
housing to the fryer or central filter quick
disconnect.
3. Stir the oil completely before draining.
4. Place the sump screen under the filter paper.
5. Change the filter paper for each fryer filtered.
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SAFE & EASY FILTER PARTS LIST
Description
Part No.
1. Quick Connect Coupler
Compression Fitting Straight
2. Caster Swivel 2”
3/8-16 Acorn Nut
3/8 Split Lockwasher
3. Quick Connect Nipple
Rubber Grommet
4. Motor & Pump
5. Three way valve
6. Knob Black
052573
011087
054919
011763
009085
052572
053445
052982
009354
031532
053444
053172
053123
054173
052631
053195
053128
054331
052932
053850
053850
053851
052227
053200
053133
054315
052817
006656
000512
052662
053197
053130
054313
054031
052647
015119
12
11
7. Filter Tub Only
8. Sump Screen
9. Filter Paper SE
10. Hold Down Ring
14”
18”
20”
24”
14”
18”
20”
24”
14”
18”
20”
24”
14”
18”
20”
24”
10
9
4
8
5
6
11. Hold Down Ring Handle
Spring
Collar
7
12. Crumb Basket
14”
18”
20”
24”
Front View
Motor & Pump Assembly
14
13. Hose Assembly 6’
14. Quick Connect Handle
15. ON/OFF switch (Not Shown)
16. Quick Connect Handle to Hose
(Not Shown)
15
053438
015159
052613
Acron Nut
3
20
17. Quick Connect Handle
18. Corrugated Flex Tubing
-Pump to Tub
054864
053448
19
16
17
-Valve to Quick Connect
-Compression Fitting
Elbow Female
18
1
006477
-Compression Fitting
Elbow Male
19. Roller
20. Fitting 5/8 CC x 1/2 FPT
Fitting 1/2 x 3/8 HEX
002462
000520
011837
013743
2
13
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Self-Help Guide
PROBLEM
PROBABLE
SOLUTION
CAUSE
(Follow Sequentially)
Tub not set up properly.
Place components in tub per the following:
Motor runs but will not
pump oil.
1. Sump screen on the very bottom
2. Filter paper over sump screen (Lie it flat
on the bottom, creasing the sides).
3. Hold down ring (ensure paper is not
folded, lock hold down ring into place
ensuring a tight seal).
4. Sprinkle acidox powder evenly over filter
paper (1bag per 40 lbs. of oil).
5. Crumb basket for large debris.
Tub not connected to the motor
housing properly
1. Remove tub from the filter cart
completely by pulling the release handle
located on the bottom of the filter control
panel.
2. Place the tub onto the filter cart by first
inserting the rear lip under the filter cart
frame and then laying down the front of
the tub flat onto the cart.
3. Connect the tub to the motor housing by
pulling together the handles on the tub
and the handles on the motor housing
(NOTE: Verify tight connection by pushing
back on the tub).
Filter not connected inside of
cabinet
1. Ensure filter assembly is rolled straight
onto the rails inside of the cabinet.
2. Push filter assembly back as far as
possible
3. Ensure quick disconnect fitting on top of
filter connects automatically with quick
connect fitting inside of cabinet.
4. Pull on filter lightly to ensure a tight
connection
Valve not switched to “Oil to Fryer”
1. Set the black knob in the middle of the
filter control panel to the far right.
2. Try to filter again.
If there’s more than one fryer,
return valve not open.
1. Open the door of the fryer you wish to
filter.
2. Pull the return valve handle (small black
knob) out as far as possible.
3. Attempt to filter again. When completed,
push the black knob in as far as possible
to close.
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Self-Help Guide (Continued)
PROBLEM
PROBABLE
SOLUTION
CAUSE
(Follow Sequentially)
Oil has not penetrated the filter
paper
1. Let oil sit in the filter pan for
Motor runs but will not
pump oil.
approximately 2 minutes and try again
Not plugged in
1. Plug filter into the receptacle inside of
cabinet
Motor not making any
noise
2. Turn ON/OFF switch to ‘ON’.
Motor has overheated
1. Allow motor to cool for approximately 10
minutes.
2. Press the reset button near the ON/OFF
switch on the filter control panel and try
again.
Valve not switched to “Oil to Hose”
1. Set the black knob in the middle of the
Oil not pumping through
the hose
filter control panel to the far left.
PREVENTIVE MAINTENANCE: Familiarize yourself with the proper filtering procedure prior to
attempting to filter
1. To remove water, stir oil until bubbling stops; water will clog filter paper pores.
2. Verify all connections, especially quick disconnects (under tub and inside fryer or CF cabinet) are
tight; not leaking oil or sucking air.
3. Use only one sheet of filter paper properly sealed under hold down ring.
4. Use a drain clean out rod if partial or full blockage in fryer drain is suspected.
5. If filter was used for fryer boil out, run oil through filter to lubricate motor/pump.
6. Clean filter and all components after each use. Do not permit oil to remain in filter drawer; it will clog
the pump.
7. Verify all lights and controls operate.
8. Adhere to operating instructions in sequence given for proper filtration.
9. Prepare filter for next use by using new filter paper and Acidox Powder for each fryer.
– 7 –
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WIRING DIAGRAM
KEATING OF CHICAGO, INC.
Tel. 708-544-6500 • Fax 708-544-6505
Toll Free 1-800-KEATING (In U.S. and Canada)
If you have any questions regarding filtering
procedures or need assistance, call:
1-800-KEATING.
manuals/domestic/filters/safeandeasy
11/05
– 8 –
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SERVICE INFORMATION
If you have a service related question call 1-800-KEATING.
Please state the nature of the call; it will ensure speaking with the appropriate person.
Have your serial and model number available when ordering parts.
KEATING OF CHICAGO, INC.
Phone: (708) 544-6500 FAX: (708) 544-6505
Toll Free 1-800-KEATING (In U.S. and Canada)
*As continuous product improvement occurs, specifications may be changed without notice.
KEATING LIMITED WARRANTY CARD
PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED
COMPANY: ______________________________________________________________________________________________________________
ADDRESS: ______________________________________________________________________________________________________________
CITY: ____________________________________________________________________ STATE: ______________ ZIP: __________________
DEALER:________________________________________________________________________________________________________________
DATE OF PURCHASE: ________________________________________________________ INVOICE NUMBER:__________________________
SERIAL NUMBER: ________________________ FRYER
FILTER SYSTEM
GRIDDLE
HOT PLATE PASTA PLUS
REMARKS:__________________________________________
TOP-SIDE COOKER
I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS.
SIGNED: __________________________________________________________________________ DATE: ______________________________
Serving Those Who Serve The Very Best
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