Intel Marine Radio ZT 4807 User Manual

Intel NetStructure® ZT 4807  
Packet Switched Rear Panel  
Transition Board  
Technical Product Specification  
Document Number: 302768  
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Contents  
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Tables  
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Document Organization  
This Technical Product Specification describes the operation and use of the Intel  
NetStructure® ZT 4807 Packet Switched Rear Panel Transition Board. The following  
summarizes the focus of each major section of this Specification.  
Chapter 1, “Introduction,introduces the key features of the ZT 4807. It includes a  
product definition, a list of product features, a functional block diagram, and a brief  
description of each block.  
Chapter 2, “CompactFlash Optiondetails how to use a CompactFlash expansion card to  
provide external solid-state secondary IDE channel capacity.  
Chapter 3, “Configuration,describes factory default settings and board options  
configurable through the ZT 4807’s switches and cuttable traces.  
Appendix A, “Specifications,contains the electrical, environmental, and mechanical  
specifications for the ZT 4807. It provides an illustration of connector locations, connector  
descriptions, and tables of the connector pin assignments. It also presents information on  
cabling recommended by Intel.  
Appendix B, “Agency Approvals,” presents agency approvals and certifications pending  
for the ZT 4807.  
Appendix C, “Customer Support,provides technical and sales assistance information.  
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1. Introduction  
This chapter provides a brief introduction to the Intel NetStructure® ZT 4807 Packet  
Switched Rear Panel Transition Board (RPIO). It includes a product definition, a list of  
product features, a “ZT 4807 Connector Plate” figure, a functional block diagram, and a  
description of each block.  
See Chapter 3, “Configuration,” for factory default settings and board options configurable  
through the ZT 4807’s switches and cuttable traces.  
See Appendix A, “Specifications,” for complete power and temperature requirements, as  
well as connector locations, descriptions, pinout tables, and cable recommendations.  
Unpacking  
Please check the shipping carton for damage. If the shipping carton and contents are  
damaged, notify the carrier and Intel for an insurance settlement. Retain the shipping carton  
and packing material for inspection by the carrier. Do not return any product to Intel without  
a Return Material Authorization (RMA) number. The "Technical Support/Return for Service"  
topic in Appendix A provides contact information for obtaining an RMA number from Intel.  
Warning: Like all equipment utilizing MOS devices, the ZT 4807 must be protected from  
static discharge. Never remove any of the socketed parts except at a static-free  
workstation. Use the anti-static bag shipped with your order to handle the boards.  
Product Definition  
The ZT 4807 is a single slot, 6U board providing rear-panel access to the I/O functions of  
an Intel NetStructure® processor board with RPIO pin compatibility (see the pin definitions  
for connector J5 in Appendix A). An example of a compatible board is the Intel  
NetStructure® ZT 5504. The ZT 4807 is designed to function only in the RPIO slot of a  
6U CompactPCI* system such as the Intel NetStructure® ZT 5090 4U General Purpose  
Packet Switched Platform.  
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1. Introduction  
Features of the ZT 4807  
Rear-panel interface connectors for host processor  
board:  
USB 0 and USB1 ports  
VGA  
PS/2 Keyboard/Mouse  
COM 1  
COM 2  
Internal interfaces not on the connector plate:  
CompactFlash interface  
IDE interface (Host processor board secondary  
channel)  
4-pin power connector for external media  
Floppy interface  
PC speaker connector  
Reset Switch  
NMI Switch  
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1. Introduction  
Functional Blocks  
Below is a functional block diagram of the ZT 4807. The topics following the diagram  
provide overviews of the ZT 4807's functional blocks.  
Functional Block Diagram  
J5  
POWER IN  
(J8)  
Rear-Panel I/O  
EIDE  
(CompactFlash and  
Secondary Channels)  
POWER OUT  
(J9)  
SPEAKER  
(J6)  
FLOPPY  
(J10)  
(J11-J12)  
KEYBOARD  
& MOUSE  
(J15)  
COM2 COM1  
VIDEO  
(J19)  
USB 0 USB 1  
(J13) (J14)  
(J17)  
(J16)  
Rear-Panel I/O  
The ZT 4807 transitions signals from a pin-compatible processor board (such as the  
ZT 5504 from Intel) through backplane connectors J5.  
PS/2 Keyboard/Mouse Port  
The ZT 4807 provides rear-panel access to the host processor board keyboard/mouse  
interface. The host processor board PS/2 style mouse/keyboard controller is connected via  
RPIO connector J5 to 6-pin DINN connector J15, labeled KY/MS on the ZT 4807 Connector  
Plate. Using J15 for both the PS/2 keyboard and PS/2 mouse connection requires use of a  
PC keyboard/mouse ‘Y’ splitter cable. See the “Cables” topic in Appendix A for cabling  
recommendations.  
Note: The keyboard and mouse do not function properly if devices are connected to both the Host  
processor board and the ZT 4807.  
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1. Introduction  
Video Interface  
The ZT 4807 provides rear-panel access to the host processor board VGA accelerator. The  
host processor board VGA accelerator is connected via RPIO connector J5 to J19, a 15-pin  
VGA connector on the ZT 4807 Connector Plate.  
Note: Video does not function properly if devices are connected to both the Host processor board  
and the ZT 4807.  
Universal Serial Bus  
The ZT 4807 provides rear-panel access to the host processor board Universal Serial Bus  
(USB) signals. The host processor board USB is connected via RPIO connector J5 to USB  
Serial Port Connectors (COM1 and COM2)  
The ZT 4807 provides rear-panel access to the host processor board serial ports. The host  
processor board COM1 and COM2 ports are connected via RPIO connector J5 to 9-pin D-  
shell connectors J16 and J17, respectively, on the ZT 4807 Connector Plate.  
Note: The COM Ports do not function properly if devices are connected to the same COM port  
channel on both the host processor board and the ZT 4807.  
EIDE Interface  
The host processor board secondary channel is connected via RPIO connector J5 to  
internal 40-pin 0.1” vertical header J11 and to internal CompactFlash connector J12 on the  
ZT 4807.  
Only two IDE devices can be connected on any IDE channel. If the ZT 4807 has a  
CompactFlash device installed, only a single IDE device can be connected to secondary  
IDE channel connector J11. Refer to Chapter 2, “CompactFlash Option,” for installation and  
configuration of the ZT 4807 for operation with a CompactFlash device.  
Caution: For proper operation, Intel recommends an ATA-5 compliant 80-conductor IDE  
cable for external IDE connection. If the external IDE device is configured in a  
master/slave combination with an on-board IDE device (CompactFlash or processor  
board-mounted hard disk), a custom 80-conductor IDE cable must be used. Use of  
industry standard 80-conductor IDE cables in this configuration can cause BIOS drive  
detection and configuration errors. See the “Cables” topic in Appendix A for cabling  
recommendations.  
An IDE drive that requires +12V/GND/+5V to operate can be connected to power output  
connector J9. Input power connector J8 must then be connected to a power source  
supplying +12V/GND/+5V. Refer to the “Cables” topic in Appendix A for more information.  
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1. Introduction  
Speaker Connector  
The host processor board speaker interface is connected via RPIO connector J5 to internal  
speaker connector J6, allowing connection of a PC speaker.  
Floppy Drive Interface and Power Connector  
The host processor board floppy drive controller is connected via RPIO connector J5 to  
internal 34-pin floppy drive cable connector J10. The ZT 4807 also provides a 4-pin power  
connector (J9) that provides +5V, GND, and +12V when input power connector J8 is  
connected to an appropriate power source.  
Caution: If power is supplied to J8 from the host processor board and the device connected  
to J9 draws more power than the host processor board can provide, a power fault or other  
problems may occur.  
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2. CompactFlash Option  
CompactFlash connector J12 on the ZT 4807 provides external, solid state, secondary IDE  
channel capability to a processor board such as the Intel NetStructure® ZT 5504 System  
CPU Board with Intel Pentium® III processor. This connector is designed to accommodate  
CompactFlash expansion cards operating in True IDE Mode, which appear to the system  
as a hard drive and are automatically supported by most operating systems.  
CompactFlash Input Characteristics  
By default, the ZT 4807’s CompactFlash socket (J12) is set to 5.0V operation (CT5 is in  
position B). This setting requires the CompactFlash card to have “Type 2” or “Type 3” input  
characteristics, as shown in the “CompactFlash Input Characteristics” table below.  
SanDisk* currently manufactures cards meeting these specifications.  
CompactFlash Input Characteristics  
Min Typ. Max Min Typ.  
Max  
Type  
Parameter  
Symbol  
Units  
VCC = 3.3 (CT5A)1 VCC = 5.0 (CT5B)2  
Input  
Vih  
2.4  
4.03  
1
2
Volts  
Volts  
Volts  
Voltage CMOS Vil  
0.6  
0.8  
Input  
Vih  
1.5  
2.0  
Voltage CMOS Vil  
0.6  
0.8  
Input  
Vth  
1.8  
1.0  
2.8  
2.0  
3
Voltage CMOS Vtl  
Notes:  
This table is based on one provided in the CompactFlash Specification Revision 1.3. The shaded area  
represents operation not supported on the ZT 4807.  
1. If the CompactFlash socket (J12) is set for VCC = 3.3V operation (CT5 is in the A position), do not connect  
a disk drive on the EIDE connector J11. Doing so will damage the CompactFlash device!  
2. Factory default configuration.  
3. CompactFlash cards with “Type 1” input characteristics (operating from VCC = 5.0) should not be used  
because the ZT 4807 does not meet the 4.0V minimum input voltage requirement (ZT 4807 EIDE channels  
VOH = 2.8V).  
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2. CompactFlash Option  
5.0V operation has the advantage of allowing master/slave operation, with an additional  
drive connected to the secondary IDE connector J11 on the ZT 4807. See the “SW4-1  
(Secondary IDE Master/Slave Selection)” topic in Chapter 3, “Configuration,” for more  
information about configuring the CompactFlash card as a master or slave IDE device on  
the secondary channel.  
Caution: If a CompactFlash device is present, and an IDE device is connected to J11, a  
custom 80-conductor IDE cable must be used. Use of industry standard 80-conductor IDE  
cables in this configuration can cause BIOS drive detection and configuration errors. See  
the “Cables” topic in Appendix A for cabling recommendations.  
CompactFlash Card Installation and Removal  
Perform the steps below to install or remove a CompactFlash card.  
Caution: Perform the installation and removal at a static-free workstation to avoid damage  
to the ZT 4807.  
Installation  
1. Make sure the system is powered off.  
2. Put on an anti-static grounding strap.  
3. Most CompactFlash cards have an arrow on the top label indicating correct orientation.  
Align the arrow on the CompactFlash card with the arrow on the connector and slide the  
card into place until the connection is snug. The dimensions of the grooves in the sides  
of the CompactFlash card prevent incorrect installation.  
Removal  
1. Make sure the system is powered off.  
2. Put on an anti-static grounding strap.  
3. Grasp the card by the sides and pull it out of the connector. Do not apply pressure to  
the top of the CompactFlash cards: this can damage some CompactFlash devices such  
as the IBM Microdrive*.  
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3. Configuration  
The ZT 4807 includes several options that tailor the operation of the board to requirements  
of specific applications. Some options are configured with a switch or by cuttable traces.  
Configure a switch option by closing or opening a DIP switch. Configure a cuttable trace  
option by installing or removing a surface mount 0 Ω resistor.  
ZT 4807 Switch Options and Locations  
The ZT 4807 includes one bank of switches (SW4) located on the component side of the  
board. See the “Switch and Cuttable Trace Locations” figure for the location of the SW4.  
SW1 is incorporated into the lower board ejector mechanism. SW2 and SW3 are push-  
button switches located on the connector plate. See the “ZT 4807 Connector Plate” figure in  
Chapter 1 for the location of the SW2 and SW3.  
Switch Descriptions  
The following topics list the switches in numerical order and provide a detailed description  
of each switch. Note that where switches are referenced in this Chapter, “SWx”  
corresponds to the switch number and “-N” corresponds to the switch segment (for  
example, SW2-1 means “switch number 2, segment 1”).  
SW1 (Hot Swap Ejector)  
The lower ejector incorporates an ejector switch, connected to the processor board’s  
Baseboard Management Controller. This switch is used to notify the processor board of the  
necessity to shut down so the ZT 4807 can be removed.  
SW2 (Reset)  
SW2 is a push-button on the ZT 4807's connector plate. See the “ZT 4807 Connector Plate”  
figure in Chapter 1 for the location of the SW2. When pressed, SW2 issues a reset to the  
host processor board. See the host processor board manual for a detailed description of the  
reset feature.  
SW3 (NMI)  
SW3 is a push-button on the ZT 4807's connector plate. See the “ZT 4807 Connector Plate”  
figure in Chapter 1 for the location of the SW3. When pressed, SW2 issues a non-maskable  
interrupt to the host processor board. See the host processor board manual for a detailed  
description of the reset feature.  
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3. Configuration  
SW4-1 (Secondary IDE Master/Slave Selection)  
SW4-1 configures the CompactFlash card (installed in J12) as a master or slave IDE device  
on the secondary channel. This switch also changes the polarity of the “Cable Select” signal  
available at connector J11, pin 28.  
If the CompactFlash card is the only device on the secondary IDE channel then it must be  
configured as the master (SW4-1 = on).  
If another IDE device is connected to the secondary IDE channel (cabled to connector J11)  
then the CompactFlash should be configured as a slave (SW4-1 = off) and the other device  
should be configured as the master. See the documentation supplied with your IDE device  
to see how to configure it as a master.  
If a CompactFlash card is not installed in J12, then SW4-1 should be off. SW4-1 affects the  
“Cable Select” (J11 pin 28) signal on the IDE cable. For normal “cable select” operation  
SW4-1 must be off.  
A maximum of two IDE devices may be connected to the secondary channel. If you have a  
CompactFlash card installed in J12 then you may have only one IDE device connected to  
J11 and you must use a special cable to connect the external IDE device to J11. This cable  
is available from Intel as part number ZT 90250. See the “Cables” topic in Appendix A for  
more information. If a CompactFlash card is not installed in J12 then two devices may be  
installed on the cable connected to J11. A standard 80-pin (UDMA-66 compatible) cable  
may be used in this case.  
The ZT 4807 is supplied without a CompactFlash card installed in J12. Therefore SW4-1 is  
off by default.  
See the “CompactFlash Input Characteristics” topic in Chapter 2 for more information.  
SW4-2, SW4-3, SW4-4 (Reserved)  
These switch segments are reserved for future use. Factory default is open.  
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3. Configuration  
Cuttable Traces  
The ZT 4807 includes several cuttable traces (0 Ω shorting resistors) that allow the user to  
configure certain options not configurable through the processor board's BIOS Setup Utility.  
In most cases, the default settings are appropriate for normal operation; however, some  
applications may require different settings. The "Switch and Cuttable Trace Locations"  
figure shows the placement of the ZT 4807's cuttable traces.  
There are two types of cuttable traces on the ZT 4807: single-option and double-option:  
Single option cuttable traces are implemented using 0603 and 1206 surface mount  
pads. A 0 Ω shorting resistor is soldered between these pads to make the connection.  
Double option cuttable traces are implemented using three 0603 surface mount pads. A  
0 Ω shorting resistor is soldered between one set of pads, depending on the chosen  
option.  
Caution: Only qualified technicians familiar with surface mount soldering techniques  
should perform cuttable trace modifications. The product warranty is voided if the board is  
damaged by customer modifications.  
Cuttable Trace Descriptions  
The “Cuttable Trace Definitions” table provides a quick cross-reference for the ZT 4807  
cuttable trace descriptions that follow.  
Cuttable Trace Definitions  
CT#  
Default  
Out  
Out  
Out  
Out  
B
Description  
Connect Top ESD Strip to Logic Ground  
Connect Bottom ESD Strip to Logic Ground  
Connect Reset Switch Case to Logic Ground  
Connect NMI Switch Case to Logic Ground  
Connect Compact Flash Power to Switched 5V  
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3. Configuration  
Switch and Cuttable Trace Locations  
CT1  
CT5  
4
3
2
1
SW4  
CT3  
CT4  
SW2  
SW3  
CT2  
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3. Configuration  
CT1-CT4 (Connect Chassis GND to Logic GND)  
The ZT 4807's switches and ejectors are on an isolated chassis ground. These components  
can be connected to the ZT 4807 logic ground by installing these four cuttable traces. All  
four cuttable traces should be installed or all four removed. The factory default is removed.  
Position  
All In  
Function  
Front panel connectors connected to logic ground  
Front-panel connectors not connected to logic ground  
All Out  
Default  
CT5 (CompactFlash Operating Voltage)  
The factory default configuration sets the ZT 4807’s CompactFlash socket (J12) to 5.0V  
operation (CT5 in position B). This setting requires the CompactFlash card to have “Type 2”  
or “Type 3” input characteristics. See the “CompactFlash Input Characteristics” table in  
Chapter 3 for more information.  
Caution: If the CompactFlash socket is set for VCC = 3.3V operation (CT5 is in the A  
position), do not connect a disk drive on EIDE connector J11. Doing so will damage the  
CompactFlash device!  
Position  
Function  
A
B
Connects the Compact Flash Circuitry to Switched 3.3VDC.  
Connects the Compact Flash Circuitry to Switched 5VDC.  
Default  
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A. Specifications  
This Appendix describes the electrical, environmental, and mechanical specifications of the  
ZT 4807. It includes illustrations of the board dimensions and connector locations, as well  
as connector pinout tables.  
Electrical Specifications  
Power Requirements  
Minimum  
Typical  
5.00V  
--  
Maximum  
5.25V  
Supply Voltage, VCC  
4.75V  
Supply Current, VCC = 5.0V  
0mA  
195mA  
Environmental Specifications  
Operating Temperature: 0° to +70° Celsius  
Storage Temperature: -40° to +85° Celsius  
Relative Humidity:  
< 95% at 40° Celsius, non-condensing  
Mechanical Specifications  
The topics listed below provide the following mechanical specifications:  
Board Dimensions and Weight  
Connectors (including connector locations, descriptions, and pinouts)  
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A. Specifications  
Board Dimensions and Weight  
Mechanical dimensions for the ZT 4807 are shown in the "Board Dimensions" illustration  
and outlined below.  
Board Length:  
Board Width:  
80mm (3.150 in)  
233.35mm (9.187 in)  
Board Thickness: 1.6mm (0.063 in)  
Board Weight:  
202 g (7.13 oz)  
Board Dimensions  
233.35 mm  
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A. Specifications  
Connectors  
As shown in the “Connector Locations” drawing, the ZT 4807 includes several connectors  
to interface with application-specific devices. A brief description of each connector is given  
in the “Connector Assignments” table. A detailed description and pinout for each connector  
is given in the following topics.  
Connector Assignments  
Connector  
Function  
Rear-Panel User I/O Connector (110-pin, 2mm x 2mm, female)  
Speaker Connector (2-pin, male)  
J7  
Ejector switch connector  
Floppy Drive/IDE Input Power Connector (4-pin, female)  
Floppy Drive/IDE Output Power Connector (4-pin, female)  
Floppy Drive Cable Connector (34-pin, male)  
Secondary EIDE Connector (40-pin, male)  
CompactFlash Connector (50-pin, CF Card Slot Header)  
Universal Serial Bus Connectors (4-pin, USB, Port 1/Port 1)  
PS/2 Keyboard/Mouse Connector (6-pin, DIN)  
COM1 Serial Port (9-pin, D-Shell)  
COM2 Serial Port (9-pin, D-Shell)  
VGA Interface Connector (15-pin D-shell, female)  
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A. Specifications  
Connector Locations  
J5  
J13 USB 0  
J14 USB 1  
Keyboard/Mouse, USB0, USB1,  
SVGA, Reset, NMI, Secondary IDE,  
CompactFlash, Floppy, COM1,  
COM2,Floppy Power, Speaker  
J12 CompactFlash  
J19 Video  
J11 Secondary IDE Channel  
J6 Speaker Connector  
J15 Keyboard/Mouse Port  
J16 COM1  
J8 12 VDC In  
J9 12 VDC Out  
J17 COM2  
J10 Floppy Connector  
J7 Ejector switch  
Backplane Connectors—Pin Locations  
E
J5  
D
C
B
A
22  
1
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A. Specifications  
J5 (Rear-Panel User I/O Connector)  
J5 is a 110-pin, 2mm x 2mm, right angle, female connector (AMP 646489-1) capable of  
transitioning the following signals for rear-panel I/O:  
Keyboard/Mouse COM1  
Compact Flash COM2  
VGA  
NMI  
Reset Floppy  
USB0, USB1  
IDE Floppy Power Speaker  
See the “J5 Rear-Panel User I/O Connector Pinout” table for pin definitions and the  
Backplane Connectors—Pin Locations” figure showing pin placement.  
J5 Rear-Panel User I/O Connector Pinout  
Pin  
22  
21  
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
10  
9
A
B
C
D
E
F
USB0+  
SW-3.3V  
RED  
USB0-  
GND  
SW-5V  
GND  
USB1+  
GND  
USB1-  
GND  
GND  
H-SYNC  
GND  
GND  
SMBD  
GND  
SW-5V  
GND  
SW-5V  
GND  
SMBC  
GREEN  
GND  
V-SYNC  
RP_PRES-  
DDCCLK  
DDCDAT  
S1RIN  
S1RXD  
S2RIN  
S2RXD  
RDATA-  
STEP-  
MTR0-  
DA1  
SMBA-  
RESV  
GND  
RESV  
KBDAT  
MSDAT  
S1DTR  
S1DSR  
S2DTR  
S2DSR  
HDSEL-  
IPMB PWR  
KBCLK  
BLUE  
GND  
SW-5V  
S1CTS  
S1TXD  
S2CTS  
S2TXD  
WP-  
MSCLK  
S1RTS  
S1DCD  
S2RTS  
S2DCD  
TRK0-  
MTR1-  
DENSL  
CS1S-  
PWRGD  
DDRQ  
DD14  
DD3  
ENETA-LINK  
ENETA-ACT  
ENETB-LINK  
ENETB-ACT  
DSKCHG-  
DIR-  
WDATA- WGATE-  
DR1- DR0-  
RPELED RPEJECT-  
8
INDEX-  
CS3S-  
SPKR  
IORDY  
DD0  
7
6
NMI-  
DA0  
DA2  
5
DI0W-  
IDE_ACT  
DD2  
DDACK  
DD15  
DD13  
DD4  
DD8  
D
DIOR-  
DRV_IRQ  
DD1  
4
3
DD12  
DD5  
2
DD9  
DD10  
DD11  
DD6  
1
PBRST-  
A
DRST-  
B
DD7  
Pin  
C
E
F
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A. Specifications  
J6 (Speaker Connector)  
J6 is a 2-pin connector (Molex 39-27-0021) for connection to an optional PC speaker. The  
mating connector is a Molex 39-01-0023 or equivalent. The mating connector also requires  
two Molex 39-01-0031 terminals or equivalent. If you experience difficulty locating parts  
information from the Molex website, contact your Molex sales representative at 1-800-  
78MOLEX. See the “J6 Speaker Connector Pinout” for pin definitions and the “Connector  
Locations” figure to identify J6 on the ZT 4807.  
J6 Speaker Connector Pinout  
Pin Function  
1
2
SPK1  
SPK2  
J8, J9 (Floppy Drive/IDE Power Connectors)  
J8 and J9 are internal (not available on the faceplate), four position, female power  
connectors (AMP 174552-1) with +5V, GND, and +12V pins. Power can be supplied to  
input power connector J8 from an appropriate external power source supplying +5V, GND,  
and +12V. Output power connector J9 can then supply power to an external device such as  
a floppy drive or IDE device. See the “Cables” topic for more information.  
Caution: If power is supplied to J8 from the host processor board and the device  
connected to J8 draws more power than the host processor board can provide, a power  
fault or other problems may occur.  
See the”J8/J9 Power Connector Pinout” table for pin definitions and the “Connector  
Locations” figure to identify J8 and J9 on the ZT 4807.  
J8/J9 Power Connector Pinout  
Pin  
1
Function  
+12V  
2
Ground  
Ground  
+5V  
3
4
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A. Specifications  
J10 (Floppy Drive Cable Connector)  
J10 is an internal (not available on the faceplate) 34-pin connector (AMP 104340-7)  
providing a ribbon cable interface for the processor board's floppy drive signals. See the  
“J10 Floppy Drive Cable Connector Pinout” table for pin definitions and the “Connector  
Locations” figure to identify J10 on the ZT 4807.  
J10 Floppy Drive Cable Connector Pinout  
Pin  
1
Function  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Ground  
Pin  
2
Function  
DENSL  
N/C  
3
4
5
6
N/C  
7
8
INDEX-  
MTR0-  
DR1-  
9
10  
12  
14  
16  
18  
20  
22  
24  
26  
28  
30  
32  
34  
11  
13  
15  
17  
19  
21  
23  
25  
27  
29  
31  
33  
DR0-  
MTR1-  
DIR-  
STEP-  
WDATA-  
WGATE-  
TRK0-  
WP-  
RDATA-  
HDSEL-  
DSKCHG-  
26  
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A. Specifications  
J11 (EIDE Connector)  
J11 is an internal (not on the connector plate), 40-pin, male, unshrouded, 0.25" square  
posts on 0.1" 2 x 20 grid connector (T&B 609-4027). J11 provides access to the processor  
board's secondary EIDE channel. The secondary channel is connected from RPIO  
connector J5 to the internal IDE connector J11 and the CompactFlash Connector J12. See  
the “J11 EIDE Connector Pinout” table for pin definitions and the “Connector Locations”  
figure to identify J11 on the ZT 4807.  
J11 EIDE Connector Pinout  
Pin  
1
Function  
Reset IDE#  
Data 7  
Pin  
2
Function  
Ground  
3
4
Data 8  
5
Data 6  
6
Data 9  
7
Data 5  
8
Data 10  
9
Data 4  
10  
12  
14  
16  
18  
20  
22  
24  
26  
28  
30  
32  
34  
36  
38  
40  
Data 11  
11  
13  
15  
17  
19  
21  
23  
25  
27  
29  
31  
33  
35  
37  
39  
Data 3  
Data 12  
Data 2  
Data 13  
Data 1  
Data 14  
Data 0  
Data 15  
Ground  
DDRQ  
N/C  
Ground  
DIOW#  
DIOR#  
Ground  
Ground  
DRDY  
CSEL (Cable Select pull-down)  
Ground  
DDAK#  
IRQ 14  
IDE_A1  
IDE_A0  
IDE_CS1#  
IDE_ACT#  
Reserved  
Reserved  
IDE_A2  
IDE_CS3#  
Ground  
27  
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A. Specifications  
J12 (CompactFlash Connector)  
J12 is a 50-pin, surface mount, right angle, CF card slot header (AMP 788667-1) designed  
to accommodate a CompactFlash card. Refer to the CompactFlash Specification, Revision  
1.X, for pinout and device information. For a copy of the most current specification and  
more information about CompactFlash, visit the CompactFlash Association’s website at:  
Refer to the “Connector Locations” figure to identify J12 on the ZT 4807.  
J13/J14 (Universal Serial Bus Connectors)  
J13 and J14 are the rear-panel interface (AMP 440260-1) for the processor board's USB  
Ports 0 and 1, respectively. J13 and J14 can be used simultaneously with the USB  
connectors on the processor board's connector plate. See the “J13/J14 Universal Serial  
Bus Connector Pinout” table for pin definitions and the “Connector Locations” figure to  
identify J13 and J14 on the ZT 4807.  
J13/J14 Universal Serial Bus Connector Pinout  
Pin  
1
Function  
+5V (Fused)  
DATA-  
2
3
DATA+  
4
Ground  
J15 (Keyboard/Mouse Connector)  
J15 is a 6-pin DINN connector (AMP 749180-1) for standard PS/2 style keyboard and  
Mouse devices. See the “J15 Keyboard/mouse Connector Pinout” table for pin definitions  
and the “Connector Locations” figure to identify J15 on the ZT 4807.  
J15 Keyboard/Mouse Connector Pinout  
Pin  
1
Function  
Keyboard Data  
Mouse Data  
Ground  
2
3
4
Switched +5V  
Keyboard Clock  
Mouse Clock  
5
6
28  
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A. Specifications  
J16 and J17 (COM1/COM2 Connectors)  
J16 (COM1) and J17 (COM2) are 9-pin D-shell connectors (AMP 179952-3) providing an  
interface to the processor board’s COM channels. See the “J16/J17 COM1/COM2  
Connectors Pinout” table for pin definitions and the “Connector Locations” figure to identify  
J16 and J17 on the ZT 4807.  
J16/J17 COM1/COM2 Connectors Pinout  
Pin  
1
Function  
Pin  
6
Function  
Data Carrier Detect  
Received Data  
DCE (Data Set) Ready  
Request to Send  
Clear to Send  
2
7
3
Transmitted Data  
DTE (Data Terminal) Ready  
Signal Ground  
8
4
9
Ring Indicator  
5
J19 (VGA Interface Connector)  
J19 is an HD15, 15-pin, female, D-shell connector (AMP 177514-9) providing a rear-panel  
interface for the processor board’s video adapter. See the “J19 VGA Interface Connector  
Pinout” table for pin definitions and the “Connector Locations” figure to identify J19 on the  
ZT 4807.  
J19 VGA Interface Connector Pinout  
Pin  
1
Function  
RED  
Pin  
9
Function  
VCC  
2
GRN  
10  
11  
12  
13  
14  
15  
SGND  
N/C  
3
BLUE  
N/C  
4
SDA  
5
DGND  
RGND  
GGND  
BGND  
HYSNC  
VSYNC  
SCL  
6
7
8
29  
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A. Specifications  
Cables  
Intel recommends the following cables for interfacing to the ZT 4807.  
IDE  
For proper operation, Intel recommends 80-conductor IDE cables for external IDE  
connection. If the external IDE device is configured in a master/slave combination with an  
on-board IDE device (CompactFlash or processor board mounted hard disk) a custom 80-  
conductor IDE cable must be used. Industry standard 80-conductor IDE cables do not  
connect PDIAG to the host connector. This causes BIOS drive detection and configuration  
errors when a master/slave pair exists across the interface. An 80-conductor IDE cable for  
use with the ZT 4807 is available as an accessory from Intel as part number ZT 90250.  
Floppy/IDE Power  
An IDE/floppy drive power cable (Intel part number A86460-001) is shipped with the  
ZT 4807. This is a 20" Y cable with a 4-pin female D-shell power connector wired to a 4-pin  
female mini-plug power connector and a second 4-pin female D-shell power connector. Use  
this cable to connect from ZT 4807 output power connector J9 to a floppy drive power input  
connector and/or an IDE device power input connector.  
PS/2 Keyboard/Mouse  
Using the ZT 4807 Keyboard/Mouse connector (J15) for both PS/2 keyboard and PS/2  
mouse connection requires use of a PC keyboard/mouse Y splitter cable, such as the IBM  
ThinkPad Laptop Y Cable. This cable (P/N BC00210) may be obtained from Black Box  
Corporation. Contact Black Box at (724) 746-5500, or visit their website at  
http://www.blackbox.com. This cable can also be ordered as an accessory from Intel as  
ZT 90249.  
30  
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B. Agency Approvals  
CE Certification  
The ZT 4807 meets intent of Directive 89/336/EEC for Electromagnetic Compatibility and  
Low-Voltage Directive 73/23/EEC for Product Safety. The ZT 4807 has been designed for  
NEBS/ETSI compliance.  
Safety  
UL/cUL 60950  
Safety for Information Technology Equipment  
(UL File # E179737)  
EN/IEC 60950  
Safety for Information Technology Equipment  
CB certificate and Report  
CB Report Scheme  
Emissions Test Regulations  
FCC Part 15, Subpart B  
EN 55022  
CISPR 22  
Bellcore GR-1089  
EN 50081-1 Emissions  
GR-1089-CORE  
Sections 2 and 3  
EN 55022  
Class A Radiated  
EN 55022  
Power Line Conducted Emissions  
Power Line Harmonic Emissions  
Power line Fluctuation and Flicker  
EN 61000-3-2  
EN 61000-3-3  
EN 55024 Immunity  
GR-1089-CORE  
EN 61000 4-2  
EN 61000 4-3  
EN 61000 4-4  
EN 61000 4-5  
EN 61000 4-6  
EN 61000 4-11  
Sections 2 and 3  
Electro-Static Discharge (ESD)  
Radiated Susceptibility  
Electrical Fast Transient Burst  
Power Line Surge  
Frequency Magnetic Fields  
Voltage dips, Variations, and Short Interruptions  
31  
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B. Agency Approvals  
Regulatory Information  
FCC (USA)  
This product has been tested and found to comply with the limits for a Class A digital device  
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable  
protection against harmful interference when the equipment is operated in a commercial  
environment.  
This product generates, uses, and can radiate radio frequency energy and, if not installed  
and used in accordance with the instruction manual, may cause harmful interference to  
radio communications. Operation of this equipment in a residential area is likely to cause  
harmful interference in which case the user will be required to correct the interference at his  
own expense.  
Note: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two  
conditions:  
1. This device may not cause harmful interference.  
2. This device must accept any interference received, including interference that may  
cause undesired operation.  
Caution: If you make any modification to the equipment not expressly approved by Intel,  
you could void your authority to operate the equipment.  
Industry Canada (Canada)  
Cet appareil numérique respecte les limites bruits radioélectriques applicables aux  
appareils numériques de Classe A prescrites dans la norme sur le matériel brouilleur:  
"Appareils Numériques", NMB-003 édictée par le Ministre Canadien des Communications.  
This digital apparatus does not exceed the Class A limits for radio noise emissions from  
digital apparatus set out in the interference-causing equipment standard entitled: "Digital  
Apparatus," ICES-003 of the Canadian Department of Communications.  
Product Safety Information  
Safety Precautions  
Review the following precautions to avoid injury and prevent damage to this product, or any  
products to which it is connected. To avoid potential hazards, use the product only as  
specified.  
32  
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B. Agency Approvals  
Read all safety information provided in the component product user manuals and  
understand the precautions associated with safety symbols, written warnings, and cautions  
before accessing parts or locations within the unit. Save this document for future reference.  
Caution: To Avoid Electric Overload: To avoid electrical hazards (heat shock and/or fire  
hazard), do not make connections to terminals outside the range specified for that  
terminal. See the product user manual for correct connections.  
Caution: To Avoid the Risk of Electric Shock: When supplying power to the system,  
always make connections to a grounded main. Always use a power cable with a grounded  
plug (third grounding pin). Do not operate in wet, damp, or condensing conditions.  
Caution: System Airflow Requirements: Platform components such as processor  
boards, Ethernet switches, etc., are designed to operate with external airflow. Components  
can be destroyed if they are operated without external airflow. Chassis fans normally  
provide external airflow when components are installed in compatible chassis. Filler panels  
must be installed over unused chassis slots so that airflow requirements are met. Please  
refer to the product data sheet for airflow requirements if you are installing components in  
custom chassis.  
Caution: Microprocessor Heatsinks May Become Hot During Normal Operation: To  
avoid burns, do not allow anything to touch processor heatsinks.  
Caution: Do Not Operate Without Covers: To avoid electric shock or fire hazard, do not  
operate this product with any removed enclosure covers or panels.  
Caution: To Avoid the Risk of Electric Shock: Do not operate in wet, damp, or  
condensing conditions.  
Caution: Do Not Operate in an Explosive Atmosphere: To avoid injury, fire hazard, or  
explosion, do not operate this product in an explosive atmosphere.  
Caution: If Your System Has Multiple Power Supply Sources: Disconnect all external  
power connections before servicing.  
Warning: Power Supplies Must Be Replaced by Qualified Service Personnel Only.  
Caution: Lithium Batteries Are Not Field-Replaceable Units: There is a danger of  
explosion if a battery is incorrectly replaced or handled. Do not disassemble or recharge  
the battery. Do not dispose of the battery in fire. When the battery is replaced, the same  
type or an equivalent type recommended by the manufacturer must be used. Used  
batteries must be disposed of according to the manufacturer’s instructions. Return the unit  
to Intel for battery service.  
33  
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B. Agency Approvals  
AC and/or DC Power Safety Warning (AC and/or DC  
Powered Units)  
The AC and/or DC power cord is your unit’s main AC and/or DC disconnecting  
device, and must be easily accessible at all times. Auxiliary AC and/or DC On/Off  
switches and/or circuit breaker switches are for power control functions only (NOT THE  
MAIN DISCONNECT).  
For your safety, use only a power cord with a grounded plug. The enclosure is also  
provided with a separate earth ground connection/stud. The earth ground connection  
should be installed prior to the application of power or peripheral connections and should  
never be disconnected while power or peripheral connections exist.  
To reduce the possibility of electric shock from a telephone or Ethernet system, plug your  
enclosure into the power source before making these connects. Disconnect these  
connections before unplugging your enclosure from the power source.  
Warning: Verify Power Cord and Outlet Compatibility. Check to ensure you are using  
the appropriate power cords for your power outlet configurations. Visit the following  
website for additional information: http://kropla.com/electric2.htm.  
Rack Mount Enclosure Safety  
Your enclosure may be intended for stationary rack mounting. Mount in a rack designed to  
meet the physical strength requirements of NEBS GR-63-CORE and NEBS GR 487. Your  
system may have multiple power sources. Disconnect all power sources and external  
connections/cables prior to installing or removing your system from a rack frame.  
Prior to mounting, Intel recommends you remove all hot-swappable equipment for optimum  
weight reduction. Be sure to mount your system in a way that ensures even loading of the  
rack. Uneven mechanical loading of weight can result in a hazardous condition. Secure all  
mounting bolts when installing the enclosure to the frame/rack.  
Caution: Avoid Electric Overload. To avoid electric shock or fire hazard, only connect  
your system to an input voltage source as specified in the product user manual.  
34  
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D. Intel NetStructure® Compute Boards &  
Platform Products  
Limited Warranty  
Intel warrants to the original owner that the product delivered in this package will be free  
from defects in material and workmanship for two (2) year(s) following the latter of: (i) the  
date of purchase only if you register by returning the registration card as indicated thereon  
with proof of purchase; or (ii) the date of manufacture; or (iii) the registration date if by  
electronic means provided such registration occurs within 30 days from purchase. This  
warranty does not cover the product if it is damaged in the process of being installed. Intel  
recommends that you have the company from whom you purchased this product install the  
product.  
THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, WHETHER  
EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT LIMITED TO, ANY  
WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, ANY  
WARRANTY OF INFRINGEMENT OF ANY OTHER PARTY'S INTELLECTUAL PROPERTY  
RIGHTS, OR ANY WARRANTY ARISING OUT OF ANY PROPOSAL, SPECIFICATION OR  
SAMPLE.  
This warranty does not cover replacement of products damaged by abuse, accident, misuse,  
neglect, alteration, repair, disaster, improper installation or improper testing. If the product is  
found to be otherwise defective, Intel, at its option, will replace or repair the product at no  
charge except as set forth below, provided that you deliver the product along with a return  
material authorization (RMA) number (see below) either to the company from whom you  
purchased it or to Intel. If you ship the product, you must assume the risk of damage or loss  
in transit. You must use the original container (or the equivalent) and pay the shipping  
charge. Intel may replace or repair the product with either a new or reconditioned product,  
and the returned product becomes Intel's property. Intel warrants the repaired or replaced  
product to be free from defects in material and workmanship for a period of the greater of: (i)  
ninety (90) days from the return shipping date; or (ii) the period of time remaining on the  
original two (2) year warranty.  
This warranty gives you specific legal rights and you may have other rights which vary from  
state to state. All parts or components contained in this product are covered by Intel's limited  
warranty for this product. The product may contain fully tested, recycled parts, warranted as  
if new.  
Returning a Defective Product (RMA)  
Before returning any product, contact an Intel Customer Support Group to obtain either a  
Direct Return Authorization (DRA) or Return Material Authorization (RMA). Return Material  
Authorizations are only available for products purchased within 30 days.  
Return contact information by geography:  
For the Americas  
Return Material Authorization (RMA) credit requests e-mail address:  
Direct Return Authorization (DRA) repair requests e-mail address: [email protected]  
35  
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C. Customer Support  
Intel Business Link (IBL): www.intel.com/ibl  
Telephone No.: 1-800-INTEL4U or 480-554-4904  
Office Hours: Monday - Friday 0700-1700 MST Winter / PST Summer  
For EMEA  
Return Material Authorization (RMA) e-mail address - [email protected]  
Direct Return Authorization (DRA) for repair requests e-mail address: [email protected]  
Intel Business Link (IBL): http://intel.com/ibl  
Telephone No.: 00 44 1793 403063  
Fax No.: 00 44 1793 403109  
Office Hours: Monday - Friday 0900-1700 UK time  
For APAC  
RMA/DRA requests email address: [email protected]  
Telephone No.: 604-859-3111 or 604-859-3325  
Fax No.: 604-859-3324  
Office Hours: Monday - Friday 0800-1700 Malaysia time  
For IJKK  
Return Material Authorization (RMA) requests e-mail address: [email protected]  
Telephone No.: 81-298-47-0993 or 81-298-47-5417  
Fax No.: 81-298-47-4264  
Direct Return Authorization (DRA) for repair requests, contact the JPSS Repair center.  
E-mail address: [email protected]  
Telephone No.: 81-298-47-8920  
Fax No.: 81-298-47-5468  
Office Hours: Monday - Friday 0830-1730 Japan time  
If the Customer Support Group verifies that the product is defective, they will have the Direct  
Return Authorization/Return Material Authorization Department issue you a DRA/RMA  
number to place on the outer package of the product. Intel cannot accept any product  
without a DRA/RMA number on the package. Limitation of Liability and Remedies  
INTEL SHALL HAVE NO LIABILITY FOR ANY INDIRECT OR SPECULATIVE DAMAGES  
(INCLUDING , WITHOUT LIMITING THE FOREGOING, CONSEQUENTIAL, INCIDENTAL  
AND SPECIAL DAMAGES) ARISING FROM THE USE OF OR INABILITY TO USE THIS  
PRODUCT, WHETHER ARISING OUT OF CONTRACT, NEGLIGENCE, TORT, OR  
UNDER ANY WARRANTY, OR FOR INFRINGEMENT OF ANY OTHER PARTY'S  
INTELLECTUAL PROPERTY RIGHTS, IRRESPECTIVE OF WHETHER INTEL HAS  
ADVANCE NOTICE OF THE POSSIBILITY OF ANY SUCH DAMAGES, INCLUDING, BUT  
NOT LIMITED TO LOSS OF USE, BUSINESS INTERRUPTIONS, AND LOSS OF  
PROFITS. NOTWITHSTANDING THE FOREGOING, INTEL'S TOTAL LIABILITY FOR ALL  
CLAIMS UNDER THIS AGREEMENT SHALL NOT EXCEED THE PRICE PAID FOR THE  
PRODUCT. THESE LIMITATIONS ON POTENTIAL LIABILITIES WERE AN ESSENTIAL  
ELEMENT IN SETTING THE PRODUCT PRICE. INTEL NEITHER ASSUMES NOR  
AUTHORIZES ANYONE TO ASSUME FOR IT ANY OTHER LIABILITIES.  
Some states do not allow the exclusion or limitation of incidental or consequential damages,  
so the above limitations or exclusions may not apply to you.  
36  
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C. Customer Support  
C. Customer Support  
This appendix offers technical and sales assistance information for this product, and  
information on returning an Intel NetStructure® product for service.  
Technical Support and Return for Service  
Assistance  
For all product returns and support issues, please contact your Intel product  
distributor or Intel Sales Representative for specific information.  
Sales Assistance  
If you have a sales question, please contact your local Intel NetStructure® Sales  
Representative or the Regional Sales Office for your area. Address, telephone and  
FAX numbers, and additional information is available at Intel's website, located at  
Intel Corporation  
Telephone (in U.S.) 1-800-755-4444  
Telephone (Outside U.S.) 1-973-993-3030  
FAX 1-973-967-8780  
37  
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