Ingersoll Rand Water Pump 66610X X C User Manual

66610X-X-C  
OPERATOR’S MANUAL  
RELEASED: 8-24-89  
REVISED:  
(REV. W)  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
5-25-06  
1” DIAPHRAGM PUMP  
1:1 RATIO (METALLIC)  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Refer to ꢀModel Description Chart" to match the pump material options.  
637118-C for air section repair (see page 6).  
637119-XX-C for fluid section repair (see page 4).  
SINGLE MANIFOLD  
637167 abrasion resistant conversion kit is available for use in heavy  
and abrasive material applications (see page 4).  
PUMP DATA  
Models . . . . . . . . . . . . see ꢀModel Description Chart" for ꢀ-XXX".  
Pump Type . . . . . . . . . Metallic Air Operated Double Diaphragm.  
Material . . . . . . . . . . . . see ꢀModel Description Chart".  
Weight . . . . Aluminum . . . . . . . . . . . . 19 lbs (8.62 kg)  
Cast Iron . . . . . . . . . . . . . 31 lbs (14.06 kg)  
DUAL MANIFOLD  
Stainless Steel . . . . . . . . . 36 lbs (16.33 kg)  
[add 8 lbs (3.63 kg) for cast iron air motor section]  
6661XX-XXX-C  
1’’ DIAPHRAGM PUMP  
Maximum Air Inlet Pressure . . . . . . . . . 120 p.s.i. (8.3 bar)  
Maximum Material Inlet Pressure . . . . . 10 p.s.i. (0.69 bar)  
Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i. (8.3 bar)  
Maximum Flow Rate (flooded inlet) . . . 35 g.p.m. (133 l.p.m.)  
Maximum Particle Size . . . . . . . . . . . . 1/8" dia. (3.2 mm)  
Maximum Temperature Limits (diaphragm / ball / seal material)  
Acetal . . . . . . . . . . . . . . . . . 10_ to 180_ F (-12_ to 82_ C)  
E.P.R. / EPDM . . . . . . . . . . . -60_ to 280_ F (-51_ to 138_ C)  
HytrelR . . . . . . . . . . . . . . . . -20_ to 150_ F (-29_ to 66_ C)  
Neoprene . . . . . . . . . . . . . . 0_ to 200_ F (-18_ to 93_ C)  
Nitrile . . . . . . . . . . . . . . . . . 10_ to 180_ F (-12_ to 82_ C)  
Polypropylene . . . . . . . . . . . 35_ to 150_ F (2_ to 66_ C)  
Polyurethane . . . . . . . . . . . . 10_ to 150_ F (-12_ to 66_ C)  
P.V.D.F. (KynarR) . . . . . . . . . 10_ to 200_ F (-12_ to 93_ C)  
SantopreneR . . . . . . . . . . . . -40_ to 225_ F (-40_ to 107_ C)  
T.F.E. (TeflonR) . . . . . . . . . . 40_ to 225_ F (4_ to 107_ C)  
VitonR . . . . . . . . . . . . . . . . -40_ to 350_ F (-40_ to 177_ C)  
Dimensional Data . . . . . . . . . . . . . . . . see page 8.  
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 64.5 db(A)*  
Figure 1  
MODEL DESCRIPTION CHART  
6661 X X - X X X - C  
Center Body Material, Threads  
0 - Aluminum, N.P.T.F.  
1 - Cast Iron, N.P.T.F.  
2 - Aluminum, BSP  
3 - Cast Iron, BSP  
Fluid Cap / Manifold Material, Inlet / Outlet  
(Steel Hardware)  
(Stainless Steel Hardware)  
0 - Aluminum, Single A - Aluminum, Single  
1 - Stainless Steel, Single B - Stainless Steel, Single  
2 - Cast Iron, Single  
9 - Stainless Steel, Dual  
C - Cast Iron, Single  
D - Stainless Steel, Dual  
Seat Material  
1 - Aluminum  
2 - 316 Stainless Steel  
3 - Polypropylene  
4 - P.V.D.F. (Kynar)  
5 - Carbon Steel  
8 - Hard 440 Stainless Steel  
Ball Material  
1 - Neoprene  
2 - Nitrile  
3 - Viton  
4 - T.F.E. (Teflon)  
5 - E.P.R.  
*
The pump sound pressure levels published here have been updated to an Equivalent Continuous  
Sound Level (L ) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four micro-  
Aeq  
phone locations.  
6 - Acetal  
8 - Polyurethane  
A - Stainless Steel  
C - Hytrel  
NOTICE: All possible options are shown in the chart. However, certain  
combinations may not be recommended, consult a representative or the  
factory if you have questions concerning availability.  
E - Santoprene  
Diaphragm Material  
1 - Neoprene 3 - Viton  
2 - Nitrile 5 - E.P.R.  
4 - T.F.E. (Teflon) / Santoprene  
9 - Hytrel  
B - Santoprene  
FLUID SECTION SERVICE KIT SELECTION  
6661XX - X X X - C  
637119 - X X - C  
EXAMPLE: Model # 666100-361-C  
Fluid Section Service Kit # 637119-61-C  
Ball  
Diaphragm  
INGERSOLL RAND COMPANY LTD  
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506-0151  
& (800) 276-4658 D FAX (800) 266-7016  
E2006  
CCN 81376642  
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GENERAL DESCRIPTION  
MAINTENANCE  
The ARO diaphragm pump offers high volume delivery even at low air  
pressure and a broad range of material compatibility options available.  
Refer to the model and option chart. ARO pumps feature stall resistant  
design, modular air motor / fluid sections.  
Refer to the part views and descriptions as provided on pages 4 through  
7 for parts identification and service kit information.  
S
Certain ARO ꢀSmart Parts" are indicated which should be available  
for fast repair and reduction of down time.  
Air operated double diaphragm pumps utilize a pressure differential in  
the air chambers to alternately create suction and positive fluid pressure  
in the fluid chambers, ball checks insure a positive flow of fluid.  
Pump cycling will begin as air pressure is applied and it will continue to  
pump and keep up with the demand. It will build and maintain line pres-  
sure and will stop cycling once maximum line pressure is reached (dis-  
pensing device closed) and will resume pumping as needed.  
S
Service kits are divided to service two separate diaphragm pump  
functions: 1. AIR SECTION, 2. FLUID SECTION. The FLUID SEC-  
TION is divided further to match typical part MATERIAL OPTIONS.  
Provide a clean work surface to protect sensitive internal moving  
parts from contamination from dirt and foreign matter during service  
disassembly and reassembly.  
Keep good records of service activity and include pump in preven-  
tive maintenance program.  
Before disassembling, empty captured material in the outlet man-  
ifold by turning the pump upside down to drain material from the  
pump.  
S
S
S
AIR AND LUBE REQUIREMENTS  
WARNING EXCESSIVE AIR PRESSURE. Can cause pump  
damage, personal injury or property damage.  
FLUID SECTION DISASSEMBLY  
S
S
A filter capable of filtering out particles larger than 50 microns should  
be used on the air supply. There is no lubrication required other than  
the ꢀO" ring lubricant which is applied during assembly or repair.  
If lubricated air is present, make sure that it is compatible with the ꢀO"  
rings and seals in the air motor section of the pump.  
1. Remove top manifold(s).  
2. Remove (22) balls, (19) ꢀO" rings and (21) seats.  
3. Remove (15) fluid caps.  
NOTE: Only Teflon diaphragm models use a primary diaphragm (7) and  
a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section  
illustration.  
OPERATING INSTRUCTIONS  
4. Remove the (14) screws, (6) washers, (7) or (7 / 8) diaphragms and  
(5) washers.  
5. Remove (3) ꢀO" rings.  
S
Always flush the pump with a solvent compatible with the material  
being pumped if the material being pumped is subject to ꢀsetting up"  
when not in use for a period of time.  
Disconnect the air supply from the pump if it is to be inactive for a few  
hours.  
The outlet material volume is governed not only by the air supply but  
also by the material supply available at the inlet. The material supply  
tubing should not be too small or restrictive. Be sure not to use hose  
which might collapse.  
When the diaphragm pump is used in a forced-feed (flooded inlet)  
situation, it is recommended that a ꢀCheck Valve" be installed at the  
air inlet.  
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.  
S
S
FLUID SECTION REASSEMBLY  
S
S
Reassemble in reverse order.  
Clean and inspect all parts. Replace worn or damaged parts with  
new parts as required.  
S
S
S
S
Lubricate (1) diaphragm rod and (2) ꢀO" ring with Key-LubeR grease.  
Use ARO pn / 98930-T bullet (installation tool) to aid in installation of  
(2) ꢀO" ring on (1) diaphragm rod.  
Secure the diaphragm pump legs to a suitable surface to insure  
against damage by vibration.  
S
S
Be certain (7) or (7 / 8) diaphragm(s) align properly with (15) fluid  
caps before making final torque adjustments on bolt and nuts to  
avoid twisting the diaphragm.  
For models with Teflon diaphragms: Item (8) Santoprene diaphragm  
is installed with the side marked ꢀAIR SIDE" towards the pump cen-  
ter body. Install the Teflon diaphragm with the side marked ꢀFLUID  
SIDE" towards the fluid cap.  
S
Re-check torque settings after pump has been re-started and run a  
while.  
S VitonR, TeflonR and HytrelR are trademarks of the DuPont Company, S KynarR is a trademark of Penwalt Corp. S LoctiteR is a registered trademark of Henkel Loctite Corporation S  
S SantopreneR is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. S Key-LubeR is a registered trademark of Key Industries S  
66610X-X-C  
Page 3 of 8  
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PARTS LIST / 66610X-X-C FLUID SECTION  
L 637119-XX-C Fluid Section Service Kits include: Balls (see BALL Option, refer to -XX in chart below), Diaphragms (see DIAPHRAGM Option, refer to  
-XX in chart below), plus items: 2, 3, 19 and 93706-1 Key-Lube grease.  
MATERIAL CODE  
[A] = Aluminum  
[B] = Nitrile  
[C] = Carbon Steel  
[CI] = Cast Iron  
[Co] = Copper  
[D] = Acetal  
[E] = E.P.R.  
[H] = Hytrel  
[K] = P.V.D.F. (Kynar)  
[N] = Neoprene  
[P] = Polypropylene  
[SP] = Santoprene  
[SH] = Hard Stainless Steel  
[SS] = Stainless Steel  
[T] = Teflon  
SEAT OPTIONS  
6661XX-XXX-C  
ꢀ21"  
BALL OPTIONS 6661XX-XXX-C  
L ꢀ22" (1" dia.) (Service Kit -XX)  
-XXX Seat  
Qty [Mtl]  
(4) [A]  
(4) [SS]  
-XXX Ball  
Qty [Mtl]  
-XXX Ball  
Qty [Mtl]  
-1XX 92008  
-2XX 90428  
-3XX 92926  
-4XX 92941  
-5XX 95675  
-8XX 93367-1  
-X1X 90532-1  
-X2X 90532-2  
-X3X 90532-3  
-X4X 90532-4  
-X5X 90532-5  
(4)  
(4)  
(4)  
(4)  
(4)  
[N]  
[B]  
[V]  
[T]  
[E]  
-X6X 90532-6  
-X8X 90532-8  
-XAX 90948  
(4)  
(4)  
[D]  
[U]  
(4)  
(4)  
(4)  
[P]  
[K]  
[C]  
(4) [SS]  
(4) [H]  
(4) [SP]  
-XCX 90532-C  
-XEX 90532-A  
(4) [SH]  
[U] = Polyurethane  
[V] = Viton  
DIAPHRAGM OPTIONS 66610X-XXX-C  
L SERVICE KIT  
L ꢀ7"  
L ꢀ8"  
L ꢀ3"  
L ꢀ19"  
ꢀO" Ring  
ꢀO" Ring  
-XX = (Ball)  
-XX = (Diaphragm)  
-XXX  
Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] 1/16" x 5/8" o.d. Qty [Mtl] 3/32" x 1-9/16" o.d. Qty [Mtl]  
-XX1 637119-X1-C  
-XX2 637119-X2-C  
-XX3 637119-X3-C  
-XX4 637119-X4-C  
-XX5 637119-X5-C  
-XX9 637119-X9-C  
-XXB 637119-XB-C  
90533-1  
90533-2  
90533-3  
93459-4  
90533-5  
90533-9  
90533-B  
(2)  
(2)  
(2)  
(2)  
(2)  
(2)  
[N] −−−−−  
[B] −−−−−  
[V] −−−−−  
[T] 92973-B  
[E] −−−−−  
[H] −−−−−  
−−− −−− Y325-14  
−−− −−− Y325-14  
−−− −−− Y328-14  
(2) [SP] Y328-14  
−−− −−− Y328-14  
−−− −−− Y328-14  
−−− −−− Y328-14  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[B] Y325-126  
[B] Y325-126  
[T] Y327-126  
[T] Y328-126  
[T] 90534  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
(4)  
[B]  
[B]  
[V]  
[T]  
[E]  
[V]  
[E]  
[T] Y327-126  
[T] 90534  
(2) [SP] −−−−−  
MANIFOLD / FLUID CAP MATERIAL OPTIONS 6661XX-XXX-C  
Stainless Steel  
Aluminum  
Cast Iron  
6661X2-X, 6661XC-X  
6661X0-X, 6661XA-X  
6661X1-, 1X9-, 1XB-, 1XD-  
N.P.T.F.  
BSP  
Part No.  
94945  
N.P.T.F.  
[Mtl] Part No.  
[A] 91045  
[A] 91044  
−−− 92846  
−−− 92847  
−−− 22155  
BSP  
Part No.  
91045  
N.P.T.F.  
BSP  
Part No.  
94277  
Item Description (size)  
Qty Part No.  
(2) 94945  
(2) 92001  
(2) −−−−−  
(2) −−−−−  
(2) −−−−−  
[Mtl] Part No.  
[SS] 94277  
[SS] 94278  
[SS] −−−−−  
[SS] −−−−−  
[SS] −−−−−  
[Mtl]  
[CI]  
[CI]  
−−−  
−−−  
−−−  
15 Fluid Cap  
16 Manifold (6661X0, 1X1, 1X2, 1XA, 1XB, 1XC)  
17 Outlet Manifold (6661X9-, 6661XD- only)  
18 Inlet Manifold (6661X9-, 6661XD- only)  
23 Spring (6661X9-, 6661XD- only)  
92001-1  
−−−−−  
91044-1  
92846-1  
92847-1  
22155  
94278-1  
−−−−−  
−−−−−  
−−−−−  
−−−−−  
−−−−−  
HARDWARE OPTIONS 6661XX-XXX-C  
Carbon Steel  
Stainless Steel  
6661X0-, 1-, 2-, 9-  
6661XA-, B-, C-, D-  
637167  
ABRASION RESISTANT  
CONVERSION KITS INCLUDE:  
ꢀ21" Seat 93367-1 (4)  
ꢀ22" Ball 90532-8 (4)  
Item Description (size)  
Qty Part No.  
(2) 93441-2  
(8) Y13-5-C  
(8) Y6-55-C  
(16) Y12-5-C  
[Mtl] Part No. [Mtl]  
5
Washer - Air Side (3-5/8" o.d.)  
[C] 93441-1  
[SS]  
[SS]  
[SS]  
[SS]  
24 Washer - models 6661X9 and 6661XD only (5/16")  
26 Bolt (5/16" - 18 x 1")  
[C] Y13-5-T  
[C] Y6-55-T  
[C] Y12-5-S  
29 Nut (5/16" - 18)  
COMMON PARTS  
[Mtl]  
Item Description (size)  
V 1 Rod  
Qty Part No.  
Item Description (size)  
Qty Part No.  
(2) 93189-1  
(2) Y5-85-T  
(1) 93004  
[Mtl]  
(1) 98724-1  
(1) Y330-113  
(2) 93441-1  
(2) 93441-2  
[C]  
9
Washer (0.505" i.d.)  
[SS]  
[SS]  
[Co]  
L 2 ꢀO" Ring (3/32" x 3/4" o.d.) k  
V 6 Washer - Fluid Side  
models 6661X0 and 6661X2 only  
[B]  
14 Screw (1/2" - 20 x 1")  
[SS]  
[C]  
43 Ground Lug (see page 7)  
k
Service Note: Fluid Section Service Kits also include part no. 93131 (5) ꢀO" rings for repair of ꢀ-B" (pre - 8/89) models.  
Service Note: Part no. 98930-T installation tool is available separately for use with items 1 and 2.  
V ꢀSmart Parts", keep these items on hand in addition to the service kits for fast repair and reduction of down time.  
Page 4 of 8  
66610X-X-C  
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PARTS LIST / 66610X-X-C FLUID SECTION  
COLOR CODE  
DIAPHRAGM  
COLOR  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS  
(14) Bolt, 25 - 30 ft lbs (33.9 - 40.7 Nm).  
BALL  
COLOR  
MATERIAL  
OPTIONAL  
1/2 - 14 N.P.T.  
91046  
Acetal  
Nitrile  
E.P.R.  
Hytrel  
N/A  
Orange  
Red (S)  
Blue (S)  
Cream  
Green (S)  
Cream  
White  
26 , U  
Red (−)  
Blue (−)  
Cream  
(26) Bolts and (29) nuts, 120 - 140 in. lbs (13.6 - 15.8 Nm).  
LUBRICATION / SEALANTS  
Apply Loctite 271 to threads.  
Neoprene  
Santoprene  
T.F.E. (Teflon)  
Urethane  
Viton  
Green (−)  
Cream  
White  
N/A  
Yellow (−)  
(−) Stripe  
24  
*
z
k
U
Apply Key-Lube to all ꢀO" rings, ꢀU" Cups & mating parts.  
Apply anti-seize compound to threads and bolt and nut  
flange heads which contact pump case when using stain-  
less steel fasteners.  
Red  
Yellow (S)  
(S) Dot  
17  
3/4 - 14 N.P.T.  
See item 8 in inset below.  
6661X9-XXX-C  
6661XD-XXX-C  
*
d NOTE: Radius edge of parts (5 and 6) is against diaphragm.  
FOR THE  
AIR MOTOR SECTION  
SEE PAGES 6 & 7  
26 , U  
16  
2 k  
1’’ OUTLET  
22  
19 k  
21  
29 ,  
15  
Air Inlet  
1
k 3 d 5  
7
d 6  
k 3  
9
14 , z  
22  
21  
19 k  
16  
AIR SIDE  
1’’ INLET  
3
1
26 , U  
FLUID SIDE  
TEFLON  
(WHITE)  
SANTOPRENE  
(GREEN when  
used as backer)  
5
7
8
6
8
7
23  
22  
21  
2
Torque Sequence  
4
19 k  
18  
Fluid  
Side  
Air  
Side  
Air  
Side  
Fluid  
Side  
3/4 - 14 N.P.T.  
24  
6661X9-XXX-C  
6661XD-XXX-C  
26 , U  
View for -X44 (Teflon diaphragm) configuration only.  
Figure 2  
Cross Section View of Diaphragms  
66610X-X-C  
Page 5 of 8  
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PARTS LIST / 66610X-X-C AIR MOTOR SECTION  
n Indicates parts included in 637118-C Air Section Service Kit.  
SERVICE KIT NOTE: Service Kit 637118-C is a general repair kit for all 1" and larger ARO diaphragm pump air motors. It contains extra  
ꢀO" rings and extra parts that may not be needed to service this model.  
Item Description (size)  
Qty Part No.  
(1) 94743  
(1) 94741  
(2) Y325-20  
(1) 94527  
(2) Y145-25  
(8) 93860  
(8) Y6-42-T  
[Mtl]  
[A]  
Item Description (size)  
V 116 Spacer  
Qty Part No.  
(1) 92006  
(1) 92004  
(1) 93309-1  
(4) 93075  
(3) 115959  
(2) 98723-1  
(2) 94820  
(4) Y154-41  
(16) 92866  
[Mtl]  
[Z]  
101 Motor Body (models 66610X, 66612X)  
(models 66611X, 66613X)  
[CI]  
[B]  
n 117 Gasket  
[B/Ny]  
[C]  
n 102 ꢀO" Ring (1/16" x 1" o.d.)  
V 103 Sleeve  
118 Pilot Rod  
[D]  
n 119 ꢀO" Ring (1/8" x 3/4" o.d.)  
120 Spacer  
[U]  
n 104 Retaining Ring, TruArc (0.925" i.d.)  
105 Screw/Wshr (1/4"-20 x 5/8") (-XX0, 1, 2, 9)  
Cap Screw (1/4"-20 x 5/8") (-XXA, B, C, D)  
106 Lockwasher (1/4") (6661XA, 1XB, 1XC, 1XD)  
107 Leg (models 6661X0, 1X1, 1X2, 1X9)  
(models 6661XA, 1XB, 1XC, 1XD)  
[C]  
[Z]  
[C]  
121 Sleeve Bushing  
n 122 ꢀO" Ring (3/32" x 9/16" o.d.)  
n 123 Screw (#8 - 32 x 3/8")  
124 Stud (5/16" - 18 x 1-3/4") (6661X0, 1X1, 1X2, 1X9)  
[Bz]  
[U]  
[SS]  
(8) Y14-416-T [SS]  
[C]  
(2) 92003  
(2) 92003-1  
(1) 92878  
(1) 92011  
(1) Y186-51  
(1) 92005  
(1) 93047  
(5) 92877  
(5) Y325-214  
(6) Y325-126  
(4) 92876  
[C]  
[SS]  
[B/Ny]  
[D]  
[C]  
(5/16" - 18 x 1-3/4") (6661XA, 1XB, 1XC, 1XD) (16) 92866-1  
[SS]  
[C]  
n 108 Gasket (with notch)  
V 109 Piston  
128 Pipe Plug (1/8 - 27 N.P.T. x 1/4")  
(1) Y227-2-L  
133 Lockwasher (1/4")  
(1) Y14-416-T [SS]  
n 110 ꢀU" Cup (3/16" x 1-3/8" o.d.)  
V 111 Spool (models 66610X, 66612X)  
(models 66611X, 66613X)  
[B]  
197 Button Head Screw (1/4" - 20 x 1/4")  
198 Button Head Screw (1/4" - 20 x 3/8")  
201 Muffler  
(2) 94987  
(1) 94987-1  
(1) 93110  
(1) 93706-1  
637175  
[SS]  
[SS]  
[C]  
[A]  
[C]  
V 112 Washer (1.557" o.d.)  
[Z]  
n
Key-Lube ꢀO" Ring Lubricant  
10 Pak of Key-Lube  
n 113 ꢀO" Ring (small) (1/8" x 1-1/4" o.d.)  
n 114 ꢀO" Ring (large) (3/32" x 1-9/16" o.d.)  
V 115 Spacer  
[B]  
[B]  
n
Service Kits include: Y212-101 (2) screws (#10 - 32 x 1/4") used on units mf’d be-  
tween 8/90 and 4/92 to retain the pilot bushing.  
[Z]  
n
Parts Y145-26 (1.156" i.d.) (qty 2) retaining rings and Y325-24 ꢀO" rings  
(qty 2) are included in the service kit for the repair of larger pumps.  
AIR MOTOR SECTION SERVICE  
MATERIAL CODE  
[CI] = Cast Iron  
[D] = Acetal  
[Ny] = Nylon  
Service is divided into two parts − 1. Pilot Valve, 2. Major Valve.  
GENERAL REASSEMBLY NOTES:  
[A] = Aluminum  
[B] = Nitrile  
[Bz] = Bronze  
[U] = Polyurethane  
[SS] = Stainless Steel  
[Z] = Zinc  
S
S
Air Motor Section Service is continued from Fluid Section repair.  
Inspect and replace old parts with new parts as necessary. Look for  
deep scratches on metallic surfaces, and nicks or cuts in ꢀO" rings.  
Take precautions to prevent cutting ꢀO" rings upon installation.  
Lubricate ꢀO" rings with Key-Lube grease.  
Do not over-tighten fasteners, refer to torque specification block on  
view.  
Re-torque fasteners following restart.  
[C] = Carbon Steel  
S
S
S
MAJOR VALVE DISASSEMBLY  
1. Remove (107) plate (or leg depending on model), (108 and 117)  
gaskets.  
S
2. On the side opposite the air inlet, push on the inner diameter (111)  
spool. This will force the (109) piston out. Continue pushing the (111)  
spool and remove. Check for scratches and gouges.  
3. Reach into the air section (exhaust side) and remove (116) spacer,  
(115) spacers, (113) ꢀO" rings, (114) ꢀO" rings, (112) washers, etc.  
Check for damaged ꢀO" rings.  
PILOT VALVE DISASSEMBLY  
1. Remove (104) retaining ring.  
2. Remove (123) screws and (122) ꢀO" rings.  
3. Remove (118) piston rod, (121) sleeve bushing, (119) ꢀO" rings and  
(120) spacers from the (101) motor body.  
MAJOR VALVE REASSEMBLY  
4. Remove (103) sleeve and (102) ꢀO" rings.  
1. Replace (112) washer, (114) ꢀO" ring and (113) ꢀO" ring onto (115)  
spacer and insert etc.  
NOTE: Be careful to orient spacer legs away from blocking in-  
ternal ports.  
2. Lubricate and carefully insert (111) spool.  
3. Install (117) gasket and (107).  
4. Lubricate and install (110) packing cup and insert (109) piston into  
(air inlet side) cavity, the (110) packing cup lips should point outward.  
5. Install (108) gasket and replace (107).  
PILOT VALVE REASSEMBLY  
1. Replace two (102) ꢀO" rings, if worn or damaged, and reinstall (103)  
sleeve.  
2. Install one of the (121) sleeve bushings, (119) ꢀO" rings, (120)  
spacers and the remaining (121) bushing.  
3. Carefully push (118) pilot rod into bushings etc. and retain on each  
end with the two (122) ꢀO" rings, retain with (123) screws.  
4. Replace (104) retaining rings.  
V ꢀSmart Parts", keep these items on hand in addition to the service kits for fast repair and reduction of down time.  
Page 6 of 8  
66610X-X-C  
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PARTS LIST / 66610X-X-C AIR MOTOR SECTION  
IMPORTANT  
BE CERTAIN TO ORIENT (115) SPACER LEGS  
AWAY FROM BLOCKING INTERNAL PORTS  
WHEN REASSEMBLING AIR SECTION.  
117  
111  
115  
116  
105 ,  
106  
k 114  
k 113  
112  
107  
MAJOR VALVE  
See cross section detail, figure 4.  
201  
g 128  
Figure 3  
101  
z 197  
104  
H 123  
121  
124  
197 z  
43  
133  
102 k  
103 k  
104  
z 198  
106  
. 105  
119 k  
121  
107  
109  
123 H  
118 k  
122 k  
110 k  
108  
120  
PILOT VALVE  
MAJOR VALVE CROSS SECTION DETAIL  
114 k  
109 110 k  
113 k  
112  
115  
111 k  
116  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS  
(105) 40 - 50 in. lbs (4.5 - 5.6 Nm).  
LUBRICATION / SEALANTS  
k
Apply Key-Lube grease to all ꢀO" rings, ꢀU" Cups & mating parts.  
z Apply Loctite 271 to threads.  
Apply Loctite 262 to threads.  
g Apply Loctite 572 to threads.  
Figure 4  
H
66610X-X-C  
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TROUBLE SHOOTING  
Product discharged from exhaust outlet.  
S
S
Low output volume, erratic flow, or no flow.  
Check for diaphragm rupture.  
Check tightness of (14) diaphragm screw.  
S
S
S
S
S
Check air supply.  
Check for plugged outlet hose.  
Check for kinked (restrictive) outlet material hose.  
Check for kinked (restrictive) or collapsed inlet material hose.  
Check for pump cavitation − suction pipe should be sized at least as  
large as the inlet thread diameter of the pump for proper flow if high  
viscosity fluids are being pumped. Suction hose must be a non-col-  
lapsing type, capable of pulling a high vacuum.  
Check all joints on the inlet manifolds and suction connections.  
These must be air tight.  
Air bubbles in product discharge.  
S
S
S
Check connections of suction plumbing.  
Check ꢀO" rings between intake manifold and fluid caps.  
Check tightness of (14) diaphragm screw.  
S
S
Inspect the pump for solid objects lodged in the diaphragm chamber  
or the seat area.  
DIMENSIONAL DATA  
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).  
1 - 11-1/2 N.P.T.F. - 1 (66610X, 66611X)  
Rp 1 (1 - 11 BSP parallel) (66612X, 66613X)  
8-9/16"  
(217.5 mm)  
8" (203 mm)  
Outlet  
12-1/2"  
(318 mm)  
11-9/16"  
(294 mm)  
Air Inlet  
1/4 - 18 N.P.T.F. - 1  
6-1/2"  
(165 mm)  
Inlet  
1-1/4" (32 mm)  
6-1/4" (159 mm)  
7-5/16" (186 mm)  
4" (102 mm)  
13/32" Slot (10 mm)  
1 - 11-1/2 N.P.T.F. - 1 (66610X, 66611X)  
Rp 1 (1 - 11 BSP parallel) (66612X, 66613X)  
Figure 5  
PN 97999-100  
66610X-X-C  
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