Hustler Turf Lawn Mower 928192 User Guide

Owner’s Manual  
Hustler Mini Z  
FasTrak Super Duty 36/42  
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GENERAL INFORMATION  
This manual applies to the following Hustler equipment lines:  
Photographs and illustrations used were current at the time of printing,  
but subsequent production changes may cause your machine to vary  
slightly in detail. Hustler Turf Equipment reserves the right to redesign and  
change the machine as deemed necessary, without notification. If a change  
has been made to your machine which is not reflected in this owner’s  
manual, or the parts manual, see your Hustler dealer for current information  
and parts.  
Hustler Mini Z 36/42  
FasTrak Super Duty 36/42  
To the new owner  
The purpose of this manual is to assist owners and operators in  
maintaining and operating the Hustler Mini Z tractor and deck. Please read  
it carefully; information and instructions furnished can help you achieve  
years of dependable performance.  
A separate Engine Owner’s Manual is included with your owner’s  
packet which contains additional engine information that will not be  
repeated in this manual. You are urged to read it before attempting any  
operation or repair of the engine.  
The Quick Reference Decals are designed to give the operator brief  
information needed in the daily operation of the machine. These decals are  
not intended to be used in place of this manual but instead are to be used as  
an extension of this manual. These decals should not be removed or  
obliterated. Replace these decals if they become unreadable.  
It is the owner’s responsibility to make certain that the operators and  
mechanics read and understand this manual and the Quick Reference  
Decals before operating this machine. It is also the owner’s responsibility  
to make certain that the operators and mechanics are qualified and  
physically able individuals, properly trained in the operation of this  
equipment. All operators and mechanics must become familiar with the  
safe operation of its equipment, operator controls and safety signs before  
operating the equipment.  
Warranty registration  
The Delivery and Warranty Registration form must be completed and  
signed to validate your warranty protection. As the new equipment owner,  
you are expected to see that the form is completed and forwarded to Hustler  
Turf Equipment at time of delivery.  
Be sure to register the tractor plus each attachment that displays a model  
and serial identification number plate with Hustler Turf Equipment.  
IMPORTANT: Any unauthorized modification, alteration, or use of  
non-approved attachments voids the warranty and releases Hustler Turf  
Equipment from any liability arising from subsequent use of this  
equipment.  
Model and serial number  
Tractor model and serial numbers are found on the serial identification  
plate, located on the frame directly below and to the right of the operator’s  
platform.  
These numbers are required on the Warranty Registration form. They  
will also assure you of the correct service parts when replacement becomes  
necessary.  
Never let children or untrained people operate or service the equipment.  
Local regulations may restrict the age of the operator.  
Parts and service  
The owner/user can prevent and is responsible accidents or injuries  
occurring to themselves, other people or property.  
IMPORTANT: For more detailed maintenance and adjustment  
information refer to the proper parts manual for your machine. Refer to the  
Product Literature section of this manual for ordering information.  
Use original Hustler replacement parts only. These parts are available  
through your local Hustler dealer. To obtain prompt, efficient service,  
always provide the following information when ordering parts:  
1. Correct part description  
2. Correct model number.  
3. Correct serial number.  
Using this manual  
All warranty repair and service must be handled through an authorized  
Hustler dealer. Arrangements should be made through your local service  
center.  
General operation, adjustment and maintenance guidance is outlined for  
both the experienced and novice Hustler user. Operating conditions vary  
considerably and cannot all be addressed individually. Through  
experience, however, operators should find no difficulty in developing  
good operating skills suitable to most conditions.  
Directions used in this manual, for example RIGHT or LEFT, refer to  
directions when seated on tractor facing forward, unless otherwise stated.  
WARNING:  
The engine exhaust from this product  
contains chemicals known to the State  
of California to cause cancer, birth  
defects or other reproductive harm.  
IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or  
operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws.  
This spark ignition system complies with Canadian ICES-002.  
The enclosed Engine Owner’s Manual is supplied for information regarding the U.S. Environmental Protection Agency (EPA) and the California  
Emission Control Regulation of emission systems, maintenance and warranty.  
Keep this Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately.  
Replacements may be ordered per the information found in the Product Information section of this manual.  
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HUSTLER MINI Z 36/42  
TWO YEAR LIMITED WARRANTY FOR TRACTORS AND DECKS  
(THREE YEAR LIMITED WARRANTY ON DECK  
SPINDLE BEARING & DECK GAUGE FORK BEARING)  
Hustler Turf Equipment will correct any defect in the frame  
resulting in frame breakage by repairing or replacing part(s) with  
new or used replacement parts.  
Hustler Turf Equipment will correct any defect in the deck  
resulting in the front edge of the deck being bent into the blades  
by repairing or replacing part(s) with either new or used  
replacement parts.  
Such repair, including parts and labor, shall be at the expense of  
Hustler Turf Equipment, and,  
WHAT IS COVERED BY THIS WARRANTY  
Hustler Turf Equipment, makes the following warranty to the original  
purchaser only:  
a. First and Second Year: Hustler Turf Equipment Tractors and Power  
Units are warranted for two (2) years from date of delivery on all  
materials and workmanship.  
If the Purchaser discovers within this warranty period a defect in  
materials or workmanship:  
He must promptly notify Hustler Turf Equipment, or an  
authorized dealer, in writing of the defect. In no event shall such  
notification be received by Hustler Turf Equipment, or an  
authorized dealer later than twenty-five (25) months from date of  
delivery.  
e. The engines are covered by a two (2) year limited warranty, by the  
engine manufacturer, to the original owner (commercial or  
residential) only, and,  
f. The battery is covered by a one (1) year limited warranty to the  
original owner only.  
Within a reasonable time after such notification, Hustler Turf  
Equipment, will correct any defect in material or workmanship on  
the Hustler Turf Equipment, by repairing or replacing part(s) with  
either new or used replacement parts.  
Such repair, including parts and labor shall be at the expense of  
Hustler Turf Equipment, and,  
WHO MUST PERFORM THE WARRANTY SERVICE  
All warranty service will be performed by dealers authorized by Hustler  
Turf Equipment. Service calls and/or transportation expense of the  
product to and from the authorized dealer, for warranty work, will be paid  
by the owner of the product. For warranty service you can contact an  
authorized dealer or write Hustler Turf Equipment, 200 South Ridge Road,  
Hesston, Kansas 67062, or call 1-620-327-4911.  
b. Third Year: At the conclusion of the two year limited warranty  
described in paragraph (a) above, there shall be an additional one year  
limited warranty on deck gauge fork bearings and deck spindle  
bearings only, no labor.  
WHAT IS NOT COVERED BY THIS WARRANTY  
Hustler Turf Equipment, does not warranty:  
If the Purchaser discovers within this warranty period a defect in  
either of these bearings:  
Some product, components or parts not manufactured by Hustler  
Turf Equipment  
Repairs made by unauthorized persons  
He must promptly notify Hustler Turf Equipment, or an  
authorized dealer, in writing of the defect. In no event shall such  
notification be received by Hustler Turf Equipment, or an  
authorized dealer later than thirty-seven (37) months from date of  
delivery.  
Within a reasonable time after such notification, Hustler Turf  
Equipment, will provide new replacement bearing to install on the  
Hustler Turf Equipment.  
Damage caused by use of the Hustler Turf Equipment for  
purposes other than those for which it was designed  
Damages caused by disasters such as fire, flood, wind, and  
lightening  
Damages caused by neglect, abuse, abnormal use, improper or  
unreasonable use, accident, negligence or misuse  
Repairs or replacement resulting from the use of unauthorized  
parts, accessories or attachments  
Repairs or replacement as the result if any alterations or  
modifications, in the determination of Hustler Turf Equipment,  
which adversely affects the operation, performance or durability  
of the equipment.  
The installation of the deck gauge fork bearing and deck spindle  
bearing shall be at the expense of the owner, and,  
c. Rental Units (90 days): Within 90 days of date of delivery Hustler  
Turf Equipment, provides a limited warranty on all materials and  
workmanship for units used for rental purposes.  
If the Purchaser discovers within this warranty period a defect in  
materials or workmanship:  
Hustler Turf Equipment which has the serial number removed or  
made illegible  
He must promptly notify Hustler Turf Equipment, or an  
authorized dealer, in writing of the defect. In no event shall such  
notification be received by Hustler Turf Equipment, or an  
authorized dealer later than 120 days from date of delivery.  
Within a reasonable time after such notification, Hustler Turf  
Equipment, will correct any defect in material or workmanship on  
the Hustler Turf Equipment, by repairing or replacing part(s) with  
either new or used replacement parts.  
Depreciation or damage caused by normal wear, lack of  
reasonable and proper maintenance, failure to follow the product’s  
owner’s manual operating, maintenance and adjustment  
instructions or other operational instructions provided by Hustler  
Turf Equipment.  
Normal maintenance parts and service including, but not limited  
to, filters, fuel, lubricants, tune-up parts, belts, blades, blade  
sharpening, bearings, brake or steering adjustments  
Repairs necessary due to improper fuel, contaminates in the fuel  
system, or failure to properly prepare the fuel system prior to any  
period of non-use over three months  
Such repair, including parts and labor shall be at the expense of  
Hustler Turf Equipment, and,  
d. Hustler Turf Equipment provides a limited warranty for the entire  
length of ownership by the original purchaser for the following  
items:  
Against all defects in the frame resulting from frame breakage.  
Against all defects in the mowing deck which results in the front  
edge of the deck being bent into the the blades.  
DISCLAIMER OF WARRANTY  
The foregoing warranties are in lieu of all other warranties, expressed  
or implied, including but not limited to the implied warranties of  
merchantability and fitness for a particular purpose. However, if the  
Hustler Turf Equipment is purchased as a consumer product, any  
implied warranty of merchantability or fitness for a particular purpose  
is limited to the duration of this limited warranty. Some states do not  
allow limitations on how long an implied warranty lasts, so the above  
limitation may not apply to you. This warranty gives you specific legal  
rights, and you may also have other rights which vary from state to  
state.  
If the original Purchaser discovers within this warranty period such a  
defect:  
He must promptly notify Hustler Turf Equipment or an authorized  
dealer, in writing of the defect. Such notification must be  
received by Hustler Turf Equipment or an authorized dealer  
during the period when the equipment is owned by the original  
purchaser.  
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LIMITATION OF REMEDIES  
ALLOCATION OF RISKS  
In no case shall Hustler Turf Equipment, be liable for any special,  
incidental, or consequential damages based upon breach of warranty,  
breach of contract, negligence, strict liability in tort, or any other legal  
theory.  
This agreement allocates the risks of product failure between Hustler Turf  
Equipment, and the purchaser. This allocation is recognized by both  
parties and is reflected in the price of the goods.  
Such damages include, but are not limited to:  
OWNER'S RESPONSIBILITY  
Loss of profits  
Loss of savings or revenue  
Loss of use of Hustler Turf Equipment or any associated  
You must maintain your Hustler Turf Equipment product following the  
maintenance procedures described in your owner's manual. Such routine  
maintenance, whether performed by a dealer or by you, is at your expense.  
This machine like any other powered equipment is potentially  
dangerous unless properly operated. Any operator must be cautious and  
keep safety in mind at all times. Any operator, prior to using the Hustler  
Turf Equipment, should thoroughly familiarize himself with the owner's  
manual regarding operation and safety of the machine, as well as all safety  
warnings on the machine itself.  
equipment  
Cost of capital  
Cost of any substitute equipment, facilities, services or downtime  
The claims of third parties including customers, and injury to  
property  
Some states do not allow the exclusion or limitation of incidental or  
consequential damages, so the above limitation or exclusion may not apply  
to you.  
WARRANTY REGISTRATION  
the Warranty registration form, provided in the owner’s packet. If  
using the Warranty registration form it MUST be completed and  
signed by the authorized dealer and original purchaser.  
2. For validation, the completed Warranty registration form MUST be  
forwarded to Hustler Turf Equipment, within ten (10) days following  
date of purchase.  
TIME LIMIT  
Any action for breach of warranty must be commenced within twenty-five  
(25) months following delivery of the goods in a non-rental application.  
Any action for breach of warranty must be commenced within 120 days  
following delivery of the goods in a rental application.  
NO OTHER WARRANTIES  
3. The date of purchase constitutes delivery.  
Unless modified in writing, signed by both parties, and approved by the  
President of Hustler Turf Equipment, this agreement is understood to be the  
complete and exclusive agreement between the parties, superseding all  
prior agreements, oral or written, and all other communications between the  
parties relating to the subject matter of this agreement. No employee of  
Hustler Turf Equipment, or any other party is authorized to make any  
warranty in addition to those made in this agreement.  
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FASTRAK SUPER DUTY 36/42  
HUSTLER TURF CONSUMER PRODUCT  
FOUR YEAR OR 800 HOURS WARRANTY FOR RESIDENTIAL USE  
(TWO YEAR OR 800 HOURS WARRANTY FOR COMMERCIAL USE)  
UNITS WITH SERIAL NUMBER 0710 (FIRST 4 DIGITS) AND LATER  
Such repair, including parts and labor, shall be at the expense of  
Hustler Turf Equipment, and,  
WHAT IS COVERED BY THIS WARRANTY  
Hustler Turf Equipment, makes the following warranty to the original  
purchaser only:  
a. Residential use: Hustler Turf Consumer Products used for normal  
residential purposes* are warranted for four (4) years or 800 hours  
whichever comes first, from date of delivery on all defects in  
materials and workmanship.  
d. The Kawaski engine is covered by a two (2) year limited warranty,  
by the engine manufacturer, to the original owner (commercial or  
residential) only, and,  
e. The battery is covered by a one (1) year limited warranty to the  
original owner only.  
If the Purchaser discovers within this warranty period such a defect:  
WHO MUST PERFORM THE WARRANTY SERVICE  
All warranty service will be performed by dealers authorized by Hustler  
Turf Equipment. Service calls and/or transportation expense of the  
product to and from the authorized dealer, for warranty work, will be paid  
by the owner of the product. For warranty service you can contact an  
authorized dealer or write Hustler Turf Equipment, 200 South Ridge  
Road, Hesston, Kansas 67062, or call 1-620-327-4911.  
He must promptly notify Hustler Turf Equipment, or an  
authorized dealer, in writing of the defect. In no event shall such  
notification be received by Hustler Turf Equipment, or an  
authorized dealer later than 30 days after expiration of warranty.  
He must promptly notify Hustler Turf Equipment, or an  
authorized dealer, in writing of the defect. In no event shall such  
notification be received by Hustler Turf Equipment, or an  
authorized dealer later than 30 days after expiration of warranty.  
Within a reasonable time after such notification, Hustler Turf  
Equipment, will correct any defect in material or workmanship  
on the Hustler Turf Equipment, by repairing or replacing part(s)  
with either new or used replacement parts.  
WHAT IS NOT COVERED BY THIS WARRANTY  
Hustler Turf Equipment, does not warranty:  
Some product, components or parts not manufactured by Hustler  
Turf Equipment  
Such repair, including parts and labor shall be at the expense of  
Hustler Turf Equipment, and,  
Repairs made by unauthorized persons  
Damage caused by use of the Hustler Turf Equipment for  
purposes other than those for which it was designed  
Damages caused by disasters such as fire, flood, wind, and  
lightening  
Damages caused by neglect, abuse, abnormal use, improper or  
unreasonable use, accident, negligence or misuse  
Repairs or replacement resulting from the use of unauthorized  
parts, accessories or attachments  
Repairs or replacement as the result if any alterations or  
modifications, in the determination of Hustler Turf Equipment,  
which adversely affects the operation, performance or durability  
of the equipment.  
* Normal residential purpose means use of product on same lot  
as your home. Use at more than one location is considered  
commercial use, and then the commercial use warranty would apply.  
b. Commercial use: Hustler Turf Consumer Products used for  
commercial or institutional use are warranted for two years or 800  
hours whichever comes first, from date of delivery on all defects in  
materials and workmanship. (Rental use is warranted for 90 days)  
If the Purchaser discovers within this warranty period such a defect:  
He must promptly notify Hustler Turf Equipment, or an  
authorized dealer, in writing of the defect. In no event shall such  
notification be received by Hustler Turf Equipment, or an  
authorized dealer later than 30 days after expiration of warranty.  
Within a reasonable time after such notification, Hustler Turf  
Equipment, will correct any defect in material or workmanship  
on the Hustler Turf Equipment, by repairing or replacing part(s)  
with either new or used replacement parts.  
Hustler Turf Equipment which has the serial number removed or  
made illegible.  
Depreciation or damage caused by normal wear, lack of  
reasonable and proper maintenance, failure to follow the  
product’s owner’s manual operating, maintenance and  
adjustment instructions or other operational instructions  
provided by Hustler Turf Equipment.  
Such repair, including parts and labor shall be at the expense of  
Hustler Turf Equipment, and,  
c. Hustler Turf Equipment provides a limited warranty for the entire  
length of ownership by the original purchaser only (commercial or  
residential) for the following items:  
Normal maintenance parts and service including, but not limited  
to, filters, fuel, lubricants, tune-up parts, belts, blades, blade  
sharpening, brake or steering adjustments.  
Repairs necessary due to improper fuel, contaminates in the fuel  
system, or failure to properly prepare the fuel system prior to  
any period of non-use over three months.  
Against all defects in the tractor frame resulting from frame  
breakage.  
Against all defects in the mowing deck which results in the front  
edge of the deck being bent into the blades.  
DISCLAIMER OF WARRANTY  
If the original Purchaser discovers within this warranty period such a  
defect:  
The foregoing warranties are in lieu of all other warranties, expressed  
or implied, including but not limited to the implied warranties of  
merchantability and fitness for a particular purpose. However, if the  
Hustler Turf Equipment is purchased as a consumer product, any  
implied warranty of merchantability or fitness for a particular  
purpose is limited to the duration of this limited warranty. Some  
states do not allow limitations on how long an implied warranty lasts,  
so the above limitation may not apply to you. This warranty gives  
you specific legal rights, and you may also have other rights which  
vary from state to state.  
He must promptly notify Hustler Turf Equipment or an  
authorized dealer, in writing of the defect. Such notification  
must be received by Hustler Turf Equipment or an authorized  
dealer during the period when the equipment is owned by the  
original purchaser.  
Hustler Turf Equipment will correct any defect in the frame  
resulting in frame breakage by repairing or replacing part(s) with  
new or used replacement parts.  
Hustler Turf Equipment will correct any defect in the deck  
resulting in the front edge of the deck being bent into the blades  
by repairing or replacing part(s) with either new or used  
replacement parts.  
LIMITATION OF REMEDIES  
In no case shall Hustler Turf Equipment, be liable for any special,  
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incidental, or consequential damages based upon breach of warranty,  
breach of contract, negligence, strict liability in tort, or any other legal  
theory.  
ALLOCATION OF RISKS  
This agreement allocates the risks of product failure between Hustler Turf  
Equipment, and the purchaser. This allocation is recognized by both  
parties and is reflected in the price of the goods.  
Such damages include, but are not limited to  
Loss of profits  
Loss of savings or revenue  
Loss of use of Hustler Turf Equipment or any associated  
OWNER'S RESPONSIBILITY  
You must maintain your Hustler Turf Consumer Product following the  
maintenance procedures described in your owner's manual. Such routine  
maintenance, whether performed by a dealer or by you, is at your expense.  
This machine like any other powered equipment is potentially  
dangerous unless properly operated. Any operator must be cautious  
and keep safety in mind at all times. Any operator, prior to using the  
Hustler Turf Equipment, should thoroughly familiarize himself with the  
owner's manual regarding operation and safety of the machine, as well as  
all safety warnings on the machine itself.  
equipment  
Cost of capital  
Cost of any substitute equipment, facilities, services, or  
downtime  
The claims of third parties including customers, and injury to  
property  
Some states do not allow the exclusion or limitation of incidental or  
consequential damages, so the above limitation or exclusion may not  
apply to you.  
WARRANTY REGISTRATION  
TIME LIMITS  
the Warranty registration form, provided in the owner’s packet. If  
using the Warranty registration form it MUST be completed and  
signed by the authorized dealer and original purchaser.  
2. For validation, the completed Warranty registration form MUST be  
forwarded to Hustler Turf Equipment, within ten (10) days following  
date of purchase.  
Any action for breach of warranty must be commenced within 30 days  
after expiration of warranty in a residential application. Any action for  
breach of warranty must be commenced within 30 days after expiration of  
warranty in a commercial application.  
NO OTHER WARRANTIES  
Unless modified in writing, signed by both parties, and approved by the  
President of Hustler Turf Equipment, this agreement is understood to be  
the complete and exclusive agreement between the parties, superseding all  
prior agreements, oral or written, and all other communications between  
the parties relating to the subject matter of this agreement. No employee  
of Hustler Turf Equipment, or any other party is authorized to make any  
warranty in addition to those made in this agreement.  
3. The date of purchase constitutes delivery.  
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SAFETY PRECAUTIONS  
The Quick Reference Decals are designed to give the operator brief  
information needed in the daily operation of the machine. These decals are  
not intended to be used in place of this manual but instead are to be used as  
an extension of this manual. These decals should not be removed or  
obliterated. Replace these decals if they become unreadable.  
It is the owner’s responsibility to make certain that the operators and  
mechanics read and understand this manual and the Quick Reference  
Decals before operating this machine. It is also the owner’s responsibility  
to make certain that the operators and mechanics are qualified and  
physically able individuals, properly trained in the operation of this  
equipment. All operators and mechanics must become familiar with the  
safe operation of its equipment, operator controls and safety signs before  
operating the equipment.  
This safety alert symbol is used to call attention to a message intended to  
provide a reasonable degree of PERSONAL SAFETY for operators and  
other persons during the normal operation and servicing of this equipment.  
DANGER – denotes immediate hazards which WILL result in  
severe personal injury or death.  
WARNING - denotes a hazard or unsafe practice which COULD  
result in severe personal injury or death.  
Never let children or untrained people operate or service the equipment.  
Local regulations may restrict the age of the operator.  
The owner/user can prevent and is responsible accidents or injuries  
occurring to themselves, other people or property.  
The owner should also ensure that the operator/mechanic know that they  
are responsible for their own safety as well as the safety of other persons  
within the vicinity. Remember, the operator is responsible for accidents or  
hazards occurring to other people or their property.  
This manual uses two other words to highlight information.  
IMPORTANT calls attention to special mechanical information and  
NOTE: emphasizes general information worthy of special attention.  
All operators and mechanics should read this manual and be instructed  
about safe operating and maintenance procedures. If the operators or  
mechanics cannot read or understand English, it is the owner’s  
responsibility to explain this material to them.  
Improper use or maintenance by the operator or owner can result in  
injury. To reduce the potential for injury, comply with these safety  
instructions and always pay attention to the safety alert symbol,  
which means DANGER or WARNING  
-
“personal safety  
instructions.” Failure to comply with the instructions may result in  
personal injury or death.  
Incorrect usage of this machine may result in severe injury.  
Personnel operating and maintaining it should be trained in the proper  
use and should read the manuals completely and thoroughly before  
attempting to set-up, operate, adjust, or service this machine.  
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Safety and Instruction Decals  
Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or  
obliterated. Replace them if they become non-readable.  
The following illustrations show the various decals that are located on the machine. A brief explanation, for those requiring one, is shown to help the operator  
understand the meanings of these decals.  
Read Owner’s Manual and Quick  
Reference Decal before attempting to  
operate this machine.  
Do not smoke while refueling.  
Do not fill tank with engine running, or  
while the engine is hot.  
Allow engine to cool before storing  
machine inside a building.  
Store away from open flame or spark if  
there is fuel in tank.  
Clean up any gasoline spills.  
Do not refuel while in enclosed trailer or  
other enclosed areas  
Avoid skin contact with battery acid.  
Always wear eye protection when  
checking the battery, acid can cause  
serious injury to skin and eyes. If contact  
occurs, flush area with clean water and  
call physician immediately. Acid will also  
damage clothing.  
If you loose steering control while  
operating the machine, place the steering  
control levers in the park brake position  
immediately. Inspect the machine and  
involve your Hustler dealer to resolve the  
problem before continuing to operate.  
If pump belt fails, steering control will  
be lost. Refer to owner’s manual for  
inspection and replacement intervals and  
refer to above paragraph for emergency  
procedures.  
Do not allow open flame near the battery  
when charging.  
If you lose steering control while operating the machine, place the steering  
control levers in the park brake position immediately. Inspect the machine and  
involve your Hustler dealer to resolve the problem before continuing to operate.  
Part Number  
727016  
If pump belt fails, steering control will be lost. Refer to owner’s manual for  
inspection and replacement intervals and refer to above paragraph for  
emergency procedures.  
Hydrogen gas forms inside the battery.  
This gas is both toxic and flammable and  
may cause an explosion if exposed to  
flame. Always remove the negative  
ground first and replace it last.  
600899  
Part Number  
600899  
Do not overfill battery.  
Electrolyte may overflow and damage  
paint, wiring or structure. When cleaning  
the battery, use soap and water. Be  
careful not to get soap and water into the  
battery. Use soda mixed in water to clean  
corrosion off the terminals.  
Part Number  
793570  
Do not remove or modify stabilizer  
wheels or injury can result.  
Never stop suddenly while backing down  
slopes. This action may result in a  
reaction of the tractor that can cause  
serious physical injury.  
793570  
Never operate the mower deck with side  
deflector damaged, altered, removed or in  
raised position, except when the entire  
grass catcher attachment or mulching  
system is being used.  
Part Number  
771436  
Keep engine and pump compart-  
ment(s) clean (especially in exhaust  
area) to prevent fire and provide  
maximum engine and hydraulic  
cooling.  
Stay clear of mower blades as long as  
engine is running.  
Keep engine and pump  
compartment(s) clean (especially  
in exhaust area) to prevent fire  
and provide maximum engine  
and hydraulic cooling.  
Keep a safe distance from machine.  
Keep shields or covers in place while  
machine is in operation.  
Part Number  
788968  
Keep hands away from rotating pulleys  
and belts.  
Refueling  
Whirling blades! Keep hands and feet  
away.  
Stop engine and allow  
engine to cool for  
minutes prior to refueling.  
Clean up any gasoline spills.  
Do not refuel while in enclosed  
trailer or other enclosed areas.  
2
Part Number  
793547  
Know all controls.  
Keep shields in place.  
Maintain all safety devices.  
Look behind before backing.  
Keep children and others away.  
Stay clear of power driven parts.  
Do not operate in areas where  
machine could tip.  
Beware of thrown objects.  
Before Starting  
Steering levers must be in  
park brake position.  
Deck clutch switch must  
be in off position.  
Check performance of all safety  
interlock switches daily (including  
operator presence switch).  
Never operate the mower deck with  
side deflector removed or in raised  
position, except when the grass catcher  
attachment is being used.  
Do not remove or modify stabilizer wheels or injury can occur.  
Keep a safe distance from machine.  
When operating on a slope (up to 15 degrees) be aware of any  
conditions that may cause the tractor drive tires to lose traction  
resulting in a possible loss of control of the machine.  
Stay clear of mower blades as long  
as engine is running.  
794297  
Beware of thrown objects.  
Part Number 794297  
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SLOPE GUIDE  
Use this diagram when determining the degree of slope to be mowed.  
E (15o)  
Slope Guide Lines  
D (10o)  
C (5o)  
Line A  
1. Hold this sheet of paper in front of you. Make sure that line A is horizontal.  
2. Align line B with a vertical surface such as a pole, tree or building.  
3. Fold the paper along the slope guide lines (C, D or E).  
4. Align the closest slope guide line with the ground slope. This will give you a close estimation of the ground slope  
to be mowed.  
Figure 2-1  
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10  
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OPERATION  
Safe Operating Practices  
material against a wall or obstruction. Material may ricochet back  
toward ths operator. Always disengage the blades and wait for them  
to stop before crossing gravel drives, walks or roads.  
Always keep clear of the mower blades and attachments during their  
operation.  
This product is capable of amputating hands and feet and throwing  
objects. Always follow all safety instructions to avoid serious injury or  
death.  
Turn off blades when not mowing.  
Slow down before turning.  
Operation  
Evaluate the terrain to determine what accessories and attachments  
are needed to properly and safely perform the job. Only use  
accessories and attachments approved by the manufacturer.  
Never leave a running machine unattended. Always stop on level  
ground, disengage deck clutch, place steering control levers in park  
brake position, stop tractor engine, and remove ignition key before  
leaving operator’s seat for any reason including emptying the catcher  
or unclogging the chute.  
Stop the engine before removing the grass catcher or unclogging the  
discharge chute. Never clear the discharge chute with the engine  
running. Turn off the engine and be sure the blades have stopped  
before cleaning. Use a stick to clear a plugged discharge area.  
Never use your hand!  
Do not operate the machine while under the influence of alcohol or  
drugs.  
Exercise caution when loading or unloading the machine onto a  
trailer or truck.  
Do not change the engine governor setting or overspeed the engine.  
Always remain seated while operating machine.  
Always wear safety goggles or safety glasses with side shields when  
operating the mower.  
Always keep safety shields and covers in place, except for servicing.  
Always maintain a safe distance from people and pets when  
mowing. Always stop machine if someone enters the area.  
Always operate machine in daylight or with adequate working lights.  
Follow daily and weekly checklists, making sure hoses are tightly  
secured and bolts are tightened.  
Data indicates that operators, age 60 years and above, are involved  
in a large percentage of riding mower-related injuries. These  
operators should evaluate their ability to operate the mower safely  
enough to protect themselves and others from serious injury.  
Follow the manufacturer’s recommendation for wheel weights or  
counterweights.  
If any attachment or additional weight is mounted on the rear of the  
unit, any rapid movement of the control levers in either direction  
could result in a reaction of the tractor that can cause serious injury.  
Clean flammable material from machine. Prevent fires by  
keeping engine compartment, top of deck, battery, exhaust area,  
fuel line, fuel tank and operator’s station clean of accumulated  
trash, grass clippings, and other debris. Always clean up spilled  
fuel and oil.  
Always observe traffic laws while driving machine from one  
location to another. Watch for traffic when operating near or  
crossing roadways.  
Always be alert for hazards such as rocks, metal objects and other  
debris which may be thrown or entangled by mower blades. Watch  
out for holes or deep depressions.  
Inspect area to be mowed for hazards such as rocks, metal objects  
and other debris which may be thrown or entangled by mower  
blades. Remove these objects before mowing.  
Always inspect machine for damage after striking a foreign object. If  
damage is found, repair machine immediately. Be sure to stop on  
level ground, disengage deck clutch, place steering control levers in  
park brake position, stop tractor engine, and remove ignition key  
when leaving operator’s seat to inspect damage.  
Using a ramp  
Use extreme caution when loading and unloading a unit onto a truck  
or trailer with a ramp.  
Always wear adequate ear protection, such as earplugs, when  
operating this equipment as prolonged exposure to uncomfortable or  
loud noises can cause impairment or loss of hearing. Do not wear  
radios or music headphones while operating the machinery. Safe  
operation requires your full attention.  
Do not operate the equipment while wearing sandals, tennis shoes,  
sneakers, shorts or any type of loose fitting clothing. Long hair,  
loose clothing or jewelry may get tangled in moving parts. Always  
wear long pants, safety glasses, ear protection and safety shoes when  
operating this machine.  
Always be aware of what is behind the machine before backing up.  
Do not mow in reverse unless absolutely necessary. Always look  
down and behind before and while backing up.  
Never push forward suddenly on your control levers while the  
machine is in rearward motion because machine may tip backwards.  
Never pull back suddenly on your control levers while the machine  
is in forward motion.  
When moving in reverse, push forward slowly on control levers and  
avoid sudden movement. Rapid movement of the control levers in  
either direction could result in a reaction of the tractor that can cause  
serious injury.  
Never operate a poorly maintained machine.  
Never attempt high speed maneuvering, especially in crowded or  
congested areas.  
Use only a single, full width ramp; do not use individual ramps for  
each side of the unit. Having a full width ramp provides a surface  
for the tractor frame to contact if the unit starts to tip backwards. It  
also reduces the risk of a wheel going off and the machine tipping  
over.  
Do not exceed a 15 degree angle between the ramp and the ground  
or between the ramp and the trailer or truck.  
When on a ramp avoid sudden acceleration  
Slope Operation  
Slopes are a major factor in loss-of-control and tip-over accidents,  
which can result in severe injury or death. All slopes require extra  
caution. If you cannot back up the slope or if you feel uneasy on it; do  
not mow it. REMINDER: Only operate on slopes of 15 degrees or less.  
Use extreme caution when operating on slopes.  
Be extremely careful changing directions on a slope. Slow down.  
Do not operate where the machine could slip or tip.  
Turn slowly  
Turn on the most level part of the slope  
To maximize traction, it is better to turn the front of the machine  
uphill, rather than downhill. If drive tires lose traction, steering  
control is lost which could cause serious injury or death.  
If it becomes necessary to turn downhill, turn slowly and  
gradually, if possible.  
Never allow persons to operate this machine without proper  
instruction or allow children to operate machine. Allow only  
responsible adults who are familiar with these instructions to operate  
this machine.  
Never put hands or feet under any part of the machine while it is  
running.  
Do not remove or modify the stabilizer wheels.  
Watch for holes, ruts, bumps, rocks or other hidden objects. Uneven  
terrain could overturn the machine. Tall grass can hide obstacles.  
Remove obstacles such as rocks, tree limbs, etc.  
Keep all movement on slopes slow and gradual. Do not make  
sudden changes in speed or direction.  
Never carry passengers.  
Never direct discharged material toward anyone. Avoid discharging  
Avoid starting and stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the slope.  
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Mow a safe distance (minimum of 10 feet) away from drop-offs,  
retaining walls, drainage ditches, embankments, water, and other  
types of hazards to avoid a wheel dropping over the edge or to avoid  
the ground from breaking away. This will reduce the risk of the  
machine suddenly roling over causing serious injury or death.  
Use a walk behind, push mower or hand-held trimmer on slopes and  
near drop-offs, retaining walls, drainage ditches, embankments and  
water to avoid machine rollover and serious injury or death.  
Do not mow on wet grass. Slippery conditions reduce traction  
which could cause sliding and loss of control.  
Do not try to stabilize the machine by putting your foot on the  
ground.  
If the mower’s tires lose traction when operating on slopes,  
disengage the blades, place the control levers in the park brake  
position, turn the engine off and get help.  
vary.  
Another consideration to safe mowing on slopes is to be aware of  
what is located at the bottom of the slope. Extreme caution should  
be used when there is a hazard located at the bottom of the slope.  
Some examples are:  
1. Water; i.e. lake, river  
2. Cliffs, retaining walls  
3. Roads, highways  
4. Buildings  
5. Rocks  
These are just a few examples of situations when caution must be  
used when operating on a slope. There are many other possibilities  
too numerous to mention. Just remember to always exercise extreme  
caution when operating on any slope.  
Never make sudden starts, stops, turns, or reverse direction,  
especially when maneuvering on slopes. The steering is designed  
for sensitive response. Rapid movement of the control levers in  
either direction could result in a reaction of the tractor that can cause  
serious injury.  
Children  
Tragic accidents can occur if the operator is not alert to the presence of  
children. Children are often attracted to the machine and the mowing  
activity. Never assume that children will remain where you last saw  
them.  
Never stop suddenly while backing down slopes. This action may  
result in a reaction of the tractor that can cause serious physical  
injury.  
The Hustler mower is capable of operating horizontally (traverse) on  
moderately steep slopes. When operating on slopes up to 15  
degrees, be aware of any conditions that may cause the tractor drive  
tires to lose traction resulting in a possible loss of control of the  
machine. An operator should not operate on a slope until he is  
thoroughly familiar with the equipment.  
Do not operate on slopes greater than 15 degrees.  
Refer to Figure 2-1, page 9, when determining the degree of slope to  
be mowed.  
It is strongly recommended that the operator drive the machine  
off of the slope, using extreme caution, if any sign of loss of traction  
is detected. Wait until the condition that caused the problem is  
resolved before attempting to operate on the slope again.  
Terrain conditions can affect traction resulting in possible loss of  
control of the machine. Some of the conditions to be aware of are:  
1. Wet terrain  
Never leave machine unattended with ignition key in switch,  
especially with children present.  
Children or bystanders may be injured if they move or attempt to  
operate the tractor while it is unattended. Always disengage deck  
clutch, place control levers in park brake position, stop tractor  
engine, and remove ignition key when leaving operator’s seat.  
Keep children out of the mowing area and under the watchful care of  
another responsible adult.  
Be alert and turn the machine off if children enter the area.  
Before and while backing, look behind and down for small children.  
Never carry children, even with the blades off. They may fall off  
and be seriously injured or interfere with safe machine operation.  
Children who have been given rides in the past may suddenly appear  
in the mowing area for another ride and be run over or backed over  
by the machine.  
Never allow children to operate the machine.  
Never allow children or others in or on towed equipment.  
Use care when approaching blind corners, shrubs, trees, the end of a  
fence or other objects that may obscure vision.  
2. Depressions in the ground; i.e. holes, ruts, washouts  
3. Mounds of dirt  
4. Soil type; i.e. sand, loose dirt, gravel, clay  
5. Grass type, density, and height  
6. Extremely dry conditions of grass  
7. Tire pressure  
The attachments mounted to the tractor will also affect the way it  
handles on a slope. Be aware that each attachment’s characteristics  
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Control Panel  
C
Control  
lever  
A
D
B
F
E
Shown with control levers  
in neutral position  
Figure 3-2  
G
B. Deck lift pedal (Fig. 3-4) — the deck lift pedal is used to raise or  
lower the deck. Push on the pedal to raise the deck and then place  
the deck height locking pin into the desired cutting height hole.  
Push the deck lift pedal to raise the deck when going over  
obstructions.  
A
B
- Choke  
- Throttle  
E - Oil pressure light  
F - 20 amp fuse  
G - 10 amp fuse  
C - Deck clutch switch  
D - Ignition switch  
Safety start interlock system  
Figure 3-1  
The tractor is equipped with a safety start interlock system consisting  
of the park brake switches, seat switch, and deck clutch switch.  
Check tractor safety start interlock system daily, prior to  
operation. This system is an important tractor safety feature. It should be  
repaired immediately if it malfunctions. The machine incorporates a  
separate seat switch which will stop the tractor engine when the operator is  
unseated for any reason while the tractor is operating. This is a safety  
feature designed to prevent runaway or accidental entanglement. To  
inspect the system:  
IMPORTANT: When access is required under the seat platform and  
the seat is equipped with the optional arm rests, make certain to place  
the control arms in the park brake position and pivot the arm rests  
upward before placing the seat platform in the full forward position to  
prevent arm rest damage.  
Control Panel  
A. Choke control (Fig. 3-1) – a cable is linked to manually operate the  
engine choke. When the lever is in the down position, the choke is  
in the off (run) position. When the lever is pulled up, the choke is in  
the on (start) position. Do not operate the machine in the on (start)  
position.  
1. The operator must be on the seat when testing the seat switch.  
2. Set both control levers in the park brake position.  
3. Start the engine and allow it to warm up to operating temperature.  
4. With the deck clutch switch down and the control levers in the park  
brake position, slowly raise off of the seat. The engine should  
continue to run.  
B. Throttle control (Fig. 3-1) — a cable is linked to engine throttle for  
controlling engine speed. Move lever forward to increase engine  
rpm, move lever rearward to decrease engine rpm.  
C. Deck clutch switch (Fig. 3-1) — this switch engages the deck. Pull  
the switch up to engage and push switch down to disengage the  
clutch.  
IMPORTANT: Never engage clutch with engine running at high  
rpm or when the deck is under load. Clutch, belts or deck could be  
damaged.  
D. Ignition switch (Fig. 3-1) – a three position switch: off, run, and  
start. With key inserted, rotate it clockwise to START position;  
release key when engine starts, and switch will automatically return  
to the RUN position.  
E. Oil pressure light (Fig. 3-1) — this light comes on when the  
ignition switch is placed in the RUN position and stays lit until the  
engine is running and a safe oil pressure is developed. If light  
comes on during operation, shut engine off immediately and locate  
and correct the problem.  
Control lever in park  
brake position  
F. 20 amp fuse (Fig. 3-1) — Main - 20 amp, blade-type  
G. 10 amp fuse (Fig. 3-1) — Clutch/Aux - 10 amp, blade-type  
Controls  
A. Control levers (Fig. 3-2 & 3-3) — these levers control the tractor’s  
speed, direction, neutral lock, and park brake. Levers are used to  
steer, accelerate, decelerate and change direction. When the control  
levers are in the park brake position (3-3) the tractor will not move  
when the engine is on and drive pumps are operating.  
WARNING: The parking brake may not hold the tractor if  
parked on a slope. Block or chock the machine when parked  
on a slope  
Figure 3-3  
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Slot  
Deck lift  
pedal  
Bypass valve rod  
(Left rod shown)  
(viewed from the rear left underneath side)  
Figure 3-5A  
Figure 3-4  
5. With the deck clutch switch up and/or the control levers in the  
neutral position, slowly raise off of the seat. The engine should  
stop.  
6. If the engine fails to stop when the deck clutch switch is up or one  
or both of the control levers is up and the operator is off the seat,  
check the function of the seat switch. If the seat switch is not  
operating properly (is not opening or closing) and if the cause can  
not be determined, replace the seat switch.  
Bypass valve rod  
(Left rod shown)  
If the problem can not be located, contact your Hustler Dealer.  
WARNING: The safety interlock system should always  
function per steps 4 and 5. If it does not function properly, it  
should be corrected immediately. Do not operate machine  
without properly functioning seat safety switch.  
Engine starting  
The tractor’s safety start interlock system is also designed to protect the  
operator and others from accidental injury due to unintentional engine  
starting. The engine starting motor will not engage until:  
A. Control levers are in the park brake position.  
Bypass valve rod shown in towing position  
Figure 3-5B  
B. Deck clutch switch is in the down (OFF) position.  
WARNING: The safety interlock system must not be  
disconnected or bypassed. Doing so could cause the machine  
to operate unexpectedly resulting in personal injury.  
the cause.  
8. Allow the engine to idle a few minutes before advancing the throttle  
and/or engaging the deck clutch.  
NOTE: The operator’s seat is equipped with a separate safety switch.  
If for any reason the operator should become unseated when the control  
levers are not in the park brake position (park brake switches are  
disengaged) or the deck clutch switch is engaged the engine will stop.  
The following steps are the correct procedures for starting the engine.  
If difficulty is encountered, contact the Hustler Dealer in your area.  
1. Before starting tractor each day, perform daily pre-operation  
checking. (See Safety start interlock system section)  
Stopping the engine  
Use the following procedure to shut off the engine after operating the  
equipment.  
1. Place the control levers in the park brake position  
2. Disengage the deck clutch  
3. Throttle back to low idle for a couple of minutes  
4. Rotate ignition key counter-clockwise to the OFF position. Remove  
the key from switch before leaving the tractor.  
2. Make sure the control levers are in the park brake position and deck  
clutch switch is disengaged. Only start the engine from the  
operator’s position.  
3. Use choke, if unit is equipped with one, when engine is cold, or if  
warm engine fails to start within 5 seconds of cranking. Avoid  
flooding and operate engine without choking as soon as possible.  
4. Set throttle at approximately 1/2 open position.  
Moving tractor with stalled engine  
If it becomes necessary to move the tractor when the engine is  
inoperative, the transaxles are equipped with bypass valves.  
WARNING: Allow engine exhaust manifold to cool before  
engaging or disengaging the bypass valves. The bypass  
valve rods are located close to the exhaust system.  
5. Insert key in ignition switch and rotate full clockwise to engage  
starting motor. Release key when engine starts.  
IMPORTANT: The engine starter should not be operated for periods  
longer than 30 seconds at a time. An interval of at least two minutes should  
be allowed between such cranking periods to protect the starter from  
overheating and burn-out.  
Mini Z 36/42 units produced prior to and including serial number  
06120544 - Before moving the unit, pull out on the bypass valve rods and  
slide them into the slot to lock in position.  
Both bypass valve rods are located underneath the rear of the tractor at  
the back of the transaxle. Fig. 3-5A  
6. Perform test to make sure safety start interlock system is operating  
properly. Refer to Safety start interlock system section.  
7. As soon as engine begins to run, check to make certain the oil  
warning light, check engine light and alternator warning light (if  
applicable) are off. If not, stop engine immediately and check for  
The control levers must be placed in the neutral position, to release the  
park brakes, so that the tractor can be moved.  
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FRONT OF TRACTOR FACES THIS DIRECTION  
N
N
FORWARD TRAVEL  
ZERO DEGREE TURN  
FORWARD TRAVEL  
RIGHT TURN  
REVERSE TRAVEL  
RIGHT TURN  
REVERSE TRAVEL  
N = Neutral Position  
Direction of arrows indicate direction of tractor movement.  
Figure 3-6  
Do not tow the machine. Move it by hand or use a winch to load on a  
trailer for transporting.  
When transporting on another vehicle, the tractor must be secured.  
IMPORTANT: Always make certain the two bypass valves are  
returned to their operating position before running the tractor following  
repairs.  
DANGER: When moving in the rearward direction push  
forward gently on control levers and avoid sudden  
movement. Any sudden movement could cause the front of  
the mower to come off of the ground resulting in possible  
loss of control.  
Mini Z 36/42 and FasTrak Super Duty 36/42 units produced after  
serial number 06120544 - Before moving the unit, pull up on the bypass  
valve rod and slide it in the slot to the disengaged position.  
Both bypass valve rods are located at the front corners of the engine on  
the engine platform. Fig. 3-5B  
The steering control levers must be placed in the neutral position, to  
release the park brakes, so that the tractor can be moved.  
Do not tow the machine. Move it by hand or use a winch to load on a  
trailer for transporting.  
To make a three point turn to the right, move the left control lever  
farther forward from neutral than the right control lever and start the turn.  
Next, pull back on the control levers until they are past neutral and the  
machine starts to go rearward. Pull right control lever farther rearward  
from neutral than the left control lever until the rear of the machine has  
pivoted around. Then, push the control levers forward until they are both  
past neutral and the machine starts to go forward. Push the left control  
lever farther forward from neutral than the right control lever and finish the  
turn. (Fig. 3-8)  
When transporting on another vehicle, the tractor must be secured.  
IMPORTANT: Always make certain the two bypass valves are  
returned to their operating position before running the tractor following  
repairs.  
IMPORTANT: Rapid movement of control levers is not recommended  
as damage to the hydraulic system components may occur.  
To increase speed, increase control lever’s distance from neutral. The  
farther forward control levers are from neutral, the faster tractor will travel  
forward. The farther back control levers are from neutral, the faster tractor  
will go in reverse.  
Driving the tractor  
Operating suggestions  
DANGER: Never make sudden stops or reverse direction,  
especially when maneuvering on a slope. The steering is  
designed for sensitive response. Rapid movement of the  
control levers in either direction could result in a reaction of  
the tractor that can cause serious injury.  
DANGER: Prior to operating the tractor the operator should  
be thoroughly familiar with the proper use and operation of  
the equipment, should read the manual completely and  
thoroughly, and should have attempted slow moving  
After starting engine, engage the control levers and steer as follows:  
To go forward, push control levers forward an equal distance (Fig. 3-6).  
To go in reverse, pull control levers rearward an equal distance (Fig. 3-  
6).  
To turn left, move the right control lever farther forward from neutral  
than the left control lever.(Fig. 3-6)  
To turn right, move the left control lever farther forward from neutral  
than the right control lever. (Fig. 3-6)  
Zero degree turn, move one control lever forward and the other control  
lever back of neutral. This will allow the drive wheels to counter-rotate.  
(Fig. 3-6)  
To stop or decrease speed, move control levers to neutral. When going  
forward pull back gently on control levers. When going in reverse push  
forward gently on control levers.  
For emergency stop, when traveling forward or rearward, place the  
steering control levers in the park brake position immediately.  
Side  
discharge  
chute  
Figure 3-7  
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maneuvers to become familiar with the operation of the  
equipment before attempting normal speed operation. An  
inexperienced operator should not mow on slopes or on  
uneven terrain.  
Three point turn  
WARNING: If you lose steering control while operating  
the machine, place the steering control levers in the park  
brake position immediately. Inspect the machine and  
involve your Hustler dealer to resolve the problem before  
continuing to operate.  
WARNING: The unit’s steering control levers are very  
responsive: Easy does it! For smooth operation, move lever  
slowly, avoid sudden movement. Skill and ease of operation  
come with practice and experience. The machine can spin  
very rapidly. Use caution when making turns and slow down  
before making sharp turns.  
Inexperienced operators may have a tendency to oversteer and lose  
control. Slow-moving practice maneuvers are recommended to become  
familiar with these characteristics before attempting normal speed  
operation.  
Step 1  
WARNING: Sharp depressions or raised obstacles (such as  
gutters or curbs) should not be directly approached at high  
speed in an attempt to “jump” them as the operator could be  
thrown from the equipment. Approach at a slow speed and  
angle one drive wheel at the obstruction. Continue at an  
angle until the wheel clears and then pivot the opposite wheel  
around.  
When turning on soft wet turf, keep both wheels rolling either forward  
or backward. Pivoting on one stopped wheel can damage turf. This is  
especially important when mowing.  
Tractor performance is maximum when the throttle is set at full rpm.  
This gives maximum power to the drive wheels and deck when needed.  
Use the control levers to control ground speed rather than engine rpm.  
Keep blades sharp. Many professional mowing companies have  
additional sets of blades and change blades twice a day: once in the  
morning and again at noon. Many problems with incorrect cutting  
patterns are due to dull blades or blades which have been sharpened  
incorrectly. Information on sharpening blades is listed in this manual’s  
maintenance section. In addition, most communities have individuals or  
companies which specialize in sharpening mower blades. Blade sharpness  
should be checked daily.  
Step 2  
DANGER: Never work with blades while engine is running  
or deck clutch switch is engaged (on). Always place deck  
clutch switch in the disengaged position, place control levers  
in the park brake position and turn engine off and disconnect  
negative battery cable. Block up mower when you must  
work under it. Wear gloves when handling blades. Always  
check for blade damage if mower strikes rock, branch or  
other foreign object during mowing!  
Step 3  
Use high blade speed. Your mower is designed to operate at full  
throttle. The throttle setting directly controls blade speed. The highest  
blade speed generally gives best cut.  
Direct grass discharge to right, away from unmown area. Select a  
mowing pattern that directs grass discharge towards the outside, not  
towards center, of mowing area. Generally, this means using a pattern  
utilizing left turns because side discharge is to right. In any case, avoid  
throwing grass discharge onto unmowed area because grass is then mowed  
“twice”. Mowing twice puts an unnecessary load on the unit and reduces  
mowing efficiency.  
Neutral  
Right control lever  
Left control lever  
When mowing a lawn for the first time cut grass slightly longer than  
normal to avoid scalping uneven terrain. When possible, it is best to use  
the cutting height that was used in the past. When cutting grass taller than  
six inches, you may want to mow the lawn twice to achieve a better quality  
of cut.  
During normal mowing cut only about 1/3 of the grass blade.  
Figure 3-8  
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Cutting more than that is not recommended unless grass is sparse or it is the  
end of the mowing season.  
Alternate mowing direction to keep the grass growing straight and  
better dispersion of the clippings.  
Stop  
Height  
adjusting  
stop  
handle  
Remember, grass grows at different rates at different time of the  
year. Mow more often in the early spring to maintain the same cutting  
height. As the growth rate slows in mid summer, mow less frequently. If  
you cannot mow at a regular interval, mow at a high cutting height; then  
mow again two days later at a lower cutting height.  
Raise the cutting height of the mower if the cutting width of the  
mower is wider than the previous mower. This ensures that uneven turf is  
not cut too short.  
Raise the cutting height of the mower if the grass if slightly taller  
than normal or if it contains a high degree of moisture. Then mow it again  
with the cutting height set lower.  
If the machine’s forward motion must be stopped while mowing, a  
clump of grass clippings may drop onto your lawn. To avoid this, move  
onto a previously cut area with the blades engaged.  
WARNING: Never direct discharge of material from mower  
deck towards bystanders. Do not operate the mower without  
either the discharge chute or the entire grass collection  
system in place. Fig. 3-7  
Figure 3-9  
Mower deck operation  
Anti-scalp  
wheel  
DANGER: Never attempt to make any adjustments to the  
mower deck while the engine is running or with the deck  
drive clutch engaged. Mower blades cannot be seen and are  
located very close to deck housing. Fingers and toes can be  
cut off instantly.  
With the engine running, engage the deck clutch switch (Fig. 3-1) and  
advance engine throttle to full rpm.  
NOTE: Engaging the deck clutch at high engine rpm or when under  
heavy load (in tall grass for example) can cause belts and/or electric clutch  
to slip, resulting in premature wear or possible damage.  
Adjusting  
holes  
Deck cutting height adjustment  
Deck height is adjustable from 1” - 5” (2.54 CM - 12.7 CM) in 1/4” (.64  
CM) increments. The holes in the height adjusting bar are spaced at 1/2”  
(1.27 CM) intervals. By turning the height adjusting stop around, 1/4” (.64  
CM) increments can be attained due to the 1/4” (.64 CM) plate that is part of  
the stop. Fig. 3-9  
Figure 3-10  
Anti-scalp wheels  
Anti-scalp wheel kits are standard on Hustler Mini Z 36/42 and FasTrak  
Super Duty 36/42 units. These anti-scalp wheels are designed to  
minimize scalping when mowing on rough uneven terrain.  
EXAMPLE: When the height adjusting stop is placed in the 1” (2.54  
CM) hole, with the 1/4” (.64 CM) plate facing to the front of the unit, the  
cutting height is at 1” (2.54 CM). When the height adjusting stop is placed  
in the 1” (2.54 CM) hole, with the 1/4” (.64 CM) plate on the operator’s  
side of the hole, the cutting height is at 1-1/4” (3.18 CM).  
After setting the cutting height, adjust the anti-scalp wheels so they  
extend below the deck but do not contact the ground. They should  
always be at least 1/4” to 3/4” (6.35MM to 19.05MM) below the deck. With  
the unit sitting on a flat level surface, the wheel position can be adjusted up  
or down as needed from 3/4” to 1-3/4” (19.05MM to 44.45MM) below the  
blade surface. Move the wheels up or down, in 1/2” (12.70MM) increments,  
using the different axle mount holes in the wheel mount bracket. Fig. 3-10  
When adjusting the rear anti-scalp wheels, the wheel should be in the  
same axle mount hole as the front anti-scalp wheels.  
The notch located at the rear of the height adjusting bar is to be used  
when the deck is placed in the transport mode.  
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MAINTENANCE & ADJUSTMENTS  
Safe Servicing Practices  
discharge chute. Never clear the discharge chute with the engine  
running. Turn off the engine and be sure the blades have stopped  
before cleaning. Use a stick to clear a plugged discharge area.  
Never use your hand!  
This product is capable of amputating hands and feet and throwing  
objects. Always follow all safety instructions to avoid serious injury or  
death.  
Grass collection system components are subject to wear, damage and  
deterioration, which could expose moving parts or allow objects to  
be thrown. Frequently check components and replace with  
manufacturer’s recommended parts, when necessary.  
Exercise caution when working under the deck as the mower blades  
are extremely sharp. Wrap the blade(s) or wear gloves and use extra  
caution when servicing them.  
Service  
Unless specifically required, DO NOT have engine running when  
servicing or making adjustments to tractor. Park the machine on  
level ground. Place steering control levers in the park brake  
position, disengage deck clutch, lower deck, remove ignition switch  
key and disconnect negative battery cable before doing any  
maintenance. Wait for all movement to stop before adjusting,  
cleaning or repairing. Repairs or maintenance requiring engine  
power should be performed by trained maintenance personnel only.  
To prevent carbon monoxide poisoning, be sure proper ventilation is  
available when engine must be operated in an enclosed area. Read  
and observe safety warnings in front of manual.  
Use only genuine Hustler replacement parts to ensure that original  
standards are maintained  
Introduction  
Regular maintenance is the best prevention for costly downtime or  
expensive, premature repair. The following pages contain suggested  
maintenance information and schedules which the operator should follow  
on a routine basis. The following pages contain suggested maintenance  
information and schedules which the operator should follow on a routine  
basis. For more detailed information order the correct parts manual for  
your unit. Refer to the Product Literature section of this manual.  
Remain alert for unusual noises, they could be signaling a problem.  
Visually inspect the machine for any abnormal wear or damage. A good  
time to detect potential problems is while performing scheduled  
maintenance service. Correcting the problem as quickly as possible is the  
best insurance.  
Before working on or under the deck, make certain engine cannot be  
accidentally started. Shut engine off and remove ignition switch key  
for maximum safety. Repairs or maintenance requiring engine  
power should be performed by trained maintenance personnel only.  
Except when changing or checking belt, always keep belt covers on  
mower deck for safety as well as cleanliness.  
Use a stick or similar instrument to clean under the mower making  
sure that no part of the body, especially arms and hands are under  
mower.  
Keep your machine clean and remove any deposits of trash and  
clippings, which can cause engine fires and hydraulic overheating as  
well as excessive belt wear. Clean up oil or fuel spillage. Allow  
machine to cool before storing.  
Clean flammable material from machine. Prevent fires by  
keeping engine compartment, top of deck, battery, exhaust area,  
fuel line, fuel tank and operator’s station clean of accumulated  
trash, grass clippings, and other debris. Always clean up spilled  
fuel and oil.  
Clear away heavy build-up of grease, oil and dirt, especially in the  
engine and under the seat platform areas; minute dust particle are abrasive  
to close-tolerance engine and hydraulic assemblies.  
Daily inspect mower for grass clippings and wire and string tangles.  
The underside of the mower deck will collect a build-up of grass clippings  
and dirt, especially when grass is wet or has high moisture content. This  
build-up will harden, restricting blade and air movement and will probably  
show a poorer quality of cutting. Therefore it should be removed routinely.  
To do this it will be necessary to raise and block the deck, using jack  
stands or blocks, in the full up position and scrape the build-up from  
underneath.  
Always wear adequate eye protection when servicing the hydraulic  
system and battery, or when grinding mower blades and removing  
accumulated debris.  
Some repairs require the assistance of a trained service mechanic and  
should not be attempted by unskilled personnel. Consult your Hustler  
service center when assistance is needed.  
Use extra caution when handling gasoline and other fuels. They are  
flammable and vapors are explosive.  
Never attempt to start engine when there is a strong odor of gasoline  
fumes present. Locate and correct cause.  
Never remove the fuel cap or refuel tractor while engine is running;  
never refuel near an open flame or near devices which can create a  
spark. Refuel outdoors. Never refuel or drain the fuel from the  
machine indoors.  
Torque values  
WARNING: Particular attention must be given to tightening  
the drive wheel lug nuts and blade spindle bolts. Failure to  
correctly torque these items may result in the loss of a wheel  
or blade, which can cause serious damage or personal injury.  
Never run the engine in an enclosed area unless exhaust is vented to  
the outside. Exhaust gases contain carbon monoxide which is  
odorless and deadly poison.  
Never attempt to make any adjustments or repairs to the tractor drive  
system, mower deck or any attachment while the tractor engine is  
running or deck clutch is engaged. Repairs or maintenance requiring  
engine power should be performed by trained maintenance personnel  
only.  
Torque values are given below:  
Ft-lbs.  
Nm  
Wheel (lug) nuts . . . . . . . . . . . . . . . . . . . . . . .65-75 . . . . . .88.14-101.7  
Blade spindle bolt top . . . . . . . . . . . . . . . . . . .118 . . . . . . . . .160.01  
Blade spindle bolt bottom . . . . . . . . . . . . . . . .118 . . . . . . . . .160.01  
Never work under the machine or attachment unless it is safely  
supported with jack stands. Make certain machine is secure when it  
is raised and placed on the jack stands. The jack stands should not  
allow the machine to move when the engine is running and the drive  
wheels are rotating. Use only certified jack stands. Use only  
appropriate jack stands, with a minimum weight rating of 2000  
pounds to block the unit up. Use in pairs only. Follow the  
instructions supplied with the vehicle stands.  
Lug nuts only - It is recommended that these be checked after the first 2  
hours of operation, initially, every 50 hours and following removal for  
repair or replacement.  
For all other torques refer to the various tractor parts manuals for  
standard torque chart. See page 21 for ordering information.  
For engine torque values, see engine owner’s manual.  
Do not touch hot parts of machine.  
Keep nuts and bolts tight, especially the blade attachment bolts.  
Keep equipment in good working condition.  
Never tamper with safety devices. Check their proper operation  
regularly.  
Stop the engine before removing the grass catcher or unclogging the  
Tires  
It is important for level mowing that the tires have the same amount of  
air pressure. The recommended pressure are:  
Drive wheels...............................................8-12 psi (55-83 KPa)  
Gauge wheels .............................................8-12 psi (55-83 KPa)  
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Solid fill tires are not recommended for Hustler turf equipment. On  
any machine, with solid filled tires, the warranty claim will be denied.  
ZT 2800 integrated  
pump/motor  
Lubrication  
Use SAE multi-purpose grease.  
Electrical system  
The electrical system is a 12-volt, negative ground. Recommended  
battery size is a garden tractor BCI group U1R with 225 or better cranking  
AMP rating. A maintenance-free battery is recommended. Otherwise,  
follow battery manufacturer’s maintenance, safety, storing and charging  
specifications.  
WARNING: Battery posts, terminals, and related  
accessories contain lead and lead compounds, chemicals  
known to the State of California to cause cancer and  
reproductive harm. Wash hands after handling.  
WARNING: Charge batteries in an open well ventilated  
area, away from sparks and flames. Unplug charger before  
connecting or disconnecting from battery. Wear protective  
clothing and use insulated tools.  
Figure 4-1  
WARNING: Avoid skin and clothing contact with battery  
acid.  
Always wear eye protection when checking the battery, acid  
can cause serious injury to skin and eyes. If contact occurs,  
flush area with clean water and call physician immediately.  
Acid will also damage clothing.  
Do not drink the battery electrolyte.  
Do not allow open flame near the battery when charging.  
Hydrogen gas forms inside the battery. This gas is both toxic  
and flammable and may cause an explosion if exposed to  
flame. Always remove the negative ground first and replace  
it last.  
Do not overfill battery.  
Electrolyte may overflow and damage paint, wiring or  
structure. When cleaning the battery, use soap and water. Be  
careful not to get soap and water into the battery. Clean the  
battery terminals with a solution of four parts water and one  
part baking soda when they become corroded.  
Expansion tank  
Figure 4-2  
WARNING: Shorts caused by battery terminals or metal  
tools touching metal tractor components can cause sparks.  
Sparks can cause a battery gas explosion which will result in  
personal injury.  
Prevent the battery terminals from touching any metal tractor  
parts when removing or installing the battery.  
Do not allow metal tools to short between the battery  
terminals and metal tractor parts.  
WARNING: Incorrect battery cable routing could cause  
damage to the tractor and battery cables. This can cause  
sparks which can cause a battery gas explosion which will  
result in personal injury.  
Always disconnect the negative (black) battery cable(s)  
before disconnecting the positive (red) cable(s).  
Filter  
Always connect the positive (red) battery cable(s) before  
disconnecting the negative (black) cable(s).  
Hydraulic system  
These units are equipped with two Hydro-Gear ZT 2800 transaxles.  
Fig. 4-1  
IMPORTANT: Never use hydraulic or automatic transmission fluid in  
this system; use only motor oil as specified. Remember, dirt is the primary  
enemy of any hydraulic system.  
The hydraulic expansion tank is located in front of the engine and under  
the operator’s platform. Fig. 4-2  
Check oil level in hydraulic system after every 50 hours of operation or  
weekly, whichever occurs first. Check more often if system appears to be  
leaking or otherwise malfunctioning.  
Figure 4-3  
Fluid level should be at the “Full Cold” line on the expansion tank. Use  
only SAE 20W50 SL/SM service motor oil.  
Initial system oil and filter change must be after the first 75 hours of use  
or 1 year whichever comes first. Thereafter, replace filter and oil in each  
transaxle every 2 years or 200 hours, whichever comes first. NOTE: The  
filter guard must be removed to access filter.  
Each transaxle’s filter is located per Fig. 4-3. A standard oil filter  
wrench is used to change filter, threads are right handed. Use a Hustler  
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approved filter element only.  
Fuel shut-off valve  
IMPORTANT: Purging procedure must be followed after changing the  
oil and filter. Refer to Parts Manual (Hustler P/N 107652 or 108737) for  
more detailed oil changing and purging information.  
Left fuel  
tank position  
WARNING: When washing the mower, direct the spray  
away (especially if using a power washer) from the Hydro-  
Gear ZT 2800 transaxle’s seals to prevent water intrusion and  
to ensure component performance.  
Right fuel  
tank position  
Fuel system  
DANGER: Observe usual fuel handling precautions:  
Do not smoke while refueling. Extinguish all cigarettes,  
cigars, pipes and other sources of ignition.  
Do not remove fuel cap or fill tank with engine running or  
while engine is hot. Clean up any gasoline spills.  
Allow engine to cool before storing machine inside a  
building.  
Closed position shown  
Figure 4-4  
Air intake  
screen  
Keep fuel away from open flame or spark and store machine  
away from open flame or spark or pilot light such as on a  
water heater or appliances.  
Use extreme care when handling gasoline and other fuels.  
They are extremely flammable and vapors are explosive.  
A
fire or explosion from gasoline can burn you and others and  
can damage property.  
Never refuel or drain the fuel from the machine indoors.  
Never attempt to start engine when there is a strong odor of  
gasoline fumes present. Locate and correct cause.  
Store gasoline in an approved container and keep it out of the  
reach of children. Never buy more than a 30 day supply of  
gasoline.  
Always place gasoline containers on the ground away from  
your vehicle before filling.  
Do not fill gasoline containers inside a vehicle or on a truck  
or trailer bed with interior carpets or plastic truck bed liners,  
Always place gasoline containers on the ground away from  
your vehicle before filling.  
Air cleaner  
When practical, remove gas-powered equipment from the  
truck or trailer and refuel the equipment with its wheels on  
the ground. If this is not possible, then refuel such equipment  
on the truck or trailer using a portable container and not a  
gasoline dispenser nozzle. If a gasoline dispenser nozzle  
must be used, keep the nozzle in contact with the rim of the  
fuel tank or container opening at all times until fueling is  
complete. Do not use a nozzle lock-open device.  
Read and observe safety precautions elsewhere in this  
manual.  
Figure 4-5  
Engine oil and filter  
Check engine oil daily and after every 4 hours of operation. Tractor  
must be setting level when checking oil. Refer to engine manual and  
maintenance schedule for oil recommendation and capacities.  
Change the engine oil and filter after the first 5 hours of operation, per  
the engine manufacturer’s recommendations after that. If tractor is being  
operated in extremely dirty conditions, then it is recommended oil be  
changed more frequently.  
WARNING: Gasoline is harmful or fatal if swallowed.  
Long-term exposure to vapors can cause serious injury and  
illness.  
Avoid prolonged breathing of vapors.  
Keep face away from nozzle and gas tank or fuel container  
opening.  
Engine air filter  
Perform engine air filter maintenance per the Service Interval chart  
shown elsewhere in this manual.  
A specially designed dry filter is standard equipment on these tractors  
and supplies clean combustion air to the engine. Fig. 4-5  
Keep gas away from eyes and skin.  
If fuel is spilled on clothing, change clothing immediately.  
Recommended service procedure  
1. Release clamps and remove element. Clean the canister with a damp  
cloth.  
The fuel tanks are located in the tractor’s fenders.  
2. Before installing a new element, inspect it by placing a bright light  
inside and rotate the element slowly, looking for any holes or tears in  
the paper. Also check gaskets for cuts or tears. Do not attempt to  
use a damaged element which will allow abrasive particles to enter  
the engine.  
3. Reinstall the dust cup. Make sure it seals all the way around the air  
cleaner body, then tighten the clamps.  
4. Check all fittings and clamps periodically for tightness and inspect  
hoses for holes or cracks.  
Use regular unleaded gasoline with an octane rating of 87 or higher.  
IMPORTANT: Never use methanol, gasoline containing methanol, or  
gasohol containing more than 10% ethanol because the fuel system could be  
damaged. Do not mix oil with gasoline.  
A fuel shut-off valve is located on each tractor. The location and  
operation of the fuel valve will vary depending upon the unit. Close the  
fuel valve to prevent fuel flow to the engine. The valve’s two other  
positions will allow fuel to be drawn from either one or the other fuel tank.  
4-4  
5. Periodically check the intake hose for signs of ingested dust. Locate  
and repair the source of ingested dirt.  
6. Never operate a machine without an air filter installed.  
IMPORTANT: Do not overfill the fuel tanks. The fuel tanks should  
be filled no higher than 2” (5.08 CM) below the tank’s fill neck.  
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Overservicing  
Overservicing occurs when an air filter element is removed for cleaning  
or replacement before it is necessary. Each time the filter is removed a  
small amount of dirt and dust could fall in the intake system. This  
accumulated dirt can cause a dusted engine. It only takes a few grams of  
ingested dirt over the normal service life of an engine to cause a dusted  
engine.  
Do not clean element, replace with a new element only. Cleaning  
used air filter elements, through improper cleaning procedures, can get dust  
on the inside of the filter causing dirt ingestion and engine failure.  
It is important to note that whenever an air filter element is cleaned by  
any method, the person or company performing the cleaning assumes  
responsibility for the integrity of the filter from then on. The warranty for  
air filters expires upon cleaning or servicing in any manner because  
the condition of the filter after servicing is completely out of their  
control. Therefore, on a dust ingested engine failure, there will be no  
warranty consideration if the air filter element has been cleaned or  
serviced in any manner.  
Resharpening Pattern  
Do not sharpen to original pattern (below).  
It is easier to get a straight cutting edge following  
the resharpening pattern shown above.  
A partially dirty air filter element works better than a new element.  
Therefore, a dirty filter element is not bad for the engine unless it is  
excessively restricting the air flow and engine performance is affected. The  
reason is simple. The media in the filter must be porous to allow air to pass  
through it. When dirty air passes through the filter, the dirt plugs some of  
the holes in the media and actually acts as part of the filter media. When  
the next round of dirt enters, the first dirt helps filter out even smaller  
particles making the filter more efficient at stopping dirt from entering the  
engine. This is referred to as barrier filtration.  
Of course, at some point the filter media becomes too clogged to allow  
air to pass.  
Original Edge  
The mowing conditions will determine the frequency of air filter  
element changing.  
Figure 4-6  
General engine maintenance  
Warped Blade (Replace)  
Detailed instructions and recommendations for break-in and regular  
maintenance are specified in the Engine Owner’s manual. Please refer to  
this manual for engine servicing, lubricating oil levels with quality and  
viscosity recommendations, bolt torques, etc. The engine warranty is  
backed by the manufacturer. Special attention should be paid to applicable  
data which will not be duplicated here.  
Cutting  
Plane  
Straight Blade  
Comparison of Warped and Straight Blades  
Belts  
Inspect belts frequently for wear and serviceability. Replace a belt that  
shows signs of severe cuts, tears, separation, weather checking and  
cracking, or burns caused by slipping. Slight raveling of belt covering does  
not indicate failure, trim ravelings with a sharp knife.  
Figure 4-7  
Cutting Edge  
WARNING: If the pump belt fails, loss of control will occur  
especially when operating on a slope. If you lose steering  
control while operating the machine, place the steering  
control levers in the park brake position immediately.  
Inspect the machine and involve your Hustler dealer to  
resolve the problem before continuing to operate.  
Twisted Blade Edge  
(Replace)  
Cutting Plane  
Cutting Edge  
Inspect the belt pulley grooves and flanges for wear. A new belt, or one  
in good condition, should never run against the bottom of the groove.  
Replace the pulley when this is the case, otherwise belt will lose power and  
slip excessively.  
Never pry a belt to get it on a pulley as this will cut or damage the fibers  
of the belt covering.  
Straight Blade Edge  
End view of blades, comparing  
twisted and straighten blades.  
Keep oil and grease away from belts, and never use belt dressings. Any  
of these will destroy the belt composition in a very short time.  
Figure 4-8  
Mower blade maintenance  
WARNING: Never attempt to straighten a bent blade by  
heating, or weld a cracked or broken blade as the blade may  
break and cause serious injury. Replace worn or damaged  
blades.  
Check the mower blades daily, they are the key to power efficiency and  
well groomed turf. Keep them sharp, a dull blade will tear rather than cut  
the grass, leaving a brown ragged top on the grass within a few hours. A  
dull blade also requires more power from the engine.  
Replace any blade which is bent, cracked or broken.  
DANGER: Never work with blades while engine is running  
or deck clutch switch is engaged (on). Always place deck  
clutch switch in the disengaged position, place control levers  
in the park brake position and turn engine off and disconnect  
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negative battery cable. Block up mower when you must  
work under it. Wear gloves when handling blades. Always  
check for blade damage if mower strikes rock, branch or  
other foreign object during mowing!  
Cap screw  
WARNING: Always wear adequate eye protection when  
grinding mower blades.  
Always place deck clutch switch in the disengaged position,  
place control levers in the park brake position and turn engine off and  
disconnect negative battery cable. Block up mower when you must work  
under it. Wear gloves when handling blades. Always check for blade  
damage if mower strikes rock, branch or other foreign object during  
mowing!  
Operator’s  
platform  
Mower blade removal  
Use a 15/16" wrench to remove the 5/8" cap screw holding the blade to  
the spindle shaft from underneath. NOTE: A blade holding tool (part  
number 381442) is available from Hustler Turf Equipment. It is designed  
to prevent the blades from rotating when they are being removed or  
installed on the spindle. Contact your Hustler dealer for more information.  
Sharpen the blades on a grinder following pattern as shown (Fig. 4-6).  
Touch-up sharpening can be done with a file.  
Check the blades for balance following grinding. A commercial  
balancing tool is available through most hardware supply stores, or  
balancing can be done by placing the blade on an inverted line punch or  
5/8" bolt. Blade should not lean or tilt. Spin the blade slowly, blade should  
not wobble. If blade is out of balance, true it up before reinstalling.  
Lay the blade on a flat surface and check for distortion (Fig. 4-7 and 4-  
8). Replace any distorted blade.  
Figure 4-9  
Do not re-use spindle bolts which have stripped, worn or undercut  
threads. Torque bolts on spindles to 118 foot-pounds (160.01Nm) when  
reinstalling blades.  
Upper  
control  
lever  
IMPORTANT: The blade sail (curved part) must be pointing upward  
toward the inside of the deck to ensure proper cutting.  
Cap screw  
WARNING: When mounting blades, rotate them after  
installation to ensure blade tips do not touch each other or  
sides of the mower.  
WARNING: Failure to correctly torque the bolt may result in  
the loss of the blade which can cause serious injury.  
Lower control  
lever  
WARNING: Mower blades are sharp and can cut. Wrap the  
blade(s) or wear gloves and use extra caution when servicing  
them.  
Seat adjustment  
The seat can be adjusted forward and rearward by removing the locknut  
that locks the seat platform in place and pivoting the seat platform up and  
forward. Then loosen the four cap screws on the underneath side of the  
operator’s platform. Position the seat where you have the best control of  
the machine and are the most comfortable and then tighten the cap screws.  
Fig. 4-9  
Figure 4-10  
Control lever adjustment  
The steering control levers can be adjusted for operator comfort. By  
loosening the cap screws that attaches the upper control lever to the lower  
lever (Fig. 4-10), the upper control lever can be pivoted to fit the operator’s  
personal preference.  
The steering control levers can also be adjusted up and down. Remove  
the cap screws and slide the upper control lever up or down and align the  
holes in it with the holes in lower lever. Re-install the cap screws and  
tighten.  
The steering control levers should be adjusted so that they align with  
each other when in the neutral position.  
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Hustler Mini Z 36/42 & FasTrak Super Duty 36/42  
Maintenance Schedule  
Refer to Fig. 4-11  
WEEKLY MONTHLY ANNUALLY OR  
SERVICE AT  
INTERVALS INDICATED  
OR 50  
OR 100  
HOURS  
500  
HOURS  
HOURS  
Verify safety start interlock system  
Visually inspect unit for loose  
hardware and/or damaged parts  
Visually inspect tires  
Daily  
Daily  
Daily  
Check oil level, engine (1)  
Clean air intake screen (4)  
Check fuel level  
Daily or every 4 hrs.  
Daily or every 4 hrs.  
Daily  
Blades - sharpen & securely fastened  
Discharge chute - securely in place &  
in lowest position  
Daily  
Daily  
Clean engine and transaxle  
compartment  
Daily  
Replace air cleaner paper element (5)  
Change transaxle oil & filter  
Grease deck height pivots  
Grease gauge wheel bearings  
Change engine oil & filter (1) (3)  
Clean cylinder and head fins (a)  
Check battery connections  
Check tire pressure with a gauge  
Check hydraulic oil level  
As needed  
Every 200 hours or 2 years  
x
x
x
x
x
x
x
x
Clean engine exterior (a)  
Clean and regap spark plugs (a)  
Check pump and deck belt tension  
& condition (5)  
x
x
x
x
x
Check fuel and hydraulic lines (6)  
Check fuel valve and grommet (6)  
Tighten lug nuts on wheels (2)  
Change fuel filter  
x
Change hydraulic filter and oil (3)  
Replace spark plugs  
x
x
NOTES:  
1. Initial oil change is after 5 hours of operation. Thereafter,  
change oil after every 40 hours operation. Change more often  
under dusty or dirty conditions and during hot weather periods.  
2. Torque initially and after first 2 hours of operation.  
3. Change engine oil filter per the engine manufacturer’s  
recommendations. Refer to Engine Owner’s Manual for  
recommendations and other maintenance items.  
4. Service more often under dusty or dirty conditions. Use caution  
when servicing to prevent dust contamination in the engine.  
Do not clean filter element. Replace with a new one.  
5. Pump drive belt only - Inspect every 100 hours and replace  
if worn or cracking is noticed. Otherwise, replace every 400  
hours or 2 years whichever comes first.  
6. Check fuel line hoses, fuel valve and grommets for any cracks  
or leaks  
7. Initial system oil and filter change must be after the first 75  
hours of use or 1 year whichever comes first. Thereafter,  
replace filter and oil in each transaxle every 2 years or 200  
hours, whichever comes first.  
REFERENCES:  
a
Refer to Engine Owner’s Manual  
NOTE: After completing maintenance cycle (500 hours), repeat cycle.  
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Hustler Mini Z 36/42 & FasTrak Super Duty 36/42  
Maintenance Locator Chart  
5
6
11  
10  
7
3
15  
4
16  
8
1
4a  
6
2
10  
7
9
11  
1. Engine Oil Fill & Dipstick  
2. Fuel Filter  
3. Engine Air Cleaner  
4. Engine Oil Drain Plug  
5. Battery  
14  
6. Fuel Tanks  
12  
7. Gauge Wheel Bearing Zerks (2)  
8. Engine Oil Filter  
9. Deck Lift Pivot Zerks (3)  
10. Park Brake Switch (2)  
11. Drive Tire  
12. Deck Belt  
13. Pump Belt  
14. Blades  
15. Engine Air Intake Screen  
16. Front Gauge Wheel Tires  
14  
Viewed from top of unit  
13  
Viewed from top of unit  
Figure 4-11  
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Hustler Mini Z 36/42 & FasTrak Super Duty 36/42  
TROUBLESHOOTING  
The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative  
maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a  
problem by suggesting probable causes and the recommended solutions.  
SYMPTOMS  
PROBABLE CAUSES  
SUGGESTED REMEDIES  
SYMPTOMS  
PROBABLE CAUSES  
SUGGESTED REMEDIES  
Starting motor  
does not crank  
Control handles not in park  
brake position or switch not park brake position or  
adjusted re-adjust switch  
Place control handles in  
There is abnormal  
vibration  
The engine mounting bolts  
are loose  
Tighten the engine  
mounting bolts  
The engine pulley, idler  
pulley or blade pulley is  
loose  
Tighten the appropriate  
pulley  
Deck clutch switch engaged Disengage clutch switch  
Weak or dead battery  
Recharge or replace  
The engine pulley is  
damaged  
Contact your Hustler Dealer  
Install new cutting blade(s)  
Electrical connections are  
corroded or loose  
Check the electrical  
connections  
The cutting blade(s) is/are  
bent or unbalanced  
20 amp fuse is blown  
For additional causes  
Replace the 20 amp fuse  
See engine manual  
A blade mounting bolt  
is loose  
Tighten the blade mounting  
bolt  
The engine will not start,  
starts hard, or fails to  
keep running  
No fuel or line  
plugged  
Fill tank or replace  
line  
Spindle bearing is worn  
or loose  
Replace or tighten spindle  
bearing  
Fuel valve is turned off  
Open the fuel valve  
A blade spindle is bent  
Contact your Hustler Dealer  
Sharpen the blades  
There is incorrect fuel in  
the fuel system  
Drain the tank and replace  
the fuel with the proper type  
Uneven cutting height  
The blade(s) are not sharp  
There is dirt in the fuel filter  
Replace the fuel filter  
A cutting blade(s) is/are  
bent  
Install new cutting blade(s)  
Dirt, water, or stale fuel in  
the fuel system  
Contact your Hustler Dealer  
The deck is not level  
Level the deck per the  
Deck leveling & height  
adjusting section of this  
manual  
The choke is not on  
Numerous  
Move the choke lever to On  
See engine manual  
An anti-scalp wheel is not  
set correctly  
Adjust the height of the  
anti-scalp wheel  
Engine:  
Numerous  
See engine manual  
Runs with continuous  
misfiring or engine runs  
unevenly or erratically  
The underside of the  
deck is dirty  
Clean the underside  
of the deck  
Loss of power or  
system will not operate  
in either direction  
Restrictions in air cleaner  
Poor compression  
Service air cleaner  
See your dealer  
Adjust linkage  
Tire pressure is incorrect  
A blade spindle is bent  
Adjust the tire pressure  
to 8 - 10 psi  
Contact your Hustler Dealer  
Steering linkage  
needs adjustment  
Blades do not rotate  
The deck drive belt is worn, Install a new deck drive belt  
loose or broken  
Tow valve open  
Close the tow valve  
The deck drive belt is  
off the pulley  
Install the deck drive belt  
and check for a reason  
The traction drive belt is  
worn, loose or broken  
Install a new traction  
drive belt  
Electric clutch is not  
engaging  
Check and/or replace  
10 amp fuse.  
Contact your Hustler dealer  
The traction drive belt is  
off the pulley  
Install the traction drive belt  
and check for a reason  
For additional causes  
See engine manual  
Clean screen and fin  
Overheating  
Air intake screen or  
cleaning fins clogged  
For additional causes  
Low oil level  
See engine manual  
Add oil  
Low engine oil pressure  
High oil consumption  
Oil diluted or too light  
Change oil and check for  
source of contamination  
Numerous  
See your dealer  
Adjust linkage  
Tractor jerky when starting Steering control linkage  
or  
operates in one direction  
only  
needs adjustment  
ZT 2800 component faulty  
See your dealer  
Adjust linkage  
Tractor creeps when  
steering control levers  
are in neutral  
Steering linkage needs  
adjustment  
Tractor circles or veers  
in one direction  
Steering linkage needs  
adjustment  
Adjust linkage  
ZT2800 transaxle faulty  
Tires improperly inflated  
See your dealer  
Adjust tire pressure to  
8 - 10 psi  
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STORAGE  
When storing the unit at the the end of the mowing season, the following  
steps should be taken to ensure readiness for the next mowing season.  
4. Drain fuel tank and run the engine until it stops from lack of fuel.  
Gasoline evaporates if left in carburetor for long periods, forming  
gum and varnish deposits in carburetor. These deposits will cause  
engine flooding and loss of power.  
5. Remove and replace fuel filter per maintenance schedule.  
6. Remove spark plugs and pour a tablespoon of engine oil into each  
spark plug hole, Install plugs, but do not reconnect plug leads.  
7. Crank engine with starter at least a dozen revolutions to distribute  
oil over cylinder walls and valve mechanism.  
8. Clean exterior surface of engine. Spread a light film of oil over any  
exposed metal surfaces of engine that are subject to corrosion.  
9. Clean dirt and chaff from cylinders and fins, blower housing and  
muffler.  
10. Check oil filler cap and fuel tank cap to make certain they are  
securely in place.  
1. Remove all grass, dirt, and trash from tractor and mower. Clean  
tractor and mower and touch up all scrapes with Hustler spray paint.  
IMPORTANT: Wash the machine with a mild detergent and water.  
Do not pressure wash the machine. Avoid excessive use of water,  
especially near the control panel, engine and the transaxle units.  
2. Install new air filter per Engine Owner’s Manual.  
3. Check thoroughly for any worn or damaged parts that need  
replacing and order them from your dealer.  
4. Thoroughly lubricate machine, according to lubrication instructions.  
5. Check hydraulic oil level. Add oil if necessary. Change oil and  
filter if not done in last 200 hours.  
6. Block tractor up so weight is off tires.  
NOTE: Do not deflate tires.  
11. Refer to engine manual for more information.  
7. Remove the battery from machine  
New season preparation  
Before starting the tractor following post season storage, the following  
servicing is required:  
A. Clean battery  
B. Check the electrolyte level  
C. Charge the battery, if necessary  
D. Store battery in a cool, dry place (do not expose to freezing  
temperatures)  
1. Clean tractor, removing trash and dirt accumulation.  
2. Check engine oil level.  
E. Always keep the battery fully charged. (Especially important to  
3. Fill fuel tank with fresh gasoline. Run machine at half speed for 5  
minutes, checking operation of steering control lever. Stop engine  
and check for oil leaks, loose fittings and so forth.  
4. Tighten any bolts that have loosened and make sure all hair pins,  
cotter pins and clevis pins are in place.  
o
prevent battery damage when the temperature is below 32 F.)  
8. Perform separate engine preparation as listed below.  
9. Store tractor in a clean, dry place.  
Preparation of engine for storage  
When engine is to be unused for long periods, proceed as follows:  
1. Run engine for a minimum of 15 minutes.  
5. Install all safety shields and review safety precautions listed in this  
manual.  
6. Check and inflate tires to 8-10 psi.  
2. Drain oil from crankcase while engine is still warm.  
3. Refill with fresh oil of proper viscosity.  
7. Refer to engine manual for more information.  
PRODUCT LITERATURE  
Parts  
Manual  
P/N  
This section contains sources of additional literature  
concerning your tractor. Literature should be ordered from  
your Hustler dealer or direct from indicated source.  
Model  
Number  
List  
Price  
Model  
Hustler Mini Z  
36/42  
928192, 928200  
107652  
$22.50  
$22.50  
(with serial number prior to 07020000)  
928192, 928200  
Hustler Mini Z  
36/42  
108737  
Parts Manuals  
(beginning with serial number 07020000  
and later)  
If you would like to order a Parts Manual for a particular  
tractor, the Hustler part number for that manual is listed in  
the following chart. Please contact your Hustler dealer to  
order the manual.  
FasTrak Super 928192, 928200  
Duty 36/42  
108737  
$22.50  
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INDEX  
PAGE  
PAGE  
Model and serial number................................................................1  
Moving tractor with stalled engine ..............................................14  
Mower blade maintenance ...........................................................22  
Mower blade removal ..................................................................23  
Mower deck operation..................................................................17  
Operating suggestions..................................................................15  
Parts and service.............................................................................1  
Product literature..........................................................................29  
Safe operating practices ...............................................................11  
Safe servicing practices................................................................19  
Safety and instruction decals..........................................................8  
Safety precautions..........................................................................7  
Safety start interlock system ........................................................13  
Seat adjustment ............................................................................23  
Slope guide.....................................................................................9  
Stopping the engine......................................................................14  
Storage..........................................................................................29  
Tires..............................................................................................19  
To the new owner...........................................................................1  
Torque values...............................................................................19  
Using this manual...........................................................................1  
Warranty registration .....................................................................1  
Anti-scalp wheels.........................................................................17  
Belts .............................................................................................22  
Control lever adjustment..............................................................23  
Control panel................................................................................13  
Controls........................................................................................13  
Deck cutting height adjustment....................................................17  
Driving the tractor........................................................................15  
Electrical system ..........................................................................20  
Engine air filter ............................................................................21  
Engine oil and filter......................................................................21  
Engine starting .............................................................................14  
Hustler Mini Z 36/42 &  
FasTrak Super Duty 36/42 Troubleshooting............................27  
Hustler Mini Z 36/42 &  
FasTrak Super Duty 36/42 Maintenance Locator Chart .........25  
Hustler Mini Z 36/42 &  
FasTrak Super Duty 36/42 Maintenance Schedule.................24  
Fuel system ..................................................................................21  
General engine maintenance ........................................................22  
Hydraulic system..........................................................................20  
Lubrication...................................................................................20  
Maintenance & adjustment introduction......................................19  
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Hustler Turf Equipment  
PO Box 7000  
Hesston, Kansas 67062  
620-327-4911 • hustlerturf.com  
PN 107708  
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