Briggs Stratton 54000 User Manual

FORM NO. 276354-8/05  
PRINTED IN U.S.A.  
© Copyright 2005 by Briggs & Stratton Corporation  
Operating & Maintenance  
Instructions  
The Power That Works For You®  
Model 54000 Series covered in this manual  
Features  
1. Choke Control (if equipped)  
2. Breather/Breather Tube  
3. Spark Plug (2 locations)  
4. Engine Model Label  
5. Oil Pressure Sensor  
6. Oil Filter  
10. Carburetor  
11. Mechanical Fuel Pump  
12. Air Cleaner  
13. Oil Fill  
14. Dipstick  
15. Regulator/Rectifier  
16. Starter Solenoid  
17. Starter  
7. Oil Drain Plug (2 locations)  
8. Rotating Screen  
9. Cover-Carburetor  
12  
8
9
11  
2
3
15  
16  
17  
1
12  
9
14  
10  
7
13  
6
4
5
7
3
Safety Information  
WARNING  
WARNING  
Engines give off carbon monoxide,  
Gasoline and its vapors are extremely  
flammable and explosive.  
Fire or explosion can cause severe  
burns or death.  
an odorless, colorless, poison gas.  
Breathing carbon monoxide can  
cause nausea, fainting or death.  
Start and run engine outdoors.  
Do not start or run engine in enclosed area,  
WHEN ADDING FUEL  
even if doors or windows are open.  
Turn engine OFF and let engine cool at least  
2 minutes before removing gas cap.  
Fill fuel tank outdoors or in well-ventilated  
area.  
Do not overfill fuel tank.  
Keep gasoline away from sparks, open  
flames, pilot lights, heat, and other ignition  
sources.  
Check fuel lines, tank, cap, and fittings  
frequently for cracks or leaks. Replace if  
necessary.  
WARNING  
Rotating parts can contact or en-  
tangle hands, feet, hair, clothing, or  
accessories.  
Traumatic amputation or severe  
laceration can result.  
WHEN STARTING ENGINE  
Operate equipment with guards in place.  
Keep hands and feet away from rotating parts.  
Tie up long hair and remove jewelry.  
Do not wear loose-fitting clothing, dangling  
drawstrings or items that could become  
caught.  
Make sure spark plug, muffler, fuel cap and  
air cleaner are in place.  
Do not crank engine with spark plug removed.  
If fuel spills, wait until it evaporates before  
starting engine.  
If engine floods, set choke to OPEN/RUN  
position, place throttle in FAST and crank  
until engine starts.  
WHEN OPERATING EQUIPMENT  
Do not choke carburetor to stop engine.  
WHEN TRANSPORTING EQUIPMENT  
Transport with fuel tank EMPTY.  
WHEN STORING GASOLINE OR  
EQUIPMENT WITH FUEL IN TANK  
Store away from furnaces, stoves, water  
heaters or other appliances that have pilot  
light or other ignition source because they  
can ignite gasoline vapors.  
WARNING  
Running engines produce heat.  
Engine parts, especially muffler,  
become extremely hot.  
Severe thermal burns can occur on  
contact.  
Combustible debris, such as leaves,  
grass, brush, etc. can catch fire.  
Allow muffler, engine cylinder and fins to cool  
before touching.  
WARNING  
Starting engine creates sparking.  
Sparking can ignite nearby flammable  
gases.  
Explosion and fire could result.  
Remove accumulated debris from muffler area  
and cylinder area.  
Install and maintain in working order a spark  
arrester before using equipment on  
forest-covered, grass-covered, brush-covered  
unimproved land. The state of California  
requires this (Section 4442 of the California  
Public Resources Code). Other states may  
have similar laws. Federal laws apply on  
federal land.  
If there is natural or LP gas leakage in area,  
do not start engine.  
Do not use pressurized starting fluids because  
vapors are flammable.  
4
Safety Information  
WARNING  
Unintentional sparking can result in  
fire or electric shock.  
Fire or explosion can cause severe  
burns or death.  
Unintentional start-up can result in  
entanglement, traumatic amputation,  
or laceration.  
Before performing maintenance or repairs:  
Disconnect spark plug wire and keep it away  
from spark plug.  
Disconnect battery at negative terminal (only  
engines with electric start).  
Use only correct tools.  
Do not strike the flywheel with a hammer or  
hard object because the flywheel may later  
shatter during operation.  
Do not tamper with governor spring, links or  
other parts to increase engine speed.  
When testing for spark:  
Use approved spark plug tester.  
Do not check for spark with spark plug  
removed.  
Oil  
Capacity  
SAE Viscosity Grades  
*
The engine holds approximately 80 oz (2.3 liters).  
Oil Recommendation  
Use a high quality detergent oil classified “For  
Service SG, SH, SJ, SL” or higher, such as Briggs  
& Stratton 30, Part Number 100005 (20 oz) or  
100028 (48 oz).  
*
**  
Do not use special additives.  
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
Do not mix gasoline with oil.  
Choose a viscosity according to the table.  
CAUTION  
*
Use of SAE 30 oil below 40° F (4° C) will result in  
hard starting and possible engine damage due to  
inadequate lubrication.  
Note: Synthetic oil meeting ILSAC GF-2, API  
certification mark and API service symbol (shown  
at left) with “SJ/CF ENERGY CONSERVING” or  
higher, is an acceptable oil at all temperatures.  
Use of synthetic oil does not alter required oil  
change intervals.  
* * The use of non-synthetic multi-viscosity oils (5W-30,  
10W-30, etc.) in temperatures above 40° F (4° C)  
will result in higher than normal oil consumption.  
When using a multi-viscosity oil, check oil level  
more frequently.  
5
Adding Oil  
1. First add 67 oz (2 liters).  
Full Line  
2. Start and run engine at idle for 30 seconds.  
See Starting Instructions.  
3. Shut engine off and wait 30 seconds.  
4. Then add more oil slowly to bring level to FULL  
mark on dipstick. DO NOT OVERFILL.  
Dipstick  
Oil Fill Cap  
Checking Oil Level  
Check oil level before starting the engine.  
Keep oil level at FULL. Do not overfill.  
Check level daily, or after every eight (8) hours of  
operation.  
1. Place engine level and clean around oil filler plug.  
2. Remove dipstick and wipe clean with cloth.  
Oil Fill  
3. Push dipstick back in and remove to check oil  
level. Oil level should be at FULL line on dipstick.  
4. If oil is needed, add slowly.  
5. Fill to FULL line on dipstick – re-check.  
6. Replace dipstick firmly.  
Fuel  
Use clean, fresh, regular unleaded gasoline with a  
minimum of 85 octane. Fresh fuel prevents gum  
from forming in the fuel system or on essential  
carburetor parts. Purchase fuel in quantity that  
can be used within 30 days.  
This engine is certified to operate on gasoline.  
Exhaust Emission Control System: EM (Engine  
Modifications).  
Adding Fuel  
For engine protection use Briggs & Stratton  
Gasoline Additive available from your Authorized  
Briggs & Stratton Dealer.  
1. Turn engine OFF and let engine cool at least 2  
minutes before removing gas cap.  
2. Remove cap. Fill tank to approximately 1-1/2  
inches below top of neck to allow for fuel  
expansion. Be careful not to overfill.  
Do not use gasoline which contains Methanol.  
Do not mix oil with gasoline.  
3. Replace cap before starting.  
Cold Weather Starting  
Use correct type of oil for expected starting  
temperature. See Oil.  
CAUTION  
Use fresh gasoline, which has higher volatility to  
Some fuels, called oxygenated or reformulated  
fuels, are fuels blended with alcohols or ethers.  
Excessive amounts of these blends can  
damage the fuel system or cause performance  
problems. If any undesirable operating  
symptoms occur, use gasoline with a lower  
percentage of alcohol or ether.  
improve starting.  
Remove external equipment and engine loads.  
(See equipment operating instructions.)  
6
Starting  
Gasoline Powered Engines  
The controls used for starting are located on the engine  
or on the equipment for which it powers. Read your  
operating manual and become familiar with the use of  
the controls before starting your engine.  
Operating  
Allow engine to warm up several seconds to  
several minutes depending on outside  
temperature.  
Gradually open choke.  
For maximum performance and life, operate  
engine with choke in OPEN and throttle in FAST.  
CAUTION  
Note: If choke equipped, slowly adjust toward RUN  
position. Wait until engine runs smoothly before each  
choke adjustment.  
Use short starting cycles (5 seconds, wait one  
minute between cycles). Follow equipment  
manufacturer’s recommendations for charging  
battery.  
For maximum performance and life, operate  
engine with choke in OPEN and throttle in FAST.  
Oil Pressure  
1. Check oil level.  
If oil pressure drops below 7-10 psi (0.1-0.2 kg/cm@), an  
oil pressure switch (if engine is equipped) will either  
activate a warning device or stop the engine. Check oil  
level with dipstick.  
2. Open fuel shut-off valve (if equipped).  
3. Move choke control to CHOKE or START.  
4. Move throttle (if equipped) to FAST.  
5. Push rocker switch (if equipped) to ON or RUN.  
6. Insert key and turn to START.  
7. Let engine warm up.  
If oil level is between ADD and FULL mark on dipstick  
do not try to restart engine. Contact an Authorized  
Briggs & Stratton Service Dealer. Do not operate  
engine until oil pressure is corrected.  
If oil level is below ADD mark on dipstick, add oil to  
bring level to FULL mark. Restart engine and check oil  
pressure. If pressure is normal, continue to operate  
engine.  
CAUTION  
The manufacturer of the equipment on which  
this engine is installed specifies top speed at  
which the engine will be operated. DO NOT  
EXCEED this speed.  
Note: Oil pressure gauge, if engine is equipped, is  
supplied by manufacturer of equipment.  
Stopping  
1. Move throttle to SLOW (if equipped).  
2. Turn key to OFF. Remove key and store out of  
WARNING  
reach of children.  
3. Push rocker switch (if equipped) to OFF or STOP.  
4. Close fuel shut-off valve (if equipped).  
Do not stop engine by moving choke  
control to CHOKE. Backfire, fire or engine  
damage could occur.  
Need assistance?  
1-800-233-3723 (USA and Canada ONLY, Pre-recorded message.)  
7
Maintenance  
Regular maintenance will improve the performance and  
extend the life of the engine. See any Authorized Briggs  
& Stratton Dealer for service. Use only genuine Briggs  
& Stratton parts. Other parts may not perform as  
well, may damage the engine, and may result in  
injury. In addition, use of other parts may void your  
warranty.  
WARNING  
Unintentional sparking can result  
in fire or electric shock.  
Fire or explosion can cause  
severe burns or death.  
Emission Control  
Unintentional start-up can result  
in entanglement, traumatic  
amputation, or laceration.  
Maintenance, replacement or repair of the emission  
control devices and systems may be performed by  
any nonroad engine repair establishment or  
individual. However, to obtain no charge repairs under  
the terms and provisions of the Briggs & Stratton  
warranty statement, any service or emission control part  
repair or replacement must be performed by a factory  
authorized dealer.  
Before performing maintenance or repairs:  
Disconnect spark plug wire and keep it away  
from spark plug.  
Disconnect battery at negative terminal (only  
engines with electric start).  
Use only correct tools.  
Do not strike the flywheel with a hammer or  
hard object because the flywheel may later  
shatter during operation.  
Do not tamper with governor spring, links or  
other parts to increase engine speed.  
When testing for spark:  
Use approved spark plug tester.  
Do not check for spark with spark plug  
removed.  
Follow the instructions and schedules indicated below.  
Task  
Perform task at hourly  
or calendar interval,  
whichever comes first.  
Every 8 Hours  
or Daily  
50  
Hours  
100  
Hours  
250  
Hours  
400  
Hours  
600  
Hours  
Yearly  
Check Oil Level and for Oil Leaks  
Clean Spark Arrestor (if equipped)  
Change Oil and Oil Filter**  
Clean Air Cleaner*  
Check Valve Clearance  
Check Battery Electrolyte  
Replace Air Cleaner Cartridge*  
Change Fuel Filter  
Replace Safety Filter Cartridge  
Change Spark Plugs  
*
Clean more often under dusty conditions or when airborne debris is present. Replace air cleaner, if very dirty.  
** Change oil after first 5 to 8 hours of use, then every 100 hours. Change oil every 25 hours when operating the  
engine under heavy load or in high temperatures. Check valve clearance after first 50 hours of use, then every  
250 hours on gasoline powered engines.  
8
Changing Oil and Oil Filter  
Change oil after first 5 to 8 hours of use, then every  
50 hours. Change oil every 25 hours when operating  
the engine under heavy load or in high temperatures.  
Adding Oil  
1. First add 67 oz (2 liters).  
2. Start and run engine at idle for 30 seconds.  
See Starting Instructions.  
3. Shut engine off and wait 30 seconds.  
4. Then add more oil slowly to bring level to FULL  
mark on dipstick.  
5. Replace oil fill cap and dipstick.  
Checking Oil Level  
Check oil level before starting the engine.  
Keep oil level at FULL. Do not overfill.  
Check level daily, or after every eight (8) hours of  
operation.  
Oil Filter  
Oil Drain Plug  
Full Line  
Dipstick  
Oil Fill Cap  
1. With engine OFF but still warm, remove oil drain  
plug and drain oil into appropriate receptacle.  
Reinstall drain plug.  
2. Remove oil filter. Before installing new filter,  
lightly oil filter gasket with fresh, clean oil.  
Oil Fill  
3. Screw filter on by hand until gasket contacts oil  
filter adapter. Tighten 1/2 to 3/4 turn more.  
4. Place engine level and follow Adding Oil to add  
fresh oil.  
5. Replace oil fill cap and dipstick.  
1. Place engine level and clean around oil filler plug.  
2. Remove dipstick and wipe clean with cloth.  
3. Push dipstick back in and remove to check oil  
level. Oil level should be at FULL line on dipstick.  
4. If oil is needed, add slowly.  
5. Fill to FULL line on dipstick – re-check.  
6. Replace dipstick firmly.  
CAUTION  
Used oil is a hazardous waste product. Dispose  
of used oil properly. Do not discard with  
household waste. Check with your local  
authorities, service center, or dealer for safe  
disposal/recycling facilities.  
9
Air Cleaner  
Clean cartridge every 100 hours. To clean cartridge,  
gently tap on end with handle of screwdriver. Replace  
cartridge every 400 hours. Clean and replace more  
often under dusty conditions.  
CAUTION  
Do not use pressurized air or solvents to clean  
foam. Pressurized air can damage foam; solvents  
will dissolve foam.  
1. Unlock and remove cover..  
2. Remove air cleaner cartridge from body and  
inspect. Replace if very dirty or any damage  
occurs to cartridge.  
Safety Filter Installation  
Several models with the cyclonic air cleaner are also  
equipped with a safety filter. Replace safety filter  
cartridge every 600 hours, or with every other air filter  
cartridge replacement. To replace:  
3. Carefully clean out cover and around body. Do  
not allow debris to enter engine.  
1. Pull carefully to remove from air cleaner body,  
ensure no debris enters engine.  
4. Install cleaned or new cartridge in body.  
5. Install cover and lock with clamps.  
2. Install new safety cartridge first, then install air  
filter cartridge over safety filter.  
Air cleaner body  
Safety Filter Cartridge  
Air cleaner cartridge  
Cover  
WARNING  
Ensure air cleaner and cover are properly  
installed before starting engine.  
Rubber Valve  
Spark Plug  
Fuel Filter  
WARNING  
Check the spark plug every 100 hours. Replace the  
spark plug if upon inspection the electrode Ê is burned  
or worn. Ensure the spark plug is clean. Check the gap  
Ë with a wire gauge Ì and reset to .76 mm or 0.030  
in. if necessary. Use only Briggs & Stratton Spark Tester  
(part number 19368) to check for spark.  
Drain fuel tank or close fuel shut-off  
valve before replacing fuel filter.  
Otherwise, fuel can leak out creating a  
fire/explosion hazard.  
Ë
When replacing fuel filter, ensure clamps are tight and  
fuel flows in the same direction as the arrow marked  
FLOW.  
Ê
Ì
Muffler/Fuel System  
WARNING  
Replacement parts for muffler and fuel system  
(cap, hoses, tanks, filters, etc.) must be the  
same and installed in the same position as  
original parts, otherwise fire can occur.  
Note: In some areas, local law requires using resistor  
spark plug to suppress ignition signals. If this engine  
was originally equipped with resistor spark plug, use  
same type for replacement.  
10  
Cleaning Debris  
1. Locate air cleaner bracket. The bracket will pivot  
away from the engine when the bolt on the lower  
part of the bracket is loosened.  
7. Reinstall the panel and tighten the two screws  
until you hear a click.  
8. Pivot air cleaner assembly back onto engine.  
9. Tighten the nut securing the bracket bolt.  
2. Loosen the nut that secures the bolt of the air  
cleaner bracket to the engine.  
3. Pivot the air cleaner away from the engine to  
access the panel.  
WARNING  
Engine parts should be kept clean to reduce  
the risk of overheating and ignition of  
accumulated debris.  
Note: It is not necessary to remove the flexible air  
cleaner hose.  
4. Locate the two screws on the panel. Turn  
fasteners until you hear a click.  
5. Remove the panel to access the cooling fins.  
6. Clean all areas in view. Do not use water to clean  
engine. Use a dry brush or compressed air.  
Screw  
Panel  
Clean inside the panel  
Clean  
Air cleaner assembly  
Clean  
Bolt holding the air cleaner bracket.  
CAUTION  
Do not use water to clean engine parts.  
Water could contaminate fuel system. Low  
pressure compressed air may be used.  
Storage  
If engine is stored over 30 days, prepare as follows:  
WARNING  
When storing gasoline or equipment with fuel  
in the tank:  
Store away from furnaces, stoves, water  
heaters, or other appliances that have a pilot  
light or other ignition source because they  
can ignite gasoline vapors.  
1. To prevent gum from forming in fuel system or on  
essential carburetor parts:  
If fuel tank contains oxygenated or reformulated  
gasoline (gasoline blended with an alcohol or an  
ether) run engine until it stops from lack of fuel.  
If fuel tank contains gasoline either run engine until it  
stops from lack of fuel or add a gasoline additive. If you  
use a gasoline additive, run the engine for several  
minutes to circulate the additive through the carburetor.  
When Transporting Equipment:  
Transport with fuel tank EMPTY or with fuel  
shut-off valve OFF.  
Then engine and fuel can be stored up to 24 months.  
2. While engine is still warm, change oil.  
3. Remove spark plugs and pour about 1 oz (30 ml)  
of engine oil into each cylinder. Replace spark  
plugs and crank slowly to distribute oil.  
4. Clean engine of surface debris, chaff or grass.  
11  
Service  
Emission Information  
Engines that are certified to meet the California Air  
Resources Board (CARB) Tier 2 Emission Standards  
must display information regarding the Emissions  
Durability Period and the Air Index. Briggs & Stratton  
makes this information available to the consumer on our  
emission labels. The engine emission label will indicate  
certification information.  
The Emissions Durability Period describes the  
number of hours of actual running time for which the  
engine is certified to be emissions compliant, assuming  
proper maintenance in accordance with the Operating &  
Maintenance Instructions. The following categories are  
used:  
See an Authorized Briggs & Stratton Service Dealer.  
Each one carries a stock of Genuine Briggs & Stratton  
Parts and is equipped with special service tools.  
Trained mechanics assure expert repair service on all  
Briggs & Stratton engines. Only dealers advertising as  
“Authorized Briggs & Stratton” are required to meet  
Briggs & Stratton standards.  
When you purchase equipment powered  
by a Briggs & Stratton engine, you are  
assured of highly skilled, reliable  
service at more than 30,000 Authorized  
Service Dealers worldwide, including  
more than 6,000 Master Service  
Technicians. Look for these signs  
wherever Briggs & Stratton service is  
offered.  
Moderate: Engine is certified to be emission compliant  
for 125 hours of actual engine running time.  
Intermediate: Engine is certified to be emission  
compliant for 250 hours of actual engine running time.  
Extended: Engine is certified to be emission compliant  
for 500 hours of actual engine running time. For  
example, a typical walk-behind lawn mower is used 20  
to 25 hours per year. Therefore, the Emissions  
Durability Period of an engine with an intermediate  
rating would equate to 10 to 12 years.  
You may find the nearest Authorized Service Dealer  
in our dealer locator map at  
calling 1-800-233-3723  
Certain Briggs & Stratton engines will be certified to  
meet the United States Environmental Protection  
Agency (USEPA) Phase 2 emission standards. For  
Phase 2 certified engines, the Emissions Compliance  
Period referred to on the Emissions Compliance label  
indicates the number of operating hours for which the  
engine has been shown to meet Federal emission  
requirements.  
For engines less than 225 cc displacement.  
Category C = 125 hours  
Category B = 250 hours  
PARTIAL LIST OF  
GENUINE BRIGGS & STRATTON  
PARTS  
Category A = 500 hours  
For engines of 225 cc or more displacement.  
Category C = 250 hours  
PART  
PART NO.  
Cyclonic air cleaner cartridge . . . . . . . . . . . . . . . . 841497  
Safety filter cartridge . . . . . . . . . . . . . . . . . . . . . . . 821136  
Oval air cleaner cartridge . . . . . . . . . . . . . . . . . . . 692519  
Oval foam pre-cleaner . . . . . . . . . . . . . . . . . . . . . . 692520  
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100028  
Oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492932  
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691035  
Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 809669  
Gas additive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5041  
Resistor spark plug . . . . . . . . . . . . . . . . . . . . . . . . 692051  
Spark plug wrench . . . . . . . . . . . . . . . . . . . . . . . . . . 19374  
Spark tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19368  
Category B = 500 hours  
Category A = 1000 hours  
Technical Information  
Power Ratings: The power ratings for an individual  
engine model are initially developed by starting with  
SAE (Society of Automotive Engineers) code J1940  
(Small Engine Power & Torque Rating Procedure)  
(Revision 2002-05). Given both the wide array of  
products on which our engines are placed, and the  
variety of environmental issues applicable to operating  
the equipment, it may be that the engine you have  
purchased will not develop the rated horsepower when  
used in a piece of power equipment (actual “on-site”  
power). This difference is due to a variety of factors  
including, but not limited to, the following: differences in  
altitude, temperature, barometric pressure, humidity,  
fuel, engine lubrication, maximum governed engine  
speed, individual engine to engine variability, design of  
the particular piece of power equipment, the manner in  
which the engine is operated, engine run-in to reduce  
friction and clean out of combustion chambers,  
Oil pump kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5056  
(uses standard electric drill to remove oil from engine  
quickly)  
An illustrated shop manual includes common  
specifications and detailed information covering  
adjustment, tune-up and repair of Briggs & Stratton  
engines. It is available for purchase from an Authorized  
Briggs & Stratton Service Dealer or you can order it  
adjustments to the valves and carburetor, and other  
factors. The power ratings may also be adjusted based  
on comparisons to other similar engines utilized in  
similar applications, and will therefore not necessarily  
match the values derived using the foregoing codes.  
12  
Specifications  
We recommend that you use an authorized Briggs &  
Stratton Service Dealer for all maintenance and service  
of the engine and engine parts. Use only genuine  
Briggs & Stratton parts.  
Model, Type and Code Number  
To get replacement parts or technical assistance in the  
future write your engine Model, Type and Code number  
along with the date of purchase here. These numbers  
are located on your engine. For the location, see page  
with Engine Features.  
In the state of California, Model Series 540000 engines  
are certified by the California Air Resources Board to  
meet emissions standards for 1000 hours. Such  
certification does not grant the purchaser, owner or  
operator of this engine any additional warranties with  
respect to the performance or operational life of this  
engine. This engine is warranted solely according to the  
product and emissions warranties stated elsewhere in  
this manual.  
Model Series  
Type  
Model Series 540000  
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.36 in. (85.5 mm)  
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.07 in. (78 mm)  
Displacement . . . . . . . . . . . . . . . . . . 54.6 cu. in. (895 cc)  
Code  
Tune-up Specifications  
Armature air gap . . 0.005 – 0.008 in. (0.13 – 0.20 mm)  
Spark plug gap . . . . . . . . . . . . . . . . . 0.030 in. (0.76 mm)  
Date of Purchase  
Valve clearance with valve springs installed and piston 1/4  
in. (6 mm) past top dead center (check when engine is  
cold).  
Intake . . . . . . . . . . . . 0.004 – 0.006 in. (0.10 – 0.15 mm)  
Exhaust . . . . . . . . . . 0.004 – 0.006 in. (0.10 – 0.15 mm)  
Note: Engine power will decrease 3-1/2% for each 1,000  
feet (300 meters) above sea level and 1% for each 10° F  
(5.6° C) above 77° F (25° C). It will operate satisfactorily at  
an angle up to 15°. Refer to the equipment operator manual  
for safe allowable operating limits on slopes.  
13  
Warranty Information  
Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB)  
and the United States Environmental Protection Agency (U.S. EPA)  
Emissions Control System Warranty Statement  
(Owner's Defect Warranty Rights and Obligations)  
The California Air Resources Board (CARB), U.S. EPA and  
B&S are pleased to explain the Emissions Control System  
Warranty on your small off-road engine (SORE). In California,  
new small off-road engines model year 2006 and later must be  
designed, built and equipped to meet the State’s stringent  
anti-smog standards.  
time listed below, provided there has been no abuse, neglect  
or improper maintenance of your small off-road engine.  
Your emissions control system includes parts such as the  
carburetor, air cleaner, ignition system, fuel line, muffler and  
catalytic converter. Also included may be connectors and  
other emissions related assemblies.  
Elsewhere in the United States, new non-road, spark-ignition  
engines certified for model year 1997 and later must meet  
similar standards set forth by the U.S. EPA. B&S must warrant  
the emissions control system on your engine for the periods of  
Where a warrantable condition exists, B&S will repair your  
small off-road engine at no cost to you including diagnosis,  
parts and labor.  
Briggs & Stratton Emissions Control Defects Warranty Coverage  
Small off-road engines are warranted relative to emissions control parts defects for a period of two years, subject to provisions set  
forth below. If any covered part on your engine is defective, the part will be repaired or replaced by B&S.  
Owner's Warranty Responsibilities  
As the small off-road engine owner, you are responsible for the  
performance of the required maintenance listed in your  
Operating and Maintenance Instructions. B&S recommends  
that you retain all your receipts covering maintenance on your  
small off-road engine, but B&S cannot deny warranty solely  
for the lack of receipts or for your failure to ensure the  
performance of all scheduled maintenance.  
You are responsible for presenting your small off-road engine  
to an Authorized B&S Service Dealer as soon as a problem  
exists.  
The undisputed warranty repairs should be completed in a  
reasonableamount of time, not to exceed 30 days.  
If you have any questions regarding your warranty rights and  
responsibilities, you should contact  
Representativeat 1-414-259-5262.  
a
B&S Service  
As the small off-road engine owner, you should however be  
aware that B&S may deny you warranty coverage if your small  
off-road engine or a part has failed due to abuse, neglect,  
improper maintenance or unapproved modifications.  
The emissions warranty is a defects warranty. Defects are  
judged on normal engine performance. The warranty is not  
related to an in-use emissions test.  
Briggs & Stratton Emissions Control Defects Warranty Provisions  
The following are specific provisions relative to your Emissions Control Defects Warranty Coverage. It is in addition to the B&S  
engine warranty for non-regulated engines found in the Operating and Maintenance Instructions.  
1. Warranted Parts  
Dealer as listed in the “Yellow Pages” under “Engines,  
Gasoline,” “Gasoline Engines,” “Lawn Mowers,” or  
similar category.  
Coverage under this warranty extends only to the parts  
listed below (the emissions control systems parts) to the  
extent these parts were present on the engine purchased.  
a. Fuel Metering System  
4. Claims and Coverage Exclusions  
Warranty claims shall be filed in accordance with the  
provisions of the B&S Engine Warranty Policy. Warranty  
coverage shall be excluded for failures of Warranted  
Parts which are not original B&S parts or because of  
abuse, neglect or improper maintenance as set forth in  
the B&S Engine Warranty Policy. B&S is not liable to  
cover failures of Warranted Parts caused by the use of  
add-on, non-original, or modified parts.  
Cold start enrichment system  
Carburetor and internal parts  
Fuel pump  
Fuel line, fuel line fittings, clamps  
b. Air Induction System  
Air cleaner  
Intake manifold  
c. Ignition System  
5. Maintenance  
Spark plug(s)  
Magneto ignition system  
Any Warranted Part which is not scheduled for  
replacement as required maintenance or which is  
scheduled only for regular inspection to the effect of  
“repair or replace as necessary” shall be warranted as to  
defects for the warranty period. Any Warranted Part  
which is scheduled for replacement as required  
maintenanceshall be warranted as to defects only for the  
period of time up to the first scheduled replacement for  
that part. Any replacement part that is equivalent in  
performance and durability may be used in the  
performanceof any maintenance or repairs. The owner is  
responsible for the performance of all required  
maintenance, as defined in the B&S Operating and  
MaintenanceInstructions.  
d. Catalyst System  
Catalytic converter  
Exhaust manifold  
Air injection system, Pulse valve  
e. Miscellaneous Items  
Vacuum, temperature, position, time sensitive  
valves and switches  
Connectors and assemblies  
2. Length of Coverage  
B&S warrants to the initial owner and each subsequent  
purchaser that the Warranted Parts shall be free from  
defects in materials and workmanship which caused the  
failure of the Warranted Parts for a period of two years  
from the date the engine is delivered to a retail purchaser.  
3. No Charge  
6. Consequential Coverage  
Coverage hereunder shall extend to the failure of any  
engine components caused by the failure of any  
Warranted Part still under warranty.  
Repair or replacement of any Warranted Part will be  
performedat no charge to the owner, including diagnostic  
labor which leads to the determination that a Warranted  
Part is defective, if the diagnostic work is performed at an  
Authorized B&S Service Dealer. For emissions warranty  
service contact your nearest Authorized B&S Service  
14  
BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY  
Effective July 1, 2004 replaces all undated Warranties and all Warranties dated before July 1, 2004  
LIMITED WARRANTY  
Briggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or  
workmanshipor both. Transportation charges on parts submitted for repair or replacement under this warranty must be borne by  
purchaser. This warranty is effective for the time periods and subject to the conditions stated below. For warranty service, find the  
or as listed in the ‘Yellow Pages’.  
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT  
PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR  
CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or  
countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or  
limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives  
you specific legal rights and you may also have other rights which vary from state to state and country to country.  
OUR PRODUCT  
VanguardE  
ClassicE  
FourceE  
ELSE  
EtekE  
IntekE  
I/Cr  
(Kool Bore)  
Industrial PlusE  
Power BuiltE OHV  
Quantumr  
QuattroE  
Q45E  
IntekE  
(Sleeve Bore)  
SprintE  
WARRANTY PERIOD*  
Consumer Use  
2 years  
Commercial Use  
2 years  
1 year  
2 years  
1 year  
1 year  
90 days  
90 days  
*
Note the following special warranty periods: 2 years for Classicengines in the European Union and Eastern European countries,  
for all consumer products in the European Union, and for emission control systems on engines certified by EPA and CARB. 5 years for  
consumer use, 90 days for commercial use of Touch-N-Mow® starter on Quantum® and Intekengines. Engines used in  
competitive racing or on commercial or rental tracks are not warrantied. Engines operating on Kerosene fuel carry a one year for  
consumer use, 90 days for commercial use.  
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time  
stated in the table above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all  
other uses, including use for commercial, income producing or rental purposes. Once an engine has experienced commercial use, it shall  
thereafterbe considered as a commercial use engine for purposes of this warranty.  
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR  
PROOF OF PURCHASE RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY  
SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY  
PERIOD.  
Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design DĆ247,177 (Other Patents Pending)  
6,691,683  
6,647,942  
6,622,683  
6,615,787  
6,617,725  
6,603,227  
6,595,897  
6,595,176  
6,584,964  
6,557,833  
6,542,074  
6,520,141  
6,495,267  
6,494,175  
6,472,790  
6,460,502  
6,456,515  
6,382,166  
6,369,532  
6,356,003  
6,349,688  
6,347,614  
6,325,036  
6,311,663  
6,284,123  
6,263,852  
6,260,529  
6,242,828  
6,239,709  
6,237,555  
6,230,678  
6,213,083  
6,202,616  
6,145,487  
6,142,257  
6,135,426  
6,116,212  
6,105,548  
6,347,614  
6,082,323  
6,077,063  
6,064,027  
6,040,767  
6,014,808  
6,012,420  
5,992,367  
5,904,124  
5,894,715  
5,887,678  
5,852,951  
5,843,345  
5,823,153  
5,819,513  
5,813,384  
5,809,958  
5,803,035  
5,765,713  
5,732,555  
5,645,025  
5,642,701  
5,628,352  
5,619,845  
5,606,948  
5,606,851  
5,605,130  
5,497,679  
5,548,955  
5,546,901  
5,445,014  
5,503,125  
5,501,203  
5,497,679  
5,320,795  
5,301,643  
5,271,363  
5,269,713  
5,265,700  
5,243,878  
5,235,943  
5,234,038  
5,228,487  
5,197,426  
5,197,425  
5,197,422  
5,191,864  
5,188,069  
5,186,142  
5,150,674  
5,138,996  
5,086,890  
5,070,829  
5,058,544  
5,040,644  
5,009,208  
4,996,956  
4,977,879  
4,977,877  
4,971,219  
4,895,119  
4,875,448  
4,819,593  
4,720,638  
4,719,682  
4,633,556  
4,630,498  
4,522,080  
4,520,288  
4,512,499  
4,453,507  
4,430,984  
D 476,629  
D 457,891  
D 368,187  
D 375,963  
D 309,457  
D 372,871  
D 361,771  
D 356,951  
D 309,457  
D 308,872  
D 308,871  
15  
ABOUT YOUR ENGINE WARRANTY  
Briggs & Stratton welcomes warranty repair and  
apologizes to you for being inconvenienced. Any  
Authorized Service Dealer may perform warranty  
repairs. Most warranty repairs are handled routinely,  
but sometimes requests for warranty service may not  
be appropriate. For example, warranty would not apply  
if engine damage occurred because of misuse, lack of  
routine maintenance, shipping, handling, warehousing  
or improper installation. Similarly, warranty is void if the  
serial number of the engine has been removed or the  
engine has been altered or modified.  
If a customer differs with the decision of the Service  
Dealer, an investigation will be made to determine  
whether the warranty applies. Ask the Service Dealer  
to submit all supporting facts to his Distributor or the  
Factory for review. If the Distributor or the Factory  
decides that the claim is justified, the customer will be  
fully reimbursed for those items that are defective. To  
avoid misunderstanding which might occur between  
the customer and the Dealer, listed below are some of  
the causes of engine failure that the warranty does not  
cover.  
4. Parts which are scored or broken because an  
engine was operated with insufficient or  
contaminated lubricating oil, or an incorrect grade  
of lubricating oil (check oil level daily or after every  
8 hours of operation. Refill when necessary and  
change at recommended intervals.) OIL GARD®  
may not shut down running engine. Engine  
damage may occur if oil level is not properly  
maintained. Read Operating & Maintenance  
Instructions.  
5. Repair or adjustment of associated parts or  
assemblies such as clutches, transmissions,  
remote controls, etc., which are not manufactured  
by Briggs & Stratton.  
6. Damage or wear to parts caused by dirt, which  
entered the engine because of improper air  
cleaner maintenance, re-assembly, or use of a  
non-original air cleaner element or cartridge. (At  
recommended intervals, clean and re-oil the  
Oil-Foam element or the foam pre-cleaner, and  
replace the cartridge.) Read Operating &  
Maintenance Instructions.  
7. Parts damaged by over-speeding, or overheating  
caused by grass, debris, or dirt, which plugs or  
clogs the cooling fins, or flywheel area, or damage  
caused by operating the engine in a confined area  
without sufficient ventilation. (Clean fins on the  
cylinder, cylinder head and flywheel at  
Normal wear:  
Engines, like all mechanical devices, need periodic  
parts service and replacement to perform well.  
Warranty will not cover repair when normal use has  
exhausted the life of a part or an engine.  
Improper maintenance:  
The life of an engine depends upon the conditions  
under which it operates, and the care it receives.  
Some applications, such as tillers, pumps and rotary  
mowers, are very often used in dusty or dirty  
conditions, which can cause what appears to be  
premature wear. Such wear, when caused by dirt, dust,  
spark plug cleaning grit, or other abrasive material that  
has entered the engine because of improper  
maintenance, is not covered by warranty.  
This warranty covers engine related defective  
material and/or workmanship only, and not  
replacement or refund of the equipment to which  
the engine may be mounted. Nor does the warranty  
extend to repairs required because of:  
1. PROBLEMS CAUSED BY PARTS THAT ARE  
NOT ORIGINAL BRIGGS & STRATTON PARTS.  
2. Equipment controls or installations that prevent  
starting, cause unsatisfactory engine performance,  
or shorten engine life. (Contact equipment  
manufacturer.)  
3. Leaking carburetors, clogged fuel pipes, sticking  
valves, or other damage, caused by using  
recommended intervals.) Read Operating &  
Maintenance Instructions.  
8. Engine or equipment parts broken by excessive  
vibration caused by a loose engine mounting,  
loose cutter blades, unbalanced blades or loose or  
unbalanced impellers, improper attachment of  
equipment to engine crankshaft, over-speeding or  
other abuse in operation.  
9. A bent or broken crankshaft, caused by striking a  
solid object with the cutter blade of a rotary lawn  
mower, or excessive v-belt tightness.  
10. Routine tune-up or adjustment of the engine.  
11. Engine or engine component failure, i.e.,  
combustion chamber, valves, valve seats, valve  
guides, or burned starter motor windings, caused  
by the use of alternate fuels such as, liquified  
petroleum, natural gas, altered gasolines, etc.  
Warranty is available only through service dealers  
which have been authorized by Briggs & Stratton  
Corporation. your nearest Authorized Service  
Dealer is listed in the “Yellow Pages” of your  
telephone directory under “Engines, Gasoline” or  
“Gasoline Engines,” “Lawn Mowers,” or similar  
category.  
contaminated or stale fuel. (Use clean, fresh,  
lead-free gasoline and Briggs & Stratton Fuel  
Stabilizer, Part No. 5041.)  
16  
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.

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