ICP DAS USA Air Conditioner DFS2A318J2A User Manual

Cooling Model  
DFS2A318J2A  
DFS2A324J2A  
Heat Pump  
51302618919-A 0606  
DFS2H318J2A  
DFS2H324J2A  
DFS2A/H 2 X 09, 2 X 12  
Duct Free Systems  
R-22  
Installation, Start-Up and Service Instructions  
Consult local building codes and National Electrical Code  
(NEC, U.S.A.) for special installation requirements.  
CONTENTS  
Page  
SAFETY CONSIDERATIONS................................ 1  
GENERAL...........................................................1-4  
INSTALLATION ................................................ 4-11  
Indoor Unit Installation ........................................ 4  
Outdoor Unit Installation ..................................... 6  
Power Supply ....................................................... 7  
Leak Test ............................................................... 7  
Wiring Diagrams..............................................9-10  
START-UP ........................................................... 11  
System Checks................................................... 11  
CARE AND MAINTENANCE............................... 11  
Outdoor Units ..................................................... 11  
Indoor Units ........................................................ 11  
To Clean the Indoor Unit Front Panel ............... 11  
To Clean Indoor Coil .......................................... 11  
Air Filters for Indoor Units ................................ 11  
SERVICE ............................................................. 11  
TROUBLESHOOTING....................................12-15  
Max. cable length. Total voltage drop should not exceed 1V.  
Therefore max. length:  
For #18 AWG  
For #16 AWG  
For #14 AWG  
24.3 Feet (7.4 m)  
37.7 Feet (11.5 m)  
50.0 Feet (18 m)  
Use only type "G" or "C" fuses. Use single length power  
cable without extension. Allow sufficient space for airflow  
clearance on condensing units for wiring, refrigerant piping,  
and servicing unit. See Fig. 1 and 2 for minimum required  
distances between unit and walls or ceilings.  
Indoor and outdoor units should be installed at a  
Minimum length of 10 ft. apart.  
Maximum line length of 50 ft. and  
vertical separation of 30 ft.  
Do not install indoor units near a direct source of heat such as  
direct sunlight, steam or flame.  
CAUTION  
Do not bury more than 36 in. of refrigerant pipe in the ground. If  
any section of pipe is buried, there must be a 6 in. vertical rise to  
the valve connections on the outdoor units. If more than the rec-  
ommended length is buried, refrigerant may migrate to the cooler  
buried section during extended periods of system shutdown. This  
causes refriger-ant slugging and could possibly damage the com-  
pressor at start-up.  
SAFETY CONSIDERATIONS  
Installing, starting up, and servicing air-conditioning equip-  
ment can be hazardous due to system pressures, electrical compo-  
nents, and equipment location (roofs, elevated structures, etc.).  
Only trained, qualified installers and service mechanics should  
install, start-up, and service this equipment.  
Untrained personnel can perform basic maintenance func-  
tions such as cleaning coils. All other operations should be per-  
formed by trained service personnel.  
When working on the equipment, observe precautions in the  
literature and on tags, stickers, and labels attached to the equip-  
ment.  
TOP (min.)  
2" (0.6m)  
Follow all safety codes. Wear safety glasses and work gloves.  
Keep quenching cloth and fire extinguisher nearby when brazing.  
Use care in handling, rigging, and setting bulky equipment.  
WARNING  
LEFT (min.)  
6" (0.15m)  
Before installing or servicing system, always turn off main power  
to system and install lockout tag on disconnect. There may be  
more than one disconnect switch. Electrical shock can cause  
personal injury.  
FRONT (min.)  
2" (0.6m)  
REAR (min.)  
6" (0.15m)  
GENERAL  
These instructions cover the installation, start-up and servic-  
ing of DFC2A/DFC2H outdoor and DFF2A/DFF2H indoor units cool-  
ing only and heat pump duct free systems. See Table 1 for parts  
included. See Tables 2 and 3 for Physical Data.  
RIGHT(min.)  
2" (0.6m)  
System Requirements  
IMPORTANT: The Indoor units & the inter units cable  
voltage is 30 VDC.  
IMPORTANT: Each refrigerant line must be insulated  
Separately. See line sizing requirements in tabel 2.  
Fig. 1 — 38BCC/BCQ 018, 024 Outdoor Unit Clearances  
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without inc.  
Printed in Israel  
Pg 1  
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Table 2 - Physical Data - Cooling Only  
INDOOR UNIT  
2 X DFF2AH09J1A  
2 X 9,000  
13.0  
2 X DFF2AH12J1A  
COOLING CAPACITY (Btuh)  
SEER  
2 X 11,400  
13.0  
SYSTEM CHARGE (Ib)*  
2 X 2.4  
2 X 3.1  
MOISTURE REMOVAL (pt/hr)  
AIRFLOW (3 Speeds)  
High / Med. / Low Cfm  
DIMENSIONS LxHxW (in.)  
REFRIGERANT TYPE  
NET WEIGHT (Ib)  
2 X 2.6  
2 X 4.5  
2 X 350 / 2 X 280 / 2 X 220 2 X 370 / 2 X 280 / 2 X 220  
32 3/32x10 15/64x7 9/32 32 3/32x10 15/64x7 9/32  
R-22  
R-22  
2 X 19.0  
2 X 19.0  
OUTDOOR UNIT  
DFC2A318J2A  
DFC2A324J2A  
TUBE CONNECTIONS  
Vert Lift/Vert Drop/Max Length (ft)  
NOMINAL LINE SIZING  
Mixed Phase...Suction (in.)  
COMPRESSOR TYPE  
30/30/50  
30/30/50  
1/4...1/2  
1/4...1/2  
Panasonic-2R13S126A6F Panasonic-2P17SR126B1A  
DIMENSIONS LxHxW(in.)  
NET WEIGHT (Ib)  
35.5 X 49.5 X 12.6  
226  
35.5 X 49.5 X 12.6  
228  
METERING TYPE  
Piston (Accurator)  
Piston (Accurator)  
LEGEND  
SEER — Seasonal Energy Efficiency Ratio  
*Units are shipped with a factory charge based on 25 ft of refrigerant lines.  
Table 3 - Physical Data - Heat Pump  
INDOOR UNIT  
2 X DFF2HH09J1A  
2 X 9,000  
13.0  
2 X DFF2HH12J1A  
2 X 11,400  
13.0  
COOLING CAPACITY (Btuh)  
SEER  
HEATING CAPACITY (Btuh)  
HSPF  
17,200  
7.7  
23,600  
7.7  
SYSTEM CHARGE* (Ib)  
2 X 2.4  
2 X 3.1  
MOISTURE REMOVAL (pt/hr)  
AIRFLOW (3 Speeds)  
2 X 2.6  
2 X 4.5  
2 X 350 / 2 X 280 / 2 X 220 2 X 370 / 2 X 280 / 2 X 220  
High / Med. / Low Cfm  
DIMENSIONS LxHxW (in.)  
32 3/32x10 15/64x7 9/32 32 3/32x10 15/64x7 9/32  
REFRIGERANT TYPE  
NET WEIGHT (Ib)  
R-22  
R-22  
2 X 19.0  
2 X 19.0  
OUTDOOR UNIT  
DFC2H318J2A  
DFC2H324J2A  
TUBE CONNECTIONS  
Vert Lift/Vert Drop/Max Length (ft)  
NOMINAL LINE SIZING  
Mixed Phase...Suction (in).  
COMPRESSOR TYPE  
30/30/50  
30/30/50  
1/4...1/2  
1/4...1/2  
Panasonic-2R13S126A6F Panasonic-2P17SR126B1A  
DIMENSIONS LxHxW (in.)  
SHIPPING WEIGHT (Ib)  
35.5 X 49.5 X 12.6  
226  
35.5 X 49.5 X 12.6  
228  
METERING TYPE  
LEGEND  
Piston (Accurator)  
Piston (Accurator)  
HSPF - Heating Seasonal Performance Factor  
SEER - Seasonal Energy Efficiency Ratio  
*Units are shipped with a factory charge based on 25 ft of refrigerant lines.  
NOTE: Standard Ambient Operating Limitations - 55 °F to 125 °F (12.7 °C to 51.6 °C).  
3
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min.  
6" (0.15m)  
8"  
(0.2m)  
min.  
8"  
(0.2m)  
min.  
3
2
1
4
6'-8'3" (1.8-2.5m)  
Fig. 3 — Refrigerant Lines  
Fig. 2 — Indoor Unit Clearances  
INSTALLATION  
Plan the installation carefully to avoid component failures  
and make installation easier.  
Indoor Unit Installation  
REFRIGERANT LINE ROUTING — The refrigerant lines may  
be routed in any of the four directions shown in Fig. 3.  
Fig. 4 — Mounting Bracket DFF2A/DFF2H 09, 12  
INSTALL THE MOUNTING BRACKET  
1. Carefully remove the mounting bracket, which is  
connected to the back of the indoor unit's base with screws.  
2.5-IN.  
2. Position the mounting bracket on the wall and level it  
using a spirit level (see Fig. 2 for minimum required  
clearance distances).  
3. Mark the four drilling holes on the wall, as they appear in  
Fig. 4.  
4. Drill the holes, insert the wall plugs and use four long  
screws to attach the mounting bracket to the wall.  
Fig. 5 — Drill Holes  
5. Check that the bracket is leveled and securely fastened to  
the wall.  
DRILL A HOLE IN THE WALL FOR DRAINAGE  
AND INTER-UNIT CONNECTIONS-  
To make the connections between the indoor and outdoor units,  
drill a 2.5-in. hole through the wall for the refrigerant lines, drain-  
age hose and control cable passage as shown in Fig. 5.  
1. Mark the center of the hole to be drilled according to the  
refrigerant line routing used and dimensions shown in Fig.  
4.  
2. Make sure to drill outwards and downwards, so that the  
opening in the outside wall is at least 1/2" lower than the  
opening on the inside.  
3. Make sure the drainage hose is at the bottom side of the  
hole.  
4 . If refrigerant line route no. 1,2 or 4 are used, use a small  
saw blade to carefully remove the corresponding plastic  
covering on the side panel.  
5. Run the outdoor sensor cable, electrical cable, refrigerant  
lines, and drainage tube through the hole.  
6. Fill the remaining wall hole gap with an appropriate  
sealant material.  
4
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WIRE THE INDOOR UNIT  
REASSEMBLE  
1. Strip the cables back 1/4 inch.  
1. Connect the display connector to the display panel printed  
circuit board.  
2. Remove the unit's front panel by lifting the lower part and  
pulling it gently outward and upward. See Fig. 6.  
2. Put the control box cover and grille frame back on using the  
appropriate screws (Steps 3 and 4 of Wire the Indoor Unit  
section). Put the grille insert back on.  
3. Remove the two screws from the control box cover and take  
off the cover. See Fig. 7. Save the screws to reassemble.  
NOTE: In general wiring the indoor unit does not require the  
removal of the grille frame but in case of need do as follow:  
4. Remove the two screws from the air discharge opening.  
Save the screws to reassemble. See Fig. 7A.  
Pull downwards and outwardston the bottom of the grille  
and gently raise the frame of the top of the unit.  
Once all covers are off, mount the unit onto the wall  
mounting bracket. See Fig. 8 .  
NOTE: Leave covers off until after the Making Drainage Con-  
nections section.  
Fig. 6 — Remove Grille Insert  
Route the interconnecting unit's electric cable and the  
outdoor sensor cable towards the lower right hand corner of  
the indoor unit.  
AUTO/OFF  
FILTER RESET  
FUSE  
AUTO/OFF  
FILTER RESET  
SERVICE LED  
SERVICE LED  
Make sure that the wires are connected in accordance with  
the wiring diagram on the inside of the unit front cover or  
within this instruction manual.  
POWER/AIRCOND  
TIMER  
FILTER  
IR  
RECEIVER  
Secure the control cables to the strain relief.  
For heat pump systems only, connect the outdoor sensor  
TH3 to its mating black terminal. See Fig. 9.  
Fig. 7 — Remove Control Cover  
CAUTION  
Make sure that all wires and screws are firmly fastened. Loose  
wires or connections can cause damage and present a fire  
hazard.  
Fig. 7A - Remove the screws from the air  
discharge opening.  
Mount the indoor unit on the mounting bracket  
MAKE DRAINAGE CONNECTIONS  
1. Connect the unattached end of the drainage tube to the  
drainage hose outlet.  
1
2. Seal the drainage connection to prevent leakage.  
3. Make sure there are no kinks, "U" bends or flattened sections  
in the tube.  
4. Check that the drainage functions properly. Fill the pan below  
the unit's coil with water and observe that it freely drains out.  
5. Make sure the drainage hose is at the bottom side of the wall  
through-hole (see Fig. 5).  
2
Gently push with the arrow direction  
Fig. 8 — Indoor Unit Mounting  
Standard Dip Switches  
status from the factory  
HEAT PUMP  
Model-2 X12 DIP Switches location  
(on the Control Box side)  
Inter unit  
terminal block  
30VDC  
HEAT PUMP  
Models-2 X 09 DIP Switches location  
(on the Control Box side)  
Display  
Connection  
COOLING ONLY  
Model-2 X12 DIP Switches location  
(on the Control Box side)  
TH1  
TH2  
COOLING ONLY  
Models-2 X09 DIP Switches location  
(on the Control Box side)  
TH3  
(Heat Pump Only)  
Inter unit cable clamp  
Fig. 9 — Outdoor Sensor Connection  
5
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MAKE REFRIGERANT PIPING CONNECTIONS (OUTDOOR  
UNIT) — To connect the refrigerant lines:  
Make sure to properly identify and separate between the pip-  
ing and control cables coming from indoor unit No. 1 and the pip-  
ing and cables coming from indoor unit No. 2  
ATTACH THE REMOTE CONTROLLER  
MOUNTING BRACKET  
1. Use the two screws supplied with the controller to attach the  
mounting bracket to the wall in the location selected by the  
customer (see Fig. 10 ).  
Use only "L" type sealed, dehydrated copper refrigerant tub-  
ing. No other type of tubing may be used. Use of other types of  
tubing will void the manufacturer's warranty.  
2. Install batteries in the remote control.  
3. Place remote control into remote control mounting bracket.  
Do not open service valves or remove protective caps from  
tubing ends until all the connections are made.  
4. For remote control operation, refer to the unit Owner's  
Manual.  
Bend tubing with special bending tools to avoid the forma-  
tion of sharp bends. Take care to avoid kinks or flattening of the  
tubing.  
REMOTE CONTROL  
Keep the tubing free of dirt, sand, moisture, and other con-  
taminants to avoid damaging the refrigerant system.  
REMOTE CONTROL  
MOUNTING BRACKET  
Avoid sags in the suction line to prevent the formation of oil  
traps.  
ECONOMY  
TURBO-JET  
Insulate each tube with 3/8-in. walled thermal pipe  
insulation. Inserting the tubing into the insulation before making  
the connections will save time and improve installation The  
suction and mixed-phase lines should never come in direct  
contact.  
Fig. 10 — Attach Mounting Bracket to the Wall  
(OPTIONAL)  
INTER UNIT  
TERMINAL BLOCK  
POWER SUPPLY  
TERMINAL BLOCK  
N
L1  
115 VAC  
1
FAN (H)  
2
FAN (L)  
3
R.V.S  
4
COMP.  
5
COMMON  
1
2
Fig. 11 —Wall Mounted Unit - RTX  
Outdoor Unit Installation  
NOTE: The outdoor unit must be installed on a solid surface  
(mounting base).  
HIGH/LOW  
VOLTAGE METAL  
BARRIER  
1
N
L1  
AC  
115  
V
FAN (H)  
2
1
F
A
N
(
H
)
FAN (L)  
2
F
A
N
(
L
)
3
R.V.S  
3
4
COMP  
.
R.V.S  
5
COMMON  
1
2
4
COMP  
.
1
F
A
N
(
H
)
2
F
A
N
(
L
)
5
3
R.V.S  
COMMON  
4
COMP  
.
5
COMMON  
1
FAN (H)  
2
FAN (L)  
3
R.V.S  
4
COMP  
.
5
TH3 SENSOR  
(HEAT PUMP ONLY)  
1. Place the rubber absorption cushions (supplied with the  
outdoor unit) under the unit's feets to prevent vibrations.  
COMMON  
2. Fasten the outdoor unit legs to the mounting base, as shown  
in Fig. 12. The cushion goes between the legs and the  
mounting base.  
METAL CONDUIT  
CONNECTION PLATE  
POWER SUPPLY  
CABLE  
3. Be sure that the unit is leveled.  
INTER UNIT CABLE  
4 ABSORPTION CUSHION TO  
BE PUT UNDER EACH LEG  
Fig. 12 — Legs Mounting Base and Wiring  
Outdoor Units Models:  
DFC2A/H318J2A, DFC2A/H324J2A  
6
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Operation push button for  
automatic operation (23°C),  
turning the a/c OFF, canceling  
the malfunction indication,  
and resetting the filter LED.  
INDOOR UNIT 2 X 09, 2 X 12  
OFF ON  
TIMER  
SERVICE LED  
PLASTIC CONTROL  
COVER  
FILTER  
IR RECEIVER  
Fig. 12A — Indoor unit LED’s and Wiring  
FLARING AND CONNECTING REFRIGERANT LINES  
1. Remove the protective cap from the flare fitting.  
3. Disconnect the vacuum pump. Unit should maintain 500  
microns for 5 minutes.  
2. Remove the protective cap from the tubing and cut to the  
required length. Be sure that the cut is perpendicular and  
clean, without burrs.  
4. Remove the service port caps from the mixed-phase valve  
and suction line valve  
3. Slip the flare nut on the tubing and flare the tube end using  
standard flaring tools.  
5. Open the mixed-phase valve (small valve) with an Allen  
wrench.  
4. Tighten the nut until resistance is met. Mark the nut and the  
fitting. Using a suitable wrench tighten an additional 1/4  
turn. Use the following specified torque, according to  
connection size:  
6. Open the suction line valve (large valve) with an Allen  
wrench.  
7. To evacuate and charge unit No. 2 repeat steps 1 thru 6.  
8. The outdoor unit is supplied with sufficient R-22  
refrigerant for up to 25 ft. lineset length. Add 0.9 oz. of  
refrigerant for each additional 3 ft. of tubing length.  
Mixed-Phase line: Suction line:  
1/4 in.-(12.3 ft-lb.) 1/2 in.-(36 ft-lb.)  
Both refrigerant lines  
need to be insulated separatly  
9. Make sure that the valves are properly opened. Be careful not  
to open them more than required as this may damage the  
thread.  
10. Replace the service port cap. Using refrigerant oil, lubricate  
the cap beam and hand tighten until resistance is met. Use a  
suitable wrench to tighten the cap by an additional 1/2 turn.  
NOTE: The service valves on the outdoor unit must remain closed  
until all 4 connections have been made.  
EVACUATE TUBINGAND CHARGE THE SYSTEM — When  
all the fittings are connected, air must be expelled, then refriger-  
ant charge must be checked and adjusted. Follow the steps below.  
Power Supply — See Tables 4 and 5 for electrical data and  
Fig. 13-14 for system wiring diagrams.  
1. Open the service port cap on the suction line valve (large  
valve of unit No. 1).  
Leak Test — Leak test all fittings with appropriate test equipment.  
2. Connect the vacuum pump to the service port of unit No. 1  
via the pressure gage and evacuate to 500 microns to  
eliminate contamination and moisture.  
7
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Table 4 Electrical Data, Indoor Units 30VDC  
UNIT  
VOLTAGE  
30VDC  
MCA*  
N/A  
MOCP*  
N/A  
FULL LOAD  
AMPS  
FAN MOTOR COMPRESSOR COMPRESSOR LOCKED  
AMPS  
AMPS  
ROTOR AMPS  
09J1A  
12J1A  
1.8  
1.8  
1.1  
N/A  
N/A  
DFF2AH  
30VDC  
N/A  
N/A  
1.5  
N/A  
N/A  
DFF2HH  
LEGEND  
MCA Minimum Circuit Amps  
MOCP Maximum Overcurrent Protection  
*If indoor unit is powered from outdoor terminal block, the MOCP for  
the outdoor unit is for both sections  
NOTE: Specifications and performance data are subject to change without notice.  
3095897  
Table 5 Electrical Data, Outdoor Units 115, 1-60  
UNIT  
VOLTAGE  
MCA*  
MOCP*  
FULL LOAD  
AMPS  
FAN MOTOR COMPRESSOR COMPRESSOR LOCKED  
AMPS  
AMPS  
ROTOR AMPS  
318J2A  
324J2A  
115VAC  
115VAC  
19.8  
25  
18.0  
1.00  
7.2  
42  
DFC2A  
DFC2H  
24.6  
30  
22.2  
1.00  
9.3  
58  
LEGEND  
MCA Minimum Circuit Amps  
MOCP Maximum Overcurrent Protection  
*If indoor unit is powered from outdoor terminal block, the MOCP  
for the outdoor unit is for both sections  
NOTE: Specifications and performance data are subject to change without notice.  
3095897  
8
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* * * R E D  
K L B *  
R B *  
R B *  
E U L B *  
T H W  
N R B  
T H  
W
N R B  
D E R  
L E Y / R G  
L E Y / R G  
K L B  
K L B  
G R / Y E L  
G R / Y E L  
K L B  
K L B  
L E Y / R G  
R / G L E Y  
D E R  
N R B  
N R B  
T H W  
T H  
W
E U L B *  
K L B *  
R B *  
R B *  
* * * R E D  
9
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* * * R E D  
K L B *  
R B *  
R B *  
E U L B *  
T H W  
N R B  
T H  
W
N R B  
D E R  
L E Y / R G  
L E Y / R G  
K L B  
K L B  
G R / Y E L  
G R / Y E L  
K L B  
K L B  
L E Y / R G  
R / G L E Y  
D E R  
N R B  
N R B  
T H W  
T H  
W
E U L B *  
K L B *  
R B *  
R B *  
* * * R E D  
10  
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Indoor Units  
START-UP  
CAUTION  
System Checks  
1. Conceal the tubing where possible.  
To avoid the possibility of electric shock, before performing any  
cleaning and maintenance operations, always turn off power to  
the system by pressing the ON/OFF button on the remote con-  
trol and turn off the separate disconnect switch located near the  
unit.  
If the indoor unit is on a separate switch, be sure to turn this  
disconnect off as well.  
2. Make sure that the drainage tube slopes downward along its  
entire length.  
3. Ensure all tubing and connections are properly insulated.  
4. Fasten tubes to the outside wall.  
5. Seal the hole through which the cables and tubing pass.  
CAUTION  
6. Connect the air conditioner to the power source and turn it  
on.  
Do not wash filter in water over 120°F (to avoid shrinkage). Do  
not expose filter to fire (to avoid fire damage). Do not expose  
filter to direct sunlight. Clean filter more frequently when air is  
extremely dirty.  
7. Check all air conditioner operating modes. Refer to Owner's  
Manual for operating details.  
INDOOR UNIT  
1. Do all the remote controller buttons function properly?  
2. Do the display panel lights work properly?  
3. Does the air deflection louver function properly?  
4. Does the drainage work?  
CAUTION  
Do not attempt to clean or service components in controlbox.  
To Clean the Indoor Unit Front Panel — if the front panel of the  
unit becomes dirty or smudged, wipe the out-side of the panel with  
a soft dry cloth. Use a mild liquid deter-gent and wipe off carefully  
with a dry cloth.  
OUTDOOR UNIT  
1. Are there unusual noises or vibrations during operation?  
2. Is noise, drain water or airflow from the unit likely to disturb  
the neighbors?  
To Clean Indoor Coil — To clean the coil, remove indoor unit  
front panel and vacuum the coil fins, using care not to bend or dam-  
age fins.  
3. Are there any gas leaks?  
LUBRICATION — The indoor-fan, automatic air sweep, and the  
outdoor-fan motors are factory lubricated and require no oiling.  
EXPLAIN THE FOLLOWING ITEMS TO THE CUSTOMER,  
WITH THE AID OF THE OWNER'S MANUAL:  
1. How to turn the air conditioner on and off; selecting cooling,  
heating and other operating modes; setting a desired tempera-  
ture; setting the timer to automatically start and stop air  
conditioner operation; and the other features of the remote  
controller and display panel.  
Air Filters for Indoor Units  
CAUTION  
Operating your system with dirty air filters may damage the in-  
door unit and, in addition, can cause reduced perfor-mance, in-  
termittent system operation, frost build up on the indoor coil,  
and blown fuses. Inspect and clean or replace the air filters  
monthly.  
2. How to remove and clean the air filter.  
3. How to set the air deflection louver.  
4. Explain care and maintenance.  
5. Present the Owner's Manual and installation instructions to  
the customer.  
TO REMOVE AIR FILTERS — Open the unit's front panel by  
lifting the lower part and pulling it gently outward and upward.  
Pull out the filters.  
CARE AND MAINTENANCE  
TO CLEAN OR REPLACE FILTERS — Filters can be vac-uumed  
or washed in warm water. Shake filter to remove any excess water,  
and replace it back. If the filter has begun to break down or is torn,  
replace it. Replacement filters are available through a local dealer.  
The following may be performed by the equipment owner.  
Outdoor Units  
WARNING  
Before performing recommended maintenance, be sure unit main  
power switch is turned off. Failure to do so may result in electric  
shock or injury from rotating fan blade.  
SERVICE  
The following should be performed by a qualified service techni-  
cian.  
CLEANING COILS — Coil should be washed out with wa-  
ter or blown out with compressed air. Clean coil annually or as  
required by location and outdoor air conditions. Inspect coil monthly  
and clean as required. Fins are not continuous through coil sec-  
tions. Dirt and debris may pass through first section, become trapped  
Clean Condensate Drains — Clean all drains and drain pans at  
the start of each cooling season. Check the flow by pouring water  
into the drain.  
between the row of fins and restrict outdoor unit airflow. Use a Clean or Replace Drain Pan — The drain pan should only be  
flashlight to determine if dirt or debris has collected between coil cleaned or replaced by a qualified service technician.  
sections. Clean coil as follows:  
1. Place a plastic sheet on the floor to catch any water that may  
spill from the drain pan.  
1. Turn off unit power and install lockout tag.  
2. Remove the intake grille and distribution assembly.  
2. Using a garden hose or other suitable equipment, flush coil  
from the outside to remove dirt. Be sure to flush all dirt and  
debris from drain holes in base of unit. Fan motors are  
waterproof.  
3. Remove the condensate water in the drain pan by letting  
water drain into a 3-gallon bucket.  
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TROUBLESHOOTING (Tables 6-8, and Fig. 19)  
WARNING  
Be sure to check for broken wires or loose cable lugs  
before troubleshooting system.  
Table 6 Service Indicators  
LAMP STATUS  
INDICATION  
CORRECTION ACTION  
Check the TH1 thermistor for correct resistance.  
Check for proper connection.  
1 Flash  
Faulty TH1 Sensor  
Replace thermistor if necessary.  
Check the TH2 thermistor for correct resistance.  
Check for proper connection.  
2 Flashes  
3 Flashes  
4 Flashes  
Faulty TH2 Sensor  
Low Pressure  
Replace thermistor if necessary.  
Check system pressures.  
Check refrigerant charge.  
Check thermistors (TH1 and TH2) for correct resistance.  
Check system pressures.  
High Pressure  
Check refrigerant charge.  
Check thermistors (TH1 and TH2) for correct resistance.  
Check operating voltage.  
5 Flashes  
6 Flashes  
Low Voltage  
High Voltage  
Check electrical connections.  
Check operating voltage.  
Check electrical connections.  
OPERATION LED.  
INDICATES ERROR  
POWER LED.  
OFF WHEN SYSTEM IS  
OPERATING AND FLASHES  
WHEN SYSTEM IS IN ERROR.  
(DOES NOT INDICATE ERROR CODE)  
CLEAN FILTER INDICATOR  
FLASHED AFTER 250 HOURS  
OF OPERATION  
Fig. 19Indicator Lights  
12  
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Table 7 -DFS2A/DFS2H Thermistor TH-1, TH-2, and TH-3 Temperature to Resistance Conversion  
TEMPERATURE  
TOLERANCE  
(0F)  
TEMPERATURE  
TOLERANCE  
(0C)  
MINIMUM  
MEAN  
MAXIMUM  
TEMPEATURE  
TEMPERATURE  
RESISTANCE  
RESISTANCE  
RESISTANCE  
(0F)  
(0C)  
(K  
)
(K  
)
(K  
)
–4.0  
–2.2  
–0.4  
1.4  
3.2  
5.0  
–20  
–19  
–18  
–17  
–16  
–15  
–14  
–13  
–12  
–11  
–10  
–9  
–8  
–7  
–6  
–5  
–4  
–3  
–2  
–1  
0
±2.0  
±2.0  
±2.0  
±2.0  
±2.0  
±2.0  
±2.0  
±2.0  
±2.0  
±2.0  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±1.8  
±2.0  
±2.0  
±1.1  
±1.1  
±1.1  
±1.1  
±1.1  
±1.1  
±1.1  
±1.1  
±1.1  
±1.1  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±0.9  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.0  
±1.1  
±1.1  
30.89  
29.46  
28.12  
26.84  
25.64  
24.49  
23.40  
22.38  
21.40  
20.47  
19.59  
18.74  
17.94  
17.17  
16.44  
15.75  
15.10  
14.47  
13.87  
13.31  
12.77  
12.25  
11.75  
11.28  
10.83  
10.40  
9.986  
9.595  
9.222  
8.866  
8.526  
8.197  
7.883  
7.583  
7.296  
7.022  
6.761  
6.510  
6.271  
6.042  
5.822  
5.611  
5.408  
5.214  
5.028  
4.850  
4.675  
4.508  
4.347  
4.193  
4.046  
3.904  
3.767  
3.637  
3.511  
3.391  
3.275  
3.164  
32.44  
30.93  
29.51  
28.16  
26.88  
25.66  
24.52  
23.43  
22.39  
21.41  
20.48  
19.59  
18.74  
17.93  
17.16  
16.43  
15.74  
15.08  
14.46  
13.86  
13.29  
12.74  
12.22  
11.73  
11.25  
10.80  
10.370  
9.960  
9.569  
9.196  
8.840  
8.496  
8.167  
7.853  
7.553  
7.267  
6.993  
6.731  
6.481  
6.242  
6.013  
5.793  
5.581  
5.379  
5.185  
5.000  
4.821  
4.650  
4.486  
4.329  
4.179  
4.033  
3.894  
3.760  
3.631  
3.508  
3.390  
3.276  
34.05  
32.45  
30.94  
29.51  
28.15  
26.87  
25.66  
24.50  
23.41  
22.38  
21.40  
20.45  
19.56  
18.71  
17.90  
17.13  
16.40  
15.71  
15.05  
14.42  
13.83  
13.25  
12.70  
12.18  
11.68  
11.21  
10.76  
10.33  
9.921  
9.530  
9.157  
8.797  
8.453  
8.125  
7.812  
7.513  
7.227  
6.954  
6.693  
6.444  
6.205  
5.975  
5.755  
5.544  
5.343  
5.150  
4.968  
4.793  
4.626  
4.466  
4.312  
4.163  
4.020  
3.884  
3.752  
3.626  
3.505  
3.389  
6.8  
8.6  
10.4  
12.2  
14.0  
15.8  
17.6  
19.4  
21.2  
23.0  
24.8  
26.6  
28.4  
30.2  
32.0  
33.8  
35.6  
37.4  
39.2  
41.0  
42.8  
44.6  
46.4  
48.2  
50.0  
51.8  
53.6  
55.4  
57.2  
59.0  
60.8  
62.6  
64.4  
66.2  
68.0  
69.8  
71.6  
73.4  
75.2  
77.0  
78.8  
80.6  
82.4  
84.2  
86.0  
87.8  
89.6  
91.4  
93.2  
95.0  
96.8  
98.6  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
NOTE: Resistance tolerance ± 3%.  
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Table 7 -DFS2A/DFS2H Thermistor TH-1, TH-2, and TH-3 Temperature to Resistance Conversion (Cont.)  
TEMPERATURE  
TOLERANCE  
(0F)  
TEMPERATURE  
TOLERANCE  
(0C)  
MINIMUM  
MEAN  
MAXIMUM  
TEMPEATURE  
TEMPERATURE  
RESISTANCE  
RESISTANCE  
RESISTANCE  
(0F)  
(0C)  
(K  
)
(K  
)
(K  
)  
100.4  
102.2  
104.0  
105.8  
107.6  
109.4  
111.2  
113.0  
114.8  
116.6  
118.4  
120.2  
122.0  
123.8  
125.6  
127.4  
129.2  
131.0  
132.8  
134.6  
136.4  
138.2  
140.0  
141.8  
143.6  
145.4  
147.2  
149.0  
150.8  
152.6  
154.4  
156.2  
158.0  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
±2.0  
±2.0  
±2.0  
±2.0  
±2.0  
±2.2  
±2.2  
±2.2  
±2.2  
±2.2  
±2.3  
±2.3  
±2.3  
±2.3  
±2.3  
±2.3  
±2.3  
±2.5  
±2.5  
±2.5  
±2.5  
±2.5  
±2.5  
±2.7  
±2.7  
±2.7  
±2.7  
±2.7  
±2.9  
±2.9  
±2.9  
±2.9  
±2.9  
±1.1  
±1.1  
±1.1  
±1.1  
±1.1  
±1.2  
±1.2  
±1.2  
±1.2  
±1.2  
±1.3  
±1.3  
±1.3  
±1.3  
±1.3  
±1.3  
±1.3  
±1.4  
±1.4  
±1.4  
±1.4  
±1.4  
±1.4  
±1.5  
±1.5  
±1.5  
±1.5  
±1.5  
±1.6  
±1.6  
±1.6  
±1.6  
±1.6  
3.058  
2.956  
2.857  
2.762  
2.671  
2.583  
2.498  
2.417  
2.339  
2.264  
2.192  
2.122  
2.055  
1.990  
1.928  
1.867  
1.809  
1.753  
1.699  
1.647  
1.597  
1.549  
1.503  
1.458  
1.414  
1.372  
1.332  
1.293  
1.255  
1.219  
1.184  
1.150  
1.117  
3.167  
3.062  
2.961  
2.864  
2.770  
2.679  
2.593  
2.509  
2.429  
2.352  
2.227  
2.206  
2.137  
2.070  
2.006  
1.943  
1.883  
1.826  
1.770  
1.717  
1.665  
1.615  
1.567  
1.521  
1.476  
1.432  
1.391  
1.350  
1.311  
1.274  
1.237  
1.202  
1.168  
3.277  
3.169  
3.066  
2.966  
2.870  
2.777  
2.688  
2.602  
2.520  
2.441  
2.364  
2.291  
2.220  
2.151  
2.085  
2.021  
1.959  
1.900  
1.842  
1.787  
1.734  
1.683  
1.633  
1.585  
1.539  
1.494  
1.451  
1.409  
1.369  
1.330  
1.292  
1.256  
1.221  
NOTE: Resistance tolerance ± 3%.  
14  
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Table 8 General System Troubleshooting Guide  
SYMPTOM  
PROBABLE CAUSE  
Power supply from outdoor unit to indoor  
unit is not connected.  
CORRECTIVE ACTION  
Check for proper connection of power at disconnect.  
Power supply to unit not connected  
(POWER LED Off).  
Unit Fails to Start.  
Fuse blown (POWER LED Off).  
Reset circuit breaker or replace line fuse.  
ON/SEND button has not been pressed.  
Indoor unit does not receive transmitted commands.  
Press ON/SEND button on remote control.  
Make sure that nothing is blocking the remote control transmission to the unit.  
Only Indoor Fan  
The selected mode is Fan Only, or Cool when  
heating is desired.  
Check if the remote control is in the desired mode. If not, select the  
correct mode (refer to User manual). Also note that every 15 minutes  
(maximum) the compressor will be switched minimally on for 3 minutes.  
Works when Cooling  
or Heating is Desired.  
NOTE: Indoor fan runs  
continuously in  
Temperature is set to a value which is  
too high (in Cool mode).  
Observe the temperature setting on the remote control. Also note that  
each 15 minutes (maximum), the compressor will be switched on  
minimally for 3 minutes.  
cooling mode.  
Only Indoor Fan Motor  
and Outdoor Fan Motor  
are Working. No Cooling  
Overload safety device on compressor is cut out  
due to high temperature.  
Compressor run capacitor is burnt.  
Switch off power and try again after one hour.  
Replace compressor run capacitor.  
Replace compressor.  
and/or Heating Takes  
Place.  
Compressor winding shorted.  
No Air Supply at  
Indoor Unit  
Indoor fan motor is blocked or turns slowly.  
Indoor fan motor capacitor is burnt.  
1. Check voltage. Repair wiring if necessary.  
2. Check indoor fan wheel if tight on motor shaft. Tighten if necessary.  
Replace indoor fan motor capacitor.  
(Compressor Operates).  
Indoor fan motor winding is burnt.  
In Heat mode: Delayed start for indoor fan motor.  
Clogged air filters.  
Replace indoor fan motor.  
Normal software delay (maximum of 20 sec).  
Clean filters.  
Lack of refrigerant. Ice formation on the evaporator coil.  
gas leak.  
Clogged air filters.  
Unit must be charged (according to the nameplate) after localizing the  
Clean filters.  
Low Capacity.  
In Heat Mode, Only  
Compressor Runs.  
Outdoor and Indoor  
Fan Motors are Stopped.  
A/C operating in defrost cycle.  
Wait 10 minutes (maximum) until the unit resumes normal operation.  
Water Accumulates and  
Overflows from  
Drain pan pipe or hose is clogged or the spout of drain  
pan is clogged.  
Disassemble plastic drain pipe from spout of evaporator drain pan.  
Flush with clean water.  
Evaporator Drain Pan.  
The unit is in the Auto, (emergency) mode.  
Faulty remote control settings.  
Push button once to cancel Auto, (emergency) mode.  
1. If remote control symbols respond to the commands correctly, check  
the unit ID Code (Standard or Alternative). Refer to Changing Unit  
ID Code" in the Owners Manual.  
Unit Does Not Operate in  
Desired Mode.  
2. If Cool commands are OK, but Heat symbol is skipped on LCD, refer  
to setting the remote to cooling or heat pump on the Owners Manual.  
3. Replace remote control.  
Remote control low battery.  
Common Infrared Code.  
Replace remote control batteries.  
The Unit Receives  
Interference from  
Other Remote Control  
or the Remote Control  
Interferes with Other  
Instruments.  
Modify the Remote Control IR transmission code.  
Refer to Changing Unit ID Code" in the Owners Manual.  
Copyright 2006 ICP International Comfort Products  
Manufacturer reserves the right to discontinue, or change at anytime, specifications or designs without notice and without incurring obligations.  
Printed in Israel  
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