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HUSTLER Z/SUPER Z/HUSTLER ATZ/SUPER Z DIESEL/HUSTLER MINI Z/SUPER MINI Z
TWO YEAR LIMITED WARRANTY FOR TRACTORS AND DECKS
(THREE YEAR LIMITED WARRANTY ON DECK
SPINDLE BEARING & DECK GAUGE FORK BEARING)
resulting in frame breakage by repairing or replacing part(s) with
new or used replacement parts.
WHAT IS COVERED BY THIS WARRANTY
Hustler Turf Equipment, makes the following warranty to the original
purchaser only:
●
Hustler Turf Equipment will correct any defect in the deck
resulting in the front edge of the deck being bent into the blades
by repairing or replacing part(s) with either new or used
replacement parts.
Such repair, including parts and labor, shall be at the expense of
Hustler Turf Equipment, and,
a. First and Second Year: Hustler Turf Equipment Tractors and Power
Units are warranted for two (2) years from date of delivery on all
materials and workmanship.
●
If the Purchaser discovers within this warranty period a defect in
materials or workmanship:
e. The engines are covered by a two (2) year limited warranty, by the
engine manufacturer, to the original owner (commercial or residential)
only except the Caterpillar diesel engine which is covered by a three
(3) year limited warranty, and,
f. The battery is covered by a one (1) year limited warranty to the
original owner only.
●
He must promptly notify Hustler Turf Equipment, or an
authorized dealer, in writing of the defect. In no event shall such
notification be received by Hustler Turf Equipment, or an
authorized dealer later than twenty-five (25) months from date of
delivery.
Within a reasonable time after such notification, Hustler Turf
Equipment, will correct any defect in material or workmanship on
the Hustler Turf Equipment, by repairing or replacing part(s) with
either new or used replacement parts.
●
●
WHO MUST PERFORM THE WARRANTY SERVICE
All warranty service will be performed by dealers authorized by Hustler
Turf Equipment. Service calls and/or transportation expense of the
product to and from the authorized dealer, for warranty work, will be paid
by the owner of the product. For warranty service you can contact an
authorized dealer or write Hustler Turf Equipment, 200 South Ridge Road,
Hesston, Kansas 67062, or call 1-620-327-4911.
Such repair, including parts and labor shall be at the expense of
Hustler Turf Equipment, and,
b. Third Year: At the conclusion of the two year limited warranty
described in paragraph (a) above, there shall be an additional one year
limited warranty on deck gauge fork bearings and deck spindle
bearings only, no labor.
WHAT IS NOT COVERED BY THIS WARRANTY
Hustler Turf Equipment, does not warranty:
If the Purchaser discovers within this warranty period a defect in
either of these bearings:
●
●
Some product, components or parts not manufactured by Hustler
Turf Equipment
He must promptly notify Hustler Turf Equipment, or an
authorized dealer, in writing of the defect. In no event shall such
notification be received by Hustler Turf Equipment, or an
authorized dealer later than thirty-seven (37) months from date of
delivery.
Within a reasonable time after such notification, Hustler Turf
Equipment, will provide new replacement bearing to install on the
Hustler Turf Equipment.
●
●
Repairs made by unauthorized persons
Damage caused by use of the Hustler Turf Equipment for
purposes other than those for which it was designed
Damages caused by disasters such as fire, flood, wind, and
lightening
Damages caused by neglect, abuse, abnormal use, improper or
unreasonable use, accident, negligence or misuse
Repairs or replacement resulting from the use of unauthorized
parts, accessories or attachments
Repairs or replacement as the result if any alterations or
modifications, in the determination of Hustler Turf Equipment,
which adversely affects the operation, performance or durability
of the equipment.
●
●
●
●
●
●
The installation of the deck gauge fork bearing and deck spindle
bearing shall be at the expense of the owner, and,
c. Rental Units (90 days): Within 90 days of date of delivery Hustler
Turf Equipment, provides a limited warranty on all materials and
workmanship for units used for rental purposes.
If the Purchaser discovers within this warranty period a defect in
materials or workmanship:
●
●
Hustler Turf Equipment which has the serial number removed or
made illegible
●
●
●
He must promptly notify Hustler Turf Equipment, or an
authorized dealer, in writing of the defect. In no event shall such
notification be received by Hustler Turf Equipment, or an
authorized dealer later than 120 days from date of delivery.
Within a reasonable time after such notification, Hustler Turf
Equipment, will correct any defect in material or workmanship on
the Hustler Turf Equipment, by repairing or replacing part(s) with
either new or used replacement parts.
Depreciation or damage caused by normal wear, lack of
reasonable and proper maintenance, failure to follow the product’s
owner’s manual operating, maintenance and adjustment
instructions or other operational instructions provided by Hustler
Turf Equipment.
Normal maintenance parts and service including, but not limited
to, filters, fuel, lubricants, tune-up parts, belts, blades, blade
sharpening, bearings, brake or steering adjustments
Repairs necessary due to improper fuel, contaminates in the fuel
system, or failure to properly prepare the fuel system prior to any
period of non-use over three months
●
●
Such repair, including parts and labor shall be at the expense of
Hustler Turf Equipment, and,
d. Hustler Turf Equipment provides a limited warranty for the entire
length of ownership by the original purchaser for the following
items:
●
Against all defects in the frame resulting from frame breakage.
Against all defects in the mowing deck which results in the front
edge of the deck being bent into the the blades.
DISCLAIMER OF WARRANTY
●
The foregoing warranties are in lieu of all other warranties, expressed
or implied, including but not limited to the implied warranties of
merchantability and fitness for a particular purpose. However, if the
Hustler Turf Equipment is purchased as a consumer product, any
implied warranty of merchantability or fitness for a particular purpose
is limited to the duration of this limited warranty. Some states do not
allow limitations on how long an implied warranty lasts, so the above
limitation may not apply to you. This warranty gives you specific legal
rights, and you may also have other rights which vary from state to
●
Against hydraulic hose and fitting leaks.
If the original Purchaser discovers within this warranty period such a
defect:
●
He must promptly notify Hustler Turf Equipment or an authorized
dealer, in writing of the defect. Such notification must be received
by Hustler Turf Equipment or an authorized dealer during the
period when the equipment is owned by the original purchaser.
Hustler Turf Equipment will correct any defect in the frame
●
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state.
ALLOCATION OF RISKS
This agreement allocates the risks of product failure between Hustler Turf
Equipment, and the purchaser. This allocation is recognized by both parties
and is reflected in the price of the goods.
LIMITATION OF REMEDIES
In no case shall Hustler Turf Equipment, be liable for any special,
incidental, or consequential damages based upon breach of warranty,
breach of contract, negligence, strict liability in tort, or any other legal
theory.
OWNER'S RESPONSIBILITY
You must maintain your Hustler Turf Equipment product following the
maintenance procedures described in your owner's manual. Such routine
maintenance, whether performed by a dealer or by you, is at your expense.
This machine like any other powered equipment is potentially
dangerous unless properly operated. Any operator must be cautious and
keep safety in mind at all times. Any operator, prior to using the Hustler
Turf Equipment, should thoroughly familiarize himself with the owner's
manual regarding operation and safety of the machine, as well as all safety
warnings on the machine itself.
Such damages include, but are not limited to:
●
●
●
Loss of profits
Loss of savings or revenue
Loss of use of Hustler Turf Equipment or any associated
equipment
●
●
●
Cost of capital
Cost of any substitute equipment, facilities, services or downtime
The claims of third parties including customers, and injury to
property
Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply
to you.
WARRANTY REGISTRATION
the Warranty registration form, provided in the owner’s packet. If
using the Warranty registration form it MUST be completed and
signed by the authorized dealer and original purchaser.
2. For validation, the completed Warranty registration form MUST be
forwarded to Hustler Turf Equipment, within ten (10) days following
date of purchase.
TIME LIMIT
Any action for breach of warranty must be commenced within twenty-five
(25) months following delivery of the goods in a non-rental application.
Any action for breach of warranty must be commenced within 120 days
following delivery of the goods in a rental application.
3. The date of purchase constitutes delivery.
NO OTHER WARRANTIES
Unless modified in writing, signed by both parties, and approved by the
President of Hustler Turf Equipment, this agreement is understood to be the
complete and exclusive agreement between the parties, superseding all
prior agreements, oral or written, and all other communications between the
parties relating to the subject matter of this agreement. No employee of
Hustler Turf Equipment, or any other party is authorized to make any
warranty in addition to those made in this agreement.
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SAFETY PRECAUTIONS
This safety alert symbol is used to call attention to a message intended to
provide a reasonable degree of PERSONAL SAFETY for operators and
other persons during the normal operation and servicing of this equipment.
Incorrect usage of this machine may result in severe injury.
Personnel operating and maintaining it should be trained in the proper
use and should read the manuals completely and thoroughly before
attempting to set-up, operate, adjust, or service this machine.
The Quick Reference Decals are designed to give the operator brief
information needed in the daily operation of the machine. These decals are
not intended to be used in place of this manual but instead is to be used as
an extension of this manual. These decals should not be removed or
obliterated. Replace these decals if they become unreadable.
DANGER – denotes immediate hazards which WILL result in severe
personal injury or death.
WARNING - denotes a hazard or unsafe practice which COULD
result in severe personal injury or death.
It is the owner’s responsibility to make certain that the operator reads
and understands this manual and the Quick Reference Decals before
operating this machine. It is also the owner’s responsibility to make
certain that the operator is a qualified and physically able individual,
properly trained in the operation of this equipment. Local regulations may
restrict the age of the operator.
The owner should also ensure that the operator/mechanic know that they
are responsible for their own safety as well as the safety of other persons
within the vicinity. Remember, the operator is responsible for accidents or
hazards occurring to other people or their property.
This manual uses two other words to highlight information.
IMPORTANT calls attention to special mechanical information and
NOTE: emphasizes general information worthy of special attention.
All operators should read this manual, or be instructed about safe
operating and maintenance procedures. This is the owner’s responsibility.
Improper use or maintenance by the operator or owner can result in
injury. To reduce the potential for injury, comply with these safety
instructions and always pay attention to the safety alert ▲ symbol,
which means DANGER or WARNING
-
“personal safety
instructions.” Failure to comply with the instructions may result in
personal injury or death.
Safety and Instruction Decals
▲
Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or
obliterated. Replace them if they become non-readable.
The following illustrations show the various decals that are located on the machine. A brief explanation, for those requiring one, is shown to help the operator
understand the meanings of these decals.
Read Owner’s Manual and Quick
Reference Decal before attempting to
operate this machine.
Do not smoke while refueling.
Do not fill tank with engine running, or
while the engine is hot.
Allow engine to cool before storing
machine inside a building.
Store away from open flame or spark if
there is fuel in tank.
Clean up any gasoline spills.
Do not refuel while in enclosed trailer or
other enclosed areas
Do not remove or modify stabilizer
wheels or injury can result.
Never stop suddenly while backing down
slopes. This action may result in a
reaction of the tractor that can cause
serious physical injury.
Never operate the mower deck with side
deflector removed or in raised position,
except when the grass catcher
attachment is being used.
Keep shields or covers in place while
machine is in operation.
Keep hands away from rotating pulleys
and belts.
Hot surface!
Whirling blades! Keep hands and feet
away.
Beware of thrown objects.
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Hydraulic fluid escaping under pressure
can penetrate skin.
Hydraulic fluid may also cause infection in
a minor cut or opening in the skin; if
exposed to hydraulic fluid, see a doctor at
once.
Before applying pressure to hydraulic
system, make sure all connections are
tight and all hoses and lines are in good
condition.
Relieve all pressure in the system before
disconnecting or working on hydraulic
lines.
Avoid skin contact with battery acid.
Always wear eye protection when
checking the battery, acid can cause
serious injury to skin and eyes. If contact
occurs, flush area with clean water and
call physician immediately. Acid will also
damage clothing.
Do not allow open flame near the battery
when charging.
Hydrogen gas forms inside the battery.
This gas is both toxic and flammable and
may cause an explosion if exposed to
flame. Always remove the negative
ground first and replace it last.
To find a leak under pressure, use a
piece of cardboard or wood – never use
your hands.
To relieve all pressure in system, turn
engine off and lower attachment.
Do not overfill battery.
Electrolyte may overflow and damage
paint, wiring or structure. When cleaning
the battery, use soap and water. Be
careful not to get soap and water into the
battery. Use soda mixed in water to clean
corrosion off the terminals.
Use seat belt.
Avoid crushing
Do not jump if machine tips
Use seat belt
Seat belt must be fastened while
operating this machine. Failure to use
seat belt will result in serious injury in the
event of a roll over.
This structure’s protective capability
may be impaired by structural damage,
overturn, or alteration.
To minimize chance of injury or death
from rollover; keep ROPS in the raised
and locked position and use the seat
belt.
There is no roll over protection when
the ROPS is in the lowered position.
Lower the ROPS only when absolutely
necessary. Drive slowly and carefully.
Raise the ROPS as soon as clearance
permits. Read and follow sloper
operation instructions and warnings.
Do no wear seat belt when the ROPS is
in the lowered position.
Keep engine and pump compart-ment(s)
clean (especially in exhaust area) to
prevent fire and provide maximum engine
and hydraulic cooling.
If you loose steering control while
operating the machine, place the steering
control levers in the park brake position
immediately. Inspect the machine and
involve your Hustler dealer to resolve the
problem before continuing to operate.
If pump belt fails, steering control will
be lost. Refer to owner’s manual for
inspection and replacement intervals and
refer to above paragraph for emergency
procedures.
If you lose steering control while operating the machine, place the steering
control levers in the park brake position immediately. Inspect the machine and
involve your Hustler dealer to resolve the problem before continuing to operate.
If pump belt fails, steering control will be lost. Refer to owner’s manual for
inspection and replacement intervals and refer to above paragraph for
emergency procedures.
600899
Part Number
600899
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SLOPE GUIDE
Use this diagram when determining the degree of slope to be mowed.
F (25o) - Hustler ATZ only
Slope Guide Lines
E (15o)
D (10o)
C (5o)
Line A
1. Hold this sheet of paper in front of you. Make sure that line A is horizontal.
2. Align line B with a vertical surface such as a pole, tree or building.
3. Fold the paper along the slope guide lines (C, D or E).
4. Align the closest slope guide line with the ground slope. This will give you a close estimation of the ground slope to be
mowed.
Figure 2-1
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OPERATION
Safe Operating Practices
discharge chute. Never clear the discharge chute with the engine
running. Turn off the engine and be sure the blades have stopped
before cleaning. Use a stick to clear a plugged discharge area.
Never use your hand!
Always keep clear of the mower blades and attachments during
operation.
Do not operate the machine while under the influence of alcohol or
drugs.
Exercise caution when loading or unloading the machine onto a
trailer or truck.
Some of the following safety instructions are from ANSI Standard B-
71.4-1999 while others are specific to the Hustler Mid Mount Z line.
This product is capable of amputating hands and feet and throwing
objects. Always follow all safety instructions to avoid serious injury or
death.
▲
▲
▲
▲
▲
Operation
Never leave a running machine unattended. Always disengage deck
clutch, place control levers in park brake position, stop tractor
engine, and remove ignition key when leaving operator’s seat.
Always remain seated while operating machine.
Always keep safety shields and covers in place, except for servicing.
Always maintain a safe distance from people and pets when
mowing. Always stop machine if someone enters the area.
Always operate machine in daylight or with adequate working lights.
Follow daily and weekly checklists, making sure hoses are tightly
secured and bolts are tightened.
▲
Always wear safety goggles or safety glasses with side shields when
operating the mower.
▲
▲
▲
Data indicates that operators, age 60 years and above, are involved
in a large percentage of riding mower-related injuries. These
operators should evaluate their ability to operate the mower safely
enough to protect themselves and others from serious injury.
If any attachment or additional weight is mounted on the rear of the
unit, any rapid movement of the control levers in either direction
could result in a reaction of the tractor that can cause serious injury.
Clean flammable material from machine. Prevent fires by
keeping engine compartment, battery, fuel line, fuel tank and
operator’s station clean of accumulated trash, grass clippings,
and other debris. Always clean up spilled fuel and oil.
Always buckle seat belt, if provided with one, and only if a ROPS is
installed properly, before starting tractor.
▲
▲
▲
▲
Always observe traffic laws while driving machine from one
location to another. Watch for traffic when operating near or
crossing roadways.
Always be alert for hazards such as rocks, metal objects and other
debris which may be thrown or entangled by mower blades. Watch
out for holes or deep depressions.
Inspect area to be mowed for hazards such as rocks, metal objects
and other debris which may be thrown or entangled by mower
blades. Remove these objects before mowing.
Always inspect machine for damage after striking a foreign object. If
damage is found, repair machine immediately. Be sure to disengage
deck clutch, place control levers in park brake position, stop tractor
engine, and remove ignition key when leaving operator’s seat to
inspect damage.
▲
▲
▲
▲
▲
Using a ramp
Use extreme caution when loading and unloading a unit with a ramp.
▲
Use only a single, full width ramp; do not use individual ramps for
each side of the unit. Having a full width ramp provides a surface
for the tractor frame to contact if the unit starts to tip backwards. It
also reduces the risk of a wheel going off and the machine tipping
over.
Do not exceed a 15 degree angle between the ramp and the ground
or between the ramp and the trailer or truck.
When on a ramp avoid sudden acceleration
▲
▲
Always wear adequate ear protection, such as earplugs, when
operating this equipment as prolonged exposure to uncomfortable or
loud noises can cause impairment or loss of hearing. Do not wear
radios or music headphones while operating the machinery. Safe
operation requires your full attention.
▲
▲
▲
▲
Do not operate the equipment while wearing sandals, tennis shoes,
sneakers, shorts or any type of loose fitting clothing. Always wear
long pants, safety glasses, ear protection and safety shoes when
operating this machine.
Always be aware of what is behind the machine before backing up.
Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing up.
Never push forward suddenly on your control levers while the
machine is in rearward motion because machine may tip backwards.
Never pull back suddenly on your control levers while the machine
is in forward motion.
When moving in reverse, push forward slowly on control levers and
avoid sudden movement. Rapid movement of the control levers in
either direction could result in a reaction of the tractor that can cause
serious injury.
Never operate a poorly maintained machine.
Never attempt high speed maneuvering, especially in crowded or
congested areas.
Never allow persons to operate this machine without proper
instruction or allow children to operate machine. Allow only
responsible adults who are familiar with these instructions to operate
this machine.
Never put hands or feet under any part of the machine while it is
running.
Slope Operation
Slopes are a major factor in loss-of-control and tip-over accidents,
which can result in severe injury or death. All slopes require extra
caution. If you cannot back up the slope or if you feel uneasy on it; do
not mow it.
Use extreme caution when operating on slopes.
▲
•
•
•
•
•
Be extremely careful changing directions on a slope. Slow down.
Do not operate where the machine could slip or tip.
Turn slowly
▲
▲
▲
Turn on the most level part of the slope
To maximize traction, it is better to turn the front of the machine
uphill, rather than downhill. If drive tires lose traction, steering
control is lost which could cause serious injury or death.
Do not remove or modify the stabilizer wheels.
Watch for holes, ruts or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
▲
▲
▲
▲
Remove obstacles such as rocks, tree limbs, etc.
Keep all movement on slopes slow and gradual. Do not make
sudden changes in speed or direction.
▲
▲
▲
Avoid starting and stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the slope.
Do not turn on slopes unless necessary, and then, turn slowly and
gradually downhill, if possible.
Mow a safe distance (minimum of two mower widths) away from
drop-offs, retaining walls, drainage ditches, steep banks, water, and
other types of hazards to avoid a wheel dropping over the edge or to
avoid the ground from breaking away. This will help avoid machine
rollover and serious injury or death.
▲
▲
▲
▲
Never carry passengers.
Always disengage the blades and wait for them to stop before
crossing gravel drives, walks or roads.
Always keep clear of the mower blades and attachments during their
operation.
Turn off blades when not mowing.
▲
▲
▲
Use a walk behind or push mower on slopes and near drop-offs,
retaining walls, drainage ditches, steep banks and water to avoid
machine rollover and serious injury or death.
▲
▲
▲
▲
Slow down before turning.
Stop the engine before removing the grass catcher or unclogging the
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Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the
ground.
If the mower’s tires lose traction when operating on slopes,
disengage the blades, place the control levers in the park brake
position, turn the engine off and get help.
Never make sudden starts, stops, turns, or reverse direction,
especially when maneuvering on slopes. The steering is designed
for sensitive response. Rapid movement of the control levers in
either direction could result in a reaction of the tractor that can cause
serious injury.
Never stop suddenly while backing down slopes. This action may
result in a reaction of the tractor that can cause serious physical
injury.
The Hustler mower is capable of operating horizontally (traverse) on
moderately steep slopes. When operating on slopes up to 15
degrees, be aware of any conditions that may cause the tractor drive
tires to lose traction resulting in a possible loss of control of the
machine. An operator should not operate on a slope until he is
thoroughly familiar with the equipment.
Another consideration to safe mowing on slopes is to be aware of
what is located at the bottom of the slope. Extreme caution should
be used when there is a hazard located at the bottom of the slope.
Some examples are:
▲
▲
▲
▲
1. Water; i.e. lake, river
2. Cliffs, retaining walls
3. Roads, highways
4. Buildings
5. Rocks
These are just a few examples of situations when caution must be
used when operating on a slope. There are many other possibilities
too numerous to mention. Just remember to always exercise extreme
caution when operating on any slope.
When operating on terrain where there is a potential for a roll
over, it is important that a ROPS be installed on the equipment.
The ROPS will minimize chance of injury or death from rollover.
Seat belt must be fastened while operating a machine equipped
with ROPS. Failure to use seat belt will result in serious injury in
the event of a roll over.
▲
▲
▲
Children
Do not operate on slopes greater than 15 degrees.
Refer to Figure 2-1, page 7, when determining the degree of slope to
be mowed.
Tragic accidents can occur if the operator is not alert to the presence of
children. Children are often attracted to the machine and the mowing
activity. Never assume that children will remain where you last saw
them.
IMPORTANT: The Hustler ATZ only, is capable of operating on
slopes of 15 degrees or more (maximum 25 degrees). Do not
operate the Hustler ATZ on slopes greater than 25 degrees.
Refer to Figure 2-1, page 7 when determining the degree of slope to
be mowed.
Never leave machine unattended with ignition key in switch,
especially with children present.
▲
Children or bystanders may be injured if they move or attempt to
operate the tractor while it is unattended. Always disengage deck
clutch, place control levers in park brake position, stop tractor
engine, and remove ignition key when leaving operator’s seat.
Keep children out of the mowing area and under the watchful care of
another responsible adult.
Be alert and turn the machine off if children enter the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades off. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
▲
It is strongly recommended that the operator drive the machine
off of the slope, using extreme caution, if any sign of loss of traction
is detected. Wait until the condition that caused the problem is
resolved before attempting to operate on the slope again.
Terrain conditions can affect traction resulting in possible loss of
control of the machine. Some of the conditions to be aware of are:
1. Wet terrain
▲
▲
▲
▲
▲
▲
2. Depressions in the ground; i.e. holes, ruts, washouts
3. Mounds of dirt
Use care when approaching blind corners, shrubs, trees, the end of a
fence or other objects that may obscure vision.
4. Soil type; i.e. sand, loose dirt, gravel, clay
5. Grass type, density, and height
6. Extremely dry conditions of grass
7. Tire pressure
The attachments mounted to the tractor will also affect the way it
handles on a slope. Be aware that each attachment’s characteristics
vary.
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Control Panels
C
C
D
A
A
D
B
E
B
G
E
Kawasaki liquid
cooled units only
H
Kohler EFI
units only
H
C
E
G
C
D
D
I
B
J
F
CAT diesel
units only
B
E
A
B
C
D
E
-
-
-
-
-
Choke
Throttle
Deck clutch switch
Ignition switch
Oil pressure light
F
G
H
I
-
Check engine light
-
-
-
-
Temperature warning light
Alternator warning light
Pre-heat switch
J
Hour meter
Figure 3-1
IMPORTANT: When access is required under the seat platform and
when the ignition switch is placed in the RUN position and stays lit
until the engine is running and a safe oil pressure is developed. If
light comes on during operation, shut engine off immediately and
locate and correct the problem.
Models 927558 and 927566 only — an audible alarm will sound
when the engine oil pressure drops below normal operating pressure.
the seat is equipped with the optional arm rests, make certain to place
the control arms in the park brake position and pivot the arm rests
upward before placing the seat platform in the full forward position to
prevent arm rest damage.
Control Panel
F. Check engine light (Fig. 3-1) — refer to Kohler engine owner’s
manual for details.
A. Choke control (Fig. 3-1) – a cable is linked to manually operate the
engine choke. When the lever is in the down position, the choke is
in the off (run) position. When the lever is pulled up, the choke is in
the on (start) position. Do not operate the machine in the on (start)
position. NOTE: The choke control is not used on Models 927053
& 927061.
G. Temperature warning light and alarm (Fig. 3-1) — this light will
come on when the engine coolant temperature reaches an unsafe
level during operation. If light comes on, shut down the machine as
soon as possible. Never risk continued operation when light remains
on; high temperatures can severely damage the engine.
Never risk continued operation when light remains on: high
temperatures can severely damage the engine.
Models 927558 and 927566 & Diesel units only — an audible
alarm will sound when the engine coolant is close to overheating.
H. Alternator warning light (Fig. 3-1) — this light comes on when
the ignition switch is placed in the RUN position and stays lit until
the engine is running and the battery is being charged. If light
comes on during operation, shut engine off immediately, locate and
correct the problem.
B. Throttle control (Fig. 3-1) — a cable is linked to engine throttle for
controlling engine speed. Move lever forward to increase engine
rpm, move lever rearward to decrease engine rpm.
C. Deck clutch switch (Fig. 3-1) — this switch engages the deck. Pull
the switch up to engage and push switch down to disengage the
clutch.
IMPORTANT: Never engage clutch with engine running at high
rpm or when the deck is under load. Clutch, belts or deck could be
damaged.
D. Ignition switch (Fig. 3-1) – a three position switch: off, run, and
start. With key inserted, rotate it clockwise to START position;
release key when engine starts, and switch will automatically return
to the RUN position.
If light remains on while engine is running, it indicates that the
battery(s) is being discharged.
I. Pre-heat switch (Fig. 3-1) — this is an intermittent rocker switch
position. Turn ignition key to run, depress and hold pre-heat switch
six (6) seconds to start engine.
E. Oil pressure light and alarm (Fig. 3-1) — this light comes on
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J. Electronic hour meter (Fig. 3-5) — registers 1/10 hour increments
up to 9,999.9 total hours. Connected to the ignition switch, the
meter records the accumulative time while the ignition key is
switched to the RUN position. NOTE: The hour meter is found in
various locations on different tractors. NOTE: There is no hour
meter on FasTrak 36/42 tractors.
Control lever in park
brake position
Controls
A. Control levers (Fig. 3-2 & 3-3) — these levers control the tractor’s
speed, direction, neutral lock, and park brake. Levers are used to
steer, accelerate, decelerate and change direction. When the control
levers are in the park brake position (3-3) the tractor will not move
when the engine is on and drive pumps are operating.
Figure 3-3
WARNING: The parking brake may not hold the tractor if
parked on a slope. Block or chock the machine when parked
on a slope.
Deck lift
pedal
B. Deck lift pedal (Fig. 3-4) — the deck lift pedal is used to raise or
lower the deck. Push on the pedal to raise the deck and then place
the deck height locking pin into the desired cutting height hole.
Push the deck lift pedal to raise the deck when going over
obstructions.
Safety start interlock system
The tractor is equipped with a safety start interlock system consisting
of the park brake switches, seat switch, and deck clutch switch.
Check tractor safety start interlock system daily, prior to
operation. This system is an important tractor safety feature. It should be
repaired immediately if it malfunctions. The machine incorporates a
separate seat switch which will stop the tractor engine when the operator is
unseated for any reason while the tractor is operating. This is a safety
feature designed to prevent runaway or accidental entanglement. To
inspect the system:
1. The operator must be on the seat when testing the seat switch.
2. Set both control levers in the park brake position.
Figure 3-4
3. Start the engine and allow it to warm up to operating temperature.
4. With the deck clutch switch down and the control levers in the park
brake position, slowly raise off of the seat. The engine should
continue to run.
5. With the deck clutch switch up and/or the control levers in the
neutral position, slowly raise off of the seat. The engine should
stop.
Hour
meter
6. If the engine fails to stop when the deck clutch switch is up or one
or both of the control levers is up and the operator is off the seat,
check the function of the seat switch. If the seat switch is not
operating properly (is not opening or closing) and if the cause can
not be determined, replace the seat switch.
If the problem can not be located, contact your Hustler Dealer.
WARNING: The safety interlock system should always
function per steps 4 and 5. If it does not function properly, it
should be corrected immediately. Do not operate machine
without properly functioning seat safety switch.
Figure 3-5
Engine (gasoline) starting
The tractor’s safety start interlock system is also designed to protect the
operator and others from accidental injury due to unintentional engine
starting. The engine starting motor will not engage until:
A. Control levers are in the park brake position.
Control
lever
B. Deck clutch switch is in the down (OFF) position.
WARNING: The safety interlock system must not be
disconnected or bypassed. Doing so could cause the machine
to operate unexpectedly resulting in personal injury.
NOTE: The operator’s seat is equipped with a separate safety switch.
If for any reason the operator should become unseated when the control
levers are not in the park brake position (park brake switches are
disengaged) or the deck clutch switch is engaged the engine will stop.
The following steps are the correct procedures for starting the engine.
If difficulty is encountered, contact the Hustler Dealer in your area.
Shown with control levers
in neutral position
Figure 3-2
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Ambient
temperature
Preheating time
Ordinary heat type
1. Before starting tractor each day, perform daily pre-operation
checking. (See Safety start interlock system section)
2. Make sure the control levers are in the park brake position and deck
clutch switch is disengaged.
Above 10°C (50°F)
No Need
3. Use choke, if unit is equipped with one, when engine is cold, or if
warm engine fails to start within 5 seconds of cranking. Avoid
flooding and operate engine without choking as soon as possible.
4. Set throttle at approximately 1/2 open position.
5. Insert key in ignition switch and rotate full clockwise to engage
starting motor. Release key when engine starts.
10°C (50°F) to
-5°C (23°F)
Approx. 6 seconds
Below -5°C (23°F)
Approx. 12 seconds
20 seconds
Limit of
continuous use
IMPORTANT: The engine starter should not be operated for periods
longer than 30 seconds at a time. An interval of at least two minutes should
be allowed between such cranking periods to protect the starter from
overheating and burn-out.
7. As soon as engine begins to run, check to make certain the oil
warning light is off. If not, stop engine immediately and check for
the cause.
8. Allow the engine to idle a few minutes before advancing the throttle
and/or engaging the deck clutch.
9. Before stopping the engine, place the control levers in the park brake
position, disengage the deck clutch, and throttle back to low idle for
a couple of minutes; then rotate ignition key counter-clockwise to
the OFF position. Remove the key from switch before leaving the
tractor.
6. Perform test to make sure safety start interlock system is operating
properly. Refer to Safety start interlock system section.
7. As soon as engine begins to run, check to make certain the oil
warning light, check engine light and alternator warning light (if
applicable) are off. If not, stop engine immediately and check for
the cause.
8. Allow the engine to idle a few minutes before advancing the throttle
and/or engaging the deck clutch.
Stopping the engine
9. Before stopping the engine, place the control levers in the park brake
position, disengage the deck clutch, and throttle back to low idle for
a couple of minutes; then rotate ignition key counter-clockwise to
the OFF position. Remove the key from switch before leaving the
tractor.
Use the following procedure to shut off the engine after operating the
equipment.
1. Place the control levers in the park brake position
2. Disengage the deck clutch
3. Throttle back to low idle for a couple of minutes
4. Rotate ignition key counter-clockwise to the OFF position. Remove
the key from switch before leaving the tractor.
Engine (diesel) starting
The Hustler Super Z Diesel safety start interlock system is also
designed to protect the operator and others from accidental injury due to
unintentional engine starting. The engine starting motor will not engage
until:
Moving tractor with stalled engine
If it becomes necessary to move the tractor when the engine is
inoperative, the hydraulic pumps are equipped with bypass valves. Before
moving the unit, turn bypass valves counter clockwise one-half to one
revolution. The valve stems on each hydraulic pump are located near the
top and are identified as a hex stud. The valve is located per Figure 3-7.
Do not tow the machine. Move it by hand or use a winch to load on a
trailer for transporting.
A. Control levers are in the park brake position.
B. Deck clutch switch is in the down (OFF) position.
WARNING: The safety interlock system must not be
disconnected or bypassed. Doing so could cause the machine
to operate unexpectedly resulting in personal injury.
When transporting on another vehicle, the tractor should be facing
forward and it must be secured.
IMPORTANT: Always make certain the two bypass valves are
returned to their operating position before running the tractor following
repairs. (Fig. 3-6, 3-7 & 3-8)
NOTE: The operator’s seat is equipped with a separate safety switch.
If for any reason the operator should become unseated when the brake
switches are disengaged or the deck clutch switch is engaged the engine
will stop.
The following steps are the correct procedures for starting the engine.
If difficulty is encountered, contact the Hustler Dealer in your area.
1. Before starting tractor each day, perform daily pre-operation
checking.
The control levers must be placed in the neutral position, to release the
park brakes, so that the tractor can be moved.
Do not tow the machine. Move it by hand or use a winch to load on a
trailer for transporting.
2. Make sure the control levers are in the park brake position and deck
clutch switch is disengaged.
3. Set throttle at approximately 1/2 open position.
When transporting on another vehicle, the tractor should be facing
forward and it must be secured.
IMPORTANT: Always make certain the two bypass valves are
returned to their operating position before running the tractor following
repairs.
4. Insert key in ignition switch and rotate it to the ON position, then
hold the pre-heat switch down to pre-heat the engine, hold this
position for 6 seconds. This is necessary only when the temperature
o
is below 50 F. This operation is not necessary when restarting a
ROPS
(Super Z Diesel only)
The two-post ROPS can be pivoted down so that the machine can
operate under low hanging tree limbs or other obstructions. Do not wear
the seat belt when the ROPS is in the lowered position. Fig. 3-9
warm engine.
Shown in the chart are the standard preheating times for various
temperatures. This operation, however, is not required when the
engine is warmed up.
Failure to follow these recommendations can lead to premature
failure of the starter motor and the fuel shut-off solenoid.
NOTICE: Ether, or other starting fluids, must never be used as a
starting aid with this engine. Warranty will be denied when
engine damage results from such use.
WARNING: To minimize chance of injury or death from
rollover: keep ROPS in the raised and locked position
and use the seat belt.
There is no roll over protection when the ROPS is in the
lowered position.
Lower the ROPS only when absolutely necessary. Drive
slowly and carefully. Raise the ROPS as soon as
clearance permits. Read and follow slope operation
instructions and warnings.
Do not wear seat belt when the ROPS is in the lowered
position.
5. Rotate ignition switch key full clockwise to engage starting motor.
Release key when engine starts.
IMPORTANT: The engine starter should not be operated for periods
longer than 30 seconds at a time. An interval of at least two minutes should
be allowed between such cranking periods to protect the starter from
overheating and burn-out.
6. Perform test to make sure safety start interlock system is operating
properly. Refer to Safety start interlock system section.
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ROPS
Bypass valve
Figure 3-6
Hustler Mini Z shown
Bypass valve
Figure 3-9
To turn left, move the right control lever farther forward from neutral
than the left control lever.(Fig. 3-10)
To turn right, move the left control lever farther forward from neutral
than the right control lever. (Fig. 3-10)
To pivot turn, move one control lever forward and the other control
lever back of neutral. This will allow the drive wheels to counter-rotate.
(Fig. 3-10)
To stop or decrease speed, move control levers to neutral. When going
forward pull back gently on control levers. When going in reverse push
forward gently on control levers.
Super Z shown
Figure 3-7
Super Z Diesel shown
To make a three point turn to the right, move the left control lever
farther forward from neutral than the right control lever and start the turn.
Next, pull back on the control levers until they are past neutral and the
machine starts to go rearward. Pull right control lever farther rearward
from neutral than the left control lever until the rear of the machine has
pivoted around. Then, push the control levers forward until they are both
past neutral and the machine starts to go forward. Push the left control
lever farther forward from neutral than the right control lever and finish the
turn. (Fig. 3-11)
Bypass valve
DANGER: When moving in the rearward direction push
forward gently on control levers and avoid sudden
movement. Any sudden movement could cause the front of
the mower to come off of the ground resulting in possible
loss of control.
IMPORTANT: Rapid movement of control levers is not recommended
as damage to the hydraulic system components may occur.
To increase speed, increase control lever’s distance from neutral. The
farther forward control levers are from neutral, the faster tractor will travel
forward. The farther back control levers are from neutral, the faster tractor
will go in reverse.
Figure 3-8
Driving the tractor
DANGER: Never make sudden stops or reverse direction,
especially when maneuvering on a slope. The steering is
designed for sensitive response. Rapid movement of the
control levers in either direction could result in a reaction of
the tractor that can cause serious injury.
Operating suggestions
DANGER: Prior to operating the tractor the operator should
be thoroughly familiar with the proper use and operation of
the equipment, should read the manual completely and
thoroughly, and should have attempted slow moving
maneuvers to become familiar with the operation of the
equipment before attempting normal speed operation. An
inexperienced operator should not mow on slopes or on
uneven terrain.
After starting engine, engage the control levers and steer as follows:
To go forward, push control levers forward an equal distance (Fig. 3-
10).
To go in reverse, pull control levers rearward an equal distance (Fig. 3-
10).
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FRONT OF TRACTOR FACES THIS DIRECTION
N
N
FORWARD TRAVEL
PIVOT TURN
FORWARD TRAVEL
RIGHT TURN
REVERSE TRAVEL
RIGHT TURN
REVERSE TRAVEL
N = Neutral Position
Direction of arrows indicate direction of tractor movement.
Figure 3-10
WARNING: If you lose steering control while operating
the machine, place the steering control levers in the park
brake position immediately. Inspect the machine and
involve your Hustler dealer to resolve the problem before
continuing to operate.
negative battery cable. Block up mower when you must
work under it. Wear gloves when handling blades. Always
check for blade damage if mower strikes rock, branch or
other foreign object during mowing!
Use high blade speed. Your mower is designed to operate at full
throttle. The throttle setting directly controls blade speed. The highest
blade speed generally gives best cut.
Direct grass discharge to right, away from unmown area. Select a
mowing pattern that directs grass discharge towards the outside, not
towards center, of mowing area. Generally, this means using a pattern
utilizing left turns because side discharge is to right. In any case, avoid
throwing grass discharge onto unmowed area because grass is then mowed
“twice”. Mowing twice puts an unnecessary load on the unit and reduces
mowing efficiency.
When mowing a lawn for the first time cut grass slightly longer than
normal to avoid scalping uneven terrain. When possible, it is best to use
the cutting height that was used in the past. When cutting grass taller than
six inches, you may want to mow the lawn twice to achieve a better quality
of cut.
During normal mowing cut only about 1/3 of the grass blade.
Cutting more than that is not recommended unless grass is sparse or it is the
end of the mowing season.
WARNING: The unit’s control levers are very responsive:
Easy does it! For smooth operation, move lever slowly,
avoid sudden movement. Skill and ease of operation come
with practice and experience. The machine can spin very
rapidly. Use caution when making turns and slow down
before making sharp turns.
Inexperienced operators may have a tendency to oversteer and lose
control. Slow-moving practice maneuvers are recommended to become
familiar with these characteristics before attempting normal speed
operation.
WARNING: Sharp depressions or raised obstacles (such as
gutters or curbs) should not be directly approached at high
speed in an attempt to “jump” them as the operator could be
thrown from the equipment. Approach at a slow speed and
angle one drive wheel at the obstruction. Continue at an
angle until the wheel clears and then pivot the opposite wheel
around.
Alternate mowing direction to keep the grass growing straight and
better dispersion of the clippings.
Remember, grass grows at different rates at different time of the
year. Mow more often in the early spring to maintain the same cutting
height. As the growth rate slows in mid summer, mow less frequently. If
you cannot mow at a regular interval, mow at a high cutting height; then
mow again two days later at a lower cutting height.
Raise the cutting height of the mower if the cutting width of the
mower is wider than the previous mower. This ensures that uneven turf is
not cut too short.
Raise the cutting height of the mower if the grass if slightly taller
than normal or if it contains a high degree of moisture. Then mow it again
with the cutting height set lower.
If the machine’s forward motion must be stopped while mowing, a
clump of grass clippings may drop onto your lawn. To avoid this, move
onto a previously cut area with the blades engaged.
When turning on soft wet turf, keep both wheels rolling either forward
or backward. Pivoting on one stopped wheel can damage turf. This is
especially important when mowing.
Tractor performance is maximum when the throttle is set at full rpm.
This gives maximum power to the drive wheels and deck when needed.
Use the control levers to control ground speed rather than engine rpm.
Keep blades sharp. Many professional mowing companies have
additional sets of blades and change blades twice a day: once in the
morning and again at noon. Many problems with incorrect cutting
patterns are due to dull blades or blades which have been sharpened
incorrectly. Information on sharpening blades is listed in this manual’s
maintenance section. In addition, most communities have individuals or
companies which specialize in sharpening mower blades. Blade sharpness
should be checked daily.
WARNING: Never direct discharge of material from mower
deck towards bystanders. Do not operate the mower without
either the discharge chute or the entire grass collection
system in place. Fig. 3-12
DANGER: Never work with blades while engine is running
or deck clutch switch is engaged (on). Always place deck
clutch switch in the disengaged position, place control levers
in the park brake position and turn engine off and disconnect
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Three point turn
Side
discharge
chute
Figure 3-12
Mower deck operation
DANGER: Never attempt to make any adjustments to the
Step 1
mower deck while the engine is running or with the deck
drive clutch engaged. Mower blades cannot be seen and are
located very close to deck housing. Fingers and toes can be
cut off instantly.
With the engine running, engage the deck clutch switch (Fig. 3-1) and
advance engine throttle to full rpm.
NOTE: Engaging the deck clutch at high engine rpm or when under
heavy load (in tall grass for example) can cause belts and/or electric clutch
to slip, resulting in premature wear or possible damage.
Deck cutting height adjustment
Hustler Mini Z/Super Mini Z
Deck height is adjustable from 1-1/2” to 4-1/2” (3.81 cm - 11.43 cm)
in 1/4” increments. The holes in the height adjusting bar are spaced at 1/2”
intervals. By turning the height adjusting stop around, 1/4” increments can
be attained due to the 1/4” plate that is part of the stop. Fig. 3-13
EXAMPLE: When the height adjusting stop is placed in the 1-1/2”
hole, with the 1/4” plate facing to the front of the unit, the cutting height
is at 1-1/2”. When the height adjusting stop is placed in the 1-1/2” hole,
with the 1/4” plate on the operator’s side of the hole, the cutting height
is at 1-3/4”.
Step 2
The notch located at the rear of the height adjusting bar is to be used
when the deck is placed in the transport mode.
Hustler Z/Super Z/Hustler ATZ
Deck height is adjustable from 1” to 5” (2.54 CM - 12.7 CM) in 1/4”
(.64 CM) increments. The holes in the height adjusting bar are spaced at
1/2” (1.27 CM) intervals. By turning the height adjusting stop around, 1/4”
(.64 CM) increments can be attained due to the 1/4” (.64 CM) plate that is
part of the stop. Fig. 3-13
Step 3
EXAMPLE: When the height adjusting stop is placed in the 1” (2.54
CM) hole, with the 1/4” (.64 CM) plate facing to the front of the unit, the
cutting height is at 1”. When the height adjusting stop is placed in the 1”
(2.54 CM) hole, with the 1/4” (.64 CM) plate on the operator’s side of the
hole, the cutting height is at 1-1/4” (3.18 CM).
The notch located at the rear of the height adjusting bar is to be used
when the deck is placed in the transport mode.
Super Z Diesel
Neutral
Deck height is adjustable from 1” to 7” (2.54 CM - 17.78 CM) in 1/4”
(.64 CM) increments. The holes in the height adjusting bar are spaced at
1/2” (1.27 CM) intervals. By turning the height adjusting stop around, 1/4”
(.64 CM) increments can be attained due to the 1/4” (.64 CM) plate that is
part of the stop. Fig. 3-13
Right control lever
Left control lever
There are three (3) holes in each of the four (4) deck chain brackets that
are also used for height adjustment. Fig. 3-14
The top hole is used for cutting heights of 1” - 5” (2.54 - 12.70 CM).
The following information is to ascertain what to set the cutting height at
when the top hole is used.
Figure 3-11
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Stop
handle
Height
adjusting
stop
Chain
Top hole
Middle
hole
Lower
hole
Figure 3-13
When the chains are placed in the top hole of the deck chain brackets
and the height adjusting stop is placed in the front height adjusting bar hole,
with the 1/4” (.64 CM) plate facing to the front of the unit, the cutting
height is at 1” (2.54 CM). When the height adjusting stop is placed in the
same hole, with the 1/4” (.64 CM) plate on the operator’s side of the hole,
the cutting height is at 1-1/4” (3.18 CM).
Figure 3-14
Anti-scalp
wheel
The middle hole is used for cutting heights of 2” - 6” (5.08 CM -
15.24 CM). The following information is to ascertain what to set the cutting
height at when the middle hole is used.
When the chains are placed in the middle hole of the deck chain
brackets and the height adjusting stop is placed in the front height
adjusting bar hole, with the 1/4” (.64 CM) plate facing to the front of the
unit, the cutting height is at 2” (5.08 CM). When the height adjusting stop is
placed in the same hole, with the 1/4” (.64 CM) plate on the operator’s
side of the hole, the cutting height is at 2-1/4” (5.72 CM).
The lower hole is used for cutting heights of 3” - 7” (7.62 CM - 17.78
CM). The following information is to ascertain what to set the cutting
height at when the lower hole is used.
When the chains are placed in the lower hole of the deck chain
brackets and the height adjusting stop is placed in the front height
adjusting bar hole, with the 1/4” (.64 CM) plate facing to the front of the
unit, the cutting height is at 3” (7.62 CM). When the height adjusting stop is
placed in the same hole, with the 1/4” (.64 CM) plate on the operator’s
side of the hole, the cutting height is at 3-1/4” (8.26 CM).
Adjusting
holes
Figure 3-15
The notch located at the rear of the height adjusting bar is to be used
when the deck is placed in the transport mode.
BAC-VACTM Mounting
If a BAC-VAC™ is to be mounted to an Hustler ATZ tractor it will be
necessary to remove the following from the unit:
Anti-scalp wheels
1. Drive wheel weights
2. Frame weights located between the drive wheels
3. The front and rear mount legs of the ROPS structure. The two post
ROPS structure will remain. Fig. 3-16
Anti-scalp wheel kits are standard on Hustler Mid Mount Z units.
These anti-scalp wheels are designed to minimize scalping when mowing
on rough uneven terrain.
The weights included with the BAC-VAC™ will be used instead of the
Hustler ATZ tractor weights.
After setting the cutting height, adjust the front anti-scalp wheels so they
extend below the deck but do not contact the ground. They should always
be at least 1/4” to 3/4” (6.35MM to 19.05MM) below the deck. With the unit
sitting on a flat level surface, the front wheel position can be adjusted up or
down as needed from 3/4” to 1-3/4” (19.05MM to 44.45MM) below the blade
surface. Move the front wheels up or down, in 1/2” (12.70MM) increments,
using the different axle mount holes in the wheel mount bracket. Fig. 3-15
When adjusting the rear anti-scalp wheels, the wheel should be in the
lower axle mount hole when the front anti-scalp wheels are in the lower or
middle axle mount holes. When the front wheels are in the upper axle
mount hole, the rear wheels should be in the upper axle mount hole as well.
If a BAC-VAC™ is mounted to the Hustler ATZ it will be necessary to
remove the BAC-VAC™ and front wheel weights from the tractor and it
will be necessary to re-attach the drive wheel weights, frame weights and
the front and rear mount legs to the tractor before operating the unit on a
slope.
Hustler Mini Z/Super Mini Z
NOTE: When the anti-scalp wheels are installed, the minimum cutting
height is 1” (2.5 CM) with the anti-scalp wheels set at 3/4” (1.91CM).
Hustler Z/Super Z/Super Z Diesel/Hustler ATZ
NOTE: When the anti-scalp wheels are installed, the minimum cutting
height is 1” (2.5 CM) with the anti-scalp wheels set at 3/4” (1.91CM).
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Rear
mount
legs
Front
mount
legs
Figure 3-16
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MAINTENANCE & ADJUSTMENTS
Safe Servicing Practices
before cleaning. Use a stick to clear a plugged discharge area.
Never use your hand!
This product is capable of amputating hands and feet and throwing
objects. Always follow all safety instructions to avoid serious injury or
death.
Grass collection system components are subject to wear, damage and
deterioration, which could expose moving parts or allow objects to
be thrown. Frequently check components and replace with
manufacturer’s recommended parts, when necessary.
Exercise caution when working under the deck as the mower blades
are extremely sharp. Wrap the blade(s) or wear gloves and use extra
caution when servicing them.
▲
Service
▲
▲
Unless specifically required, DO NOT have engine running when
servicing or making adjustments to tractor. Place control levers in
the park brake position, disengage deck clutch, remove ignition
switch key and disconnect negative battery cable before doing any
maintenance. Repairs or maintenance requiring engine power
should be performed by trained maintenance personnel only. To
prevent carbon monoxide poisoning, be sure proper ventilation is
available when engine must be operated in an enclosed area. Read
and observe safety warnings in front of manual.
▲
Use only genuine Hustler replacement parts to ensure that original
standards are maintained
Introduction
Regular maintenance is the best prevention for costly downtime or
expensive, premature repair. The following pages contain suggested
maintenance information and schedules which the operator should follow
on a routine basis. The following pages contain suggested maintenance
information and schedules which the operator should follow on a routine
basis. For more detailed information order the correct parts manual for
your unit. Refer to the Product Literature section of this manual.
Remain alert for unusual noises, they could be signaling a problem.
Visually inspect the machine for any abnormal wear or damage. A good
time to detect potential problems is while performing scheduled
maintenance service. Correcting the problem as quickly as possible is the
best insurance.
Before working on or under the deck, make certain engine cannot be
accidentally started. Shut engine off and remove ignition switch key
for maximum safety. Repairs or maintenance requiring engine
power should be performed by trained maintenance personnel only.
Except when changing or checking belt, always keep belt covers on
mower deck for safety as well as cleanliness.
Use a stick or similar instrument to clean under the mower making
sure that no part of the body, especially arms and hands are under
mower.
▲
▲
▲
Keep your machine clean and remove any deposits of trash and
clippings, which can cause engine fires and hydraulic overheating as
well as excessive belt wear. Clean up oil or fuel spillage. Allow
machine to cool before storing.
Clean flammable material from machine. Prevent fires by
keeping engine compartment, battery, hydraulic lines, fuel line,
fuel tank and operator’s station clean of accumulated trash,
grass clippings, and other debris. Always clean up spilled fuel
and oil.
▲
▲
Clear away heavy build-up of grease, oil and dirt, especially in the
engine and under the seat platform areas; minute dust particle are abrasive
to close-tolerance engine and hydraulic assemblies.
Daily inspect mower for grass clippings and wire and string tangles.
The underside of the mower deck will collect a build-up of grass clippings
and dirt, especially when grass is wet or has high moisture content. This
build-up will harden, restricting blade and air movement and will probably
show a poorer quality of cutting. Therefore it should be removed routinely.
To do this it will be necessary to raise and block the deck, using jack
stands or blocks, in the full up position and scrape the build-up from
underneath.
Always wear adequate eye protection when servicing the hydraulic
system and battery, or when grinding mower blades and removing
accumulated debris.
▲
Some repairs require the assistance of a trained service mechanic and
should not be attempted by unskilled personnel. Consult your Hustler
service center when assistance is needed.
Use extra caution when handling gasoline and other fuels. They are
flammable and vapors are explosive.
Never attempt to start engine when there is a strong odor of gasoline
fumes present. Locate and correct cause.
Never refuel tractor while engine is running; never refuel near an
open flame or near devices which can create a spark. Refuel
outdoors preferably, or in well ventilated areas.
▲
▲
▲
Torque values
WARNING: Particular attention must be given to tightening
the drive wheel lug nuts and blade spindle bolts. Failure to
correctly torque these items may result in the loss of a wheel
or blade, which can cause serious damage or personal injury.
Never attempt to start engine when there is a strong odor of gasoline
fumes present. Locate and correct cause.
Never run the engine in an enclosed area unless exhaust is vented to
the outside. Exhaust gases contain carbon monoxide which is
odorless and deadly poison.
▲
▲
Torque values are given below:
Ft-lbs.
Nm
Never attempt to make any adjustments or repairs to the tractor drive
system, mower deck or any attachment while the tractor engine is
running or deck clutch is engaged. Repairs or maintenance requiring
engine power should be performed by trained maintenance personnel
only.
Never work under the machine or attachment unless it is safely
supported with jack stands. Make certain machine is secure when it
is raised and placed on the jack stands. The jack stands should not
allow the machine to move when the engine is running and the drive
wheels are rotating. Use only certified jack stands. Use only
appropriate jack stands, with a minimum weight rating of 2000
pounds to block the unit up. Use in pairs only. Follow the
instructions supplied with the vehicle stands.
▲
▲
Wheel (lug) nuts . . . . . . . . . . . . . . . . . . . . . . .65-75 . . . . . .88.14-101.7
Blade spindle bolt top . . . . . . . . . . . . . . . . . . .118 . . . . . . . . .160.01
Blade spindle bolt bottom . . . . . . . . . . . . . . . .118 . . . . . . . . .160.01
Wheel motor nut
Hustler Mini Z/Super Mini Z/Super Z ......290-310 ...........393.2-420.4
Wheel motor nut
Hustler Z/Super Z Diesel............................350-375 ...........474.6-508.5
Lug nuts only - It is recommended that these be checked after the first 2
hours of operation, initially, every 50 hours and following removal for
repair or replacement.
For all other torques refer to the various tractor parts manuals for
standard torque chart. See page 31 for ordering information.
For engine torque values, see engine owner’s manual.
Do not touch hot parts of machine.
Keep nuts and bolts tight, especially the blade attachment bolts.
Keep equipment in good condition.
▲
▲
Never tamper with safety devices. Check their proper operation
regularly.
Stop the engine before removing the grass catcher or unclogging the
discharge chute. Never clear the discharge chute with the engine
running. Turn off the engine and be sure the blades have stopped
▲
▲
Tires
It is important for level mowing that the tires have the same amount of
air pressure. The recommended pressure are:
Drive wheels...............................................8-10 psi (55-69 KPa)
Gauge wheels .............................................8-10 psi (55-69 KPa)
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Solid fill tires are not recommended for Hustler turf equipment. On
Hydraulic
reservoir
any machine, with solid filled tires, the warranty claim will be denied.
Lubrication
Use SAE multi-purpose grease.
Electrical system
The electrical system is a 12 volt, negative ground. Recommended
battery size is a garden tractor BCI group U1R with 225 or better cranking
AMP rating. A maintenance-free battery is recommended. Otherwise,
follow battery manufacturer’s maintenance, safety, storing and charging
specifications.
Hydraulic filter
WARNING: Battery posts, terminals, and related
accessories contain lead and lead compounds, chemicals
known to cause cancer and reproductive harm. Wash hands
after handling.
Figure 4-1
Hydraulic reservoir
WARNING: Avoid skin contact with battery acid.
Always wear eye protection when checking the battery, acid
can cause serious injury to skin and eyes. If contact occurs,
flush area with clean water and call physician immediately.
Acid will also damage clothing.
Do not allow open flame near the battery when charging.
Hydrogen gas forms inside the battery. This gas is both toxic
and flammable and may cause an explosion if exposed to
flame. Always remove the negative ground first and replace
it last.
Do not overfill battery.
Electrolyte may overflow and damage paint, wiring or
structure. When cleaning the battery, use soap and water. Be
careful not to get soap and water into the battery. Use soda
mixed in water to clean corrosion off the terminals.
Figure 4-2
WARNING: Shorts caused by battery terminals or metal
tools touching metal tractor components can cause sparks.
Sparks can cause a battery gas explosion which will result in
personal injury.
Prevent the battery terminals from touching any metal tractor
parts when removing or installing the battery.
Breatherless
fill cap
Filler neck
Do not allow metal tools to short between the battery
terminals and metal tractor parts.
WARNING: Incorrect battery cable routing could cause
damage to the tractor and battery cables. This can cause
sparks which can cause a battery gas explosion which will
result in personal injury.
Always disconnect the negative (black) battery cable before
disconnecting the positive (red) cable.
Hydraulic system
IMPORTANT: Never use hydraulic or automatic transmission fluid in
this system; use only motor oil as specified. Remember, dirt is the primary
enemy of any hydraulic system.
Figure 4-3
Hustler Z/Super Z/Hustler ATZ/Hustler Mini Z/Super Mini
Z
The hydraulic reservoir is located in front of the engine and under the
operator’s platform. Fig. 4-1
Check oil level in hydraulic system after every 50 hours of operation or
weekly, whichever occurs first. Check more often if system appears to be
leaking or otherwise malfunctioning.
Fluid level should be 1” (2.54CM) from top of reservoir. Use only SAE
10W40 SG, SF/CC, CD service motor oil.
Change hydraulic system filter element after first 50 hours of tractor
operation, then replace filter and oil in reservoir every 500 hours thereafter.
When changing hydraulic oil use 1/2 unit (approximately 3.5 oz.) of
Lubrizol additive (Hustler P/N 027912). This additive, available from your
Hustler dealer, will increase the performance life of the hydraulic system
components.
WARNING: Hydraulic oil escaping under pressure can
penetrate skin. Hydraulic oil may cause infection in a minor
cut or opening in the skin. If exposed to hydraulic fluid, see
a doctor at once.
Before applying pressure to hydraulic system, make sure all
connections are tight and all hoses and lines are in good
condition. To find a leak under pressure, use a piece of
cardboard or wood — never use your hands. Relieve all
pressure in the system before disconnecting or working on
hydraulic lines. To relieve pressure, lower all attachments
and shut off engine.
The system filter is located to the right of the hydraulic reservoir. A
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standard oil filter wrench is used to change filter, threads are right handed.
Use a Hustler approved filter element only.
Right tank
position
IMPORTANT: Prefill the filter element with clean oil, before installing,
to prevent drawing air into the system pump.
Super Z Diesel
The hydraulic reservoir is part of the radiator housing. The fill neck is
the left neck on the top of the radiator housing. Fig. 4-2
Fluid level should be 3” (7.62 CM) from the top of fill neck on units
equipped with a vented reservoir cap. On units equipped with a non-vented
reservoir cap the fluid level should be 2” (5.08 CM) from the top of fill neck.
Use only Mobil 1 15w-50 synthetic oil. Do not use Lubrizol additive with
Mobil 1 15w-50 synthetic oil. Fig. 4-3
Left tank
position
Change hydraulic system filter element and reservoir oil after first 50
hours of tractor operation, then at 300 hours and then every 500 hours or
annually, whichever comes first, thereafter.
Fuel shut-off valve
Closed position shown
Hustler Z/Super Z shown
The system filter is located next to the left drive wheel on the tractor
frame. A standard oil filter wrench is used to change filter, threads are right
handed. Use a Hustler approved filter element only.
IMPORTANT: Prefill the filter element with clean oil, before installing,
to prevent drawing air into the system pump.
Figure 4-4
Gasoline units
The fuel tanks are located in the tractor’s fenders.
Use regular unleaded gasoline with an octane rating of 87 or higher.
IMPORTANT: Never use methanol, gasoline containing methanol, or
gasohol containing more than 10% ethanol because the fuel system could be
damaged. Do not mix oil with gasoline.
Fuel system
DANGER: Observe usual fuel handling precautions:
Do not smoke while refueling.
Do not fill tank with engine running or while engine is hot.
Clean up any gasoline spills.
Allow engine to cool before storing machine inside a
building.
A fuel shut-off valve is located on each tractor. The location and
operation of the fuel valve will vary depending upon the unit. Close the
fuel valve to prevent fuel flow to the engine. The valve’s two other
positions will allow fuel to be drawn from either one or the other fuel tank.
Fig. 4-4
Keep fuel away from open flame or spark and store machine
away from open flame or spark if there is fuel in the tank.
Use extra caution when handling gasoline and other fuels.
They are flammable and vapors are explosive. A fire or
explosion from gasoline can burn you and others and can
damage property.
Refuel outdoors preferably, or in well ventilated areas.
Never attempt to start engine when there is a strong odor of
gasoline fumes present. Locate and correct cause.
Store gasoline in an approved container and keep it out of the
reach of children. Never buy more than a 30 day supply of
gasoline.
Diesel units
The fuel tanks are located in the tractor’s fenders. This engine requires
number 2 diesel fuel only.
Super Z Diesel tractors are equipped with a fuel shutoff valve located to
the right rear of the seat. Rotate the valve to the middle position to allow
fuel to flow from the right fuel tank to the fuel pump. The right position
prevents fuel flow to the fuel pump. The left position allows fuel to flow
from the left fuel tank to the fuel pump. Close this valve to prevent fuel
flow to the engine when servicing the fuel system or when transporting the
unit on a trailer or truck.
Engine oil and filter
Always place gasoline containers on the ground away from
your vehicle before filling.
Check engine oil daily and after every 4 hours of operation. Tractor
must be setting level when checking oil. Refer to engine manual and
maintenance schedule for oil recommendation and capacities.
Change the engine oil and filter after the first 5 hours of operation, per
the engine manufacturer’s recommendations after that. If tractor is being
operated in extremely dirty conditions, then it is recommended oil be
changed more frequently.
Do not fill gasoline containers inside a vehicle or on a truck
or trailer as interior carpets or plastic truck bed liners may
insulate the container and slow the loss of any static charge.
When practical, remove equipment from the truck or trailer
and refuel the equipment with its wheels on the ground. If
this is not possible, then refuel the equipment on the truck or
trailer using a portable container and not a gasoline dispenser
nozzle. If a gasoline dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or container
opening at all times until fueling is complete.
Engine air filter
Hustler Z/Super Z/Hustler ATZ/Hustler Mini Z/Super Mini
Z
Perform engine air filter maintenance per the Service Interval chart
shown elsewhere in this manual.
Read and observe safety precautions elsewhere in this
manual.
A specially designed dry filter is standard equipment on these tractors
and supplies clean combustion air to the engine. Fig. 4-5
WARNING: Gasoline or diesel fuel is harmful or fatal if
swallowed.
Long-term exposure to vapors can cause serious injury and
illness.
Avoid prolonged breathing of vapors.
Keep face away from nozzle and gas tank or conditioner
opening.
Recommended service procedure
1. Release clamps and remove element. Clean the canister with a damp
cloth.
2. Before installing a new element, inspect it by placing a bright light
inside and rotate the element slowly, looking for any holes or tears in the
paper. Also check gaskets for cuts or tears. Do not attempt to use a
damaged element which will allow abrasive particles to enter the engine.
3. Reinstall the dust cup. Make sure it seals all the way around the air
cleaner body, then tighten the clamps.
Keep gas away from eyes and skin.
WARNING: Fuel System Under Pressure! The EFI fuel
system operates under high pressure, and the fuel filter and
fuel line used must be approved system components only.
Use of substitute parts can result in system failure, gasoline
leakage and possible explosion.
4. Check all fittings and clamps periodically for tightness and inspect
hoses for holes or cracks.
5. Periodically check the intake hose for signs of ingested dust. Locate
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Pre-cleaner
Overflow reservoir
Radiator
Screen
Canister
Figure 4-7
Figure 4-5
Overflow reservoir
Reset
button
Radiator cap
Indicator
Figure 4-8
Figure 4-6
and repair the source of ingested dirt.
6. Never operate a machine without an air filter installed.
Super Z liquid cooled/Super Z Diesel
The Super Z liquid cool tractor and Super Z Diesel are equipped with a
safety filter. The filter element slides over the safety filter.
NOTE: The safety filter does not require servicing unless it becomes
contaminated with dirt or moisture.
cooling system is a closed type. Never open the radiator cap. Doing so
may induce air into the cooling system and may cause overheating. The
coolant level should be between the “H” and “L” marks.
Super Z Diesel
DANGER: Never remove radiator cap or overflow reservoir
cap when engine is hot. Pressurized hot steam and water may
be released, causing serious burns or possible blindness.
Air restriction indicator
Some Hustler units have an air restriction indicator installed in the air
cleaner. Fig. 4-6
Replace the element whenever the restriction indicator shows reaches the
change filter red line. Check the indicator daily and replace element as
needed or annually whichever occurs first.
Reset the indicator by pushing in on the yellow button after each element
change. Fig, 4-6
Engine cooling is accomplished with circulated water and Ethylene
Glycol mixture. The radiator is equipped with a pressure cap and recovery
tank. A 50-50 mixture is recommended for all season operation. This
mixture provides freeze protection to -32 degrees F (-35 degrees C).
Should temperatures fall below this level, additional Ethylene Glycol must
be added to the mixture.
Visually inspect the system daily prior to operating tractor. Check
coolant level in the recovery tank located to the front left of the radiator
assembly (Fig. 4-8). When the engine is cold there should be 1” (2.54 CM)
of coolant in the recovery tank. When adding coolant, pre-mix the solution
before adding it to the recovery tank. It is not necessary to remove radiator
cap for adding small amounts of coolant to system.
Cooling system
Super Z liquid cooled
DANGER: Never remove radiator cap or overflow reservoir
cap when engine is hot. Pressurized hot steam and water may
be released, causing serious burns or possible blindness.
General engine maintenance
Detailed instructions and recommendations for break-in and regular
maintenance are specified in the Engine Owner’s manual. Please refer to
this manual for engine servicing, lubricating oil levels with quality and
viscosity recommendations, bolt torques, etc. The engine warranty is
backed by the manufacturer. Special attention should be paid to applicable
data which will not be duplicated here.
Engine cooling is accomplished with circulated water and Ethylene
Glycol mixture. The radiator is equipped with a pressure cap and overflow
reservoir. Follow the information found in the engine owner’s manual for
the recommended coolant solution.
Visually inspect the system daily prior to operating tractor. Be sure the
engine is level. Check the coolant level only when the system is cold.
Check the coolant level only at the overflow reservoir (Fig. 4-7). The
IMPORTANT: Refer to the Kohler EFI engine owner’s manual for
specific cleaning instructions.
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Belts
Inspect belts frequently for wear and serviceability. Replace a belt that
shows signs of severe cuts, tears, separation, weather checking and
cracking, or burns caused by slipping. Slight raveling of belt covering does
not indicate failure, trim ravelings with a sharp knife.
WARNING: If the pump belt fails, loss of control will occur
especially when operating on a slope. If you lose steering
control while operating the machine, place the steering
control levers in the park brake position immediately.
Inspect the machine and involve your Hustler dealer to
resolve the problem before continuing to operate.
Resharpening Pattern
Do not sharpen to original pattern (below).
It is easier to get a straight cutting edge following
the resharpening pattern shown above.
Inspect the belt pulley grooves and flanges for wear. A new belt, or one
in good condition, should never run against the bottom of the groove.
Replace the pulley when this is the case, otherwise belt will lose power and
slip excessively.
Never pry a belt to get it on a pulley as this will cut or damage the fibers
of the belt covering.
Keep oil and grease away from belts, and never use belt dressings. Any
of these will destroy the belt composition in a very short time.
Mower blade maintenance
Check the mower blades daily, they are the key to power efficiency and
well groomed turf. Keep them sharp, a dull blade will tear rather than cut
the grass, leaving a brown ragged top on the grass within a few hours. A
dull blade also requires more power from the engine.
Replace any blade which is bent, cracked or broken.
Original Edge
WARNING: Never attempt to straighten a bent blade by
heating, or weld a cracked or broken blade as the blade may
break and cause serious injury. Replace worn or damaged
blades.
Figure 4-9
Warped Blade (Replace)
DANGER: Never work with blades while engine is running
or deck clutch switch is engaged (on). Always place deck
clutch switch in the disengaged position, place control levers
in the park brake position and turn engine off and disconnect
negative battery cable. Block up mower when you must
work under it. Wear gloves when handling blades. Always
check for blade damage if mower strikes rock, branch or
other foreign object during mowing!
Cutting
Plane
Straight Blade
Comparison of Warped and Straight Blades
Figure 4-10
WARNING: Always wear adequate eye protection when
grinding mower blades.
Cutting Edge
Mower blade removal
Use a 15/16" wrench to remove the 5/8" cap screw holding the blade to
the spindle shaft from underneath.
Sharpen the blades on a grinder following pattern as shown (Fig. 4-8).
Touch-up sharpening can be done with a file.
Twisted Blade Edge
(Replace)
Cutting Plane
Check the blades for balance following grinding. A commercial
balancing tool is available through most hardware supply stores, or
balancing can be done by placing the blade on an inverted line punch or
1/2" bolt. Blade should not lean or tilt. Spin the blade slowly, blade should
not wobble. If blade is out of balance, true it up before reinstalling.
Lay the blade on a flat surface and check for distortion (Fig. 4-10 and 4-
11). Replace any distorted blade.
Do not re-use spindle bolts which have stripped, worn or undercut
threads. Torque bolts on spindles to 118 foot-pounds (160.0 Nm) when
reinstalling blades.
Cutting Edge
Straight Blade Edge
End view of blades, comparing
twisted and straighten blades.
Figure 4-11
WARNING: When mounting blades, rotate them after
installation to ensure blade tips do not touch each other or
sides of the mower.
WARNING: Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves and use extra caution when servicing
them.
WARNING: Failure to correctly torque the bolt may result in
the loss of the blade which can cause serious injury.
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Control lever adjustment
The control levers can be adjusted for operator comfort. By loosening
the cap screws that attaches the upper control lever to the lower lever (Fig.
4-12), the upper control lever can be pivoted to fit the operator’s personal
preference.
Upper
control
lever
The control levers should be adjusted so that they align with each other
when in the neutral position.
Cap screw
Lower control
lever
Figure 4-12
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Hustler Mini Z/Super Mini Z Maintenance Schedule
Refer to Fig. 4-13
Hustler Z/Super Z/Hustler ATZ
Maintenance Schedule
Refer to Fig. 4-14, 4-15, 4-16 & Fig. 4-17
WEEKLY MONTHLY ANNUALLY OR
WEEKLY MONTHLY ANNUALLY OR
SERVICE AT
INTERVALS INDICATED
OR 50
OR 100
HOURS
500
SERVICE AT
INTERVALS INDICATED
OR 50
OR 100
HOURS
500
HOURS
HOURS
HOURS
HOURS
Verify safety start interlock system
Visually inspect unit for loose
hardware and/or damaged parts
Visually inspect tires
Daily
Verify safety start interlock system
Check coolant level
Daily
Daily
Daily
Daily
Visually inspect unit for loose
hardware and/or damaged parts
Visually inspect tires
Daily
Daily
Check oil level, engine (1)
Clean air intake screen (5)
Clean oil heat exchanger (5)
Check fuel level
Daily or every 4 hrs.
Daily or every 4 hrs.
Daily or every 4 hrs.
Daily
Check oil level, engine (1)
Clean air intake screen (5)
Clean oil heat exchanger (5)
Check radiator screen (5)
Check fuel level
Daily or every 4 hrs.
Daily or every 4 hrs.
Daily or every 4 hrs.
Daily or every 4 hrs.
Daily
Blades - sharpen & securely fastened
Discharge chute - securely in place &
in lowest position
Daily
Daily
Daily
Blades - sharpen & securely fastened
Discharge chute - securely in place &
in lowest position
Daily
Clean engine and pump compartments
Replace air cleaner paper element (5)
Grease deck pusher arms
Grease pump idler
As needed
Daily
Daily
x
x
x
x
x
x
x
x
x
x
Clean engine and pump compartment
Replace air cleaner paper element (5)
Grease deck idler
As needed
Grease deck height pivots
Grease gauge wheel bearings
Change engine oil & filter (1) (4)
Clean cylinder and head fins (a)
Check battery connections
Check tire pressure with a gauge
Check hydraulic oil level
x
x
x
x
x
x
x
x
x
x
x
Grease deck pusher arms
Grease pump idler
Grease deck height pivots
Grease gauge wheel bearings
Change engine oil & filter (1) (4)
Clean cylinder and head fins (a)
Check battery connections
Check tire pressure with a gauge
Check hydraulic oil level
Clean engine exterior (a)
Clean and regap spark plugs (a)
Check pump and deck belt tension
& condition (6)
x
x
Clean engine exterior (a)
Check fuel and hydraulic lines (7)
Check fuel valve and grommet (7)
Tighten lug nuts on wheels (2)
Change fuel filter
x
x
x
Clean and regap spark plugs (a)
Check pump and deck belt tension
& condition (6)
x
x
x
x
x
x
x
x
x
Check fuel and hydraulic lines (7)
Check fuel valve and grommet (7)
Tighten lug nuts on wheels (2)
Change fuel filter
Clean or replace hydraulic fill cap
Change hydraulic filter and oil (3)
Replace spark plugs
x
Clean or replace hydraulic fill cap
Change hydraulic filter and oil (3)
Grease deck spindle housings
Replace spark plugs
x
x
x
x
x
x
NOTES:
1. Initial oil change is after 5 hours of operation. Thereafter,
change oil after every 40 hours operation. Change more often
under dusty or dirty conditions and during hot weather periods.
2. Torque initially and after first 2 hours of operation.
3. Perform initial hydraulic filter change after 50 hours (one week)
of operation.
Drain & replace engine coolant
Clean radiator core (9)
NOTES:
1. Initial oil change is after 5 hours of operation. Thereafter,
change oil after every 40 hours operation. Change more often
under dusty or dirty conditions and during hot weather periods.
2. Torque initially and after first 2 hours of operation.
3. Perform initial hydraulic filter change after 50 hours (one week)
of operation.
4. Change engine oil filter per the engine manufacturer’s
recommendations. Refer to Engine Owner’s Manual for
recommendations and other maintenance items.
4. Change engine oil filter per the engine manufacturer’s
recommendations. Refer to Engine Owner’s Manual for
recommendations and other maintenance items.
5. Service more often under dusty or dirty conditions. Use caution
when servicing to prevent dust contamination in the engine.
Do not clean filter element. Replace with a new one.
6. Pump drive belt only - Inspect every 100 hours and replace
if worn or cracking is noticed. Otherwise, replace every 400
hours or 2 years whichever comes first.
5. Service more often under dusty or dirty conditions. Use caution
when servicing to prevent dust contamination in the engine.
Do not clean filter element. Replace with a new one.
6. Pump drive belt only - Inspect every 100 hours and replace
if worn or cracking is noticed. Otherwise, replace every 400
hours or 2 years whichever comes first.
7. Check fuel line hoses, fuel valve and grommet for any cracks
or leaks.
REFERENCES:
a
—Refer to Engine Owner’s Manual
7. Check fuel line hoses, fuel valve and grommet for any cracks
or leaks.
NOTE: After completing maintenance cycle (500 hours), repeat cycle.
REFERENCES:
a
—Refer to Engine Owner’s Manual
NOTE: After completing maintenance cycle (500 hours), repeat cycle.
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Super Z Diesel Maintenance Schedule
Refer to Fig. 4-18 & Fig. 4-19
WEEKLY MONTHLY ANNUALLY OR
SERVICE AT
INTERVALS INDICATED
OR 50
OR 100
HOURS
500
HOURS
HOURS
Check coolant level
Every 8 hours
Verify safety start interlock system
Visually inspect unit for loose
hardware and/or damaged parts
Visually inspect tires
Daily
Daily
Daily
Daily or every 4 hrs.
Daily
Check oil level, engine (1)
Check radiator coolant level
Check fuel level
Daily
Blades - sharpen & securely fastened
Discharge chute - securely in place &
in lowest position
Daily
Daily
Daily
Daily
Check air cleaner service indicator (5)
Clean engine and pump compartment
Visually inspect radiator core (8)
Grease deck idler
x
x
x
x
x
x
Grease deck pusher arms
Grease pump idler
Grease deck height pivots
Grease gauge wheel bearings
Change engine oil & filter (1) (4)
Check battery connections
Check tire pressure with a gauge
Check hydraulic oil level
x
x
x
x
x
Clean engine exterior (a)
Check pump and deck belt tension
& condition (6)
x
x
x
x
Check fuel and hydraulic lines (7)
Check fuel valve (7)
Tighten lug nuts on wheels (2)
Change fuel filter
x
Clean or replace hydraulic fill cap
Change hydraulic filter and oil (3)
Grease deck spindle housings
Clean radiator core (8)
x
x
x
x
x
Change radiator coolant
Check alternator belt
Every 200 hours
NOTES:
1. Initial oil change is after 5 hours of operation. Thereafter,
change oil after every 100 hours operation. Change more
often under dusty or dirty conditions and during hot weather
periods.
2. Torque initially and after first 2 hours of operation.
3. Perform initial hydraulic oil and filter change after 50 hours
(one week) of operation. Then at 300 hours, then every 500
hours or annually. (Use only Mobil 1 15-50 synthetic oil)
4. Change engine oil filter per the engine manufacturer’s
recommendations. Refer to Engine Owner’s Manual for
recommendations and other maintenance items.
5. Service more often under dusty or dirty conditions. Use caution
when servicing to prevent dust contamination in the engine.
Do not clean filter element. Replace with a new one.
6. Pump drive belt only - Inspect every 100 hours and replace
if worn or cracking is noticed. Otherwise, replace every 400
hours or 2 years whichever comes first.
7. Check fuel line hoses and fuel valve for any cracks or leaks.
8. More often under dusty or dirty conditions and during hot
weather.
REFERENCES:
a
—Refer to Engine Owner’s Manual
NOTE: After completing maintenance cycle (500 hours), repeat cycle.
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Hustler Mini Z/Super Mini Z
Maintenance Locator Chart
13
6
7
12
5
12
10
2B
3
16
19
2C
11
4
1A
1B
6
2A
10
12
12
13
1A. Engine Oil Fill & Dipstick
(Kawasaki & Honda)
1B. Engine Oil Fill & Dipstick
(Kohler)
2A. Fuel Filter (Kawasaki)
2B. Fuel Filter (Honda)
2C. Fuel Filter (Kohler)
3. Engine Air Cleaner
4. Engine Oil Drain Plug
5. Battery
8
18
16
6. Fuel Tanks
7. Hydraulic Oil Reservoir
8. Deck Pusher Arm Zerks (2)
9. Hydraulic Oil Filter
10. Gauge Wheel Bearing Zerks (2)
11. Engine Oil Filter
12. Deck Height Pivot Zerks (4)
13. Park Brake Switch
14. Drive Tire
15. Pump Idler Zerk (1)
16. Deck Belt
17. Pump Belt
8
18. Blades
19. Hydraulic Oil Heat Exchanger
18
14
15
9
14
17
Viewed from bottom of tractor
Figure 4-13
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11
12
Hustler Z/Super Z
Maintenance Locator Chart
7
6
11
5
9
3
16
17
2b
10
4
1a
6
1b
1a. Engine Oil Fill & Dipstick
(Kawasaki & Honda)
1b. Engine Oil Fill & Dipstick (Kohler)
2a. Fuel Filter
2a
2c
12
11
11
9
2b. Fuel Filter (927053 & 927061)
2c. Fuel Filter (Kawasaki liquid cooled)
3. Engine Air Cleaner
4. Engine Oil Drain Plug
5. Battery
6. Fuel Tanks
7. Hydraulic Oil Reservoir
8. Hydraulic Oil Filter
9. Gauge Wheel Bearing Zerks (2)
10. Engine Oil Filter
11. Deck Height Pivot Zerks (4)
12. Park Brake Switch
13. Drive Tire
14. Pump Idler Zerk (1)
15. Pump Belt
13
16. Hydraulic Oil Heat Exchanger
17. Engine Coolant Fill
(Kawasaki liquid cooled)
8
15
14
13
Viewed from bottom of tractor
Figure 4-14
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Hustler Z/Super Z
Maintenance Locator Chart
Side discharge deck
4
2
5
3
4
4
1
2
5
1. Deck Idler Zerk (1)
2. Deck Pusher Arm Zerks (2)
3. Deck Belt
4. Spindle Housing Zerk (3)
5. Blades
Rear discharge deck
4
2
5
3
4
4
2
5
Figure 4-15
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Hustler Z/ Super Z/ ATZ
Maintenance Locator Chart
54”/66”/72” XR7 deck
3
1
4
2
3
3
1
4
1. Deck Pusher Arm Zerks (2)
2. Deck Belt
3. Spindle Housing Zerk (3)
4. Blades
60” XR7 deck
1
3
4
2
3
3
1
4
Figure 4-16
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13
14
Hustler ATZ Maintenance
Locator Chart
7
6
13
5
11
16
3
21
2
12
4
6
1
14
13
13
11
1. Engine Oil Fill & Dipstick
2. Fuel Filter
3. Engine Air Cleaner
4. Engine Oil Drain Plug
5. Battery
18
6. Fuel Tanks
9
7. Hydraulic Oil Reservoir
8. Deck Idler Zerk (1)
9. Deck Pusher Arm Zerks (2)
10. Hydraulic Oil Filter
11. Gauge Wheel Bearing Zerks (2)
12. Engine Oil Filter
20
13. Deck Height Pivot Zerks (4)
14. Park Brake Switch
15. Drive Tire
17
16. Pump Idler Zerk (1)
17. Deck Belt
18. Spindle Housing Zerk (3)
19. Pump Belt
20. Blades
18
21. Hydraulic Oil Heat Exchanger
18
8
9
15
10
20
19
16
15
Viewed from bottom of tractor
Figure 4-17
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Super Z Diesel Maintenance
Locator Chart
12
10
5
8
14
10
6
13
11
7
3
15
17
6
5
8
11
12
10
10
1. Engine Oil Fill
2. Fuel Filter
1
3. Engine Air Cleaner
4. Engine Oil Drain Plug
5. Battery
6. Fuel Tanks
7. Hydraulic Oil Reservoir
8. Gauge Wheel Bearing Zerks (2)
9. Engine Oil Filter
16
10. Deck Height Pivot Zerks (4)
11. Park Brake Switch
12. Drive Tire
13. Hydraulic Oil Heat Exchanger
14. Coolant Recovery Tank
15. Radiator Cap
16. Engine oil dipstick
17. Air cleaner service indicator
2
4
9
Figure 4-18
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Super Z Diesel Maintenance
Locator Chart
4
3
7
6
2
5
1. Deck Idler Zerk (1)
2. Deck Pusher Arm Zerks (2)
3. Hydraulic Oil Filter
4. Pump Idler Zerk (1)
5. Deck Belt
8
6. Spindle Housing Zerk (3)
7. Pump Belt
8. Blades
6
6
11
2
Rear discharge deck
8
6
2
5
8
Side discharge deck
6
11
6
2
8
Figure 4-19
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Hustler Z/Super Z/Super Z Diesel/Hustler ATZ/Hustler Mini Z/Super Mini Z
TROUBLESHOOTING
The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative
maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a
problem by suggesting probable causes and the recommended solutions.
SYMPTOMS
PROBABLE CAUSES
SUGGESTED REMEDIES
SYMPTOMS
PROBABLE CAUSES
SUGGESTED REMEDIES
Leaks in system
Replace/tighten hoses
and connections
Starting motor
does not crank
Control handle not in park
brake position or switch not brake position or re-adjust
adjusted switch
Place control handle in park
Liquid Cooled or Diesel
Engines
Overheating:
Coolant level low
Add coolant
Temperature light glows
Mower clutch switch engaged Disengage clutch switch
Radiator screen clogged
Radiator core clogged
Clean screen
Frequent refilling of
radiator required
Weak or dead battery
For additional causes
Recharge or replace
See engine manual
Clean radiator core
See engine manual
Coolant appears rusty
Audible alarm
Thermostat sticking or
inoperative
Engine cranks but
does not start
No fuel or line
plugged
Fill tank or replace
line
Heat light malfunction
For additional causes
See your dealer
Numerous
Numerous
See engine manual
See engine manual
See engine manual
Clean screen and fins
Engine:
Air intake screen or
cleaning fins clogged
Runs with continuous
misfiring or engine runs
unevenly or erratically
Air Cooled Engine
Overheating:
For additional causes
See engine manual
Loss of power or
system will not operate
in either direction
Restrictions in air cleaner
Hydraulic line blockage
Service air cleaner
See your dealer
See your dealer
Internal interference or
leakage in wheel motor
Insufficient hydraulic
oil supply
Check level in reservoir
Have dealer check
hydraulic pump
Poor compression
See your dealer
Adjust linkage
Steering linkage
needs adjustment
Air in system
Check filter & fittings
See engine manual
Add oil
For additional causes
Low oil level
Low oil pressure
Oil diluted or too light
Change oil and check for
source of contamination
Failed oil pump
Numerous
See your dealer
See your dealer
Adjust linkage
High oil consumption
Tractor jerky when starting Steering control linkage
or
operates in one direction
only
needs adjustment
Pump or wheel motors
faulty
See your dealer
Close tow valves
Tow valves not closed
completely
Hydraulic system operates Low hydraulic oil level
Fill reservoir
hot (oil in reservoir
smells rancid)
Hydraulic pump faulty
See your dealer
Hydraulic oil cooler clogged Clean oil cooler core
Tractor creeps when
steering control levers
are in neutral
Steering linkage needs
adjustment
Adjust linkage
Adjust linkage
Tractor circles or veers
in one direction
Steering linkage needs
adjustment
Wheel motors faulty
Hydraulic pump faulty
See your dealer
See your dealer
Tractor creeps when
parking brake engaged
Steering linkage out of
adjustment
Adjust steering linkage
Brakes need adjustment
Adjust parking brakes
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STORAGE
When storing the unit at the the end of the mowing season, the following
steps should be taken to ensure readiness for the next mowing season.
New season preparation
Before starting the tractor following post season storage, the following
servicing is required:
1. Remove all grass, dirt, and trash from tractor and mower. Clean
tractor and mower and touch up all scrapes with Hustler spray paint.
2. Replace air filter element.
3. Check thoroughly for any worn or damaged parts that need
replacing and order them from your dealer.
4. Thoroughly lubricate machine, according to lubrication instructions.
5. Check hydraulic oil level. Add oil if necessary or change oil and
filter if not done in last 500 hours. Refer to Maintenance section.
6. Block tractor up so weight is off tires.
1. Clean tractor, removing trash and dirt accumulation.
2. Check engine oil, hydraulic oil and coolant levels.
3. Fill fuel tanks with fresh fuel. Bleed fuel system as outlined in
Maintenance section. Run machine at half speed for 5 minutes,
checking operation of steering control lever. Stop engine and check
for oil leaks, loose fittings and so forth.
WARNING: At start of new season always check that fresh
oil and coolant have been added to machine. If oil and
coolant are drained at season’s end and not replaced, engine
damage will result.
NOTE: Do not deflate tires.
7. Perform separate engine and battery preparation as listed below.
8. Store tractor in a clean, dry place.
4. Tighten any bolts that have loosened and make sure all hair pins,
cotter pins and clevis pins are in place.
5. Install all safety shields and review safety precautions listed in this
manual.
6. Check and inflate tires to 8-10 psi (55-69 KPa).
7. Install fully charged batteries and attach the battery cables.
Preparation of engine for storage
When engine is to be unused for long periods, proceed as follows:
1. Run engine for a minimum of 15 minutes.
2. Drain oil from crankcase while engine is still warm.
3. Refill with fresh oil of proper viscosity.
4. Drain fuel tanks.
5. Remove and replace fuel filter.
6. Clean exterior surface of engine. Spread a light film of oil over any
exposed metal surfaces of engine that are subject to corrosion.
7. Check oil filler cap and fuel tank cap to make certain they are
securely in place.
Preparation of batteries for storage
When the machine is to be unused for long periods, it is best to
disconnect the batteries and remove them from the unit. At this time
perform the following battery maintenance:
1. Clean battery
2. Check the electrolyte level
3. Charge the battery, if necessary
4. Store battery in a cool, dry place (do not expose to freezing
temperatures)
5. Always keep the battery fully charged. (Especially important to
prevent battery damage when the temperature is below 32F.)
PRODUCT LITERATURE
Parts
Manual
P/N
This section contains sources of additional literature
concerning your tractor. Literature should be ordered from
your Hustler dealer or direct from indicated source.
Model
Number
List
Price
Model
Hustler Mini Z
927228, 927236, 927251, 927244
927483, 297491, 927525
302612
302620
$22.50
$22.50
Super Mini Z
Hustler Z
927269, 927285, 927277, 927533
Parts Manuals
926881, 926915, 926923, 926931
926949, 926964, 926667, 926675
927111
375535
$22.50
If you would like to order a Parts Manual for a particular
tractor, the Hustler part number for that manual is listed in
the following chart. Please contact your Hustler dealer to
order the manual.
Hustler Z XR7
Super Z
927723, 927731, 927749, 927756,
927772, 927798, 927806, 927814
926725, 926741, 926766, 926972
926980, 926998, 927038, 927046,
927053, 927061, 927558, 927566,
927467, 927624
106567
375543
$22.50
$22.50
Super Z XR7
927467, 927624, 927673, 927681,
927848, 927855, 927871, 927889,
927897, 927913, 927921, 927939,
927947, 927970, 927988, 927996,
928002, 928010, 928028, 928036,
928044, 928051, 928069
106575
350702
397505
107906
$22.50
$22.50
$22.50
$22.50
Super Z Diesel 927327, 927335, 927608, 927616
Hustler ATZ
ATZ XR7
927178, 927186
928226, 928234
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INDEX
PAGE
PAGE
Anti-scalp wheels.........................................................................17
BAC-VAC mounting ...................................................................17
Belts .............................................................................................23
Control lever adjustment..............................................................24
Control panels ..............................................................................11
Controls........................................................................................12
Cooling system.............................................................................22
Deck cutting height adjustment....................................................16
Driving the tractor........................................................................14
Electrical system ..........................................................................20
Engine air filter ............................................................................21
Engine oil and filter......................................................................21
Engine (diesel) starting ................................................................13
Engine (gasoline) starting ............................................................12
Fuel system ..................................................................................21
General engine maintenance ........................................................22
Hustler ATZ maintenance locator chart.......................................30
Hustler Mini Z/Super Mini Z maintenance locator chart.............26
Hustler Mini Z/Super Mini Z maintenance schedule...................24
Hustler Z/Super Z maintenance locator chart ..................27, 28, 29
Hustler Z/Super Z/Super Z Diesel/Hustler ATZ/
Model and serial number................................................................1
Moving tractor with stalled engine ..............................................13
Mower blade maintenance ...........................................................23
Mower blade removal ..................................................................23
Mower deck operation..................................................................16
Operating suggestions..................................................................14
Parts and service.............................................................................1
Product literature..........................................................................34
ROPS (Super Z Diesel only)........................................................13
Safe operating practices .................................................................9
Safe servicing practices................................................................19
Safety instruction decals ................................................................4
Safety start interlock system ........................................................12
Slope guide.....................................................................................7
Stopping the engine......................................................................13
Storage..........................................................................................34
Super Z Diesel maintenance locator chart .............................31, 32
Super Z Diesel maintenance schedule..........................................25
Tires..............................................................................................19
To the new owner...........................................................................1
Torque values...............................................................................19
Using this manual...........................................................................1
Warranty registration .....................................................................1
Hustler Mini Z/Super Mini Z troubleshooting...................33
Hustler Z/Super Z/Hustler ATZ maintenance schedule...............24
Hydraulic system..........................................................................20
Lubrication...................................................................................20
Maintenance & adjustment introduction......................................19
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