Instructions–Parts List
STATIONARY AIRLESS PAINT SPRAYER
30:1 PresidentR Hydra–SprayR
306706W
Used for airless spray application of paints and other coatings from
a 50–gallon drum.
3000 psi (21.0 MPa, 210 bar) Maximum Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Model 231063, Series C
04277
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WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
D Do not alter or modify this equipment. Use only Graco parts and accessories.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum working pressure of the lowest rated system component. See Tech-
nical Data on page 13 for the maximum working pressure of this equipment.
D Use fluids and solvents that are compatible with the equipment wetted parts. Refer to the Techni-
cal Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Do not use hoses to pull equipment.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180_F (82_C) or below –40_F (–40_C).
D Wear hearing protection when operating this equipment.
D Do not lift pressurized equipment.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
306706
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WARNING
SKIN INJECTION HAZARD
Spray from the gun, leaks, or ruptured components can inject fluid into your body and cause extremely
serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also
cause serious injury.
D Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate
surgical treatment.
D Do not point the gun at anyone or at any part of the body.
D Do not put your hand or fingers over the spray tip.
D Do not stop or deflect leaks with your hand, body, glove or rag.
D Do not “blow back” fluid; this is not an air spray system.
D Always have the tip guard and the trigger guard on the gun when spraying.
D Check the gun diffuser operation weekly. Refer to the gun manual.
D Be sure the gun trigger safety operates before spraying.
D Lock the gun trigger safety when you stop spraying.
D Follow the Pressure Relief Procedure on page 8 if the spray tip clogs and before cleaning,
checking, or servicing the equipment.
D Tighten all fluid connections before operating the equipment.
D Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not
repair high pressure couplings; you must replace the entire hose.
D Fluid hoses must have spring guards on both ends to help protect them from rupture caused by
kinks or bends near the couplings.
MOVING PARTS HAZARD
D The air motor piston can pinch or amputate your fingers.
D The rotating blades of the agitator can pinch or amputate your fingers or other body parts and can
cause splashing in the eyes or on the skin.
D Always shut off the agitator and disconnect the air line before adjusting the angle of the agitator,
removing the agitator from the drum, or checking or repairing any part of the agitator.
D Keep clear of all moving parts when starting or operating the equipment.
D Before servicing the equipment, follow the Pressure Relief Procedure on page 8 to prevent the
equipment from starting unexpectedly.
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WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding on page 6.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the spray area.
D Extinguish all open flames or pilot lights in the spray area.
D Do not smoke in the spray area.
D Do not turn on or off any light switches in the spray area while operating or if fumes are present.
D Do not operate a gasoline engine in the spray area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Always wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and
solvent manufacturer.
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Installation
NOTES:
Object being sprayed: Follow your local code.
D Reference numbers and letters in parentheses in
the text refer to the callouts in the figures and the
parts drawing.
Fluid supply container: Follow your local code.
Solvent pails used when flushing: Follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the pail
on a nonconductive surface, such as paper or card-
board, which interrupts the grounding continuity.
D Accessories are available from your Graco repre-
sentative. If you supply your own accessories, be
sure they are adequately sized and pressure-rated
to meet the system’s requirements.
Grounding
To maintain proper grounding continuity when flushing
or relieving pressure, always hold the metal part of the
spray gun firmly to the side of a grounded metal pail,
then trigger the gun.
Proper grounding is an essential part of maintaining a
safe system.
To reduce the risk of static sparking, the pump, mount-
ing cover, and all electrically conductive objects or
devices in the spray area must be properly grounded.
Check your local electrical code for detailed grounding
instructions for your area and type of equipment.
Positioning the Unit
D Select a convenient location for the unit. The air
valves for the pump (37), agitator (5), and elevator
(3) must be fully accessible.
For a ground wire and clamp, order
Part No. 237569.
D The elevator needs 9 ft (2.8 m) of overhead clear-
ance. Bolt the elevator to the floor as shown in the
elevator instruction manual 306287.
Pump: Connect one end of a 12 ga (1.5 mm@) mini-
mum ground wire (A) to the ground connector (B) on
the pump. See Fig. 1. Connect the other end of the
wire to a true earth ground.
System Accessories
Agitator and drum cover: Connect one end of ground
wire (A) to ground connector (B) on rim of drum cover.
See Fig. 1. Connect other end of ground wire to true
earth ground.
WARNING
A bleed-type master air valve (A) and a fluid drain
valve (M) are required in your system. These
accessories help reduce the risk of serious injury,
including fluid injection and splashing of fluid in the
eyes or on the skin, and injury from moving parts if
you are adjusting or repairing the pump or agitator.
B
A
The bleed-type master air valve relieves air
trapped between this valve and the pump after the
air is shut off. Trapped air can cause the pump to
cycle unexpectedly. Locate the valve close to the
pump. Order Part No. 107141.
Fig. 1
Air and fluid hoses: Use only electrically conductive
hoses with 500 ft (150 m) maximum combined hose
length to ensure grounding continuity.
The fluid drain valve assists in relieving fluid pres-
sure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient. Order Part No. 210658.
Air compressor: Follow manufacturer’s recommenda-
tions.
Spray gun: Connect to a properly grounded fluid hose
and pump.
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Installation
The installation shown in Fig. 2 is only a guide for selecting and installing system components and accessories.
Contact your Graco distributor for assistance in designing a system to suit your particular needs.
To order an air line filter, order by Part No. from the
list below:
Connecting the Unit and Accessories
D Ground the unit as described in Grounding on
203421 1/2” npt inlet and outlet, with gauge,
page 6.
200 psi (1.4 MPa, 14 bar) maximum
working pressure. See instruction
manual 306393.
D Connect a 1/2 in. (13 mm) minimum ID, grounded
air supply hose to the 1/2 in. npt(f) air inlet
swivel (32).
204856 1/2” npt inlet and outlet, without gauge,
200 psi (1.4 MPa, 14 bar) maximum
working pressure. See instruction
manual 306393.
D The main air supply must include a bleed-type
master air valve (A) for shutting off air pressure to
the unit.
D Downstream from the air filter, you should install an
air line lubricator (C) for automatic air motor lubrica-
tion. To order a 1/2” npt(f) inlet and outlet, 250 psi
(1.4 MPa, 14 bar) maximum working pressure
airline lubricator, order Part No. 214848. For more
information, see instruction manual 307316.
D The fluid line must include a fluid drain valve (not
shown), which helps relieve fluid pressure in the
hose and gun.
D Connect the fluid hose (7) to the nipple on the
outlet filter (17). Do not use thread sealer. Con-
nect the spray gun (20) to the swivel (5). See page
10.
D You should install an air line filter (B) to remove dirt
and moisture from the air supply.
A
B
elevator
pump
32
agitator
C
DETAIL A
See DETAIL A
04280
NOTE: Valve feet must
contact perforated plate.
05511
Fig. 2
306706
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Operation/Maintenance
pump parts. If the fluid you are using may be contami-
nated by the oil, flush it out with a compatible solvent.
Pressure Relief Procedure
WARNING
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
SKIN INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you
To flush the pump, do the following procedure:
1. Relieve the pressure.
2. Remove the spray tip from the gun.
D Are instructed to relieve the pressure
D Stop spraying
3. Hold a metal part of the gun firmly to the side of a
grounded metal pail.
D Check or service any of the system equipment
D Install or clean the spray tips
4. Start the pump. Always use the lowest possible
fluid pressure when flushing.
1. Lock the gun trigger safety.
5. Trigger the gun.
6. Flush the system until clear solvent flows from the
gun.
2. Shut off the air supply to the pump.
3. Close the bleed-type master air valve (required in
your system).
7. Relieve the pressure.
4. Unlock the gun trigger safety.
CAUTION
5. Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.
Never leave water or water-based fluid in the pump
overnight. First, flush with water or a compatible
solvent, then with mineral spirits. Relieve the
pressure, but leave the mineral spirits in the pump
to protect the parts from corrosion.
6. Lock the gun trigger safety.
7. Open the drain valve (required in your system),
and have a container ready to catch the drainage.
Adjusting the Unit
8. Leave the drain valve open until you are ready to
spray again.
You must adjust the elevator to ensure that the cover
is supported by the drum.
If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly loosen the
tip guard retaining nut or hose end coupling and relieve
the pressure gradually. Then loosen it completely.
Then clear the tip or hose.
CAUTION
Shortened or recycled drums may cause the pump
or agitator to bottom out in the drum, causing
damage. Contact your fluid supplier to order a
standard size drum.
Flushing the Pump
WARNING
NOTE: The 100-mesh intake screen (9) should be
replaced by the coarser 50-mesh screen when using
large-orifice spray tips.
FIRE AND EXPLOSION HAZARD
Before flushing, read the section FIRE
AND EXPLOSION HAZARD on page
5. Be sure the entire system and flush-
ing pails are properly grounded. Refer
to Grounding on page 6.
1. Connect the air supply. Raise the elevator by
pulling out the knob of the elevator’s push/pull air
valve.
2. Place a drum of fluid under the cover, against the
elevator base.
Flush the pump before first use. The pump is
tested with lightweight oil, which is left in to protect the
8
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Operation/Maintenance
3. Push in on the air valve knob to lower the elevator,
CAUTION
so the cover (A) rests on the top lip of the drum.
The support clamp (K) recesses must be tight
against the elevator riser tube. The pump intake
valve feet (B) must contact and support the perfo-
rated plate (9) as shown in Fig. 2.
Do not allow the pump to run dry. It will quickly
accelerate to a high speed, causing damage. If
your pump is running too fast, stop it immediately
and check the fluid supply. If the container is
empty and air has been pumped into the lines, refill
the container and prime the pump and the lines, or
flush and leave it filled with a compatible solvent.
Eliminate all air from the fluid system.
4. Raise the elevator 1/4” (6.4 mm), then tighten the
support clamp screws. This ensures that the
cover rests on the drum lip when the elevator is in
the lowered position.
5. Adjust the restrictor valve screw to control the
speed of raising and lowering the unit. Turn the
restrictor screw clockwise to decrease the air
pressure and counterclockwise to increase air
pressure to the elevator. Lock the screw’s position
with the locknut when the adjustment is completed.
9. With the pump and lines primed, and with ade-
quate air pressure and volume supplied, the pump
will start and stop as you open and close the gun.
In a circulating system, the pump will speed up or
slow down on demand, until the air supply is shut
off.
6. Unscrew the filter bowl and remove the filter
screen. Replace the bowl. Flush the unit until
clear solvent comes from the gun, then reinstall
the filter screen.
WARNING
COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing
your system, which could cause compo-
nent rupture and serious injury, never
exceed the specified Maximum Incoming Air Pres-
sure to the pump. (see Technical Data on
page 13.)
7. Before operation, ensure that all fasteners and
tube connections are tightened securely.
Starting and Adjusting the Pump
1. Lower the pump into the fluid supply drum.
2. Close the air regulator (F).
10. Use the air regulator (F) to control pump speed
and fluid pressure. Always use the lowest air
pressure necessary to get the desired results.
Higher pressures cause premature tip and pump
wear.
3. Open the pump’s bleed-type master air valve (E).
4. Hold a metal part of the gun (S) firmly to the side
of a grounded metal pail and hold the trigger open.
5. Slowly open the regulator until the pump starts.
Shutdown and Care of the Pump
6. Cycle the pump slowly until all air is pushed out
and the pump and hoses are fully primed.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
7. Release the gun trigger and lock the trigger safety.
The pump should stall against pressure.
8. If the pump fails to prime properly, open the drain
valve (M). Use the drain valve as a priming valve
until the fluid flows from the valve. Close the
valve.
For overnight shutdown, stop the pump at the bottom
of its stroke to prevent fluid from drying on the ex-
posed displacement rod and damaging the throat
packings. Relieve the pressure.
NOTE: When changing fluid containers with the hose
and gun already primed, open the drain valve (M) to
help prime the pump and vent air before it enters the
hose. Close the drain valve when all air is eliminated.
Always flush the pump before the fluid dries on the
displacement rod. See Flushing on page 8.
306706
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Parts Drawing
Model 231063, Series C, 30:1 PresidentR Hydra-SprayR
20
4
35
2
23
28
31
3
40
104
7
32
9
8
49
19
47
46
45
75
70
39
76
A
1
21
51
74
44
43
42
25
31
48
30
24
52
26
43, 44
38
37
23
12
A
10
46
71
69
45
36
11
34
5
29
6a
6b
6c
98
15
A
6d
6e
06218
10
306706
06218A
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Parts List
Model 231063, Series C, 30:1 PresidentR Hydra-SprayR
Ref.
No.
Ref.
No.
Part No. Description
Qty.
Part No. Description
Qty.
1
2
3
202295
203743
204385
VALVE, push-pull
See 306287 for parts.
VALVE, restrictor
See 306287 for parts.
ELEVATOR
See 306287 for parts.
SWIVEL See 306861 for parts.
AGITATOR
See 306459 for parts.
INTAKE SCREEN ASSEMBLY
Includes items 6a to 6e.
. CLAMP
. HOUSING, screen
. PLATE
. SCREEN, 100 mesh
. RING, retaining
HOSE, static free; nylon;
1/4” (6 mm) ID; 1/4 npsm (fbe);
25 ft (7.6 m) long, with spring
guard
REGULATOR, air
FILTER, fluid
See 307296 for parts.
BRACE, support
TUBE, riser
29
101909
158491
CONNECTOR, male;
1/2–28 x 3/8” tube; 1/4 npt(m)
NIPPLE; 1/2” npt
1
1
1
1
30
31
TUBE; nylon; 1/4 in. (6.4mm) OD,
250 psi (1.7 MPa, 17 bar) working
pressure, 7 ft. (213 cm)
MANIFOLD, air
SCREEN, 50 mesh; brass;
(not shown) Optional–can be
used in place of item 6d.
ELBOW; 1/4 npt(f) x 3/8 npt(m)
TIP, spray; customer’s choice
TUBE, drain
ADAPTER; 1/4 npt (fbe)
FITTING, tube; 9/16–18 x 3/8”
OD tube; 3/8 npt(m)
PLUG, pipe, sq hd; 3/4 npt
NIPPLE; 1/2 x 1/4 npt
BRACKET, valve
1
1
1
1
4
5
204940
204995
32
33
161262
162746
1
6
205306
1
1
1
1
1
1
1
1
1
1
1
34
35
36
37
38
164259
6a
6b
6c
6d
6e
7
101368
164178
162363
162362
162416
223540
164558
113093
101958
1
1
1
1
4
6
39
40
42
43
44
45
104663
162449
190231
112900
112904
114251
1
1
NUT, square; 5/16”
8
9
104266
214724
WASHER, lock, spring; 5/16”
SCREW, cap, hex hd;
5/16–18 x 3/4 ” (19 mm)
BRACKET, riser tube
ELBOW, street
SWIVEL; 1/2” npt(m) x 1/2
npsm(f)
PLUG, pipe
PLUG, pipe (not shown)
STRAP, tie, wire
SCREW, cap, hx hd, 1/4 x 20
DRUM, fiber (not shown)
STUD, brace
STUD, brace
FITTING, line, air
BRACKET, support, rear
NUT, hex
SCREW, cap, btn hd
GUIDE, agitator
STRAP, tie
1
1
1
4
2
1
10
11
12
202776
207699
237308
46
47
48
190181
187357
155470
COVER, drum
See 308466 for parts.
SCREW, rd hd, machine;
10–24 x 3/8” (10 mm)
30:1 PRESIDENT PUMP
See 306981 for parts.
1
2
1
1
1
2
2
2
1
1
1
1
1
2
2
1
3
15
19
20
100268
221075
49
50
51
52
53
69
70
71
74
75
76
98
104
100721
104765
103473
112895
101643
190272
190273
169969
190187
108946
112944
204635
103546
XTR501 SPRAY GUN, airless
See 308236 for parts.
VALVE, air, bleed-type
FITTING, tube
SCREW, cap, hex hd;
1/4–20 x 1/2” (13 mm)
NUT, hex; 1/4–20
WASHER, spring lock; 1/4” size
GAUGE, air pressure
1
1
2
21
23
24
107142
113208
112896
4
2
6
1
25
26
28
104121
104123
100960
306706 11
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Notes
12
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Technical Data
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30:1
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . 3000 psi (21 MPa, 207 bar)
Maximum air input pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Recommended pump speed for continuous operation . . . . . . . . . 60 cycles per min
Maximum flow . . . . . . . . . . . . . . . . . . . . . . . . 3.8 liters/min (1.0 gpm) at 60 cycles/min
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . lowered: 57 in. (1.5 m)
raised: 96 in. (2.4 m)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 in. (685 mm)
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 in. (760 mm)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 240 lb (109 kg)
Wetted parts . . . . . . . . . . . . . . . . . . carbon steel; alloy steel; zinc and nickel plating;
ductile iron; 304, 440 and 17–4 PH grades of stainless
steel; tungsten carbide; PTFE; leather
306706 13
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Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 306706
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 1984, Graco Inc. is registered to ISO 9001
Revised 04/2009
14
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