Husqvarna Snow Blower 521SSE User Manual

16  
Operator’s Manual  
Models  
521SSE  
521SSR  
Read and keep this book for future reference.  
This book contains important information on  
SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE.  
PRODUCT INFORMATION  
The owner must be certain that all the  
product information is included with the unit.  
This information includes the INSTRUCTION  
BOOKS, the REPLACEMENT PARTS and the WARRANTIES.  
This information must be included to make sure state laws and  
other laws are followed.  
1740274  
TP 100-4350-01-SW-R  
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INTRODUCTION  
Congratulations on your purchase. This Snowthrower has been designed, engineered and manufactured to give you the best  
possible dependability and performance. However, like all mechanical products, your machine will occasionally require adjust-  
ment and maintenance. This handbook should be read before operating or performing and adjustments on your machine.  
The instructions in this Owner’s Manual are written for a person with some mechanical ability. Like most service books, not  
all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical  
ability. Read and follow these instructions before you use the unit.  
Know your product:: If you understand the unit and how the unit operates, you will get the best performance. As you read  
this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an acci-  
dent, follow the operating instructions and the safety rules. Keep this manual for future reference.  
IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the as-  
sembly instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled  
units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit  
according to the instructions in this manual before it is first used.  
The warranty, found in this manual, details the coverage and limitations of this product.  
RESPONSIBILITY OF THE OWNER  
It is the responsibility of the owner to follow the instructions below.  
1. Carefully read and follow the rules for safe operation.  
2. Follow all the assembly instructions.  
3. Inspect the unit.  
4. Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.  
5. Operate the unit only with guards, shields, and other safety items in place and working correctly.  
6. Correctly adjust the unit.  
7. Service the unit only with authorized or approved replacement parts.  
8. Complete all maintenance on the unit.  
FOR YOUR RECORDS  
DATE PURCHASED:  
MODEL NO:  
SERIAL NO:  
STORE WHERE PURCHASED:  
ADDRESS:  
CITY:  
STATE:  
TELEPHONE :  
Record this information about your unit so that you will  
be able to provide it in case of loss or theft.  
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RULES FOR SAFE OPERATION  
Operating Symbols and their meanings  
This manual contains safety information to  
make you aware of the hazards and risks  
associated with snow throwers, and how to avoid them.  
The snow thrower is designed and intended for removal  
of snow, and should not be used for any other purpose. It  
is important that you read and understand these  
instructions, and anyone operating the equipment read  
and understand these instructions.  
These symbols are used on your equipment and defined in  
your operating manual. It is important that you review and  
understand the meanings. Failure to understand the  
symbols might result in harm to you.  
Oil  
WARNING  
Foward  
Neutral  
Fuel  
The engine exhaust from this product contains chemicals  
known to the State of California to cause cancer, birth  
defects, or other reproductive harm.  
On Off  
A signal word (DANGER, WARNING, or CAUTION) is used  
with the alert symbol to indicate the likelihood and the  
potential severity of injury. In addition, a hazard symbol may  
be used to represent the type of hazard.  
Primer bulb  
Reverse  
DANGER indicates a hazard which, if not avoided,  
Throttle  
will result in death or serious injury.  
Ignition On  
Ignition Off  
Ignition Key  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
Choke off  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION, when used without the alert symbol,  
indicates a situation that could result in damage to  
the equipment.  
Choke on  
Stop  
Hazard Symbols and the meanings  
Push to engage  
electric start  
These symbols are used on your equipment and defined in  
your operating manual. Review and understand the meanings.  
The use of one of these symbols combined with a signal word  
will alert you to potential hazards and how to avoid them.  
Slow  
Fast  
Electric  
Start  
Safety Alert Identifies safety information about  
hazards that can result in personal injury.  
Engine  
Start  
Engage  
Traction  
Operator’s Manual Read and understand before  
performing any activity or running equipment.  
Engine Run  
Rotating auger  
Fire  
Auger Collector  
Auger Clutch  
Engine Off  
Engage  
Rotating impeller  
Explosion  
Shock  
Toxic fumes  
Hot Surface  
Drive Clutch  
Disengage  
Rotating gears  
Thrown objects  
Never reach into  
rotating parts.  
Discharge Chute  
Chute Deflector  
Recommended ear  
protection for  
extended use.  
Keep a safe distance  
from the equipment.  
DOWN  
LEFT  
RIGHT  
UP  
Shut off engine and remove spark plug connector  
before performing maintenance or repair work.  
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RULES FOR SAFE OPERATION  
WARNING: This machine is capable of amputating hands and feet and throwing objects. Read these safety  
rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe per-  
sonal injury or death to you, or bystanders, or damage to property or equipment. The triangle  
signifies important cautions or warnings which must be followed.  
in text  
Safe Operation Practices for Snowthrowers  
As Recommended By: American National Standards Institute (ANSI)  
IMPORTANT: Safety standards require operator presence  
controls to minimize the risk of injury. Your snowthrower is  
equipped with such controls. Do not attempt to defeat the  
function of the operator presence control under any circum-  
stances.  
5. Use extension cords and receptacles as specified by the  
manufacturer for all units with electric drive motors or  
electric starting motors.  
6. Adjust the collector housing height to clear gravel or  
crushed rock surfaces.  
7. Never attempt to make any adjustments while the engine  
(motor) is running (except when specifically recom-  
mended by manufacturer).  
8. Let engine (motor) and snowthrower adjust to outdoor  
temperatures before starting to clear snow.  
9. Always wear safety glasses or eye shields during oper-  
ation or while performing an adjustment or repair to pro-  
tect eyes from foreign objects that may be thrown from  
the machine.  
Training  
1. Read, understand, and follow all instructions on the ma-  
chine and in the manuals before operating this unit. Be  
thoroughly familiar with the controls and the proper use of  
the equipment. Know how to stop the unit and disengage  
the controls quickly.  
2. Never allow children to operate the equipment. Never  
allow adults to operate the equipment without proper in-  
struction.  
3. Keep the area of operation clear of all persons, particular-  
ly small children and pets.  
4. Exercise caution to avoid slipping or falling especially  
when operating in reverse.  
Operation  
1. Do not put hands or feet near or under rotating parts.  
Keep clear of the discharge opening at all times.  
2. Exercise extreme caution when operating on or crossing  
gravel drives, walks or roads. Stay alert for hidden haz-  
ards or traffic.  
3. After striking a foreign object, stop the engine (motor),  
remove the wire from the spark plug, disconnect the cord  
on electric motors, thoroughly inspect snowthrower for  
any damage, and repair the damage before restarting and  
operating the snowthrower.  
4. If the unit should start to vibrate abnormally, stop the en-  
gine (motor) and check immediately for the cause. Vibra-  
tion is generally a warning of trouble.  
5. Stop the engine (motor) whenever you leave the operat-  
ing position, before unclogging the collector/impeller hous-  
ing or discharge chute and when making any repairs,  
adjustments, or inspections.  
Preparation  
1. Thoroughly inspect the area where the equipment is to be  
used and remove all doormats, sleds, boards, wires, and  
other foreign objects.  
2. Disengage all clutches and shift into neutral before start-  
ing the engine (motor).  
3. Do not operate the equipment without wearing adequate  
winter outer garments. Wear footwear that will improve  
footing on slippery surfaces. Avoid loose fitting clothing  
that can get caught in moving parts.  
4. Handle fuel with care; it is highly flammable.  
a. Use an approved fuel container.  
6. When cleaning, repairing, or inspecting, make certain the  
collector/impeller and all moving parts have stopped. Dis-  
connect the spark plug wire and keep the wire away from  
the spark plug to prevent accidental starting.  
7. Do not run the engine indoors, except when starting the  
engine and for transporting the snowthrower in or out of  
the building. Open the outside doors; exhaust fumes are  
dangerous (containing CARBON MONOXIDE, an ODOR-  
LESS and DEADLY GAS).  
8. Exercise extreme caution when operating on slopes. Do  
not attempt to clear steep slopes.  
9. Never operate the snowthrower without proper guards,  
plates, or other safety protective devices in place and  
working.  
b. Never add fuel to a running engine or hot engine.  
c. Fill fuel tank outdoors with extreme care. Never fill fuel  
tank indoors. Replace fuel cap securely and wipe up  
spilled fuel.  
d. Never fill containers inside a vehicle or on a truck or  
trailer bed with a plastic liner. Always place containers  
on the ground, away from your vehicle, before filling.  
e. When practical, remove gaspowered equipment from  
the truck or trailer and refuel it on the ground. If this is  
not possible, then refuel such on a trailer with a porta-  
ble container, rather than from a gasoline dispenser  
nozzle.  
f. Keep nozzle in contact with the rim of the fuel tank or  
container opening at all times, until refueling is com-  
plete. Do not use a nozzle lockopen device.  
10.Never direct the discharge toward people or areas where  
property damage can occur. Keep children and others  
away.  
g. Replace gasoline cap securely and wipe up spilled fuel.  
h. If fuel is spilled on clothing, change clothing immediate-  
11.Do not overload the machine capacity by attempting to  
clear snow at too fast a rate.  
ly.  
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RULES FOR SAFE OPERATION  
12.Never operate the machine at high transport speeds on  
Service, Maintenance And Storage  
1. Check shear bolts and other bolts at frequent intervals for  
proper tightness to be sure the equipment is in safe work-  
ing condition.  
2. Never store the machine with fuel in the tank inside a  
building where ignition sources are present such as hot  
water and space heaters, or clothes dryers. Allow the en-  
gine to cool before storing in any enclosure.  
slippery surfaces. Look behind and use care when operat-  
ing in reverse.  
13.Disengage power to the collector/impeller when snow-  
thrower is transported or not in use.  
14.Use only attachments and accessories approved by the  
manufacturer of the snowthrower (such as cabs, tire  
chains, etc..).  
3. Always refer to operator’s manual for important details if  
the snowthrower is to be stored for an extended period.  
4. Maintain or replace safety and instruction labels as  
necessary.  
15.Never operate the snowthrower without good visibility or  
light. Always be sure of your footing and keep a firm hold  
on the handles. Walk, never run.  
16.Never touch a hot engine or muffler.  
5. Run the machine a few minutes after throwing snow to  
17.Never operate the snowthrower near glass enclosures,  
automobiles, window wells, dropoffs, and the like without  
proper adjustment of the snow discharge angle.  
18.Never direct discharge at bystanders or allow anyone in  
front of the unit.  
19.Never leave a running unit unattended. Always disen-  
gage the auger and traction controls, stop engine, and  
remove keys.  
20.Do not operate the unit while under the influence of alco-  
hol or drugs.  
prevent freezeup of the collector/impeller.  
6. If fuel is spilled, do not attempt to start the engine but  
move the machine away from the area of spillage and  
avoid creating any source of ignition until fuel vapors  
have dissipated.  
7. Always observe safe refueling and fuel handling practic-  
es when refueling the unit after transportation or storage.  
8. Always follow the engine’s manual instructions for storage  
preparations before storing the unit for both short and  
long term periods,  
9. Always follow the engine manual instructions for proper  
start-up procedures when returning the unit to service.  
21.Keep in mind the operator is responsible for accidents  
occurring to other people or property.  
22.Data indicates that operators, age 60 years and above,  
are involved in a large percentage of power equipment−  
related injuries. These operators should evaluate their  
ability to operate the unit safely enough to protect them-  
selves and others from injury.  
23.DO NOT wear long scarves or loose clothing that could  
become entangled in moving parts.  
10.Maintain or replace safety and instruction labels as  
necessary.  
11.Keep nuts and bolts tight and keep equipment in good  
condition.  
12.Never tamper with safety devices. Check their proper  
operation regularly and make necessary repairs if they  
are not functioning properly.  
24. Snow can hide obstacles. Make sure to remove all ob-  
stacles from the area to be cleared.  
13.Components are subject to wear, damage, and deteriora-  
tion. Frequently check components and replace with  
manufacturer’s recommended parts, when necessary.  
14.Check control operation frequently. Adjust and service as  
required.  
15.Use only factory authorized replacement parts when mak-  
ing repairs.  
16.Always comply with factory specifications on all settings  
and adjustments.  
17.Only authorized service locations should be utilized for  
major service and repair requirements.  
18.Never attempt to make major repairs on this unit unless  
you have been properly trained. Improper service pro-  
cedures can result in hazardous operation, equipment  
damage and voiding of manufacturer’s warranty.  
Children  
Tragic accidents can occur if the operator is not alert to the  
presence of children. Children are often attracted to the unit  
and the operating activity. Never assume that children will re-  
main where you last saw them.  
1. Keep children out of the area and under the watchful care  
of another responsible adult.  
2. Be alert and turn off if children enter the area.  
3. Never allow children to operate the unit.  
4. Use extra care when approaching blind corners, shrubs,  
trees, or other objects that may obscure vision.  
Clearing A Clogged Discharge Chute  
19.Check shear bolts (pins) and other bolts at frequent inter-  
vals for proper tightness to be sure the equipment is in  
safe working condition.  
Hand contact with the rotating impeller inside the discharge  
chute is the most common cause of injury associated with  
snowthrowers. Never use your hand to clean out the dis-  
charge chute.  
To clear the chute:  
1. SHUT OFF THE ENGINE.  
2. Wait 10 seconds to be sure the impeller blades have  
stopped rotating.  
3. Always use a clean out tool, not your hands.  
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Emissions  
1. Engine exhaust from this product contains chemicals  
known, in certain quantities, to cause cancer, birth de-  
fects, or reproductive harm.  
2. If available, look for the relevant Emissions Durability  
Period and Air Index information on the engine emissions  
label.  
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TABLE OF CONTENTS  
RULES FOR SAFE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
HAZARD SYMBOLS AND THE MEANINGS . . . . . . . . . . . . . . . . . . . . . . 3  
OPERATING SYMBOLS AND THEIR MEANINGS . . . . . . . . . . . . . . . . 3  
SAFE OPERATION PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
OWNER’S INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
WARRANTIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
PARTS BAGS CONTENTS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
TOOLS REQUIRED FOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
HOW TO REMOVE THE SNOW THROWER FROM THE CARTON . 10  
HOW TO INSTALL THE CHUTE CRANK . . . . . . . . . . . . . . . . . . . . . . . . 10  
HOW TO ASSEMBLE THE HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
HOW TO INSTALL THE CHUTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
ENGINE AND SNOW THROWER OPERATING CONTROLS . . . . . . . 13  
SNOWTHROWER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
HOW TO STOP THE SNOWTHROWER . . . . . . . . . . . . . . . . . . . . . . . . . 14  
HOW TO CONTROL SNOW DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . 14  
HOW TO THROW SNOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
HOW TO MOVE FORWARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
HOW TO MIX THE FUEL MIXTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
BEFORE STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
HOW TO STOP THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
HOW TO START THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
HOW TO CLEAR A CLOGGED DISCHARGE CHUTE . . . . . . . . . . . . . 17  
HOW TO USE THE CLEAN-OUT TOOL . . . . . . . . . . . . . . . . . . . . . . . . . 17  
SNOW THROWING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
SERVICE RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
HOW TO LUBRICATE THE IDLER ARM . . . . . . . . . . . . . . . . . . . . . . . . . 19  
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
HOW TO ADJUST THE BELT TENSION . . . . . . . . . . . . . . . . . . . . . . . . . 20  
HOW TO REPLACE THE AUGER BELT . . . . . . . . . . . . . . . . . . . . . . . . . 20  
HOW TO FREE THE AUGER CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
HOW TO ADJUST THE CHUTE CRANK . . . . . . . . . . . . . . . . . . . . . . . . 22  
HOW TO ADJUST THE AUGER CONTROL CABLE . . . . . . . . . . . . . . 22  
HOW TO REPLACE THE DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
HOW TO REPLACE THE AUGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
TO ADJUST THE CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
TO ADJUST OR REPLACE THE SPARK PLUG . . . . . . . . . . . . . . . . . . 25  
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
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SAFETY DECALS  
meaning, then thoroughly read all safety and operation in-  
structions in this Owner’s Manual or contact your local deal-  
er.  
WARNING: If safety decals are dam-  
aged or missing, replace immediately.  
If any safety decals become worn or damaged and cannot  
be read, order replacement decals from your local dealer.  
Look for this symbol to indicate important safe-  
ty precautions. This symbol indicates: “Atten-  
tion! Become Alert! Your Safety Is At Risk.”  
Identifying Your Snowthrower  
The snowthrower has two (2) identifying numbers: (1) unit  
model number: (2) unit serial number. The two preceding  
numbers are required to insure that the proper replacement  
parts are obtained when required. If you have any questions  
concerning parts, service, or technical data, contact the  
dealer where the unit was purchased.  
Before operation of your snowthrower, read the safety de-  
cals as shown on your snowthrower. The cautions and  
warnings are for your safety. To avoid a personal injury or  
damage to your snowthrower, understand and follow all  
safety decals. If you have any questions regarding the  
meaning or how to comply with the instructions, do not oper-  
ate until you understand the purpose for the warning or dan-  
ger given in the safety decal. If you do not understand the  
For complete warranty information refer to the warranty in  
the Owner’s Information section of this manual.  
Figure 1  
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OWNER’S INFORMATION  
WARRANTY STATEMENT  
SECTION 1: LIMITED WARRANTY  
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects  
in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below:  
Lifetime Warranty (Parts and Labor): All tiller tines and trimmer shafts against breakage. Proof of purchase required.  
Lifetime Warranty (“PARTS ONLY” after initial warranty expiration): Ignition coils and modules on handheld product. Proof  
of purchase required.  
WARRANTY SCHEDULE FOR TURF CARE Equipment Zero Turn Riders (New warranty applies to units sold after August  
1, 2005. Also applies to units factory-equipped with R.O.P.S.  
EZ Zero Turn Riders: 3 year consumer warranty or 600 hours of use (when used solely at the owner’s residence.)  
EZ Zero Turn Riders: 1 year commercial warranty or 600 hours of use.  
iZ, LZ & BZ Zero Turn Riders: 5 year consumer warranty or 1,500 hours of use (when used solely at the owner’s residence.)  
iZ, LZ & BZ Zero Turn Riders: 1 year commerical warranty or 1,500 hours of use.  
3 Year or 1,500 Hour Commercial Use Warranty: spindles on zero turn riders, hydraulic pumps and wheel motors.  
Warranty Schedule for Turf Care Walk Behind Units W, WG & WH Zero Turn Riders - 3 year consumer and commercial  
warranty. New warranty applies to units sold after August 1, 2005. Also applies to units factory-equipped with R.O.P.S.  
2 Year COMMERCIAL and CONSUMER Warranty: all Husqvarna ground-engaging commercial equipment.  
WARRANTY SCHEDULE FOR CONSUMER TURF CARE EQUIPMENT:  
2 Year Consumer Warranty: Automatic mower, all Residential Zero Turn Riders, all lawn, yard and garden tractors, all  
noncommercial walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers,  
backpack blowers, hedge trimmers, electrical products and power-assist collection systems for noncommercial, nonprofessional,  
noninstitutional or nonincome producing use, except as herein stated. All consumer product use must have been limited to the  
owner’s residence.  
WARRANTY SCHEDULE FOR CONSUMER FOREST & GARDEN EQUIPMENT:  
2 Year Consumer Warranty: all consumer chain saws, trimmers, brushcutters, clearing saws, handheld blowers, backpack  
blowers, hedge trimmers, and electrical products for noncommercial, nonprofessional, noninstitutional or nonincome producing  
use, except as herein stated. All consumer product use must have been limited to the owner’s residence.  
2 Year or 2,000 Hour & 1 Year or 1,000 Hour Warranty: Husqvarna Utility Vehicles  
1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for noncommercial, nonprofessional, noninstitutional  
or nonincome producing use. All 300 series trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack  
blowers, handheld blowers, hedge trimmers, power-assist collection systems for commercial, institutional, professional or income  
producing purposes or use.  
1 Year Conditional Component Warranty: Chain saw crankshafts for commercial/professional use (parts and labor). Saw must  
be operated with Husqvarna XP 2 cycle oil.  
90 Day Commercial Warranty: Automatic mower, chain saws, 100 series trimmers, power cutters, stump grinders, pole saws,  
pole pruners, snow throwers, model series 580 & 600 walk-behind mowers, or any Husqvarna product used for commercial,  
institutional, professional, municipality or income producing purposes or use except as otherwise provided herein.  
Batteries: 1 year prorated limited warranty with 100% replacement during the first 6 months.  
Rental Warranty: 90 days on all applicable professional equipment reference warranty time period charts located in the back of  
the Retailer Warranty Policy & Procedure Manual.  
Husqvarna Safety Apparel caries as 90-day warranty from the date of the customer’s original purchase for defects in material  
and workmanship. Normal wear, tear or abuse is not covered under the warranty. Product must be returned to Charlotte with a  
warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The  
fit of the product apparel/boot is not covered under warranty.  
30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items. Emission control system  
components necessary to comply with CARB-TIER II and EPA regulations, except for those components which are part of engine  
systems manufactured by third part engine manufactures for which the purchaser has received a separate warranty with product  
at time of purchase.  
SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY  
Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect  
in material or workmanship during the warranty period.  
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OWNER’S INFORMATION  
WARRANTY STATEMENT  
SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY  
The following items are not covered by this warranty:  
1. Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades,  
blade adapters, bulbs, clutches, clutch drums, filters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter  
ropes and tines.  
2. Natural discoloration of material due to ultraviolet light.  
3. Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty  
as provided in writing with the product information supplied at the time of purchase; all claims must be sent to the appropriate  
manufacturer.  
4. Lawn and garden attachments are covered by a third party which gives a warranty, all claims for warranty should be sent to the  
manufacturer.  
5. Commercial or consumer mowing decks with sand abrasion damage.  
5. Emission Control System components necessary to comply with CARB-TIER III and EPA regulations which are manufactured  
by third party engine manufacturer.  
SECTION 4: EXCEPTIONS AND LIMITATIONS  
This warranty shall be inapplicable to defects resulting from the following:  
1. Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse  
reaction due to incorrect storage or use habits;  
2. Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruction sheet furnished by  
Husqvarna;  
3. Alterations or modifications that change the intended use of the product or affects the product’s performance, operation, safety,  
or durability, or causes the product to fail to comply with any applicable laws; or:  
4. Additional damage to parts or components due to continued use occurring after any of the above.  
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER.  
HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY  
EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW.  
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS  
IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT.  
HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE,  
AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PRODUCTS.  
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty  
lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also  
have other rights which vary from state to state.  
SECTION 5: CUSTOMER RESPONSIBILITIES  
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance  
section of the Owner’s/Operator’s manual. Should an operational problem or failure occur, the product should not be used, but  
delivered as is to an authorized Husqvarna retailer for evaluation. Proof of purchase, as explained in section 6, rests solely with  
the customer.  
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION  
It is the Owner’s and Retailer’s responsibility to make certain that the Warranty Registration Card is properly filled out and mailed  
to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to  
confirm the warranty and to facilitate post-sale service.  
Proof of purchase must be presented to the authorized Husqvarna retailer in order to obtain warranty service. This proof must  
include date purchased, model number, serial number, and complete name and address of the selling retailer.  
To obtain the benefit of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna retailer  
in a timely manner, no later that thirty (30) days from date of the operational problem or failure. The product must be delivered at  
the owner’s expense. Downtime, pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna retailer  
can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in  
your area.  
HUSQVARNA  
7349 Statesville Road  
Charlotte, NC 28269  
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ASSEMBLY  
PARTS BAGS CONTENTS:  
1 2.6 ounces 2cycle oil  
1 Owner’s Manual  
WARNING: Always wear safety glasses or eye  
shields while assembling the snowthrower.  
TOOLS REQUIRED FOR ASSEMBLY  
1 Knife  
Figure 6 shows the snow thrower in the operating position.  
1 Pliers  
References to the right or left hand side of the snow thrower  
are from the viewpoint of the operator’s position behind the  
unit.  
2 Adjustable Wrenches  
1 Flat Screwdriver  
3. Cut down all four corners of the carton and lay the side  
panels flat.  
HOW TO REMOVE THE SNOW THROWER  
FROM THE CARTON  
4. Cut off the plastic bag that covers the snowthrower.  
1. Locate all parts that are packed separately and remove  
from the carton.  
5. Hold onto the lower handle and pull the snow thrower off  
the carton.  
CAUTION: DO NOT back over cables.  
2. Remove and discard the packing material from around the  
snow thrower.  
6. Remove the packing material from the handle assembly.  
HOW TO INSTALL THE CHUTE CRANK  
Chute Crank  
Rod  
1. Remove the screw and nut from the shaft with flat screw-  
driver and adjustable wrench (see Figure 2).  
2. Put the chute crank rod through the bracket on the lower  
handlebar. (See Figure 3)  
Nut  
3. Install the chute crank rod onto the shaft.  
4. Fasten the chute crank rod with the screw and nut that  
were removed in step 1.  
Screw  
Shaft  
Figure 2  
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ASSEMBLY  
HOW TO ASSEMBLE THE HANDLE  
1. Remove the packing material from the upper and lower  
handles.  
NOTE: Make sure the cables are not caught between  
the upper and lower handle.  
2. Loosen the knobs on each side of the handle. (See  
Figure 3)  
4. Tighten the knobs.  
3. Raise the upper handle to the operating position (see  
Figure 4). Hold the upper handle apart to prevent  
scratching the lower handle.  
Chute Crank Rod  
Upper Handle  
Upper Handle  
Knob  
Lower Handle  
Knob  
Lower Handle  
Figure 3  
Figure 4  
HOW TO INSTALL THE CHUTE  
1. Remove the three bolts and lock nuts from the chute  
2. Install the chute with the bolts and locknuts. Make sure  
the locknuts are to the outside as shown. Tighten  
securely.  
base (see Figure 5).  
Chute  
Locknuts  
Chute  
Figure 6  
Figure 5  
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ASSEMBLY  
n CHECKLIST  
Before you operate your new snowthrower, to ensure that  
you receive the best performance and satisfaction from this  
quality product, please review the following checklist:  
n All assembly instructions have been completed.  
n The discharge chute rotates freely.  
n No remaining loose parts in carton.  
While learning how to use your snow thrower, pay extra  
attention to the following important items:  
n Make sure the fuel tank is filled with the correct mixture  
(50:1 ratio) of gasoline and Husqvarna 2 Cycle oil.  
n Become familiar with the location of all controls and under-  
stand their function.  
n Before starting the engine, make sure all controls operate  
correctly.  
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OPERATION  
KNOW YOUR SNOWTHROWER  
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOWTHROWER. Compare the  
illustrations with your SNOWTHROWER to familiarize yourself with the location of various controls and adjustments. Save  
this manual for future reference.  
Auger Drive Lever  
Chute Control Rod  
Chute Deflector  
Recoil  
Starter  
Primer  
Button  
Recoil  
Starter  
Handle  
Discharge Chute  
Ignition Switch  
Key  
Choke Control  
Auger  
Figure 7  
ENGINE AND SNOW THROWER OPERATING CONTROLS  
The engine operating controls and their functions are as  
follows:  
Ignition Switch Key Must be inserted and turned to the ON  
position to start the engine. Turn key to the OFF position to  
stop the engine.  
Auger Drive Lever Starts and stops the auger.  
Recoil Starter Handle Starts the engine manually.  
Chute Control Rod Changes the direction of snow throw-  
ing through the discharge chute.  
Electric Starter Button (Not shown) On electric start mod-  
els, use to start the engine when using the 120V electric start-  
er.  
Chute Deflector Changes the distance the snow is thrown.  
Discharge Chute Changes the direction the snow is thrown.  
Choke Control Used to start a cold engine.  
Primer Button Injects fuel directly into the carburetor man-  
ifold for fast starts in cold weather.  
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OPERATION  
NOTE: If the snowthrower continues to slowly move  
SNOWTHROWER OPERATION  
forward, see “How To Adjust The Auger Control  
Cable” in the Maintenance Section.  
The most effective use of the snowthrower will be established  
by experience, taking into consideration the terrain, wind  
conditions and building location which will determine the  
direction of the discharge chute.  
2. To stop the engine, move the ignition key to the OFF posi-  
tion.  
NOTE: Do not discharge snow toward a building as  
hidden objects could be thrown with sufficient force to  
cause damage.  
HOW TO CONTROL SNOW DISCHARGE  
1. Turn the chute control rod to set the direction of the snow  
throwing. (See Figure 7)  
WARNING: Read Owner’s Manual before oper-  
ating machine. This machine can be dangerous  
if used carelessly.  
2. Loosen the wing knob on the chute deflector and move  
the deflector to set the distance. Move the deflector (Up)  
for more distance, (Down) for less distance. Then tighten  
the wing knob (See Figure 8).  
Never operate the snowthrower without all guards,  
covers, and shields in place.  
Never direct discharge toward windows or allow by-  
standers near machine while engine is running.  
Stop the engine whenever leaving the operating posi-  
tion.  
Deflector Down  
Deflector Up  
Disconnect spark plug before unclogging the impeller  
housing or the discharge chute and before making re-  
pairs or adjustments.  
When leaving the machine, remove the ignition key.  
To reduce the risk of fire, keep the machine clean and  
free from spilled gas, oil and debris.  
Wing Knob  
HOW TO STOP THE SNOWTHROWER  
Figure 8  
1. To stop throwing snow, release the auger drive lever.  
(See Figure 9).  
NOTE: If the auger continues to rotate, see “How To  
Adjust The Auger Control Cable” in the Maintenance  
section.  
HOW TO THROW SNOW  
1. Engage the auger drive lever. (See Figure 9).  
2. To stop throwing snow, release the auger drive lever.  
HOW TO MOVE FORWARD  
1. Hold the auger drive lever against the handle (See  
Figure 9). The auger will begin rotating.  
Auger  
Drive Lever  
2. To go forward, raise or push forward on the handle to allow  
the rubber auger blades to contact the ground. Maintain  
a firm hold on the handle as the snowthrower starts to  
move forward. Guide the snowthrower by moving the han-  
dle either left or right. Do not attempt to push the snow-  
thrower.  
Figure 9  
3. To stop, release the auger drive lever.  
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OPERATION  
Mix gasoline and oil as follows:  
BEFORE STARTING THE ENGINE  
WARNING: Experiences indicates that alcohol  
blended fuels (called gasohol or those using  
ethanol or methanol) can attract moisture  
1. Pour one (1) U.S. quart of fresh, clean, unleaded auto-  
motive gasoline into a one gallon size gasoline contain-  
er.  
which leads to separation and formation of acids dur-  
ing storage. Acidic gas can damage the fuel system  
of an engine while in storage.  
2. Add 2.6 ounces of clean, high quality, Husqvarna two−  
cycle oil to the gasoline container.  
IMPORTANT: Do not use outboard motor oil or mul-  
tiviscosity oils,such as 10W30 or 10W40.  
NOTE: To avoid engine problems, the fuel system must  
be emptied before storage for 30 days or longer. Start  
the engine and let it run until the fuel lines and carbure-  
tor are empty. Use the carburetor bowl drain to empty  
residual gasoline from the float chamber. Use fresh fuel  
next season. See the Storage section in this manual for  
additional information.  
3. Install the fuel cap onto the gasoline container. Vigor-  
ously shake the gasoline container to mix the oil with  
the gasoline.  
4. Add an additional three (3) U.S. quarts of gasoline to  
the gallon container. Again shake the gasoline contain-  
er.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage can occur.  
WARNING: Gasoline is flammable. Always use  
caution when handling or storing gasoline.  
Do not fill fuel tank while snow thrower is run-  
ning, when it is hot, or when snow thrower is in an  
enclosed area.  
Keep away from open flame or an electrical spark and  
do not smoke while filling the fuel tank.  
Never fill the tank completely. Fill the tank to within  
1/4”1/2” from the top to provide space for expansion  
of fuel.  
Always fill fuel tank outdoors and use a funnel or  
spout to prevent spilling.  
Make sure to wipe up any spilled fuel before stating  
the engine.  
HOW TO MIX THE FUEL MIXTURE  
The two cycle engine, used on this snow thrower, requires a  
mixture of gasoline and oil for lubrication of the bearings and  
other moving parts. The correct fuel mixture ratio is 50:1  
(2.6 oz. oil per one gallon of gas see the Fuel Mixture  
Chart). Gasoline and oil must be premixed in a clean gaso-  
line container. Always use fresh, clean, unleaded gasoline.  
FUEL MIXTURE CHART (mixture 50:1)  
U.S.  
IMPERIAL  
SI. (Metric)  
GAS  
OIL  
GAS  
1 Gal.  
OIL  
GAS  
OIL  
Store gasoline in a clean, approved container and  
keep the cap in place on the container.  
1 Gal.  
2.6  
oz.  
3.1 oz.  
4
liter  
80  
ML  
Do not fill the fuel tank with gasoline that does not have oil mixed in it. Shake the gasoline container before  
each filling of the fuel tank.  
Add more gas  
(3 U. S. Quarts)  
1 U.S.  
Gallon  
Special  
Gasoline  
1 U.S. Gallon container  
Figure 10  
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OPERATION  
3. Before starting the engine, make sure all controls operate  
BEFORE STARTING THE ENGINE  
correctly.  
1. Before you service or start the engine, familiarize yourself  
with the snow thrower. Be sure you understand the func-  
tion and location of all controls.  
HOW TO STOP THE ENGINE  
2. Be sure that all fasteners are tight.  
To stop the engine, move the ignition key to the stop position.  
8. (Electric Start) Push on the electric start button until the  
engine starts. Do not crank for more than 10 seconds at  
a time. The electric starter is thermally protected. If the  
electric starter overheates, it will automatically stop and  
can only be restarted when it has cooled to a safe temper-  
ature. A wait of about 5 to 10 minutes is required to allow  
the electric starter to cool and the thermal protection to re-  
set..  
HOW TO START THE ENGINE  
The following starting instructions include directions for both  
Recoil Start and Electric Start engines. For models that are  
Recoil Start only, disregard the Electric Start information.  
Electric Start models are equipped with a 120 volt AC electric  
starter and also a recoil starter. Before starting the engine,  
make certain that you have read the following information.  
The starter is designed to operate on 120 volt A.C.  
household current. Carefully follow all instruc-  
tions in the “How To Start The Engine” section.  
To connect a 120 volt A.C. power cord, always connect  
the power cord to the switch box on the engine first.  
Then, plug the other end into the receptacle. When dis-  
connecting the power cord, always unplug the end from  
the receptacle first.  
9. (Recoil Start) Rapidly pull the recoil starter handle. Do  
not allow the recoil starter handle to snap back. Slowly  
return the recoil starter handle.  
10. If the engine does not start in 5 or 6 tries, See the “Trouble  
Shooting Chart” Instructions.  
11. (Electric Start) When the engine starts, release the elec-  
tric start button.  
12. (Electric Start) First disconnect the power cord from the  
receptacle. Then, disconnect the power cord from the  
switch box.  
HOW TO START A COLD ENGINE  
1. Fill the fuel tank with a fresh, clean fuel mixture. See “How  
To Mix The Fuel Mixture”.  
13. As the engine warms up, move the choke control to 1/2  
choke position. When the engine runs smoothly, move the  
choke control to the off position.  
2. Move the choke control to FULL position.  
3. Make sure the auger drive lever is in the disengaged (re-  
NOTE: Allow the engine to warm up for several minutes  
leased) position.  
before blowing snow in temperatures below 05F.  
4. Insert the ignition key and turn to the ON position.  
5. (Electric Start) Connect the power cord to the switch box  
WARM START  
located on the engine.  
If restarting a warm engine after a short shutdown, leave choke  
at “OFF” and do not push the primer button. If the engine fails  
to start, follow the Cold Start instructions.  
6. (Electric Start) Plug the other end of the power cord into  
a 120 VOLT, A.C. receptacle. (See the WARNING in this  
section).  
WARNING: Never run engine indoors or in en-  
closed, poorly ventilated areas. Engine exhaust  
contains CARBON MONOXIDE, AN ODORLESS  
AND DEADLY GAS. Keep hands, feet, hair and loose  
clothing away from any moving parts on engine and  
snow thrower.  
7. Push the primer button while covering the vent hole as  
follows: Remove finger from primer button between  
primes.  
S
Do not prime if temperature is above 50° F (10° C).  
S
Push twice if temperature is 50° F (10° C) to  
15°F (10° C).  
The temperature of muffler and nearby areas may ex-  
ceed 1505F. Avoid these areas.  
S
S
Push four times if temperature is below 15° F (10° C).  
Push five time if temperature is below 0° F (18° C).  
DO NOT allow children or young teenagers to operate  
or be near snow thrower while it is operating.  
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OPERATION  
HOW TO CLEAR A CLOGGED DISCHARGE CHUTE  
WARNING: Hand contact with the rotating im-  
peller inside the discharge chute is the most  
common cause of injury associated with snow  
blowers. NEVER USE YOUR HAND TO CLEAN OUT  
THE DISCHARGE CHUTE.  
Use a clean-out tool to remove snow from the auger housing.  
How To Use The Clean-Out Tool  
S
Release the auger drive lever.  
S
Remove the ignition key, if equipped. Pull out the safety  
key, if equipped.  
To Clear The Chute:  
S
S
Disconnect spark plug wire.  
Do not place your hands in the auger or discharge chute.  
Use a clean-out tool to remove snow or debris.  
S SHUT OFF THE ENGINE!  
S Wait 10 seconds to be sure that the impeller blades  
have stopped rotating.  
WARNING: Blockage must be cleared only after  
shutting off the snow blower and only with a  
clean-out tool, not by hand.  
S Always use a clean-out tool, not your hands.  
10. After each snow throwing job, allow the engine to run for  
a few minutes. The snow and accumulated ice will melt off  
the engine.  
SNOW THROWING TIPS  
1. When the handle is raised, the auger blades will engage  
the ground and the snow thrower will move forward. When  
the auger drive lever is released, the auger blades will  
stop. If the blades do not stop, see “How To Adjust The Au-  
ger Control Cable” in the Service And Adjustment section.  
11. Clean the snow thrower after each use.  
12. Remove ice, snow and debris from the entire snow throw-  
er. Flush with water to remove all salt or other chemicals.  
Wipe snow thrower dry.  
2. Most efficient snow throwing is accomplished when the  
snow is removed immediately after if falls.  
DRY AND AVERAGE SNOW  
3. For complete snow removal, slightly overlap each pre-  
vious path.  
1. Snow up to eight inches deep can be removed rapidly and  
easily by walking at a moderate rate. For snow or drifts of  
a greater depth,slow your pace to allow the discharge  
chute to dispose of the snow as rapidly as the auger re-  
ceives the snow.  
4. Whenever possible, discharge the snow down wind.  
5. The distance the snow will be discharged can be adjusted  
by moving the discharge chute deflector. Raise the deflec-  
tor for more distance or lower the deflector for less dis-  
tance.  
2. Plan to have the snow discharged in the direction the wind  
is blowing.  
6. In windy conditions, lower the chute deflector to direct the  
discharged snow close to the ground where it is less likely  
to blow into unwanted areas.  
WET PACKED SNOW  
Move slowly into wet, packed snow. If the wet, packed snow  
causes the auger to slow down or the discharge chute begins  
to clog, back off and begin a series of short back and forth jabs  
into the snow. These short back and forth jabs, four to six inch-  
es, will “belch” the snow from the chute.  
7. For safety and to prevent damage to the snow thrower,  
keep the area to be cleared free of stones, toys and other  
foreign objects.  
8. Do not use the auger propelling feature when clearing  
gravel or crushed rock driveways. Move the handle down  
to slightly raise the auger.  
SNOW BANKS AND DRIFTS  
In snow of greater depth than the unit, use the same “jabbing”  
technique described above. Turn the discharge chute away  
from the snow bank. More time will be required to remove snow  
of this type than level snow.  
9. The forward speed of the snow thrower is dependent on  
the depth and weight of the snow. Experience will estab-  
lish the most effective method of using the snow thrower  
under different conditions.  
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SERVICE RECOMMENDATIONS  
SERVICE RECOMMENDATIONS  
FIRST  
2
HOUR  
BEFORE  
EACH  
USE  
EVERY  
5
HOURS  
EVERY  
10  
HOURS  
EVERY  
25  
HOURS  
BEGINNING  
EACH  
SEASON  
BEFORE  
STORAGE  
PROCEDURE  
OFTEN  
S
N
O
W
T
H
R
O
W
E
Tighten all screws and nuts  
Lubricate Chute Control  
Flange  
Lubricate Auger Bail  
Check Auger Drive Cable  
Adjustment  
(See Cable Adjustment)  
R
Check Drive Belt  
The warranty on this snowthrower does not cover items that have been subjected to operator abuse or negligence. To receive  
full value from the warranty, operator must maintain snowthrower as instructed in this manual. The following Service Recom-  
mendations are supplied to assist operator to properly maintain snow thrower. This is a check list only. Adjustment referred  
to will be found in Adjustments/Repairs section of this manual.  
AFTER EACH USE  
1. Check for any loose or damaged parts.  
2. Tighten any loose fasteners.  
Auger Bail  
3. After each use, remove all snow and slush off of the  
snowthrower to prevent freezing of auger or controls.  
4. Check controls to make sure they are functioning  
properly.  
Pivot  
Point  
5. If any parts are worn or damaged, replace immediately.  
LUBRICATION  
Before Storage  
1. Lubricate the chute control flange. Apply a clinging  
type of grease such as Lubriplate (see Figure 11).  
2. Apply oil to the pivot point on each side of the auger  
Chute Control  
bail (see Figure 11).  
Flange  
Figure 11  
3. Wipe off the excess oil.  
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SERVICE RECOMMENDATIONS  
HOW TO LUBRICATE THE IDLER ARM  
CAUTION: DO NOT get oil on the belt or pulleys. This will  
cause the belt to slip and experience premature failure.  
Idler Arm  
B
1. Remove the screws from the belt cover (see Figure 12).  
Remove the belt cover.  
2. Apply a drop of oil to the idler arm at point B (see  
Figure 13).  
3. Pivot the auger bail up and down several times.  
4. Wipe off the excess oil.  
5. Install the cover.  
Figure 13  
Belt Cover  
Figure 12  
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MAINTENANCE  
11. Remove the boot from the auger cable spring as fol-  
HOW TO ADJUST THE BELT TENSION  
IMPORTANT: When you release the auger bail, the au-  
ger must stop rotating. If the auger does not stop, ad-  
just the belt tension as follows:  
lows:  
S Disconnect the end of the idler spring from the  
idler arm (see Figure 15).  
S Remove the auger belt from the idler pulley.  
1. Disconnect the spark plug wire from the spark plug.  
2. Remove the belt cover.  
3. Loosen the idler pulley nut (see Figure 15).  
4. Move the idler pulley to the bottom of the idler arm  
slot. If the idler pulley is already in the bottom posi-  
tion, replace the auger belt. See How To Replace The  
Auger Belt in the Maintenance section.  
S Remove the end of the auger cable spring from  
the auger bail (see Figure 14).  
S Remove the boot from the auger cable spring.  
S Attach the end of the auger cable spring to the  
auger bail.  
12. To adjust the auger cable spring:  
5. Tighten the idler pulley nut.  
6. Install the belt cover.  
S Install the auger belt to the idler pulley (see  
Figure 15).  
HOW TO REPLACE THE AUGER BELT  
1. Disconnect the spark plug wire from the spark plug.  
2. Remove the belt cover (see Figure 12).  
3. Remove the belt guide (see Figure 15).  
4. Remove the auger belt from the engine drive pulley.  
5. Push down the idler arm to move the brake away the  
auger drive pulley. Remove the auger belt from the  
auger drive pulley.  
6. Loosen the idler pulley nut. Move the idler pulley to the  
top of the idler arm slot. Tighten the idler pulley nut.  
7. Install a new auger belt.  
S Attach the idler spring to the idler arm.  
S Loosen the jam nut (see Figure 14).  
S Turn the adjuster until the auger cable is slightly  
slack.  
S Tighten the jam nut.  
13. Remove the idler spring from the idler arm (see  
Figure 15). Remove the auger belt from the idler  
pulley. Install the boot onto the auger cable spring.  
14. Install the auger belt, idler spring, and belt cover.  
8. Install the belt guide. Make sure the fasteners that  
secure the belt guide are tight.  
9. Check the operation. When you release the auger  
bail, the auger must stop turning. When you engage  
the auger bail, there MUST be clearance between the  
brake arm and the auger drive pulley.  
10. When you release the auger bail, the auger must stop  
rotating. Make sure the brake contacts the auger  
drive pulley (Figure 15) and that the auger cable  
spring (Figure 14) has slack (no tension). If not, check  
the cable spring adjustment as follows:  
Auger Cable Spring  
Boot  
Auger  
Bail  
Jam Nut  
Adjuster  
Auger Cable  
Figure 14  
Idler Pulley  
Idler  
Spring  
Idler Arm  
Auger  
Brake  
Drive  
Pulley  
Idler Pulley  
Nut  
Engine Drive  
Pulley  
Belt Guide  
Auger  
Belt  
Figure 15  
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MAINTENANCE  
HOW TO REPLACE THE SCRAPER BLADE  
1. Use adjustable wrenches to remove the fasteners that  
secure the scraper blade (Figure 16).  
2. Install a new scraper blade and secure with the  
fasteners removed in step 1.  
Scraper Blade  
Figure 16  
HOW TO FREE THE AUGER CABLE  
IMPORTANT: If the auger cable will not move when you  
ENGAGE the bail, the auger cable could be frozen in-  
side the conduit. DO NOT pull on the auger cable.  
Instead, thaw the conduit and lubricate the auger  
cable.  
1. Thaw the conduit so the auger cable moves freely.  
2. Work grease into the opening on the top of the conduit  
where the auger cable enters.  
Conduit  
Figure 17  
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MAINTENANCE  
WARNING: To prevent accidental starting when  
making any adjustments or repairs, always dis-  
connect the spark plug wire and place it where  
it cannot make contact with the spark plug .  
HOW TO ADJUST THE CHUTE CRANK  
Crank Adjusting  
Bracket  
Nut  
If the chute crank will not rotate fully to the left or right, adjust  
as follows.  
Flange  
1. Remove the top cover. See “How To Remove The Top  
Cover”.  
1/8” (3mm)  
Worm Gear  
2. Using an adjustable wrench, loosen the nuts.  
3. Move the crank adjusting bracket to allow 1/8 inch  
(3mm) clearance between the notch in the flange and  
the outer diameter of the worm gear.  
ure 18  
4. Tighten the nuts.  
HOW TO ADJUST THE AUGER CONTROL CABLE  
The auger control cable is adjusted at the factory. During nor-  
mal use, the auger control cable can become stretched and  
the auger drive lever will not properly engage or disengage  
the auger.  
Auger Cable Spring  
Boot  
Auger  
Bail  
Jam Nut  
1. Remove the end of the auger cable spring from the au-  
ger bail (see Figure 19).  
Adjuster  
Auger Cable  
2. Remove the boot from the auger cable spring.  
Figure 19  
3. Attach the end of the auger cable spring to the auger  
bail.  
9. To check the adjustment, start the snow thrower. Make  
sure the auger does not rotate when the auger drive lever  
is released.  
4. Loosen the jam nut (see Figure 19).  
5. Turn the adjuster until the auger cable is slightly slack.  
6. Tighten the jam nut.  
7. Remove the end of the auger cable spring from the au-  
ger bail and install the boot.  
8. Attach the end of the auger cable spring to the auger  
bail.  
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MAINTENANCE  
HOW TO REPLACE THE DRIVE BELT  
The drive belt is of special construction and must be re-  
placed with original factory replacement belt available from  
your nearest authorized service center.  
Engine  
Pulley  
1. Remove the belt cover. (See Figure 20)  
Idler Pulley  
Drive Belt  
2. Remove the drive belt from the idler pulley. (See  
Figure 20 and Figure 21)  
3. Remove the drive belt from the engine pulley. Be  
careful, not to bend the belt guides.  
4. Remove the drive belt from the auger pulley. (See  
Figure 20)  
5. Remove the old drive belt.  
6. To install the new drive belt, reverse the above steps.  
Auger Pulley  
Belt Cover  
7. Make sure the drive belt is seated properly on the pul-  
leys.  
Figure 20  
NOTE: When the auger control lever is engaged, the  
belt guides must be 1/16” from the drive belt (See  
Figure 21).  
8. Install belt cover.  
Idler Pulley  
Auger Pulley  
Engine Pulley  
Belt Guide  
Drive Belt  
1/16”  
Belt Guide  
Figure 21  
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MAINTENANCE  
HOW TO REPLACE THE AUGER  
1. Remove the belt cover. See “How To Remove The Belt  
Cover”.  
5. Use a 7/16-inch wrench and remove the fasteners from  
the bearing assembly. Remove the bearing assem-  
bly from the auger housing.  
2. Remove the drive belt. See “How To Replace The Drive  
Belt”.  
6. Slide the auger out of the bearing assembly on the  
right side of the snow thrower.  
3. Use a 1-inch wrench and remove the auger pulley  
from the auger shaft (threads are left hand; turn clock-  
wise to remove). (See Figure 22).  
7. Tip the auger enough to allow the auger to slide out of  
the auger housing.  
4. To keep the auger from rotating, set a 2”x4” piece of  
wood on the center paddle to secure auger.  
8. To install auger, reverse the above steps.  
Wood  
Auger Housing  
Center Paddle  
Auger  
Bearing Assemlby  
Auger Pulley  
Figure 22  
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MAINTENANCE  
TO ADJUST THE CARBURETOR  
The carburetor is not adjustable. Engine performance  
should not be affected at altitudes up to 7,000 feet. For  
operation at higher elevations, contact your nearest autho-  
rized service center.  
Fuel Cap  
Shroud  
IMPORTANT: Never tamper with the engine governor,  
which is factory set for proper engine speed. Overspeed-  
ing the engine above the factory high speed setting can be  
dangerous. If the enginegoverned high speed needs an  
adjustment, contact an authorized service center. They  
have the proper equipment and experience to make any  
necessary adjustments.  
TO ADJUST OR REPLACE THE SPARK PLUG  
THIS SPARK IGNITION SYSTEM COMPLIES WITH  
CANADIAN ICES-002.  
Figure 23  
Check the spark plug every twentyfive (25) hours. Re-  
place the spark plug if the electrodes are pitted or burned  
or if the porcelain is cracked.  
Spark Plug  
Wire  
The spark plug is housed in the engine compartment under  
the top cover and cannot be seen under normal conditions.  
WARNING: STOP the engine. Wait for it to cool  
before removal of spark plug.  
Spark  
Plug  
CAUTION: DO NOT clean the plug with abrasives.  
1. Remove the fuel cap (see Figure 23).  
2. Remove the screws from the shroud. Remove the  
shroud. Install the fuel cap.  
3. Disconnect the spark plug wire (see Figure 24).  
Figure 24  
4. Clean the area around the spark plug base to prevent dirt  
from entering the engine when the spark plug is re-  
moved.  
5. Remove the spark plug.  
6. Check the spark plug. If the spark plug is cracked,  
fouled or dirty, it must be replaced .  
.030” (0.76 mm) Gap  
7. Set the gap between the electrodes of the new spark  
plug at 0.030 inch (Figure 25).  
8. Install the spark plug in the cylinder head and firmly tight-  
en. Recommended torque is 18 to 20 foot pounds. Attach  
the spark plug wire.  
9. Remove the fuel cap and install the shroud (see  
Figure 23).  
10. Install the fuel cap.  
Figure 25  
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STORAGE  
5. Insure that all nuts, bolts, and screws are securely fas-  
OFF SEASON STORAGE  
tened. Inspect all visible moving parts for damage,  
breakage, and wear. Replace if necessary.  
WARNING: Never store the engine, with fuel in  
the tank, indoors or in a poor ventilated enclo-  
sure where fuel fumes could reach an open  
flame, spark or pilot light as on a furnace, water heater,  
clothes dryer, etc.  
6. Touch up all rusted or chipped paint surfaces; sand lightly  
before painting.  
Handle gasoline carefully. It is highly flammable and  
careless use could result In serious fire damage to your  
person and /or property.  
7. Cover the bare metal parts of the blower housing and au-  
ger with rust preventative.  
Drain fuel into approved containers outdoors, away  
from open flame.  
8. If possible, store your snowthrower indoors and cover it  
to give protection from dust and dirt.  
If the snowthrower is to be stored for thirty (30) days or more  
at the end of the snow season, the following steps are  
recommended to prepare your snowthrower for storage.  
9. On models with folding handles, loosen the knobs that  
secure the upper handle. Rotate the upper handle back.  
NOTE: Gasoline must be removed or treated to prevent  
gum deposits from forming in the tank, filter, hose, and  
carburetor during storage.  
10. If the machine must be stored outdoors, block up the s-  
nowthrower and insure the entire machine is off the  
ground. Cover the snowthrower with a heavy tarpaulin.  
1. To remove gasoline, run engine until tank is empty and  
engine stops.  
REMOVING THE SNOWTHROWER FROM  
STORAGE  
When removing the snowthrower from storage, follow the  
steps below.  
If you do not want to remove the gasoline, add fuel stabilizer  
to any gasoline left in the tank to minimize gum deposits and  
acids. If the tank is almost empty, mix stabilizer with fresh  
gasoline in a separate container and add some to the tank.  
ALWAYS FOLLOW INSTRUCTIONS ON STABILIZER  
CONTAINER. THEN RUN ENGINE AT LEAST 10 MINUTES  
AFTER STABILIZER IS ADDED TO ALLOW MIXTURE TO  
REACH CARBURETOR. STORE SNOWTHROWER IN  
SAFE PLACE.  
1. Put the upper handle in the operating position, tighten the  
knobs that secure the upper handle.  
2. Fill the fuel tank with a fresh fueloil mixture. See “How  
to Mix The Fuel Mixture” in the Operation section.  
2. Lubricating the piston/cylinder area. This can be done by  
first removing the spark plug and squirting clean engine  
oil into the spark plug hole. Then cover the spark plug  
hole with a rag to absorb oil spray. Next, rotate the engine  
by pulling the starter two or three times. Finally, reinstall  
spark plug and attach spark plug wire.  
3. Lubricate the auger bail and idler arm.  
4. Check the spark plug. Make sure the gap is correct. If the  
spark plug is worn or damaged, replace before using.  
5. Make sure all fasteners are tight.  
3. Thoroughly clean the snowthrower.  
6. Make sure all guards, shields, and covers are in place.  
7. Make sure all adjustments are correct.  
4. Lubricate all lubrication points (see “Lubrication“ in the  
Service Recommendations section).  
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TROUBLE SHOOTING CHART  
PROBLEM  
LOOK FOR  
REMEDY  
Difficult starting  
Defective spark plug.  
Replace defective spark plug.  
Clean fuel line.  
Engine runs erratically Blocked fuel line.  
Empty gas tank.  
Check fuel supply,  
Add fresh gasoline.  
Stale gasoline.  
Water or dirt in fuel system.  
Remove carburetor bowl to drain fuel tank. Refill  
with fresh fuel. CAUTION: Do not remove  
carburetor bowl when the engine is hot.  
Engine stalls  
Unit running on CHOKE.  
Set choke lever to RUN position.  
Loss of power  
Gas cap vent hole is plugged.  
Remove ice and snow from cap. Be sure vent  
hole is clear.  
Excessive vibration  
Loose parts.  
Stop engine immediately and remove spark plug  
wire. Tighten all bolts and make all necessary  
repairs. If vibration continues, have the unit  
serviced by a competent repairman.  
Unit fails to propel  
itself  
Drive belt loose or damaged.  
Replace drive belt. Refer to Drive Belt  
Replacement in the Maintenance section of this  
manual.  
Incorrect adjustment of traction drive  
cable.  
Adjust traction drive cable. Refer to Cable  
Adjustment in the Maintenance section of this  
manual.  
Unit fails to discharge Auger drive belt loose or damaged.  
snow  
Replace or adjust auger drive belt. Refer to Drive  
Belt Replacement and Drive Belt Adjustment in  
the Maintenance section of this manual.  
Auger control cable not adjusted  
correctly.  
Adjust auger control cable. Refer to Cable  
Adjustment in the Maintenance section of this  
manual.  
Discharge chute clogged.  
Stop engine immediately and disconnect spark  
plug wire. Refer to the first Warning in  
Snowthrower Operation in the Operation  
section of this manual. Clean discharge chute  
and inside of auger housing.  
Foreign object lodged in auger.  
Stop engine immediately and disconnect spark  
plug wire. Remove object from auger housing.  
Identifying Your Snowthrower  
Your new snowthrower has two (2) identifying numbers: (1) unit model number: (2) unit serial number. The two preceding  
numbers are required to insure that the proper replacement parts are obtained when required. If you have any questions  
concerning parts, service, or technical data, contact your nearest Authorized dealer.  
For complete warranty information refer to the warranty in the Owner’s Information section of this manual.  
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