Operator’s manual
5525PW, 6026PW, 9030PW, 1335PW
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
English
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CONTENTS
Contents
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. Detergent Application . . . . . . . . . . . . . . .13
Detergents . . . . . . . . . . . . . . . . . . . . . . . .13
General Cleaning Tips . . . . . . . . . . . . . . .14
5. Cleaning Power . . . . . . . . . . . . . . . . . . . . .14
6. Final Rinse . . . . . . . . . . . . . . . . . . . . . . . . .14
7. Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . .14
Pressure Relief Procedure . . . . . . . . . . . . . . .14
8. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
KEY TO SYMBOLS . . . . . . . . . . . . . . . . . . . . .2
Symbols in the Operator’s Manual . . . . . . . . .2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . .3
Dear Customer . . . . . . . . . . . . . . . . . . . . . . . . .3
Long Term Storage Instructions
(More than 30 days in storage) . . . . . . .15
Tips for Extending the Life of Your
WHAT IS WHAT? . . . . . . . . . . . . . . . . . . . . . . .4
What is what on the pressure washer . . . . . .4
Pressure Washer . . . . . . . . . . . . . . . . . . .15
FREQUENTLY ASKED QUESTIONS . . . . . . . .5
How do I start my pressure washer? . . . . . . .5
What type of oil do I use? . . . . . . . . . . . . . . .5
Why don’t I have any water pressure? . . . . . .5
How do I get high pressure? . . . . . . . . . . . . . .5
How do I get the soap suction to work? . . . .5
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . .16
Engine Oil Changing Instructions . . . . . . . . .16
Check Pump Oil and Pump Oil Changing . .17
MAINTENANCE SCHEDULE . . . . . . . . . . . .18
Why doesn’t the pressure washer apply
detergents with high pressure? . . . . . . . . . . .5
TECHNICAL AND CONSUMER
What maintenance do I need to perform
on my pressure washer? . . . . . . . . . . . . . . . . .5
INFORMATION . . . . . . . . . . . . . . . . . . . . . . .19
Where can I buy accessories for my
TROUBLESHOOTING CHART . . . . . . . . . . .20
pressure washer? . . . . . . . . . . . . . . . . . . . . . . .5
CART PARTS LIST . . . . . . . . . . . . . . . . . . . . .23
5525PW Cart . . . . . . . . . . . . . . . . . . . . . . . . . .23
6026PW Cart . . . . . . . . . . . . . . . . . . . . . . . . . .24
9030PW Cart . . . . . . . . . . . . . . . . . . . . . . . . . .25
1335PW Cart . . . . . . . . . . . . . . . . . . . . . . . . . .25
SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . .6
Important Safety Guidelines . . . . . . . . . . . . . .6
PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . .8
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Trigger Safety Latch . . . . . . . . . . . . . . . . . . . .10
PUMP PART LIST . . . . . . . . . . . . . . . . . . . . .26
5525PW Pump . . . . . . . . . . . . . . . . . . . . . . . .26
6026PW Pump . . . . . . . . . . . . . . . . . . . . . . . .27
9030PW Pump . . . . . . . . . . . . . . . . . . . . . . . .28
1335PW Pump . . . . . . . . . . . . . . . . . . . . . . . .28
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . .11
1. Surface preparation . . . . . . . . . . . . . . . . . .11
2. Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3. Initial High Pressure Rinse . . . . . . . . . . . . .12
Pressure Adjustment . . . . . . . . . . . . . . . .12
Adjusting the Spray Fan Angle . . . . . . .12
Angle to the Cleaning Surface . . . . . . . .13
Distance from Cleaning Surface . . . . . . .13
How to Avoid Damaging Surfaces . . . . .13
IN466700AV 7/06
English — 1
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KEY TO SYMBOLS
Safety Guidelines
Symbols in the Operator’s Manual
Please read the operator’s manual
carefully and make sure you
understand the intructions before
using the tool.
This manual contains information that is very
important to know and understand. This
information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this
information, observe the following symbols.
Warning indicates a potentially
DO NOT overreach or stand on
unstable support. Keep good footing
and balance at all times.
!
WARNING
hazardous situation which, if not
avoided, COULD result in death or serious injury.
Caution indicates a potentially
hazardous situation which, if not
avoided, MAY result in minor or moderate injury.
!
CAUTION
Risk of injection or severe injury. Keep
clear of nozzle.
Notice indicates important
information, that if not followed,
may cause damage to equipment.
NOTICE
NOTE: Information that requires special attention.
ALWAYS wear safety glasses or
goggles and protective equipment
(hearing protection, gloves, rubber
boots, protective clothing) when
operating or performing
maintenance.
Risk of explosion.
Risk of fire.
2 — English
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INTRODUCTION
Dear Customer,
Congratulations on your choice to buy a Husqvarna product! Husqvarna is based on a tradition
that dates back to 1689, when the Swedish King Charles XI ordered the construction of a factory
on the banks of the Husqvarna River, for production of muskets. The location was logical, since
waterpower was harnessed from the Husqvarna River to create the water-powered plant. During
the more than 300 years of being, the Husqvarna factory has produced a lot of different products,
from wood stoves to modern kitchen appliances, sewing machines, bicycles, motorcycles, etc. In
1956, the first motor driven lawn mowers appeared, followed by chain saws in 1959, and it is
within this area Husqvarna is working today.
Today, Husqvarna is one of the leading manufacturers in the world of forest and garden products,
with quality as our highest priority. The business concept is to develop, manufacture and market
motor driven products for forestry and gardening, as well as for the building and construction
industry. Husqvarna’s aim is also to be in the front edge according to ergonomics, usability, security
and environmental protection. That is the reason why we have developed many different features
to provide our products within these areas.
We are convinced that you will appreciate, with great satisfaction, the quality and performance of
our product for a very long time to come. The purchase of one of our products gives you access to
professional help with repairs and service whenever this may be necessary. If the retailer who sells
your machine is not one of our authorized dealers, ask for the address of your nearest service
workshop.
It is our wish that you will be satisfied with your product and that it will be your companion for a
long time. Think of this operator’s manual as a valuable document. By following its’ content (using,
service, maintenance, etc) the life span and the second-hand value of the machine can be
extended. If you will sell this machine, make sure that the buyer will get the operator’s manual.
Thank you for using a Husqvarna product.
Husqvarna AB has a policy of continuous product development and therefore reserves the right to
modify the design and appearance of products without prior notice.
English — 3
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WHAT IS WHAT?
2
2
3
14
14
3
5
5
12
9
7
11
13
16
13
4
12
7
16
8
10
6
1
1
10
7
8
6
9
5525PW
6026PW
2
15
14
7
12
11
5
13
7
16
10
1
10
9
6
9030PW/1335PW*
1
2
3
4
5
6
7
Serial Number/Product Decal
Tip Holder with Spray Tips
Detergent Tank (5525PW, 6026PW)
Injection Tube (not shown)
Gun with trigger
9
Engine Oil Fill
10 Engine switch - On/Off
11 Throttle Control
12 Muffler
13 Choke
Lance
14 Fuel Tank
Inlet Connection for High Pressure Hose
(not shown on 9030PW/1335PW)
Inlet Connection for Garden Hose
(not shown on 9030PW/1335PW)
15 Pressure Adjusting Knob (models 9030PW,
1335PW)
16 Fuel Valve - On/Off
8
4 — English
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FREQUENTLY ASKED QUESTIONS
For Other Units:
How do I start my pressure
1. Attach clear plastic tube to brass barb on pump
(see Figure 3).
washer?
1. Make sure you have gas and oil in the engine.
2. Put the other filter end of the clear tube into
the detergent container.
2. Turn the water on, then squeeze the trigger on
the gun to make sure the water will flow
smoothly out of the nozzle or tip.
3. Install the black spray tip to apply low pressure
detergent.
3. Put the engine throttle control in the
“Fast/Start” position. Set the fuel valve to “ON”
Set the On/Off switch to “ON” (if applicable).
Why doesn’t the pressure
washer apply detergents
with high pressure?
4. Close the choke.
5. Squeeze and hold the trigger (to relieve any
back pressure in the pump) while pulling the
starter cord.
The reason you don’t apply detergents with high
pressure is that the detergents “bounce” off the
cleaning surface as fast as you apply them.
Detergent is only effective when you allow it time
to work on the surface of whatever you are
cleaning. You can only apply detergent at low
pressure, wait 1-3 minutes to allow it to work, and
rinse the surface with high pressure.
6. If the engine does not start after three tries, see
Troubleshooting Section (Pages 20-21).
What type of oil do I use?
ENGINE
THE ENGINE DOES NOT COME FILLED WITH OIL. For
engine oil types and quantities refer to Pages 16
and 19 of this manual and also refer to the included
engine owner’s manual for oil changing instructions.
What maintenance do I
need to perform on my
pressure washer?
PUMP
1. After turning off the pressure washer and the
water, depressurize the hose by triggering the
gun.
See Page 17 for pump oil types and quantities.
Please note the 5525PW model has a pump that is
sealed and does not require service.
2. Remove the garden hose and high pressure hose
from the pump.
Why don’t I have any water
pressure?
3. Pull the start rope slowly five times to purge
water from the pump. This will help protect the
pump from damage.
• Is the water hose attached to the pressure
washer?
• Is the water turned on?
4. DO NOT store your pressure washer in an area
where the temperature will drop below 32˚F /
0˚C) unless pressure washer is properly
winterized (see Page 15).
• Check for any kinks, leaks, or blockage in the
hoses, fittings, or the nozzle.
• Is the inlet filter screen free of debris? Check and
remove debris if needed.
Where can I buy accessories
• Is the quick connect tip in place? (See Page 9.)
for my pressure washer?
How do I get high pressure?
• Call your local Husqvarna Dealer.
• Use any color tip except black. The black tip is
only used for low pressure detergent application.
How do I get the soap
suction to work?
For Detergent Tanks:
1. Attach clear plastic tube to plastic barb on
detergent tank (see Figure 2).
2. Fill detergent tank with detergent formulated
for use with pressure washers.
3. Install the black spray tip to apply low pressure
detergent.
English — 5
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SAFETY GUIDELINES
•
ALWAYS engage the trigger safety latch in the
safe position when spraying is stopped even if
only for a few moments.
Important Safety Instructions
SAVE THESE INSTRUCTIONS
The engine exhaust from
this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
•
ALWAYS follow detergent manufacturer’s label
recommendations for proper use of detergents.
ALWAYS protect eyes, skin, and respiratory
system from detergent use.
!
WARNING
!
WARNING
DO NOT use
pressure that
When using this product, basic precautions should
ALWAYS be followed, including the following:
!
WARNING
exceeds the operating pressure of any
of the parts (hoses, fittings, etc.) in
the pressurized system. Ensure all
equipment and accessories are rated
to withstand the maximum working
pressure of the unit.
•
Read all instructions before using
the product.
•
To reduce the risk of injury, close
supervision is necessary when the
product is used near children.
Explosion hazard.
!
WARNING
•
•
Follow all safety codes as well as the Occupational
Safety and Health Act (OSHA).
•
NEVER spray flammable liquids or use pressure
washer in areas containing combustible dust,
liquids, or vapors.
Ensure safety devices are operating properly
before each use. DO NOT remove or modify any
part of the gun or unit.
•
•
NEVER operate this machine in a closed building
or in or near an explosive environment.
•
Know how to stop this product and bleed
pressure quickly. Be thoroughly familiar with the
controls.
DO NOT remove fuel tank cap or fill fuel tank
while engine is hot or running (allow engine to
cool two minutes before refueling). ALWAYS fill
the tank slowly.
•
•
Stay alert – watch what you are doing.
DO NOT operate the product when fatigued or
under the influence of alcohol or drugs.
•
NEVER disconnect the high pressure discharge
hose from the machine while the system is
pressurized. To depressurize machine, turn
power and water supply off, then press the gun
trigger 2-3 times.
•
•
Keep operation area clear of all persons.
DO NOT overreach or stand on
unstable support. Keep good
footing and balance at all times.
•
•
NEVER permanently engage the trigger
mechanism on the gun.
•
Follow the maintenance instructions
specified in the manual.
NEVER operate the machine without all
components properly connected to the machine
(handle, gun/wand assembly, nozzle, etc.).
Risk of injection or
severe injury. Keep
clear of nozzle. DO NOT discharge
streams at persons. This product is to
be used only by trained operators.
ALWAYS remove lance from gun before
cleaning debris from tip.
!
WARNING
Keep hose away from sharp
objects. Bursting hoses may
cause injury. Examine hoses regularly and replace if
damaged. DO NOT attempt to mend a damaged
hose.
!
CAUTION
•
•
Keep clear of nozzle. NEVER direct high pressure
spray at a person, animal, or yourself.
Equipment damage.
NOTICE
•
•
•
ALWAYS turn water supply “ON” before turning
pressure washer “ON.” Running pump dry causes
serious damage.
ALWAYS wear safety glasses or
goggles and protective equipment
(hearing protection, gloves, rubber
boots, protective clothing) when
operating or performing
DO NOT operate the pressure washer with the
inlet water screen removed. Keep screen clear of
debris and sediment.
maintenance.
•
•
NEVER put hand or fingers over the spray tip
while operating the unit.
NEVER operate pressure washer with broken or
missing parts. Check equipment regularly and
repair or replace worn or damaged parts
immediately.
NEVER try to stop or deflect leaks with any body
part.
6 — English
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SAFETY GUIDELINES
•
•
Use only the nozzle supplied with this machine.
NEVER leave the wand unattended while the
machine is running.
•
NEVER tamper with the engine governor or
attempt to alter factory settings. Altering factory
settings could damage the unit and will void the
warranty.
•
•
ALWAYS hold gun and wand firmly when
starting and operating the machine.
NEVER allow the unit to run with the trigger
released (off) for more than two minutes.
Resulting heat buildup will damage the pump.
•
•
NEVER store the pressure washer outdoors or
where it could freeze. Freezing temperatures can
seriously damage the pump.
Release the trigger when changing from high to
low pressure modes. Failure to do so could result
in damage to the nozzle.
English — 7
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PRE-OPERATION
UNPACKING
Remove the equipment and all parts from the
carton. The carton should contain the following.
2. On models 5525W and 6026W connect clear plastic
hose to hose barb on detergent tank (See Figure 2).
On models 1335PW and 9030PW connect to brass
barb on pump (See Figure 3).
•
•
•
•
•
One pressure washer (pump, engine, cart base).
One cart handle assembly.
One spray gun.
One lance.
Two spray tips for Model 5525PW
Five spray tips for Models 1335PW, 6026PW and
9030PW
•
•
•
One high pressure hose.
One pack of nuts, bolts, and manuals.
One bottle of engine oil.
If any parts are missing, Please contact your
Husqvarna dealer.
After unpacking the product, inspect it carefully for
any damage that may have occurred during transit.
Make sure to tighten fittings and bolts before using
the pressure washer.
Figure 2 - Connect detergent hose to detergent tank
DO NOT operate the unit if it’s
damaged during shipping,
handling, or use. Damage could result in bursting
and cause injury or property damage.
!
WARNING
ASSEMBLY
Use 1/2” (13 mm) wrench to assemble pressure
washer. On model 5525PW use two adjustable or
7/16” wrenches.
1. Slide the handle assembly over the lower legs of
the cart base. Use the standard nut and bolt to
secure the legs. See Figure 1.
Figure 3 - Connect detergent hose to brass barb
3. Secure garden hose (not included) to the inlet
connection on pump (See Figures 4 and 5).
Figure 1 - Assemble Handle
Garden Hose
High Pressure
Hose
Figure 4 - Secure garden hose
8 — English
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PRE-OPERATION
4. Connect the high pressure hose to the pump outlet
(See Figure 5).
High Pressure
Hose
Pull collar back
Garden Hose
Figure 5 - Connect high pressure hose to pump
5. Attach the lance with nozzle to the gun (See Figure
6).
Figure 7 - Quick Connect Tip
For models 5525PW and 6026PW: Insert spray tips
into the rubber tip holder. Then attached the tip
holder to handle by wrapping around and
inserting tail end through hole to secure (See
Figure 8).
Figure 6 - Attach lance to gun
6. Install quick connect tip by pulling back on collar
and pressing in tip. Release collar, make sure it
completely returns to its forward position and tip is
secure (See Figure 7).
Figure 8 - Insert spray tips into the rubber tip
holder
English — 9
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PRE-OPERATION
For models 9030PW and 1335PW: Insert spray tips
TRIGGER SAFETY LATCH
into rubber grommets on placard (See Figure 9).
In the engaged position, the trigger safety latch
prevents the gun from being triggered accidentally.
Pull the latch up to engage it (See Figure 10). ALWAYS
engage the trigger safety latch when the unit is not in
use.
Trigger lock
(not engaged)
Figure 9 - Insert spray tips into the placard
Trigger lock
(engaged)
Figure 10 - Trigger lock
10 — English
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OPERATION
4. Turn the water supply ON.
1. Surface Preparation
NEVER run the unit dry. Be sure
the water supply is completely
turned on before operating the unit.
ALWAYS engage the trigger safety latch when unit
is not in use. The following cleaning procedure will
help you organize your cleaning task and ensures
that you will achieve the best results in the shortest
amount of time. Remember to use the spraying /
cleaning techniques mentioned in the following
section.
NOTICE
5. Squeeze the gun until water sprays from the tip
indicating that all air is purged from the system.
Set the trigger safety latch.
6. On model 5525PW: Honda GC Engine:
Open the fuel shutoff valve by turning the knob
counterclockwise until it stops. Close the choke
(if engine is cold) by pulling the choke lever out.
The throttle is fixed.
Before starting a pressure washer cleaning job,
prepare the surface you intend to clean. Clear
furniture from the area and make sure that all
windows and doors are closed tightly. Also, protect
all plants and trees near the cleaning area with a
drop cloth. A covering ensures that your plants
won’t be sprayed by the detergents.
On models 6026PW and 9030PW - Robin/Subaru
Engines:
Open the fuel shutoff valve by turning the lever
to the downward position. Close the choke (if
the engine is cold) by moving the choke lever
fully to the left. Move the throttle fully to the
left to the "RUN" or "RABBIT" position. Turn the
On/Off switch to the "ON" position
2. Start Up
ALWAYS use this start up procedure to ensure that
the unit is started safely and properly.
If water has frozen in the
NOTICE
pressure washer, thaw the
pressure washer in a warm room before starting. DO
NOT pour hot water on or into the pump; internal
parts will be damaged.
On model 1335PW - Honda GX engine:
Open the fuel shutoff valve by pushing the lever
to the right. Close the choke (if the engine is
cold) by moving the choke lever fully to the left.
Move the throttle fully to the "RUN" or
"RABBIT" position. Turn the On/Off switch to
the "ON" position.
1. Check engine oil levels. Add oil as necessary.
NOTE: Some units are equipped with a low oil
sensor that shuts the engine off if the oil level falls
below a certain level. If the unit stops unexpectedly,
check both the oil and fuel levels. Check the oil
level each time you refuel the unit.
7. Start the engine:
If the engine is cold, completely close the
engine choke.
2. Check fuel level. Add unleaded gasoline (rated
86 octane or higher) as required.
DO NOT refuel a
If the engine is warm, leave the choke open or
just partially closed. Unlock the trigger safety
latch on the gun. Grasp the starter rope and
brace one foot on the chassis. While squeezing
the trigger on the gun, pull the starter rope
rapidly and firmly. Continue holding the rope as
it returns. Repeat these steps until the engine
starts. In cool weather, the choke may have to
be kept closed for 10 to 30 seconds to keep the
engine running. Otherwise, open the choke as
soon as the engine starts.
!
WARNING
hot engine.
Refueling a hot engine could cause a
fire. Use only fresh, clean unleaded
gasoline. Close the fuel shutoff valve
during refueling.
3. Attach a garden hose to the inlet connection for
garden hose and connect it to the water supply.
Use a hose with a minimum inside diameter of
5/8” (.016 m) and a length of 50 ft. (15 m) or
less.
When pulling the starter rope,
make sure to keep your hand
and arm clear of the engine and cart components.
Some local plumbing codes
require backflow prevention
when connecting to a fresh water supply. Install a
backflow preventer upstream from the pump if
necessary.
!
CAUTION
NOTICE
NEVER let the starter rope
return by itself. Doing so could
jam the recoil system.
NOTICE
a. If inlet water pressure is over 100 psi, install a
regulating water valve at the garden hose
connection.
b. DO NOT exceed 100˚ F (38˚ C) inlet water
temperature.
NOTE: The inlet water supply must have a
minimum flow rate of 8 gpm (30 lpm) or 5 gpm
(191 lpm) on 5525PW.
English — 11
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OPERATION
3. Initial High Pressure Rinse
After the engine starts, trigger the gun 3 to 5 times
to get any trapped air out of the system. After the
spray becomes constant, you may need to adjust
the pressure (see pages 13 and 14 for cleaning
techniques).
Quick connect tip
PRESSURE ADJUSTMENT
Models 9030PW and 1335PW have a pressure
adjustment knob located on the pump (see Figure
11). Turn the knob clockwise to increase the
pressure. Turn the knob counter clockwise to
decrease the pressure. DO NOT try and force the
knob to turn. The knob may already be at either
the lowest or highest setting.
Pull collar back
If there is not a plastic adjustment knob located on
the pump (See Figure 11), then the pressure cannot
be adjusted. The only way to adjust the pressure is
to move closer or further away from the cleaning
surface and adjust the spray fan angle as shown in
the next section.
Figure 12 - Installing Quick Connect Tip
A narrow stream has high impact force on the
cleaning surface and results in maximum deep
cleaning in a concentrated area. However, this
narrow high impact spray can damage some
surfaces, so use it cautiously. Not recommended for
use on automotive paint, trim and vinyl siding.
Figure 11 - Camshaft pump pressure adjustment
ADJUSTING THE SPRAY FAN ANGLE
Figure 13 - Narrow high impact stream
A wide fan pattern will distribute the impact of the
water over a larger area resulting in excellent
cleaning action with reduced risk of surface
damage. Clean large surface areas quickly using a
wide fan pattern.
Your unit has quick connect tips that have a range
of spray fan angles. Model 5525PW includes the
black detergent and yellow 15° quick connect tips
only.
The quick connect tips can be switched out from a
0°narrow high impact stream to a 65°wide fan
spray.
The color of the tip shows what spray angle it is:
Red – 0° – Maximum Duty
Yellow – 15° – Heavy Duty
Green – 25° – General Duty
White – 40° – Light Duty
Black – 65° – Low Pressure Detergent
Figure 14 - Wide fan pattern
12 — English
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OPERATION
ANGLE TO THE CLEANING SURFACE
The color of the tip shows what spray angle it is:
Red – 0° – Maximum Duty
When spraying water against a surface, you can
generate maximum impact by striking the surface
head on. However, this type of impact can cause
dirt particles to embed in the surface and can
prevent the desired cleaning action.
Yellow – 15° – Heavy Duty
Green – 25° – General Duty
White – 40° – Light Duty
Spray water against a surface at a 45 degree angle
to achieve the most beneficial impact force and to
efficiently remove debris.
Black – 65° – Low Pressure Detergent
2. Place the spray tip approximately 4-5 feet (1,22-
1,52 m) away from the cleaning surface. Then
hold the lance and spray tip at a 45 degree
angle to the cleaning surface. Trigger the gun.
3. Vary the fan pattern spray angle and the
distance to the cleaning surface until optimum
cleaning efficiency is achieved without
damaging the surface.
4. Detergent Application
NOTE: Use only detergents formulated for pressure
washers.
NOTE: Test detergent in an inconspicuous area
before use.
NEVER replace quick connect tip
when gun is triggered.
!
WARNING
DETERGENTS
The use of detergents can dramatically reduce
cleaning time and assist in the removal of difficult
stains. Many detergents are customized for pressure
washer use on specific cleaning tasks. Pressure
washer detergents are as thick as water. Using
thicker detergents – like dish soap – will clog the
chemical injection system and prevent the
application of the detergent.
Figure 15 - Optimum angle to cleaning surface
DISTANCE FROM CLEANING SURFACE
The distance between the spray nozzle and the
cleaning surface is another factor that affects the
impact force of the water. The impact force of the
water increases as the nozzle is moved closer to the
surface.
Once applied to a cleaning surface, detergents take
time to break down dirt and grime. Detergents
work best when applied at low pressure.
HOW TO AVOID DAMAGING SURFACES
Damage to cleaning surfaces occurs because the
impact force of the water exceeds the durability of
the surface. You can vary the impact force by
controlling the spray tip angle to the cleaning
surface and the distance from the cleaning surface
and by changing the spray tip. NEVER use a narrow
high impact stream on a surface that is susceptible
to damage. Avoid spraying windows with a narrow
high impact stream. Doing so may break the
window. The most sure way to avoid damaging
surfaces is to follow these steps:
You can effectively clean surfaces by combining the
chemical action of detergents with high pressure
rinses. On vertical surfaces, apply the detergent
starting at the bottom and work your way upward.
This method prevents the detergent from sliding
down and causing streaks. Begin high pressure
rinsing at the bottom and work your way upward.
1. Before triggering the gun, make sure the quick
connect tip you are using is appropriate for the
application.
Figure 16 - Quick Connect Tip
English — 13
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OPERATION
On particularly tough stains, use a brush in
combination with detergents and high pressure
rinsing.
PRESSURE RELIEF
PROCEDURE
1. Follow manufacturer’s label directions for mixing
correct concentrations of soap/detergents. The
soap detergent to water ratio through the pump
is approximately 10% (1 to 10).
To reduce the risk of bodily injury or property
damage, ALWAYS follow this procedure
whenever spraying is stopped, when work is
completed, and before checking or repairing
any part of the system.
2. Insert the filter end of the clear plastic detergent
tube into the detergent container (Models
9030PW and 1335PW).
3. Use the BLACK 65° quick connect spray tip (all
models) (See Figure 16).
1. Engage the trigger safety latch.
2. Turn the unit off.
GENERAL CLEANING TIPS
3. Shut off the water supply.
1. Apply the detergent so that it thoroughly covers
the cleaning surface. Apply the detergent from
bottom to top to prevent the detergent from
sliding down and streaking. Wait a couple of
minutes for the detergent to break down the
dirt and grime. Use a brush to lightly scrub
heavily soiled areas. NEVER allow the detergent
to dry on the cleaning surface.
4. Disengage the trigger safety latch and
trigger the gun to relieve pressure.
5. Re-engage the trigger safety latch.
6. Before overnight storage, long term
storage, or transporting unit, disconnect
the water supply and turn off the fuel
supply valve.
2. Replace black 65° quick connect tip with another
color tip.
NEVER replace quick connect tip
when gun is triggered.
!
WARNING
7. Shutdown
1. Be sure all detergent is flushed from system.
3. After using detergents, flush the suction system
by placing the detergent suction tube into a
bucket of clean water.
2. Turn the engine OFF.
3
Turn the water supply OFF.
4. After the engine and water supply are turned
OFF, trigger the gun to depressurize the system.
NEVER turn the water supply
off before turning the
engine/motor off. Serious damage could occur to the
pump and/or engine/motor.
5. Cleaning Power
The easiest way to regulate the cleaning power of
your pressure washer is by changing the distance
from the surface you are cleaning. Begin spraying
with a wide fan pattern while standing several feet
from the surface. Slowly move closer to the object
you are cleaning, adjusting the spray pattern as
necessary, until you find the most effective cleaning
technique.
NOTICE
NEVER disconnect the high
pressure discharge hose from
the machine while the system is pressurized. To
depressurize, turn engine/motor off, turn water
supply off and squeeze gun trigger 2-3 times.
!
CAUTION
NOTE: Some units also may have a pressure
adjustment knob on the pump that can adjust the
pressure (models 9030PW and 1335PW).
5. After each use, when engine has cooled, wipe all
surfaces of the pressure washer with a clean,
damp cloth.
6. Final Rinse
The final rinse should start at the bottom and work
upward. Make sure that you thoroughly rinse the
surface and that you remove all detergent.
•
•
DO NOT store the pressure washer outdoors.
DO NOT store the pressure washer where it
might freeze unless it has been properly
winterized.
14 — English
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OPERATION
10. Place a funnel in the other end of the garden hose.
8. Storage
LONG TERM STORAGE INSTRUCTIONS (MORE
THAN 30 DAYS IN STORAGE)
Read the manufacturer’s
NOTICE
instructions for safe handling
and disposal of RV antifreeze.
1. Remove fuel from the tank and run the pressure
washer in a normal operating mode until the
engine stops from a lack of fuel. Normal
operating mode means actually spraying water
from the gun while the engine is running.
11. Pour approximately 6 oz. of RV antifreeze into
the funnel.
12. Pull the starter rope several times until the RV
antifreeze comes out of the pump outlet.
13. Disconnect the high pressure hose from the gun
and drain the hose. Hold the gun and lance in a
vertical position and squeeze the trigger to
drain the water.
Alternate method – Add fuel stabilizer to gas in
the tank and run in normal operating mode for
at least five minutes.
2. Stop the engine, turn off the water supply, and
trigger the gun to release pressure in the high-
pressure hose.
Never store the pressure washer
!
CAUTION
with gasoline in the tank inside
a building where fumes may reach an open flame or
spark. Allow the engine to cool before storing in
any enclosure.
3. Disconnect the water supply and high pressure hose
from the pump.
NOTE: To winterize unit, please follow the same
intructions for Storage.
4. Allow the engine to cool.
5. Disconnect the spark plug wire and remove the
spark plug.
TIPS FOR EXTENDING THE LIFE OF YOUR PRESSURE
WASHER
6. Pour 1/2 oz. of engine oil into the spark plug hole.
•
•
NEVER operate the unit without water.
NEVER pull the
starter rope on the
engine when the spark plug is removed
unless the spark plug hole is covered. Fuel
vapor from the hole can ignite by a spark.
!
WARNING
Your pressure washer is not meant to pump hot
water. NEVER connect your pressure washer to a
hot water supply as it will significantly reduce
the life of the pump.
7. Place a rag over the spark plug hole
and slowly pull the starter rope several times to
distribute the oil.
•
•
Running the unit for more than two minutes
without spraying water causes heat to build up
in the pump. Running the unit without spraying
water can damage pump components.
8. Disconnect the high pressure hose from the pump.
9. Insert a 12” to 14” piece of garden hose into the
pump inlet.
Release the trigger prior to switching the lance
between high and low pressure. Failure to do so
may reduce the life of the o-rings in the lance.
English — 15
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MAINTENANCE
Observe regular maintenance intervals to ensure
maximum performance and life from the pressure
washer. Refer to the schedule for recommended
maintenance. If you operate the pressure washer in
dusty conditions, perform maintenance checks more
often.
ENGINE OIL CHANGING INSTRUCTIONS
Before tipping the engine or
equipment to drain oil, drain fuel
!
CAUTION
from the fuel tank.
NOTE: Change oil while the engine is cool.
1. Disconnect the spark plug wire from the spark
plug.
2. Locate and remove the engine oil drain plug (see
Figure 18).
3. Drain old oil.
4. Replace the drain plug and set the unit upright.
Model 5525PW - Engine Oil Drain
Plug
5. Refill the unit with new oil of a recommended
type and quantity. Fill the unit to the proper
level shown on the dipstick (if provided).
Otherwise, fill the unit to the top of the oil filler
neck.
Engine Oil Type SAE 10W-30
SAE 30W (Above 60 °F/15.7° C)
Engine Oil Capacity
5525PW - Honda GCV160 - 18.6 fl. oz. (0.550 L)
6030PW - Subaru EX17 - 20 fl. oz. (0.591 L)
9030PW - Subaru EX27 - 37 fl. oz. (1.09 L)
1335PW - Honda GX390 - 37 fl. oz. (1.09 L)
Models 1335P, 6026PW, and 9030PW - Engine Oil
Drain Plug
Figure 18
16 — English
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MAINTENANCE
CHECKING PUMP OIL AND PUMP OIL CHANGING
Changing oil: Remove the oil drain plug located at
the backside of the pump [See Figure 19 (C)]. Drain
old oil. Replace drain plug. Refill pump with the
correct type and amount of oil (see below for oil
types and amounts). Check oil level. Upon starting
the pressure washer check for any pump oil leaks.
Checking oil level: Most pumps have either a sight
glass or a dipstick (or both) to check the pump oil
level. The correct oil level is at the center of the
sight glass (center of red dot). The sight glass is
usually located on the back side of the pump [See
Figure 19 (B)].
Pump Oil Type
5525PW - AR Pump - Special. See pump parts
list.
(A)
6030PW, 9030PW, 1335PW - CAT Pumps -
Special CAT pump oil. Use 531 30 74-83.
DO NOT use any oil in pumps other than the
manufacturer's oil.
(B)
(C)
Figure 19 - Pump Oil Filler Vent Cap (A), Sight Glass
(B), and Drain Plug (C) Locations
For model 5525PW: Pump is factory sealed.
Changing or refilling the oil in the pump requires
removal of the pump from the engine and should
not be required unless oil has leaked out due to
worn or damaged oil seals in the pump. If oil has
leaked out of the pump, bring the pressure washer
to a certified service center for repair.
For models 6026PW, 9030PW, and 1335PW: These units
all have a sight glass to check the oil level and have a
drain plug to remove the old oil when changing. To
add oil remove vent cap from top of pump [See
Figure 19 (A)].
English — 17
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MAINTENANCE SCHEDULE
Maintenance Schedule
Action needed
Each use
• Check water inlet screen and filter.
• Check engine and pump oil levels. Fill as necessary. Cannot check
pump oil on the 5525PW.
• Check gasoline level. Fill as necessary.
After first 5 hours of operation
After first 50 hours of operation
Every 25 hours of operation
• Change engine break-in oil. Use SAE30 or 10W-30 detergent
oil if below 60° F (15.7° C).
• Change pump oil. Cannot check or change pump oil on the
5525PW.
• Change engine oil if operating under heavy load or high
ambient temperature.
• Remove and clean foam pre-cleaner or foam air filter (if
applicable). Wash with water and mild detergent. Dry
thoroughly. Rub with oil and squeeze to distribute oil.
Every 50 hours of operation
• Change engine oil.
• Replace spark plug.
Each 100 hours of operation or every 3
months
• Clean or replace paper air cleaner cartridge. Tap gently to
remove dirt.
• Change engine oil.
Every 500 hours of operation (5 months)
• Change pump oil. Cannot check or change pump oil on the
5525PW.
NOTE: This is a general maintenance schedule. Refer to the Engine operation manual for specific information
on your engine.
18 — English
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TECHNICAL AND CONSUMER INFORMATION
Pressure Washers
Engine Oil Type
SAE 10W-30
SAE 30W (Above 60 °F/15.7° C)
Pump Oil Capacity
5525PW - AR RM Pump - 3.5 oz. (0.103 L)
6030PW - CAT 3DX Pump - 8.5 oz. (0.251 L)
9030PW and 1335PW - CAT 66DX Pump - 18 oz.
(0.532 L)
Engine Oil Capacity
5525PW - Honda GCV160 - 18.6 fl. oz. (0.550 L)
6030PW - Subaru EX17 - 20 fl. oz. (0.591 L)
9030PW - Subaru EX27 - 37 fl. oz. (1.09 L)
1335PW - Honda GX390 - 37 fl. oz. (1.09 L)
Pump Detergent Suction
Water to detergent
ratio (5525PW)
8 to 1 (12%
detergent)
Engine Fuel Capacity
Water to detergent
ration (6026PW,
9030PW, 1335PW)
10 to 1 (10%
detergent)
5525PW - Honda GCV160 - 0.29 gal (1.09 L)
6030PW - Subaru EX17 - 0.95 gal (3.6 L)
9030PW - Subaru EX27 - 1.61 gal (6.1 L)
1335PW - Honda GX390 - 1.72 gal (6.5 L)
Water Supply Requirements
Minimum inlet pressure 20 psi
Maximum inlet pressure 100 psi
Maximum inlet
Pump Oil Type
5525PW - AR Pump - Special. See pump parts
list.
temperature
100°F / 38° C
Minimum inlet flow rate
Use 5525PW
6030PW, 9030PW, 1335PW - CAT Pumps -
Special CAT pump oil. See pump parts list.
5 gpm (18.9 lpm)
DO NOT use any oil in pumps other than the
manufacturer's oil.
6026PW, 9030PW,
1335PW
2 times the rated
flow of unit or 8 gpm
(30.3 lpm)
Inlet garden hose size
Maximum inlet garden
hose length
5/8” ID (15.9 mm)
50 ft. (15,2 m)
English — 19
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TROUBLESHOOTING CHART
Troubleshooting Chart - Gasoline Powered Pressure Washers Only
Symptom
Possible Cause(s)
Corrective Action(s)
Engine will not start 1. No gasoline in fuel tank or
1. Fill the tank with gasoline,open fuel
shut off valve. Check fuel line and
carburetor
2. Check oil level. Fill if necessary
3. Move switch to start position
4. Drain fuel tank and carburetor. Use new
fuel and dry spark plug
or is hard to start
carburetor
2. Low oil
3. Start/Stop switch in stop position
4. Water in gasoline or old fuel
5. Dirty air cleaner filter
6. Spark plug dirty, wrong gap or
wrong type
7. Spray gun closed
8. Other causes
5. Remove and clean or replace
6. Clean, adjust the gap, or replace
7. Trigger spray gun
8. See engine owner’s manual
Engine misses or
lacks power
1. Partially plugged air cleaner filter
2. Spark plug dirty, wrong gap or
wrong type
1. Remove and clean or replace
2. Clean, adjust the gap, or replace
3. Drain fuel and carburetor. Use new
fuel.
3. Bad Fuel
Low pressure and/or 1. Worn or wrong size tip
1. Replace with tip of proper size
2. Clean. Check more frequently
3. Check filter. Replace water seals. See
service center
pump runs rough
2. Inlet filter on pump clogged
3. Worn water seals, abrasives in
water, or natural wear
4. Fouled or dirty inlet or discharge
valves
5. Restricted inlet
4. Clean inlet and discharge valve
assemblies. Check filter
5. Check garden hose, may be collapsed or
kinked. Check inlet water flow
6. Replace worn valves
7. Replace high pressure hose
8. Ensure hoses and fittings are tight
9. Check and replace
10. Check water temperature; may not
exceed 100° F / 38° C
6. Worn inlet or discharge valves
7. Leaking high pressure hose
8. Pump drawing in air
9. Unloader valve seat faulty or worn
10. Inlet water temperature too high
Water leakage from
under pump
Worn water seals
Install new water seals. See service center
manifold
Water in pump
crankcase (milky oil)
1. Humid air condensing inside
crankcase
1. Change oil as specified in maintenance
schedule
2. Oil seals leaking
3. Water seals leaking
2. Install new oil seals. See service center
3. Install new water seals. See service
center
Frequent or
1. Scored damaged or worn plungers
1. Install new plungers. See service center
2. Install proper filtration on pump inlet
plumbing
3. Check water temperature; may not
exceed 100° F / 38° C
4. DO NOT modify any factory set
adjustments
premature failure of 2. Abrasive material in the fluid
the pump water
seals
3. Inlet water temperature too high
4. Overpressurizing pump
5. Excessive pressure due to partially
plugged or damaged tip
6. Pump running too long without
spraying
5. Clean or replace tip
6. NEVER run pump more than 2 minutes
without spraying
7. DO NOT run pump without water
7. Pump running dry
Strong surging at
the inlet and low
pressure
Foreign particles in the inlet or
discharge valve or worn inlet and/or
discharge valves
Clean or replace valves. See service center
20 — English
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TROUBLESHOOTING CHART
Symptom
Possible Cause(s)
Corrective Action(s)
Oil leakage
between the engine
and the pump
Worn oil seals and/or o-ring
Replace oil seals and/or o-ring. See service
center
Fluctuating pressure 1. Low engine oil
2. Pump valve worn, dirty or stuck
1. Add oil.
2. Check and replace
3. Ensure hoses and fittings are tight.
Purge air from garden hose
4. Check or replace
3. Pump drawing in air
4. Tip clogged
Pressure drops after
period of normal
use
1. Worn pump water seals
2. Spray tip worn
3. Pump valve worn, dirty or stuck
4. Unloader valve seat worn or dirty
5. If using high pressure soap lance
accessory; nozzle in low PSI position
1. Check and replace
2. Check and replace
3. Check, clean or replace
4. Check, clean or replace
5. Pull back nozzle to high pressure
position
Pump noisy / pump
runs rough
1. Pump drawing in air/low water
supply
2. Valves dirty or worn
3. Worn bearings
4. Water too hot
1. Ensure fittings are tight. Increase water
pressure
2. Check, clean or replace
3. Check and replace
4. Reduce temperature below 100°F / 38°C
Pressure washer will
not spray detergent
1. Not using quick connect detergent
tip
2. Clog, kink, or hole in detergent
suction hose
1. Use black quick connect detergent tip
2. If clean, unkink or replace hose
3. High pressure hose length too long
3. Use only hose length provided with
initial purchase of pressure washer.
Detergent suction will not function if
more than once section of hose is
attached to unit
4. Remove 1” (2,54 cm) tapered detergent
barb from pump. Clean the barb, and
make sure that ball and spring are
properly aligned with tapered portion
of the spring facing the ball. The ball
should be on top of the spring
4. Detergent injector clogged
English — 21
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NOTES
22 — English
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5525PW
531 30 74-96
531 30 74-97
531 30 74-62
531 30 75-35
531 30 74-69
531 30 74-77 (Soap)
531 30 74-78 (0°)*
531 30 74-79 (15°)
531 30 74-80 (25°)*
531 30 74-81 (40°)*
531 30 74-72
531 30 74-84
531 30 75-36
531 30 74-94
531 30 75-41 (x4)
531 30 75-37
531 30 75-41 (x2)
531 30 81-12
531 30 75-43 (x4)
531 30 81-14
531 30 75-39 (x1)
531 30 75-28
531 30 81-13
531 30 75-31
531 30 81-15
531 30 74-61 (x1)
531 30 75-32
531 30 75-30
531 30 81-11
531 30 75-38 Detergent Tube (not shown)
* Tips sold separately; contact your dealer to
purchase
English — 23
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6026PW
531 30 74-93
531 30 74-97
531 30 74-82
531 30 74-87
531 30 74-82
531 30 74-89
531 30 74-63
531 30 74-88
531 30 75-44
531 30 74-86
531 30 74-77 (Soap)
531 30 74-78 (0°)
531 30 74-79 (15°)
531 30 74-80 (25°)
531 30 74-81 (40°)
531 30 74-68
531 30 74-72
531 30 75-36
531 30 74-84
531 30 74-94
531 30 75-41 (x4)
531 30 75-41 (x2)
531 30 75-42 (x5)
531 30 75-45 (x4)
531 30 75-37
531 30 75-39 (x1)
531 30 74-61 (x1)
531 30 75-34
531 30 74-92
531 30 75-33
531 30 75-32
531 30 75-40 (x2)
531 30 74-60 Detergent Tube (not shown)
24 — English
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9030PW and 1335PW
531 30-74-67
531 30 74-82
531 30 74-87
531 30 74-88
531 30 74-89
531 30 74-64 (9030PW)
531 30 74-65 (1335PW)
531 30 74-82
531 30 75-44
531 30 74-86
531 30 74-68
531 30 74-72
531 30 74-84
531 30 74-77 (Soap)
531 30 74-73 (0°)
531 30 74-74 (15°)
531 30 74-75 (25°)
531 30 74-76 (40°)
531 30 75-46
531 30 74-70
531 30 75-48 (x1)
531 30 74-66 (x1)
531 30 75-45 (x4 9030PW)
531 30 75-96 (x4 1335PW)
531 30 75-49 (x2)
531 30 75-50 (x6)
531 30 74-95
531 30 75-40 (x2)
531 30 75-47
531 30 74-91
531 30 74-61 (x1)
531 30 75-39 (x1)
531 30 74-71 Detergent Tube (not shown)
English — 25
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Pump for 5525PW
531 30 75-29 Pump Assembly Complete
P/O 531 30 75-06 (x1)
531 30 75-04
531 30 75-01(x6)
531 30 75-02 (x6)
531 30 75-03 (x3)
531 30 75-05
531 30 75-66
531 30 75-03 (x3)
531 30 75-07 (x3)
531 30 75-02 (x6)
P/O 531 30 75-01 (x3)
531 30 74-99
531 30 75-00
P/O 531 30 75-01 (x3)
531 30 75-11 (x3)
(x3)
P/O 531 30 75-10
531 30 74-98
P/O
531 30 75-06
(x1)
P/O 531 30 75-10
531 30 75-08
P/O 531 30 75-06 (x1)
Key: P/O = Part Of KIt
26 — English
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Pump for 6026PW
531 30 75-12 Pump Assembly Complete
531 30 75-88
531 30 75-77 (x3)
531 30 75-78
531 30 75-79
531 30 75-80
531 30 75-81
531 30 75-87
531 30 75-82 (x3)
531 30 75-83
531 30 75-14 (x1)
531 30 75-51 (x3)
531 30 75-13
531 30 75-15 (3/8" TRV)
531 30 75-91 (1/4" TRV)
531 30 75-84
531 30 75-53 (x3)
531 30 75-52 (x3)
531 30 75-66
531 30 75-85 (x3)
531 30 75-86 (x3)
531 30 75-56 (x1)
531 30 75-16 (x8)
531 30 75-57
531 30 75-90
531 30 74-90
531 30 75-97
531 30 75-89
531 30 75-67
531 30 75-69
531 30 75-70
531 30 75-71
531 30 75-72
531 30 75-73
531 30 75-74
531 30 75-54
531 30 75-75
531 30 75-76
531 30 75-55
531 30 75-89
531 30 74-83 Pump Oil (not shown)
Key: P/O = Part Of KIt
English — 27
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Pump for 9030PW and 1335PW
531 30 75-17 Pump Assembly Complete
P/O 531 30 75-61 (x1)
P/O
531 30 75-92
(x1)
P/O 531 30 75-61 (x1)
P/O 531 30 75-61 (x1)
531 30 75-27
P/O 531 30 75-61
P/O
531 30 75-61
(x1)
P/O 531 30 75-61 (x1)
531 30 75-76
P/O 531 30 75-92 (x1)
531 30 75-93
P/O 531 30 75-92 (x1)
P/O 531 30 75-92 (x1)
P/O 531 30 75-61 (x1)
P/O 531 30 75-63 (x1)
P/O 531 30 75-63 (x4)
531 30 75-19
P/O 531 30 75-64
P/O 531 30 75-65 (x4)
P/O 531 30 75-64
531 30 75-22 (x1)
531 30 75-58 (x6)
P/O
531 30 75-65
(x1)
P/O 531 30 75-62 (x1)
531 30 75-23
P/O
531 30 75-63
(x3)
P/O
531 30 75-59
P/O 531 30 75-63
(x1)
531 30 75-68
(x3)
531 30 75-58
(x6 ref)
P/O 531 30 75-62 (x1)
P/O
531 30 75-22
531 30 75-59
(x1)
(x3)
P/O
531 30 75-20 (x1)
531 30 75-21 (x1)
531 30 75-97
531 30 75-62
(x1)
531 30 75-25
531 30 75-26
531 30 75-60 (x1)
P/O 531 30 75-63
(x1)
531 30 75-24
531 30 75-18
531 30 74-83 Pump Oil (not shown)
Key: P/O = Part Of KIt
28 — English
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IN466800AV 3/06
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