Husqvarna Lawn Mower Accessory O0803001 User Manual

2008-01  
Operator's  
Manual  
O0803001  
EZ / MZ Collection System (Fab Deck)  
42"/ 48"/ 52"/ 61"  
Operator's Manual  
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
DANGER !  
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OB-  
JECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERI-  
OUS INJURY OR DEATH.  
I. GENERAL OPERATION  
Data indicates that operators, age 60 years and  
above, are involved in a large percentage of  
riding mower-related injuries. These operators  
should evaluate their ability to operate the riding  
mower safely enough to protect themselves and  
others from serious injury.  
Read, understand and follow all instructions  
in the manual and on the machine before  
starting.  
Only allow responsible adults, who are familiar  
with the instructions, to operate the machine.  
Clear the area of objects such as rocks,  
stones, toys, wire etc., which could be picked  
up and thrown by the blades.  
DO NOT operate mower with grass catcher,  
unless the front weights are installed.  
Keep machine free of grass, leaves or other  
debris buildup which can touch hot exhaust/  
engine parts and burn. Do not allow the mower  
deck to plow leaves or other debris which  
can cause buildup to occur. Clean any oil or  
fuel spillage before operating or storing the  
machine. Allow machine to cool before storage.  
Be sure the area is clear of all people and  
pets before mowing. Stop the machine if  
anyone enters the area.  
Never carry passengers or children even with  
blades off.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind  
before and while backing.  
II. SLOPE OPERATION  
Be aware of the mower discharge direction  
and do not direct it towards anyone. Do not  
operate the mower without either the entire  
grass catcher or the guard in place.  
Slopes are a major factor related to loss-of-control  
and tip-over accidents, which can result in severe  
injury or death. All slopes require extra caution. If  
you cannot back up the slope or if you feel uneasy  
on it, do not mow it.  
Slow down before turning.  
Never leave the machine unattended when  
the engine is running. Always turn off the  
blades, set the parking brake, stop the engine  
and remove the key before leaving the  
machine.  
Turn off blades when not mowing.  
Stop engine before removing grass catcher or  
unclogging chute.  
Mow only in daylight or good artificial light.  
Do not operate the machine while under the  
influence of alcohol or drugs.  
Watch out for traffic when operating near or  
crossing roadways.  
Use extra care when loading and unloading  
the machine onto a trailer or truck.  
DO  
Mow up and down slopes (10° Max.), not  
across.  
Remove obstacles such as rocks, tree limbs,  
etc.  
Watch for holes, ruts, or bumps. Uneven terrain  
could overturn the machine. Tall grass can  
hide obstacles.  
Use slow speed. Choose a low speed so that  
you will not have to stop while on the slope.  
Use extra care with grass catchers or other  
attachments. These can change the stability of  
the machine.  
Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in  
speed or direction.  
Avoid starting or stopping on a slope. If tires  
lose traction, disengage the blades and proceed  
slowly straight down the slope.  
4
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
DO NOT  
Use extra care in handling gasoline and other  
fuels. They are flammable and vapors are  
explosive.  
Do not turn on slopes unless necessary, and  
then, turn slowly and gradually downhill, if  
possible.  
-
-
Use only an approved container.  
Never remove gas cap or add fuel with the  
engine running.  
Allow engine to cool before refueling.  
Do not smoke.  
Never refuel the machine indoors.  
Never store the machine or fuel container  
inside where there is an open flame, such  
as a water heater.  
Do not mow near drop-off, ditches, or  
embankments. The mower could suddenly turn  
over if a wheel is over the edge of a cliff or ditch,  
or if an edge caves in.  
Do not mow on wet grass. Reduced traction  
could cause sliding.  
-
-
-
-
Do not try to stabilize the machine by putting  
your foot on the ground.  
III. CHILDREN  
Never run a machine inside a closed area.  
Tragic accidents can occur if the operator is not  
alert to the presence of children. Children are often  
attracted to the machine and the mowing activity.  
Never assume that children will remain where you  
last saw them.  
Keep nuts and bolts, especially blade  
attachment bolts, tight and keep equipment in  
good condition.  
Never tamper with safety devices. Check there  
proper operation regularly.  
Keep machine free of grass, leaves, or other  
debris buildup. Clean oil or fuel spillage. Allow  
machine to cool before storing.  
Stop and inspect the equipment if you strike an  
object. Repair, if necessary, before restarting.  
NEVER allow children to operate the  
machine.  
Keep children out of the mowing area and under  
the watchful care of another responsible adult.  
Be alert and turn off the machine if children  
enter the area.  
Before and when backing, look behind and  
Never make adjustments or repairs with the  
engine running.  
down for small children.  
Grass catcher components are subject to wear,  
damage, and deterioration, which could expose  
moving parts or allow objects to be thrown.  
Frequently check components and replace  
with manufacturer’s recommended parts, when  
necessary.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe machine  
operation.  
Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may obscure  
vision.  
Mower blades are sharp and can cut. Wrap the  
blade(s) or wear gloves, and use extra caution  
when servicing them.  
Check brake operation frequently. Adjust and  
service as shown in the Operator’s Manual.  
IV. SERVICE  
The operation of any mower can result in  
foreign objects thrown into the eyes, which  
can result in severe eye damage. Always wear  
safety glasses or eye shields while operating  
your mower or performing any adjustments or  
repairs. We recommend a wide vision safety  
mask over spectacles or standard safety  
glasses.  
5
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
NEVER allow children to operate the  
machine.  
CAUTION  
Be sure the area is clear of other people before  
mowing. Stop machine if anyone enters the  
area.  
Never carry passengers or children even with  
the blades off.  
Do not drive in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
In order to prevent accidental starting when  
setting up, transporting, adjusting or making  
repairs, always disconnect spark plug wire and  
place wire where it cannot contact spark plug.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe machine  
operation.  
Keep children out of the mowing area and under  
the watchful care of another responsible adult.  
Be alert and turn machine off if children enter  
the area.  
Before and when backing, look behind and  
down for small children.  
WARNING  
DO NOT tow any trailers, etc. with this  
mower. They may jackknife or over turn  
causing damage to the mower and possibly  
serious injury to the operator.  
Mow up and down slopes (10° Max), not across.  
Remove obstacles such as rocks, tree limbs,  
etc.  
Watch for holes, ruts, or bumps. Uneven terrain  
could overturn the machine. Tall grass can hide  
obstacles.  
WARNING  
Engine exhaust, some of its constituents,  
and certain vehicle components contain  
or emit chemicals known to the State of  
California to cause cancer and birth defects  
or other reproductive harm.  
Use a slow speed while on slope or hill.  
Avoid starting or stopping on a slope. If tires  
lose traction, disengage the blades and proceed  
slowly straight down the slope.  
If machine stops while going uphill, disengage  
blades, shift into reverse and back down slowly.  
Do not turn on slopes unless necessary, and  
then, turn slowly and gradually downhill, if  
possible.  
WARNING  
Battery posts, terminals and related  
accessories contain lead and lead  
compounds, chemicals know to the State of  
California to cause cancer and birth defects  
or other reproductive harm. Wash hands  
after handling.  
CAUTION  
Look for this symbol to point out important safety  
precautions. It means  
CAUTION! BECOME ALERT!  
YOUR SAFETY IS INVOLVED.  
6
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UNPACKING INSTRUCTIONS  
CONTAINER CONTENTS  
Remove all parts and packing materials from  
carton.  
Blower Assembly  
Belt Shield  
Drive Pulley  
Belt  
TOOLS REQUIRED  
Mounting Bracket  
Weight (not included in  
52" Kit 539 130328 or 61" Kit 539 130329)  
Bag of Hardware  
7/16" Wrench or ratchet and socket  
½" Wrench or ratchet and socket  
7
/8" Socket  
Torque Wrench  
Phillips Head Screwdriver  
Hacksaw  
Pliers  
Drill and 3/8" drill bit - 3 bag system only  
Upper Chute  
Bag Dump Indicator  
Middle Chute  
Belt Cover  
Blower Housing  
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when  
you are seated on the mower in the operator’s position.  
CAUTION  
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:  
Set parking brake.  
Place motion control levers in “NEUTRAL” position.  
Turn ignition key “OFF” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug and place wire where it cannot come in contact with plug.  
7
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ASSEMBLY  
INSTALLING DRIVE PULLEY  
TRIMMING BLOWER  
1
2
(52" and 61" decks only)  
1. Place blower assembly on secure table or stable  
surface.  
1. Remove the discharge chute from the deck.  
(Deck configuration will vary by size and model)  
2. Remove the bolts securing the rear mount  
bracket.  
3. Using the hacksaw, trim the blower housing  
along the recessed grooves.  
4. Reinstall the rear mount bracket with previously  
removed bolts.  
2. Lower deck to the lowest cutting position.  
3. Remove the right hand (discharge side) belt  
cover from the deck.  
4. Relieve the tension from the deck belt and re-  
move from the center deck pulley.  
(See Operator’s Manual if necessary)  
Deck Height Adjustment  
Belt Cover  
Tension Release Lever  
Mount Bracket Rear  
52/61 Trim Line  
Discharge Chute  
5. Remove the nut that secures the right hand  
deck pulley to the spindle.  
6. Install drive pulley included  
Drive Pulley  
in collection system kit on  
top of the current deck  
pulley.  
7. Reinstall the nut on the  
spindle and torque to 55-75  
ft/lbs.  
8. Reinstall the deck belt.  
8
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ASSEMBLY  
MOUNTING BLOWER ASSEMBLY  
INSTALLING DRIVE BELT  
3
4
1. Position blower over the discharge tabs on the  
deck and set blower onto the deck.  
1. Make sure the tension release lever is forward or  
disengaged.  
2. Be sure the blower is sitting flush against the  
outside of the deck.  
2. Place the belt over the pulley on the deck. Refer  
to illustration for proper routing.  
NOTE: The rear mount bracket is designed to fit  
all deck sizes.  
3. Move the tension release arm to the rear and  
engage in the latch.  
Outer Pulley  
Tension Release Arm  
Rear Mount Bracket  
52/61 Contact Area  
42/48 Contact Area  
52/61 Contact Area  
Twist in Belt  
Rear Of Deck  
Idler Pulleys  
3. Install the front mount bracket to the deck with  
the pin and hairpin cotter supplied with the kit.  
Hairpin Cotter  
Pin  
Outer Pulley Cover  
9
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ASSEMBLY  
TRIMMING BELT COVER  
INSTALLING BELT COVERS  
(42" and 48" decks only)  
5
6
1. Using the hacksaw, trim the belt cover along the  
dashed line.  
1. Place the deck belt shield on the deck over the  
drive pulley and secure with hardware removed  
from steel belt shield.  
Belt Cover  
2. Place retainer on the outer pulley cover.  
3. Align the tab end of the belt cover into the slot on  
the deck belt shield and the other end over the  
end of the outer pulley cover.  
4. Secure with knob.  
42/48 Trim Line  
Knob  
Middle Chute Latch  
Belt Cover Tab  
Retainer  
Deck Belt Shield  
Outer Pulley Cover  
10  
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ASSEMBLY  
TRIMMING MIDDLE CHUTE  
INSTALLING BAGGER MOUNT  
7
(42" and 48" decks only)  
9
2 Bin Collector  
1. Remove the top right mount strap from the rear  
of the mower and save hardware.  
1. Using the hacksaw, trim along the dashed line.  
2. Locate the middle chute, flat washer, hood latch,  
2. Remove the right rear skid plate bolt and the  
lower right mount strap bolt from the mower and  
save hardware.  
weld nut, lock washer and machine screw from  
kit.  
3. Install in the appropriate hole at the upper end of  
the middle chute, according to deck size.  
Machine Screw  
42/48 Trim Line  
Hood Latch  
Mount Strap  
Middle Chute  
Weld Nut  
Lock washer  
Remove  
Skid Plate  
Flat Washer  
Mount Strap  
52/61 Hole  
42/48 Hole  
3. Place the bagger mount bracket against the rear  
of the engine guard, reinstall the upper right  
mount strap and secure with 1" carriage bolts  
and previously removed nuts.  
INSTALLING MIDDLE CHUTE  
4. Tighten all hardware.  
8
1. Place middle chute over the top end of the  
blower assembly.  
2. Latch middle chute to blower assembly.  
Blower Assembly  
Middle Chute  
Carriage Bolts  
Bagger Mount Bracket  
11  
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ASSEMBLY  
INSTALLING BAGGER MOUNT  
10  
3 Bin Collector  
1. Remove the four carriage bolts indicated from  
the rear guard.  
3. Remove the front carriage bolts securing the top  
mount straps to the frame.  
4. Install kit mount straps between the mount tube  
and frame as shown in the illustration. The front  
side of the kit mount straps should be on the  
inside of the mower frame.  
NOTE: Models with vertically mounted muffler  
will not use the right mount strap.  
3. Tighten all hardware.  
Hex Bolts  
Flat Washers  
Nut  
Remove  
2. Install the bagger mount tube from the mount kit.  
Kit Mount  
Strap  
Kit Mount Strap  
Vertical Mount Mufflers  
Nut  
Nut  
Hex Bolt  
Mount Tube  
Flat Washers  
Hex Bolt  
Hex Bolt  
Exhaust Guard  
1. Install exhaust guard to right side of mount as  
shown.  
2. Secure with hex bolts, washers and hex nuts.  
NOTE: Models with vertically mounted muffler  
will not use the right mount strap.  
12  
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ASSEMBLY  
INSTALLING CHUTE SUPPORT  
3 Bin System only  
11  
1. Position upper chute support against bagger  
inlet, flush at outer edges. See Illustration.  
3. Secure upper chute support to hood with hex  
bolts, washers and nyloc nuts.  
2. Using support as a template, drill two 3/8 holes  
into bagger hood.  
Flex Trim  
Upper Chute Support  
Bagger Hood  
Bagger Inlet  
Nut  
Flat Washers  
Hex Bolt  
13  
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ASSEMBLY  
INSTALLING WEIGHT KITS  
12  
Units with two or more weight plates  
Units with one weight plate  
1. Bolt one (1) weight plate and two (2) weight  
brackets together using four (4) 1¼" bolts and  
four (4) nuts.  
1. Bolt weight plates to weight brackets using four  
(4) 1¾" bolts and four (4) nuts.  
2. Slide both weight brackets over the front tube  
on the frame. Be sure to position in the center of  
the frame.  
2. Slide both weight brackets over the front tube  
on the frame. Be sure to position in the center of  
the frame.  
3. Secure with four (4) 2¾" bolts and four (4) nuts.  
3. Secure with four (4) 2¾" bolts and four (4) nuts.  
Front Tube  
Weight Plates  
Weight Plate  
2¾ Bolt  
2¾ Bolt  
1¼ Bolt  
Nut  
Nut  
Weight Bracket  
Weight Bracket  
1¼ Bolt  
Collection  
System Size  
Number of  
Weights  
CAUTION  
42" 2 Bin  
42" 3 Bin  
48" 2 Bin  
48" 3 Bin  
52" 2 Bin  
52" 3 Bin  
61" 3 Bin  
1
3
1
3
0
2
0
DO NOT operate mower with grass  
catcher, unless the front weights are  
installed.  
NOTE: The 61 deck does not require weights.  
14  
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ASSEMBLY  
MOUNTING COVER ASSEMBLY  
13TO SUPPORT ASSEMBLY  
(2 BAG SYSTEM)  
MOUNTING COVER ASSEMBLY  
14TO SUPPORT ASSEMBLY  
(3 BAG SYSTEM)  
NOTE: For ease of assembly, you may wish  
assistance from another person for mounting the  
cover assembly to mower.  
NOTE: For ease of assembly, you may wish  
assistance from another person for mounting the  
cover assembly to mower.  
1. Position cover assembly on ground behind  
mower.  
1. Position cover assembly on ground behind  
mower.  
2. Lift and rotate cover to align the cover bracket  
with hanger bracket and slide the cover down  
until secure.  
2. Lift and rotate cover to align the cover brackets  
with support assembly tubes.  
3. Slide the cover down over the support tubes  
until secure.  
Cover Assembly  
Frame Bracket  
Hanger  
Bracket  
Support  
Assembly  
15  
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OPERATION  
TIPS FOR IMPROVED BAGGING  
Follow the mower operation instructions in you  
mower operator’s manual.  
When operating your grass catcher on a lawn where  
grass and leaf bagging equipment has not been  
used, you are picking up thatch and debris that has  
accumulated for long periods of time. The amount  
collected and the total time of operation may be  
greater than you will experience with regular use of  
your grass catcher.  
Avoid cutting wet grass or in the morning while  
the dew is still heavy. Grass clippings collected  
under these conditions tend to be sticky and  
adhere to the walls of the flow path causing  
clogging.  
If the grass catcher fails to pick up cut grass  
or leaves, it is an indication that clogging has  
occurred in the system or that the grass catcher  
containers are full.  
a. Disengage blades, place motion control  
levers in neutral position.  
Always run throttle at full speed when bagging.  
Select a speed low enough to give good mower  
cutting performance, good quality cut and good  
bagging performance.  
NOTE: It may be necessary to overlap width  
of cut to suit your conditions.  
If grass is extremely tall, it should be mowed  
twice. The first time relatively high, the second  
time to desired height.  
- Unlatch and raise cover.  
- Slide out containers and dispose of  
clippings.  
- Replace containers, close cover, and  
latch.  
b. Unlatch chutes and check for clogging.  
- Remove all debris in chute.  
Use left hand side of mower for trimming.  
- Reassemble and latch chutes.  
Plastic trash bags (3.0 mil, 30 gallon) can be  
inserted inside grass catcher containers for ease  
of debris disposal. To remove the plastic trash  
bags when full:  
CAUTION  
a. Disengage blades, shift into neutral, engage  
the parking brake and stop the engine.  
b. Unlatch and raise cover.  
c. Remove one container at a time by grasping  
container handles and pulling toward the  
rear, off of the tube rails.  
• DO NOT operate mower with grass catcher  
partially installed.  
• Disengage blades and stop engine before  
leaving mower seat to empty containers,  
unclogging chutes, etc.  
d. With the container resting on the ground,  
close and secure the top of the plastic lawn  
bag.  
e. Tip the container on its side and slide the  
filled bag from the container.  
f. Install a new plastic lawn bag with the edges  
of the bag draped over upper lip of the  
Container (for replacement bags refer to  
REPLACEMENT PARTS).  
• Close cover before starting.  
• Disengage mower blades when crossing  
driveways or gravel surfaces and other  
areas where thrown objects could be a  
hazard.  
• DO NOT attempt to vacuum cans or other  
potentially hazardous projectiles.  
g. Repeat for other container.  
h. Reinstall containers making sure right  
container overlaps left container at center  
supports.  
i. Close cover and secure latches over center  
support tubes.  
16  
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CUSTOMER RESPONSIBILITIES  
STORAGE  
GENERAL RECOMMENDATIONS  
When grass catcher is to be stored for a period  
of time, clean it thoroughly, remove all dirt, grass,  
leaves, etc. Store in a clean, dry place.  
Always observe safety rules when performing any  
maintenance.  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
BLADE CARE  
For best results mower blades must be kept sharp.  
Replace bent or damaged blades.  
CAUTION  
See BLADE CARE instructions in your mower  
operator’s manual.  
Do not leave grass in bagger containers.  
Empty containers after each use and before  
storing. Failure to do so may result in spon-  
taneous combustion which could develop  
into a fire.  
CAUTION  
BEFORE PERFORMING MAINTENANCE,  
SERVICE OR ADJUSTMENTS:  
Set parking brake.  
Place motion control levers in “NEUTRAL”  
position.  
CAUTION  
Place clutch control in “DISENGAGED”  
position.  
Turn ignition key to “OFF” position.  
Make sure blades and all moving parts  
have completely stopped.  
Disconnect spark plug wire(s) from spark  
plug(s) and place wire where it cannot  
come in contact with plug.  
Grass catcher components are subject to  
wear, damage and deterioration, which could  
expose moving parts or allow objects to be  
thrown. Frequently check components and  
replace with manufacturer’s recommended  
parts, when necessary.  
17  
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PARTS  
2
12  
11  
9
4
4
6
5
10  
8
7
5
4
6
3
3
1
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1 ... 539 108081... 1... SCREW, SPEC 10- 14 x ½  
2 ... 539 108082... 1... BAG DUMP INDICATOR  
3 ... 539 108083... 2... SCREW, 10- 24 x 11/8  
4 ... 539 108084... 3... WASHER, 3/16 x ¾  
5 ... 539 108085... 2... SPACER, SPLIT  
7 ... 539 108088... 1... LATCH, HOOD  
8 ... 539 108089... 1... PLATED, WELD NUT  
9 ... 539 108141... 1... CHUTE, UPPER  
10 ... 539 109552... 2... WASH 3/16 LOCK  
11 ... 539 130294... 1... CHUTE, MIDDLE  
6 ... 539 108086... 2... NUT, ACORN 10-24  
12 ... 539 976952... 1... SCREW 10-24 x .625 MACH  
18  
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PARTS  
BAG ASSEMBLY 539 131189  
2
8
9
11  
4
9
9
9
10  
7
8
5
8
6
3
14  
1
15  
12  
13  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1 ... 532 124670... 1... RETAINER SPRING  
2 ... 532 127533 .. 1... SCREEN, COVER  
3 ... 539 108100 .. 1... GASKET, COVER  
4 ... 532 130895 .. 1... LATCH HANDLE, COVER  
5 ... 532 132796... 1... SPRING, COVER LT  
6 ... 532 132983... 1... SPRING, COVER RT  
7 ... 532 133235... 1... SPACER, COVER  
8 ... 539 976977... 8... NUT, 10-24 HEX W/NYLOC  
9 ... 539 991034... 8... SCREW 10-24 x 5/8 WSH HD  
10 ... 532 414173... 1... STRIP, REINFORCEMENT  
11 ... 532 160274... 1... COVER, TOP  
12 ... 532 174083... 3... CAP, PLUG TUBING END  
13 ... 532 414172... 1... FRAME ASSEMBLY, 2-BIN  
14 ... 532 192786... 1... PIN, HINGE PIVOT  
15 ... 532 400226... 2... CONTAINER BAG, SOFT  
19  
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PARTS  
BAG ASSEMBLY 539 131605  
3
2
12  
12  
1
11  
3
8
5
10  
4
7
9
6
15  
14  
13  
16  
20  
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PARTS  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1 ... 532 192709... 1... SCREEN, COVER  
2 ... 532 195373... 1... COVER  
12 ... 539 976977... 8... NUT, #10-24, CROWNLOCK  
13 ... 539 990627... 2... HCS, 5/16-18 X 1¼, GR5  
14 ... 539 990188... 4... WASHER, 5/16, SAE  
15 ... 539 990717... 2... NUT, 5/16-18, NYLOC  
16 ....539 110234... 1... SUPPORT, CHUTE  
NOT SHOWN  
3 ... 539 976952... 6... SCREW, #10-24 X 5/8  
4 ... 539 108096... 2... SPRING, RETAINER  
5 ... 539 108097... 4... PLUG, TUBING END  
6 ... 539 108098... 1... BAGGER, FRAME  
7 ... 532 192786... 2... PIN, HINGE  
... 539 108447... 1... DECAL, CE  
8 ... 532 192550... 1... GASKET, COVER  
9 ... 532 400226... 3... CONTAINER  
... 539 108163... 1... DECAL, CATCHER  
... 539 131605... 1 ASSEMBLY  
(INCLUDES ITEMS 1-12)  
10 ... 532 192603... 1... SEAL, COVER  
11 ... 532 130895... 2... HANDLE, BAGGER COVER  
21  
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PARTS  
46  
44  
24  
47  
14  
15  
4
This side  
towards bearing  
11  
31  
55  
30  
11  
21  
17  
22  
45  
38  
56  
50  
28  
16  
48  
40  
11  
18  
52  
41  
34  
33  
42  
11  
48  
19  
56  
40  
15  
47  
14  
60  
49  
32  
23  
11  
Torque to  
30 LBs  
51  
26  
44  
12  
10  
2
9
59  
13  
8
37  
25  
3
7
60  
39  
45  
20  
23  
40  
6
27  
43  
5
36  
35  
10  
29  
1
53  
12  
44  
51  
22  
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PARTS  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1 ... 539 101977... 1... TRACTION SPRING  
2 ... 539 976952... 1... SCREW 10-24 x .625 RD  
3 ....539 104411... 1... KNOB W/STUD  
4 ... 539 104763... 1... RETAINER 5/16 “U” TYPE  
5 ... 539 105785... 1... EURO DECAL, WARNING  
6 ... 539 106741... 1... EURO DECAL, SEVERING  
7 ... 539 108084... 1... WASHER, 3/16 x ¾ x 16 GA  
8 ... 539 108088... 1... LATCH, HOOD  
30 ... 539 130323... 1... SPACER  
31 ... 539 130324... 1... PULLEY  
32 ... 539 130335... 1... MOUNT, IDLER, UPPER  
33 ... 539 130336... 1... MOUNT, IDLER, LOWER  
34 ... 539 130337... 1... ARM, IDLER  
35 ... 539 130338... 1... ARM, TENSION  
36 ... 539 130339... 1... BRKT, MT, FRONT  
37 ... 539 130340... 1... BRKT, MT, REAR  
38 ... 539 130341... 1... PLATE, OUTER  
9 ... 539 108089... 1... PLATED, WELD NUT  
10 ... 539 108120... 2... NUT ¼-20 HEX NYLOC ZD  
11 ... 539 990717... 5... NUT 5/16-18 HEX NYLOC ZD  
12 ... 539 108735... 2... NUT ¼-20 HEX FLANGE  
13 ... 539 109552... 2... WASH 3/16 LOCK ZD  
14 ....539 110321... 2... BOLT, HEX 3/8-24 x 1¼ GR 8  
15 ....539 110323... 2... WASHER, HARDENED  
16 ....539 113683... 1... V-IDLER  
39 ... 539 130346... 1... KEEPER  
40 ... 539 200282... 3... NUT, 3/8-16 HEX JAM NYLOC  
41 ... 539 919078... 1... IDLER PULLEY  
42 ... 539 976949... 1... HCS 3/8-16 x 1¾ GR 5 ZD  
43 ... 539 976988... 1... HAIRPIN COTTER  
44 ... 539 990055. 13... WASHER, ¼ FLAT SAE ZD  
45 ... 539 990302... 8... SCREW, ¼ x 3/8 THRD FRM  
46 ... 539 108461... 3... HCS ¼-20 x ½ GR 5 ZD  
47 ....539 990118... 2... WASHER, 3/8 SPLT LOCK ZD  
48 ... 539 990122... 2... WASHER, 3/8 SAE FLT ZD  
49 ... 539 990209... 1... HCS 5/16-18 x 1 GR 5 ZD  
50 ... 539 990316... 4... RHSNB 5/16-18 x ¾ GR5 ZD  
51 ... 539 990643... 2... HCS ¼-20 x 7/8 GR 5 ZD  
52 ... 539 990655... 1... HCS 3/8-16 x 1½ GR 5 ZD  
53 ... 539 990692... 1... WASHER, 5/16 STD FLT ZD  
54 ... 539 130349... 1... DECAL, BELT ROUTING  
55 ... 539 131085... 1... KEEPER, BELT, OUTER  
56 ... 539 131087... 2... KEEPER, BELT, REAR  
57 ... 539 132122... 1... PLATE, BACKING  
58 ... 539 132124... 1... PLATE, BACKING  
17 ....539 115667... 1... KEY, 3/16 x ½  
18 ... 539 125229... 1... KEY-SQ. 3/16 x 1 ½  
19 ... 539 130292... 1... IMPELLER  
20 ... 539 130293... 1... COVER, BELT  
21 ... 539 130295... 1... HUB, BEARING  
22 ... 539 130296... 2... BEARING  
23 ... 539 130301... 2... BUSHING  
24 ... 539 130309... 1... COVER, OUTER PULLEY  
25 ... 539 130313... 6... NUT, 5/16-18 TEE  
26 ... 539 130314..11... NUT, ¼-20 TEE  
27 ... 539 130315... 6... HCS 5/16-18 x ½ GR 5 ZD  
28 ... 539 130316... 1... SHAFT, IMPELLER  
29 ... 539 130317... 1... PIN  
23  
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PARTS  
1
8
9
10  
12  
5
7
11  
6
6
3
1
6
6
4
2
14  
20  
15  
19  
22  
16  
18  
13  
12  
17  
16  
12  
21  
24  
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PARTS  
ITEM PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1 ... 539 130305... 1... SHIELD, BELT, 42"  
2 ... 539 130306... 1... SHIELD, BELT, 48"  
3 ... 539 130307... 1... SHIELD, BELT, 52"  
4 ... 539 130308... 1... SHIELD, BELT, 61"  
5 ... 539 130319... 1... PULLEY, 42/48"  
... 539 130320... 1... PULLEY, 52"  
10 ... 539 990316... 3... RHSNB 5/16-18 x ¾  
11 ... 539 990208... 4... RRSNB 5/16-18 x 1  
12 ... 539 990717. 13... NUT, 5/16-18 HEX NYLOC  
13 ... 539 131091 .. 1 .. TUBE, MOUNT  
14 ... 539 976937 .. 2 .. HCS 5/16-18 X 2 GR 5 ZD  
15 ... 539 976938 .. 4 .. HCS 5/16-18 X 2¼ GR 5 ZD  
16 ... 539 990692 16 .. WASHER, 5/16 STD FLT ZD  
17 ... 539 990627 .. 4 .. HCS 5/16-18 X 1¼ GR 5 ZD  
18 ... 539 990188 .. 4 .. WASH 5/16 SAE FLAT ZD  
19 ....539 110234 .. 1 .. SUPPORT, HOSE  
20 ....539 112294 .. 1 .. FLEX TRIM, BLACK  
21 ... 539 131089 .. 1 .. STRAP, RT  
... 539 130321... 1... PULLEY, 61"  
6 ... 539 105743... 1... DECAL, EURO NO STEP  
7 ... 539 130342... 1... PLATE, MOUNT  
8 ... 539 130334... 1... BELT, 42"  
... 539 130347... 1... BELT, 48/52"  
... 539 130348... 1... BELT, 61"  
9 ... 539 130343... 1... PLATE, BACKING  
22 ... 539 131090 .. 1 .. STRAP, LT  
25  
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PARTS  
WEIGHT KIT 42/48" 2 BIN  
4
ITEM PART NO.  
QTY.  
DESCRIPTION  
1 ....539 113232... 1... WEIGHT PLATE  
3
2 ....539 113203... 2... WEIGHT BRACKET  
3 ... 539 976979... 8... NUT 3/8-16 HEX NYLOC ZD  
4 ... 539 102612... 4... HCS 3/8-16 x 2¾ GR 5 ZD  
5 ... 539 976941... 4... HCS 3/8-16 x 1¼ GR 5 ZD  
2
5
1
WEIGHT KIT 42/48" 3 BIN  
ITEM PART NO.  
QTY.  
DESCRIPTION  
4
3
1 ....539 113232... 3... WEIGHT PLATE  
2 ....539 113203... 2... WEIGHT BRACKET  
3 ... 539 976979... 8... NUT 3/8-16 HEX NYLOC ZD  
4 ... 539 102612... 4... HCS 3/8-16 x 2¾ GR 5 ZD  
5 ... 539 976949... 4... HCS 3/8-16 x 1¾ GR 5 ZD  
2
1
5
WEIGHT KIT 52" 3 BIN  
4
ITEM PART NO.  
QTY.  
DESCRIPTION  
3
1 ....539 113232... 2... WEIGHT PLATE  
2 ....539 113203... 2... WEIGHT BRACKET  
3 ... 539 976979... 8... NUT 3/8-16 HEX NYLOC ZD  
4 ... 539 102612... 4... HCS 3/8-16 x 2¾ GR 5 ZD  
5 ... 539 976949... 4... HCS 3/8-16 x 1¾ GR 5 ZD  
2
1
5
26  
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539 130330 R3  
01/22/08  
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