Hubbell Work Light UE24 User Manual

INSTALLATION and MAINTENANCE INSTRUCTIONS  
UE24 UNIVERSAL CABLE REEL-DIRECT DRIVE  
All units are provided with right hand rotation unless otherwise  
specified. This means that cable is pulled off spool top left or  
bottom right (spool rotates clockwise to wind cable) when  
viewing spring end of reel. See diagram on parts page.  
MAINTENANCE  
Periodically: A. Use compressed air to clean collector  
assembly and inside of collector housing. Inspect collector  
assembly for brush wear and pitted slip rings.  
B. Inspect cable for wear and check mounting bolts and  
other hardware for tightness.  
Clock-type springs provide power for automatic cable take-up.  
Spring must be pretensioned at time of installation to  
insure that tension is applied to cable at all times. A tension  
adjustment spanner wrench is provided with each reel.  
C. Check for broken  
“IN” with 2/3  
cable off reel–  
SPRING OK  
BROKEN SPRING  
INDICATORS  
springs by pulling about 2/3  
cable off reel and observing  
“Broken Spring Indicators” on  
sides of spring canisters. See  
Fig. 3.  
WARNING  
Some reels with large or multiple springs are equipped with  
a ratcheted adjustment wrench. Follow separate instruc-  
tions for its use. Failure to use ratcheted wrench, on reels  
so equipped, could result in serious personal injury.  
“OUT” with 2/3  
cable off reel–  
SPRING  
NOTE: Bearings and springs  
are prelubricated and require  
no periodic maintenance.  
BROKEN  
Figure 3  
SPRING REPLACEMENT  
WARNING  
Do not attempt to relieve spring tension using span-  
ner wrench. Doing so may result in personal injury.  
WARNING  
Do not attempt to remove spring from its housing. Clock-  
type springs can be dangerous to handle. Removal of  
spring from housing could result in personal injury.  
INSTALLATION  
1. Insure that machinery to be serviced by reel is at position  
closest to reel.  
The unique SAFETYCHANGE® spring motor consists of a  
spring and hub sealed within a housing. A replacement spring  
is supplied sealed in its housing and the old unit should be dis-  
carded completely.  
2. Securely mount reel in desired position using 1/2"(M12)  
bolts. Be sure spool is aligned with cable run.  
3. Position optional cable guide, if reel is so equipped.  
See COMPONENT REFERENCE DRAWING.  
4. Connect free end of cable to junction box on machine or  
adjust cable stop so that desired length of cable  
extends from reel.  
1. Turn off all electric power.  
2. Disconnect cable from machine junction box.  
3. Wind all cable onto reel to relieve all spring tension.  
4. Remove inspection cover from face of spring housing.  
5. Rotate spool clockwise and observe inner shaft. Shaft  
should rotate clockwise and hub (with spring attached)  
should remain stationary.  
5. Remove cover plate on spring housing to expose  
shaft and spring hub. (See Figure 1).  
6. Insert spanner wrench into holes in spring hub (Fig 2).  
Rotate wrench counterclockwise (for standard rotation).  
Number of 360O turns should match last digit in model  
number on serial plate. If model number includes an “R”,  
reel is reverse rotation and wrench must be rotated  
clockwise. (See “TO DETERMINE ROTATION OF REEL”  
on parts drawing page.)  
NOTE: Do not attempt to remove spring if resistance  
is met or hub tends to rotate with shaft.  
Continue to rotate spool and strike end of shaft  
several sharp blows with a lead hammer or rubber mallet  
until shaft rotates freely and hub remains stationary.  
6. Remove (4) nuts which secure spring motor(s) to frame.  
7. Slide spring motor(s) off shaft and discard.  
NOTE: On multi-spring reels, be sure to remove and save  
dowel pins which connect one spring hub with another. Also  
remove snap rings on shaft between reel housings.  
8. Install replacement spring motor(s), pawls and pawl springs.  
NOTE: Pawl springs must be located between the pawls  
and the deepest section of the shaft grooves. Make sure  
that pawls and pawl springs are inserted flush with ends of  
shaft and hub or they may rub against inspection cover.  
COUNTER-  
CLOCKWISE  
FOR STANDARD  
ROTATION  
SPRING  
HOUSING  
COVER  
PLATE  
SPRING  
HUB  
SPANNER  
WRENCH  
Figure 2  
Figure 1  
SPRING  
PAWL  
HUB  
SPOOL  
SHAFT  
CAUTION  
(Spring not  
shown)  
Do not exceed number of turns indicated on  
serial plate. Over-tensioning can cause a  
broken spring, sheared shaft or other damage.  
SPRING  
Install  
against flat  
SHAFT  
GROOVE  
END VIEW  
SIDE VIEW  
NOTE: If reel is equipped with ratcheted adjustment  
wrench, follow instructions on separate sheet.  
NOTE: On reels containing more than one spring, the hubs  
are connected at the factory. Therefore, by tightening the  
outer spring, the inside spring(s) will be tightened.  
7. Remove collector cover and connect individual supply  
conductors to collector terminals. See ELECTRICAL  
CONNECTIONS diagram, on back page.  
9. Tighten nuts (and extension bolts) securing spring  
housing(s) to reel frame.  
10. Connect free end of cable to junction box on machine or  
adjust cord stop so that desired length of cord extends from reel.  
11. Tension spring with spanner wrench. Refer to  
INSTALLATION section.  
12. Replace inspection cover.  
CONTINUED ON BACK PAGE  
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Always specify  
SERIAL NUMBER & MODEL NUMBER  
when ordering parts.  
TO DETERMINE ROTATION OF REEL  
36  
32  
31  
41  
29  
28  
STANDARD  
ROTATION  
REVERSE  
ROTATION  
30  
Cable is played out and retracted as shown  
when viewing reel from spring motor side.  
35  
27  
6
34  
7
32  
31  
36  
35  
7
8
9
30  
13  
33  
26  
25  
30  
24  
24  
13  
34  
11  
33  
10  
37  
33  
13  
DOG & RATCHET  
Standard Rotation....  
P/N 042230  
Reverse Rotation....  
P/N 042231  
12  
15  
26  
33  
25  
23  
22  
22  
1
23  
12  
16  
17  
SPOOL LOCK  
14  
All models....P/N 042227  
18  
ACCESSORIES  
ROLLER CABLE  
GUIDES  
4
CABLE STOPS  
5
24  
38  
TYPE  
A
3.00” O.D.  
TYPE  
B
3.50” O.D.  
2
39  
2
3
21  
PART  
NUMBER  
FITS O.D.s  
MIN – MAX  
40  
TYPE  
HORIZONTAL  
037529  
037531  
037532  
037533  
037535  
037536  
037537  
041845  
041846  
B
A
A
A
B
B
B
B
B
0.44 – 0.62  
0.62 – 0.75  
0.75 – 1.05  
1.06 – 1.30  
0.75 – 1.05  
1.06 – 1.38  
1.39 – 1.55  
1.56 – 1.87  
1.88 – 2.06  
(shown)  
SPOOL  
PART  
20  
WIDTH  
NUMBER  
6"  
8"  
10"  
12"  
14"  
042200  
042201  
042202  
042203  
042204  
19  
VERTICAL  
OPTIONAL VERTICAL  
CABLE GUIDE  
LOCATION–  
REEL MOUNTED  
BASE UP  
COMPONENT REFERENCE DRAWING  
SPOOL  
WIDTH  
PART  
NUMBER  
HORIZONTAL CABLE  
GUIDE POSITION  
(STANDARD)  
SPOOL  
6"  
8"  
10"  
12"  
14"  
042270  
042271  
042272  
042273  
042274  
WRAPPER  
SECTIONS  
LINE  
ENTRANCE  
(NPT)  
SPOOL  
DISK  
STANDARD  
SPOOL  
ROTATION  
DIRECTION  
TO WIND  
CABLE  
SLIP RING  
(COLLECTOR)  
COVER  
SPRING  
MOTOR  
340O PIVOT BASE  
WHEN  
VIEWED  
FROM  
SPRING  
SIDE  
SPRING  
MOTOR  
OPTIONAL  
HORIZONTAL  
CABLE  
SLIP RING  
(COLLECTOR)  
ASSEMBLY  
SPOOL  
WIDTH  
PART  
NUMBER  
SPOOL  
DISK  
OPTIONAL  
VERTICAL  
CABLE GUIDE  
LOCATION  
GUIDE  
LOCATION  
4"–6"  
8"–10"  
12"–14"  
042284  
042285  
042286  
MOUNTING BASE  
VIEW FROM SPRING SIDE  
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CABLE REMOVAL  
2. Feed one end of the cable through water-tight connector on  
the spool hub inside the spool and into the slip ring.  
(See drawing below).  
Use the following procedure to remove worn or damaged cable  
from reel prior to installation of new cable.  
NOTE: This may require that jacket of cable be stripped  
to allow conductors to pass through shaft.  
CAUTION  
3. Connect individual conductors to appropriate rings on  
collector using crimp fitting or similar connection method.  
4. Tighten water-tight connector. Place cable clamp on cable  
and securely fasten to spool disk.  
Failure to relieve all spring tension prior to removing  
cable could result in damage to equipment or personal  
injury. Follow instructions carefully.  
5. Wind the cable onto the reel spool by hand rotating  
spool in direction it turns free of spring tension.  
6. Connect free end of cable to machine junction box.  
7. Pretension reel and complete installation as  
previously described.  
1. Move machine serviced by reel to a position closest to  
reel. Springs will still be under pre-tension at this point.  
2. Turn off all electric power.  
3. Lock spool to prevent turning using either a spool lock  
mechanism or by tying off.  
4. Disconnect cable from machine junction box.  
5. Grip spool by hand and carefully release spool lock or  
tie. Slowly unwind remaining tension.  
6. Again lock or tie spool to prevent rotation.  
7. Remove cable from spool. Loosen cable clamp and  
water-tight connector. Disconnect conductors from slip ring  
and remove cable.  
COLLECTOR REPLACEMENT  
1. Turn off all power to reel.  
2. Remove collector cover and gasket.  
3. Disconnect electric leads to and from collector.  
4. Remove button plug from hole in side of housing. Insert  
long 1/8” Allen wrench through hole and loosen two set  
screws in collector locking collar Set screws are at 90O  
to one another..  
8. Install new cable following instruction at right.  
CABLE INSTALLATION  
5. Slide collector off shaft.  
Use the following procedure to replace cable or if reel was  
ordered without cable. Refer to ELECTRICAL CONNECTIONS  
DRAWING, below.  
6. Install new collector by reversing above steps.  
1. Unspool new cable from shipping spool and lay out  
to eliminate twist.  
NOTE: This step is not essential, but will aid in winding  
operation of the reel and prolong cable life.  
ELECTRICAL CONNECTIONS  
CABLE LEADWIRES  
MOVING END  
NOTE:  
LEADWIRE INPUT FIXED END  
(CUSTOMER SUPPLIED)  
Wire size, wire connectors, connection sequence,  
CABLE  
and connection methods must comply with  
National Electrical code and Local Electrical ordi-  
nances. If in doubt, contact a local electrical con-  
tractor or electrical inspector.  
CABLE  
CLAMP  
BRUSH TERMINAL  
CONNECTIONS  
WATER–TIGHT  
CABLE CONNECTOR  
COLOR SEQUENCE FOR TYPE SO CABLE  
SLIP-RING  
LEADWIRES ARE  
NUMBER TAGGED  
THREE CONDUCTOR CABLE  
# 1 – BLACK  
# 2 – WHITE  
SET  
SCREW  
1
2
3
4
# 3 – GREEN (ground)  
FOUR THRU TWELVE CONDUCTOR CABLE  
# 1 – BLACK  
# 2 – WHITE  
SLIP-RING LEAD TO  
MOVING CABLE  
CONNECTIONS  
# 3 – RED  
FRAME  
# 4 – GREEN (ground)  
# 5 – ORANGE  
# 6 – BLUE  
2
3
4
1
SPOOL  
HUB  
SLIP–RINGS  
# 7 – WHITE W/ BLACK TRACER  
# 8 – RED W/ BLACK TRACER  
# 9 – GREEN W/ BLACK TRACER  
#10 – ORANGE W/ BLACK TRACER  
#11 – BLUE W/ BLACK TRACER  
#12 – BLACK W/ WHITE TRACER  
SPOOL  
DISK  
COLLAR  
SLIP–RING ENCLOSURE  
600 VOLT AC. 250 VOLT DC. WATERTIGHT, DUST TIGHT.  
DO NOT EXCEED AMPERAGE RATING OF CABLE OR SLIP RING.  
NUMBER OF CIRCUITS MAY VARY FROM TWO (MINIMUM) TO 36 (MAXIMUM). FOUR CIRCUITS SHOWN.  
GLEASON REEL CORP.  
®
P.O. Box 26 • 600 South Clark St.  
Mayville, WI 53050–0026  
®
Phone 920–387–4120 • Fax 920–387–4189  
HUBBELL A Hubbell Company  
Printed in USA  
Bulletin No. 045394.a  
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