Heat Glo LifeStyle Indoor Fireplace TWILIGHT II User Manual

Owner’s Manual

Installation and Operation

Model:

Twilight-II*

Does not ship with interior or

exterior door, or TL-Trim kit.

These items must be

purchased separately.

CAUTION

DO NOT DISCARD THIS MANUAL

Important operating and

maintenance instruc-

tions included.

Read, understand and follow

these instructions for safe

installation and operation.

Leave this manual with

party responsible for

use and operation.

•

WARNING

WARNING: If the information in these

instructions is not followed exactly, a fire

or explosion may result causing proper-

ty damage, personal injury, or death.

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

Glass and other surfaces are hot during

operation and cool down.

• Do not store or use gasoline or other flamma-

ble vapors and liquids in the vicinity of this or

any other appliance.

•

Keep children away.

•

CAREFULLY SUPERVISE children in same room as

appliance.

Alert children and adults to hazards of high

temperatures.

• What to do if you smell gas

- Do not try to light any appliance

Do NOT operate with protective barriers open or

removed.

- Do not touch any electrical switch. Do not

use any phone in your building.

Keep clothing, furniture, draperies and other

combustibles away.

- Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instructions.

This appliance has been supplied with an integral barrier

to prevent direct contact with the fixed glass panel. Do

NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the

barrier is not present or help is needed to properly install one.

- If you cannot reach your gas supplier, call

the fire department.

• Installation and service must be performed by

a qualified installer, service agency, or the gas

supplier.

In the Commonwealth of Massachusetts:

• installation must be performed by a licensed plumber or

gas fitter;

• a CO detector shall be installed in the room where the

appliance is installed.

This appliance may be installed as an OEM installation in

manufactured home (USA only) or mobile home and must

be installed in accordance with the manufacturer’s instruc-

tions and the manufactured home construction and safety

standard, Title 24 CFR, Part 3280 or Standard for Installa-

tion in Mobile Homes, CAN/CSA Z240MH.

Installation and service of this appliance should be

performed by qualified personnel. Hearth & Home

Technologies suggests NFI certified or factory-trained

professionals, or technicians supervised

by an NFI certified professional.

This appliance is only for use with the type(s) of gas indi-

cated on the rating plate.

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- Table of Contents -

Section 1: Listing and Code Approvals

A. Appliance Certification ................................. 4

Section 8:

Finishing

A. Mantel Projections ................................... 18

B. Facing Material ........................................ 18

B. Glass Specifications .................................... 4

C. Thermal Performance Data ......................... 4

D. Air Infiltration, Water Resistance and

Structural Tests ............................................. 4

E. BTU Specifications....................................... 4

F. High Altitude Installations............................. 4

Section 9:

Appliance Setup

A. Remove Shipping Materials .................... 21

B. Clean the Appliance................................. 21

C. Accessories ............................................. 21

D. Lava Rock and Ember Placement .......... 21

E. Positioning the Logs ............................... 22

F. Glass Assembly....................................... 24

G. Grilles and Trim ....................................... 24

H. Shutter Settings ....................................... 24

Î G. Non-Combustible Materials Specifications . 4

H. Combustible Materials Specification ........... 4

Section 2: Getting Started

A. Design and Installation Considerations...... 5

B. Tools and Supplies Needed ........................ 5

C. Inspect Appliance and Components............ 5

Section 10: Operating Instructions

A. Before Lighting Appliance ........................ 25

Section 3: Framing and Clearances

A. Selecting Appliance Location ....................... 6

B. Clearances ................................................... 7

C. Mantel Projections ........................................ 8

B. Lighting Appliance ................................... 26

C. After Appliance is Lit................................. 27

D. Frequently Asked Questions ................... 27

Section 4: Termination Locations

A. Appliance Opening Minimum Clearances .... 9

Section 11:

Troubleshooting

A. Intellifire Ignition System ......................... 28

Section 5: Appliance Preparation

Section 12: Maintaining and Servicing Appliance. ........... 30

A. Securing and Leveling the Appliance ......... 10

Section 13: Reference Materials

Section 6:

Section 7:

Gas Information

A. Appliance Dimension Diagram............... 32

B. Service Parts ............................................ 33

C. Warranty ................................................... 36

D. Contact Information ................................. 37

A. Fuel Conversions .................................... 12

B. Gas Pressures ........................................ 12

C. Gas Connection ....................................... 12

Electrical Information

A. Recommendation for Wire ...................... 14

B. Connecting to the Appliance .................... 14

C. Optional Accessories............................... 15

D. Intellifire Ignition System Wiring .............. 16

E. Junction Box Installation .......................... 17

F. Wall Switch Installation for Fan ............... 17

Î = Contains updated information.

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Listing and Code Approvals

A. Appliance Certification

Air infiltration test ASTM:E283-(04). The sample was test-

ed at 1.57 psf (equivalent to a 25-mph windload).

Water resistance test ASTM:E331-00. The test specimen

was tested at the requested test pressures of 8.0 & 25.0 psf.

MODEL: Twilight-II

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: Direct Vent Gas Appliance

Structural test ASTM:E330-02. The unit was tested to a

design pressure of 50-psf, a test pressure of 75-psf.

STANDARD: ANSI Z21.50-2003•CSA2.22-M03•UL307B

Test Results

This product is listed toANSI standards for “Vented GasAp-

pliances” and applicable sections of “Gas Burning Heating

Appliances for Manufactured Homes and Recreational Ve-

hicles”, and “Gas FiredAppliances for Use at HighAltitudes”.

Air Infiltration

Water Resistance

Structural Load

Model

(ASTM E283)

(ASTM E331)

(ASTM E330)

No leakage @

8psf & 25psf

No Blowout

@ 75psf

0.07CFM/ft²

Twilight-II

Indoor/Outdoor

NOT INTENDED FOR USEASAPRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemen-

tal room heat or a decorative appliance. It should not be fac-

tored as primary heat in residential heating calculations.

E. BTU Specifications

Orifice Size

(DMS)

Model

Input BTUH

U.S. (0-2000 FT) or Canada (2000-4500 FT)

38,000

34,200

37,000

33,300

Twilight II (NG)

B. Glass Specifications

CAN

Twilight II (LP)

CAN

Hearth & Home Technologies appliances manufactured with

tempered glass may be installed in hazardous locations

such as bathtub enclosures as defined by the Consumer

Product Safety Commission (CPSC). The tempered glass

has been tested and certified to the requirements of ANSI

Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certification

Council SGCC# 1595 and 1597.Architectural Testing, Inc.

Reports 02-31919.01 and 02-31917.01).

F. High Altitude Installations

U.L. Listed gas appliances are tested and approved without

requiring changes for elevations from 0 to 2000 feet in the

U.S.A. and Canada.

When installing this appliance at an elevation above 2000

feet, it may be necessary to decrease the input rating by

changing the existing burner orifice to a smaller size. Input

rate should be reduced by 4% for each 1000 feet above a

2000 foot elevation in the U.S.A., or 10% for elevations

between 2000 and 4500 feet in Canada. If the heating value

of the gas has been reduced, these rules do not apply. To

identify the proper orifice size, check with local gas utility.

This statement is in compliance with CPSC 16 CFR Section

1201.5 “Certification and labeling requirements” which refers

to 15 U.S. Code (USC) 2063 stating “…Such certificate

shall accompany the product or shall otherwise be furnished

to any distributor or retailer to whom the product is delivered.”

Some local building codes require the use of tempered glass

with permanent marking in such locations. Glass meeting

this requirement is available from the factory. Please contact

your dealer or distributor to order.

If installing this appliance at an elevation above 4500 feet

(in Canada), check with local authorities.

WARNING

Do NOT use this appliance if any part has been under

water. Immediately call a qualified service technician to

inspect the appliance and to replace any part of the control

system and any gas control which has been under water.

NOTE: This installation must conform with local codes. In the

absence of local codes you must comply with the National

Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A.

and the CAN/CGA B149 Installation Codes in Canada.

G. Non-Combustible Materials Specification

C. Thermal Performance Data

Material which will not ignite and burn are those consisting

entirely of steel, iron, brick, tile, concrete, slate, glass or

plasters, or any combination thereof. Materials that are re-

ported as passing ASTM E 136, Standard Test Method

for Behavior of Materials in a Vertical Tube Furnace

at 750^oC, shall be considered non-combustible materials.

Sound

Transmission

Class (STC)

Thermal Resistance

(R Value)

Thermal Conductivity

(K Value)

Model

Twilight-II

0.08hr-sq ft-^OF/BTU 12.5 BTU-in/hr-sq ft-^OF

D. Air Infiltration, Water Resistance and

Structural Tests

The Hearth & Home Technologies Twilight-II Indoor/Outdoor

Appliance unit was tested to the followingASTM standards

at the Stork Twin City Testing laboratory.

H. Combustible Materials Specification

Materials made of or surfaced with wood, compressed pa-

per, plant fibers, plastics, or other material that can ignite

and burn, whether flame proofed or not, or whether plastered

or unplastered shall be considered combustible materials.

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Getting Started

B. Tools and Supplies Needed

A. Design and Installation Considerations

Before beginning the installation be sure that the following

tools and building supplies are available.

Heat & Glo direct vent gas appliances are designed to op-

erate with all combustion air siphoned from outside of the

building and all exhaust gases expelled to the outside. No

additional outside air source is required.

Reciprocating saw

Pliers

Hammer

Framing material

Hi temp caulking material

Gloves

The Twilight-II has been carefully engineered to provide a

unique fireplace experience. Since it is different than any

other product on the market, care must be taken when

installing this appliance so that our customer does not

experience undesirable performance or conditions.

Phillips screwdriver

Flat blade screwdriver Electric drill and bits (1/4 in.)

Plumb line

Manometer

Tape measure

Framing square

Safety glasses

Voltmeter

Level

1. Install the appliance according to this Owner’s Guide

paying particular attention to flashing and sealing

instructions.

Non-corrosive leak check solution

1/2 - 3/4 inch length, #6 or #8 Self-drilling screws

One 1/4 inch female connection (for optional fan)

2. In the cold northern climates pay attention to exposures

and prevailing wind conditions when locating the appli-

ance, the same as you would for locating exterior win-

dows and doors.

C. Inspect Appliance and Components

WARNING

Inspect appliance and components for

damage. Damaged parts may impair safe

operation.

The Twilight-II has the thermal characteristics of a high

quality window system. Temperatures near the appliance

will be cooler than what is realized with a fully insulated

wall.

•

Do NOT install damaged components.

Do NOT install incomplete components.

Do NOT install substitute components.

Operation of the appliance will eliminate any cool drafts

and will provide the room with a comfortable ambiance.

Report damaged parts to dealer.

• Carefully remove the appliance and components from the

packaging.

CAUTION

Check building codes prior to installation.

• The trim doors are shipped in a separate package.

•

Installation MUST comply with local, regional, state

and national codes and regulations.

• The gas logs may be packaged separately and must be

field installed.

•

Consult insurance carrier, local building, fire

officials or authorities having jurisdiction about

restrictions, installation inspection, and permits.

• Report to your dealer any parts damaged in shipment,

particularly the condition of the glass.

• Read all of the instructions before starting the instal-

lation. Follow these instructions carefully during the

installation to ensure maximum safety and benefit.

When planning an appliance installation, it’s necessary to

determine the following information before installing:

• Where the appliance is to be installed. See Section 3.

• Gas supply piping. See Section 6.

WARNING

Hearth & Home Technologies disclaims

any responsibility for, and the warranty will

be voided by, the following actions:

• Electrical wiring. See Section 7.

• Framing and finishing details. See Sections 3 and 8.

•

Installation and use of any damaged appliance or vent

system component.

Modification of the appliance or vent system.

Installation other than as instructed by Hearth & Home

Technologies.

Improper positioning of the gas logs.

• Whether optional accessories—devices such as a fan, wall

switch, or remote control—are desired. See Section 9.

•

WARNING

•

Installation and/or use of any component part not

approved by Hearth & Home Technologies.

Keep appliance dry.

•

Mold or rust may cause odors.

Water may damage controls.

Any such action may cause a fire hazard.

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Framing and Clearances

NOTE:

•

Illustrations reflect typical installations and are

FOR DESIGN PURPOSES ONLY.

Illustrations/diagrams are not drawn to scale.

Actual installation may vary due to individual

design preference.

WARNING

Fire Risk

Provide adequate clearance:

•

Around air openings

To combustibles

For service access

Locate appliance away from traffic areas.

A. Selecting Appliance Location

NOTE: For actual appliance dimensions refer to Sec-

tion 13.

When selecting a location for your appliance it is important

to consider the required clearances to walls (see Figure 3.1).

GLASS

FLUSH TO EXTERIOR INSULATED ENVELOPE

GLASS

In addition to these framing dimensions, also reference the following section:

•

Clearances and Mantel Projections (Section 3.B and 3.C)

GLASS

FLUSH TO EXTERIOR INSULATED ENVELOPE

GLASS

Minimum

Model

Minimum Minimum

Inches

1092.2

1/2

12.7

Twilight-II

Millimeters

609.6 914.4 1092.2

Figure 3.1

Appliance Locations

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B. Clearances

OVERHANG

WARNING

Fire Risk.

Odor Risk.

•

Install appliance on hard metal or wood

surfaces extending full width and depth of

appliance.

•

Do NOT install appliance directly on

carpeting, vinyl, tile or any combustible

material other than wood.

WARNING

Fire Risk.

Do not install appliance against vapor

barriers or exposed insulation.

•

Prevent contact with sagging or loose

insulation.

Vinyl Siding

36 in.

Non-vinyl Siding

Vinyl Overhang

Non-vinyl Overhang

12 in.

WARNING

60 in.

31 in.

Fire Risk.

•

Locate and install appliance to all

clearance specifications in manual

Figure 3.2

Exterior View - Minimum Clearances

Note: Framing dimensions as-

sume use of 1/2 inch thick

wall covering materials

on exterior of framing

only, and NO sheet-

rock on interior of

framing.

From top of appliance

to ceiling (interior) or

overhang (exterior).

CLEARANCES TO COMBUSTIBLES:

Rough

Opening

(Height)

Rough

Opening

(Depth)

Rough

Opening

(Width)

Clearance Non-Combustible Combustible Standoff Sides of

to Ceiling

Floor

Flooring

Height Appliance

Inches

41-1/4

1048

3-3/8

0.5

584

1118

787

Figure 3.3 Clearances to Combustibles

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C. Mantel Projections - Interior only

NON-COMBUSTIBLE BOARD

(SUPPLIED ON APPLIANCE)

TOP VIEW

MEASURED

FROM CORNER

13-5/8

12-5/8

11-5/8

10-5/8

9-5/8

8-5/8

7-5/8

½ IN.

FIREPLACE

HOOD

Figure 3.4

Indoor Clearances to Mantels or other

Combustibles above Appliance

Figure 3.5 Indoor clearances to Mantel Legs or Wall

Projections (Acceptable on both sides of opening.)

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Termination Locations

A. Appliance Opening

Minimum Clearances

WARNING

Fire Risk. Explosion Risk.

Maintain vent termination minimum clearances as specified.

= AREA WHERE APPLIANCE IS NOT PERMITTED

= AIR SUPPLY INLET

= APPLIANCE OPENING

(See Note 2)

J or K

= 9" (U.S.A.)

= 0" ......................... clearances above grade, veran-

12" (Canada) ........ clearance to non-mechani-

cal air supply inlet to build-

ing or the combustion air in-

let to any other appliance

(See Note 1)

da, porch, deck or balcony

= 12" ....................... clearances to window or door

that may be opened, or to per-

= 3 ft. (U.S.A.)

manently closed window.

6 ft. (Canada) ......... clearance to a mechanical

air supply inlet

D** = 31" ....................... vertical clearance to ventilated

soffit located above the hood

within a horizontal distance of 2

feet (60 cm) from the center-line

of the hood

L*** = 54” ......................... clearance above paved

(See Note 1)

sidewalk or a paved driveway

located on public property

M****= 31" ......................... clearance under veranda,

porch, deck, balcony or overhang

E** = 31" ....................... clearance to unventilated soffit

9" ........................ clearance to outside corner

60” ......................... vinyl

= 12" ....................... clearance to inside corner

= 12” ......................... non-vinyl siding

36” ......................... vinyl siding

= 3 ft. (Canada) ...... not to be installed above a gas

meter/regulator assembly within

= 8 ft.

3 feet (90cm) horizontally from the

center-line of the regulator

Q_MIN

R_MAX

= 3 ft. (U.S.A.)

Twilight-II

10 feet

2 x Q _ACTUAL

___________________________________________________________________________

6 ft. (Canada) ...... clearance to service regulator

vent outlet and electric service

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_{__}2_{___}a_{__}d_{_}d_{__}it_{_}i_{_}o_{_}n_{__}a_{_}l_{__}t_{_}e_{_}r_{_}m_{__}i_{_}n_{_}a_{__}t_{_}io_{__}n_{__}c_{__}a_{_}p_{__}s_{____}Q_{___}+_{___}6_{__}f_{_}e_{__}e_{__}t_{____}2_{_}/_{_}3_{___}x_{__}Q_{___}_A_{_}_C_{_}_T_{_}_U_{__}_A_{_}_L_{_}

3 additional termination caps Q + 9 feet 1/2 x Q _ACTUAL

R_MAX= (2 / # caps plus appliance) x Q_ACTUAL

36” minimum for vinyl windows or vinyl siding.

** 60” minimum for vinyl clad soffits.

*** a appliance shall not open directly above a sidewalk or paved

driveway which is located between two single family dwellings

and serves both dwellings.

This appliance is approved for installation onto screened porches

with the following guidelines:

**** only permitted if veranda, porch, deck or balcony is fully open on a

minimum of 2 sides beneath the floor, or if the screened porch

guidelines are followed.

Minimum porch area: 96 square feet

Minimum ceiling height: 92 inches

NOTE 1: Local codes or regulations may require different clearances.

Minimum two walls must be screened

Minimum top of screen height, side walls: 6 ft. 8 in.

Minimum screen area: 64 square feet

NOTE 2: Termination in an alcove space (spaces open only on one side

and with an overhang) are permitted with the dimensions specified for

vinyl or non-vinyl siding and soffits. 1. There must be 3 feet minimum

between terminations or between the appliance and termination. 2. All

mechanical air intakes within 10 feet of a termination must be a minimum of

3 feet below the appliance hood. 3. All gravity air intakes within 3 feet of

the appliance hood must be a minimum of 1 foot below the termination.

NOTE: There may be some odor and small amounts of soot

associated with venting the Twilight-II onto a screened porch.

Ensuring good cross draft ventilation and routine maintenance of

the appliance will maximize comfort and cleanliness.

Figure 4.1 Minimum Clearances for Appliance Opening

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Appliance Preparation

A. Securing and Leveling the Appliance

The diagram shows how to properly position, level, and se-

cure the appliance (see Figure 5.2). Nailing tabs are provid-

ed to secure the appliance to the framing members.

WARNING

Fire Risk.

•

Prevent contact with sagging, loose

insulation.

• Place the appliance into position.

•

Do NOT install against vapor barriers or

exposed insulation.

• Level the appliance from side to side and front to back.

• Shim the appliance with non-combustible material, such

as sheet metal, as necessary.

Placing Metal Hearth Strip

• Bend out nailing tabs on each side.

The metal hearth strip (approx. 46 inches x 4 inches) is

used to provide added protection where appliance and outer

structure meet.

• Keep nailing tabs flush with the framing.

• Secure the appliance to the framing by using nails or

screws through the nailing tabs.

• Place a generous bead of silicone caulk into the corner

of the protective hearth strip.

• Place the metal strip onto the structure where the outer

edge of the appliance will sit (see Figure 5.1).

• Place the appliance into position. Make sure flashing

edges on the outdoor surround fit up tight to the framing.

APPLIANCE

EXTERIOR

METAL HEARTH STRIP

UNDER EDGE OF

APPLIANCE

SECURE

TO FRAMING

IN A MINIMUM

3 PLACES

Figure 5.1 Positioning the Metal Hearth Strip

SECURE TO

FRAMING

APPLIANCE

EXTERIOR

PER SIDE

NOTE: Caulk behind all flanges

before securing to the exterior.

Figure 5.2 Proper Positioning, Leveling and

Securing of a Appliance

CAUTION

Do NOT notch into the framing around the appliance spacers.

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• See Figure 5.3 for placement of combustible housewrap

or building paper and non-combustible sheathing for the

outside wall.

• Once the appliance is in place use enough silicone caulk

to make a water tight seal between outdoor surround

and exterior sheathing.

APPLY RTV

SEALANT TO

CORNER EDGES

FIREPLACE

FLANGE

OUTSIDE

BEND IN

FLANGE

SHEATHING

^HOUSEWRAP**

(BUILDING PAPER)

Figure 5.4

NON-COMBUSTIBLE

SHEATHING

NOTE: The installation is permitted in screened porch-

es following the guidelines in Figure 4.1.

WALL STUD

NON-COMBUSTIBLE

FINISHING MATERIAL

12 INCH

FIREPLACE

HEADER

TOP OF

FIREPLACE

1/4 INCH CLEARANCE

TO HOUSEWRAP

INSULATED FRAMING

STANDOFF

FIREPLACE

HOOD

Figure 5.3

NOTE: All finishing materials on top of exterior

sheathing must be non-combustible for a minimum of

12 inches above and on both sides of the exterior

face of the appliance. This non-combustible finishing

material can be up to a maximum of 6 inches thick (6

inches maximum horizontal overhang) to allow for brick

and stone alcoves (see Figure 8.5).

NOTE: Combustible housewrap or building paper must

not extend past the non-combustible material (12

inches above and on both sides of the exterior face of

the appliance). Use hightemp caulk to seal between

combustible sheathing housewrap and non-

combustible sheathing.

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Gas Information

A. Fuel Conversions

C. Gas Connection

Before making gas connections ensure that appliance

being installed is compatible with the available gas type.

NOTE: Have the gas supply line installed in accordance

with local building codes, if any. If not, follow ANSI 223.1.

Installation should be done by a qualified installer approved

and/or licensed as required by the locality. (In the

Commonwealth of Massachusetts installation must be

performed by a licensed plumber or gas fitter.)

Any natural or propane gas conversions necessary to meet

the appliance and locality needs must be made by a quali-

fied technician using Hearth & Home Technologies speci-

fied and listed gas conversion kit.

B. Gas Pressures

NOTE: A listed (and Commonwealth of Massachusetts ap-

proved) 1/2 inch (13mm) T-handle manual shut-off valve and

flexible gas connector are connected to the 1/2 inch (13mm)

control valve inlet.

Proper input pressures are required for optimum appliance

performance. Gas line sizing requirements need to be made

following NFPA51.

•

If substituting for these components, please consult

local codes for compliance.

WARNING

Refer to Reference Section 13 for location of gas line ac-

cess in appliance.

Fire Risk.

Explosion Hazard.

High pressure will damage valve.

NOTE: Gas line may be run from either side of the

appliance provided the hole in the outer wrap does NOT

exceed 2-1/2 inches in diameter and does not penetrate

the firebox.

•

Disconnect gas supply piping BEFORE

pressure testing gas line at test pressures

above 1/2 psig.

Close the manual shutoff valve BEFORE

pressure testing gas line at test pressures

equal to or less than 1/2 psig.

•

WARNING

Gas Leak Risk

WARNING

•

Support control when attaching pipe to

prevent bending gas line.

Verify inlet pressures.

•

High pressure may cause overfire condition.

Low pressure may cause explosion.

NOTE: The gap between the supply piping and gas access

hole may be caulked with high temperature caulk or stuffed Í

with non-combustible un-faced insulation to prevent cold

air infiltration.

Verify minimum pressures when other

household gas appliances are operating.

Install regulator upstream of valve if line

pressure is greater than 1/2 psig.

Pressure requirements for appliance are shown in the table

below. Minimum pressures must be met when other

household gas appliances are operating.

Pressure

Natural Gas

Propane

Minimum

Inlet Pressure

5.0 inches

w.c.

11.0 inches

w.c.

Maximum Inlet

Gas Pressure

14.0 inches

w.c.

14.0 inches

w.c.

Manifold

Pressure

3.5 inches

w.c.

10.0 inches

w.c.

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•

Ensure that gas line does not come in contact with outer

wrap of appliance. Follow local codes.

HIGH ALTITUDE INSTALLATIONS

U.L. Listed gas appliances are tested and approved

without requiring changes for elevations from 0 to

2000 feet in the U.S.A. and Canada.

Incoming gas line should be piped into the valve com-

partment and connected to the 1/2 inch connection on

the manual shutoff valve.

When installing this appliance at an elevation above

2000 feet, it may be necessary to decrease the input

rating by changing the existing burner orifice to a

smaller size. Input rate should be reduced by 4% for

each 1000 feet above a 2000 foot elevation in the

U.S.A., or 10% for elevations between 2000 and 4500

feet in Canada. If the heating value of the gas has

been reduced, these rules do not apply. To identify

the proper orifice size, check with the local gas utility.

WARNING

Fire or Explosion Hazard

•

Gas build-up during line purge may ignite.

Purge should be performed by qualified technician.

Ensure adequate ventilation.

Ensure there are no ignition sources such as

sparks or open flames.

If installing this appliance at an elevation above 4500

feet (in Canada), check with local authorities.

•

A small amount of air will be in the gas supply lines.

When first lighting appliance it will take a short time for

air to purge from lines. When purging is complete the

appliance will light and operate normally.

WARNING

CHECK FOR GAS LEAKS

Explosion Risk

Fire Risk

Asphyxiation Risk

•

Check all fittings and connections.

Do not use open flame.

After the gas line installation is complete,

all connections must be tightened and

checked for leaks with a commercially-

available, non-corrosive leak check solution. Be sure

to rinse off all leak check solution following testing.

Fittings and connections may have loosened during

shipping and handling.

WARNING

Fire hazard.

Do NOT change the valve settings.

•

This valve has been preset at the factory.

Changing valve settings may result in fire

hazard or bodily injury.

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Electrical Information

B. Connecting to the Appliance

A. Recommendation for Wire

This appliance requires 110-120 VAC be wired to the

junction box for proper operation of the appliance.

WARNING

Wire 110V to electrical junction box.

Do NOT wire 110V to valve.

Do NOT wire 110V to wall switch.

CAUTION

•

Incorrect wiring will damage millivolt valves.

Incorrect wiring will override IPI safety

lockout and may cause explosion.

Label all wires prior to disconnection when servicing con-

trols. Wiring errors can cause improper and dangerous op-

eration. Verify proper operation after servicing.

•

This appliance may be used with a wall switch, wall

mounted thermostat and/or a remote control.

CAUTION

Shock hazard.

If using thermostat use one compatible with a millivolt

gas valve system.

•

Replace damaged wire with type 105^OC

rated wire.

•

Wire must have high temperature insulation.

Follow parameters for locating thermostat (see individual

thermostat instructions) to ensure proper operation of

appliance.

NOTE: This appliance must be electrically wired and

grounded in accordance with local codes or, in the absence

of local codes, with National Electric Code ANSI/NFPA 70-

latest edition or the Canadian Electric Code, CSA C221.1.

•

Keep wire lengths short as possible by removing any

excess wire length.

Low voltage and 110 VAC voltage cannot be shared within

the same wall box.

NOTE: Waterproof insulated wire should be used when

wiring the junction box.

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C. Optional Accessories

APPLIANCE

INTERIOR

SIDE

Optional fan and remote control kits require that 110-120

VAC be wired to the factory installed junction box before

the appliance is permanently installed (see Figure 7.1).

Fan Installation

To provide best airflow, we recommend positioning fan on

the left side (as viewed from appliance interior side - see

Figure 7.2). NOTE: It is recommended fan be installed

prior to gas line installation.

FAN

Wall Switch

DRIP

TRAY

Position the wall switch in the desired position on a wall.

Run a maximum of 25 feet (7.8 m) or less length of 18

A.W.G. minimum wire and connect it to the appliance ON/

OFF switch pigtails.

Figure 7.2 Fan location

FAN SPEED

CONTROL

(RHEOSTAT)

DETAIL A

WIRE LEAD

1 MALE END

1 FEMALE END

6 FT.

APPROX.

TEMPERATURE

SENSOR SWITCH

WIRE LEAD

2 FEMALE ENDS

6 FT.

APPROX.

FAN KIT

#GFK-160T

JUNCTION BOX

SEE DETAIL A

PLUG AND WIRE

ASSEMBLY

NOTE: If any of the original wire as supplied with

the appliance must be replaced, it must be

replaced with the type 105^oC rated wire.

Figure 7.1

Fan Wiring Diagram

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D. Intellifire Ignition System Wiring

NOTE: Batteries cannot be placed in the battery pack

while using the 3 volt AC transformer. The transformer

must be unplugged if the battery pack is used.

This appliance requires a 110 VAC supply to the appliance

junction box for operation. When using the transformer, the

junction box must have uninterrupted 120V.Awiring diagram

is shown in Figure 7.3.

CAUTION

Battery polarity must be correct or module damage

will occur.

This appliance is equipped with an Intellifire control valve

which operates on a 3 volt system.

This appliance is supplied with a battery pack and a 3 volt

AC transformer, which requires the installation of the

supplied junction box. It is highly recommended that the

junction box be installed at this time to avoid reconstruction.

Optional Accessories Requirements

Wiring for optional accessories should be done now to avoid

reconstruction.

The battery pack requires two D cell batteries (not

included).

INTERMITTENT

PILOT

IGNITION MODULE

3 VAC

PLUG-IN

3V TRANSFORMER

IGNITOR

ON/OFF

WALL

SWITCH

FLAME SPARKER/

SENSOR

IGNITION

MODULE

(3V)

WHT

ORG

LOW VOLTAGE

SEE NOTE 1

VALVE

GROUND TO

FIREPLACE

CHASSIS

GROUND

REMOTE

CONTROL

HOT

NEUTRAL

WHITE WIRE

CAN BE

PLUGGED

INTO ANY

OF #1-#5

LOCATIONS

ON THE

BLACK WIRE CAN BE

PLUGGED INTO ANY OF

#1 - #5 LOCATIONS

PIGGYBACK

ON/OFF SWITCH

NEUTRAL SIDE

ON THE HOT SIDE

TRANSFORMER

3 VAC

PLUG IN

VALVE

NOTE: 1. Ignition module, valve, pilot, and wall switch operate on 3 volts.

Uninterrupted 120 VAC is required at junction box unless equipped with battery back-up.

Figure 7.3

Intellifire Pilot Ignition (IPI) Wiring Diagram

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E. Junction Box Installation

If the box is being wired from the OUTSIDE of the

HEAT SHIELD

appliance:

14/2WG

•

Install the Romex™ connector (not included

with appliance) in the side wrap.

Loosen two screws on the Romex connector,

feed the necessary length of wire through the

connector and tighten the screws.

COPPER GROUND

ATTACHED TO GRN SCREW

WITH GRN WIRE

BLK

WHT

•

Make all necessary wire connections.

GREEN WIRE

INSIDE BOX

WHT

If the box is being wired from the INSIDE of the

appliance:

•

Remove the screw attaching the junction box

to the outer shell, rotate the junction box

inward to disengage it from the outer shell

(see Figure 7.4).

NOTE: Do NOT wire

110VAC to wall switch.

Figure 7.4 Junction Box Detail

•

Pull the electrical wires from outside the

appliance through this opening into the valve

compartment.

•

Loosen the two screws on the Romex connector, feed the

necessary length of wire through the connector and tighten the

screws.

Make all necessary wire connections to the receptacle and

assemble the receptacle and cover to the junction box.

F. Wall Switch Installation for Fan (Optional)

If the box is being wired to a wall

mounted switch for use with a fan

(See Figure 7.5):

6 INCH

APPROX.

•

The power supply for the

appliance must be brought into

a switch box.

FAN

WIRE LEAD

1 MALE END

1 FEMALE END

SPEED CONTROL

(RHEOSTAT)

•

The power can then be supplied

from the switch box to the

appliance using a minimum of

14-3 with ground wire.

TEMPERATURE

SENSOR SWITCH

WIRE LEAD

2 FEMALE ENDS

JUNCTION

•

At the switch box connect the

black (hot) wire and red (switch

leg) wire to the wall switch as

shown.

BOX

6 INCH

APPROX.

FAN

At the appliance connect the

black (hot), white (neutral) and

green (ground) wires to the junc-

tion box as shown.

PLUG AND WIRE

ASSEMBLY

Add a 1/4 inch insulated female

connector to the red (switch leg)

wire, route it through the knock-

out in the face of the junction

box, and connect to the top fan

switch connector (1/4 inch

male) as shown.

OPTIONAL

WALL SWITCH

Figure 7.5 Junction Box Wired to Wall Switch

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Finishing

B. Facing Material

A. Mantel Projections

Figure 8.1 shows the minimum vertical and corresponding

maximum horizontal dimensions of appliance mantels or

other combustible projections above the top front edge of

the appliance.

WARNING

Fire Risk.

Do NOT obstruct air inlet or outlet grilles.

Do NOT modify grilles.

•

Modifying or covering grilles could cause

temperature rise and fire hazard.

Interior

View

NON-COMBUSTIBLE BOARD

(SUPPLIED ON APPLIANCE)

Finishing materials must not interfere with:

•

Air flow through grilles or louvers.

Operation of louvers or doors.

Access for service.

13-5/8

12-5/8

Inside Facing Material

11-5/8

10-5/8

9-5/8

8-5/8

7-5/8

•

May install combustible materials up to specified

clearances on top, front and sides of appliance.

Seal joints between finished wall and appliance top and

sides with 300⁰F (140⁰C) minimum sealant.

HOOD

Leave space so bottom grille can be lowered for trim

door removal.

Note: Measurements

are in inches.

Figure 8.1

Indoor Clearances to Mantels or other

Combustibles above Appliance

TOP VIEW

MEASURED

FROM CORNER

½ IN.

FIREPLACE

HOOD

Figure 8.2

Clearances to

Combustible Mantel Leg or

Wall Projections (Acceptable

on both sides of opening.)

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HOUSEWRAP

COMBUSTIBLE

SHEATHING

REQUIRED

FLASHING

(SUPPLIED WITH

TL-TRIM KIT)

NON-COMBUSTIBLE

SHEATHING

BRICK

LEDGE

12 IN.

REQUIRED

HOOD

(SUPPLIED WITH

TL-TRIM KIT)

NON-

COMBUSTIBLE

FACING

6 IN.

MAX.

THERE MUST BE NO GAP

BETWEEN BRICK LEDGE,

FACING MATERIAL AND

APPLIANCE FRONT.

HOUSE

WRAP

6 INCH MAXIMUM

PROJECTION FROM

FACE OF APPLIANCE

NON-COMBUSTIBLE

SHEATHING

12 IN.

Figure 8.3 Exterior View

Outside Facing Material

WARNING

Fire Risk.

Finish all edges and fronts to clearances and

specifications listed in manual.

Water Intrusion Risk.

TL-TRIM Kit with hood is required.

•

Black metal columns may be covered with non-

combustible material only.

•

TL-TRIM Kit must be installed on

exterior before flashing and facing.

Do NOT overlap combustible materials onto

appliance front.

Install combustible materials up to specified clear-

ances on top front and side edges.

•

May install non-combustible materials to cover gap be-

tween facing material and appliance (see Figure 8.3).

Seal joints between the finished wall and appliance

top and sides using only a 300^oF minimum sealant.

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NOTE: All finishing materials on top of ex-

terior sheathing must be non-combustible

for a minimum of 12 inches above and on

both sides of the exterior face of the appli-

ance. This non-combustible finishing ma-

terial can be up to a maximum of 6 inches

thick (6 inches maximum horizontal over-

hang) to allow for brick and stone alcoves

(see Figure 8.3).

SOFFIT

31 INCH MINIMUM

CLEARANCE TO

NON-VINYL SOFFIT,

CEILING OR OVERHANG.

SHEATHING,

COMBUSTIBLE

36 INCH MINIMUM

CLEARANCE TO

VINYL SOFFIT,

HOUSEWRAP

(BUILDING PAPER)

STUD WALL

CEILING OR OVERHANG

NOTE: Combustible housewrap or building

paper must not extend past the non-com-

bustible material (12 inches above and on

both sides of the exterior face of the appli-

ance). Use hightemp caulk to seal between

combustible sheathing housewrap and non-

combustible sheathing.

NON-COMBUSTIBLE

SHEATHING

SPECIAL

FLASHING

12”

FIREPLACE

HEADER

TOP OF

FIREPLACE

1/4” CLEARANCE

TO HOUSEWRAP

INSULATED FRAMING

STANDOFF

FIREPLACE

HOOD

Figure 8.4

SOFFIT

SIDING

31 INCH MINIMUM CLEARANCE

TO NON-VINYL

36 INCH CLEARANCE TO VINYL

SOFFIT, OVERHANG OR CEILING

DRAIN PLANE

DETERMINED BY

HOUSEWRAP (BUILDING

PAPER) AND SHEATHING

LOCAL CODE

DETAIL -

SEE FIGURE 8.3

12 INCH MINIMUM CLEARANCE

TO NON-VINYL SIDING

36 INCH MINIMUM

CLEARANCE TO VINYL SIDING

TOP OF

APPLIANCE

BRICK OR OTHER NON-COMBUSTIBLE

FACING MATERIAL 6 INCH MAXIMUM

PROJECTION FROM SURFACE

OF FIREPLACE

APPLIANCE

HOOD

NON-COMBUSTIBLE BRICK LEDGE

MUST BE TIGHT TO APPLIANCE

FACE OR NON-COMBUSTIBLE SHEATHING

Figure 8.5

Exterior View

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Appliance Setup

A. Remove Shipping Materials

Placing Lava Rock

Remove shipping materials from inside or underneath the

firebox.

Place lava rock on refractory support pan. Cover entire

support pan surface (see Figure 9.1).

B. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated

inside the firebox or underneath in the control cavity.

C. Accessories

Install approved accessories per instructions included with

accessories. See Service Parts List for appropriate ac-

cessories. Refer to Section 13.

WARNING

Figure 9.1 Placement of Lava Rock

Shock or fire risk.

Use ONLY optional accessories approved for

this appliance.

Placing the Ember Material

•

Using non-listed accessories voids

warranty.

Using non-listed accessories may result in

a safety hazard.

Only Hearth & Home Technologies

approved accessories may be used safely.

Ember material is shipped with this gas appliance. To place

the ember material:

• Embers CANNOT be placed directly over ports.

• When placing Glowing Embers^®onto the burner care

should be taken so that the ports are not covered. Place

the dime-size ember pieces just in front of the port trail,

but not on or in between the ports (see Figure 9.2). Fail-

ure to follow this procedure will likely cause lighting and

sooting problems.

D. Lava Rock and Ember Placement

WARNING

Explosion Risk.

•

Follow ember placement instructions in

manual.

Do NOT place embers directly over

burner ports.

Replace ember material annually.

Improperly placed embers interferes with proper burner

operation.

Figure 9.2 Placement of Ember Materials

• Save the remaining ember materials for use during appli-

ance servicing. The embers provided should be enough

for 3 to 5 applications.

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E. Positioning the Logs

Log Set Assembly: LOGS-TWI

CAUTION: Logs are fragile! Carefully remove the

logs from the packaging. Remove the metal supports

which held the log box in place during shipping.

STEP 1. Before positioning the logs, refer to the

installation manual for electric ember set-up and ember

placement.

1-inch

Indents

STEP 2. LOG #1 (SRV2005-701): Use the indents on the bottom side of the log to position the large end of the

log onto the grate tine as shown. Position the thin end of log #1 one inch from port pattern as shown.

Grate Bar Cutout

Pilot

Assembly

Cutout

STEP 3. LOG #2 (SRV2005-700): Position log #2 on the left grate bar and the pilot assembly. Use the cut out

notches on the log to position it as shown.

2005-937D

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STEP 4. LOG #3 (SRV2005-702): Position log #3 as shown by leaning it against log # 2 and resting the other

end on the peak of the burner. Do not cover any port holes.

Smooth Cutout

Sharp

Notch

STEP 5. LOG #4 (SRV2005-703): Locate the sharp notch on log #4 against the grate tine as shown. The

smooth cutout on log #4 should rest on the burner surface. As with log #3, be careful not to cover any port holes.

Sharp

Notch

STEP 6. LOG #5 (SRV2005-704): Using the sharp notch on the heavy end of log #5, align it on the grate

tine and on log #4 as shown.

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STEP 7. LOG #6 (SRV2077-701): Set log #6 onto the grate bar as shown. Lay the “Y” end of log #6 onto log

#1 resting it into the small depression of log #1.

STEP 8. LOG #7 (SRV703-703): Place log #7 on

the grate tine between log #2 and log #5. Rest one

end on the burner making sure not to cover any port

holes.

F. Glass Assembly

G. Grilles and Trim

Install optional marble and brass trim surround kits as

desired. Marble, brass, brick, tile, or other non-combustible

materials can be used to cover up the gap between the

sheet rock and the appliance.

WARNING

Handle glass doors with care.

•

Inspect the gasket to ensure it is

undamaged.

Do not obstruct or modify the air inlet/outlet grilles. When

overlapping on both sides, leave enough space so that

the bottom grille can be lowered and the trim door removed.

•

Inspect the glass for cracks, chips or

scratches.

•

Do NOT strike, slam or scratch glass.

Do NOT clean glass with a razor blade.

H. Shutter Settings

Do NOT operate appliance with glass door removed,

cracked, broken or scratched.

___________________________________________

•

Replace glass door assembly as a complete

appliance.

Twilight-II

3/8”

Full Open

Removing Glass Assembly

Remove wing nuts and glass clips around glass door. Re-

move glass door from the appliance.

Replacing Glass Assembly

Replace the glass door on the appliance.

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Operating Instructions

A. Before Lighting Appliance

This appliance has an Intellifire ignition system.

WARNING

CAUTION

HOT! DO NOT TOUCH.

SEVERE BURNS MAY RESULT.

CLOTHING IGNITION MAY RESULT.

If installing Intellifire ignition battery backup:

•

Do not install batteries if the backup mode may not

be used for extended time.

•

Batteries may leak.

Install batteries only when needed for power outage.

Glass and other surfaces are hot during

operation and cool down.

•

Keep children away.

Before operating this appliance have a qualified

technician:

•

CAREFULLY SUPERVISE children in same room as

appliance.

Alert children and adults to hazards of high

temperatures.

Do NOT operate with protective barrier open or

removed.

Keep clothing, furniture, draperies and other

combustibles away.

•

Remove all shipping materials from inside and/or

underneath the firebox.

•

Review proper placement of logs, rockwool, lava

rock, and vermiculite.

•

Check the wiring.

A protective barrier is provided on the interior door to

prevent direct contact with the fixed glass panel. Do NOT

operate the appliance without that protective barrier.

Check the air shutter adjustment.

Ensure that there are no gas leaks.

Ensure that the glass is sealed and in the proper

position.

Contact your dealer or Hearth & Home Technologies if help

is needed to properly install a protective barrier.

•

Ensure that the flow of combustion and ventilation air

is not obstructed (front grilles and vent caps).

WARNING

Improper installation, adjustment, alteration, service or

maintenance can cause injury or property damage. Refer

to the owner’s information manual provided with this

appliance. For assistance or additional information consult

a qualified installer, service agency or the gas supplier.

WARNING

Glass door must be in place when

appliance is operating.

Risk of:

• Combustion Fumes

• Fire

Do NOT operate appliance with glass door

removed.

WARNING

•

Open viewing glass for servicing only.

Glass door MUST be in place and sealed before

operating appliance.

Only use glass door certified for use with appliance.

Glass replacement should be done by qualified

technician.

Do NOT use this appliance if any part has been under water.

Immediately call a qualified service technician to inspect

the appliance and to replace any part of the control system

and any gas control which has been under water.

•

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B. Lighting Appliance

Intellifire Ignition

FOR YOUR SAFETY

LIGHTING

INSTRUCTIONS

(IPI)

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions

exactly, a fire or explosion may result causing prop-

erty damage, personal injury or loss of life.

1. Turn off all electric power to the appli-

ance.

2. This appliance is equipped with an ig-

nition device which automatically lights

the burner. Do not try to light the burner

by hand.

A. This appliance is equipped with

an intermittent pilot ignition (IPI)

device which automatically lights

the burner. Do not try to light the

burner by hand.

•

Do not touch any electric switch;

do not use any phone in your build-

ing.

Immediately call your gas supplier

from a neighbor's phone. Follow

the gas supplier's instructions.

GAS

VALVE

B. BEFORE LIGHTING, smell all

around the appliance area for

gas. Be sure to smell next to the

floor because some gas is

heavier than air and will settle on

the floor.

If you cannot reach your gas sup-

plier, call the fire department.

C. Do not use this appliance if any

part has been under water. Imme-

diately call a qualified service tech-

nician to inspect the appliance and

to replace any part of the control

system and any gas control which

has been under water.

3. Wait five (5) minutes to clear out any

gas. Then smell for gas, including near

the floor. If you smell gas, STOP! Fol-

low "B" in the Safety Information located

on the left side of this label. If you don't

smell gas, go to next step.

WHAT TO DO IF YOU SMELL GAS

•

Do not try to light any appliance.

4. Turn on all electric power to the appliance.

WARNING: CAUTION:

5. To light the burner, flip the ON/OFF

switch to the “ON” position. (The ON/

OFF switch may include a wall switch

if so equipped).

Hot while in operation. Do not

DO NOT CONNECT 110 VAC

TO THE CONTROL VALVE.

touch. Keep children, clothing, fur-

niture, gasoline and other liquids

having flammable vapors away.

Improper installation, adjustment,

alteration, service or maintenance

can cause injury or property dam-

age. Refer to the owner's informa-

tion manual provided with this ap-

pliance.

6. If the appliance will not operate, fol-

low the instructions “To Turn Off Gas

to Appliance” and call your service tech-

nician or gas supplier.

Do not operate the appliance with

panel(s) removed, cracked or bro-

ken. Replacement of the panel(s)

should be done by a licensed or

qualified service person.

This appliance needs fresh air for

safe operation and must be in-

stalled so there are provisions for

adequate combustion and ventila-

tion air.

TO TURN OFF

GAS TO APPLIANCE

NOT FOR USE

WITH SOLID FUEL

1. Turn off all electric power to the appli-

If not installed, operated, and main-

tained in accordance with the

manufacturer's instructions, this

product could expose you to sub-

stances in fuel or fuel combustion

which are known to the State of Cali-

fornia to cause cancer, birth de-

fects, or other reproductive harm.

For use with natural gas and pro-

pane. A conversion kit, as supplied

by the manufacturer, shall be used

to convert this appliance to the al-

ternate fuel.

ance if service is to be performed.

2. Flip ON/OFF switch to the “OFF” posi-

tion.

Also Certified for Installation in a

Bedroom or a Bedsitting Room.

Keep burner and control compart-

ment clean. See installation and

operating instructions accompany-

ing appliance.

For assistance or additional infor-

mation, consult a qualified installer,

service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fireplace, please refer to www.fireplaces.com.

593-913D

Final Inspection by

_________________________________

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C. After Appliance is Lit

Initial Break-in Procedure

CAUTION

Prevent accidental appliance operation when not

attended.

Unplug or remove batteries from remote control if

absent or if appliance will not be used for an extended

period of time.

When you light the appliance, you may notice that it pro-

duces heat which does have an associated odor or smell. If

you feel this odor is excessive it may require the initial

three to four hour continuous burn on high followed by a

second burn up to 12 hours to fully drive off any odor from

paint and lubricants used in the manufacturing process.

Aftermarket finishing materials commonly used around the

appliance may need time to cure also. Condensation of the

glass is normal.

•

Property damage possible from elevated temperatures.

NOTE: The appliance should be run three to four hours on

the initial start-up. Turn it off and let it cool completely.

Remove and clean the glass. Replace the glass and run

the appliance for an additional 12 hours. This will help to

cure the products used in the paint and logs.

CAUTION

Smoke and odors released during initial operation.

•

Open windows for air circulation.

Leave room during initial operation.

Smoke may set off smoke detectors.

During this break-in period it is recommended that some win-

dows in the house be opened for air circulation. This will help

avoid setting off smoke detectors, and help eliminate any odors

associated with the appliance’s initial burning.

Smoke and odors may be irritating to sensitive

individuals.

WARNING

Fire Hazard.

Keep combustible materials, gasoline

and other flammable vapors and liquids

clear of appliance.

Fire Risk.

High Temperatures.

Keep combustible household items away from appliance.

Do NOT obstruct combustion and ventilation air.

•

Do NOT store flammable materials in the appliance’s

vicinity.

Do NOT use gasoline, lantern fuel, kerosene, charcoal

lighter fluid or similar liquids in this appliance.

Combustible materials may ignite.

•

Do NOT place combustible items on top of or in front

of appliance.

•

Keep furniture, draperies away from appliance.

D. Frequently Asked Questions

ISSUE

SOLUTIONS

This is a result of gas combustion and temperature variations. As the appliance

warms, this condensation will disappear.

Condensation on the glass

Blue flames

This is a result of normal operation and the flames will begin to yellow as the

appliance is allowed to burn for 20 to 40 minutes.

When first operated, this appliance may release an odor for the first several hours.

This is caused by the curing of the paint and the burning off of any oils remaining

from manufacturing. Odors may also be released from finishing materials and

adhesives used around the fireplace.

Odor from appliance

This is a normal result of the curing process of the paint and logs. Glass should be

cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the

manufacturing process. A non-abrasive cleaner such as gas fireplace glass cleaner

may be necessary. See your dealer.

Film on the glass

Metallic noise

Noise is caused by metal expanding and contracting as it heats up and cools down,

similar to the sound produced by a furnace or heating duct. This noise does not affect

the operation or longevity of the fireplace.

Is it normal to see the pilot flame

burn continually?

In an Intellifire ignition system it is normal to see the pilot flame, but it should turn off

when ON/OFF is turned off. In a standing pilot system the pilot will always stay on.

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Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do

experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the

corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician.

A. Intellifire Ignition System

Symptom

Possible Causes

Corrective Actions

1. The

a. Incorrect wiring.

Verify "S" wire (white) for sensor and "I" wire (orange) for ignitor are

connected to correct terminals on module and pilot assembly. Reversed wires

at the module may cause system to make sparking noise, but spark may not

be present at pilot hood.

ignitor/module

makes noise, but no

spark.

b. Loose

Verify no loose connections or electrical shorts in wiring from module to pilot

assembly. Rod closest to pilot hood should be ignitor. Verify connections

underneath pilot assembly are tight; also verify connections are not grounding

out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or

any other metal object.

connections or

electrical shorts in

the wiring.

c. Ignitor gap is too Verify gap of igniter to pilot hood. The gap should be approximately .17 inch

large.

or 1/8 inch.

d. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor

wire "I" from module. Place ON/OFF Rocker switch or wall switch in ON

position. Hold ground wire about 3/16 inch away from "I" terminal on module.

If there is no spark at "I" terminal module must be replaced. If there is a spark

at "I" terminal, module is fine. Inspect pilot assembly for shorted sparker wire

or cracked insulator around electrode.

2. Pilot won't light,

there is no noise or installed correctly.

spark.

a. Transformer

Verify that transformer is installed and plugged into module. Check voltage of

transformer under load at spade connection on module with ON/OFF switch in

ON position. Acceptable readings of a good transformer are between 3.2 and

2.8 volts AC.

b. A shorted or

Remove and reinstall the wiring harness that plugs into module. Verify there is

loose connection in a tight fit. Verify pilot assembly wiring to module. Remove and verify continuity

wiring configuration of each wire in wiring harness.

or wiring harness.

c. Improper wall

switch wiring.

Verify that 110/VAC power is "ON" to junction box.

d. Module not

grounded.

Verify black ground wire from module wire harness is grounded to metal

chassis of appliance.

e. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor

wire "I" from module. Place ON/OFF Rocker switch or wall switch in ON

position. Hold ground wire about 3/16 inch away from "I" terminal on module.

If there is no spark at "I" terminal module must be replaced. If there is a spark

at "I" terminal, module is fine. Inspect pilot assembly for shorted sparker wire

or cracked insulator around electrode.

3. Pilot lights but

a. A shorted or

Verify all connections to wiring diagram in manual. Verify connections

continues to spark, loose connection in underneath pilot assembly are tight. Verify connections are not grounding out

and main burner will sensor rod.

not ignite. (If the

to metal chassis, pilot burner, pilot enclosure or screen if present, or any other

metal object.

pilot continues to

b. Poor flame

Verify that flame is engulfing sensor rod. If the pilot assembly does not have a

ground strap, consider installing one to increase flame rectification. Verify

correct pilot orifice is installed and inlet gas specifications. Flame carries

rectification current, not the gas. If flame lifts from pilot hood, the circuit is

broken. A wrong orifice or too high an inlet pressure can cause pilot flame to

lift. The sensor rod may be contaminated. Clean sensor rod with emery cloth.

spark after the pilot

rectification or

flame has been lit,

contaminated

flame rectification

sensor rod.

has not occurred.)

c. Module is not

grounded.

Verify that module is securely grounded to metal chassis of appliance. Verify

that wire harness is firmly connected to module.

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Intellifire Ignition System - (continued)

Symptom

3. Continued

Possible Causes

Corrective Actions

d. Damaged pilot

assembly or dirty

sensor rod.

Verify that ceramic insulator around the sensor rod is not cracked, damaged,

or loose. Verify connection from sensor rod to white sensor wire. Clean

sensor rod with emery cloth to remove any contaminants that may have

accumulated on sensor rod. Verify continuity with a multimeter with ohms set

at lowest range.

e. Faulty module.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor

wire "I" from module. Place ON/OFF Rocker switch or wall switch in ON

position. Hold ground wire about 3/16 inch away from "I" terminal on module.

If there is no spark at "I" terminal module must be replaced. If there is a spark

at "I" terminal, module is fine. Inspect pilot assembly for shorted sparker wire

or cracked insulator around electrode.

4. Pilot sparks, but a. Correct gas

Pilot will not light. supply.

Verify that incoming gas line ball valve is "open". Verify that inlet pressure

reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C.

b. Ignitor gap is too Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in.

large.

c. Module is not

grounded.

Verify module is securely grounded to metal chassis of appliance.

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Maintaining and Servicing Appliance

Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualified service

technician should perform an appliance check-up at the beginning of each heating season.

WARNING

CAUTION

Risk of injury or property damage.

Before servicing:

Handle glass assembly with care.

•

Turn off gas.

NOTE: Clean glass after initial 3-4 hours

operation. Longer operation without

cleaning glass may cause a permanent

white film on glass.

Turn off electricity to appliance.

Disable remote control, if one is present.

Ensure appliance is completely cooled.

After servicing:

•

Replace any screen or barrier that was removed.

Reseal and reinstall any venting removed for servicing.

When cleaning glass door:

•

Avoid striking, scratching or slamming glass.

Do NOT use abrasive cleaners.

Use a hard water deposit glass cleaner on white film.

Do NOT clean glass when hot.

Turn off appliance after 3-4 hours of operation and

ALLOW TO COOL.

WARNING

Annual inspection by qualified technician recommended.

•

Remove and clean glass assembly.

Replace glass assembly and operate appliance for

additional 12 hours.

Check:

•

Condition of doors, surrounds and fronts.

Condition of glass, glass assembly and glass seal.

Obstructions of combustion and ventilation air.

Condition of logs.

Condition of firebox.

Burner ignition and operation.

Burner air shutter adjustment

Gas connections and fittings.

Obstructions of termination cap.

Refer to maintenance instructions.

WARNING

Inspect external vent cap regularly.

Clean:

•

Ensure no debris blocks cap.

•

Glass

•

Combustible materials blocking cap may ignite.

Restricted air flow affects burner operation.

Air passageways, grilles,

control compartment

Burner, burner ports

•

Risk of:

•

Fire

Delayed ignition or explosion

Exposure to combustion fumes

Odors

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Inspect

Maintenance Tasks

Doors, Surrounds

and Fronts

1. Assess condition of screen and replace as necessary. Recommend addition of screen

if one is not present.

2. Inspect for scratches, dents or other damage and repair as necessary.

3. Verify no obstructions to airflow through the louvers.

4. Verify maintenance of proper clearance to combustible household objects.

Gasket Seal, Glass

Assembly and Glass

1. Inspect gasket seal and its condition.

2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to

heat.

3. Confirm there is no damage to glass or glass frame. Replace as necessary.

4. Verify that latches engage properly, clip studs are not stripped, and glass attachment

components are intact and operating properly. Replace as necessary.

5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot

be removed.

Valve Compartment

and Firebox Top

1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these

areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

2. Remove any foreign objects.

3. Verify unobstructed air circulation.

Logs

1. Inspect for broken, damaged, or missing logs. Replace as necessary.

2. Verify correct log placement and no flame impingement causing sooting. Correct as

necessary.

Firebox

1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as

necessary.

2. Replace appliance if firebox has been perforated.

Burner Ignition and

Operation

1. Verify burner is properly secured and aligned with pilot or igniter.

2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if

necessary.

3. Replace ember materials with new dime-size and shape pieces. Do not block ports or

obstruct lighting paths.

4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

5. Inspect for lifting or other flame problems.

6. Verify air shutter is clear of dust and debris.

7. Inspect orifice for soot, dirt or corrosion.

8. Verify manifold and inlet pressures. Adjust regulator as required.

9. Inspect pilot flame strength. Clean or replace orifice as necessary.

10. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration.

Clean with emery cloth or replace as required.

11. Verify millivolt output. Replace as necessary.

Venting

1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.

2. Confirm that termination cap remains clear and unobstructed by plants, etc.

3. Verify that termination cap clearance to subsequent construction (building additions, decks,

fences or sheds) has been maintained.

4. Inspect for corrosion or separation.

5. Verify weather stripping, sealing and flashing remains intact.

6. Inspect draft shield to verify it is not bent, damaged or missing.

1. Verify operation of remote.

Remote controls

2. Replace batteries in remote transmitters and battery-powered receivers.

3. Verify batteries have been removed from battery back-up IPI systems to prevent premature

battery failure or leaking.

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Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3.

GAS LINE

ACCESS

ELECTRICAL

ACCESS

OUTDOOR VIEW

INDOOR VIEW

Location Inches

Millimeter

121

Location Inches

Millimeter

919

4-3/4

3/4

36-1/4

41-7/8

21-1/2

40-3/4

42-1/8

23-1/2

35-5/8

1062

547

1/2

1091

1036

1070

597

1/2

40-3/4

3-3/8

2-1/2

4-1/2

1035

904

610

114

Figure 13. 1 Appliance Dimensions

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Twilight-II

Beginning Manufacturing Date: 6-05

Ending Manufacturing Date: ___

B. Service Parts

(NG, LP) Exploded Parts Diagram

10 Log Set Assembly

Part number list on following page.

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Twilight-II

B. Service Parts List

IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on your dealers VIP site. When ordering,

supply serial and model numbers to ensure correct service parts.

ITEM

DESCRIPTION

SERIAL #

PART #

Burner Assembly

Grate Assembly

Refractory, Side

Outdoor Glass Assembly

Junction Box Shield

Indoor Glass Assembly

Hood

2087-004

2005-012

SRV2005-730

GLA-OUTDOOR2

2087-149

GLA-6TROC

SRV60-143-BK

2087-121

Glass Clip

Junction Box

4021-013

10 Log Set Assembly

11 Log 1

LOGS-TWI

SRV2005-701

SRV2005-700

SRV2005-702

SRV2005-703

SRV2005-704

SRV2077-701

SRV703-703

2005-790

12 Log 2

13 Log 3

14 Log 4

15 Log 5

16 Log 6

17 Log 7

Lava Rock Bag

Mineral Wool

050-721

Touch Up Paint

Glass Latch Assembly

ACCESSORIES

Remote Control Kit

Conversion Kit NG

Conversion Kit LP

Wall Switch Kit, Off-white

Wall Switch Kit, White

Fan Kit

TUP-GBK-12

386-122A

SMART-STAT-HNG

RC-SMART-HNG

NGK-TWI

LPK-TWI

WSK-21-HTI

WSK-21-W-HTI

GFK-160T

See following page for additional IPI service part numbers.

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TWILIGHT-II

Beginning Manufacturing Date: 6-05

Ending Manufacturing Date: ______

Service Parts

(NG, LP) Exploded Parts Diagram

ITEM

DESCRIPTION

SERIAL #

PART NUMBER

438-407

Burner Neck Gasket

Valve NG

593-500

593-501

383-302A

593-590A

2090-012

2090-013

674-168

582-832

582-850

2087-117

302-320A

060-521A

593-592

2087-109

2087-116

2087-110

2087-112

593-594A

593-593A

593-527

593-528

446-301

Valve LP

Flexible Gas Connector

Wire Assembly

Pilot Assembly NG

Pilot Assembly LP

Valve L Bracket

Burner Orifice (NG) (#32C)

Burner Orifice (LP) (#50C)

Valve Bracket

Flex Ball Valve Assembly

ON/OFF Rocker Switch

Control Module

Orifice Bracket

Valve Bracket

Orifice Bracket Gasket

Valve Plate Gasket

Battery Pack

3V Adaptor

Spud LP

Spud NG

Pilot Tube

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C. Limited Lifetime Warranty

LIMITED LIFETIME WARRANTY

HEAT & GLO GAS APPLIANCE PRODUCTS

BASIC ONE-YEAR WARRANTY. HEAT & GLO, a brand of HEARTH & HOME TECHNOLOGIES INC., located at 20802 Kensington

Boulevard, Lakeville, MN 55044, (“HEAT& GLO”) warrants to the original owner that your new HEAT& GLO GasAppliance (the “Product”)

will be free from defects in materials and workmanship for a period of one year from the date of installation. During the first year, HEAT & GLO

will replace or repair, at its discretion, any defective components at its sole cost and expense, including payment of all reasonable labor costs

incurred in replacing or repairing such components. This basic warranty is subject to the conditions, exclusions and limitations described below.

EXTENDED LIFETIME COVERAGE. HEAT & GLO warrants that the firebox, heat exchanger, log(s), and burner will not be defective in

material or workmanship during the period the Product is owned by the original owner, subject to the following conditions, exclusions and

limitations described below.

CONDITIONS, EXCLUSIONSAND LIMITATIONS:

1. This warranty applies to the original owner only and is nontransferable.

2. This warranty applies only to Products installed in the United States ofAmerica or Canada.

3. This warranty is limited to the replacement or repair of defective components or workmanship and HEAT & GLO may fully discharge all

obligations under this warranty by repairing or replacing, at its discretion, the defective components. The maximum amount recoverable

under this warranty is limited to the purchase price of the Product and, if HEAT & GLO is unable to provide replacement or repair in an

expedient and cost-effective manner, HEAT& GLO may discharge all obligations under this warranty by refunding the purchase price of

the Product. IN NO EVENT SHALLHEAT & GLO BE LIABLE FORANY INCIDENTALOR CONSEQUENTIALDAMAGES CAUSED BY

DEFECTS IN THE PRODUCT.

4. Any labor and related repair charges relating to the costs and expenses of replacing or repairing defective components under the Limited

Lifetime Warranty are not covered by this warranty, except as provided for under the Basic One-Year Warranty.

5. Components and parts made by other manufacturers, whether sold with the Product or added thereafter, are NOT covered by this

warranty unless expressly authorized and approved by HEAT & GLO in writing.

6. Any damages caused by environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure,

air handling devices such as exhaust fans or forced air furnaces, or other such causes are not covered by this warranty.

7. This warranty will be void if:

a) The Product is not installed, operated and maintained in compliance with local building codes and with the instructions in the Installer’s

Guide, Owner’s Guide and ListingAgent Identification Label furnished with the Product.

b) Any parts or components made by other manufacturers are added or used in the Product, unless expressly authorized and

approved by HEAT & GLO in writing.

c) Any service work is performed on the Product by anyone other than an authorized HEAT & GLO representative.

d) The Product is damaged due to shipping, improper handling, accident, abuse or misuse.

e) Fuels other than those specified in the Installer’s Guide and Owner’s Guide are used.

f) Modification was made to the Product which was not expressly authorized and approved by HEAT & GLO in writing.

EXCEPT TO THE EXTENT PROVIDED BY LAW, HEAT & GLO MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY

SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO THE DURATION OF THE WARRANTY SPEC-

IFIED ABOVE.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow exclusion or limitation of incidental or consequential

damages, so those limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary

from State to State.

If warranty service is needed you should contact your installing dealer and if the installing dealer is unable to provide necessary parts or

components, contact the nearest authorized HEAT& GLO dealer or supplier.

NOTES TO CUSTOMER:

1. In order to insure proper installation, operation and maintenance HEAT & GLO strongly recommends annual

servicing by an authorized HEAT & GLO dealer.

2. Please complete this information and retain this warranty in a safe place for future reference: Installation Date:______

Model #:_________________ Serial #:______________ Installing Contractor:_________________________

3. HEAT & GLO reserves the right to make changes at any time, without notice, in design, material, specifications

and prices of the Product. HEAT & GLO also reserves the right to discontinue styles and products.

060-981D 3/05

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D. Contact Information

Heat & Glo LifeStyle Collection, a brand of Hearth & Home Technologies Inc.

20802 Kensington Boulevard, Lakeville, MN 55044

www.fireplaces.com

Please contact your Heat & Glo dealer with

any questions or concerns. For the number

of your nearest Heat & Glo dealer, please

call 1-888-427-3973.

- NOTES -

_______________________________________________________________________________

CAUTION

DO NOT DISCARD THIS MANUAL

Important operating and

maintenance instruc-

tions included.

Read, understand and

follow these instructions

for safe installation and

operation.

•

Leave this manual with party

responsible for use and operation.

•

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356,

5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481,

6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441,

6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign

patents pending.

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