MODEL G0736/G0737
VARIABLE-SPEED
VERTICAL METAL BANDSAW
OWNER'S MANUAL
(For models manufactured since 5/12)
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION............................................... 2
7aVYZꢀL^Yi]ꢀ############################################### '.
Iddi]ꢀHZiꢀ################################################### (%
Iddi]ꢀIneZꢀ################################################ (%
7aVYZꢀE^iX]ꢀꢁIE>ꢂꢀ####################################### (&
7aVYZꢀ7gZV`V\Zꢀ########################################### ('
7aVYZꢀ8VgZꢀꢄꢀ7gZV`">cꢀ################################# ('
8]^eꢀ>cheZXi^dcꢀ8]Vgiꢀ################################## ((
7aVYZꢀ8]Vc\Zhꢀ############################################ ()
<j^YZꢀEdhiꢀ################################################### (*
7aVYZꢀH]ZVgꢀ################################################# (*
7aVYZꢀLZaY^c\ꢀ############################################## (*
BVcjVaꢀ6XXjgVXnꢀ########################################### '
8dciVXiꢀ>c[d#################################################### '
8jii^c\ꢀDkZgk^Zl############################################ '
>YZci^[^XVi^dcꢀ################################################### (
7Vh^Xꢀ8dcigdahꢀ################################################ )
BVX]^cZꢀ9ViVꢀH]ZZiꢀ###################################### +
SECTION 1: SAFETY....................................... 8
HV[Zinꢀ>chigjXi^dchꢀ[dgꢀBVX]^cZgnꢀ################## -
6YY^i^dcVaꢀHV[Zinꢀ[dg
BZiVa"8jii^c\ꢀ7VcYhVlhꢀ############################## &%
SECTION 5: ACCESSORIES......................... 39
SECTION 2: POWER SUPPLY...................... 11
6kV^aVW^a^inꢀ################################################## &&
;jaa"AdVYꢀ8jggZciꢀGVi^c\ꢀ########################### &&
8^gXj^iꢀGZfj^gZbZcihꢀ[dgꢀ''%Kꢀ################## &&
<gdjcY^c\ꢀ>chigjXi^dchꢀ############################## &'
:miZch^dcꢀ8dgYhꢀ######################################## &'
EdlZgꢀ8dgYꢀ>chiVaaVi^dcꢀ############################# &(
SECTION 6: MAINTENANCE......................... 41
HX]ZYjaZꢀ###################################################### )&
8aZVc^c\ꢀ####################################################### )&
GZYgZhh^c\ꢀGjWWZgꢀI^gZhꢀ############################# )&
AjWg^XVi^dcꢀ################################################### )'
<j^YZꢀEdhiꢀGVX`ꢀ####################################### )'
IZch^dcꢀAZVYhXgZlꢀ################################### )'
KVg^VWaZꢀHeZZYꢀEjaaZnꢀH]V[iꢀ###################### )(
6^gꢀEjbeꢀ#################################################### )(
SECTION 3: SETUP ....................................... 14
HZijeꢀDkZgk^Zl############################################ &)
CZZYZYꢀ[dgꢀHZijeꢀ######################################### &)
JceVX`^c\ꢀ#################################################### &)
>ckZcidgnꢀ###################################################### &*
8aZVcjeꢀ######################################################## &*
H^iZꢀ8dch^YZgVi^dchꢀ###################################### &+
Bdjci^c\ꢀ###################################################### &,
7dai^c\ꢀidꢀ8dcXgZiZꢀ;addghꢀ######################### &,
Jh^c\ꢀBVX]^cZꢀBdjcihꢀ############################## &,
A^[i^c\ꢀꢄꢀEaVX^c\ꢀ########################################### &-
6hhZbWanꢀ##################################################### &-
IZch^dc^c\ꢀꢄꢀIgVX`^c\ꢀ7aVYZꢀ####################### &.
IZch^dc^c\ꢀ7aVYZꢀ####################################### &.
IgVX`^c\ꢀ7aVYZꢀ########################################### &.
6Y_jhi^c\ꢀ7aVYZꢀ<j^YZꢀ6hhZbWa^Zhꢀ############## '&
7aVYZꢀHjeedgiꢀ6Y_jhibZciꢀ######################### ''
7aVYZꢀ<j^YZꢀ6Y_jhibZcihꢀ########################## ''
EdlZgꢀ8dccZXi^dc######################################## '(
8dccZXi^c\ꢀEdlZgꢀ##################################### '(
9^hXdccZXi^c\ꢀEdlZgꢀ################################# '(
IZhiꢀGjcꢀ###################################################### ')
SECTION 7: SERVICE ................................... 44
IgdjWaZh]ddi^c\ꢀ########################################### ))
Bdidgꢀꢄꢀ:aZXig^XVaꢀ###################################### ))
8jii^c\ꢀDeZgVi^dchꢀ##################################### )*
GZeaVX^c\ꢀK"7Zaihꢀ######################################## )+
L]ZZaꢀ6a^\cbZciꢀ########################################## )+
8]ZX`^c\ꢀL]ZZaꢀ6a^\cbZciꢀ####################### )+
AViZgVaanꢀ6Y_jhi^c\ꢀIdeꢀL]ZZaꢀ################### ),
H]^bb^c\ꢀL]ZZaꢀ####################################### )-
7aVYZꢀ<j^YZhꢀꢄꢀHjeedgihꢀ############################ )-
8Va^WgVi^c\ꢀIVWaZꢀI^aiꢀHXVaZhꢀ######################## ).
SECTION 8: WIRING...................................... 50
L^g^c\ꢀHV[Zinꢀ>chigjXi^dchꢀ############################ *%
:aZXig^XVaꢀL^g^c\ꢀDkZgk^Zlꢀ########################### *&
8dcigdaꢀEVcZaꢀL^g^c\ꢀ9^V\gVbꢀ##################### *'
8dcigdaꢀEVcZaꢀL^g^c\ꢀE]didꢀ######################### *(
LZaY^c\ꢀHiVi^dcꢀL^g^c\ꢀE]didꢀ###################### *(
LZaY^c\ꢀHiVi^dcꢀL^g^c\ꢀ9^V\gVbꢀ################## *)
6YY^i^dcVaꢀ8dbedcZciꢀL^g^c\ꢀ9^V\gVbhꢀ###### **
SECTION 4: OPERATIONS ........................... 26
DeZgVi^dcꢀDkZgk^Zlꢀ##################################### '+
9^hVWa^c\ꢀꢄꢀAdX`^c\ꢀ7VcYhVlꢀEdlZgꢀHl^iX]'ꢀ ,
6Y_jhi^c\ꢀIVWaZꢀI^aiꢀ###################################### '-
6Y_jhi^c\ꢀH^YZ"id"H^YZꢀIVWaZꢀI^aiꢀ############### '-
6Y_jhi^c\ꢀ;gdci"id"7VX`ꢀIVWaZꢀI^aiꢀ############# '-
7aVYZꢀHZaZXi^dcꢀ############################################ '.
7aVYZꢀIZgb^cdad\nꢀ##################################### '.
7aVYZꢀAZc\i]ꢀ############################################# '.
SECTION 9: PARTS....................................... 56
8VW^cZiꢀꢄꢀL]ZZahꢀ######################################## *+
Bdidgꢀꢄꢀ9g^kZꢀHnhiZbꢀ################################## *-
IVWaZꢀꢄꢀ<j^YZhꢀ############################################ +%
8dcigdaꢀEVcZaꢀꢄꢀ7aVYZꢀH]ZVgꢀ####################### +'
LZaY^c\ꢀHiVi^dcꢀ############################################ +(
BVX]^cZꢀAVWZahꢀ############################################ +*
WARRANTY & RETURNS ............................. 69
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INTRODUCTION
Manual Accuracy
Contact Info
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bZci!ꢀyour machine may not exactly match the
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Cutting Overview
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Identification
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A.ꢀ 7VcYhVlꢀ8dcigdaꢀEVcZa
B.ꢀ 7aVYZꢀHeZZYꢀ9^\^iVaꢀGZVYdji
C. JeeZgꢀ<j^YZꢀEdhiꢀꢄꢀ7aVYZꢀ<j^YZꢀ6hhZbWan
D.ꢀ Ldg`ꢀAVbeꢀꢁ''%K!ꢀ)%Lꢂ
E.ꢀ 6^gꢀ=dhZꢀꢄꢀ?Zi
F.ꢀ KVg^VWaZꢀHeZZYꢀ=VcYl]ZZa
G.ꢀ IVWaZꢀI^aiꢀ8dcigdah
K.ꢀ 7aVYZꢀIZch^dc^c\ꢀ=VcYl]ZZa
L.ꢀ Bdidgꢀ6XXZhhꢀ9ddg
M.ꢀ 8]^eꢀ8]jiZ
N.ꢀ BVX]^cZꢀBdjciꢀ7gVX`Zih
O.ꢀ AdlZgꢀL]ZZaꢀ9ddg
P.ꢀ ;ZcXZ
Q. 7aVYZꢀLZaY^c\ꢀHiVi^dc
R.ꢀ 7aVYZꢀH]ZVg
S.ꢀ JeeZgꢀL]ZZaꢀ9ddg
H.ꢀ <j^YZꢀEdhiꢀ=VcYl]ZZa
I. A^[i^c\ꢀ:nZꢀ7dai
J. 7aVYZꢀIgVX`^c\ꢀ@cdW
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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Basic Controls
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JhZꢀ Figures 1–3ꢀ VcYꢀ i]Zꢀ YZhXg^ei^dchꢀ WZadlꢀ
idꢀ WZXdbZꢀ [Vb^a^Vgꢀ l^i]ꢀ i]Zꢀ WVh^Xꢀ Xdcigdahꢀ d[ꢀ
i]ZꢀWVcYhVlꢀWZ[dgZꢀWZ\^cc^c\ꢀdeZgVi^dch#ꢀ7Z^c\ꢀ
[Vb^a^Vgꢀ l^i]ꢀ i]ZhZꢀ Xdcigdahꢀ l^aaꢀ ]Zaeꢀ ndjꢀ WZiiZgꢀ
jcYZghiVcYꢀi]ZꢀXdciZciꢀegdk^YZYꢀ^cꢀi]^hꢀbVcjVa#
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Figure 2.ꢀLZaY^c\ꢀhiVi^dcꢀXdcigdah#
6
E. Blade Shear. 8jihꢀi]ZꢀWVcYhVlꢀWaVYZꢀl]Zcꢀ
bV`^c\ꢀ^ciZgcVaꢀXjihꢀdgꢀbV`^c\ꢀWaVYZhꢀ [gdbꢀ
Wja`ꢀhidX`#
F.ꢀ Welding Power Lamp. >aajb^cViZhꢀ l]Zcꢀ
9
8
edlZgꢀ^hꢀZcVWaZYꢀidꢀi]ZꢀlZaY^c\ꢀhiVi^dc#
Figure 1.ꢀ7VcYhVlꢀXdcigdaꢀeVcZa#
G. Welding Power Switch. :cVWaZh$Y^hVWaZhꢀ
edlZgꢀidꢀi]ZꢀlZaY^c\ꢀhiVi^dc#
A. Bandsaw Power Switch. :cVWaZh$Y^hVWaZhꢀ
edlZgꢀ idꢀ i]Zꢀ WVcYhVlꢀ bdidg#ꢀ 8Vcꢀ WZꢀ Y^h"
VWaZYꢀVcYꢀadX`ZYꢀl^i]ꢀi]Zꢀ`Zn#
H. Anneal Button. 6aadlhꢀi]ZꢀWVcYhVlꢀWaVYZꢀidꢀ
WZꢀiZbeZgZYꢀVcYꢀXddaZYꢀ^cꢀVꢀ\gVYjVaꢀbVccZg!ꢀ
\^k^c\ꢀi]ZꢀlZaYꢀhigZc\i]ꢀVcYꢀ[aZm^W^a^in#
I. Clamping Pressure Switch. 6eea^Zhꢀ egZh"
hjgZꢀidꢀi]ZꢀXjiꢀZcYhꢀd[ꢀi]ZꢀWVcYhVlꢀWaVYZꢀidꢀ
ZchjgZꢀVꢀegdeZgꢀlZaYꢀVhꢀi]ZꢀbZiVaꢀbZaih#
Locking the bandsaw power switch DOES
NOT disable the welding station functions.
The machine must be disconnected from
power to prevent the use of the welding sta-
tion.
J. Grinding Wheel. EgZeVgZhꢀ i]Zꢀ WaVYZꢀ ZcYhꢀ
[dgꢀlZaY^c\#ꢀGZbdkZhꢀi]ZꢀlZaYꢀ[aVh]ꢀidꢀbV`Zꢀ
i]Zꢀ _d^ciꢀ [aViꢀ dcꢀ i]Zꢀ ideꢀ VcYꢀ Wdiidbꢀ d[ꢀ i]Zꢀ
WaVYZ#
B. Speed Digital Readout. 9^heaVnhꢀ i]Zꢀ Xjg"
gZciꢀWaVYZꢀheZZYꢀ^cꢀ[ZZiꢀeZgꢀb^cjiZꢀꢁ;EBꢂꢀd[ꢀ
WaVYZꢀigVkZa#
K. Grinding Wheel Toggle Switch. HiVgih$
hidehꢀi]Zꢀ\g^cY^c\ꢀl]ZZa#
C. Bandsaw STOP Button. Hidehꢀ i]Zꢀ edlZgꢀ
[adlꢀidꢀi]ZꢀWVcYhVlꢀbdidg#ꢀIl^hiꢀi]ZꢀHIDEꢀ
Wjiidcꢀ XadX`l^hZꢀ jci^aꢀ ^iꢀ edehꢀ djiꢀ idꢀ gZhZiꢀ ^iꢀ
VcYꢀVaadlꢀi]ZꢀjhZꢀd[ꢀi]ZꢀhiVgiꢀWjiidc#
L. Welding Spark Guard: EgdiZXihꢀi]ZꢀdeZgVidgꢀ
[gdbꢀheVg`hꢀYjg^c\ꢀi]ZꢀlZaY^c\ꢀdeZgVi^dc#
M. Weld Button. :cVWaZhꢀedlZgꢀidꢀ[adlꢀWZilZZcꢀ
i]ZꢀZcYhꢀd[ꢀi]ZꢀWVcYhVlꢀbViZg^Vaꢀidꢀ[dgbꢀi]Zꢀ
lZaY#
D. Bandsaw START Button. HiVgihꢀWaVYZꢀgdiV"
i^dc#
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E
C
Only use variable speed handwheel when
the bandsaw is turned ON; otherwise, dam-
age to the bandsaw could occur.
D
F
G
H
Figure 3.ꢀ6YY^i^dcVaꢀXdcigdah#
N. Work Light. >aajb^cViZhꢀ i]Zꢀ ldg`ꢀ VgZVꢀ idꢀ
Vhh^hiꢀl^i]ꢀhV[ZꢀVcYꢀVXXjgViZꢀXjii^c\ꢀꢁ''%K!ꢀ
)%LꢀWjaWꢂ#
Figure 4.ꢀKVg^VWaZꢀheZZYꢀ]VcYl]ZZa#
S. Variable Speed Handwheel. 8dcigdahꢀ i]Zꢀ
GZZkZh"Yg^kZꢀ ꢀ ꢀ hnhiZbꢀ idꢀ egdk^YZꢀ WaVYZꢀ
heZZYhꢀd[ꢀ,*¶(-*ꢀ;EB#
O. Guide Post Handwheel and Lock Lever.
8dcigdahꢀi]Zꢀ]Z^\]iꢀd[ꢀi]ZꢀjeeZgꢀWaVYZꢀ\j^YZꢀ
VhhZbWanꢀ VcYꢀ i]Zꢀ V^gꢀ cdooaZꢀ VWdkZꢀ i]Zꢀ
ldg`e^ZXZ#
P. Blade Tracking Knob. 8dcigdahꢀ ]dlꢀ i]Zꢀ
WaVYZꢀg^YZhꢀdgꢀigVX`hꢀdcꢀi]Zꢀl]ZZah#
Q. Blade Tensioning Handwheel. 6Y_jhihꢀi]Zꢀ
Vbdjciꢀ d[ꢀ WaVYZꢀ iZch^dc·gdiViZꢀ XadX`l^hZꢀ
ꢁVhꢀk^ZlZYꢀ[gdbꢀjcYZgcZVi]ꢂꢀidꢀ^cXgZVhZꢀVcYꢀ
gdiViZꢀXdjciZgXadX`l^hZꢀidꢀYZXgZVhZ#
R. Air Nozzle. 8aZVghꢀi]ZꢀX]^ehꢀVlVnꢀ[gdbꢀi]Zꢀ
^bbZY^ViZꢀXjii^c\ꢀVgZV#ꢀ6^gꢀegZhhjgZꢀ^hꢀegd"
k^YZYꢀWnꢀVꢀWZai"Yg^kZcꢀejbe#
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MODEL G0736/G0737
VARIABLE-SPEED VERTICAL
METAL-CUTTING BANDSAW
G0736
G0737
Product Dimensions
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Motors
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Welder
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G0736
G0737
Operation Information
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Cutting Capacity
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Table Information
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
OWNER’S MANUAL.ꢀ GZVYꢀ VcYꢀ jcYZghiVcYꢀ WEARING PROPER APPAREL.ꢀ 9dꢀ cdiꢀ lZVgꢀ
Xadi]^c\!ꢀ VeeVgZa!ꢀ dgꢀ _ZlZagnꢀ i]Viꢀ XVcꢀ WZXdbZꢀ
ZciVc\aZYꢀ ^cꢀ bdk^c\ꢀ eVgih#ꢀ 6alVnhꢀ i^Zꢀ WVX`ꢀ dgꢀ
XdkZgꢀadc\ꢀ]V^g#ꢀLZVgꢀcdc"ha^eꢀ[ddilZVgꢀidꢀVkd^Yꢀ
VXX^YZciVaꢀha^ehꢀl]^X]ꢀXdjaYꢀXVjhZꢀVꢀadhhꢀd[ꢀldg`"
e^ZXZꢀXdcigda#
i]^hꢀ dlcZg»hꢀ bVcjVaꢀ 7:;DG:ꢀ jh^c\ꢀ bVX]^cZ#ꢀ
JcigV^cZYꢀjhZghꢀXVcꢀWZꢀhZg^djhanꢀ]jgi#
EYE PROTECTION.ꢀ6alVnhꢀlZVgꢀ6CH>"VeegdkZYꢀ
hV[Zinꢀ\aVhhZhꢀdgꢀVꢀ[VXZꢀh]^ZaYꢀl]ZcꢀdeZgVi^c\ꢀdgꢀ
dWhZgk^c\ꢀ bVX]^cZgnꢀ idꢀ gZYjXZꢀ i]Zꢀ g^h`ꢀ d[ꢀ ZnZꢀ
^c_jgnꢀdgꢀWa^cYcZhhꢀ[gdbꢀ[an^c\ꢀeVgi^XaZh#ꢀ:kZgnYVnꢀ
ZnZ\aVhhZhꢀVgZꢀcdiꢀVeegdkZYꢀhV[Zinꢀ\aVhhZh#
HEARING PROTECTION.ꢀ 6alVnhꢀ lZVgꢀ ]ZVg"
^c\ꢀegdiZXi^dcꢀl]ZcꢀdeZgVi^c\ꢀdgꢀdWhZgk^c\ꢀadjYꢀ
bVX]^cZgn#ꢀ :miZcYZYꢀ ZmedhjgZꢀ idꢀ i]^hꢀ cd^hZꢀ
l^i]djiꢀ]ZVg^c\ꢀegdiZXi^dcꢀXVcꢀXVjhZꢀeZgbVcZciꢀ
]ZVg^c\ꢀadhh#
HAZARDOUS DUST. 9jhiꢀ XgZViZYꢀ l]^aZꢀ jh^c\ꢀ
bVX]^cZgnꢀ bVnꢀ XVjhZꢀ XVcXZg!ꢀ W^gi]ꢀ YZ[ZXih!ꢀ dgꢀ
adc\"iZgbꢀgZhe^gVidgnꢀYVbV\Z#ꢀ7ZꢀVlVgZꢀd[ꢀYjhiꢀ
]VoVgYhꢀVhhdX^ViZYꢀl^i]ꢀZVX]ꢀldg`e^ZXZꢀbViZg^Va!ꢀ
VcYꢀValVnhꢀlZVgꢀVꢀC>DH="VeegdkZYꢀgZhe^gVidgꢀidꢀ
gZYjXZꢀndjgꢀg^h`#
MENTAL ALERTNESS. 7Zꢀ bZciVaanꢀ VaZgiꢀ l]Zcꢀ
gjcc^c\ꢀ bVX]^cZgn#ꢀ CZkZgꢀ deZgViZꢀ jcYZgꢀ i]Zꢀ
^c[ajZcXZꢀd[ꢀYgj\hꢀdgꢀVaXd]da!ꢀl]Zcꢀi^gZY!ꢀdgꢀl]Zcꢀ
Y^higVXiZY#
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ꢀ
DISCONNECTING POWER SUPPLY.ꢀ6alVnhꢀY^h" GUARDS & COVERS.ꢀ <jVgYhꢀ VcYꢀ XdkZghꢀ XVcꢀ
XdccZXiꢀ bVX]^cZꢀ [gdbꢀ edlZgꢀ hjeeanꢀ WZ[dgZꢀ hZg"
k^X^c\!ꢀ VY_jhi^c\!ꢀ dgꢀ X]Vc\^c\ꢀ Xjii^c\ꢀ iddahꢀ ꢁW^ih!ꢀ
WaVYZh!ꢀXjiiZgh!ꢀZiX#ꢂ#ꢀBV`ZꢀhjgZꢀhl^iX]ꢀ^hꢀ^cꢀD;;ꢀ
edh^i^dcꢀWZ[dgZꢀgZXdccZXi^c\ꢀidꢀVkd^YꢀVcꢀjcZmeZXi"
ZYꢀdgꢀjc^ciZci^dcVaꢀhiVgi#
egdiZXiꢀndjꢀ[gdbꢀVXX^YZciVaꢀXdciVXiꢀl^i]ꢀbdk^c\ꢀ
eVgihꢀdgꢀ[an^c\ꢀYZWg^h#ꢀBV`ZꢀhjgZꢀi]ZnꢀVgZꢀ egde"
Zganꢀ^chiVaaZY!ꢀjcYVbV\ZY!ꢀVcYꢀldg`^c\ꢀXdggZXianꢀ
WZ[dgZꢀjh^c\ꢀbVX]^cZ#
NEVER STAND ON MACHINE.ꢀHZg^djhꢀ^c_jgnꢀdgꢀ
VXX^YZciVaꢀXdciVXiꢀl^i]ꢀXjii^c\ꢀiddaꢀbVnꢀdXXjgꢀ^[ꢀ
bVX]^cZꢀ^hꢀi^eeZY#ꢀBVX]^cZꢀbVnꢀWZꢀYVbV\ZY#
APPROVED OPERATION.ꢀ JcigV^cZYꢀ deZgVidghꢀ
XVcꢀ WZꢀ hZg^djhanꢀ ]jgiꢀ Wnꢀ bVX]^cZgn#ꢀ Dcanꢀ Vaadlꢀ
igV^cZYꢀ dgꢀ egdeZganꢀ hjeZgk^hZYꢀ eZdeaZꢀ idꢀ jhZꢀ
bVX]^cZ#ꢀL]ZcꢀbVX]^cZꢀ^hꢀcdiꢀWZ^c\ꢀjhZY!ꢀY^h"
XdccZXiꢀ edlZg!ꢀ gZbdkZꢀ hl^iX]ꢀ `Znh!ꢀ dgꢀ adX`"djiꢀ
bVX]^cZꢀidꢀegZkZciꢀjcVji]dg^oZYꢀjhZ·ZheZX^Vaanꢀ
VgdjcYꢀX]^aYgZc#ꢀBV`Zꢀldg`h]deꢀ`^Yꢀegdd[ꢅ
STABLE MACHINE. JcZmeZXiZYꢀbdkZbZciꢀYjg"
^c\ꢀdeZgVi^dchꢀ\gZVianꢀ^cXgZVhZhꢀg^h`ꢀd[ꢀ^c_jgnꢀdgꢀ
adhhꢀ d[ꢀ Xdcigda#ꢀ 7Z[dgZꢀ hiVgi^c\!ꢀ kZg^[nꢀ bVX]^cZhꢀ
VgZꢀhiVWaZꢀVcYꢀbdW^aZꢀWVhZꢀꢁ^[ꢀjhZYꢂꢀ^hꢀadX`ZY#
DANGEROUS ENVIRONMENTS. 9dꢀ cdiꢀ jhZꢀ
bVX]^cZgnꢀ ^cꢀ lZiꢀ dgꢀ gV^cnꢀ adXVi^dch!ꢀ XajiiZgZYꢀ
VgZVh!ꢀVgdjcYꢀ[aVbbVWaZh!ꢀdgꢀ^cꢀYVg`ꢀVgZVh#ꢀ@ZZeꢀ
ldg`ꢀVgZVꢀXaZVc!ꢀYgn!ꢀVcYꢀlZaa"a^\]iZY#
AWKWARD POSITIONS.ꢀ @ZZeꢀ egdeZgꢀ [ddi^c\ꢀ
VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZhꢀl]ZcꢀdeZgVi^c\ꢀbVX]^cZ#ꢀ
9dꢀcdiꢀdkZggZVX]ꢅꢀ6kd^YꢀVl`lVgYꢀ]VcYꢀedh^i^dchꢀ
i]ViꢀbV`Zꢀldg`e^ZXZꢀXdcigdaꢀY^[[^Xjaiꢀdgꢀ^cXgZVhZꢀ
i]Zꢀg^h`ꢀd[ꢀVXX^YZciVaꢀ^c_jgn#
ONLY USE AS INTENDED.ꢀ Dcanꢀ jhZꢀ bVX]^cZꢀ
[dgꢀ^ihꢀ^ciZcYZYꢀejgedhZ#ꢀCZkZgꢀbdY^[nꢀbVX]^cZꢀ
[dgꢀVꢀejgedhZꢀcdiꢀ^ciZcYZYꢀWnꢀi]ZꢀbVcj[VXijgZgꢅ
UNATTENDED OPERATION. CZkZgꢀ aZVkZꢀ
bVX]^cZꢀgjcc^c\ꢀl]^aZꢀjcViiZcYZY#ꢀIjgcꢀbVX]^cZꢀ
OFFꢀVcYꢀZchjgZꢀVaaꢀbdk^c\ꢀeVgihꢀXdbeaZiZanꢀhideꢀ
WZ[dgZꢀlVa`^c\ꢀVlVn#
USE RECOMMENDED ACCESSORIES.ꢀ8dchjaiꢀ
i]^hꢀdlcZg»hꢀbVcjVaꢀdgꢀi]ZꢀbVcj[VXijgZgꢀ[dgꢀgZX"
dbbZcYZYꢀ VXXZhhdg^Zh#ꢀ Jh^c\ꢀ ^begdeZgꢀ VXXZh"
hdg^Zhꢀl^aaꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀhZg^djhꢀ^c_jgn#
MAINTAIN WITH CARE.ꢀ;daadlꢀVaaꢀbV^ciZcVcXZꢀ
^chigjXi^dchꢀ VcYꢀ ajWg^XVi^dcꢀ hX]ZYjaZhꢀ idꢀ `ZZeꢀ
bVX]^cZꢀ^cꢀ\ddYꢀldg`^c\ꢀXdcY^i^dc#ꢀ6cꢀ^begdeZganꢀ
bV^ciV^cZYꢀbVX]^cZꢀ^cXgZVhZhꢀg^h`ꢀd[ꢀ^c_jgn#ꢀ
CHILDREN & BYSTANDERS. @ZZeꢀ X]^aYgZcꢀ
VcYꢀWnhiVcYZghꢀVꢀhV[ZꢀY^hiVcXZꢀVlVnꢀ[gdbꢀldg`ꢀ
VgZV#ꢀHideꢀjh^c\ꢀbVX]^cZꢀ^[ꢀX]^aYgZcꢀdgꢀWnhiVcY"
ZghꢀWZXdbZꢀVꢀY^higVXi^dc#
CHECK DAMAGED PARTS.ꢀ GZ\jaVganꢀ ^cheZXiꢀ
bVX]^cZꢀ [dgꢀ YVbV\ZYꢀ eVgih!ꢀ addhZꢀ Wdaih!ꢀ b^h"
VY_jhiZYꢀ dgꢀ b^h"Va^\cZYꢀ eVgih!ꢀ W^cY^c\!ꢀ dgꢀ Vcnꢀ
REMOVE ADJUSTING TOOLS.ꢀ CZkZgꢀ aZVkZꢀ di]Zgꢀ XdcY^i^dchꢀ i]Viꢀ bVnꢀ V[[ZXiꢀ hV[Zꢀ deZgVi^dc#ꢀ
VY_jhibZciꢀiddah!ꢀX]jX`ꢀ`Znh!ꢀlgZcX]Zh!ꢀZiX#ꢀ^cꢀdgꢀ 6alVnhꢀgZeV^gꢀdgꢀgZeaVXZꢀYVbV\ZYꢀdgꢀb^h"VY_jhi"
dcꢀbVX]^cZ·ZheZX^VaanꢀcZVgꢀbdk^c\ꢀeVgih#ꢀKZg^[nꢀ ZYꢀeVgihꢀWZ[dgZꢀdeZgVi^c\ꢀbVX]^cZ#
gZbdkVaꢀWZ[dgZꢀhiVgi^c\ꢅ
MAINTAIN POWER CORDS. L]ZcꢀY^hXdccZXi"
SECURING WORKPIECE.ꢀ L]Zcꢀ gZfj^gZY!ꢀ jhZꢀ
XaVbehꢀdgꢀk^hZhꢀidꢀhZXjgZꢀldg`e^ZXZ#ꢀ6ꢀhZXjgZYꢀ
ldg`e^ZXZꢀegdiZXihꢀ]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀd[ꢀi]Zbꢀ
idꢀdeZgViZꢀi]ZꢀbVX]^cZ#
^c\ꢀ XdgY"XdccZXiZYꢀ bVX]^cZhꢀ [gdbꢀ edlZg!ꢀ \gVWꢀ
VcYꢀejaaꢀi]Zꢀeaj\·CDIꢀi]ZꢀXdgY#ꢀEjaa^c\ꢀi]ZꢀXdgYꢀ
bVnꢀ YVbV\Zꢀ i]Zꢀ l^gZhꢀ ^ch^YZ#ꢀ 9dꢀ cdiꢀ ]VcYaZꢀ
XdgY$eaj\ꢀl^i]ꢀlZiꢀ]VcYh#ꢀ6kd^YꢀXdgYꢀYVbV\ZꢀWnꢀ
`ZZe^c\ꢀ^iꢀVlVnꢀ[gdbꢀ]ZViZYꢀhjg[VXZh!ꢀ]^\]ꢀigV[[^Xꢀ
VgZVh!ꢀ]Vgh]ꢀX]Zb^XVah!ꢀVcYꢀlZi$YVbeꢀadXVi^dch#
FEED DIRECTION.ꢀJcaZhhꢀdi]Zgl^hZꢀcdiZY!ꢀ[ZZYꢀ
ldg`ꢀ V\V^chiꢀ i]Zꢀ gdiVi^dcꢀ d[ꢀ WaVYZhꢀ dgꢀ XjiiZgh#ꢀ
;ZZY^c\ꢀ^cꢀi]ZꢀhVbZꢀY^gZXi^dcꢀd[ꢀgdiVi^dcꢀbVnꢀejaaꢀ
ndjgꢀ]VcYꢀ^cidꢀi]ZꢀXji#
EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ Vcnꢀ i^bZꢀ
ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ eZg[dgb^c\ꢀ i]Zꢀ
^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ jh^c\ꢀ i]Zꢀ bVX]^cZꢅꢀ
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FORCING MACHINERY.ꢀ9dꢀcdiꢀ[dgXZꢀbVX]^cZ#ꢀ
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l]^X]ꢀ^iꢀlVhꢀYZh^\cZY#
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ꢀ
Additional Safety for
Metal-Cutting Bandsaws
BLADE CONDITION.ꢀ 9dꢀ cdiꢀ deZgViZꢀ l^i]ꢀ Yjaa!ꢀ CUTTING FLUID SAFETY.ꢀ 8jii^c\ꢀ [aj^Yhꢀ VgZꢀ
XgVX`ZYꢀdgꢀWVYanꢀldgcꢀWaVYZꢀi]ViꢀXVcꢀWgZV`ꢀYjg" ed^hdcdjh#ꢀ6alVnhꢀ[daadlꢀbVcj[VXijgZg»hꢀXjii^c\"
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iZZi]ꢀWZ[dgZꢀZVX]ꢀjhZ#
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e^c\ꢀ]VoVgYh#
BLADE REPLACEMENT.ꢀLZVgꢀ\adkZhꢀidꢀegdiZXiꢀ
]VcYhꢀ VcYꢀ hV[Zinꢀ \aVhhZhꢀ idꢀ egdiZXiꢀ ZnZhꢀ l]Zcꢀ ENTANGLEMENT HAZARDS.ꢀ 6alVnhꢀ `ZZeꢀ i]Zꢀ
gZeaVX^c\ꢀi]ZꢀWaVYZ#ꢀL]ZcꢀgZeaVX^c\ꢀWaVYZ!ꢀbV`Zꢀ WaVYZꢀ\jVgYꢀXdggZXianꢀedh^i^dcZYꢀVcYꢀl]ZZaꢀYddghꢀ
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ldg`e^ZXZꢀ bdkZhꢀ jcZmeZXiZYan#ꢀ 6alVnhꢀ `ZZeꢀ MAINTENANCE/SERVICE.ꢀ EZg[dgbꢀ Vaaꢀ ^cheZX"
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FIRE HAZARD.ꢀJhZꢀ:MIG:B:ꢀ86JI>DCꢀ^[ꢀXji" eVgihꢀidꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhideꢀWZ[dgZꢀhiVgi^c\#
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UNSTABLE WORKPIECES.ꢀ Ldg`e^ZXZhꢀ i]Viꢀ
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^c\ꢀhiVi^dcꢀgZegZhZcihꢀVꢀhZg^djhꢀWjgcꢀ]VoVgY#ꢀ9Dꢀ WVcYhVl!ꢀWZXVjhZꢀi]ZnꢀXVcꢀjcZmeZXiZYanꢀbdkZꢀ
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l]ZZaꢀl]Zcꢀ^cꢀjhZ#
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Wj^ai"^cꢀbdk^c\ꢀdgꢀgdiVi^dchꢀeVgih!ꢀZiX#
HOT SURFACES.ꢀ 7Zꢀ VlVgZꢀ i]Viꢀ idjX]^c\ꢀ ]diꢀ
ldg`e^ZXZhꢀ dgꢀ X]^ehꢀ V[iZgꢀ lZaY^c\!ꢀ \g^cY^c\!ꢀ dgꢀ
Xjii^c\ꢀXVcꢀXVjhZꢀWjgch#
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equip-
ment, or poor work results.
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SECTION 2: POWER SUPPLY
Availability
Circuit Requirements for 220V
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VcYꢀhiVcYVgYh#
Nominal Voltage .............................. 220V/240V
Cycle..........................................................60 Hz
Phase.................................................... 1-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Power Cord ..“S”-Type, 3-Wire, 14 AWG, 300V
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Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
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bdidghꢀVcYꢀZaZXig^XVaꢀYZk^XZhꢀi]Viꢀb^\]iꢀdeZgViZꢀ
ViꢀdcZꢀi^bZꢀYjg^c\ꢀcdgbVaꢀdeZgVi^dch#
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
G0736 Full-Load Current Rating........ 11 Amps
G0737 Full-Load Current Rating........12 Amps
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i]Zꢀ[jaa"adVYꢀgVi^c\#
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bZZihꢀi]ZꢀgZfj^gZbZcihꢀ^cꢀi]Zꢀ[daadl^c\ꢀhZXi^dc#
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
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Grounding Instructions
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VꢀcZlꢀdcZ#
GROUNDED
6-15 RECEPTACLE
Extension Cords
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6-15 PLUG
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<gdjcY^c\ꢀEgdc\
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bZcih/
Minimum Gauge Size...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
No adapter should be used with the
required plug. If the plug does not fit the
available receptacle, or the machine must
be reconnected for use on a different type
of circuit, the reconnection must be made
by a qualified electrician and comply with all
local codes and ordinances.
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Power Cord Installation
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i]Zꢀ X^gXj^iꢀ gZfj^gZbZcihꢀ egdk^YZYꢀ dcꢀ Page 11!ꢀ
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i]Zꢀ^aajhigVi^dcꢀ^cꢀFigure 7ꢂ#
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Veea^XVWaZꢀXdYZhꢀVcYꢀhiVcYVgYh#
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DO NOT connect the power
cord to the power source
during this procedure.
Otherwise, electrocution
injuries could occur.
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Items Needed
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+ꢆ¶&%ꢆꢀAdc\ꢀꢁhZZꢀPage 11ꢂꢀ###########################&
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g^\]iꢀiZgb^cVaꢀedhih#
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ndjꢀegZk^djhanꢀgZbdkZYꢀ^cꢀStep 6#
To connect the power cord to the machine:
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haVX`ꢀ WZilZZcꢀ i]Zꢀ higV^cꢀ gZa^Z[ꢀ VcYꢀ XdccZX"
i^dchꢀ hdꢀ i]Viꢀ i]Znꢀ VgZꢀ cdiꢀ ejaaZYꢀ i^\]i!ꢀ i]Zcꢀ
i^\]iZcꢀ i]Zꢀ higV^cꢀ gZa^Z[ꢀ idꢀ hZXjgZꢀ i]Zꢀ edlZgꢀ
XdgY#
Note: The strain relief must be tightened
against the outer jacket of the power cord.
Avoid over-tightening the strain relief or it
may crush the cord and cause a short.
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SECTION 3: SETUP
Setup Overview
Needed for Setup
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djia^cZhꢀ i]^hꢀ WVh^Xꢀ egdXZhh#ꢀ HeZX^[^Xꢀ hiZehꢀ [dgꢀ
ZVX]ꢀd[ꢀi]ZhZꢀed^cihꢀl^aaꢀWZꢀXdkZgZYꢀ^cꢀYZiV^aꢀaViZgꢀ
^cꢀi]^hꢀhZXi^dc#
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egdXZhh!ꢀWjiꢀVgZꢀcdiꢀ^cXajYZYꢀl^i]ꢀndjgꢀbVX]^cZ#
Description
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™ꢀ HV[Zinꢀ<aVhhZhꢀ#################&ꢀ[dgꢀ:VX]ꢀEZghdc
™ꢀ 8aZVcZg$9Z\gZVhZgꢀ######################6hꢀCZZYZY
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™ꢀ ;addgꢀBdjci^c\ꢀ=VgYlVgZꢀ*¿-ꢇꢀ######6hꢀCZZYZY
The typical setup process is as follows:
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XdbedcZcih#
Unpacking
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[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ
Y^hXdkZgꢀVcnꢀYVbV\Z! please call us immediately
at (570) 546-9663ꢀfor advice.
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6.ꢀ 8]ZX`$VY_jhiꢀi]ZꢀWaVYZꢀ\j^YZꢀVhhZbWa^Zh#
7. 8dccZXiꢀi]ZꢀWVcYhVlꢀidꢀi]ZꢀedlZgꢀhdjgXZ#
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
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i^dchꢀegdeZgan#
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
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Inventory
Cleanup
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[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ
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\^kZꢀndjꢀVꢀWZiiZgꢀVeegZX^Vi^dcꢀ[dgꢀi]ZꢀegdeZgꢀXVgZꢀ
d[ꢀndjgꢀbVX]^cZꢆhꢀjceV^ciZYꢀhjg[VXZh#
Small Item Inventory: (Figure 8)
Qty
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B. ;ZcXZ########################################################## &
C.ꢀ =ZmꢀLgZcX]ꢀ&%bbꢀ##################################### &
D.ꢀ =ZmꢀLgZcX]ꢀ*bbꢀ####################################### &
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kVg^Zinꢀd[ꢀh^ijVi^dch#ꢀ6alVnhꢀ[daadlꢀi]ZꢀbVcj[VX"
ijgZg»hꢀ^chigjXi^dchꢀl^i]ꢀVcnꢀXaZVc^c\ꢀegdYjXiꢀndjꢀ
jhZꢀVcYꢀbV`ZꢀhjgZꢀndjꢀldg`ꢀ^cꢀVꢀlZaa"kZci^aViZYꢀ
VgZVꢀidꢀb^c^b^oZꢀZmedhjgZꢀidꢀidm^Xꢀ[jbZh#
Before cleaning, gather the following:
™ꢀ 9^hedhVWaZꢀGV\h
™ꢀ 8aZVcZg$YZ\gZVhZgꢀꢁL9™)%ꢀldg`hꢀlZaaꢂ
™ꢀ HV[Zinꢀ\aVhhZhꢀꢄꢀY^hedhVWaZꢀ\adkZh
™ꢀ EaVhi^XꢀeV^ciꢀhXgVeZgꢀꢁdei^dcVaꢂ
7
8
Basic steps for removing rust preventative:
6
1.ꢀ EjiꢀdcꢀhV[Zinꢀ\aVhhZh#
9
2.ꢀ 8dViꢀ i]Zꢀ gjhiꢀ egZkZciVi^kZꢀ l^i]ꢀ Vꢀ a^WZgVaꢀ
Vbdjciꢀd[ꢀXaZVcZg$YZ\gZVhZg!ꢀi]ZcꢀaZiꢀ^iꢀhdV`ꢀ
[dgꢀ*¶&%ꢀb^cjiZh#
Figure 8.ꢀAddhZꢀXdbedcZciꢀ^ckZcidgn#
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d[[ꢀZVh^an#ꢀ>[ꢀndjꢀ]VkZꢀVꢀeaVhi^XꢀeV^ciꢀhXgVeZg!
hXgVeZꢀd[[ꢀVhꢀbjX]ꢀVhꢀndjꢀXVcꢀ[^ghi!ꢀi]Zcꢀl^eZꢀ
d[[ꢀi]ZꢀgZhiꢀl^i]ꢀi]ZꢀgV\#
NOTICE
If you cannot find an item on this list, care-
fully check the machine and the packaging
materials. Some of these items may be pre-
installed for shipping or become misplaced
during unpacking.
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i]ZcꢀXdViꢀVaaꢀjceV^ciZYꢀhjg[VXZhꢀl^i]ꢀVꢀfjVa^inꢀ
bZiVaꢀegdiZXiVciꢀidꢀegZkZciꢀgjhi#
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
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Site Considerations
Weight Load
Physical Environment
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i]ViꢀbVnꢀdXXjgꢀl]ZcꢀdeZgVi^c\ꢀi]ZꢀbVX]^cZ#
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[gZZꢀ[gdbꢀZmXZhh^kZꢀbd^hijgZ!ꢀ]VoVgYdjhꢀX]Zb^"
XVah!ꢀ V^gWdgcZꢀ VWgVh^kZh!ꢀ dgꢀ ZmigZbZꢀ XdcY^i^dch#ꢀ
:migZbZꢀXdcY^i^dchꢀ[dgꢀi]^hꢀineZꢀd[ꢀbVX]^cZgnꢀVgZꢀ
\ZcZgVaanꢀ i]dhZꢀ l]ZgZꢀ i]Zꢀ VbW^Zciꢀ iZbeZgVijgZꢀ
gVc\Zꢀ ZmXZZYhꢀ )&•¶&%)•;0ꢀ i]Zꢀ gZaVi^kZꢀ ]jb^Y^inꢀ
gVc\ZꢀZmXZZYhꢀ'%¶.*ꢈꢀꢁcdc"XdcYZch^c\ꢂ0ꢀdgꢀi]Zꢀ
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Wjbeh#
Space Allocation
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WZꢀegdXZhhZYꢀi]gdj\]ꢀi]^hꢀbVX]^cZꢀVcYꢀegdk^YZꢀ
Zcdj\]ꢀheVXZꢀVgdjcYꢀi]ZꢀbVX]^cZꢀ[dgꢀVYZfjViZꢀ
deZgVidgꢀ bViZg^Vaꢀ ]VcYa^c\ꢀ dgꢀ i]Zꢀ ^chiVaaVi^dcꢀ d[ꢀ
Vjm^a^VgnꢀZfj^ebZci#ꢀL^i]ꢀeZgbVcZciꢀ^chiVaaVi^dch!ꢀ
aZVkZꢀZcdj\]ꢀheVXZꢀVgdjcYꢀi]ZꢀbVX]^cZꢀidꢀdeZcꢀ
dgꢀgZbdkZꢀYddgh$XdkZghꢀVhꢀgZfj^gZYꢀWnꢀi]ZꢀbV^c"
iZcVcXZꢀ VcYꢀ hZgk^XZꢀ YZhXg^WZYꢀ ^cꢀ i]^hꢀ bVcjVa#ꢀ
See below for required space allocation.
Electrical Installation
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Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
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6
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G0736
G0737
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Front
Figure 9.ꢀB^c^bjbꢀldg`^c\ꢀXaZVgVcXZh#
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Mounting
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
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Using Machine Mounts
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gZYjXi^dc#ꢀI]ZꢀaVg\Zꢀh^oZꢀd[ꢀi]Zꢀ[ddiꢀeVYhꢀY^hig^W"
jiZhꢀ i]Zꢀ lZ^\]iꢀ d[ꢀ i]Zꢀ bVX]^cZꢀ idꢀ gZYjXZꢀ higV^cꢀ
dcꢀi]Zꢀ[addg#
Figure 10.ꢀ;addgꢀbdjci^c\ꢀWgVX`Zih#
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dei^dchꢀ VgZꢀ YZhXg^WZYꢀ WZadl#ꢀ L]^X]ZkZgꢀ dei^dcꢀ
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l^i]ꢀVꢀegZX^h^dcꢀaZkZa#
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Bolting to Concrete Floors
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hXgZlhꢀꢁhZZꢀFigure 11ꢂꢀVgZꢀildꢀedejaVgꢀbZi]dYhꢀ
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XdcXgZiZꢀ[addgh#
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Lifting & Placing
Assembly
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WaZYꢀViꢀi]Zꢀ[VXidgn#
This is a heavy machine.
Serious personal injury
may occur if safe moving
methods are not used. To
be safe, get assistance and
use powered lifting equip-
ment to move the ship-
ping crate and remove the
machine from the crate.
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To lift and place the bandsaw:
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bVX]^cZꢀ eaVXZbZciꢀ ꢁgZ[Zgꢀ idꢀ Page 17ꢂꢀ VcYꢀ
ZaZXig^XVaꢀXdccZXi^dcꢀꢁgZ[ZgꢀidꢀPage 11ꢂ#
AdX`ꢀ@cdWꢀ7dai
2.ꢀ L^i]ꢀi]ZꢀWVcYhVlꢀhi^aaꢀWdaiZYꢀidꢀi]Zꢀh]^ee^c\ꢀ
eVaaZi!ꢀ bdkZꢀ ^iꢀ idꢀ i]Zꢀ deZgVi^dcꢀ h^iZ!ꢀ i]Zcꢀ
jcWdaiꢀi]ZꢀWVcYhVlꢀ[gdbꢀi]ZꢀeVaaZi#
Figure 14.ꢀ;ZcXZꢀ^chiVaaZY#
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[dg`a^[iꢀ VcYꢀ i]Zꢀ WVcYhVlꢀ a^[i^c\ꢀ ZnZWdaiꢀ ꢁhZZꢀ
Figure 13ꢀ[dgꢀVcꢀZmVbeaZꢂ#
Important: Make sure that the table pin is
installed, as shown in Figure 14# The table pin
prevents the front table halves from getting mis-
aligned when heavy workpieces are loaded on
the table.
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X]V^cꢀidꢀa^[iꢀi]ZꢀWVcYhVl#
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i]ZꢀadVY!ꢀa^[iꢀi]ZꢀWVcYhVlꢀZcdj\]ꢀidꢀXaZVgꢀi]Zꢀ
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i]ZꢀWVcYhVlꢀ^cidꢀedh^i^dc#
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Tensioning &
Tracking Blade
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Figure 16.ꢀEgdeZgꢀVbdjciꢀd[ꢀWaVYZꢀYZ[aZXi^dc#
Tensioning Blade
ꢀ
Note: The most accurate way to check blade
tension is to use a tensioning gauge. Grizzly
offers the Model H5408 Blade Tensioning
Gauge (refer to Page 39).
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Figure 15ꢂꢀ idꢀ bV`Zꢀ VY_jhibZcihꢀ jci^aꢀ i]Zꢀ
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WVcYhVlꢀWZVg^c\hꢀVcYꢀi]ZꢀWaVYZ#
ꢀ
Note: Turn the handwheel counterclockwise
(as viewed from underneath it) to decrease
tension and clockwise to increase tension.
To tension the blade:
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2.ꢀ DeZcꢀi]ZꢀjeeZgꢀl]ZZaꢀYddg#
Tracking Blade
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i]Zꢀl]ZZahꢀVhꢀi]ZnꢀgdiViZ#
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idꢀgV^hZꢀi]ZꢀjeeZgꢀWaVYZꢀ\j^YZhꢀidꢀi]Zꢀ]^\]Zhiꢀ
edh^i^dc#
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XdggZXian!ꢀi]ZꢀWaVYZꢀg^YZhꢀcZmiꢀid!ꢀWjiꢀcdiꢀV\V^chi!ꢀ
i]Zꢀl]ZZaꢀ[aVc\ZꢀꢁhZZꢀFigure 17ꢂ#
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7aVYZꢀIZch^dc^c\
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]VcYl]ZZah#
7aVYZ
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^iꢀ l^i]ꢀ bdYZgViZꢀ egZhhjgZꢀ b^YlVnꢀ WZilZZcꢀ
i]Zꢀ jeeZgꢀ WaVYZꢀ \j^YZhꢀ VcYꢀ i]Zꢀ iVWaZꢀ ꢁhZZꢀ
Figure 16ꢂ#ꢀI]ZꢀegdeZgꢀVbdjciꢀd[ꢀYZ[aZXi^dcꢀ
^hꢀVeegdm^bViZanꢀ(¿-ꢇ#
Figure 17.ꢀ7VX`ꢀZY\Zꢀd[ꢀWaVYZꢀcZmiꢀidꢀl]ZZaꢀ
[aVc\Z#
Blade tension affects the blade tracking. It
is important to make sure the blade is prop-
erly tensioned before tracking the blade.
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h]dlcꢀ^cꢀFigure 18#
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6.ꢀ LViX]ꢀi]Zꢀedh^i^dcꢀd[ꢀi]ZꢀWaVYZꢀdcꢀi]Zꢀl]ZZaꢀ
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ZgVaꢀi^bZh#
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ZY#ꢀH`^eꢀV]ZVYꢀidꢀStep 9#
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i]ZꢀcZmiꢀhiZe#
Figure 18.ꢀAdXVi^dcꢀd[ꢀi]ZꢀWaVYZꢀigVX`^c\ꢀ`cdW#
7.ꢀ Ijgcꢀi]ZꢀigVX`^c\ꢀ`cdWꢀVꢀhbVaaꢀVbdjci!ꢀi]Zcꢀ
gdiViZꢀi]ZꢀjeeZgꢀl]ZZaꢀWnꢀ]VcYꢀhZkZgVaꢀi^bZhꢀ
l]^aZꢀ lViX]^c\ꢀ i]Zꢀ WaVYZꢀ edh^i^dcꢀ dcꢀ i]Zꢀ
l]ZZa
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]dlꢀi]ZꢀWaVYZꢀigVX`h#
ꢀ
Note: Turn the knob clockwise to make the
blade move toward the wheel flange, and
counterclockwise to move away from the
wheel flange.
To adjust blade tracking:
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ BV`ZꢀhjgZꢀi]ZꢀWaVYZꢀ^hꢀegdeZganꢀiZch^dcZY!ꢀVhꢀ
8.ꢀ GZeZViꢀ Step 7ꢀ jci^aꢀ i]Zꢀ WaVYZꢀ g^YZhꢀ ZkZcanꢀ
cZmiꢀidꢀi]Zꢀl]ZZaꢀ[aVc\Zꢀl^i]djiꢀegZhhjgZꢀVcYꢀ
l^i]djiꢀlVcYZg^c\ꢀVXgdhhꢀi]Zꢀl]ZZa#
^chigjXiZYꢀdcꢀi]ZꢀegZk^djhꢀeV\Z#
3.ꢀ DeZcꢀi]ZꢀgZVgꢀbdidgꢀVXXZhhꢀYddg#
9.ꢀ GZ"^chiVaaꢀi]ZꢀK"WZaiꢀVcYꢀhZXjgZꢀWdi]ꢀYddgh#
4.ꢀ Gdaaꢀi]ZꢀK"WZaiꢀd[[ꢀi]ZꢀadlZgꢀl]ZZaꢀejaaZnꢀꢁhZZꢀ
Figure 19ꢂ#ꢀI]^hꢀl^aaꢀVaadlꢀi]Zꢀl]ZZahꢀidꢀijgcꢀ
[gZZanꢀWnꢀ]VcY#
If you cannot get the blade to properly track,
the wheels may be out of alignment. Refer
to Wheel Alignment on Page 46 for detailed
instructions on checking and adjusting.
AdlZgꢀL]ZZa
EjaaZn
GZbdkZꢀi]^h
WZai#
Figure 19.ꢀK"WZaiꢀidꢀgZbdkZꢀ^cꢀdgYZgꢀidꢀVaadlꢀi]Zꢀ
l]ZZahꢀidꢀhe^cꢀWnꢀ]VcY#
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Note: Both the upper and lower blade guide
assemblies are adjusted in the same manner. To
access the lower assembly, you will need to first
remove the lower blade guards.
Adjusting Blade
Guide Assemblies
Blade Guides: Hjeedgiꢀi]ZꢀWaVYZꢀdcꢀWdi]ꢀh^YZh#
Blade Guide Bracket:ꢀ=daYhꢀi]ZꢀWaVYZꢀ\j^YZh#
Blade Support: Hjeedgihꢀi]ZꢀWaVYZꢀ[gdbꢀWZ]^cY#
I]ZꢀWaVYZꢀ\j^YZꢀVhhZbWa^ZhꢀlZgZꢀegdeZganꢀVY_jhi"
ZYꢀ Viꢀ i]Zꢀ [VXidgn0ꢀ ]dlZkZg!ꢀ YjZꢀ idꢀ i]Zꢀ kVg^"
VWaZhꢀ^ckdakZYꢀl^i]ꢀh]^ee^c\!ꢀlZꢀgZXdbbZcYꢀi]Viꢀ
ndjꢀX]ZX`ꢀi]ZꢀWaVYZꢀ\j^YZꢀVhhZbWa^Zh#ꢀEgdeZganꢀ
VY_jhiZYꢀ WaVYZꢀ \j^YZꢀ VhhZbWa^Zhꢀ VgZꢀ ZhhZci^Vaꢀ
idꢀ bV`^c\ꢀ VXXjgViZꢀ Xjihꢀ WZXVjhZꢀ i]Znꢀ `ZZeꢀ i]Zꢀ
WaVYZꢀhjeedgiZYꢀYjg^c\ꢀdeZgVi^dc!ꢀl]^X]ꢀegZkZcihꢀ
i]ZꢀWaVYZꢀ[gdbꢀlVcYZg^c\#
Blade Guide Adjustment Cap Screws: HZXjgZꢀ
i]Zꢀ WaVYZꢀ \j^YZhꢀ ^cꢀ i]Zꢀ egdeZgꢀ edh^i^dcꢀ dcꢀ Wdi]ꢀ
h^YZhꢀd[ꢀi]ZꢀWaVYZ#
I]Zꢀ WaVYZꢀ \j^YZꢀ VhhZbWa^Zhꢀ ]Zaeꢀ idꢀ `ZZeꢀ i]Zꢀ
WaVYZꢀhigV^\]iꢀl]^aZꢀXjii^c\#ꢀJhZꢀFigures 20–22`ꢀ
VcYꢀi]Zꢀ[daadl^c\ꢀYZhXg^ei^dchꢀidꢀWZiiZgꢀjcYZghiVcYꢀ
i]ZꢀXdbedcZcihꢀd[ꢀi]ZꢀWaVYZꢀ\j^YZꢀVhhZbWan#
Adjustment Set Screws: HZXjgZꢀi]Zꢀedh^i^dcꢀd[ꢀ
i]ZꢀWaVYZꢀ\j^YZꢀWgVX`ZihꢀVcYꢀi]ZꢀWaVYZꢀhjeedgih#
7aVYZꢀ<j^YZ
7aVYZꢀ<j^YZ
7gVX`Zi
6Y_jhibZci
HZiꢀHXgZl
7aVYZꢀ<j^YZ
6Y_jhibZci
8VeꢀHXgZl
7aVYZꢀ
Hjeedgi
7aVYZꢀ<j^YZ
7aVYZꢀHjeedgi
6Y_jhibZciꢀHZiꢀHXgZl
Figure 21.ꢀ;gdciꢀk^Zlꢀd[ꢀjeeZgꢀWaVYZꢀ\j^YZꢀ
VhhZbWan#
Figure 20.ꢀ7aVYZꢀ\j^YZꢀVhhZbWanꢀXdbedcZcih#
<j^YZ
Edhi
Side
View
7aVYZ
<j^YZ
7gVX`Zi
7aVYZ
7aVYZꢀ<j^YZ
6Y_jhibZci
HZiꢀHXgZl
7aVYZ
<j^YZ
7aVYZꢀHjeedgi
6Y_jhibZci
HZiꢀHXgZl
7aVYZꢀ<j^YZ
6Y_jhibZci
8VeꢀHXgZl
7aVYZꢀHjeedgi
Figure 22.ꢀJeeZgꢀWaVYZꢀ\j^YZꢀXdbedcZcih#
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BdYZaꢀ<%,(+$<%,(,ꢀꢁB[\#ꢀH^cXZꢀ*$&'ꢂ
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Blade Support Adjustment
I]ZꢀWaVYZꢀhjeedgiꢀ^hꢀVꢀgdjcYꢀgdYꢀi]Viꢀ^hꢀedh^i^dcZYꢀ
%#%&+ꢇꢀ WZ]^cYꢀ i]Zꢀ WaVYZꢀ idꢀ hjeedgiꢀ ^iꢀ l]^aZꢀ Xji"
i^c\#
Blade Guide Adjustments
I]Zꢀ WaVYZꢀ \j^YZhꢀ h]djaYꢀ WZꢀ edh^i^dcZYꢀ %#%%)ꢇꢀ
VlVnꢀ[gdbꢀZVX]ꢀh^YZꢀd[ꢀi]ZꢀWaVYZꢀVcYꢀ&¿&+ꢇꢀWZ]^cYꢀ
i]ZꢀiZZi]ꢀ\jaaZih#
Tool Needed
Qty
I]Zꢀ \dVaꢀ ^hꢀ idꢀ edh^i^dcꢀ i]Zꢀ \j^YZhꢀ Vhꢀ XadhZꢀ Vhꢀ
edhh^WaZꢀ idꢀ i]Zꢀ WaVYZꢀ [gdbꢀ h^YZ"id"h^YZꢀ l^i]djiꢀ
idjX]^c\ꢀ^i#ꢀI]Zꢀ\j^YZhꢀVgZꢀedh^i^dcZYꢀWZ]^cYꢀi]Zꢀ
iZZi]ꢀ \jaaZihꢀ idꢀ egdk^YZꢀ hjeedgiꢀ l^i]djiꢀ Vaadl^c\ꢀ
i]Zꢀ\j^YZhꢀidꢀgj^cꢀi]ZꢀiZZi]ꢀhZiꢀl]Zcꢀi]ZꢀWaVYZꢀ^hꢀ
ejh]ZYꢀWVX`ꢀYjg^c\ꢀXjii^c\#
=ZmꢀLgZcX]ꢀ(bbꢀ###############################################&
;ZZaZgꢀ<Vj\Zꢀ%#%&+ꢇꢀ###########################################&
9daaVgꢀ7^aaꢀꢁ^chiZVYꢀd[ꢀ[ZZaZgꢀ\Vj\Zꢂꢉꢀ###################&
*A dollar bill folded twice (four thicknesses) is
approximately 0.016".
To adjust the blade support:
Tools Needed
Qty
=ZmꢀLgZcX]ꢀ(bb!ꢀ)bb!ꢀ*bbꢀ#################&ꢀ:VX]
;ZZaZgꢀ<Vj\Zhꢀ%#%%)ꢇꢀ########################################&ꢀ
9daaVgꢀ7^aaꢀꢁ^chiZVYꢀd[ꢀ[ZZaZgꢀ\Vj\Zꢂꢉꢀ###################&
;^cZꢀGjaZgꢀ###########################################################&
*The thickness of a dollar bill is approximately
0.004", so it can be used in the place of the 0.004"
feeler gauge.
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ AddhZcꢀi]ZꢀWaVYZꢀ\j^YZꢀVY_jhibZciꢀhZiꢀhXgZlꢀ
dcꢀi]Zꢀ\j^YZꢀedhiꢀꢁhZZꢀFigure 23ꢂ#
7aVYZꢀ<j^YZ
6Y_jhibZci
HZiꢀHXgZl
7aVYZꢀ<j^YZh
7aVYZ
ꢄꢀ7gVX`Zi
To adjust the blade guides:
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
%#%&+ꢇ
2.ꢀ BV`Zꢀ hjgZꢀ i]Zꢀ WaVYZꢀ hjeedgiꢀ ^hꢀ XdggZXianꢀ
edh^i^dcZYꢀ WZ]^cYꢀ i]Zꢀ WaVYZꢀ ꢁgZ[Zgꢀ idꢀ Blade
Support Adjustmentꢀ^cꢀi]ZꢀegZk^djhꢀhjWhZX"
i^dcꢂ#
3.ꢀ BV`Zꢀ hjgZꢀ i]Zꢀ WaVYZꢀ \j^YZꢀ VY_jhibZciꢀ hZiꢀ
hXgZlꢀ^hꢀaddhZꢀꢁhZZꢀFigure 23ꢂ#
7aVYZꢀHjeedgi
7aVYZ
6Y_jhibZciꢀHZiꢀHXgZl
Hjeedgi
4.ꢀ BdkZꢀi]ZꢀWaVYZꢀ\j^YZꢀWgVX`Ziꢀ^cꢀdgꢀdjiꢀ[gdbꢀ
i]Zꢀ \j^YZꢀ edhiꢀ jci^aꢀ i]Zꢀ WaVYZꢀ \j^YZhꢀ VgZꢀ
Veegdm^bViZanꢀ&¿&+ꢇꢀꢁ%#%+(ꢇꢂꢀWZ]^cYꢀi]ZꢀiZZi]ꢀ
\jaaZihꢀ ꢁhZZꢀ Figure 24ꢂ!ꢀ i]Zcꢀ gZ"i^\]iZcꢀ i]Zꢀ
WaVYZꢀ\j^YZꢀVY_jhibZciꢀhZiꢀhXgZl#
Figure 23.ꢀ7aVYZꢀ\j^YZhꢀVcYꢀWgVX`Ziꢀedh^i^dcZYꢀ
VlVnꢀ[gdbꢀWaVYZ#
3.ꢀ BdkZꢀ i]Zꢀ WaVYZꢀ \j^YZꢀ WgVX`Ziꢀ ꢁl^i]ꢀ i]Zꢀ
\j^YZhꢂꢀVlVnꢀ[gdbꢀi]ZꢀWaVYZꢀhdꢀi]Viꢀdcanꢀi]Zꢀ
WaVYZꢀhjeedgiꢀ^hꢀcZVgꢀi]ZꢀWaVYZ!ꢀVhꢀ^aajhigViZYꢀ
^cꢀFigure 23#
7aVYZ
<j^YZ
4.ꢀ AddhZcꢀ i]Zꢀ WaVYZꢀ hjeedgiꢀ VY_jhibZciꢀ hZiꢀ
hXgZlꢀdcꢀi]Zꢀ\j^YZꢀedhi#
&$&+ꢇꢀ
5.ꢀ Jh^c\ꢀ Vꢀ [ZZaZgꢀ \Vj\Zꢀ dgꢀ Vꢀ YdaaVgꢀ W^aaꢀ Vhꢀ Vꢀ
\Vj\Z!ꢀ edh^i^dcꢀ i]Zꢀ WaVYZꢀ hjeedgiꢀ %#%&+ꢇꢀ
WZ]^cYꢀi]ZꢀWaVYZ#
6.ꢀ GZ"i^\]iZcꢀi]ZꢀWaVYZꢀhjeedgiꢀVY_jhibZciꢀhZiꢀ
hXgZlꢀidꢀhZXjgZꢀi]ZꢀhZii^c\#
Figure 24.ꢀ7aVYZꢀ\j^YZꢀedh^i^dcZYꢀVeegdm^bViZanꢀ
&¿&+ꢇꢀWZ]^cYꢀiddi]ꢀ\jaaZih#
7.ꢀ EZg[dgbꢀi]ZꢀBlade Guide Adjustments egd"
XZYjgZꢀ^cꢀi]ZꢀcZmiꢀhjWhZXi^dc#
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5.ꢀ AddhZcꢀ i]Zꢀ WaVYZꢀ \j^YZꢀ VY_jhibZciꢀ XVeꢀ
hXgZlhꢀꢁhZZꢀFigure 25ꢂ#
ꢀ
Power Connection
7aVYZꢀ<j^YZ
7gVX`Zi
6[iZgꢀ ndjꢀ ]VkZꢀ XdbeaZiZYꢀ Vaaꢀ egZk^djhꢀ hZijeꢀ
^chigjXi^dchꢀVcYꢀX^gXj^iꢀgZfj^gZbZcih!ꢀi]ZꢀbVX]^cZꢀ
^hꢀgZVYnꢀidꢀWZꢀXdccZXiZYꢀidꢀi]ZꢀedlZgꢀhjeean#
7aVYZ
<j^YZ
Idꢀ Vkd^Yꢀ jcZmeZXiZYꢀ hiVgijehꢀ dgꢀ egdeZginꢀ YVb"
V\Z!ꢀjhZꢀi]Zꢀ[daadl^c\ꢀhiZehꢀl]ZcZkZgꢀXdccZXi^c\ꢀ
dgꢀY^hXdccZXi^c\ꢀi]ZꢀbVX]^cZ#
7aVYZꢀ<j^YZ
6Y_jhibZci
8VeꢀHXgZl
Connecting Power
1.ꢀ Ijgcꢀi]ZꢀbVX]^cZꢀedlZgꢀhl^iX]ꢀOFF#
7aVYZ
%#%%)ꢇ
2.ꢀ >chZgiꢀ i]Zꢀ edlZgꢀ XdgYꢀ eaj\ꢀ ^cidꢀ Vꢀ bViX]^c\
edlZgꢀ hjeeanꢀ gZXZeiVXaZ#ꢀ I]Zꢀ bVX]^cZꢀ ^hꢀ
cdlꢀXdccZXiZYꢀidꢀi]ZꢀedlZgꢀhdjgXZ#
Figure 25.ꢀ7aVYZꢀ\j^YZhꢀVY_jhiZYꢀ%#%%)ꢇꢀVlVnꢀ
[gdbꢀi]ZꢀWaVYZꢀh^YZh#
6.ꢀ EaVXZꢀ i]Zꢀ [ZZaZgꢀ \Vj\Zꢀ WZilZZcꢀ i]Zꢀ WaVYZꢀ
\j^YZꢀVcYꢀi]ZꢀWaVYZ#
ꢀ
Note: If you use the dollar bill, fold it in half
and place it over the blade, as shown in
Figure 26.
7aVYZꢀ<j^YZ
8VeꢀHXgZlh
Figure 27. Connecting power.
Disconnecting Power
1.ꢀ Ijgcꢀi]ZꢀbVX]^cZꢀedlZgꢀhl^iX]ꢀOFF#
2.ꢀ <gVheꢀi]ZꢀbdaYZYꢀeaj\ꢀVcYꢀejaaꢀ^iꢀXdbeaZiZanꢀ
djiꢀd[ꢀi]ZꢀgZXZeiVXaZ#ꢀ9dꢀcdiꢀejaaꢀWnꢀi]ZꢀXdgY
Vhꢀi]^hꢀbVnꢀYVbV\Zꢀi]Zꢀl^gZhꢀ^ch^YZ#
Figure 26.ꢀJh^c\ꢀVꢀYdaaVgꢀW^aaꢀidꢀhZiꢀWaVYZꢀ\j^YZꢀ
heVX^c\#
7.ꢀ 6Y_jhiꢀ i]Zꢀ WaVYZꢀ \j^YZꢀ idꢀ a^\]ianꢀ e^cX]ꢀ i]Zꢀ
[ZZaZgꢀ\Vj\ZꢀdgꢀYdaaVgꢀW^aaꢀWZilZZcꢀZVX]ꢀ\j^YZꢀ
VcYꢀ WaVYZꢀ h^YZ!ꢀ i]Zcꢀ gZ"i^\]iZcꢀ i]Zꢀ WaVYZꢀ
\j^YZꢀVY_jhibZciꢀXVeꢀhXgZlh#
Figure 28. Disconnecting power.
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5.ꢀ >chZgiꢀi]Zꢀ`Znꢀ^cidꢀi]ZꢀWVcYhVlꢀedlZgꢀhl^iX]ꢀ
dcꢀi]ZꢀXdcigdaꢀeVcZaꢀꢁhZZꢀFigure 30ꢂ!ꢀVcYꢀijgcꢀ
^iꢀidꢀi]ZꢀJcadX`ZYꢀedh^i^dcꢀidꢀZcVWaZꢀedlZgꢀidꢀ
i]ZꢀWVcYhVlꢀbdidg#
Test Run
DcXZꢀ i]Zꢀ VhhZbWanꢀ ^hꢀ XdbeaZiZ!ꢀ iZhiꢀ gjcꢀ ndjgꢀ
bVX]^cZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ gjchꢀ egdeZganꢀ VcYꢀ ^hꢀ
gZVYnꢀ[dgꢀgZ\jaVgꢀdeZgVi^dc#ꢀI]ZꢀiZhiꢀgjcꢀXdch^hihꢀ
d[ꢀkZg^[n^c\ꢀi]Zꢀ[daadl^c\/ꢀ&ꢂꢀI]ZꢀbdidgꢀedlZghꢀjeꢀ
VcYꢀgjchꢀXdggZXianꢀVcYꢀ'ꢂꢀi]ZꢀHIDEꢀWjiidcꢀhV[Zinꢀ
[ZVijgZꢀldg`hꢀXdggZXian#
7VcYhVl
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GZVYdji
>[!ꢀ Yjg^c\ꢀ i]Zꢀ iZhiꢀ gjc!ꢀ ndjꢀ XVccdiꢀ ZVh^anꢀ adXViZꢀ
i]ZꢀhdjgXZꢀd[ꢀVcꢀjcjhjVaꢀcd^hZꢀdgꢀk^WgVi^dc!ꢀhideꢀ
jh^c\ꢀ i]Zꢀ bVX]^cZꢀ ^bbZY^ViZan!ꢀ i]Zcꢀ gZk^Zlꢀ
TroubleshootingꢀdcꢀPage 44#ꢀ
7VcYhVl
7VcYhVl
HI6GI
HIDEꢀ7jiidc
7jiidc
>[ꢀ ndjꢀ XVccdiꢀ [^cYꢀ Vꢀ gZbZYn!ꢀ XdciVXiꢀ djgꢀ IZX]ꢀ
HjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZ#
Figure 30.ꢀ7VcYhVlꢀXdcigdaꢀeVcZa#
To test run the machine:
6.ꢀ KZg^[nꢀi]Viꢀi]ZꢀWVcYhVlꢀ^hꢀdeZgVi^c\ꢀXdggZXianꢀ
Wnꢀ ejh]^c\ꢀ i]Zꢀ WVcYhVlꢀ HI6GIꢀ Wjiidcꢀ idꢀ
WZ\^cꢀWaVYZꢀgdiVi^dc#
1.ꢀ BV`ZꢀhjgZꢀndjꢀjcYZghiVcYꢀi]ZꢀhV[Zinꢀ^chigjX"
i^dchꢀViꢀi]ZꢀWZ\^cc^c\ꢀd[ꢀi]ZꢀbVcjVaꢀVcYꢀi]Viꢀ
i]ZꢀbVX]^cZꢀ^hꢀhZijeꢀegdeZgan#
·L]Zcꢀ deZgVi^c\ꢀ XdggZXian!ꢀ i]Zꢀ bVX]^cZꢀ
gjchꢀhbddi]anꢀl^i]ꢀa^iiaZꢀdgꢀcdꢀk^WgVi^dcꢀdgꢀ
gjWW^c\ꢀcd^hZh#
2.ꢀ BV`ZꢀhjgZꢀVaaꢀiddahꢀVcYꢀdW_ZXihꢀjhZYꢀYjg^c\ꢀ
hZijeꢀVgZꢀXaZVgZYꢀVlVnꢀ[gdbꢀi]ZꢀbVX]^cZ#
3.ꢀ Ejh]ꢀi]ZꢀWVcYhVlꢀHIDEꢀWjiidcꢀ^c!ꢀi]Zcꢀil^hiꢀ
^iꢀXadX`l^hZꢀhdꢀ^iꢀedehꢀdji#ꢀL]Zcꢀi]ZꢀHIDEꢀ
Wjiidcꢀedehꢀdji!ꢀi]Zꢀhl^iX]ꢀ^hꢀgZhZiꢀVcYꢀgZVYnꢀ
[dgꢀdeZgVi^dcꢀꢁhZZꢀFigure 29ꢂ#
·ꢀ>ckZhi^\ViZꢀVcYꢀXdggZXiꢀhigVc\ZꢀdgꢀjcjhjVaꢀ
cd^hZhꢀ dgꢀ k^WgVi^dchꢀ WZ[dgZꢀ deZgVi^c\ꢀ i]Zꢀ
bVX]^cZꢀ [jgi]Zg#ꢀ 6alVnhꢀ Y^hXdccZXiꢀ i]Zꢀ
bVX]^cZꢀ[gdbꢀedlZgꢀl]Zcꢀ^ckZhi^\Vi^c\ꢀdgꢀ
XdggZXi^c\ꢀediZci^VaꢀegdWaZbh#
7.ꢀ JhZꢀi]ZꢀkVg^VWaZꢀheZZYꢀ]VcYl]ZZaꢀWZadlꢀi]Zꢀ
iVWaZꢀ idꢀ X]Vc\Zꢀ i]Zꢀ WaVYZꢀ heZZYꢀ VcYꢀ kZg^[nꢀ
i]Viꢀi]ZꢀY^\^iVaꢀheZZYꢀgZVYdjiꢀgZhedcYhꢀidꢀi]Zꢀ
X]Vc\Zh#
8.ꢀ 6Y_jhiꢀ i]Zꢀ WaVYZꢀ heZZYꢀ idꢀ i]Zꢀ b^c^bjbꢀ
heZZY!ꢀi]ZcꢀegZhhꢀi]ZꢀHIDEꢀWjiidcꢀVcYꢀVaadlꢀ
i]ZꢀWaVYZꢀidꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhide#
Figure 29.ꢀGZhZii^c\ꢀi]ZꢀHIDEꢀWjiidc#
4.ꢀ BV`Zꢀ hjgZꢀ i]Zꢀ WaVYZꢀ ^hꢀ egdeZganꢀ iZch^dcZYꢀ
VcYꢀigVX`ZYꢀꢁgZ[ZgꢀidꢀTensioning & Tracking
Blade dcꢀ Page 19ꢂꢀ VcYꢀ i]Zꢀ WaVYZꢀ \j^YZhꢀ
VgZꢀ edh^i^dcZYꢀ XdggZXianꢀ ꢁgZ[Zgꢀ idꢀ Adjusting
Blade Guide Assemblies dcꢀPage 21ꢂ#
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9.ꢀ L>I=DJIꢀgZhZii^c\ꢀi]ZꢀHIDEꢀWjiidc!ꢀegZhhꢀ
i]Zꢀ WVcYhVlꢀ HI6GIꢀ Wjiidc#ꢀ I]Zꢀ bVX]^cZꢀ
h]djaYꢀcdiꢀhiVgi#
11.ꢀ HiVnꢀXaZVgꢀd[ꢀi]Zꢀ\g^cY^c\ꢀl]ZZaꢀi]Zcꢀijgcꢀ^iꢀ
ONꢀ VcYꢀ OFFꢀ idꢀ kZg^[nꢀ i]Viꢀ i]Zꢀ l]ZZaꢀ he^chꢀ
l]ZcꢀedlZgZYꢀdc#
·>[ꢀi]ZꢀbVX]^cZꢀdoesꢀhiVgiꢀꢁl^i]ꢀi]ZꢀHIDEꢀ
Wjiidcꢀejh]ZYꢀ^cꢂ!ꢀ^bbZY^ViZanꢀY^hXdccZXiꢀ
edlZgꢀ idꢀ i]Zꢀ bVX]^cZ#ꢀ I]Zꢀ HIDEꢀ Wjiidcꢀ
hV[Zinꢀ[ZVijgZꢀ^hꢀcdiꢀldg`^c\ꢀXdggZXian#ꢀI]^hꢀ
hV[Zinꢀ [ZVijgZꢀ bjhiꢀ ldg`ꢀ egdeZganꢀ WZ[dgZꢀ
egdXZZY^c\ꢀ l^i]ꢀ gZ\jaVgꢀ deZgVi^dch#ꢀ 8Vaaꢀ
IZX]ꢀHjeedgiꢀ[dgꢀ]Zae#
12.ꢀ Ijgcꢀi]ZꢀlZaY^c\ꢀhiVi^dcꢀedlZgꢀhl^iX]ꢀOFF#
8dc\gVijaVi^dchꢅꢀ Ndjꢀ ]VkZꢀ XdbeaZiZYꢀ i]Zꢀ hZijeꢀ
VcYꢀ iZhiꢀ gjcꢀ egdXZYjgZh#ꢀ I]Zꢀ WVcYhVlꢀ ^hꢀ cdlꢀ
gZVYnꢀ[dgꢀdeZgVi^dch#
10.ꢀ GZhZiꢀi]ZꢀHIDEꢀWjiidc!ꢀi]Zcꢀijgcꢀi]ZꢀlZaY"
^c\ꢀedlZgꢀhl^iX]ꢀdcꢀi]ZꢀlZaY^c\ꢀhiVi^dcꢀꢁhZZꢀ
Figure 31ꢂꢀidꢀi]ZꢀDCꢀedh^i^dc#ꢀI]ZꢀlZaY^c\ꢀ
edlZgꢀaVbeꢀh]djaYꢀ^aajb^cViZ#
·>[ꢀi]ZꢀlZaY^c\ꢀedlZgꢀaVbeꢀdoes notꢀ^aajb^"
cViZ!ꢀ^bbZY^ViZanꢀY^hXdccZXiꢀedlZgꢀidꢀi]Zꢀ
bVX]^cZꢀVcYꢀXVaaꢀIZX]ꢀHjeedgiꢀ[dgꢀ]Zae#
LZaY^c\ꢀEdlZgꢀAVbe
LZaY^c\
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Hl^iX]
<g^cY^c\
L]ZZa
Id\\aZ
Hl^iX]
Figure 31.ꢀLZaY^c\ꢀhiVi^dc#
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SECTION 4: OPERATIONS
To complete a typical operation, the operator
does the following:
Operation Overview
1.ꢀ :mVb^cZhꢀ i]Zꢀ ldg`e^ZXZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ ^hꢀ
hj^iVWaZꢀ[dgꢀXjii^c\!ꢀVcYꢀi]Viꢀ^iꢀXVcꢀWZꢀedh^"
i^dcZYꢀ^cꢀVꢀhiVWaZꢀbVccZgꢀdcꢀi]ZꢀiVWaZ#
I]ZꢀejgedhZꢀd[ꢀi]^hꢀdkZgk^Zlꢀ^hꢀidꢀegdk^YZꢀi]Zꢀcdk"
^XZꢀbVX]^cZꢀdeZgVidgꢀl^i]ꢀVꢀWVh^XꢀjcYZghiVcY^c\ꢀ
d[ꢀ]dlꢀi]ZꢀbVX]^cZꢀ^hꢀjhZYꢀYjg^c\ꢀdeZgVi^dc!ꢀhdꢀ
i]ZꢀbVX]^cZꢀXdcigdah$XdbedcZcihꢀY^hXjhhZYꢀaViZgꢀ
^cꢀi]^hꢀbVcjVaꢀVgZꢀZVh^ZgꢀidꢀjcYZghiVcY#
2.ꢀ 6Y_jhihꢀi]ZꢀiVWaZꢀi^ai!ꢀ^[ꢀcZXZhhVgn!ꢀidꢀi]ZꢀXdg"
gZXiꢀVc\aZꢀd[ꢀi]ZꢀYZh^gZYꢀXji#
9jZꢀ idꢀ i]Zꢀ \ZcZg^Xꢀ cVijgZꢀ d[ꢀ i]^hꢀ dkZgk^Zl!ꢀ ^iꢀ ^hꢀ
notꢀ^ciZcYZYꢀidꢀWZꢀVcꢀ^chigjXi^dcVaꢀ\j^YZ#ꢀIdꢀaZVgcꢀ
bdgZꢀ VWdjiꢀ heZX^[^Xꢀ deZgVi^dch!ꢀ gZVYꢀ i]^hꢀ Zci^gZꢀ
bVcjVaꢀ VcYꢀ hZZ`ꢀ VYY^i^dcVaꢀ igV^c^c\ꢀ [gdbꢀ ZmeZ"
g^ZcXZYꢀ bVX]^cZꢀ deZgVidgh!ꢀ VcYꢀ Ydꢀ VYY^i^dcVaꢀ
gZhZVgX]ꢀdjih^YZꢀd[ꢀi]^hꢀbVcjVaꢀWnꢀgZVY^c\ꢀꢇ]dl"
idꢇꢀWdd`h!ꢀigVYZꢀbV\Vo^cZh!ꢀdgꢀlZWh^iZh#
3.ꢀ 6Y_jhihꢀi]Zꢀ]Z^\]iꢀd[ꢀi]ZꢀjeeZgꢀWaVYZꢀ\j^YZhꢀ
Veegdm^bViZanꢀ &¿-ꢇ¶&¿)ꢇꢀ ]^\]Zgꢀ i]Vcꢀ i]Zꢀ i]^X`"
cZhhꢀd[ꢀi]Zꢀldg`e^ZXZ#
4.ꢀ 6Y_jhihꢀi]Zꢀ[ZcXZꢀidꢀi]ZꢀYZh^gZYꢀl^Yi]ꢀd[ꢀXjiꢀ
i]ZcꢀadX`hꢀ^iꢀ^cꢀeaVXZ#
5.ꢀ 8]ZX`hꢀ i]Zꢀ dji[ZZYꢀ h^YZꢀ d[ꢀ i]Zꢀ bVX]^cZꢀ
[dgꢀ egdeZgꢀ hjeedgiꢀ VcYꢀ idꢀ bV`Zꢀ hjgZꢀ i]Zꢀ
ldg`e^ZXZꢀXVcꢀhV[ZanꢀeVhhꢀVaaꢀi]ZꢀlVnꢀi]gdj\]ꢀ
i]ZꢀWaVYZꢀl^i]djiꢀ^ciZg[ZgZcXZ#
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before operating.
6.ꢀ EjihꢀdcꢀhV[Zinꢀ\aVhhZhꢀVcYꢀVꢀ[VXZꢀh]^ZaY!ꢀVcYꢀ
hiVgihꢀi]ZꢀWVcYhVl#
7. >[ꢀcZXZhhVgn!ꢀjhZhꢀejh]ꢀhi^X`hꢀdgꢀ_^\hꢀ[dgꢀhbVaaꢀ
dgꢀ cVggdlꢀ ldg`e^ZXZhꢀ idꢀ `ZZeꢀ [^c\Zghꢀ VlVnꢀ
[gdbꢀi]ZꢀWaVYZ#
Damage to your eyes and face could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a face shield when operating this machine.
8.ꢀ ;ZZYhꢀi]Zꢀldg`e^ZXZꢀVaaꢀi]ZꢀlVnꢀi]gdj\]ꢀi]Zꢀ
WaVYZꢀl]^aZꢀbV^ciV^c^c\ꢀ[^gbꢀegZhhjgZꢀdcꢀi]Zꢀ
ldg`e^ZXZꢀV\V^chiꢀi]ZꢀiVWaZꢀVcYꢀ[ZcXZ#ꢀ@ZZehꢀ
]VcYhꢀVcYꢀ[^c\Zghꢀdjiꢀd[ꢀi]ZꢀWaVYZꢀeVi]ꢀVcYꢀ
VlVnꢀ[gdbꢀi]ZꢀWaVYZꢀYjg^c\ꢀi]ZꢀZci^gZꢀXji#
9.ꢀ Hidehꢀi]ZꢀbVX]^cZ#
ELECTROCUTION HAZARD
This bandsaw is not designed to be used
with water soluble cutting fluid or coolant.
If needed, use a small amount of oil-based
lubricant.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
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IMPORTANT: Locking the switch only restricts
its function. It is not a substitute for disconnect-
ing power from the machine when adjusting or
servicing.
Disabling & Locking
Bandsaw Power
Switch
I]ZꢀWVcYhVlꢀedlZgꢀhl^iX]ꢀꢁhZZꢀFigure 32ꢂꢀXVcꢀ
WZꢀY^hVWaZYꢀVcYꢀadX`ZYꢀWnꢀijgc^c\ꢀi]Zꢀ`Znꢀidꢀi]Zꢀ
AdX`ZYꢀ edh^i^dc!ꢀ i]Zcꢀ gZbdk^c\ꢀ ^i#ꢀ AdX`^c\ꢀ i]Zꢀ
hl^iX]ꢀ ^cꢀ i]^hꢀ bVccZgꢀ XVcꢀ egZkZciꢀ jcVji]dg^oZYꢀ
deZgVi^dcꢀ d[ꢀ i]Zꢀ WVcYhVl!ꢀ l]^X]ꢀ ^hꢀ ZheZX^Vaanꢀ
^bedgiVciꢀ ^[ꢀ i]Zꢀ bVX]^cZꢀ ^hꢀ cdiꢀ hidgZYꢀ ^ch^YZꢀ Vcꢀ
VXXZhh"gZhig^Xi^c\ꢀWj^aY^c\#
Children or untrained people can be seri-
ously injured by this machine. This risk
increases with unsupervised operation. To
help prevent unsupervised operation of the
bandsaw, disable and lock the switch before
leaving machine unattended! Place key in a
well-hidden or secure location.
7VcYhVl
EdlZgꢀHl^iX]
Figure 32.ꢀ7VcYhVlꢀedlZgꢀhl^iX]#
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Adjusting Front-to-Back Table Tilt
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
Adjusting Table Tilt
2.ꢀ AddhZcꢀ i]Zꢀ [djgꢀ ]Zmꢀ Wdaihꢀ jcYZgcZVi]ꢀ i]Zꢀ
iVWaZ·ildꢀdcꢀZVX]ꢀh^YZꢀꢁhZZꢀFigure 34ꢂ#
IdꢀeZg[dgbꢀWZkZaZYꢀXjih!ꢀi]ZꢀWVcYhVlꢀiVWaZꢀi^aihꢀ
&*•ꢀh^YZꢀidꢀh^YZ!ꢀVcYꢀ&%•ꢀ[gdciꢀidꢀWVX`#
Tools Needed
Qty
=ZmꢀLgZcX]ꢀ&%bbꢀ#############################################&
LgZcX]ꢀdgꢀHdX`Ziꢀ&,bbꢀ####################################&
=Zmꢀ7daih
Adjusting Side-to-Side Table Tilt
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ AddhZcꢀi]Zꢀildꢀ XVeꢀhXgZlhꢀ jcYZgcZVi]ꢀi]Zꢀ
gZVgꢀd[ꢀi]ZꢀiVWaZꢀꢁhZZꢀFigure 33ꢂ#
8VeꢀHXgZlh
HXVaZ
Figure 34.ꢀ;gdci"id"WVX`ꢀiVWaZꢀi^aiꢀXdcigdah#
3.ꢀ Jh^c\ꢀ i]Zꢀ hXVaZꢀ h]dlcꢀ ^cꢀ Figure 34ꢀ Vhꢀ Vꢀ
\j^YZ!ꢀVY_jhiꢀi]ZꢀiVWaZꢀi^aiꢀVcYꢀgZ"i^\]iZcꢀi]Zꢀ
[djgꢀ]ZmꢀWdaihꢀidꢀhZXjgZꢀi]ZꢀhZii^c\#
HXVaZ
ALWAYS make sure the
table tilt cap screws and
hex bolts are fully tight-
ened before operation. If
the table shifts while cut-
ting, your hands could
accidentally move into the
blade.
Figure 33.ꢀH^YZ"id"h^YZꢀiVWaZꢀi^aiꢀXdcigdah#
3.ꢀ Jh^c\ꢀ i]Zꢀ hXVaZꢀ h]dlcꢀ ^cꢀ Figure 33ꢀ Vhꢀ Vꢀ
\j^YZ!ꢀVY_jhiꢀi]ZꢀiVWaZꢀi^aiꢀVcYꢀgZ"i^\]iZcꢀi]Zꢀ
XVeꢀhXgZlhꢀidꢀhZXjgZꢀi]ZꢀhZii^c\#
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Blade Length
BZVhjgZYꢀ Wnꢀ i]Zꢀ WaVYZꢀ X^gXjb[ZgZcXZ!ꢀ WaVYZꢀ
aZc\i]hꢀ VgZꢀ jhjVaanꢀ jc^fjZꢀ idꢀ i]Zꢀ WgVcYꢀ d[ꢀ ndjgꢀ
WVcYhVlꢀVcYꢀi]ZꢀY^hiVcXZꢀWZilZZcꢀi]Zꢀl]ZZah#
Blade Selection
HZaZXi^c\ꢀ i]Zꢀ g^\]iꢀ WaVYZꢀ [dgꢀ i]Zꢀ Xjiꢀ gZfj^gZhꢀ Vꢀ
`cdlaZY\Zꢀd[ꢀkVg^djhꢀWaVYZꢀX]VgVXiZg^hi^Xh#
Model
Blade Length
<%,(+ꢀ############################################################&'%ꢇ
<%,(,ꢀ############################################################&)%ꢇ
Blade Terminology
6
Blade Width
BZVhjgZYꢀ[gdbꢀi]ZꢀWVX`ꢀd[ꢀi]ZꢀWaVYZꢀidꢀi]Zꢀi^eꢀd[ꢀ
i]ZꢀWaVYZꢀiddi]ꢀꢁi]Zꢀl^YZhiꢀed^ciꢂ!ꢀWaVYZꢀl^Yi]ꢀ^hꢀ
d[iZcꢀi]Zꢀ[^ghiꢀXdch^YZgVi^dcꢀ\^kZcꢀidꢀWaVYZꢀhZaZX"
i^dc#ꢀ7aVYZꢀl^Yi]ꢀY^XiViZhꢀi]ZꢀaVg\ZhiꢀVcYꢀhbVaaZhiꢀ
XjgkZꢀi]ViꢀXVcꢀWZꢀXji!ꢀVhꢀlZaaꢀVhꢀ]dlꢀVXXjgViZanꢀ
^iꢀXVcꢀXjiꢀVꢀhigV^\]iꢀa^cZ·\ZcZgVaanꢀi]Zꢀl^YZgꢀi]Zꢀ
WaVYZ!ꢀi]ZꢀhigV^\]iZgꢀ^iꢀl^aaꢀXji#
7
8
:
9
=
;
I]Zꢀ WaVYZꢀ l^Yi]ꢀ gVc\Zꢀ [dgꢀ i]^hꢀ WVcYhVlꢀ ^hꢀ
¿
&
-ꢇ¶ꢀ*¿-ꢇ#
<
>
6alVnhꢀe^X`ꢀi]ZꢀWaVYZꢀl^Yi]ꢀi]ViꢀWZhiꢀhj^ihꢀndjgꢀ
deZgVi^dc#
Figure 35.ꢀ7VcYhVlꢀWaVYZꢀiZgb^cdad\n#
A. Kerf: I]ZꢀVbdjciꢀd[ꢀbViZg^VaꢀgZbdkZYꢀWnꢀi]Zꢀ
Curve Cutting: JhZꢀi]ZꢀX]VgiꢀWZadlꢀVhꢀVꢀ\j^YZꢀ
l]ZcꢀX]ddh^c\ꢀi]ZꢀXdggZXiꢀWaVYZꢀ[dgꢀXjgkZꢀXjii^c\#ꢀ
9ZiZgb^cZꢀi]ZꢀhbVaaZhiꢀgVY^jhꢀXjgkZꢀi]Viꢀl^aaꢀWZꢀ
Xjiꢀdcꢀndjgꢀldg`e^ZXZꢀVcYꢀjhZꢀi]ZꢀXdggZhedcY^c\ꢀ
WaVYZꢀl^Yi]#
WaVYZꢀYjg^c\ꢀXjii^c\#
B.ꢀ Tooth Set: I]Zꢀ Vbdjciꢀ ZVX]ꢀ iddi]ꢀ ^hꢀ WZciꢀ
aZ[iꢀdgꢀg^\]iꢀ[gdbꢀi]ZꢀWaVYZ#
C. Gauge: I]Zꢀi]^X`cZhhꢀd[ꢀi]ZꢀWaVYZ#
Minimum Radius of Cut
Blade Width
&
&
D. Blade Width:ꢀI]Zꢀl^YZhiꢀed^ciꢀd[ꢀi]ZꢀWaVYZꢀ
bZVhjgZYꢀ[gdbꢀi]Zꢀi^eꢀd[ꢀi]Zꢀiddi]ꢀidꢀi]ZꢀWVX`ꢀ
ZY\Zꢀd[ꢀi]ZꢀWaVYZ#
¿
¿
¿
-
-
-
ꢇ
ꢇ
ꢇ
¿
-
ꢇ
(
*
(¿&+ꢇ
&
¿
)ꢇ
&
(
&
*
E. Tooth Rake: I]Zꢀ Vc\aZꢀ d[ꢀ i]Zꢀ iddi]ꢀ [VXZꢀ
[gdbꢀVꢀa^cZꢀeZgeZcY^XjaVgꢀidꢀi]ZꢀaZc\i]ꢀd[ꢀi]Zꢀ
WaVYZ#
&ꢀ¿)
ꢇ
¿
¿
¿
-
ꢇ
ꢇ
ꢇ
&
'ꢀ¿'
ꢇ
'
-
(
(ꢀ¿)
ꢇ
F. Gullet Depth: I]ZꢀY^hiVcXZꢀ[gdbꢀi]Zꢀiddi]ꢀi^eꢀ
idꢀi]ZꢀWdiidbꢀd[ꢀi]ZꢀXjgkZYꢀVgZVꢀꢁ\jaaZiꢂ#
G.ꢀ Tooth Pitch: I]Zꢀ Y^hiVcXZꢀ WZilZZcꢀ iddi]ꢀ
Workpieces that cannot be supported or
stabilized without a vise or jig should not
be cut on a vertical metal-cutting bandsaw,
because they can unexpectedly move while
cutting and draw the operator's hands into
the moving blade causing lacerations or
amputation. Examples are chains, cables,
round or oblong-shaped workpieces,
workpieces with internal or built-in moving
or rotations parts, etc.
i^eh#
H. Blade Back: I]ZꢀY^hiVcXZꢀWZilZZcꢀi]ZꢀWdi"
idbꢀ d[ꢀ i]Zꢀ \jaaZiꢀ VcYꢀ i]Zꢀ WVX`ꢀ ZY\Zꢀ d[ꢀ i]Zꢀ
WaVYZ#
I. TPI: I]ZꢀcjbWZgꢀd[ꢀiZZi]ꢀeZgꢀ^cX]ꢀbZVhjgZYꢀ
[gdbꢀ\jaaZiꢀidꢀ\jaaZi#
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Tooth Set
HiVcYVgYꢀꢁdgꢀGV`Zgꢂ
=dd`ꢀꢁdgꢀ8aVlꢂ
I]gZZꢀ Xdbbdcꢀ iddi]ꢀ hZihꢀ VgZꢀ hiVcYVgY!ꢀ lVkn!ꢀ
VcYꢀgV`ZgꢀꢁhZZꢀFigure 36ꢂ!ꢀZVX]ꢀgZbdk^c\ꢀbViZ"
g^Vaꢀ^cꢀVꢀY^[[ZgZciꢀbVccZgꢀidꢀbV`Zꢀi]Zꢀ`Zg[ꢀ^cꢀi]Zꢀ
ldg`e^ZXZ#ꢀ
H`^eꢀꢁdgꢀH`^eꢀIddi]ꢂ
6aiZgcViZ
LVkn
GV`Zg
Figure 36.ꢀ7VcYhVlꢀiddi]ꢀhZih#
Alternate:ꢀ6cꢀVaa"ejgedhZꢀVggVc\ZbZciꢀl]ZgZꢀi]Zꢀ
iZZi]ꢀVgZꢀWZciꢀZkZcanꢀaZ[iꢀVcYꢀg^\]iꢀd[ꢀi]ZꢀWaVYZ#ꢀ
<ZcZgVaanꢀjhZYꢀ[dgꢀb^aYZgꢀbZiVah#
Figure 37.ꢀ7VcYhVlꢀWaVYZꢀiddi]ꢀineZh#
Wavy: <ZcZgVaanꢀi]gZZꢀdgꢀbdgZꢀiZZi]ꢀ^cꢀVꢀ\gdjeꢀ
i]Viꢀ VgZꢀ WZciꢀ dcZꢀ lVn!ꢀ [daadlZYꢀ Wnꢀ Vꢀ jcWZciꢀ
iddi]!ꢀ VcYꢀ i]Zcꢀ Vꢀ \gdjeꢀ WZciꢀ i]Zꢀ di]Zgꢀ lVn#ꢀ
GZXdbbZcYZYꢀ[dgꢀhigV^\]iꢀXjihꢀ^cꢀi]^cꢀbZiVahꢀdgꢀ
i]^c"lVaaꢀijW^c\#
Variable Pitch (VP): KVgn^c\ꢀ \jaaZiꢀ YZei]ꢀ VcYꢀ
iddi]ꢀ heVX^c\!ꢀ Vꢀ ꢇ%ꢇꢀ gV`Zꢀ Vc\aZ!ꢀ ZmXZaaZciꢀ X]^eꢀ
gZbdk^c\ꢀXVeVX^in!ꢀVcYꢀhbddi]ꢀXjii^c\#
Variable Pitch with Positive Rake: KVgn^c\ꢀ\ja"
aZiꢀYZei]ꢀVcYꢀiddi]ꢀheVX^c\!ꢀVꢀedh^i^kZꢀgV`ZꢀVc\aZ!ꢀ
WZiiZgꢀX]^eꢀ[dgbVi^dc!ꢀVcYꢀV\\gZhh^kZꢀXjii^c\#
Raker: I]gZZꢀiZZi]ꢀ^cꢀVꢀgZXjgg^c\ꢀ\gdje·dcZꢀWZciꢀ
aZ[i!ꢀcZmiꢀdcZꢀWZciꢀg^\]i!ꢀVcYꢀi]ZcꢀVꢀcdc"hZiꢀiddi]#
I]ZꢀgV`ZgꢀhZiꢀ^hꢀ^YZVaꢀ[dgꢀbdhiꢀXdcidjgꢀXjih#
Hook or Claw: L^YZꢀ\jaaZihꢀꢁgdjcYꢀdgꢀ[aViꢂ!ꢀZfjVa"
anꢀheVXZYꢀiZZi]!ꢀedh^i^kZꢀgV`ZꢀVc\aZ!ꢀVcYꢀ[VhiꢀXjiꢀ
l^i]ꢀ\ddYꢀhjg[VXZꢀ[^c^h]#
Tooth Type
I]Zꢀ bdhiꢀ Xdbbdcꢀ iddi]ꢀ ineZhꢀ VgZꢀ YZhXg^WZYꢀ
WZadlꢀVcYꢀ^aajhigViZYꢀ^cꢀFigure ꢀ37#
Skip or Skip Tooth: L^YZ!ꢀ[aViꢀ\jaaZih!ꢀVꢀꢇ%ꢇꢀgV`Zꢀ
Vc\aZ!ꢀ ZfjVaanꢀ heVXZYꢀ iZZi]!ꢀ VcYꢀ gZXdbbZcYZYꢀ
[dgꢀcdc"[ZggdjhꢀbViZg^Vah#
Standard or Raker: :fjVaanꢀ heVXZYꢀ iZZi]ꢀ hZiꢀ
Vꢀꢇ%ꢇꢀgV`ZꢀVc\aZ#ꢀGZXdbbZcYZYꢀ[dgꢀVaaꢀejgedhZꢀ
jhZ#
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3.ꢀ GZ[Zgꢀidꢀi]ZꢀꢇBViZg^VaꢀH]VeZhꢇꢀgdlꢀVcYꢀ[^cYꢀ
Blade Pitch (TPI)
i]Zꢀh]VeZꢀd[ꢀi]ZꢀbViZg^VaꢀidꢀWZꢀXji#
I]ZꢀX]VgiꢀWZadlꢀ^hꢀVꢀWVh^XꢀhiVgi^c\ꢀed^ciꢀ[dgꢀX]ddh"
^c\ꢀ iZZi]ꢀ eZgꢀ ^cX]ꢀ ꢁIE>ꢂꢀ [dgꢀ kVg^VWaZꢀ iddi]ꢀ e^iX]ꢀ
WaVYZhꢀ VcYꢀ hiVcYVgYꢀ gV`Zgꢀ hZiꢀ W^"bZiVaꢀ WaVYZh$
=HHꢀWaVYZh#ꢀ=dlZkZg!ꢀ[dgꢀZmVXiꢀheZX^[^XVi^dchꢀd[ꢀ
WVcYhVlꢀWaVYZhꢀi]ViꢀVgZꢀXdggZXiꢀ[dgꢀndjgꢀdeZgV"
i^dc!ꢀXdciVXiꢀi]ZꢀWaVYZꢀbVcj[VXijgZg#
4.ꢀ >cꢀi]ZꢀVeea^XVWaZꢀgdl!ꢀgZVYꢀVXgdhhꢀidꢀi]Zꢀg^\]iꢀ
VcYꢀ[^cYꢀi]ZꢀWdmꢀl]ZgZꢀi]ZꢀgdlꢀVcYꢀXdajbcꢀ
^ciZghZXi#ꢀ A^hiZYꢀ ^cꢀ i]Zꢀ Wdmꢀ ^hꢀ i]Zꢀ b^c^bjbꢀ
IE>ꢀgZXdbbZcYZYꢀ[dgꢀi]ZꢀkVg^VWaZꢀiddi]ꢀe^iX]ꢀ
WaVYZh#
To select the correct blade pitch:
5.ꢀ I]Zꢀꢇ8jii^c\ꢀHeZZYꢀGViZꢀGZXdbbZcYVi^dcꢇꢀ
hZXi^dcꢀd[ꢀi]ZꢀX]Vgiꢀd[[Zghꢀ\j^YZa^cZhꢀ[dgꢀkVg^"
djhꢀbZiVah!ꢀ\^kZcꢀ^cꢀ[ZZiꢀeZgꢀb^cjiZꢀꢁ;EBꢂ#ꢀ
8]ddhZꢀ i]Zꢀ heZZYꢀ XadhZhiꢀ idꢀ i]Zꢀ cjbWZgꢀ
h]dlcꢀ^cꢀi]ZꢀX]Vgi#
1.ꢀ BZVhjgZꢀ i]Zꢀ bViZg^Vaꢀ i]^X`cZhh#ꢀ I]^hꢀ bZV"
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l]ZgZꢀi]Zꢀiddi]ꢀZciZghꢀi]Zꢀldg`e^ZXZ!ꢀhlZZehꢀ
i]gdj\]!ꢀVcYꢀZm^ihꢀi]Zꢀldg`e^ZXZ#
2.ꢀ GZ[Zgꢀidꢀi]ZꢀꢇBViZg^VaꢀL^Yi]$9^VbZiZgꢇꢀgdlꢀd[ꢀ
i]Zꢀ WaVYZꢀ hZaZXi^dcꢀ X]Vgiꢀ ^cꢀ Figure 38!ꢀ VcYꢀ
gZVYꢀVXgdhhꢀidꢀ[^cYꢀi]Zꢀldg`e^ZXZꢀi]^X`cZhhꢀ
ndjꢀcZZYꢀidꢀXji#
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Blade Breakage
Blade Care &
Break-In
BVcnꢀXdcY^i^dchꢀbVnꢀXVjhZꢀVꢀWVcYhVlꢀWaVYZꢀidꢀ
WgZV`#ꢀ 7aVYZꢀ WgZV`V\Zꢀ ^hꢀ jcVkd^YVWaZ!ꢀ ^cꢀ hdbZꢀ
XVhZh!ꢀh^cXZꢀ^iꢀ^hꢀi]ZꢀcVijgVaꢀgZhjaiꢀd[ꢀi]ZꢀeZXja^Vgꢀ
higZhhZhꢀi]ViꢀWVcYhVlꢀWaVYZhꢀbjhiꢀZcYjgZ#
Blade Care
6ꢀWVcYhVlꢀWaVYZꢀ^hꢀVꢀi]^cꢀe^ZXZꢀd[ꢀhiZZaꢀi]Viꢀ^hꢀ
hjW_ZXiZYꢀ idꢀ igZbZcYdjhꢀ higV^c#ꢀ Ndjꢀ XVcꢀ dWiV^cꢀ
adc\ZgꢀjhZꢀ[gdbꢀVꢀWVcYhVlꢀWaVYZꢀ^[ꢀndjꢀ\^kZꢀ^iꢀ[V^gꢀ
igZVibZciꢀ VcYꢀ ValVnhꢀ jhZꢀ i]Zꢀ Veegdeg^ViZꢀ [ZZYꢀ
gViZꢀ[dgꢀndjgꢀdeZgVi^dc#
7aVYZꢀWgZV`V\Zꢀ^hꢀVahdꢀYjZꢀidꢀVkd^YVWaZꢀX^gXjb"
hiVcXZh#ꢀ6kd^YVWaZꢀWaVYZꢀWgZV`V\Zꢀ^hꢀbdhiꢀd[iZcꢀ
i]ZꢀgZhjaiꢀd[ꢀeddgꢀXVgZꢀdgꢀ_jY\ZbZciꢀdcꢀi]ZꢀeVgiꢀ
d[ꢀ i]Zꢀ deZgVidgꢀ l]Zcꢀ bdjci^c\ꢀ dgꢀ VY_jhi^c\ꢀ i]Zꢀ
WaVYZꢀdgꢀhjeedgiꢀ\j^YZh#
7Zꢀ hjgZꢀ idꢀ hZaZXiꢀ WaVYZhꢀ l^i]ꢀ i]Zꢀ egdeZgꢀ l^Yi]!ꢀ
hZi!ꢀineZ!ꢀVcYꢀe^iX]ꢀ[dgꢀZVX]ꢀVeea^XVi^dc#ꢀJh^c\ꢀi]Zꢀ
lgdc\ꢀWaVYZꢀl^aaꢀegdYjXZꢀjccZXZhhVgnꢀ]ZViꢀVcYꢀ
h]dgiZcꢀi]Zꢀa^[Zꢀd[ꢀi]ZꢀWaVYZ#
The most common causes of blade breakage
are:
sꢀ ;VjainꢀVa^\cbZciꢀdgꢀVY_jhibZciꢀd[ꢀi]ZꢀWaVYZꢀ
6ꢀXaZVcꢀWaVYZꢀl^aaꢀeZg[dgbꢀbjX]ꢀWZiiZgꢀi]VcꢀVꢀY^ginꢀ
WaVYZ#ꢀ9^ginꢀdgꢀ\jbbZYꢀjeꢀWaVYZhꢀeVhhꢀi]gdj\]ꢀ
i]Zꢀ Xjii^c\ꢀ bViZg^Vaꢀ l^i]ꢀ bjX]ꢀ bdgZꢀ gZh^hiVcXZꢀ
i]Vcꢀ XaZVcꢀ WaVYZh#ꢀ I]^hꢀ ZmigVꢀ gZh^hiVcXZꢀ Vahdꢀ
XVjhZhꢀjccZXZhhVgnꢀ]ZVi#
\j^YZh#
sꢀ ;dgX^c\ꢀ dgꢀ il^hi^c\ꢀ Vꢀ l^YZꢀ WaVYZꢀ VgdjcYꢀ Vꢀ
h]dgiꢀgVY^jh#
sꢀ ;ZZY^c\ꢀi]Zꢀldg`e^ZXZꢀiddꢀ[Vhi#
sꢀ 9jaaꢀdgꢀYVbV\ZYꢀiZZi]#
sꢀ DkZg"iZch^dcZYꢀWaVYZ#
Blade Break-In
I]Zꢀh]VgeꢀiZZi]ꢀi^ehꢀVcYꢀZY\Zhꢀd[ꢀVꢀcZlꢀWaVYZꢀVgZꢀ
ZmigZbZanꢀh]Vge!ꢀVcYꢀXjii^c\ꢀViꢀiddꢀ[Vhiꢀd[ꢀVꢀ[ZZYꢀ
gViZꢀ[gVXijgZhꢀi]ZꢀWZkZaZYꢀZY\Zhꢀd[ꢀi]ZꢀiZZi]ꢀVcYꢀ
XVjhZhꢀegZbVijgZꢀWaVYZꢀlZVg#
sꢀ IdeꢀWaVYZꢀ\j^YZꢀVhhZbWanꢀhZiꢀiddꢀ]^\]ꢀVWdkZꢀ
i]Zꢀ ldg`e^ZXZ#ꢀ 6Y_jhiꢀ i]Zꢀ ideꢀ WaVYZꢀ \j^YZꢀ
To properly break-in a new blade:
VhhZbWanꢀ hdꢀ i]Viꢀ i]ZgZꢀ ^hꢀ Veegdm^bViZanꢀ
&
¿
-ꢇ¶&¿)ꢇꢀWZilZZcꢀi]ZꢀWdiidbꢀd[ꢀi]ZꢀVhhZbWanꢀ
1.ꢀ 8]ddhZꢀi]ZꢀXdggZXiꢀheZZYꢀ[dgꢀi]ZꢀWaVYZꢀVcYꢀ
VcYꢀi]Zꢀldg`e^ZXZ#
bViZg^Vaꢀd[ꢀi]ZꢀdeZgVi^dc#
sꢀ Jh^c\ꢀVꢀWaVYZꢀl^i]ꢀVꢀajbenꢀdgꢀ^begdeZganꢀ[^c"
2.ꢀ GZYjXZꢀi]Zꢀ[ZZYꢀegZhhjgZꢀWnꢀ]Va[ꢀ[dgꢀi]Zꢀ[^ghiꢀ
*%¶&%%ꢀ^c'ꢀd[ꢀbViZg^VaꢀXji#
^h]ZYꢀWgVoZꢀdgꢀlZaY#
sꢀ 8dci^cjdjhanꢀgjcc^c\ꢀi]ZꢀWVcYhVlꢀl]Zcꢀcdiꢀ
3.ꢀ Idꢀ Vkd^Yꢀ il^hi^c\ꢀ i]Zꢀ WaVYZꢀ l]Zcꢀ Xjii^c\!ꢀ
VY_jhiꢀi]Zꢀ[ZZYꢀegZhhjgZꢀl]Zcꢀi]ZꢀidiVaꢀl^Yi]ꢀ
d[ꢀi]ZꢀWaVYZꢀ^hꢀ^cꢀi]ZꢀXji#
^cꢀjhZ#
sꢀ AZVk^c\ꢀ i]Zꢀ WaVYZꢀ iZch^dcZYꢀ l]Zcꢀ cdiꢀ ^cꢀ
jhZ#
4.ꢀ JhZꢀi]ZꢀChip Inspection Chart dcꢀi]ZꢀcZmiꢀ
eV\ZꢀidꢀX]ZX`ꢀi]ZꢀWaVYZꢀZ[[^X^ZcXn#
sꢀ Jh^c\ꢀi]Zꢀlgdc\ꢀe^iX]ꢀꢁIE>ꢂꢀ[dgꢀi]Zꢀldg`e^ZXZꢀ
i]^X`cZhh#ꢀ I]Zꢀ \ZcZgVaꢀ gjaZꢀ d[ꢀ i]jbWꢀ ^hꢀ idꢀ
]VkZꢀcdiꢀaZhhꢀi]VcꢀildꢀiZZi]ꢀ^cꢀXdciVXiꢀl^i]ꢀ
i]Zꢀldg`e^ZXZꢀViꢀVaaꢀi^bZhꢀYjg^c\ꢀXjii^c\#
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Chip Inspection Chart
I]ZꢀWZhiꢀbZi]dYꢀd[ꢀZkVajVi^c\ꢀi]ZꢀeZg[dgbVcXZꢀd[ꢀndjgꢀXjii^c\ꢀdeZgVi^dcꢀ^hꢀidꢀ^cheZXiꢀi]ZꢀX]^ehꢀi]ViꢀVgZꢀ
[dgbZY#ꢀGZ[Zgꢀidꢀi]ZꢀX]VgiꢀWZadlꢀ[dgꢀX]^eꢀ^cheZXi^dcꢀ\j^YZa^cZh#
Chip
Appearance
Chip
Description
Chip
Color
Blade
Speed
Feed
Pressure
Additional
Actions
I]^cꢀꢄꢀ8jgaZY
H^akZg
Good
9ZXgZVhZ
9ZXgZVhZ
Good
Good
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8]ZX`ꢀ8jii^c\ꢀ
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9ZXgZVhZꢀ
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8]ZX`ꢀ7aVYZꢀ
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8]ZX`ꢀ7aVYZꢀ
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EdlYZgn
H^akZg
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9ZXgZVhZ
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8]ZX`ꢀ7aVYZꢀ
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Figure 39.ꢀ8]^eꢀ^cheZXi^dcꢀX]Vgi#
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8.ꢀ Edh^i^dcꢀi]ZꢀWVX`ꢀZY\Zꢀd[ꢀi]ZꢀWaVYZꢀhdꢀi]Viꢀ
^iꢀ ^hꢀ cZmiꢀ id!ꢀ Wjiꢀ cdiꢀ V\V^chi!ꢀ i]Zꢀ ideꢀ l]ZZaꢀ
[aVc\ZꢀꢁhZZꢀFigure 40ꢂ#
Blade Changes
I]^hꢀWVcYhVlꢀjhZhꢀbZiVa"Xjii^c\ꢀWVcYhVlꢀWaVYZhꢀ
ꢀ
Note: Excessive blade contact with the wheel
flange during operation could lead to blade
and wheel damage.
*
l^i]ꢀVꢀWaVYZꢀl^Yi]ꢀgVc\Zꢀd[ꢀ&¿-ꢇ¶ꢀ¿-ꢇꢀVcYꢀVꢀaZc\i]ꢀ
VhꢀheZX^[^ZYꢀWZadl/
BdYZaꢀ<%,(+ꢀ#################################################&'%ꢇ
BdYZaꢀ<%,(,ꢀ#################################################&)%ꢇ
L]ZZaꢀ;aVc\Z
All saw blades are danger-
ous and may cause per-
sonal injury. To reduce the
risk of being injured, wear
leather gloves when han-
dling saw blades.
7aVYZ
To replace the blade:
Figure 40.ꢀ7VX`ꢀZY\Zꢀd[ꢀWaVYZꢀcZmiꢀidꢀl]ZZaꢀ
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ DeZcꢀi]ZꢀjeeZgꢀVcYꢀadlZgꢀl]ZZaꢀYddgh#
[aVc\Z#
9.ꢀ GZeaVXZꢀi]ZꢀiVWaZꢀe^c#
3.ꢀ GZaZVhZꢀWaVYZꢀiZch^dcꢀWnꢀgdiVi^c\ꢀi]ZꢀiZch^dc"
^c\ꢀ]VcYl]ZZaꢀXdjciZgXadX`l^hZꢀꢁVhꢀk^ZlZYꢀ
[gdbꢀjcYZgcZVi]ꢂ#
Make sure that the table pin is installed
before beginning operations. The table pin
prevents the front table halves from get-
ting misaligned when heavy workpieces are
loaded on the table.
4.ꢀ Ejiꢀdcꢀ]ZVknꢀ\adkZh#
5.ꢀ GZbdkZꢀi]Zꢀꢀ#
6.ꢀ Ha^YZꢀ i]Zꢀ WaVYZꢀ d[[ꢀ i]Zꢀ jeeZgꢀ VcYꢀ adlZgꢀ
l]ZZah!ꢀ i]Zcꢀ i]gdj\]ꢀ i]Zꢀ WaVYZꢀ \jVgYhꢀ VcYꢀ
iVWaZꢀha^i#
10.ꢀ EgdeZganꢀiZch^dcꢀVcYꢀigVX`ꢀi]ZꢀWaVYZꢀꢁgZ[Zgꢀidꢀ
Tensioning & Tracking BladeꢀdcꢀPage 19ꢀ
[dgꢀYZiV^aZYꢀ^chigjXi^dchꢂ#
7.ꢀ >cꢀgZkZghZꢀdgYZgꢀ[gdbꢀVWdkZ!ꢀedh^i^dcꢀi]ZꢀcZlꢀ
WaVYZꢀhdꢀi]Viꢀi]ZꢀiZZi]ꢀVgZꢀ[VX^c\ꢀYdlclVgYꢀ
VcYꢀ [dglVgY!ꢀ i]Zcꢀ ha^YZꢀ ^iꢀ i]gdj\]ꢀ i]Zꢀ iVWaZꢀ
hadiꢀVcYꢀdcidꢀi]Zꢀl]ZZah#
11.ꢀ 8]ZX`$VY_jhiꢀ i]Zꢀ jeeZgꢀ VcYꢀ adlZgꢀ WaVYZꢀ
hjeedgih$\j^YZhꢀ ꢁgZ[Zgꢀ idꢀ Adjusting Blade
Guide Assemblies dcꢀPage 21ꢂ#
ꢀ
Note: If the teeth will not face downward
in any orientation, the blade is inside-out.
Carefully twist the blade right side-out.
12.ꢀ 8adhZꢀVcYꢀhZXjgZꢀWdi]ꢀl]ZZaꢀYddgh#
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Guide Post
Blade Welding
I]Zꢀ\j^YZꢀedhiꢀVhhZbWanꢀꢁhZZꢀFigure 41ꢂꢀ^hꢀjhZYꢀ
idꢀ&ꢂꢀEgdeZganꢀedh^i^dcꢀi]ZꢀWaVYZꢀ\jVgYꢀidꢀegdiZXiꢀ
i]ZꢀdeZgVidgꢀ[gdbꢀi]ZꢀZmedhZYꢀWaVYZꢀWZilZZcꢀi]Zꢀ
ldg`e^ZXZꢀVcYꢀi]ZꢀjeeZgꢀl]ZZaꢀ]djh^c\!ꢀVcYꢀ'ꢂꢀ
edh^i^dcꢀi]ZꢀjeeZgꢀWaVYZꢀ\j^YZꢀVhhZbWanꢀXadhZꢀidꢀ
i]Zꢀldg`e^ZXZꢀ[dgꢀWaVYZꢀhjeedgi#
7Z^c\ꢀVWaZꢀidꢀfj^X`anꢀVcYꢀhV[ZanꢀlZaYꢀVꢀWVcYhVlꢀ
WaVYZꢀXdbZhꢀ^cꢀ]VcYnꢀ[dgꢀi]Zꢀ[daadl^c\ꢀh^ijVi^dch/
™ꢀ Idꢀ gZ"_d^cꢀ Vꢀ WaVYZꢀ i]Viꢀ ]Vhꢀ WZZcꢀ ejgedhZanꢀ
Xjiꢀ[dgꢀbV`^c\ꢀVcꢀ^ciZgcVaꢀXdcidjgꢀXji#
™ꢀ IdꢀgZeV^gꢀVꢀWgd`ZcꢀWaVYZꢀi]Viꢀ^hꢀhi^aaꢀh]VgeꢀVcYꢀ
jhZ[ja#
™ꢀ Idꢀ [VWg^XViZꢀ Vꢀ cZlꢀ WaVYZꢀ [gdbꢀ Wja`ꢀ WaVYZꢀ
bViZg^Vaꢀidꢀ[^iꢀndjgꢀWVcYhVl#
<j^YZꢀEdhi
6hhZbWan
I]^hꢀ bZiVa"Xjii^c\ꢀ WVcYhVlꢀ ^hꢀ Zfj^eeZYꢀ l^i]ꢀ
Vꢀ WaVYZꢀ lZaYZgꢀ i]Viꢀ jhZhꢀ ZaZXig^XVaꢀ gZh^hiVcXZꢀ
ꢁ^cYjXi^dcꢂꢀ idꢀ ]ZViꢀ VcYꢀ [jhZꢀ i]Zꢀ WaVYZꢀ ZcYhꢀ
id\Zi]Zg#ꢀ I]Zꢀ lZaY^c\ꢀ egdXZhhꢀ aZVkZhꢀ i]Zꢀ _d^ciꢀ
Wg^iiaZ!ꢀ hdꢀ ^iꢀ cZZYhꢀ idꢀ WZꢀ VccZVaZYꢀ V[iZglVgYꢀ idꢀ
\^kZꢀ^iꢀhigZc\i]ꢀVcYꢀ[aZm^W^a^in#
Figure 41.ꢀ<j^YZꢀedhiꢀVhhZbWan#
To weld the ends of bandsaw together:
>cꢀdgYZgꢀidꢀXjiꢀVXXjgViZanꢀVcYꢀhV[Zan!ꢀedh^i^dcꢀi]Zꢀ
Wdiidbꢀd[ꢀi]ZꢀjeeZgꢀWaVYZꢀ\j^YZhꢀVeegdm^bViZanꢀ
¿
k^YZhꢀ i]Zꢀ \gZViZhiꢀ WaVYZꢀ hjeedgiꢀ VcYꢀ b^c^b^oZhꢀ
i]ZꢀVbdjciꢀd[ꢀWaVYZꢀZmedhZYꢀidꢀi]ZꢀdeZgVidgꢀYjg"
^c\ꢀdeZgVi^dc#
&
-ꢇ¶&¿)ꢇꢀVWdkZꢀi]Zꢀldg`e^ZXZ·i]^hꢀedh^i^dc^c\ꢀegd"
1. Ijgcꢀ i]Zꢀ WVcYhVlꢀ bdidgꢀ OFFꢀ VcYꢀ ijgcꢀ i]Zꢀ
edlZgꢀhl^iX]ꢀ`Znꢀidꢀi]ZꢀAdX`ZYꢀedh^i^dc#ꢀI]^hꢀ
l^aaꢀegZkZciꢀVcꢀjcZmeZXiZYꢀhiVgije#
2.ꢀ Ejiꢀdcꢀ]ZVknꢀaZVi]Zgꢀ\adkZh#
Blade Shear
Idꢀ jhZꢀ i]Zꢀ WaVYZꢀ h]ZVg!ꢀ eaVXZꢀ i]Zꢀ WVX`ꢀ d[ꢀ i]Zꢀ
WaVYZꢀZkZcanꢀV\V^chiꢀi]Zꢀ[gdciꢀl^c\hꢀd[ꢀi]ZꢀWaVYZꢀ
h]ZVg!ꢀVhꢀh]dlcꢀ^cꢀFigure 42!ꢀi]Zcꢀ[^gbanꢀejaaꢀi]Zꢀ
]VcYaZꢀYdlcꢀidꢀhfjVgZꢀd[[ꢀi]ZꢀWaVYZꢀZcY#
=VcYaZ
7aVYZꢀH]ZVg
L^c\
Figure 42.ꢀJh^c\ꢀi]ZꢀWaVYZꢀh]ZVg#
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ꢀ
Note: To make a proper blade weld, the ends
of the blade must be evenly butted together
during the welding process. If necessary, use
the grinder to square up the ends or remove
any teeth that are in the welding zone (see
Figures 43–44).
3.ꢀ Ejaaꢀ i]Zꢀ lZaY^c\ꢀ \jVgYꢀ jeꢀ VcYꢀ addhZcꢀ i]Zꢀ
lZaY^c\ꢀ XaVbehꢀ Wnꢀ ejaa^c\ꢀ i]Zꢀ adX`ꢀ aZkZghꢀ
YdlcꢀꢁhZZꢀFigure 45ꢂ#
7aVYZ
:cY
LZaY^c\
8aVbe
AdX`
AZkZg
Figure 45.ꢀ7aVYZꢀZcYꢀegdeZganꢀedh^i^dcꢀ^cꢀ
lZaY^c\ꢀXaVbeꢀVcYꢀadX`ZYꢀ^cꢀeaVXZ#ꢀ
Figure 43.ꢀJh^c\ꢀi]Zꢀ\g^cYZgꢀidꢀhfjVgZꢀjeꢀi]Zꢀ
4.ꢀ Edh^i^dcꢀ i]Zꢀ WVX`ꢀ d[ꢀ dcZꢀ WaVYZꢀ ZcYꢀ ZkZcanꢀ
V\V^chiꢀi]ZꢀWVX`ꢀd[ꢀi]ZꢀlZaY^c\ꢀXaVbeꢀhdꢀi]Viꢀ
i]ZꢀZcYꢀ^hꢀb^YlVnꢀWZilZZcꢀi]ZꢀildꢀXaVbeh!ꢀ
i]ZcꢀgdiViZꢀi]ViꢀadX`ꢀaZkZgꢀVaaꢀi]ZꢀlVnꢀjeꢀidꢀ
]daYꢀi]ZꢀWaVYZꢀZcYꢀ^cꢀeaVXZ#
WaVYZꢀZcY#
LZaY^c\ꢀOdcZ
5.ꢀ HZiꢀi]ZꢀXaVbe^c\ꢀegZhhjgZꢀY^VaꢀꢁhZZꢀFigure 46ꢂꢀ
idꢀꢇ%ꢇ#
ꢀ
Note: As the blade material melts to form the
weld, pressure is applied to the joint by the
welding clamps. The correct amount of pres-
sure will be set with the clamping pressure
dial in a later step.
<g^cYꢀD[[
Figure 44.ꢀ7aVYZꢀZcYhꢀVcYꢀlZaY^c\ꢀodcZ#
LZaYꢀ7jiidc
8aVbe^c\
EgZhhjgZ
9^Vaꢀ
6ccZVa^c\
7jiidc
7aVYZꢀ:cYh
Figure 46.ꢀ7aVYZꢀZcYhꢀ^cꢀXdggZXiꢀedh^i^dcꢀ[dgꢀ
lZaY^c\#
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6.ꢀ EaVXZꢀ i]Zꢀ di]Zgꢀ WaVYZꢀ ZcYꢀ ^cꢀ i]Zꢀ deedh^iZꢀ
lZaY^c\ꢀXaVbeꢀVcYꢀedh^i^dcꢀ^iꢀhdꢀi]Viꢀi]ZꢀZcYꢀ
ZkZcanꢀ Wjiihꢀ jeꢀ V\V^chiꢀ i]Zꢀ deedh^c\ꢀ WaVYZꢀ
ZcY!ꢀi]ZcꢀadX`ꢀ^iꢀ^cꢀeaVXZꢀWnꢀgdiVi^c\ꢀi]ViꢀadX`ꢀ
aZkZgꢀVaaꢀi]ZꢀlVnꢀje!ꢀVhꢀh]dlcꢀ^cꢀFigure 46#
11.ꢀ Ijgcꢀi]ZꢀXaVbe^c\ꢀegZhhjgZꢀY^Vaꢀidꢀꢇ%ꢇ!ꢀi]Zcꢀ
gdiViZꢀ i]Zꢀ adX`ꢀ aZkZghꢀ Ydlcꢀ idꢀ gZaZVhZꢀ i]Zꢀ
WaVYZꢀ[gdbꢀi]ZꢀlZaY^c\ꢀXaVbeh#
12.ꢀ >cheZXiꢀi]ZꢀlZaY#ꢀI]ZꢀlZaYZYꢀ_d^ciꢀh]djaYꢀWZꢀ
ZkZcꢀ VXgdhhꢀ i]Zꢀ l^Yi]ꢀ d[ꢀ i]Zꢀ WaVYZꢀ l^i]ꢀ cdꢀ
\VehꢀꢁhZZꢀFigure 47ꢂ#
ꢀ
Note: To ensure a good blade weld, it is criti-
cal that the blade ends evenly butt up against
each other.
Correct
7.ꢀ JhZꢀi]ZꢀX]VgiꢀWZadlꢀVhꢀVꢀ\j^YZꢀ[dgꢀhZii^c\ꢀi]Zꢀ
XdggZXiꢀXaVbe^c\ꢀegZhhjgZꢀ[dgꢀi]ZꢀWaVYZ#
Blade Width
Pressure Setting
Jeꢀidꢀ&¿)
ꢇ
ꢇ
&
Not Correct
&
¿
)ꢇꢀidꢀ(¿-
'¶(
)
6WdkZꢀ(¿-
ꢇ
Not Correct
Burning sparks from the blade welding
operation could be thrown in all directions
and cause burns or fire.
Figure 47.ꢀ7aVYZꢀlZaY^c\ꢀ_d^ciꢀZmVbeaZh#
·ꢀ>[ꢀi]ZꢀlZaYꢀ^hꢀhVi^h[VXidgn!ꢀXdci^cjZꢀidꢀStep
13#
When using the blade welder, always keep
the welding guard down and protect your-
self from the flying sparks. Have fire extin-
guishing equipment readily available.
·ꢀ>[ꢀi]ZꢀlZaYꢀ^hꢀCDIꢀhVi^h[VXidgn!ꢀWZ\^cꢀV\V^cꢀ
ViꢀStep 2#
13.ꢀ EaVXZꢀ i]Zꢀ WaVYZꢀ ^cꢀ i]Zꢀ lZaY^c\ꢀ XaVbehꢀ l^i]ꢀ
i]Zꢀ lZaYꢀ XZciZgZYꢀ WZilZZcꢀ i]Zꢀ XaVbehꢀ VcYꢀ
gZ"i^\]iZcꢀi]ZꢀadX`ꢀaZkZgh#
DO NOT weld near flammables.
8.ꢀ AdlZgꢀi]ZꢀlZaY^c\ꢀ\jVgYꢀYdlcꢀdkZgꢀi]ZꢀWaVYZꢀ
ꢀ
Note: The welding operation has left the
blade joint brittle. Annealing will allow the
welded area to cool in a gradual manner, giv-
ing it strength and flexibility.
ZcYh#
9.ꢀ Ijgcꢀi]ZꢀlZaY^c\ꢀhiVi^dcꢀON#
10.ꢀ EgZhhꢀVcYꢀgZaZVhZ·9DꢀCDIꢀ]daY·i]ZꢀlZaYꢀ
14.ꢀ GVe^YanꢀegZhhꢀVcYꢀgZaZVhZ·9DꢀCDIꢀ]daY·
i]ZꢀVccZVa^c\ꢀWjiidcꢀildꢀdgꢀi]gZZꢀi^bZhꢀjci^aꢀ
i]ZꢀlZaYꢀodcZꢀijgchꢀVꢀYjaaꢀgZYꢀXdadg#
Wjiidc#
ꢀ
Note: A limit switch senses the electrical
resistance between the blade ends. If there
is an adequate amount of welded material,
the limit switch will not allow the weld button
to activate the operation again.
15.ꢀ GZeZViꢀ Step 14 i]gZZꢀ idꢀ [djgꢀ bdgZꢀ i^bZh!ꢀ
Vaadl^c\ꢀ i]Zꢀ lZaYꢀ idꢀ Xddaꢀ [dgꢀ VWdjiꢀ (%ꢀ hZX"
dcYhꢀWZilZZcꢀZVX]ꢀgZeZi^i^dc#
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16.ꢀ 6aadlꢀi]ZꢀWaVYZꢀidꢀXdbeaZiZanꢀXdda!ꢀi]ZcꢀgZ"
20.ꢀ Ijgcꢀi]ZꢀlZaY^c\ꢀhiVi^dcꢀOFF#
^cheZXiꢀi]ZꢀlZaY#
21.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
17.ꢀ <g^cYꢀi]ZꢀlZaYꢀ[aVh]ꢀ[aViꢀdcꢀWdi]ꢀh^YZhꢀhdꢀi]Zꢀ
WaVYZꢀl^aaꢀgjcꢀhbddi]anꢀdcꢀi]Zꢀl]ZZah#
22.ꢀ HXgVeZꢀVcYꢀXaZVcꢀVcnꢀ[aVh]!ꢀd^a!ꢀdgꢀYZWg^hꢀ[gdbꢀ
i]ZꢀlZaY^c\ꢀXaVbehꢀVcYꢀhjggdjcY^c\ꢀVgZV#
ꢀ
Note: Make sure not to grind the teeth or
blade body, or overheat the blade during
grinding—this will weaken the blade.
NOTICE
For good metal-to-metal contact between
the welding clamps and the blade, make
sure the blade material and the clamps are
free from any debris or flash before and
after each use of the welding station.
18.ꢀ GZ"XaVbeꢀ i]Zꢀ WaVYZꢀ ^cꢀ i]Zꢀ lZaY^c\ꢀ XaVbehꢀ
l^i]ꢀ i]Zꢀ lZaYꢀ XZciZgZY!ꢀ i]Zcꢀ gZeZViꢀ i]Zꢀ
VccZVa^c\ꢀegdXZhhꢀYZhXg^WZYꢀ^cꢀStep 14 il^XZꢀ
bdgZ#
19.ꢀ IZhiꢀ i]Zꢀ higZc\i]ꢀ VcYꢀ [aZm^W^a^inꢀ d[ꢀ i]Zꢀ lZaYꢀ
Wnꢀ WZcY^c\ꢀ i]Zꢀ WaVYZꢀ ^cꢀ Vcꢀ VgXꢀ ꢁl^i]ꢀ i]Zꢀ
lZaYꢀViꢀi]Zꢀideꢀd[ꢀi]ZꢀVgXꢂꢀh^b^aVgꢀ^cꢀh^oZꢀVcYꢀ
h]VeZꢀ d[ꢀ i]Zꢀ WVcYhVlꢀ l]ZZah#ꢀ I]Zꢀ WaVYZꢀ
h]djaYꢀ WZcYꢀ hbddi]anꢀ l^i]djiꢀ Vcnꢀ Vc\aZhꢀ
ꢁhZZꢀFigure 48ꢂ#
Correct
Not Correct
Figure 48.ꢀ8dbeVg^hdcꢀd[ꢀXdggZXiꢀVcYꢀ^cXdggZXiꢀ
WaVYZꢀlZaYꢀWZcYh#
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688:HHDG>:H
SECTION 5: ACCESSORIES
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
T20502
T20452
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
Grizzly Replacement Bandsaw Blades
T20503
T20451
H0736
Model Length Width
TPI
Gauge
&
T24348
T24349
T24350
T24351
T24352
T24353
&'%ꢇ
&'%ꢇ
&'%ꢇ
&)%ꢇ
&)%ꢇ
&)%ꢇ
¿)ꢇ
+ꢀ=dd`
%#%'*
&
&
¿
)
ꢇ
&%¶&)ꢀKE %#%'*
&%¶&)ꢀKE %#%'*
¿
'
ꢇ
H7194
&
&
&
¿
)
ꢇ
ꢇ
ꢇ
+ꢀ=dd`
%#%'*
Figure 50. :nZꢀegdiZXi^dcꢀVhhdgibZci#
¿)
&%¶&)ꢀKE %#%'*
&%¶&)ꢀKE %#%'*
¿)
H5408—Blade Tensioning Gauge
I]Zꢀ7aVYZꢀIZch^dc^c\ꢀ<Vj\ZꢀZchjgZhꢀadc\ꢀWaVYZꢀ
a^[Z!ꢀgZYjXZYꢀWaVYZꢀWgZV`V\Z!ꢀVcYꢀhigV^\]iꢀXjii^c\ꢀ
Wnꢀ^cY^XVi^c\ꢀXdggZXiꢀiZch^dc#ꢀ6ꢀegZX^h^dcꢀY^Vaꢀ^cY^"
XVidgꢀegdk^YZhꢀndjꢀl^i]ꢀVꢀY^gZXiꢀgZVYdjiꢀ^cꢀEH>#
T10091—Deburring Machine
9ZWjggꢀVcYꢀWZkZaꢀZY\Zhꢀi]ZꢀZVhnꢀlVnꢀl]^aZꢀ\Zi"
i^c\ꢀXdch^hiZciꢀgZhjaihꢀZkZgnꢀi^bZ#ꢀI]^hꢀhiVi^dcVgnꢀ
YZWjgg^c\ꢀbVX]^cZꢀ^hꢀedlZgZYꢀWnꢀVꢀ&¿'ꢀ=Eꢀbdidgꢀ
VcYꢀ^cXajYZhꢀVcꢀ&-ꢀiddi]ꢀXVgW^YZꢀXjiiZg#ꢀ;ZVijgZhꢀ
^cXajYZꢀkVg^VWaZꢀheZZYꢀidꢀ)(%%ꢀGEBꢀVcYꢀVY_jhi"
VWaZꢀYZei]ꢀd[ꢀXji#
Figure 51. =*)%-ꢀ7aVYZꢀIZch^dc^c\ꢀ<Vj\Z#
Figure 49.ꢀBdYZaꢀI&%%.&ꢀ9ZWjgg^c\ꢀBVX]^cZ#
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G4030—61⁄2" x 10" Horizontal Metal-Cutting
Bandsaw
Recommended Metal Protectants
G5562—SLIPIT® 1 Qt. Gel
I]^hꢀ [jaaꢀ [ZVijgZYꢀ bVX]^cZꢀ ]Vhꢀ ZkZgni]^c\ꢀ ndjꢀ
cZZYꢀ^cꢀVꢀ]dg^odciVaꢀbZiVa"Xjii^c\ꢀWVcYhVl#ꢀ;gdbꢀ
^ihꢀhda^Yꢀhjeedgi^c\ꢀXVhi"^gdcꢀWVhZꢀVcYꢀfj^X`ꢀedh^"
i^dc^c\ꢀk^hZ!ꢀidꢀ^ihꢀgdiVgnꢀejbeꢀedlZgZYꢀXddaVciꢀ
hnhiZb!ꢀi]^hꢀldg`]dghZꢀ^hꢀViꢀ]dbZꢀ^cꢀi]Zꢀ]dWWnꢀ
h]deꢀVhꢀlZaaꢀVhꢀi]Zꢀ[jaaꢀegdYjXi^dcꢀh]de#ꢀ;ZVijgZhꢀ
adX`^c\ꢀgdaaZgꢀXVW^cZiꢀ[dgꢀZVhnꢀbdW^a^in!ꢀ]nYgVja^Xꢀ
[ZZYꢀ [dgꢀ hbddi]ꢀ Xjii^c\!ꢀ kZgi^XVaꢀ hVlꢀ iVWaZꢀ VcYꢀ
gZbdkVWaZꢀ XddaVciꢀ iVc`ꢀ [dgꢀ ZVhnꢀ XaZVc^c\#ꢀ Hdꢀ
l]ViZkZgꢀndjgꢀcZZYꢀi]^hꢀ]dg^odciVaꢀbZiVa"Xjii^c\ꢀ
WVcYhVlꢀl^aaꢀ[^iꢀi]ZꢀW^aa#
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
Figure 52. GZXdbbZcYZYꢀegdYjXihꢀ[dgꢀegdiZXi"
^c\ꢀjceV^ciZYꢀXVhiꢀ^gdc$hiZZaꢀeVgiꢀdcꢀbVX]^cZgn#
G0692—14" Dry Cut Metal Saw
T20920—14" 58-Tooth Blade (for general use)
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SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this could
result in serious person-
al injury from unexpected
startup.
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œ
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ꢁhZZꢀSection 5: AccessoriesꢀdcꢀPage 40ꢂ#
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l]ZZahꢀVcYꢀl]ZZaꢀVgZVh#
Schedule
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[daadlꢀi]^hꢀbV^ciZcVcXZꢀhX]ZYjaZꢀVcYꢀgZ[ZgꢀidꢀVcnꢀ
heZX^[^Xꢀ^chigjXi^dchꢀ\^kZcꢀ^cꢀi]^hꢀhZXi^dc#
Redressing Rubber
Tires
Daily:
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6hꢀ i]Zꢀ WVcYhVlꢀ V\Zh!ꢀ i]Zꢀ gjWWZgꢀ i^gZhꢀ dcꢀ i]Zꢀ
l]ZZaꢀbVnꢀcZZYꢀidꢀWZꢀgZYgZhhZYꢀ^[ꢀi]ZnꢀWZXdbZꢀ
]VgYZcZYꢀdgꢀ\aVoZYꢀdkZg#ꢀGZYgZhh^c\ꢀi]ZꢀgjWWZgꢀ
i^gZhꢀ^begdkZhꢀWaVYZꢀigVX`^c\ꢀVcYꢀgZYjXZhꢀk^WgV"
i^dcꢀVcYꢀWaVYZꢀaZVY#
™
™
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igVX`^c\ꢀ l^aaꢀ WZXdbZꢀ ZmigZbZanꢀ Y^[[^Xjai#ꢀ 6iꢀ i]Viꢀ
ed^ci!ꢀgZYgZhh^c\ꢀl^aaꢀcdꢀadc\ZgꢀWZꢀZ[[ZXi^kZ!ꢀVcYꢀ
i]ZꢀgjWWZgꢀi^gZhꢀbjhiꢀWZꢀgZeaVXZY#
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™
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Twice Monthly:
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™ꢀ GZbdkZꢀi]ZꢀWaVYZꢀVcYꢀXaZVcꢀi]Zꢀl]ZZah#
To redress the rubber tires:
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ Ejiꢀdcꢀ]ZVknꢀ\adkZhꢀVcYꢀgZbdkZꢀi]ZꢀWaVYZ#
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gjWWZgꢀZcdj\]ꢀidꢀZmedhZꢀVꢀ[gZh]ꢀgjWWZgꢀhjg"
[VXZ#
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\j^YZꢀedhiꢀgVX`#
Lubrication
I]ZꢀWVcYhVlꢀWZVg^c\hꢀVgZꢀ[VXidgnꢀajWg^XViZYꢀVcYꢀ
hZVaZY#ꢀAZVkZꢀi]ZbꢀVadcZꢀjcaZhhꢀi]ZnꢀcZZYꢀidꢀWZꢀ
gZeaVXZY#
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Vꢀa^\]iꢀXdViꢀd[ꢀCA<>ꢃ'ꢀ\gZVhZꢀdgꢀZfj^kVaZci#
4.ꢀ BdkZꢀi]Zꢀ\j^YZꢀedhiꢀjeꢀVcYꢀYdlcꢀi]gdj\]ꢀ^ihꢀ
[jaaꢀeVi]ꢀd[ꢀigVkZaꢀidꢀY^hig^WjiZꢀi]Zꢀ\gZVhZ#
Always disconnect the
bandsaw from power before
beginning any lubrication
task.
Tension Leadscrew
1.ꢀ GZbdkZꢀi]ZꢀWaVYZ#
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ꢁhZZꢀFigure 56ꢂ#
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i]ViꢀgZfj^gZꢀajWg^XVi^dc#
Ha^Y^c\
LVn
Device
Hours of Operation
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Items Needed
Qty
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i]gZVYhꢀVcYꢀi]ZꢀhjggdjcY^c\ꢀVgZV#
Guide Post Rack
1.ꢀ AdlZgꢀi]Zꢀ\j^YZꢀedhiꢀVaaꢀi]ZꢀlVnꢀYdlcꢀidꢀ[jaanꢀ
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^chigjXi^dchꢂ#
<j^YZꢀEdhi
GVX`
Do not get any grease on the tension sliding
ways (see Figure 56). These cast iron ways
create their own dry lubricant with use.
Applying grease will create a mixture that
will interfere with the smooth movement of
the ways.
Figure 55.ꢀ<j^YZꢀedhiꢀgVX`ꢀ[jaanꢀZmedhZY#
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Air Pump
1.ꢀ DeZcꢀi]ZꢀbdidgꢀVXXZhhꢀYddg#
Do not apply any grease on the trunnions
underneath the table. These cast iron parts
create their own dry lubricant with use.
Applying grease will create a mixture that
will interfere with the smooth movement of
the table.
2.ꢀ 6YYꢀ [djgꢀ Ygdehꢀ d[ꢀ fjVa^inꢀ V^gꢀ iddaꢀ d^aꢀ idꢀ i]Zꢀ
[^ii^c\ꢀ dcꢀ i]Zꢀ g^\]iꢀ h^YZꢀ d[ꢀ i]Zꢀ ejbeꢀ ꢁhZZꢀ
Figure 58ꢂ#
Variable Speed Pulley Shaft
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gV\hꢀ VcYꢀ b^cZgVaꢀ he^g^ihꢀ idꢀ XaZVcꢀ VlVnꢀ Vcnꢀ
\gZVhZꢀdgꢀ\g^bZꢀ[gdbꢀi]ZꢀejaaZnꢀh]V[iꢀ\gZVhZꢀ
[^ii^c\ꢀ ꢁhZZꢀ Figure 57ꢂ#ꢀ I]^hꢀ l^aaꢀ ZchjgZꢀ i]Zꢀ
cZlꢀ\gZVhZꢀ^hꢀcdiꢀXdciVb^cViZY#
6YYꢀD^aꢀ=ZgZ
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4. 8adhZꢀVcYꢀhZXjgZꢀi]ZꢀbdidgꢀVXXZhhꢀYddg#
<gZVhZꢀ;^ii^c\
Figure 57.ꢀKVg^VWaZꢀheZZYꢀejaaZnꢀ\gZVhZꢀ[^ii^c\#
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SECTION 7: SERVICE
GZk^Zlꢀi]ZꢀigdjWaZh]ddi^c\ꢀVcYꢀegdXZYjgZhꢀ^cꢀi]^hꢀhZXi^dcꢀ^[ꢀVꢀegdWaZbꢀYZkZadehꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀ>[ꢀndjꢀ
cZZYꢀgZeaVXZbZciꢀeVgihꢀdgꢀVYY^i^dcVaꢀ]Zaeꢀl^i]ꢀVꢀegdXZYjgZ!ꢀXVaaꢀdjgꢀIZX]c^XVaꢀHjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(#ꢀ
Note:ꢀPlease gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
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ig^eh#
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Motor & Electrical (continued)
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Cutting Operations
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Replacing V-Belts
Wheel Alignment
L]ZZaꢀVa^\cbZciꢀ^hꢀ^bedgiVciꢀ[dgꢀdei^bVaꢀeZg[dg"
bVcXZꢀ[gdbꢀndjgꢀWVcYhVl#ꢀL]ZZahꢀVgZꢀegdeZganꢀ
Va^\cZYꢀl]Zcꢀi]ZnꢀVgZꢀeVgVaaZaꢀl^i]ꢀZVX]ꢀdi]ZgꢀVcYꢀ
^cꢀi]ZꢀhVbZꢀeaVcZꢀdgꢀ¸XdeaVcVg¹ꢀꢁhZZꢀi]Zꢀ^aajhigV"
i^dcꢀ^cꢀFigure 60ꢀdcꢀi]ZꢀcZmiꢀeV\Zꢂ#
IdꢀZchjgZꢀdei^bjbꢀedlZgꢀigVch[Zgꢀ[gdbꢀi]Zꢀbdidgꢀ
idꢀi]ZꢀWaVYZꢀl^i]djiꢀha^ee^c\!ꢀi]ZꢀK"WZaihꢀbjhiꢀWZꢀ
^cꢀ\ddYꢀXdcY^i^dc#
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ZmXZhh^kZanꢀldgc#
I]Zꢀl]ZZahꢀlZgZꢀegdeZganꢀVa^\cZYꢀViꢀi]Zꢀ[VXidgn#ꢀ
=dlZkZg!ꢀ^[ꢀi]Zꢀl]ZZahꢀWZXdbZꢀdjiꢀd[ꢀVa^\cbZci!ꢀ
dcZꢀ dgꢀ bdgZꢀ d[ꢀ i]Zꢀ [daadl^c\ꢀ hnbeidbhꢀ bVnꢀ
dXXjg/
Note: The V-belts do not need to be tensioned.
The variable speed pulley system and the weight
of the motor assembly ensure proper V-belt ten-
sion.
™ꢀ I]ZꢀWaVYZꢀl^aaꢀcdiꢀigVX`ꢀegdeZgan#
™ꢀ :mXZhh^kZꢀWaVYZꢀk^WgVi^dc#
™ꢀ :mXZhh^kZꢀWaVYZꢀaZVYꢀꢁWaVYZꢀlVcYZghꢀ[gdbꢀVꢀ
higV^\]i"a^cZꢀXjiꢂ#
To replace the V-belts:
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ DeZcꢀi]ZꢀbdidgꢀVXXZhhꢀYddg#
Important: This is a time consuming procedure.
Before proceeding, perform the Tensioning &
Tracking Blade instructions (Page 19) to ensure
that fault does not lie with these more simple and
common adjustments. If the original symptoms
persist, proceed with this subsection.
3.ꢀ Gdaaꢀ i]Zꢀ K"WZaiꢀ d[[ꢀ i]Zꢀ V^gꢀ ejbeꢀ ejaaZn!ꢀ
i]Zcꢀ gZbdkZꢀ ^iꢀ [gdbꢀ i]Zꢀ bdidgꢀ ejaaZnꢀ ꢁhZZꢀ
Figure 59ꢂ#
KVg^VWaZꢀHeZZY
EjaaZn
Checking Wheel Alignment
Items Needed
Qty
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7dVgYꢀ'm+ꢀmꢀ*ꢆ&ꢇꢀꢁ<%,(,ꢂꢀ###################################&
;^cZꢀGjaZgꢀ###########################################################&
AdlZgꢀL]ZZa
EjaaZn
To check the wheel alignment:
1.ꢀ BV`ZꢀdcZꢀZY\Zꢀd[ꢀi]Zꢀ'm+ꢀWdVgYꢀXdbeaZiZanꢀ
higV^\]iꢀꢁine^XVaanꢀl^i]ꢀVꢀ_d^ciZgꢂ!ꢀi]ZcꢀXjiꢀdjiꢀ
Vꢀ hadiꢀ ^cꢀ i]Zꢀ b^YYaZꢀ idꢀ XdbeZchViZꢀ [dgꢀ i]Zꢀ
XVW^cZiꢀꢁhZZꢀi]Zꢀ^aajhigVi^dcꢀ^cꢀFigure 60ꢀ[dgꢀ
VcꢀZmVbeaZꢂ#
6^gꢀEjbe
Bdidg
EjaaZn
EjaaZn
Figure 59.ꢀ9g^kZꢀXdbedcZciꢀ^YZci^[^XVi^dc#
ꢀ
Note: The goal is to make a "coplanarity
gauge" that can reach the top and bottom of
both wheels simultaneously.
4.ꢀ A^[iꢀi]ZꢀV^gꢀejbeꢀjeꢀidꢀgZaZVhZꢀi]ZꢀK"WZaiꢀiZc"
h^dcꢀ WZilZZcꢀ i]Zꢀ bdidgꢀ ejaaZnꢀ VcYꢀ kVg^VWaZꢀ
heZZYꢀejaaZn!ꢀi]ZcꢀgZbdkZꢀi]ZꢀK"WZai#
2.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
3.ꢀ GZbdkZꢀi]ZꢀiVWaZ#
5.ꢀ Gdaaꢀi]ZꢀK"WZaiꢀd[[ꢀi]ZꢀadlZgꢀl]ZZaꢀejaaZn!ꢀi]Zcꢀ
gZbdkZꢀ^iꢀ[gdbꢀi]ZꢀkVg^VWaZꢀheZZYꢀejaaZn#
6.ꢀ >chiVaaꢀ i]Zꢀ cZlꢀ K"WZaihꢀ ^cꢀ i]Zꢀ gZkZghZꢀ dgYZgꢀ
4.ꢀ DeZcꢀi]ZꢀjeeZgꢀVcYꢀadlZgꢀl]ZZaꢀYddgh#
i]ViꢀndjꢀgZbdkZYꢀi]Zb#
7.ꢀ 8adhZꢀVcYꢀhZXjgZꢀi]ZꢀbdidgꢀVXXZhhꢀYddg#
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5.ꢀ =daYꢀi]ZꢀXdeaVcVg^inꢀ\Vj\ZꢀXadhZꢀidꢀi]ZꢀXZciZgꢀ
d[ꢀWdi]ꢀl]ZZah!ꢀbV`^c\ꢀhjgZꢀi]Viꢀi]Zꢀ\Vj\Zꢀ
[jaanꢀZmiZcYhꢀVXgdhhꢀi]Zꢀl]ZZahꢀVhꢀh]dlcꢀ^cꢀ
Figure 60#ꢀ6ahd!ꢀX]ZX`ꢀi]ZꢀVa^\cbZciꢀdcꢀi]Zꢀ
aZ[iꢀVcYꢀg^\]iꢀh^YZꢀd[ꢀi]Zꢀl]ZZah#
·ꢀ>[ꢀ i]Zꢀ l]ZZahꢀ VgZꢀ XdeaVcVgꢀ ꢁ^cꢀ i]Zꢀ hVbZꢀ
eaVcZꢂ!ꢀi]Zꢀ\Vj\Zꢀl^aaꢀZkZcanꢀidjX]ꢀi]Zꢀideꢀ
VcYꢀWdiidbꢀd[ꢀWdi]ꢀl]ZZah#
·ꢀ>[ꢀ i]Zꢀ ideꢀ l]ZZaꢀ ^hꢀ CDIꢀ eVgVaaZaꢀ l^i]ꢀ i]Zꢀ
Wdiidbꢀ l]ZZa!ꢀ jhZꢀ i]Zꢀ igVX`^c\ꢀ `cdWꢀ idꢀ
Wg^c\ꢀ^iꢀ^cidꢀVa^\cbZci#
·ꢀ>[ꢀi]Zꢀideꢀl]ZZaꢀ^hꢀCDIꢀeVgVaaZaꢀ[gdbꢀh^YZꢀ
idꢀ h^YZꢀ ꢁaViZgVaanꢂ!ꢀ eZg[dgbꢀ i]Zꢀ Laterally
Adjusting Top WheelꢀegdXZYjgZꢀWZadl#
L]ZZahꢀVgZꢀcdiꢀ
eVgVaaZa#ꢀJhZꢀi]Zꢀ
igVX`^c\ꢀ`cdWꢀidꢀ
VY_jhiꢀjeeZgꢀl]ZZa#
L]ZZahꢀVgZꢀXdeaVcVgꢀ
ꢁeVgVaaZaꢀVcYꢀ
Va^\cZYꢂ#ꢀCdꢀVY_jhi"
bZciꢀcZZYZY#
·ꢀ>[ꢀWdi]ꢀl]ZZahꢀVgZꢀeVgVaaZaꢀWjiꢀcdiꢀVa^\cZY!ꢀ
eZg[dgbꢀ i]Zꢀ Shimming Wheel egdXZYjgZꢀ
WZadlꢀdcꢀi]Zꢀl]ZZaꢀi]Viꢀ^hꢀ[Vgi]Zhiꢀ[gdbꢀi]Zꢀ
XdeaVcVg^inꢀ\Vj\Z#
ꢀ Note: Use the fine ruler to measure the
gap from the gauge to the wheel. The
size of the gap represents the size of the
shim(s) you need.
dg
Laterally Adjusting Top Wheel
Items Needed
Qty
H]de"BVYZꢀ8deaVcVg^inꢀ<Vj\Zꢀ#########################&
LgZcX]ꢀdgꢀHdX`Ziꢀ&,bbꢀ####################################&
=ZmꢀLgZcX]ꢀ)bbꢀ###############################################&
L]ZZahꢀVgZꢀcdiꢀ
eVgVaaZaꢀ[gdbꢀh^YZꢀidꢀ
h^YZ#ꢀ6Y_jhiꢀi]Zꢀ
aViZgVaꢀedh^i^dcꢀd[ꢀi]Zꢀ
jeeZgꢀl]ZZa#
L]ZZahꢀVgZꢀeVgVaaZaꢀ
WjiꢀcdiꢀVa^\cZY#ꢀH]^bꢀ
i]Zꢀl]ZZaꢀ[Vgi]Zhiꢀ
[gdbꢀi]Zꢀ\Vj\Z#
To laterally adjust the top wheel:
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
Figure 60.ꢀKVg^djhꢀl]ZZaꢀVa^\cbZcih#
2.ꢀ AddhZcꢀi]Zꢀ[djgꢀ]ZmꢀWdaihꢀdcꢀi]ZꢀjeeZgꢀgZVgꢀ
d[ꢀi]ZꢀXVW^cZiꢀ(¶)ꢀijgchꢀꢁhZZꢀFigure 61ꢂ#
HZiꢀHXgZl
=Zmꢀ7dai
Figure 61.ꢀJeeZgꢀl]ZZaꢀVY_jhibZciꢀXdcigdah#
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3.ꢀ >cꢀZkZcꢀVbdjcih!ꢀbV`ZꢀhbVaaꢀX]Vc\Zhꢀidꢀi]Zꢀ
hZiꢀ hXgZlhꢀ idꢀ XdbeZchViZꢀ [dgꢀ i]Zꢀ Y^gZXi^dcꢀ
i]Viꢀi]ZꢀjeeZgꢀl]ZZaꢀ^hꢀdjiꢀd[ꢀVa^\cbZci#
Blade Guides &
Supports
ꢀ
Example: If the upper wheel is twisted to the
right from the lower wheel (as viewed from
the front), thread the right-hand set screws
(as viewed from the rear) out and the left-
hand set screws in—all in even amounts.
L^i]ꢀjhZ!ꢀi]Zꢀ[VXZhꢀd[ꢀi]ZꢀWaVYZꢀ\j^YZhꢀl^aaꢀlZVgꢀ
ViꢀVcꢀVc\aZꢀVcYꢀ^iꢀbVnꢀWZXdbZꢀY^[[^Xjaiꢀidꢀegde"
ZganꢀVY_jhiꢀi]Zb#ꢀ>[ꢀi]^hꢀ^hꢀi]ZꢀXVhZ!ꢀhlVeꢀVcYꢀijgcꢀ
WaVYZꢀ\j^YZhꢀdkZgꢀhdꢀi]Viꢀi]ZnꢀVgZꢀgZkZghZYꢀgZaV"
i^kZꢀidꢀi]ZꢀWaVYZꢀꢁhZZꢀFigure 62ꢂ#
4. Hcj\ꢀi]Zꢀ[djgꢀ]ZmꢀWdaih!ꢀi]ZcꢀjhZꢀi]Zꢀ\Vj\Zꢀ
idꢀgZ"X]ZX`ꢀl]ZZaꢀXdeaVcVg^in#
L]Zcꢀ i]Zꢀ WaVYZꢀ \j^YZhꢀ VgZꢀ cdꢀ adc\Zgꢀ Z[[ZXi^kZꢀ
V[iZgꢀgZkZgh^c\ꢀi]Zb!ꢀi]ZcꢀgZeaVXZꢀi]Zbꢀl^i]ꢀcZlꢀ
\j^YZhꢀꢁ<g^ooanꢀEVgiꢀCjbWZgꢀE%,(+''&ꢂ#
5.ꢀ GZeZViꢀSteps 2–4ꢀVhꢀcZXZhhVgnꢀidꢀWg^c\ꢀi]Zꢀ
jeeZgꢀ l]ZZaꢀ ^cidꢀ Va^\cbZciꢀ l^i]ꢀ i]Zꢀ adlZgꢀ
l]ZZa#
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6.ꢀ 8adhZꢀVcYꢀhZXjgZꢀWdi]ꢀl]ZZaꢀYddgh#
Shimming Wheel
Items Needed
Qty
H]de"BVYZꢀ8deaVcVg^inꢀ<Vj\Zꢀ#########################&
:miZgcVaꢀGZiV^c^c\ꢀG^c\ꢀEa^ZghꢀꢁJeeZgꢀL]ZZaꢂꢀ###&
=ZmꢀLgZcX]ꢀ-bbꢀꢁAdlZgꢀL]ZZaꢂꢀ######################&
H]^bhꢀ##################################################6hꢀCZZYZY
Note: Flat washers and thin electrical washers
work well as shims and can be obtained from your
local hardware store.
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LZVg
7aVYZꢀHjeedgi
BVg`
To shim a wheel:
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ GZbdkZꢀi]ZꢀWVcYhVlꢀWaVYZ#
3.ꢀ >[ꢀ^chiVaaZY!ꢀgZbdkZꢀi]ZꢀiVWaZ#
Figure 62.ꢀ7aVYZꢀ\j^YZꢀVcYꢀhjeedgiꢀdg^ZciVi^dc#
6hꢀ i]Zꢀ WaVYZꢀ ^hꢀ YZ[aZXiZYꢀ WVX`ꢀ ^cidꢀ i]Zꢀ WaVYZꢀ
hjeedgiꢀ Yjg^c\ꢀ deZgVi^dc!ꢀ Vꢀ \gddkZꢀ l^aaꢀ ZkZcij"
Vaanꢀ lZVgꢀ ^cidꢀ i]Zꢀ WaVYZꢀ hjeedgi#ꢀ 6hꢀ i]^hꢀ \gddkZꢀ
WZXdbZhꢀYZZeZg!ꢀ^iꢀXVcꢀV[[ZXiꢀi]ZꢀVXXjgVXnꢀd[ꢀi]Zꢀ
Xji#ꢀL]Zcꢀi]^hꢀ]VeeZch!ꢀaddhZcꢀi]ZꢀWaVYZꢀhjeedgiꢀ
XVeꢀ hXgZlꢀ VcYꢀ gdiViZꢀ i]Zꢀ WaVYZꢀ hjeedgiꢀ .%•!ꢀ Vhꢀ
h]dlcꢀ^cꢀFigure 62#
4. 8VgZ[jaanꢀgZbdkZꢀi]Zꢀl]ZZaꢀi]ViꢀcZZYhꢀidꢀWZꢀ
h]^bbZY!ꢀ VYYꢀ i]Zꢀ h]^bh!ꢀi]ZcꢀgZ"^chiVaaꢀi]Zꢀ
l]ZZa#
5.ꢀ JhZꢀ i]Zꢀ \Vj\Zꢀ idꢀ gZ"X]ZX`ꢀ l]ZZaꢀ
XdeaVcVg^in#
>[ꢀcZXZhhVgn!ꢀi]ZꢀZcYꢀd[ꢀi]ZꢀWaVYZꢀhjeedgiꢀXVcꢀWZꢀ
\gdjcYꢀ[aViꢀidꢀZmiZcYꢀ^ihꢀa^[Z#ꢀL]Zcꢀ^iꢀWZXdbZhꢀiddꢀ
h]dgiꢀidꢀegdeZganꢀhjeedgiꢀi]ZꢀWaVYZ!ꢀgZeaVXZꢀ^iꢀl^i]ꢀ
VꢀcZlꢀdcZꢀꢁ<g^ooanꢀEVgiꢀCjbWZgꢀE%,(+''(ꢂ#
6.ꢀ >[ꢀ cZXZhhVgn!ꢀ gZeZViꢀ Steps 4–5ꢀ jci^aꢀ i]Zꢀ
l]ZZahꢀVgZꢀXdeaVcVg#
7.ꢀ 8adhZꢀVcYꢀhZXjgZꢀWdi]ꢀl]ZZaꢀYddgh#
Note: Make sure to re-adjust the blade guides
and support as directed in Adjusting Blade
Guide Assemblies on Page 21 after making
these changes.
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4.ꢀ 8]ZX`ꢀi]ZꢀhXVaZꢀed^ciZgꢀjcYZgcZVi]ꢀi]Zꢀg^\]iꢀ
h^YZꢀd[ꢀi]ZꢀiVWaZ·^iꢀh]djaYꢀWZꢀed^ci^c\ꢀidꢀi]Zꢀ
%•ꢀbVg`#
Calibrating Table Tilt
Scales
·ꢀ>[ꢀi]ZꢀhXVaZꢀed^ciZgꢀdoes notꢀed^ciꢀY^gZXianꢀidꢀ
i]Zꢀ%•ꢀbVg`!ꢀaddhZcꢀi]ZꢀE]^aa^ehꢀ]ZVYꢀhXgZlꢀ
dcꢀ i]Zꢀ ed^ciZg!ꢀ VY_jhiꢀ i]Zꢀ ed^ciZgꢀ idꢀ ed^ciꢀ
Y^gZXianꢀViꢀi]Zꢀ%•ꢀbVg`!ꢀi]ZcꢀgZ"i^\]iZcꢀi]Zꢀ
E]^aa^ehꢀ]ZVYꢀhXgZl#
I]Zꢀ iVWaZꢀ i^aiꢀ hXVaZhꢀ bjhiꢀ WZꢀ XVa^WgViZYꢀ idꢀ i]Zꢀ
WaVYZꢀidꢀZchjgZꢀi]Viꢀi]ZnꢀVgZꢀVXXjgViZ#
Tools Needed
Qty
=ZmꢀLgZcX]ꢀ&%bbꢀ#############################################&
LgZcX]ꢀdgꢀHdX`Ziꢀ&,bbꢀ####################################&
E]^aa^ehꢀHXgZlYg^kZgꢀ############################################&
HfjVgZꢀ################################################################&
5.ꢀ GZeZViꢀ Steps 3–4ꢀ l^i]ꢀ i]Zꢀ hfjVgZꢀ V\V^chiꢀ
i]Zꢀ WVX`ꢀ ZY\Zꢀ d[ꢀ i]Zꢀ WaVYZꢀ VcYꢀ jh^c\ꢀ i]Zꢀ
[gdci"id"WVX`ꢀi^aiꢀXdcigdahꢀjcYZgꢀi]ZꢀiVWaZ#
To calibrate the table tilt scales:
1.ꢀ 9>H8DCC:8Iꢀ76C9H6Lꢀ;GDBꢀEDL:Gꢅ
2.ꢀ 6Y_jhiꢀ i]Zꢀ iVWaZꢀ i^aiꢀ idꢀ %•ꢀ [gdbꢀ [gdci"id"WVX`ꢀ
VcYꢀh^YZ"id"h^YZꢀꢁgZ[ZgꢀAdjusting Table Tiltꢀ
dcꢀPage 28ꢂ#
3.ꢀ EaVXZꢀi]ZꢀhfjVgZꢀdcꢀi]ZꢀiVWaZꢀVcYꢀjeꢀV\V^chiꢀ
i]Zꢀh^YZꢀd[ꢀi]ZꢀWaVYZꢀꢁcdiꢀV\V^chiꢀi]ZꢀiZZi]ꢂ!ꢀ
Vhꢀ h]dlcꢀ ^cꢀ Figure 63#ꢀ I]Zꢀ hfjVgZꢀ h]djaYꢀ
gZhiꢀZkZcanꢀdcꢀi]ZꢀiVWaZꢀVcYꢀjeꢀV\V^chiꢀi]Zꢀ
WaVYZ#
Figure 63.ꢀ8]ZX`^c\ꢀh^YZ"id"h^YZꢀiVWaZꢀi^aiꢀl^i]ꢀ
WaVYZ#
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iVWaZꢀVcYꢀjeꢀV\V^chiꢀi]ZꢀWaVYZ!ꢀVY_jhiꢀi]Zꢀ
iVWaZꢀi^aiꢀjci^aꢀ^iꢀYdZh#
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SECTION 8: WIRING
I]ZhZꢀeV\ZhꢀVgZꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀeg^ci^c\#ꢀ=dlZkZg!ꢀ^cꢀi]Zꢀhe^g^iꢀd[ꢀ^begdkZbZci!ꢀlZꢀbVnꢀbV`ZꢀX]Vc\"
Zhꢀidꢀi]ZꢀZaZXig^XVaꢀhnhiZbhꢀd[ꢀ[jijgZꢀbVX]^cZh#ꢀ8dbeVgZꢀi]ZꢀbVcj[VXijgZꢀYViZꢀd[ꢀndjgꢀbVX]^cZꢀidꢀi]ZꢀdcZ
hiViZYꢀ^cꢀi]^hꢀbVcjVa!ꢀVcYꢀhijYnꢀi]^hꢀhZXi^dcꢀXVgZ[jaan#
>[ꢀi]ZgZꢀVgZꢀY^[[ZgZcXZhꢀWZilZZcꢀndjgꢀbVX]^cZꢀVcYꢀl]Viꢀ^hꢀh]dlcꢀ^cꢀi]^hꢀhZXi^dc!ꢀXVaaꢀIZX]c^XVaꢀHjeedgiꢀVi
ꢁ*,%ꢂꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZꢀ7:;DG:ꢀbV`^c\ꢀVcnꢀX]Vc\Zhꢀidꢀi]Zꢀl^g^c\ꢀdcꢀndjgꢀbVX]^cZ#ꢀ6cꢀjeYViZY
l^g^c\ꢀY^V\gVbꢀbVnꢀWZꢀVkV^aVWaZ#ꢀNote:ꢀPlease gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Ldg`^c\ꢀdcꢀl^g^c\ꢀi]Viꢀ^hꢀXdc" WIRE/COMPONENT DAMAGE.ꢀ9VbV\ZYꢀl^gZhꢀ
cZXiZYꢀidꢀVꢀedlZgꢀhdjgXZꢀ^hꢀZmigZbZanꢀYVc\Zgdjh#ꢀ dgꢀ XdbedcZcihꢀ ^cXgZVhZꢀ i]Zꢀ g^h`ꢀ d[ꢀ hZg^djhꢀ eZg"
IdjX]^c\ꢀ ZaZXig^[^ZYꢀ eVgihꢀ l^aaꢀ gZhjaiꢀ ^cꢀ eZghdcVaꢀ hdcVaꢀ^c_jgn!ꢀ[^gZ!ꢀdgꢀbVX]^cZꢀYVbV\Z#ꢀ>[ꢀndjꢀcdi^XZꢀ
^c_jgnꢀ ^cXajY^c\ꢀ Wjiꢀ cdiꢀ a^b^iZYꢀ idꢀ hZkZgZꢀ Wjgch!ꢀ i]ViꢀVcnꢀl^gZhꢀdgꢀXdbedcZcihꢀVgZꢀYVbV\ZYꢀl]^aZꢀ
ZaZXigdXji^dc!ꢀ dgꢀ YZVi]#ꢀ 9^hXdccZXiꢀ i]Zꢀ edlZgꢀ eZg[dgb^c\ꢀVꢀl^g^c\ꢀiVh`!ꢀgZeaVXZꢀi]dhZꢀl^gZhꢀdgꢀ
[gdbꢀi]ZꢀbVX]^cZꢀWZ[dgZꢀhZgk^X^c\ꢀZaZXig^XVaꢀXdb" XdbedcZcih#
edcZcihꢅ
MOTOR WIRING. I]Zꢀ bdidgꢀ l^g^c\ꢀ h]dlcꢀ ^cꢀ
MODIFICATIONS.ꢀ BdY^[n^c\ꢀ i]Zꢀ l^g^c\ꢀ WZndcYꢀ i]ZhZꢀY^V\gVbhꢀ^hꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀeg^ci^c\ꢀ
l]Viꢀ^hꢀh]dlcꢀ^cꢀi]ZꢀY^V\gVbꢀbVnꢀaZVYꢀidꢀjcegZ" WjiꢀbVnꢀcdiꢀbViX]ꢀndjgꢀbVX]^cZ#ꢀ>[ꢀndjꢀ[^cYꢀi]^hꢀ
Y^XiVWaZꢀ gZhjaih!ꢀ ^cXajY^c\ꢀ hZg^djhꢀ ^c_jgnꢀ dgꢀ [^gZ#ꢀ idꢀWZꢀi]ZꢀXVhZ!ꢀjhZꢀi]Zꢀl^g^c\ꢀY^V\gVbꢀ^ch^YZꢀi]Zꢀ
I]^hꢀ^cXajYZhꢀi]Zꢀ^chiVaaVi^dcꢀd[ꢀjcVeegdkZYꢀV[iZg" bdidgꢀ_jcXi^dcꢀWdm#
bVg`ZiꢀeVgih#
CAPACITORS/INVERTERS.ꢀ HdbZꢀ XVeVX^idghꢀ
WIRE CONNECTIONS.ꢀ 6aaꢀ XdccZXi^dchꢀ bjhiꢀ VcYꢀedlZgꢀ^ckZgiZghꢀhidgZꢀVcꢀZaZXig^XVaꢀX]Vg\Zꢀ[dgꢀ
WZꢀ i^\]iꢀ idꢀ egZkZciꢀ l^gZhꢀ [gdbꢀ addhZc^c\ꢀ Yjg^c\ꢀ jeꢀ idꢀ &%ꢀ b^cjiZhꢀ V[iZgꢀ WZ^c\ꢀ Y^hXdccZXiZYꢀ [gdbꢀ
bVX]^cZꢀ deZgVi^dc#ꢀ 9djWaZ"X]ZX`ꢀ Vaaꢀ l^gZhꢀ Y^h" i]Zꢀ edlZgꢀ hdjgXZ#ꢀ Idꢀ gZYjXZꢀ i]Zꢀ g^h`ꢀ d[ꢀ WZ^c\ꢀ
XdccZXiZYꢀdgꢀXdccZXiZYꢀYjg^c\ꢀVcnꢀl^g^c\ꢀiVh`ꢀidꢀ h]dX`ZY!ꢀlV^iꢀViꢀaZVhiꢀi]^hꢀadc\ꢀWZ[dgZꢀldg`^c\ꢀdcꢀ
ZchjgZꢀi^\]iꢀXdccZXi^dch#
XVeVX^idgh#
CIRCUIT REQUIREMENTS. Ndjꢀ BJHIꢀ [daadlꢀ EXPERIENCING DIFFICULTIES. >[ꢀndjꢀVgZꢀZmeZ"
i]Zꢀ gZfj^gZbZcihꢀ Viꢀ i]Zꢀ WZ\^cc^c\ꢀ d[ꢀ i]^hꢀ bVc" g^ZcX^c\ꢀY^[[^Xjai^ZhꢀjcYZghiVcY^c\ꢀi]Zꢀ^c[dgbVi^dcꢀ
jVa l]Zcꢀ XdccZXi^c\ꢀ ndjgꢀ bVX]^cZꢀ idꢀ Vꢀ edlZgꢀ ^cXajYZYꢀ ^cꢀ i]^hꢀ hZXi^dc!ꢀ XdciVXiꢀ djgꢀ IZX]c^XVaꢀ
hdjgXZ#
HjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+".++(#
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
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Electrical Wiring Overview
GEBꢀ9^heaVn
ꢁPage 52ꢂ
9ddgꢀHV[ZinꢀHl^iX]
ꢁPage 55ꢂ
8dcigdaꢀEVcZa
ꢁPage 52ꢂ
Ldg`ꢀA^\]i
ꢁPage 55ꢂ
LZaY^c\ꢀHiVi^dc
ꢁPage 54ꢂ
9ddgꢀHV[ZinꢀHl^iX]
ꢁPage 55ꢂ
GEBꢀHZchdg
EdlZgꢀ8dccZXi^dc
?jcXi^dcꢀ7dm
ꢁPage 52ꢂ
7VcYhVlꢀBdidg
ꢁPage 55ꢂ
READ ELECTRICAL SAFETY
ON PAGE 50!
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Control Panel Wiring Diagram
RPM Display
TLC FPM101DW2
IdꢀGEBꢀHZchdg
G
I
Keyed Power
Switch
G&
G'
&
&
&
)
G&
C8
'
CD
(
I&
'
&
G&
G& I&
&
G&
I&
6&
6'
'
&A&
(A'
*A(
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Contactor
NHD C09D10
230V
Ground
G'
I'
&)CD
'I&
)I'
+I(
'
'
6'
OL Relay NHD 14
&)
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(
G
D
6-15 Plug
(As Recommended)
.-
'I&
..
.+
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)
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HV[ZinꢀHl^iX]ꢀꢁPage 55ꢂ
J
G&
I&
I
G
I'
IdꢀAdlZgꢀGZVgꢀ9ddgꢀHV[Zin
Hl^iX]ꢀꢁPage 55ꢂ
R
T
R1 R1 R1 T1 T1 T1 U
W
4
5
6
T2
IdꢀJeeZgꢀ;gdciꢀ9ddgꢀHV[Zin
Hl^iX]ꢀꢁPage 55ꢂ
<gdjcY
Idꢀ7VcYhVlꢀBdidgꢀꢁPage 55ꢂ
IdꢀLZaY^c\ꢀHiVi^dcꢀꢁPage 54ꢂ
IdꢀLdg`ꢀA^\]iꢀꢁPage 55ꢂ
Power Connection
Junction Box
READ ELECTRICAL SAFETY
ON PAGE 50!
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Control Panel Wiring
Photo
Welding Station
Wiring Photo
READ ELECTRICAL SAFETY
ON PAGE 50!
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Welding Station Wiring Diagram
&
'
M&
Power
Lamp
NHD NLD22
M'
Power Switch
NHD AC21A
(
)
Anneal
Button
Welding
Button
Pressure
Cam
8DB
8DB
CD C8
CD C8
Welding
Unit
C8 CD
8DB
&
%K ''%K
Transformer
A174-0023
Run
Capacitor
2M 250V
220V
Grinder
Motor
&
)
+
*
(
'
READ ELECTRICAL SAFETY
ON PAGE 50!
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Additional Component Wiring Diagrams
Ldg`ꢀA^\]i
Work Light
Figure 64.ꢀLdg`ꢀa^\]i#
Idꢀ8dcigdaꢀ
EVcZa
ꢁPage 52ꢂ
Door Safety Switch
'(
&&
Idꢀ8dcigdaꢀ
EVcZa
ꢁPage 52ꢂ
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Figure 65.ꢀ9ddgꢀhV[Zinꢀhl^iX]#
220V Bandsaw Motor
Start
Capacitor
500M 125V
<gdjcY
Idꢀ8dcigdaꢀ
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ꢁPage 52ꢂ
Figure 66.ꢀ7VcYhVlꢀbdidgꢀl^g^c\#
READ ELECTRICAL SAFETY
ON PAGE 50!
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SECTION 9: PARTS
Cabinet & Wheels
&)
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Cabinet & Wheels Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
PR11M
EXT RETAINING RING 25MM
WHEEL TIRE, RUBBER (G0736)
WHEEL TIRE, RUBBER (G0737)
BALL BEARING 6005ZZ
INT RETAINING RING 47MM
UPPER WHEEL (G0736)
UPPER WHEEL (G0737)
WHEEL SHAFT LOCK COLLAR
UPPER WHEEL SHAFT
PIVOT BRACKET
37
38
39
40
41
42
42
43
44
PK08M
KEY 5 X 5 X 16
2
P0736002
P0737002
P6005ZZ
PR25M
P0736038
PR07M
TENSIONING HANDWHEEL
EXT RETAINING RING 18MM
FLAT WASHER 6MM
BLADE GUARD
2
3
PW03M
4
P0736041
P0736042
P0737042
P0736043
P0736044
5
P0736005
P0737005
P0736006
P0736007
P0736008
PB01M
CABINET (G0736)
5
CABINET (G0737)
6
GEARBOX COVER GASKET
FLANGE BUSHING
7
8
45A P0736045A
GEARBOX HOUSING ASSEMBLY
GEARBOX HOUSING
THRUST BEARING 51104
DUST DEFLECTOR
9
HEX BOLT M10-1.5 X 30
SLIDE BRACKET GUIDE
PIVOT BRACKET AXLE
SLIDE BLOCK
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
61
62
63
64
65
66
67
67
68
69
71
72
73
74
P0736045
P51104
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
34
P0736010
P0736011
P0736012
P0736013
PN27
P0736047
P0736048
P0736049
P0736050
PCAP31M
P0736052
PN01M
LOCK COLLAR
SLIDE BLOCK HOUSING
HEX NUT 5/8-11 LH
HANDWHEEL HANDLE
VARIABLE SPEED HANDWHEEL
CAP SCREW M8-1.25 X 25
BUSHING
P0736015
P0736016
P0736017
P0736018
P0736019
PW04M
BLADE TRACKING RAM
TENSIONING LEADSCREW
SPACER
HEX NUT M6-1
COMPRESSION SPRING
SPRING RETAINING PLATE
FLAT WASHER 10MM
P0736054
PB96M
GEARBOX HOUSING COVER
HEX BOLT M5-.8 X 10
FLAT WASHER 8MM
HEX NUT M8-1.25
PW01M
PLW06M
PSS02M
PSS20M
P0736024
PW06M
LOCK WASHER 10MM
PN03M
SET SCREW M6-1 X 6
PK28M
KEY 7 X 7 X 30
SET SCREW M8-1.25 X 8
LIFTING EYE BOLT M12-1.75 X 20
FLAT WASHER 12MM
PCAP197M
P0736060
P0736061
P0737061
P0736062
P0736063
P0736064
P0736065
PHTEK36M
P0736067
P0737067
PB83M
CAP SCREW M10-1.5 X 25 LH
WHEEL FLAT WASHER 10MM
LOWER WHEEL (G0736)
LOWER WHEEL (G0737)
BUSHING
PN09
HEX NUT 5/8-18
PN09M
HEX NUT M12-1.75
P0736028
PS05M
HANDWHEEL SHAFT
CHIP BRUSH
PHLP HD SCR M5-.8 X 8
TRACKING KNOB BOLT 5/8-18 X 2-1/2
HEX BOLT M8-1.25 X 25
LOCK WASHER 8MM
DOOR SWITCH SHINOZAKI AZ-100-IT
CHIP BRUSH BRACKET
TAP SCREW M5 X 8
LOWER WHEEL DOOR (G0736)
LOWER WHEEL DOOR (G0737)
HEX BOLT M6-1 X 16
DOOR HANDLE
P0736030
PB07M
PLW04M
P0736033
P0736034
P0737034
KNOB BOLT BRACKET
BLADE 120" X 1/2" X 0.25" 14 RAKER
BLADE 140" X 1/2" X 0.25" 14 RAKER
PILLOW BLOCK ASSY W/BUSHING
PILLOW BLOCK
P0736069
PS25M
35A P0736035A
PHLP HD SCR M4-.7 X 35
DOOR LOCK
35
36
36
P0736035
P0736036
P0737036
P0736072
PCAP03M
PW02M
UPPER WHEEL DOOR (G0736)
UPPER WHEEL DOOR (G0737)
CAP SCREW M5-.8 X 8
FLAT WASHER 5MM
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Motor & Drive System
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&*-
&'.
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&)'
&++
&&+
&&.
&&-
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&(+
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&'%
&*(
&'(
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&+*
&**
&*,
&&&
&%-
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&%'
&*+
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&%*
&%.
&%(
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&()
&'&
&*%
&&%
&%(
&%&
&*)
&*(
&')
&)(
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&'&
&*.
&).
&&'
&*.
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&*'
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&'.
&'-
&*'"&
&(-
&',
&*'")
&)%
&'-
&'.
&*'"'
&*'"+
&*'"*
&(.
&*,
&*.
&'+
&(*
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&*'",
&*'"(
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Motor & Drive System Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
138
139
P0736101
P0736102
PW01
PULLEY BRACKET
140
141
142
143
144
145
146
148
149
150
150
151
151
152
152
P0736140
P0736141
P0736142
P0736143
PN03M
COGGED V-BELT M-19
VARIABLE SPEED LEADSCREW
FLAT WASHER 1/2
COGGED V-BELT 17-360
SPEED REDUCTION PULLEY
COGGED V-BELT 17-320
PLN06
LOCK NUT 1/2-13
P0736105
P0736106
PB09M
VARIABLE SPEED PULLEY ASSY
LEADSCREW LOCK NUT
HEX BOLT M8-1.25 X 20
DOOR SWITCH SHINOZAKI AZ-100-IT
PULLEY SHAFT
HEX NUT M8-1.25
P0736145
P0736072
PCB35M
CONTROL PANEL CORD 14G 3C
DOOR LOCK
P0736064
P0736109
PZERK2
PR09M
CARRIAGE BOLT M8-1.25 X 35
AIR PUMP ASSEMBLY
P0736149
P0736150
P0737150
P0736151
P0737151
P0736152
P0737152
GREASE FITTING, STRAIGHT M6-1 X 5
EXT RETAINING RING 20MM
LEADSCREW BLOCK
AIR HOSE 6.6 X 10 X 2200MM (G0736)
AIR HOSE 6.6 X 10 X 2400MM (G0737)
REDUCTION GEARBOX (G0736)
REDUCTION GEARBOX (G0737)
MOTOR 1-1/2HP 220V 1PH W/KEY (G0736)
MOTOR 2HP 220V 1PH W/KEY (G0737)
P0736112
PLN05M
P0736114
P0736115
PB74M
LOCK NUT M10-1.5
PULLEY SHAFT PIVOT ARM
GEAR SHAFT PIVOT ARM
HEX BOLT M10-1.5 X 20
HEX BOLT M10-1.5 X 45
LOCK WASHER 10MM
FLAT WASHER 10MM
152-1 P0736152-1 MOTOR FAN COVER
PB116M
PLW06M
PW04M
PB20M
152-2 P0736152-2 MOTOR FAN
152-3 P0736152-3 MOTOR JUNCTION BOX
152-4 P0736152-4 CAPACITOR COVER
HEX BOLT M8-1.25 X 35
PHLP HD SCR M5-.8 X 8
SET SCREW M8-1.25 X 8
HEX NUT M12-1.75
152-5 P0736152-5 S CAPACITOR 400M 250V (G0736)
152-5 P0737152-5 S CAPACITOR 500M 250V (G0737)
152-6 P0736152-6 CONTACT PLATE 5/8"ID
152-7 P0736152-7 CENTRIFUGAL SWITCH 1725RPM 5/8"ID
PS05M
PSS20M
PN09M
PB72
HEX BOLT 1/2-13 X 2
152-8 P6203ZZ
152-9 P6202ZZ
BALL BEARING 6203ZZ
BALL BEARING 6202ZZ
THRUST BEARING 51101
AIR PUMP MOUNTING BRACKET
SPEED SENSOR TARGET
CAP SCREW M6-1 X 35
FLAT WASHER 6MM
P0736125
PB14M
MOTOR MOUNT PIVOT BRACKET
HEX BOLT M10-1.5 X 35
HEX BOLT M8-1.25 X 15
LOCK WASHER 8MM
153
154
155
156
157
158
159
160
161
162
163
164
165
166
P51101
PB87M
P0736154
P0736155
PCAP48M
PW03M
PLW04M
PW01M
PB31M
FLAT WASHER 8MM
HEX BOLT M10-1.5 X 40
STRAIGHT LT STRAIN RELIEF 1/2" NPT
SPACER RUBBER
P0736131
P0736132
PS60M
P0736158
PSS02M
PSS09M
PK180M
P0736162
P0736163
PCAP68M
P0736165
PS13M
SPEED SENSOR BRACKET
SET SCREW M6-1 X 6
PHLP HD SCR M5-.8 X 30
HEX BOLT M6-1 X 16
SET SCREW M8-1.25 X 20
KEY 7 X 7 X 38
PB83M
PN01M
HEX NUT M6-1
POWER WIRING JUNCTION BOX
TERMINAL BLOCK 6P
P0736136
P0736069
P0736138
P0737138
P0736139
SAFETY SWITCH BRACKET
DOOR HANDLE
CAP SCREW M6-1 X 8
MOTOR ACCESS DOOR (G0736)
MOTOR ACCESS DOOR (G0737)
MOTOR PULLEY
SPEED SENSOR BAKS DA-1805NO
PHLP HD SCR M3-.5 X 20
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Table & Guides
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'**
')&
'+'
'),K'
'(,
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'+(
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')(
'&&
'&)
')+K'
'(%
'&%
')%
''-
'',
'%+
'*.
''+
'&-
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'&*
'%(
'%'
'&,
'&'
''.
')%
'*+
'()
'(*
'((
'%*
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'%)
'&&
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'&.
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'*'
'%,
'%.
'*-
'(+
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''+
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Table & Guides Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
P0736201
P0736202
P0736203
P0736204
PCAP64M
PW04M
TRUNNION SUPPORT
TRUNNION
233
234
235
236
237
238
239
240
241
242
243
244
P0736233
P0736234
PFH30M
GUIDE POST BRACKET
GUIDE POST BRACKET COVER
FLAT HD SCR M5-.8 X 8
GUIDE POST
LEFT TABLE BRACKET
RIGHT TABLE BRACKET
CAP SCREW M10-1.5 X 25
FLAT WASHER 10MM
LOCK WASHER 10MM
HEX NUT M10-1.5
P0736236
P0736237
P0736238
P0736239
PSS02M
TABLE PIN
LEFT BLADE GUARD
RIGHT BLADE GUARD
SET SCREW M6-1 X 6
TABLE
PLW06M
PN02M
PB01M
HEX BOLT M10-1.5 X 30
HEX BOLT M10-1.5 X 45
BUSHING
P0736241
P0736242
P0736243
PLW03M
PB116M
FENCE
P0736211
PCAP119M
PW06M
LOCK KNOB BOLT 1/2-12 X 1-1/2
LOCK WASHER 6MM
THIN HEX NUT 3/8-24
WORK LAMP ASSY 220V 3/8"-24 V2.06.12
LAMP BRACKET 3/8" SLOT V2.06.12
CAP SCREW M6-1 X 12
PHLP HD SCR M5-.8 X 8
FLAT WASHER 5MM
CAP SCREW M10-1.5 X 45
SET SCREW M6-1 X 10
LOWER LEFT BLADE GUARD
LOWER RIGHT BLADE GUARD
TABLE INSERT
CAP SCREW M12-1.75 X 55
FLAT WASHER 12MM
HEX BOLT M6-1 X 12
POINTER
245V2 PN52
PB02M
246V2 P0736246V2
247V2 P0736247V2
P0736215
P0736216
PRIV009M
P0736218
P0736219
P0736220
P0736221
P0736222
P0736223
PCAP06M
PW03M
FORWARD-BACK TILT SCALE
STEEL FLUTED RIVET 2 X 6MM
LEFT-RIGHT TILT SCALE
LOWER BLADE SUPPORT BRACKET
BLADE GUIDE BRACKET
BLADE GUIDE
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
PCAP26M
PS05M
PW02M
PCAP70M
PSS01M
P0736253
P0736254
P0736255
P0736256
P0736257
PW28M
GUIDE BRACKET SUPPORT ROD
BLADE SUPPORT ROD
CAP SCREW M6-1 X 25
FLAT WASHER 6MM
CAP SCREW M8-1.25 X 30
LOCK WASHER 8MM
FLAT WASHER 8MM
SET SCREW M8-1.25 X 16
GUIDE POST LOCK LEVER
AIR NOZZLE
PINION SHAFT
SHAFT SLEEVE
PCAP13M
PLW04M
PW01M
FLAT WASHER 13MM
GUIDE POST HANDWHEEL
HANDWHEEL HANDLE 3/8-16 X 3-1/4
ROLL PIN 4 X 12
P0736259
P0736260
PRP18M
PAW10M
PAW05M
P0736264
PSS06M
P0736230
P0736231
P0736232
HEX WRENCH 10MM
HEX WRENCH 5MM
NOZZLE CLAMP
LOCK COLLAR
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Control Panel & Blade Shear
((*
(()
('*
(')
(%.
(&%
('.
(%,
(&(
(%,
(&&
(('
((.
(%&
(((
(&(
(%,
(%-
(%)
(%,
(',
(''
()+
(),
()-
(%'
('.
('-
()%
(),
()+
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(&)
(&*
(&+
((,
((-
('+
('(
('.
((%
(%(
(&.
(&-
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((,
((+
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('%
()'
('&
(%*
(%+
('+
(%*
('.
((&
())
((%
()(
()*
('%
()&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
311
313
314
315
316
317
318
319
320
321
322
323
324
325
P0736301
P0736302
P0736303
P0736304
PS02M
CONTROL PANEL
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
348
P0736326 SPACER
CONTACTOR NHD C-09D10 230V
P0736327 CAPTIVE PIN
STOP BUTTON NHD NPH-H CB-01
ON BUTTON NHD NPB-F CB-10
PHLP HD SCR M4-.7 X 12
MOUNTING BRACKET
P0736328 LEFT ALIGNMENT BRACKET
PW03M
PN01M
FLAT WASHER 6MM
HEX NUT M6-1
P0736306
PS05M
P0736331 RIGHT ALIGNMENT BRACKET
PR11M EXT RETAINING RING 25MM
PHLP HD SCR M5-.8 X 8
P0736308
P0736309
P0736310
POWER SWITCH W/KEY NHD NSS-K CB-10
DIGITAL SPEED READOUT TLC FPM101DW2
READOUT PANEL
P0736333 SHEAR CAM
P0736334 STUD-DE 3/8-16 X 3-3/4 1/2
P0736335 HANDLE KNOB 3/8-16
P0736336 RIGHT SHEAR BRACKET
P0736337 LOWER SHEAR BLADE
P0736338 UPPER SHEAR BLADE
P0736339 LEFT SHEAR BRACKET
PHTEK30M TAP SCREW M3 X 6
PLW01M
P0736314
P0736315
P0736316
P0736317
P0736318
P0736319
PN04M
LOCK WASHER 5MM
FUSE HOLDER NHD HTF1
FUSE 2A 250V
BRACKET END STOP
TERMINAL BLOCK 2P
TERMINAL BLOCK 4P
GROUND BLOCK 2P
HEX NUT M4-.7
PS81M
PS11M
PHLP HD SCR M6-1 X 40
PHLP HD SCR M6-1 X 16
P0736342 LEFT GUARD BRACKET
P0736343 WELDING GUARD
PS53
PHLP HD SCR 10-32 X 5/16
PTLW01M EXT TOOTH WASHER 4MM
P0736345 RIGHT GUARD BRACKET
P0736346 SPACER
PS47M
PHLP HD SCR M6-1 X 25
MOUNTING SPACER
E-CLIP 6MM
P0736323
PEC09M
PLW03M
LOCK WASHER 6MM
P0736348 OL RELAY NHD NTH-11 8-11A (G0736)
P0737348 OL RELAY NHD NTH-14 11-14A (G0737)
PCAP06M CAP SCREW M6-1 X 25
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Welding Station
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Welding Station Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
P0736401
P0736402
P0736403
PW03M
FRONT PANEL
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
PTLW02M
PLW03M
P0736437
P0736438
PS19M
EXT TOOTH WASHER 5MM
LOCK WASHER 6MM
SPACER
GRINDING WHEEL A60 65 X 16 X 7MM
FLAT WASHER 6MM
PRESSURE SHAFT
PRESSURE CAM
PN01M
HEX NUT M6-1
PHLP HD SCR M5-.8 X 6
FLAT WASHER 6MM
P0736406
P0736407
PFH08
GRINDER COVER
PW03M
GRINDER GUARD
PN01M
HEX NUT M6-1
FLAT HD SCR 10-24 X 1/2
E-CLIP 6MM
P0736442
PN07M
PRESSURE GUIDE BLOCK
HEX NUT M3-.5
PEC09M
P0736410
P0736411
PFH30M
PS11M
ROUND KNOB M6-1
P0736444
P0736445
P0736446
PS07M
S CAPACITOR 2M 250V
SWITCH DEFOND 125/250V
PRESSURE GUIDE CASTING
PHLP HD SCR M4-.7 X 8
FLAT WASHER 4MM
RIGHT CLAMPING LEVER
FLAT HD SCR M5-.8 X 8
PHLP HD SCR M6-1 X 16
LOCK WASHER 5MM
PLW01M
PS18
PW05M
PHLP HD SCR 10-24 X 1/4
RIGHT MOVABLE CLAMP
ECCENTRIC SHAFT
P0736449
P0736450
P0736451
PS13M
CORD CLAMP 1/2"
P0736416
P0736417
PSS02M
P0736419
P0736420
P0736421
P0736422
PFH05M
PCAP24M
P0736425
P0736426
P0736427
P0736428
P0736429
P0736430
P0736431
P0736432
P0736433
P0736434
FLAT WASHER 5MM BRASS
SWITCH INSULATOR
SET SCREW M6-1 X 6
PHLP HD SCR M3-.5 X 20
HEX NUT M5-.8
RIGHT STATIONARY CLAMP
CLAMP INSULATION PLATE
INSULATING SPACER 5MM
INSULATING FLAT WASHER 5MM
FLAT HD SCR M5-.8 X 12
CAP SCREW M5-.8 X 16
GRINDING MOTOR 1/8HP 110/220V 1PH
TRANSFORMER A174-0023 2.4KVA 0/220V
LEFT MOVABLE CLAMP
LEFT CLAMPING LEVER
LEFT STATIONARY CLAMP
ON/OFF SWITCH R13-28F
TRANSFORMER MOUNTING BRACKET
PRESSURE ADJUSTMENT KNOB
ANNEAL BUTTON ASSY DEFOND 15.1A 250V
WELD BUTTON ASSY YENOX YCL1G28
PN06M
PCAP24M
P0736455
P0736456
P0736457
PS05M
CAP SCREW M5-.8 X 16
LONG EXTENSION SPRING
SPRING BRACKET
PHLP HD SCR M5-8 X 10 BRASS
PHLP HD SCR M5-.8 X 8
SHORT EXTENSION SPRING
PHLP HD SCR 1/4-20 X 5/8
TENSION ARM
P0736459
PS12
P0736461
P0736462
PW02M
TENSION ARM FLAT WASHER 1/4"
FLAT WASHER 5MM
P0736464
P0736465
P0736466
P0736467
P0736468
PHLP HD SCR M5-.8 X 65
TERMINAL BLOCK BRACKET
TRANSFORMER TERMINAL BLOCK
WELDER ON/OFF SWITCH NHD NCS-S4
POWER LAMP NHD NLD-22
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Machine Labels (Front View)
*%*
*%-
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*%'
*%&
*&%
*&,
*&&
*&+
*&'
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Machine Labels (Rear View)
*&-
*%)
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
503
504
505
506
507
508
508
509
P0736501
P0736502
P0736503
P0736504
P0736505
WELDING CONTROL PANEL LABEL
READ WELDING INSTRUCTIONS LABEL
BANDSAW CONTROL PANEL LABEL
DISCONNECT POWER-DOOR LABEL
DIGITAL SPEED READOUT LABEL
510
511
512
513
514
514
515
516
517
518
PLABEL-63A DISCONNECT POWER-SERVICE LABEL
P0736511
PPAINT-1
PPAINT-11
P0736514
P0737514
P0736515
P0736516
P0736517
P0736518
HANDWHEEL NOTICE LABEL
GRIZZLY GREEN TOUCH-UP PAINT
GRIZZLY PUTTY TOUCH-UP PAINT
MODEL NUMBER LABEL (G0736)
MODEL NUMBER LABEL (G0737)
UNSTABLE WORKPIECE HAZARD LABEL
CLAMPING PRESSURE CHART LABEL
GRINDER ON/OFF LABEL
PLABEL-12C READ MANUAL LABEL
P0736507
P0736508
P0737508
SAFETY GLASSES-FACE SHIELD LABEL
MACHINE ID LABEL (G0736)
MACHINE ID LABEL (G0737)
PLABEL-19B CUTTING HAZARD LABEL
220V 1PH ELECTRICITY LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
"++"
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WARRANTY CARD
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WARRANTY & RETURNS
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