Heat Glo LifeStyle Indoor Fireplace AT GRAND User Manual

Heat-N-Glo Fireplace  
Installers Guide  
Model:  
Patents Pending  
AT-GRAND  
Underwriters Laboratories Listed  
READ THIS MANUAL BEFORE INSTALLING  
OR OPERATING THIS APPLIANCE. THIS  
INSTALLERS GUIDE MUST BE LEFT WITH  
WARNING:  
IF THE INFORMATION IN THESE  
INSTRUCTIONS IS NOT  
APPLIANCE FOR FUTURE REFERENCE.  
FOLLOWED EXACTLY, A FIRE  
OR EXPLOSION MAY RESULT  
CAUSING PROPERTY DAMAGE,  
PERSONAL INJURY OR DEATH.  
WARNING: IMPROPER INSTALLATION,  
ADJUSTMENT, ALTERATION, SERVICE  
OR MAINTENANCE CAN CAUSE INJURY  
OR PROPERTY DAMAGE. REFER TO  
THIS MANUAL. FOR ASSISTANCE OR  
ADDITIONAL INFORMATION CONSULT A  
QUALIFIED INSTALLER, SERVICE  
- Do not store or use gasoline or other  
flammable vapors and liquids in the  
vicinity of this or any other appliance.  
- What to do if you smell gas  
• Do not try to light any appliance.  
• Do not touch any electrical switch.  
• Do not use any phone in your building.  
AGENCY, OR THE GAS SUPPLIER.  
1. This appliance may be installed in an  
aftermarket, permanently located,  
manufactured (mobile) home, where  
not prohibited by local codes.  
• Immediately call your gas supplierfrom  
a neighbor's phone. Follow the gas  
supplier's instructions.  
• If you cannot reach your gas supplier,  
call the fire department.  
2. This appliance is only for use with the  
type of gas indicated on the rating  
plate. This appliance is not convertible  
for use with other gases, unless a  
certified kit is used.  
- Installation and service must be  
performed by a qualified installer,  
service agency, or the gas supplier.  
Printed in U.S.A.  
Copyright 1997,  
Heat-N-Glo Fireplace Products, Inc.  
6665 West Highway 13, Savage, MN 55378  
Please contact your Heat-N-Glo Fireplace dealer for any  
questions or concerns. For the number of your nearest  
Heat-N-Glo dealer, please call 612-890-8367.  
475-980-A 12/97  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Safety and Warning Information....................i  
Table of  
Contents  
Section 1: Approvals and Codes ................ 1  
Approval Listings and Codes.................................. 1  
Appliance Certification............................................ 1  
Installation Codes ................................................... 1  
HighAltitude Installations ........................................ 1  
Section 2: Getting Started............................ 2  
Introducing the Heat-N-Glo Gas Appliances ........... 2  
Pre-installation Preparation .................................... 2  
Venting and Installation ........................................... 3  
Section 3: Installing the Insert ..................... 5  
Step 1 Installing the Vent System .......................... 5  
Vent System Approvals .............................. 6  
Step 2 Positioning, Leveling, and  
Securing the Insert ................................... 10  
Step 3 The Gas Control Systems ....................... 10  
Step 4 The Gas Supply Line................................ 11  
Step 5 Gas Pressure Requirements ................... 12  
Step 6 Wiring theAppliance ................................ 12  
Step 7 Installing Logs and Ember Material .......... 14  
Positioning the Logs................................. 14  
Placing the Ember Material ...................... 14  
Step 8 Installing Trim and Surrounds .................. 16  
Step 9 Before Lighting the Appliance ................... 18  
Step10 Lighting theAppliance .............................. 18  
After the Installation .................................. 18  
Section 4: Maintenance and Servicing ..... 19  
Section 5: Replacement Parts  
and Accessories ......................................... 21  
Replacement Parts .............................................. 21  
Accessories ......................................................... 24  
ii  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Approval Listings Appliance Certification  
The Heat-N-Glo models discussed in this Installers  
and Codes  
Guide have been tested to certification standards and  
listed by the applicable laboratories.  
CERTIFICATION  
MODEL  
LABORATORY  
TYPE  
STANDARD  
1
AT-GRAND  
Underwriters  
Laboratories  
Direct Vent  
Wall Furnace  
ANSI Z21.44•CGA2.19/IR#41  
Approvals  
and Codes  
Installation Codes  
The appliance installation must conform to local codes. Before installing the  
appliance, consult the local building code agency to ensure that you are in  
compliance with all applicable codes, including permits and inspections.  
In the absence of local codes, the fireplace installation must conform to the  
National Fuel Gas CodeANSI Z223.1 (in the United States) or the CAN/CGA-  
B149 Installation Codes (in Canada). The appliance must be electrically  
grounded in accordance with local codes or, in the absence of local codes with  
the National Electric Code ANSI/NFPA No. 70 (in the United States), or to the  
CSA C22.1 Canadian Electric Code (in Canada).  
These models may be installed in a bedroom or bed-sitting room in the U.S.A.  
and Canada.  
HighAltitude Installations  
U.L. Listed gas appliances are tested and approved for elevations from 0 to  
2,000 feet in the U. S. A. and are tested and approved for elevations from 0 to  
4,500 feet in Canada.  
When installing this appliance at an elevation above 2,000 feet (in the United  
States), it may be necessary to decrease the input rating by changing the  
existing burner orifice to a smaller size. Input should be reduced four percent  
(4%) for each 1,000 feet above sea level, unless the heating value of the gas has  
been reduced, in which case this general rule will not apply. To identify the proper  
orifice size, check with the local gas utility.  
When installing this appliance at an elevation between 2,000 and 4,500 feet (in  
Canada), the input rating must be reduced by ten percent (10%).  
When installing this appliance at an elevation above 4,500 feet (in Canada),  
check with local authorities.  
Consult your local gas utility for assistance in determining the proper orifice for  
your location.  
1
Download from Www.Somanuals.com. All Manuals Search And Download.  
Introducing the  
Heat-N-Glo  
GasAppliances  
Heat-N-Glo direct vent gas appliances are designed to  
operate with all combustion air siphoned from outside  
of the building and all exhaust gases expelled to the  
outside.  
The information contained in this Installers Guide,  
unless noted otherwise, applies to all models and gas  
control systems.  
Gas appliance diagrams, including the dimensions,  
are shown in this section.  
2
Getting  
Started  
This gas insert and its components are tested and  
safe when installed in accordance with this Installers  
Guide. Report to your dealer any parts damaged in  
shipment, particularly the condition of the glass. Do  
not install any unit with damaged, incomplete, or  
substitute parts.  
Pre-installation  
Preparation  
The vent system components and trim surrounds are  
shipped in separate packages. The gas logs are  
packaged separately and must be field installed. Read  
all of the instructions before starting the  
installation. Follow these instructions carefully  
during the installation to ensure maximum safety  
and benefit. Failure to follow these instructions  
will void the owner’s warranty and may present a  
fire hazard.  
The Heat-N-Glo Fireplace Products, Inc. Warranty will  
be voided by, and Heat-N-Glo Fireplace Products, Inc.  
disclaims any responsibility for, the following actions:  
• Installation of any damaged fireplace or vent system  
component.  
• Modification of the fireplace or direct vent system.  
• Installation other than as instructed by Heat-N-Glo  
Fireplace Products, Inc.  
• Improper positioning of the gas logs or the glass  
door.  
• Installation and/or use of any component part not  
manufactured and approved by Heat-N-Glo Fire-  
place Products, Inc., not withstanding any indepen-  
dent testing laboratory or other party approval of  
such component part or accessory.  
ANY SUCH ACTION MAY POSSIBLY CAUSE A  
FIRE HAZARD.  
2
Download from Www.Somanuals.com. All Manuals Search And Download.  
VENTING AND INSTALLATION  
1. Heat -N-Glo gas inserts are designed for recessed installations into solid fuel  
Masonry or Factory Built Non Combustible fireplaces that have been installed  
in accordance with the National, Provincial, State and local building codes.  
2. Minimum fireplace opening requirements are shown in Figure 1 of this instal-  
lation manual. The firebrick (refactory) can be removed from a factory built  
fireplace in order to gain minimum gas insert opening requirements.  
3. To assure top performance, safety and efficiency, inserts must be installed  
with an approved flue liner as per CAN/CGA B-149 or National Fuel Code  
ANSI Z223 and these instructions.  
!
WARNING  
THE SOLID FUEL FIREPLACE HAS BEEN CONVERTED FOR USE  
WITH GAS ONLY AND CANNOT BE USED FOR BURNING WOOD  
OR SOLID FUELS UNLESS ALL ORIGINAL PARTS HAVE BEEN  
REPLACED AND THE FIREPLACE HAS BEEN REAPPROVED BY  
THE AUTHORITY HAVING JURISDICTION.  
4. The solid fuel fireplace’s flue damper must be fully locked in the open position  
or removed for installation.  
5. The chimney must be cleaned and in good working order and constructed of  
noncombustible materials.  
6. Make sure that all chimney cleanouts fit properly so air cannot leak into the  
chimney.  
7. Install the insert without the trim surround and make all gas, venting, and  
electrical connections.  
WARNING  
!
Under no circumstances cutting of sheet metal surfaces are al-  
lowed for installation.  
If the factory built fireplace has no gas access holes provided, an  
!
access hole of 1” diameter (25mm) or less may be drilled through  
the lower sides or bottom of the combustion chamber in a proper  
workmanship like manner.  
8. Install decorative trim surround. Please refer to instructions included with the  
trim surround.  
Ensure there are no obstructions to side air passages of decora-  
tive trim once installed on insert.  
!
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
When planning a fireplace insert installation, it’s necessary to determine:  
The vent system configuration to be used.  
Gas supply piping.  
Whether optional accessories—devices such as a wall switch, or remote  
control—are desired.  
SURROUND  
ON/OFF  
SWITCH  
LOW  
VOLTAGE  
WIRES  
24  
MINIMUM FIREPLACE SIZE  
FRONT WIDTH:33” (839mm)  
REAR WIDTH : 24” (610mm)  
13 1/2  
TOP VIEW  
DEPTH  
HEIGHT  
: 131/2” (343mm)  
: 24” (610mm)  
*
*
NOTE: If exhaust collar on insert and fireplace damper  
do not line up, add 4 inches (102mm) to minimum  
fireplace height for bends in vent pipe.  
33  
4
Figure 1. Diagram of the AT-GRAND  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Vent System Installation Precautions  
Step 1  
Installing the  
Vent System  
Before starting installation of vent kits, the installer  
should read these instructions and the Vent Kit  
Instructions to ensure that a proper vent installation is  
completed.  
Consult your local Building Codes before beginning  
the Installation.  
3
WARNING  
THIS GAS INSERT AND VENT  
ASSEMBLY MUST BE VENTED  
DIRECTLY TO THE OUTSIDE AND  
MUST NEVER BE ATTACHED TO A  
CHIMNEY SERVING A SEPARATE  
SOLID FUEL BURNING APPLIANCE.  
EACH GAS APPLIANCE MUST USE A  
SEPARATE VENT SYSTEM. COMMON  
VENT SYSTEMS ARE PROHIBITED.  
Installing the  
Insert  
Vent System Approvals  
Table 1 and Figure 3 through 5 shows the vent  
termination caps and systems approved for the use  
with these models. Approved vent system  
terminations are labeled for identification. 3-inch  
diameter listed flexible aluminum or stainless steel  
gas vent is used for both the incoming combustion air  
and exhaust vent pipes. NO OTHER VENTING  
SYSTEMS OR COMPONENTS MAY BE USED.  
Detailed installation instructions are included with  
each vent termination kit and should be used in  
conjunction with this manual.  
Horizontal Venting  
The vent system on this model CANNOT be  
terminated horizontally.  
Vertical Venting  
The vent pipes MUST be connected to the proper  
collars on the unit AND the exhaust vent pipe MUST  
be connected to the termination cap or the unit will not  
operate. The combustion air vent pipe CAN be  
connected to the termination cap or it can terminate  
inside the chimney. The bottom opening of the  
chimney must be sealed around the vent pipes if the  
combustion air vent is NOT connected to the  
termination cap. See Figures 3, 4 and 5.  
NOTE: The minimum vertical rise (exhaust vent) is  
14 feet and the maximum vertical rise is 50 feet.  
These dimensions are measured from the starting  
collars of the unit to the end of the last section of vent  
pipe See dimension V in Figure 3.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
A vertical vent termination system installed on this  
model will include one (1) length of 3-inch flexible vent  
pipe for the combustion air, one (1) pipe-to-cap  
adaptor, and one (1) SLK-991DA or SLK-980D Vertical  
termination Cap.  
NOTE: The damper of the masonry chimney may  
need to be removed to allow installation of the flexible-  
vent pipe.  
This fireplace has been altered to accommodate an  
insert and should be inspected by a qualified person  
prior to re-use as a conventional fireplace.  
NOTE: The above label, located in the instruction  
package, must be affixed to the existing fireplace prior  
to installation of ModelAT-GRAND.  
For zero clearance, factory built woodburning  
fireplaces, the use of kit LINK-ZC-ADP, in place of the  
standard square flashing, will allow you to mount the  
adaptor and cap on metal pipe. Additionally, the use of  
kit FLASH-DAMP will seal off the damper opening  
when terminating the inlet air vent pipe just above the  
damper. These two kits are recommended for zero  
clearance, factory built woodburning fireplaces.  
Connecting the Vent Pipe  
Install the 3-inch flexible vent pipes down through the  
chimney. Attach and secure the bottom ends of the  
flex pipes to the starting collars on the unit with 3  
sheetmetal screws on each collar. Slide the gas insert  
into place, and position any excess flex vent pipe back  
up into the chimney.  
Attach the pipe-to-cap adaptor to the termination cap  
and the top of the flexible vent pipe and set the cap in  
place at the top of the chimney. See Figures 3, 4 & 5.  
TO AVOID DOWNDRAFTS AND/OR COLD AIR  
PROBLEMS, IT IS RECOMMENDED TO SEAL  
OFF THE AREA BETWEEN THE TERMINATION  
CAP AND THE TOP OF THE SOLID-FUEL  
CHIMNEY OPENING INTO WHICH THE VENT  
CAP HAS BEEN INSTALLED.  
CAUTION  
When using the LINK-DV4-30 vent system, it is required  
to seal around the flexible vent pipes in the damper  
area. See Figure 3. Use fiberglass insulation or other  
suitable non-combustible material.  
VENT SYSTEM APPROVALS  
AT-GRAND  
LINK-DV30  
LINK-DV4-30  
TABLE 1  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING  
MAJOR U.S. BUILDING CODES  
SPECIFY MINIMUM CHIMNEY AND/OR  
VENT HEIGHT ABOVE THE ROOF TOP.  
THESE MINIMUM HEIGHTS ARE  
NECESSARY IN THE INTEREST OF  
SAFETY. FIGURE 2 SHOWS MINIMUM  
HEIGHTS, PROVIDED THE  
TERMINATION CAP IS AT LEAST 8-  
FEET FROM A VERTICAL WALL.  
NOTE: This also pertains to vertical vent systems  
installed on the outside of the building.  
TERMINATION  
C A P  
Roof Pitch  
H (min.) ft.  
flat to 6/12  
6/12 to 7/12  
1.0  
1.25  
1.5  
2.0  
2.5  
3.25  
4.0  
5.0  
6.0  
7.0  
7.5  
8.0  
over 7/12 to 8/12  
over 8/12 to 9/12  
over 9/12 to 10/12  
over 10/12 to 11/12  
over 11/12 to 12/12  
over 12/12 to 14/12  
over 14/12 to 16/12  
over 16/12 to 18/12  
over 18/12 to 20/12  
over 20/12 to 21/12  
Figure 2. Minimum Height from Roof to Lowest  
Discharge Opening  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
This option shows  
both exhaust and  
inlet air vent pipes  
attached the  
TERMINATION CAP  
adaptor.  
ADAPTOR  
EXHAUST VENT PIPE  
V= 14FT. MINIMUM  
50FT. MAXIMUM  
WARNING: Do not block pipe  
end with insulation or any other  
sealing material.  
INLET AIR  
VENT PIPE  
Figure 3.  
WARNING  
THE EXHAUST PIPE MUST ONLY BE  
CONNECTED TO THE EXHAUST  
STARTING COLLAR OF THE UNIT  
AND THE CENTER COLLAR OF THE  
TERMINATION CAP.  
THE INLET AIR PIPE MUST ONLY BE  
CONNECTED TO THE INLET AIR  
COLLAR OF THE UNIT AND EITHER  
ATTACHED TO THE INLET AIR  
COLLAR OF THE TERMINATION CAP  
OR TERMINATED IN THE CHIMNEY.  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
Figure 4  
INLET AIR  
STARTING  
COLLAR  
EXHAUST  
STARTING  
COLLAR  
Figure 5  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
Step 2  
1. Place the insert into position.  
Positioning,  
Leveling, and  
Securing the  
Insert  
2. Level the insert from side to side and from front to  
back.  
• If necessary use the legs included in the manual bag.  
Screw the legs into the nuts installed in the bottom  
rear of the insert. Turn legs in until insert is level.  
Step 3  
The Gas Control  
Systems  
WARNING  
THIS UNIT IS NOT FOR USE WITH  
SOLID FUEL.  
The gas control systems used with this model is  
Standing Pilot Ignition.  
Standing Pilot Ignition System  
This system includes millivolt control valve, standing  
pilot, thermopile/thermocouple flame sensor, and  
piezo ignitor.  
WARNING  
110-120 VAC MUST NEVER BE  
CONNECTED TO A CONTROL VALVE IN  
A MILLIVOLT SYSTEM.  
STANDING PILOT  
3/8" (10 mm)  
Figure 6. Gas Controls Systems  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Step 4  
The Gas  
Supply Line  
NOTE: Have the gas supply line installed by a  
qualified service technician in accordance with  
all building codes.  
NOTE: Before the first firing of the fireplace, the  
gas supply line should be purged of any trapped  
air.  
NOTE: Consult local building codes to properly  
size the gas supply line leading to the 1/2 inch  
(13 mm) hook-up at the unit.  
This gas fireplace is designed to accept a 1/2 inch  
(13 mm) gas supply line.  
To install the gas supply line:  
• A listed 1/2 inch (13 mm) manual shut-off valve and  
a listed flexible gas connector are connected to the  
1/2 inch (13 mm) inlet of the control valve.  
• A 1/8 inch (3 mm) N.P.T. plugged tapping, acces-  
sible for test gauge connection, should be provided  
for in the gas supply line leading to the unit’s shut-  
off valve.  
• Locate the gas line access hole in the outer casing  
of the insert.  
• Open the lower grille, insert the gas supply line  
through the gas line hole, and connect it to the shut-  
off valve.  
• When attaching the pipe, support the control so that  
the lines are not bent or torn.  
• After the gas line installation is complete, use a  
soap solution to carefully check all gas connections  
for leaks.  
WARNING  
DO NOT USE AN OPEN FLAME TO  
CHECK FOR GAS LEAKS.  
The gas line should be  
installed by a qualified  
service technician.  
USE A WRENCH ON  
SHUT-OFF VALVE WHEN  
TIGHTENING GAS LINE.  
MANUAL SHUT-OFF  
VALVE  
GAS VALVE  
FLEX CONNECTOR  
11  
Figure 7. Gas Supply Line  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Step 5  
Gas Pressure  
Requirements  
Pressure requirements for Heat-N-Glo gas appliances  
are shown in the table below.  
Pressure  
Natural Gas  
Propane  
Minimum  
Inlet Pressure  
5.0 inches  
w.c.  
11.0 inches  
w.c.  
Maximum Inlet  
Gas Pressure  
14.0 inches  
w.c.  
14.0 inches  
w.c.  
Manifold  
Pressure  
3.5 inches  
w.c.  
10.0 inches  
w.c.  
Aone-eighth (1/8) inch (3 mm) N.P.T. plugged tapping is  
provided on the outlet side of the gas control for a test  
gauge connection to measure the manifold pressure. To  
measure inlet pressure, provisions must be made to  
attach a test gauge to a one-eighth (1/8) inch (3 mm)  
N.P.T. plugged tapping immediately upstream of the gas  
supply connection to the fireplace. On some models  
there may be a tap for the manifold and inlet pressure  
on the face of the valve. Use a small flat blade  
screwdriver to crack open the screw in the center of the  
tap. Position a rubber hose over the tap to obtain the  
pressure reading.  
The fireplace and its individual shut-off valve must be  
disconnected from the gas supply piping system during  
any pressure testing of the system at test pressures in  
excess of one-half (1/2) psig (3.5 kPa).  
The fireplace must be isolated from the gas supply  
piping system by closing its individual shut-off valve  
during any pressure testing of the gas supply piping  
system at test pressures equal to or less than one-half  
(1/2) psig (3.5 kPa).  
Step 6  
Wiring the  
Fireplace  
NOTE: Electrical wiring must be installed by a  
licensed electrician.  
DISCONNECT REMOTE CONTROLS IF YOU ARE  
ABSENT FOR EXTENDED TIME PERIODS. THIS  
WILL PREVENT ACCIDENTAL FIREPLACE  
OPERATION.  
For Standing Pilot Ignition Wiring  
Appliance Requirements  
This appliance DOES NOT require 110-120 VAC to  
operate.  
WARNING  
DO NOT CONNECT 110-120 VAC TO THE  
GAS CONTROL VALVE OR THE  
APPLIANCE WILL MALFUNCTION AND  
THE VALVE WILL BE DESTROYED.  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Optional Accessories  
Optional fan and remote control kits require that 110-  
120 VAC be supplied to the factory installed junction  
box. Run the cord out the notch in the surround and  
plug into a convenient outlet.  
Remote Wall Switch  
Position the remote wall switch in the desired position  
on a wall. Run a maximum of 25 feet (7.8 m) or less  
length of 18 A.W.G. minimum wire and connect it to  
the fireplace valve pigtails.  
WARNING  
DO NOT CONNECT 110-120 VAC TO THE  
REMOTE WALL SWITCH OR THE  
CONTROL VALVE WILL BE  
DESTROYED.  
LABEL ALL WIRES PRIOR TO DISCONNECTION  
WHEN SERVICING CONTROLS. WIRING  
ERRORS CAN CAUSE IMPROPER AND  
DANGEROUS OPERATION. VERIFY PROPER  
OPERATION AFTER SERVICING.  
CAUTION  
Figure 8. Standing Pilot Ignition Wiring Diagram  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FAN WIRING DIAGRAM  
VARIABLE SPEED CONTROL  
BLK  
NOTE: IF ANY OF THE ORIGINAL WIRE  
AS SUPPLIED WITH THE APPLIANCE  
MUST BE REPLACED, IT MUST BE  
REPLACED WITH TYPE 105 DEGREE C  
RATED WIRE.  
BLK  
JUNCTION BOX  
BLK  
BLK  
BLOWER RECEPTACLE  
BLK  
BLK  
BLK  
BLK  
WHT  
WHT  
BLK  
GROUND  
TEMPERATURE  
SENSOR SWITCH  
BLOWER  
GRN  
BLK  
WHT  
110-120 VAC  
TEMPERATURE  
SENSOR SWITCH  
JUNCTION  
BOX  
FAN  
SPEED CONTROL  
(RHEOSTAT)  
Figure 9. Fan Wiring Diagram  
Positioning the Logs  
If the gas logs have been factory installed they should  
not need to be positioned.  
Step 7  
Installing Logs  
and Ember  
Material  
If the logs have been packaged separately, refer to the  
installation instructions that accompany the logs.  
Save the log instructions with this manual.  
If sooting occurs, the logs might need to be  
repositioned slightly to avoid excessive flame  
impingement.  
Placing the Ember Material  
Two separate bags of ember material are shipped  
with this gas appliance:  
• The bag labeled Golden Ember (GE-93) is flame  
colorant material.  
• The bag labeled Glowing Ember (050-721) is  
standard glowing ember material.  
To place the ember material:  
• Remove the trim door by lifting up and removing  
from the unit.  
• Pull out and rotate the four glass release eye bolts  
at the top and bottom of the glass.  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
• Remove the glass door from the unit.  
• Cover the top of the burner with a single layer of  
ember material. Then sprinkle GE-93 on top of the  
burner.  
• Save the remaining ember materials for use during  
fireplace servicing.  
• Replace the glass door.  
• Reset the four glass eye bolts, be sure they are  
securely latched.  
• Replace the trim door.  
1. Lift the top trim door  
up and out of the unit.  
2. Pull out and rotate the  
glass release eye  
bolts at the top and  
bottom edges and  
remove the glass  
door from the unit.  
GLASS DOOR  
Figure 10. GlassAssembly  
1. Place the ember  
material onto the top  
of the burner.  
Figure 11. Placement of the Ember Material  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Step 8  
Installing Trim  
Surrounds  
Combustible materials MUST NEVER overlap onto the  
front face.  
WARNING - WHEN FINISHING THE FIREPLACE  
INSERT, NEVER OBSTRUCT OR MODIFY THE  
AIR INLET/OUTLET GRILLES ON THE INSERT IN  
ANY MANNER.  
FIREBOX  
SURROUND  
WITH TRIM  
SURROUND  
TRIM  
DOOR  
ON/OFF  
SWITCH  
LOW  
VOLTAGE  
WIRES  
Figure 12  
NOTE: REMOVE FRONT TRIM DOOR AND GLASS  
DOOR ASSEMBLIES FROM THE INSERT BEFORE  
SURROUND INSTALLATION.  
1. Find the coiled low voltage wires and ON/OFF switch  
attached to outer right side of the insert. See Figure 12.  
2. Disconnect the ON/OFF switch from the low voltage wire  
leads, and insert the short wires of the ON/OFF switch  
through the hole at the upper right corner of the surround  
and push the back of the switch through the hole - it will be  
retained in the hole.  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3. Run the low voltage lead wires up the back of the right  
side of the surround and secure them with the three  
wire ties found there. Re-connect the low voltage wires  
to the short wires of the ON/OFF switch.  
4. Remove and retain the four surround attachment screws  
at the corners of the face of the unit. See Figure 12.  
5. Slide the surround against the face of the unit, aligning  
the holes in upper and lower, right and left corners and  
secure the surround to the unit with the attachment  
screws.  
NOTE: PLACE THE THREE INSULATION PIECES  
INTO THE CAVITIES AT THE BACK OF THE  
SURROUND BEFORE POSITIONING THE INSERT  
INTO THE FACTORY-BUILT OR MASONRY  
FIREPLACE. THIS INSULATION WILL HELP SEAL  
FOR COLD AIR LEAKS.  
12” MAX.  
MANTEL  
12” MAX.  
TOP OF UNIT  
Figure 13  
Figure 13 shows the minimum vertical and corresponding  
maximum horizontal dimensions of mantels or other  
combustible projections above the gas fireplace.  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Step 9  
Before Lighting  
the Appliance  
Before lighting the appliance, be sure to do the  
following:  
Review safety warnings and cautions  
• Read the Safety and Warning Information section  
at the beginning of this Installers Guide.  
Double-check for gas leaks  
• Before lighting the appliance, double-check the unit  
for possible gas leaks.  
Double-check vent terminations and front grilles  
for obstructions.  
• Before lighting the appliance, double-check the unit  
for possible obstructions that could be blocking the  
vent terminations or the front grilles.  
Double-check for faulty components  
• Any component that is found to be faulty MUST BE  
replaced with an approved component. Tampering  
with the appliance components is DANGEROUS  
and voids all warranties.  
A small amount of air will be in the gas supply lines.  
When first lighting the appliance, it will take a few  
minutes for the lines to purge themselves of this air.  
Once the purging is complete, the appliance will light  
and will operate normally.  
Subsequent lightings of the appliance will not require  
this purging of air from the gas supply lines, unless  
the gas valve has been turned to the OFF  
position, in which case the air would have to be  
purged.  
Step 10  
Lighting the  
Appliance  
You’ve reviewed all safety warnings, you’ve checked  
the appliance for gas leaks, you know the vent system  
is unobstructed, and you’ve checked for faulty  
components. Now you’re ready to light the appliance.  
WARNING  
PLEASE REFER TO THE USER’S  
MANUAL FOR ALL CAUTIONS, SAFETY,  
AND WARNING INFORMATION  
PERTAINING TO THE LIGHTING AND  
OPERATION OF THE APPLIANCE.  
After the  
Installation  
LEAVE THIS INSTALLATION MANUAL  
WITH THE APPLIANCE FOR FUTURE  
REFERENCE.  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Appliance  
Maintenance  
Although the frequency of servicing and maintenance  
will depend on use and the type of installation, you  
should have a qualified service technician perform an  
appliance check-up at the beginning of each heating  
season. See the table below for specific guidelines  
regarding each maintenance task.  
4
TURN OFF THE GAS BEFORE SERVICING  
YOUR APPLIANCE.  
IMPORTANT  
Maintaining  
and  
Type of  
Fireplace  
Maintenance  
Fireplace Maintenance Task To  
Servicing  
Your  
Frequency  
By  
Be Completed  
Appliance  
Replacing  
Old Ember  
Material  
Once annually,  
during the  
Qualified  
Service  
Technician  
Brush away loose ember material near  
the burner. Replace old ember  
annual check-up  
material with new dime-size and -shape  
pieces of Golden Ember (GE-93) and  
Glowing Ember (050-721). New ember  
material should be placed alternately on  
top of the burner—a layer of Golden  
Ember, a layer of Glowing Ember,  
and so on. Save the remaining ember  
material and repeat this procedure at  
your next servicing. For more  
information, see Placing Ember  
Material in the INSTALLERS GUIDE.  
Cleaning  
Burner  
Once annually  
Periodically  
Qualified  
Service  
Technician  
Brush or vacuum the control  
compartment, fireplace logs, and  
burner areas surrounding the logs.  
& Controls  
Checking  
Flame  
Patterns,  
Flame Height  
Qualified  
Service  
Technician/  
Owner  
Make a visual check of your fireplace’s  
flame patterns. Make sure the flames  
are steady—not lifting or floating. See  
the picture in Figure 14. The flame  
sensor(DSI) or thermopile/thermocouple  
(standing pilot) tips should be covered  
with flame. See the picture in Figure15.  
Checking  
Before initial use  
Vent System and at least  
Qualified  
Service  
Inspect the external vent cap on a  
regular basis to ensure that no debris is  
interfering with the flow of air. Inspect  
venting system for proper function.  
annually thereafter, Technician/  
more frequently  
if possible  
Owner  
Cleaning  
Glass Door  
As necessary  
Homeowner Clean as necessary, particularly after  
adding new ember (flame colorant)  
material. Film deposits on the inside of  
the glass door should be cleaned off  
using a household glass cleaner.  
NOTE: DO NOT handle or attempt to  
clean the door when it is hot and  
DO NOT use abrasive cleaners.  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAKE SURE THE FLAMES  
ARE STEADY—NOT  
LIFTING OR FLOATING.  
Figure 14. Burner Flame Patterns  
STANDING PILOT  
3/8" (10 mm)  
Figure 15. Pilot/Ignitor Flame Patterns  
20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
All parts listed in this INSTALLERS GUIDE may be  
ordered from an authorized dealer. When requesting  
service or replacement parts for your appliance, please  
provide the model number and the serial number.  
Standing Pilot Only  
PART  
PART DESCRIPTION  
PART NUMBER  
Valve LP  
SRV60–523  
SRV60–522  
5
Valve NG  
Replacement  
Parts and  
Piezo Ignitor  
SRV418-513  
SRV60–512  
SRV446-511  
Accessories  
Thermopile  
Thermocouple  
Pilot Orifice LP  
Pilot Orifice NG  
SRV446–517  
SRV446–505  
Pilot Assembly LP  
Pilot Assembly NG  
SRV485-511A  
SRV485-510A  
Pilot Tube  
SRV446-301  
SRV438-300  
Burner Tube  
21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Standing Pilot Continued  
PART  
PART DESCRIPTION  
PART NUMBER  
Burner  
SRV475-328A  
Burner Orifice NG  
Burner Orifice LP  
SRV57-800  
SRV60-801  
Rotory Switch  
SRV436-525A  
GLA-ATG  
Glass Door Assembly  
Grate Assembly  
Refractory  
SRV475-360A  
SRV459-337  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Standing Pilot (Cont.)  
PAR T  
DESC RIPTION  
PAR T  
PAR T N UMBER  
Trim Door  
DF-ATG  
Log #1  
Log #2  
SRV446-701  
SRV446-702  
Log #3  
Log #4  
SRV446-703  
SRV446-704  
Log #5  
Log #6  
SRV446-705  
SRV446-706  
Accessories  
ACCESSORY  
PART DESCRIPTION  
PART NUMBER  
Remote Control Kit  
RC-SMART  
SMART-STAT  
RC-MLT  
Wall Switch Kit  
- Off White  
- White  
WSK-21  
WSK-21-W  
23  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Grace Turntable GDI VW00 User Manual
Grizzly Drill G9908 User Manual
Grizzly Switch T20551 User Manual
Grundig Toaster TA 4060 User Manual
Haier Freezer HF 116R User Manual
Haier Speaker IPD 100 User Manual
HANNspree Car Video System HSG1280 User Manual
Harbor Freight Tools Air Compressor 94108 User Manual
Harbor Freight Tools Paint Sprayer 43430 User Manual
Harman Kardon Cassette Player HK400XM User Manual