Owner’s Manual
Installation and Operation
Models:
6100PLUS
Fresh Air Fireplace
Refractory must be ordered separately.
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and follow
these instructions for safe
installation and operation.
•
Leave this manual with
• Important operating and
party responsible for
use and operation.
maintenance instructions
included.
WARNING
WARNING
HOT! DO NOT TOUCH.
If the information in these instruc-
tions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during
operation and cool down.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
•
•
Keep children away.
CAREFULLY SUPERVISE children in same room as
appliance.
Alert children and adults to hazards of high
temperatures.
Do NOT operate with protective barriers removed or
door open.
• What to do if you smell gas:
•
•
•
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
- If you cannot reach your gas supplier, call
the fire department.
Keep clothing, furniture, draperies and other
combustibles away.
In the Commonwealth of Massachusetts:
•
•
installation must be performed by a licensed plumber or gas fitter.
a CO detector shall be installed in the room where the appliance is
installed.
• Installation and service must be performed
by a qualified installer, service agency, or
the gas supplier.
Installation and service of this appliance should be performed
by qualified personnel. Hearth & Home Technologies
suggests NFI certified or factory-trained
professionals, or technicians supervised
by an NFI certified professional.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
1
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
1
Listing and Code Approvals
4
9
Finishing
20
A. Appliance Certification. . . . . . . . . . . . . . . . . . . . . . . . .4
B. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .4
C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials. . . . . . . . . . . . . . . . . . . . . 4
F. Combustible Materials. . . . . . . . . . . . . . . . . . . . . . . . .4
A. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . .20
B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
10 Appliance Setup
21
A. Remove the Shipping Materials . . . . . . . . . . . . . . . . 21
B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . .21
C. Lava Rock, Rockwool, Silica Rock Placement . . . . . 21
D. Grate and Log Assembly. . . . . . . . . . . . . . . . . . . . . . 23
2
3
Getting Started
5
A. Design and Installation Considerations. . . . . . . . . . . . 5
B. Tools and Supplies Needed. . . . . . . . . . . . . . . . . . . . . 5
C. Inspect the Appliance and Components . . . . . . . . . . . 5
11 Operating Instructions
24
A. Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . .24
B. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . .26
C. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . .27
Framing and Clearances
6
A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 6
B. Construct the Appliance Chase. . . . . . . . . . . . . . . . . . 7
C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
D. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . .8
12 Troubleshooting
13 Maintaining and Servicing the Appliance
28
29
A. Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .29
B. Cleaning the Burner and Control Compartment . . . . 29
C. HRV200PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
D. Ember Bed Bulb Replacement . . . . . . . . . . . . . . . . . . 29
4
Termination Locations
A. Vent Termination Minimum Clearances. . . . . . . . . . . . 9
9
5
6
Vent Information and Diagrams
Appliance Preparation
A. Securing and Leveling the Appliance . . . . . . . . . . . . 11
10
11
14 Reference Materials
31
A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 31
B. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .32
C. Optional Components . . . . . . . . . . . . . . . . . . . . . . . .36
D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . .39
E. Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . .40
7
Gas Information
12
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
C. Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . .13
8
Electrical Information
14
A. Recommendation for Wire. . . . . . . . . . . . . . . . . . . . . 14
B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 14
C. System Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
D. Wall Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
E. Optional Accessories Requirements . . . . . . . . . . . . . 18
F. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . .19
Note: An arrow (ꢀ) found in the text signifies change in content.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
3
Listing and Code Approvals
1
A. Appliance Certification
B. BTU Specifications
Max Input
Min Input
BTUH
34,000
MODELS: 6100PLUS
Model
6100PLUS-LP
BTUH
47,000
47,000
Orifice Size
.082 in./2.08 mm
.136 in./3.45 mm
LABORATORY: Underwriters Laboratories, Inc. (UL)
TYPE: Vented Gas Appliance
6100PLUS-NG
34,000
STANDARD: ANSI Z21.50-2000 • ANSI Z21.47-1998 •
CSA 2.22-2000 • CGA 2.3-M98
C. High Altitude Installations
The 6100PLUS is power vented. High altitude gas appliance
considerations are no longer of concern, as long as the gas
appliance is properly installed with the HRV200PLUS prop-
erly balanced (refer to HRV200PLUS manual).
NOT INTENDED FOR USE AS A PRIMARY HEAT
SOURCE. This appliance is tested and approved as either
supplemental room heat or as a decorative appliance. It
should not be factored as primary heat in residential heating
calculations.
Note: This appliance CANNOT be installed at an elevation
above 6,200 ft (1,890 meters)
Note: This installation must conform with local codes. In the
absence of local codes you must comply with the National
Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A.
and the CAN/CGA B149 Installation Codes in Canada.
WARNING
Do NOT use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
WARNING
This is a power-vented gas appliance. Do not burn
wood or materials other than as listed on the rating
plate in this fresh air fireplace.
ꢀ
ꢀ
E. Non-Combustible Materials
Materials that are reported as passing ASTM E 136, Stan-
dard Test Method for Behavior of Materials in a Vertical
Tube Furnace at 750° C, shall be considered non-combus-
tible materials.
F. Combustible Materials
Materials made of or surfaced with wood, compressed pa-
per, plant fibers, plastics, or other material that can ignite and
burn, whether flame proofed or not, or whether plastered or
unplastered shall be considered combustible materials.
4
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Getting Started
2
A. Design and Installation Considerations
Heat & Glo vented gas appliances are designed to operate
with all exhaust gases expelled to the outside of the build-
ing.
CAUTION
Sharp Edges
•
Wear protective gloves and safety
glasses during installation.
CAUTION
C. Inspect the Appliance and Components
Check building codes prior to installation.
•
Installation MUST comply with local, regional,
state and national codes and regulations.
•
Consult insurance carrier, local building, fire
officials or authorities having jurisdiction about
restrictions, installation inspection, and permits.
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
When planning an appliance installation, it’s necessary to
determine the following information before installing:
Report damaged parts to dealer.
•
•
•
•
•
•
Where the appliance is to be installed.
The vent system configuration to be used.
Gas supply piping.
Electrical wiring.
Framing and finishing details.
•
•
•
•
•
Carefully remove the appliance and components from the
packaging.
The vent system components and trim doors are shipped
in separate packages.
The gas logs may be packaged separately and must be
field installed.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
Read all of the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety and
benefit.
Whether optional accessories—devices such as a fan,
wall switch, or remote control—are desired.
WARNING
Keep appliance dry.
•
Mold or rust may cause
odors.
Water may damage controls.
•
WARNING
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
B. Tools and Supplies Needed
Before beginning the installation be sure that the following
tools and building supplies are available.
•
Installation and use of any damaged appliance or
vent system component.
Modification of the appliance or vent system.
Installation other than as instructed by Hearth & Home
Technologies.
Improper positioning of the gas logs or the glass
door.
Installation and/or use of any component part not
approved by Hearth & Home Technologies.
Reciprocating saw
Pliers
Hammer
Framing material
Hi temp caulking material
Gloves
•
•
Phillips screwdriver
Framing square
•
•
Flat blade screwdriver Electric drill and bits (1/4 in.)
Plumb line
Level
Safety glasses
Manometer
Voltmeter
Non-corrosive leak check solution
Tape measure
Any such action may cause a fire hazard.
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws
One 1/4 in. female connection (for optional fan).
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Framing and Clearances
3
Note:
WARNING
•
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Fire Risk
•
•
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
Provide adequate clearance:
•
•
Around air openings.
For service access.
Locate appliance away from traffic areas.
A. Select Appliance Location
When selecting a location for your appliance it is important to
consider the required clearances to walls (See Figure 3.1).
Note: For actual appliance dimensions refer to
Section 14.
1/2 in. (13 mm)
50-5/8 in.
(1286 mm)
min.
23-1/2 in.
(597 mm)
appliance
to combustibles
42 in.
48 in.
(1219 mm max.)
(1067 mm)
Drywall
43 in.
(1092 mm)
50-5/8 in.
(1286 mm)
42 in.
(1067 mm)
Alcove
Installation
In addition to these framing dimensions, also reference the
following sections:
• Clearances and Mantel Projections (Sections 3.C. and 3.D.)
• Vent Clearances and Framing (Section 6)
42 in.
(1067 mm)
23-1/2 in.
(597 mm)
Figure 3.1 Appliance Locations
ꢀ
6
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
B. Construct the Appliance Chase
WARNING
Fire Risk
A chase is a vertical boxlike structure built to enclose the gas
appliance and/or its vent system. Vertical vents that run on
the outside of a building may be, but are not required to be,
installed inside a chase.
•
Construct chase to all clearance
specifications in manual.
Locate and install appliance to all
clearance specifications in manual.
Construction of the chase may vary with the type of build-
ing. These instructions are not substitutes for the require-
ments of local building codes. Local building codes MUST
be checked.
•
Chases should be constructed in the manner of all outside
walls of the home to prevent cold air drafting problems. The
chase should not break the outside building envelope in any
manner.
WARNING
Fire Risk
Odor Risk
Walls, ceiling, base plate and cantilever floor of the chase
should be insulated. Vapor and air infiltration barriers should
be installed in the chase as per regional codes for the rest of
the home. Additionally, in reagions where cold air infiltration
may be an issure, the inside surfaces be sheetrocked and
taped for maximum air tightness.
•
Install appliance on hard metal or wood
surfaces extending full width and depth
of appliance.
Do NOT install appliance directly on
carpeting, vinyl, tile or any combustible
material other than wood.
•
To further prevent drafts, the ceiling firestops should be
caulked with high temperature caulk to seal gaps. Gas line
holes and other openings should be caulked with high tem-
perature caulk or stuffed with unfaced insulation. If the appli-
ance is being installed on a cement slab, a layer of plywood
may be placed underneath to prevent conducting cold up
into the room.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
7
Download from Www.Somanuals.com. All Manuals Search And Download.
C. Clearances
32-7/8 in.
(835 mm)
38-3/4 in.
(984 mm)
0 in.
to floor
23-1/2 in.
(597 mm)
1/2 in.
(13 mm)
42 in.
(1067 mm)
0 in. to combustibles
in front of the FAF
0 in.
Figure 3.2 Clearances to Combustibles
ꢀ
D. Mantel Projections
Top of
Appliance
Drywall
48 in.
32-7/8 in. minimum
to ceiling
A
(1219 mm)
max.
B
12
11
Mantel Leg or
Perpendicular Wall
10
19-3/4
19-3/4
19-3/4
9
8
7
16-3/4
16-3/4
16-3/4
13-3/4
13-3/4
13-3/4
6
A 1 in. (25 mm) min.
to perpendicular wall
5
4
3
B 3-1/2 in. (89 mm) min.
from fireplace opening
to perpendicular wall
10-3/4
Measured from top of fireplace opening (in inches)
ꢀ
Figure 3.4 Clearances to Mantel Legs or Wall Projections (Accept-
able on both sides of opening)
ꢀ Figure 3.3 Clearances to Mantels or Other Combustibles Above
Appliance
8
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Termination Locations
4
A. Vent Termination Minimum Clearances
WARNING
Fire Risk
Explosion Risk
Maintain vent clearance to combustibles as
specified.
•
Do not pack air space with insulation or
other materials.
Failure to keep insulation or other materials
away from vent pipe may cause fire.
Note: Refer to the HRV200PLUS installation manual for
additional installation and venting instructions.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
9
Vent Information and Diagrams
5
Note: Refer to the HRV200PLUS installation manual for
additional installation and venting instructions.
WARNING
Fire Risk
Fumes Risk
This unit MUST be vented with the
HRV200PLUS.
•
Do not connect to a chimney flue.
The 6100PLUS will not vent correctly unless
it is connected to the HRV200PLUS.
10
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Appliance Preparation
6
A. Securing and Leveling the Appliance
ꢀ
WARNING
Fire Risk!
•
Prevent contact with sagging, loose
insulation.
•
Do NOT install against combustible
materials such as exposed insulation,
plastic and insulation backer.
The diagram shows how to properly position, level, and se-
cure the appliance. Nailing tabs are provided to secure the
appliance to the framing members.
•
•
•
Place the appliance into position.
Level the appliance from side to side and front to back.
Shim the appliance as necessary. It is acceptable to use
wood shims.
Figure 6.1 Proper Positioning, Leveling and Securing of an
Appliance
ꢀ
•
•
•
Bend out nailing tabs on each side.
Keep nailing tabs flush with the framing.
Secure the appliance to the framing by using nails or
screws through the nailing tabs.
CAUTION
Do NOT notch into the framing around the appliance
spacers.
WARNING
Fire Risk
•
ALWAYS maintain specified clearances
around the appliance.
Do NOT notch into the framing around
the appliance spacers.
•
Failure to keep insulation or other materials
away from vent pipe may cause fire.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
11
Gas Information
7
A. Fuel Conversion
Before making gas connections ensure appliance being in-
stalled is compatible with the available gas type.
C. Gas Connection
Note: Have the gas supply line installed in accordance
with local building codes, if any. If not, follow ANSI
223.1. Installation should be done by a qualified installer
approved and/or licensed as required by the locality. (In
the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fitter.)
Any natural or propane gas conversions necessary to meet
the appliance and locality needs must be made by a quali-
fied technician using Hearth & Home Technologies specified
and approved parts.
B. Gas Pressure
Proper input pressures are required for optimum appliance
performance. Gas line sizing requirements need to be made
following NFPA51.
Note: A listed (and Commonwealth of Massachusetts
approved) 1/2 in. (13 mm) T-handle manual shut-off valve
and flexible gas connector are connected to the 1/2 in.
(13 mm) control valve inlet.
•
If substituting for these components, please consult local
codes for compliance.
WARNING
Fire Risk
Explosion Risk
High pressure will damage valve.
Refer to Reference Section 14 for location of gas line access
in appliance.
•
Disconnect gas supply piping BEFORE
pressure testing gas line at test pressures
above 1/2 psig.
Note: Gas line may be run from the left side of appliance
using the knockout provided. Hole in outer shell NOT to
exceed 2-1/2 in. and should never penetrate the firebox.
•
Close the manual shutoff valve BEFORE
pressure testing gas line at test pressures
equal to or less than 1/2 psig.
WARNING
Gas Leak Risk
WARNING
•
Support control when attaching pipe to
prevent bending gas line.
Fire Risk
Explosion Risk
Verify inlet pressures.
Note: The gap between supply piping and gas access hole
may be caulked with high temperature caulk or stuffed
with non-combustible, unfaced insulation to prevent cold
air infiltration.
ꢀ
•
High pressure may cause overfire
condition.
•
•
Low pressure may cause explosion.
Verify minimum pressures when other
household gas appliances are operating.
•
•
Ensure that gas line does not come in contact with outer
wrap of appliance. Follow local codes.
Incoming gas line should be piped into the valve
compartment and connected to the 1/2 in. connection on
the manual shutoff valve.
Install regulator upstream of valve if line
pressure is greater than 1/2 psig.
Pressure requirements for appliance are shown in table be-
low. Minimum pressures must be met when other household
gas appliances are operating.
Pressure
Minimum Inlet Pressure
Maximum Inlet Pressure
Manifold Pressure
Natural Gas
5.0 in. w.c.
Propane
11.0 in. w.c.
14.0 in. w.c.
10.0 in. w.c.
7.0 in. w.c.
3.5 in. w.c.
12
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
WARNING
Fire Risk
Explosion Risk
•
Gas build-up during line purge may
ignite.
•
Purge should be performed by qualified
technician.
•
•
Ensure adequate ventilation.
Ensure there are no ignition sources such
as sparks or open flames.
•
Asmall amount of air will be in the gas supply lines. When
first lighting appliance it will take a short time for air to
purge from lines. When purging is complete the appliance
will light and operate normally.
WARNING
CHECK FOR GAS LEAKS
Fire Risk
Explosion Risk
Asphyxiation Risk
•
•
•
Check all fittings and connections.
Do not use open flame.
After the gas line installation is complete,
all connections must be tightened and
checked for leaks with a commercially
available, non-corrosive leak check
solution. Be sure to rinse off all leak check
solution following testing.
Fittings and connections may have loosened
during shipping and handling.
WARNING
Fire Risk
Do NOT change the valve settings.
•
This valve has been preset at the
factory.
•
Changing valve settings may result in fire
hazard or bodily injury.
D. High Altitude Installations
The 6100PLUS is power vented. High altitude gas appliance
considerations are no longer of concern, as long as the gas
appliance is properly installed with the HRV200PLUS prop-
erly balanced (refer to HRV200PLUS manual).
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
13
Electrical Information
8
A. Recommendation for Wire
WARNING
Shock Risk
•
Requires 110 VAC to be wired to the junction box for proper
operation of the appliance.
Explosion Risk
Do NOT wire 110V to valve.
Do NOT wire 110V to wall switch
B. Connecting to the Appliance
•
Low voltage and 110 VAC voltage cannot be shared within
the same wall box.
•
•
Incorrect wiring will damage millivolt
values.
Incorrect wiring will override IPI safety
lockout and may cause explosion.
CAUTION
Battery polarity must be correct or module damage will
occur.
CAUTION
Shock Risk
CAUTION
Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing.
•
Replace damaged wire with type 105° C
rated wire.
•
Wire must have high temperature
insulation.
14
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
C. System Wiring
6100PLUS Requirements
•
•
•
This gas appliance requires a 110VAC supply to the gas appliance junction box for operation. A wiring diagram is shown
in Figure 8.1.
The 6100PLUS is equipped with an intermittent pilot control valve which operates on a 3 volt system. See ignition wiring
diagram, Figure 8.1.
The 6100PLUS is supplied with a 3 volt AC transformer, which requires the installation of the supplied junction box. It is
highly recommended that the junction box be installed at this time to avoid future reconstruction.
Note: Wire terminal latch can become
damaged if excessive force is used
when releasing wire. Please use caution
in pressing retainer.
Figure 8.1 Intermittent Pilot Ignition Wiring Diagram
Note: The 6100PLUS must be electrically wired and grounded in accordance with local codes or, in the absence
of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code,
CSA C22.1.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
15
Download from Www.Somanuals.com. All Manuals Search And Download.
HRV200PLUS Control Wiring
The 6100PLUS is designed to operate as a system with
the HRV200PLUS. Six low-voltage wires are required
to electrically connect the two appliances. Common 24
gauge solid conductor thermostat wire, or equivalent may
be used.
The connections are illustrated in Figure 8.2. A short
jumper wire is required to be field installed between R2
and 12V on the HRV200PLUS control board.
OFF/ON
EMBER LIGHTS HI/EMBER
FIRE
T14
T13
T12
T11
T10
T9
P1
P2
K3
K2
REM
REM
LOW
T8
T7
Not Used
LINE
NEU
LO
HI
T6
T5
12V
EMBER
C1
C2
T4
T3
COM
R1
K1
T2
SOLENOID
T1
T16
T15
LED1
R1
PRESS. SW
IPI
Install Jumper
between R2 & 12V.
Figure 8.2 6100PLUS & HRV200PLUS Boards Wired Together
16
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Figure 8.3 Appliance Circuit Board Wiring
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
17
D. Wall Switch
This appliance comes with a triple-gang wall switch which controls the following functions:
•
•
•
Flame - On/Off
Turns the appliance burner operation on and off. This switch may be overridden by the use of a wall switch, remote control
or hearth thermostat connected to the REM terminals.
Electric Embers - On/Off
Turns electric ember lights on and off. Electric ember lights are optional only when the appliance burners are not in use.
Electric ember lights are always on during flame operation.
Hi Fire/Low Fire
Turns gas valve solenoid off for 100% rate operation and on for 70% rate operation.
Note: When wired as shown the appliance will operate when any of the following actions occur:
1. The wall switch is placed in the “ON” position, or
2. The remote control is placed in the “ON” mode, or
3. The hearth room thermostat is placed in the “ON” position.
Figure 8.4 Circuit Board to Switches
E. Optional Accessories Requirements
Wiring for optional accessories should be done now to avoid reconstruction. These controls must be connected to the ap-
pliance using the REM terminals on the control board. A wiring diagram is shown in Figure 8.4.
Note: Accessory circulating fans CANNOT be used with the 6100PLUS.
18
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
ꢀ
F. Junction Box Installation
If the box is being wired from the OUTSIDE of the appliance:
•
•
•
•
Remove the cover plate located on the outer shell - right side (see Figure 8.5).
Install the supplied Romex™ connector in the cover plate.
Feed the necessary length of wire through the connector.
Make all necessary wire connections and reattach the cover plate to the outer shell.
If the box is being wired from the INSIDE of the appliance:
•
Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage
it from the outer shell (see Figure 8.5).
•
•
•
Pull the electrical wires from outside the appliance through this opening into the valve compartment.
Feed the necessary length of wire through the connector.
Make all necessary wire connections to the box/receptacle and reassemble the box/receptacle to the outer shell.
Romex
Connector
14/2WG
Cover Plate
outside firebox
Copper
ground attached
GRN wire
to GRN screw with
inside box
GRN wire
ꢀ
Figure 8.5 Junction Box Detail
Figure 8.6 Junction Box
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
19
Download from Www.Somanuals.com. All Manuals Search And Download.
Finishing
9
A. Mantel Projections
Figure 9.1 shows the minimum vertical and corresponding
maximum horizontal dimensions of appliance mantels or
other combustible projections above the top front edge of
the appliance.
Top of
Appliance
Drywall
48 in.
(1219 mm)
max.
A
32-7/8 in. minimum
to ceiling
B
Mantel Leg or
Perpendicular Wall
12
11
10
19-3/4
19-3/4
19-3/4
16-3/4
16-3/4
16-3/4
13-3/4
13-3/4
13-3/4
9
A 1 in. (25 mm) min.
to perpendicular wall
8
7
6
5
B 3-1/2 in. (89 mm) min.
from fireplace opening
to perpendicular wall
4
3
10-3/4
Measured from top of fireplace opening (in inches)
Figure 9.2 Mantel Leg or Wall Projections
(Acceptable on both sides of opening)
ꢀ
Figure 9.1 Clearances to Mantels or Other Combustibles Above
Appliance
ꢀ
B. Facing Material
WARNING
Fire Risk
WARNING
Fire Risk
Do NOT obstruct air inlets.
Finishing materials must not interfere with:
Explosion Risk
•
Facing and/or finishing materials must never
overhang into the glass opening.
Overhanging materials may ignite.
May interfere with proper operation of glass
assembly.
•
•
•
•
Air flow through inlets.
Access for service.
These surfaces
may be covered with
noncombustible
material.
High
Temperature
Sealant
WARNING
Fire Risk
Finish all edges and fronts to clearances and
specifications listed in manual.
•
•
•
•
Metal appliance front may be covered with non-
combustible material only.
Do NOT overlap combustible materials onto appliance
front.
Install combustible materials only up to specified
clearances on top, front and sides.
Seal joints between the finished wall and appliance
top and sides using only a 300° F minimum sealant.
ꢀ
These surfaces
may be covered with
noncombustible material.
Figure 9.3 Noncombustible Facing Diagram
20
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Appliance Setup
10
A. Remove the Shipping Materials
Remove shipping materials from inside or underneath the
firebox.
WARNING
Explosion Risk
WARNING
Shock Risk
Fire Risk
Use ONLY optional accessories approved
for this appliance.
•
•
•
Follow rockwool placement instructions
in this manual.
Do NOT place rockwool directly over
burner ports.
Replace rockwool material annually.
Improperly placed rockwool interferes with
proper burner operation.
•
•
•
Using non-listed accessories voids
warranty.
Using non-listed accessories may result
in a safety hazard.
Only Hearth & Home Technologies
approved accessories may be used
safely.
B. Clean the Appliance
Clean/vacuum any sawdust that may have accumulated in-
side the firebox or underneath in the control cavity.
C. Lava Rock, Rockwool, Silica Rock Placement
Placing the Lava Rock
•
•
The appliance is shipped with the burner in place with the
boxed up log set sitting on it. See Figure 10.1. Remove
box.
The refractory is not shipped with the appliance. The
refractory must be ordered separately. Install the refractory
following the installation instructions supplied with the
kit.
•
Place the lava rock generously around the ember bed and
up to the front lip of the hearth pan. You do not need ot
use the whole bag; save the remaining amount for future
use.
•
The grate is shipped on top of the appliance. See
Figure 10.2. Remove the grate.
Figure 10.3 Placing the Lava Rock
Figure 10.1 /Boxed Logs
Figure 10.2 Shipping Location of Grate
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
21
Download from Www.Somanuals.com. All Manuals Search And Download.
•
Place the silica rock so that it completely covers the ember
bed. See Figure 10.7.
Placing the Rock Wool
•
Place a small amount of 1/2 in. diameter pieces (dime-size)
of rock wool on the burner pan so the rock wool touches but
does not cover the holes in the burner pan. This will provide the
“glowing embers” look. It is not necessary to use the entire bag.
Save the remaining amount for future use. See Figure 10.4.
Figure 10.7 Placing the Silica Rocks
Figure 10.4 Placing the Rock Wool
Placing the Silica Rock (Techno Sil)
•
You will need to paint the silica rocks with the supplied
spray paint to create the most realistic look. See Figures
10.5-10.6.
Figure 10.5 Silica Rocks
Figure 10.6 Painting the Rocks
22
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
D. Grate and Log Assembly
Place the Grate
Place the Right Front Log
•
Place the grate around the burner. Push back the grate
until the left middle piece of the grate comes in contact
with the burner assembly. See Figure 10.8.
•
Place the right front log along the right side of the grate
so the notch in the log rests on the right side of the grate
and the left side rests on the burner. See Figure 10.11.
Figure 10.8 Place Grate
Figure 10.11 Right Front Log
Place the Back Log
Place the Top Log
Place the top log so the right side of the log fits into the
notch on the right front log and the left side rests on the
top of the back log. See Figure 10.12.
•
Place the back log along the back of the burner so the
notches in the log rest on the grate as shown The top
back corners of the log will touch the refractory. See
Figure 10.9.
•
Figure 10.12Top Log
Figure 10.9 Back Log
Place the Left Front Log
•
Place the left front log in front of the back log so the notches
rest on the grate. See Figure 10.10.
Figure 10.10Left Front Log
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
23
Download from Www.Somanuals.com. All Manuals Search And Download.
Operating Instructions
11
A. Sequence of Operation
WARNING
Fire Risk
Burn Risk
The 6100PLUS must be installed with an HRV200PLUS.
The appliance and ventilator operate as a system. The
HRV200PLUS controls many of the operational sequences
for the system, and the 6100PLUS gas appliance maintains
safety control for the combustion process.
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT
Glass and other surfaces are hot during
operation and cool down.
The sequence of operation for the system is as follows:
Appliance Mode
•
•
•
The user creates a demand for system operation using
the remote control, wall switch or thermostat.
A 12V DC signal is sent from the HI terminal on the
appliance circuit board to the HRV200PLUS.
The HRV200PLUS does the following:
•
•
Keep children away.
CAREFULLY SUPERVISE children in same room as
appliance.
Alert children and adults to hazards of high
temperatures.
Do NOT operate with protective barriers open or
removed.
•
•
•
-
-
Blower motor on HIGH for system pre-purge.
C2 terminal is energized 12VDC activating the electric
ember lights on the Fresh Air Fireplace.
Keep clothing, furniture, draperies and other
combustibles away.
-
-
Fifteen-second pre-purge timer activates while the
HRV closes the alternate exhaust damper.
C1 terminal is energized 12VDC to override pressure
switch in the Fresh Air Fireplace.
•
R1 is energized 12VDC activating the IPI ignition circuit
to initiate the fireplace ignition process. In the HRV, the
R2 terminal must be jumpered to 12V to supply power to
R1 at the Fresh Air Fireplace.
Thirty-second draft-proving delay timer activates.
The Fresh Air Fireplace lights.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to the owner’s information manual provided with
this appliance. For assistance or additional information
consult a qualified installer, service agency or the gas
supplier.
•
•
•
The thirty-second draft-proving delay timer expires, C1
terminal is de-energized and the Fresh Air Fireplace
pressure switch is monitored for sufficient flow at the
flue collar for proper operation. IF SUFFICIENT FLOW
IS NOT SENSED AT THE FLUE COLLAR OF THE
FRESHAIR FIREPLACEAFTER THIRTY SECONDS OF
OPERATION, THE FRESH AIR FIREPLACE FLAMES
WILL EXTINGUISH LEAVING THE ELECTRIC EMBERS
ILLUMINATED ONLY. THE FRESH AIR FIREPLACE
WILL NOT SUSTAIN NORMAL OPERATION UNTIL THE
LACK OF FLOW IS CORRECTED!
When there is adequate draft at the flow sensor and 12VDC
is present at the R1 terminal on the circuit board, the green
LED on the lower left side of the board illuminates.
When the user demand for appliance operation is
removed, the HRV200PLUS de-energizes C1 and R1
terminals, terminating burner operation.
WARNING
Do NOT use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
•
•
•
•
There is a 20 second delay (post-purge).
The HRV200PLUS de-energizes C1, turning the ember
bed lights off.
•
The HRV200PLUS executes a five-minute low speed post
purge.
24
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
HRV200PLUS Defrost Mode
Note: The HRV200PLUS can use indoor air instead of the
gas appliance for defrost if the optional defrost kit (part #
HRV99DEFKIT) is installed.
•
The HRV200PLUS demands gas appliance operation for
defrost. This occurs when the following conditions exist:
-
-
-
The appliance is not in use.
The outdoor temperature falls below 25° F.
The DEFC1 jumper is not installed on the HRV200PLUS
circuit board.
Note: The appliance may operate to defrost the
HRV200PLUS when the flame switch is in the “OFF”
position. The appliance will only operate in “EMBER FIRE”
mode during HRV200PLUS defrost.
•
The HRV200PLUS does the following:
-
-
Turns blowers on to high speed.
The electric ember bed will light for fifteen seconds then the
ember fire flame will ignite to defrost the HRV core.
Sends a 12VDC signal to the C2 terminal to light
the ember bed lights (by energizing relay K3 on the
appliance circuit board). This acts to notify the user
the appliance is preparing to operate.
Positions HRV200PLUS dampers (if installed) for
appliance operations.
-
-
-
Performs a 15 second delay (pre-purge) before the
burners are lit.
Sends a 12VDC signal to the R1 terminal to initiate
the ignition sequence (by energizing relay K1 on the
circuit board).
-
Sends a 12VDC signal to the C1 terminal to override
the pressure switch for the first thirty seconds of
ignition.
•
The 6100PLUS senses adequate draft in the flow sensor
(located in the appliance flue collar) to close the flow
pressure switch.
•
•
The intermittent pilot ignition (IPI) system activates and
lights the burner.
After thirty seconds, the HRV200PLUS de-energizes C1,
placing the pressure switch into the 6100PLUS control
circuit. The pressure switch monitors the flow at the flue
collar of the 6100PLUS and shuts the appliance burner
off if adequate flow is not present.
•
When the user demand for appliance operation is
removed, the HRV200PLUS de-energizes the R1 terminal
terminating burner operation.
•
•
There is a 20 second delay (post-purge).
The HRV200PLUS de-energizes C1, turning the ember
bed lights off.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
25
B. Lighting the Appliance
26
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
C. After the Appliance is Lit
Initial Break-in Procedure
CAUTION
When you light the appliance, you may notice that it pro-
duces heat which does have an associated odor or smell. If
you feel this odor is excessive it may require the initial three
to four hour continuous burn on high followed by a second
burn up to 12 hours to fully drive off any odor from paint and
lubricants used in the manufacturing process. Condensation
of the glass is normal
•
•
Prevent accidental appliance operation when not
attended.
Unplug or remove batteries from remote control if
absent or if appliance will not be used for an extended
period of time.
•
Property damage possible from elevated
temperatures.
Note: This appliance should be run three to four hours
on the initial start-up. Turn it off and let it cool completely.
Remove and clean the glass. Replace the glass and run
the appliance for an additional 12 hours. This will help cure
the products used in the paint and logs.
CAUTION
Smoke and odors are released during initial
operation.
•
•
•
Open windows for air circulation.
Leave room during initial operation.
Smoke may set off smoke detectors.
During this break-in period it is recommended that some
windows in the house be opened for air circulation. This will
help avoid setting off smoke detectors, and help eliminate
any odors associated with the appliance’s initial burning.
Smoke and odors may be irritating to sensitive
individuals.
WARNING
WARNING
Fire Risk
High Temperatures
Keep combustible household items away
from appliance.
Fire Risk
Keep combustible materials, gasoline and
other flammable vapors and liquids clear of
appliance.
Do NOT obstruct combustion and ventilation
air.
•
Do NOT store flammable materials in the
vicinity of the appliance.
•
Do NOT place combustible items on top
of or in front of appliance.
•
Do NOT use gasoline, lantern fuel,
kerosene, charcoal lighter fluid or similar
liquids in this appliance.
•
Keep furniture, draperies away from
appliance.
Combustible materials may ignite.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
27
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
12
With proper installation, operation and maintenance your gas appliance will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the
corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician.
TROUBLESHOOTING GUIDE
Issues & Notes
Possible Causes
Solution
1. Blue flames
1. Cold start
This is normal operation and the flames will begin to yellow as the burners and
logs heat.
2. Glowing embers not installed
Ensure rockwool is placed per the installation instructions.
2. Odor from the appli- 1. New appliance
ance
The appliance may release an odor for the first several hours of operation from
paint curing and manufacturing oils burning off. This is normal and will dissipate
with time.
3. Appliance does not 1. No power to appliance
Check breaker and disconnects to the appliance.
turn on
2. No power to HRV200PLUS
Check breaker to HRV200PLUS and ensure ventilator is plugged in with the door
closed.
3. No signal from the appliance to the
Check the wall control ON/OFF switch. Check any accessory switches con-
HRV200PLUS; i.e., 12V DC not pres- nected to REM terminals. Replace as needed.
ent at “H1” terminal
4. No signal from the HRV200PLUS to
Check HRV200PLUS circuit board for jumper between 12V and R2 terminals.
the appliance; i.e., 12V DC not present Install as needed.
at “R1” terminal
5. Control wiring between appliance and Check wiring for correct connections and continuity.
HRV200PLUS incorrect
6. Appliance circuit board wired incor-
rectly
Check appliance wiring per wiring diagram.
7. Inadequate draft
Check HRV200PLUS filters - clean as needed.
Check HRV200PLUS exhaust termination - repair, clean or replace as needed.
Check appliance exhaust venting and connections. Ensure venting is not kinked
or crushed. Ensure all connections are properly installed and secured.
Check HRV200PLUS blower motor. Ensure motor is operating on high speed.
Check HRV200PLUS blower wheels. Ensure blower wheels are clean - service
as necessary per HRV200PLUS manual.
Check HRV200PLUS heat exchanger core. Clean and service as necessary per
HRV200PLUS manual.
Check any dampers installed in the appliance exhaust or HRV200PLUS exhaust
venting. Ensure dampers are properly set.
8. Pressure switch hose cracked or dis- Check hose connecting flow sensor tube to pressure switch connector. Ensure
connected.
no cracks or kinks exist. Replace as needed.
9. Pressure switch bad
Install a T-connector into the pressure switch tubing and connect a digital
manometer or magnahelic gauge. If pressure reads 0.15 in. w.c. or greater and
the pressure switch electrical contacts remain open, replace pressure switch.
10. Appliance circuit board bad
11. Flow sensor plugged
Check appliance circuit board per the schematic shown in Figure 8.3. Replace
as necessary.
Attach a hose to the flow sensor tube and attempt to blow through the sensor.
If the sensor is plugged, apply sufficient pressure to clear the sensor. Always
assess the cause for flow sensor plugging.
CAUTION
If sooting occurs in the appliance or if combustible
material is burned, the pressure switch ports could
close and prevent the appliance from operating. Refer
to HRV200PLUS manual.
28
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintaining and Servicing the Appliance
13
Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualified
service technician should perform an appliance check-up at the beginning of each heating season.
WARNING
WARNING
Risk of injury or property damage
Before servicing:
Annual inspection by qualified technician
recommended.
Check:
•
•
•
•
Turn off gas.
•
•
Condition of doors, surrounds and fronts.
Condition of glass, glass assembly and glass
seal.
Turn off electricity to appliance.
Disable remote control, if one is present.
Ensure appliance is completely cooled.
•
Obstructions of combustion and ventilation
air.
After Servicing:
•
•
Replace any screen or barrier that was removed.
Reseal and reinstall any venting removed for
servicing.
•
•
•
•
•
•
Condition of logs.
Condition of firebox.
Burner ignition and operation.
Burner air shutter adjustment.
Gas connections and fittings.
Obstructions of termination cap.
WARNING
Fire Risk
Explosion Risk
Clean:
•
•
Glass.
Air passageways, grilles, control
compartment.
Inspect external vent cap regularly.
•
Burner, burner ports.
•
•
Ensure no debris blocks cap.
Combustible materials blocking cap may
ignite.
Restricted air flow affects burner
operation.
Risk of:
•
•
•
•
Fire
•
Delayed ignition or explosion
Exposure to combustion fumes
Odors
A. Annual Maintenance
To ensure that your gas appliance operates in a safe and
efficient manner, it needs to be inspected at least on an an-
nual basis by a qualified field service person. Like any gas
appliance, This gas appliance must be tuned up to ensure
optimum performance.
D. Ember Bed Bulb Replacement
•
Remove two screws from dash plate holding each
bulb bracket.
•
Pull socket down and forward to access bulb, replace the
bulb and return to installed position. See Figure 13.1.
Note: After extended periods of burning, film may build up
on the flame sensor. The flame sensor should be cleaned
annually with emery cloth to remove this build up.
B. Cleaning the Burner and Control Compartment
Keep the burner and control compartment clean by brushing
and vacuuming at least once a year. Always turn the wall (or
dashboard switch) and the gas valve off before cleaning.
C. HRV200PLUS
Please refer to the HRV200PLUS manual for additional
maintenance requirements for the ventilation portion of the
6100PLUS.
Figure 13.1 Bulb Replacement
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
29
Download from Www.Somanuals.com. All Manuals Search And Download.
This page intentionally left blank.
30
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Reference Materials
14
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Sec-
tion 3.
6-3/4 in.
(171 mm)
24-1/2 in.
(622 mm)
23 in.
(584 mm)
15 in.
(381 mm)
41 in.
(1041 mm)
Gas Line
Pass-Through
Electric
Pass-Through
30-5/8 in.
(778 mm)
38 in.
(965 mm)
32-1/4 in.
(819 mm)
3-5/8 in.
(92 mm)
2-1/2 in.
(64 mm)
6-3/8 in.
(162 mm)
36 in.
1-5/8 in.
(41 mm)
6 in.
(152 mm)
9-1/4 in.
(235 mm)
(914 mm)
14-3/8 in.
(365 mm)
41 in.
(104 mm)
ꢀ Figure 14.1 Appliance Dimensions
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
31
Download from Www.Somanuals.com. All Manuals Search And Download.
B. Service Parts List
Service Parts
Exploded Parts Diagram
6100PLUS
Beginning Manufacturing Date: 02/04
Ending Manufacturing Date: Active
32
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Parts
Service Parts List
6100PLUS
Beginning Manufacturing Date: 02/04
Ending Manufacturing Date: Active
1
2
3
4
5
6
7
8
9
Grate
Burner Assembly
Valve Assembly - Natural Gas
Light Film
36-in. Lava Rock Retainer
Mesh
Dashboard
Refractory Assembly, Traditional
Refractory, Back
Refractory, Right Side
Refractory, Left Side
370-361A
4041-006
4041-003
4041-101
4041-113
4041-115
4041-122
TB6100
4041-123
4041-124
4041-125
4034-034
4021-013
11847
370-361A
4041-006
4041-011
4041-101
4041-113
4041-115
4041-122
TB6100
4041-123
4041-124
4041-125
4034-034
4021-013
11847
1
1
1
2
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
10
11
12 Collar Shield Assembly
13 Junction Box (plastic)
14 Refractory Retainer
15 Light Plate (solid)
16 Log Set
17
18
19
20
33927
33927
LOGS-GEM36
SRV370-700
SRV370-701
SRV370-702
SRV582-705
LOGS-GEM36
SRV370-700
SRV370-701
SRV370-702
SRV582-705
Rear Log
Front Double Log
Right Twig
Twig Left Top
For ventilator replacement parts, refer to HRV200PLUS parts listing.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
33
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Parts
Exploded Parts Diagram
6100PLUS
Beginning Manufacturing Date: 02/04
Ending Manufacturing Date: Active
34
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Parts
Service Parts List
6100PLUS
Beginning Manufacturing Date: 02/04
Ending Manufacturing Date: Active
#
1
1
2
2
3
4
5
6
7
8
9
Description of Part
IPI Pilot-NG
IPI Pilot-LP
Orifice, Burner #29
Orifice, Burner #45
Control Module
3V Adapter Plug
Variable Dexen Valve
Orifice Bracket Flex Tube
Circuit Board
6100PLUS
385-510A
6100PLUS-LP
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
4
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
385-511A
582-829
582-845
593-392
593-593A
750-501
2005-009
4034-085
4034-103
4034-109
4034-124
4041-102
14326
593-592
593-593A
750-500
2005-009
4034-085
4034-103
4034-109
4034-124
4041-102
14326
Pressure Switch
Silicone Tube
10 Wire Assembly
11 Valve Plate Gasket
12 Brass Connector 90 - Flex
13 ON/OFF Valve
14 22-in. Stainless Flex Tube
15 Halogen Bulb
15697
29737
33961
17439
15697
29737
33961
17439
Velcro-Hook
Velcro-Loop
17440
17440
Modular Term Block-Gray
Terminal Block End Cap
Modular Term Block-Lt Gray
Modular Term Block-Orange
Modular Term Block-Blue
Wire Assembly LOBLK8FF
Wire Assembly LOBLK24FF
Wire Assembly LOWHT24FF
White Jumper Wire
4030-812
4030-813
4030-836
4030-837
4030-839
4034-026
4034-029
4034-031
4034-032
4034-033
4034-035
4034-039
4041-013
4041-014
4041-015
4041-016
HTI-17-006
4041-128
4030-812
4030-813
4030-836
4030-837
4030-839
4034-026
4034-029
4034-031
4034-032
4034-033
4034-035
4034-039
4041-013
4041-014
4041-015
4041-016
HTI-17-006
4041-128
Black Jumper Wire
Wire Assembly LOWHT8FF
Wire Assembly LOBLK8FFK
Wire Assembly LOBLK18F
Wire Assembly LOWHT18F
Wire Assembly LOGRN18F
Wire Assembly HIBLU18F
Solenoid-110 Volt HI/LO
Wall Switch and Cover Plate
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
35
Download from Www.Somanuals.com. All Manuals Search And Download.
C. Optional Components
Service Parts
Exploded Parts Diagram
Optional Components
6100PLUS
Beginning Manufacturing Date: 02/04
Ending Manufacturing Date: Active
1 - Remote Control
2 - Wall Switch
3 - Essence Series
Cabinet Door
4 - Prism Series
Cabinet Door
5 - SPCL*
Decorative Panel
6 - SPFL*
Decorative Panel
7 - SPMN*
Decorative Panel
8 - SPVN*
Decorative Panel
9 - SPWD*
Decorative Panel
10 - SPWV*
Decorative Panel
36
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
Service Parts
Optional Components
6100PLUS
Beginning Manufacturing Date: 02/04
Ending Manufacturing Date: Active
#
1
1
1
2
3
Optional Components
6100PLUS
RC-SMART-HNG
RCT-MLT-HNG
SMART-STAT-HNG SMART-STAT-HNG
WSK-MLT-HNG WSK-MLT-HNG
6100PLUS-LP
RC-SMART-HNG
RCT-MLT-HNG
Qty.
Remote Control
Remote Control - Multi-Function
Remote Control - with Thermostat Control
Wall Switch - Multi-Function
Arched Cabinet Doors - Essence Series
Black
Pewter
DF-6-ESSENCE-BK DF-6-ESSENCE-BK
DF-6-ESSENCE-PT DF-6-ESSENCE-PT
DF-6-ESSENCE-PB DF-6-ESSENCE-PB
DF-6-ESSENCE-BN DF-6-ESSENCE-BN
Polished Brass
Brushed Nickel
Arched Cabinet Doors - Prism Series
Black
Pewter
Polished Brass
Brushed Nickel
4
DF-6-PRISM-BK
DF-6-PRISM-PT
DF-6-PRISM-PB
DF-6-PRISM-BN
DF-6-PRISM-BK
DF-6-PRISM-PT
DF-6-PRISM-PB
DF-6-PRISM-BN
Decorative Panel Kit (avail for both Prism & Essence Series
Classic Decorative Panel Kit
Floral Decorative Panel Kit
Mission Decorative Panel Kit
Victorian Decorative Panel Kit
5
6
7
8
9
SPCL-*
SPFL-*
SPMN-*
SPVN-*
SPWD-*
SPWV-*
SPCL-*
SPFL-*
SPMN-*
SPVN-*
SPWD-*
SPWV-*
North Woods Decorative Panel Kit
Waverly Decorative Panel Kit
10
* Available in: BK (Black), PT (Pewter), PB (Polished Brass), and BN (Brushed Nickel)
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
37
Download from Www.Somanuals.com. All Manuals Search And Download.
This page intentionally left blank.
38
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
D. Limited Lifetime Warranty
6100PLUS Gas Appliance
Limited Warranty
Hearth & Home Technologies Inc. (“HHT”) extends the following warranty for Heat-N-Glo® 6100PLUS (“Appliance”)
products installed in homes in the United States of America and Canada. Dealers and employees of HHT have no
authority to make any warranty or authorize any remedies in addition to or inconsistent with the terms of this warranty.
This warranty gives you specific legal rights. You may also have other rights, which vary from state to state, regarding
limitations on how long an implied warranty lasts, or that do not allow exclusion or limitation of incidental or consequential
damages.
Limited 5-Year Warranty
HHT warrants that all components of your Appliance, except for the combustion chamber, burner tubes and logs, will be
free from defects in material and workmanship for five years from the date of installation. The Limited 5-Year Warranty
specified above is subject to the conditions, exclusions and limitations listed below, is for the original user only, and is
nontransferable.
Limited 20-Year Warranty
HHT warrants that the combustion chamber, burner tubes and logs of your Appliance will be free from defects in material
and workmanship for twenty years from the date of installation. The Limited 20-Year Warranty specified above is subject
to the conditions, exclusions and limitations listed below, is for the original owner only, and is nontransferable.
Conditions, Exclusions, & Limitations of Liability
A. The Limited Warranties supplied by HHT apply only while the Appliance is in its location of original installation. These Limited
Warranties do not extend to defects caused by: (1) installation, operation or maintenance of the Appliance not in accordance
with the Installation Instructions, Operating Instructions, and the Listing Agent Identification Label furnished with the Appli-
ance; (2) installation which does not comply with local building codes; (3) shipping, improper handling, improper operation,
abuse, accident or unworkmanlike repairs; (4) environmental conditions, additional air handling devices such as exhaust fans
or forced air furnaces, or other causes; (5) interconnection with other appliances such as central vacuums or clothes dryers;
(6) installation or use of components not supplied with the Appliance or any other components not expressly authorized and
approved by HHT; and/or (7) modification of the Appliance not expressly authorized and approved by HHT in writing. This
warranty does not extend to products not manufactured or supplied by HHT.
B. This warranty is limited to the replacement or repair of defective components or workmanship. Your sole remedy, and HHT’s
sole obligation under this warranty shall be HHT repairing or, at its discretion, replacing the defective components. In no
event shall HHT be liable for any incidental or consequential damages caused by your Appliance.
C. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WAR-
RANTIES SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE
WARRANTY OF THE APPLICABLE COMPONENTS SPECIFIED ABOVE. TO THE EXTENT PERMITTED BY LAW, HHT
DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING SPECIFICALLY THE IMPLIED WARRANTIES OF MERCHANT-
ABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
How to Obtain Service
To obtain service under this warranty you must:
1. Send written notice of the claimed condition to Heat-N-Glo Technical Service Department, Hearth & Home Technologies Inc.
2. Provide proof of purchase, proof of date of installation, model number and serial number to HHT.
3. Provide HHT reasonable opportunity to investigate the claim, including reasonable opportunity to inspect the Appliance prior
to any repair or replacement work and before the Appliance or any component of the Appliance has been removed from the
place of original installation.
4. Obtain HHT’s consent to any warranty work before the work is done.
Additional Information
If you would like information on current Heat-N-Glo products or want to locate a dealer in your area, call:
1-888-427-3973.
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
39
Download from Www.Somanuals.com. All Manuals Search And Download.
E. Contact Information
Hearth & Home Technologies Inc.
800 W. Jefferson
Lake City, MN 55041
Please contact your Heat & Glo dealer with any questions or concerns.
For the number of your nearest Heat & Glo dealer, place call 1-888-427-3973.
- NOTES -
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand
and follow these
instructions for safe
installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance
instructions included.
ꢀ
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876,
4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983,
5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237,
5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079,
6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,
6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039,
6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403,
1418504 or other U.S. and foreign patents pending.
40
Hearth & Home Technologies • 6100PLUS • 4041-127 Rev D • 09/05
Download from Www.Somanuals.com. All Manuals Search And Download.
|
Graco Baby Playpen PD197910A User Manual
Haier Beverage Dispenser JC 82GB User Manual
Harman Kardon Stereo Receiver AVR 3600 User Manual
Honeywell Thermostat TL8100 User Manual
Hotpoint Dishwasher HDA860 User Manual
Hotpoint Ventilation Hood HE61 User Manual
HP Hewlett Packard Personal Computer d325 Series User Manual
Humminbird Fish Finder 595C User Manual
Hunter Fan Outdoor Ceiling Fan 28528 User Manual
IKEA Indoor Furnishings AA 129995 2 User Manual