Heat Controller Heat Pump VMC09SB 1 VMH09SB 1 User Manual

HEAT CONTROLLER, INC.  
Wall Mounted  
Mini-Split System  
Single-Zone  
Air Conditioning/Heat Pump  
Service Manual(General)  
VMC09SB-1/VMH09SB-1  
VMC12SB-1/VMH12SB-1  
VMC18SB-1/VMH18SB-1  
VMC24SB-1/VMH24SB-1  
VMC30SB-1/VMH30SB-1  
Before servicing the unit, read the  
“safety precautions” in this manual.  
Only for authorized service personnel.  
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Part 1 General Information  
1. Safety Precautions ............................................................................................................4  
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Part 1 General Information  
1. Safety Precautions  
To prevent injury to the user other people and property damage, the following instructions must be followed.  
I Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the follow-  
ing indications.  
This symbol indicates the possibility of death or serious injury.  
This symbol indicates the possibility of injury or damage to property only.  
I Meanings of symbols used in this manual are as shown below.  
Be sure not to do.  
Be sure to follow the instruction.  
Dangerous Voltage  
1.1 Cautions in Repair  
Be sure to disconnect the power cable plug from the plug socket before disas-  
sembling the equipment for a repair.Internal components and circuit boards are at  
main potential when the equipment is connected to the power cables. This high  
voltage is extremely dangerous and may cause death or severe injury if come in  
contact with it.  
Do not touch the discharging refrigerant gas during the repair work.  
The discharging refrigerant gas can cause frostbite.  
Release the refrigerant gas completely in a well-ventilated place first.  
Otherwise, when the pipe is disconnected, refrigerant gas or refrigerating  
machine oil discharges and it can cause injury.  
When the refrigerant gas leaks during work, ventilate the area. If the refrigerant  
gas comes in contact with fire, a poisonous gas poisonous gas generates.  
Leakage of the refrigerant closed room full of gas is dangerous because a short-  
age of oxygen occurs. Be sure to ventilate the area.  
When removing the front panel or cabinet, execute short-circuit and discharge  
between high voltage capacitor terminals. If discharge is not executed, an electric  
shock is caused by high voltage resulting in a death or injury.  
Do not turn the air-conditioner ON or OFF by plugging or unplugging the power  
plug. There is risk of fire or electrical shock.  
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Part 1 General Information  
Do not use a defective or underrated circuit breaker. Use the correctly rated  
breaker and fuse. Otherwise there is a risk of fire or electric shock.  
Install the panel and the cover of control box securely. Otherwise there is risk of  
fire or electric shock due to dust, water etc.  
Indoor/outdoor wiring connections must be secured tightly and the cable should  
be routed properly so that there is no force pulling the cable from the connection  
terminals. Improper or loose connections can cause heat generation or fire.  
Do not touch, operate, or repaire the product with wet hands. Otherwise there is  
risk of electric shock or fire.  
Do not turn on the breaker when the front panel and cabinet are removed.  
Be sure to ground the air conditioner with an ground/earth conductor connected  
to the ground/earth terminal.  
Conduct repair work after checking that the refrigerating cycle section has  
cooled down sufficiently. Otherwise, hot refrigerant in cycle can cause burns.  
Do not tilt the unit while removing panels. Otherwise, the water inside the unit  
can spill and wet floor.  
Weld in a well-ventilated place. Welding in an enclosed room can cause oxygen  
deficiency.  
Be sure to turn off power switch before connecting or disconnecting connector,  
or parts damage may be occur.  
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Part 1 General Information  
1.2 Inspections after Repair  
Check to see if the power cable plug is not dirty or loose. If the plug is dusty or  
loose it can cause an electrical shock or fire.  
Do not use a joined power cable or extension cable, or share the same power  
outlet with other electrical appliances. Otherwise, it can cause an electrical  
shock, excessive heat generation or fire.  
Do not insert hands or other objects through the air inlet or outlet while the prod-  
uct is operating. There are sharp and moving parts that could cause personal  
injury.  
Do not block the inlet or outlet of air flow. It may cause product failure  
Check to see if the parts are mounted correctly and wires are connected.  
Improper installation and connections can cause an electric shock or an injury.  
Check whether the installation platform or frame has corroded. Corroded installa-  
tion platform or frame can cause the unit to fall, resulting in injury.  
Be sure to check whether the ground/earth wire is correctly connected.  
After the work has finished, be sure to do an insulation test to check whether the  
resistance is 2[Mohm] or more between the charge section and the non-charge  
metal section (ground/earth position). If the resistance value is low, a disaster  
such as a leak or electric shock is caused at users side.  
Check the drainage of the indoor unit after the repair. If drainage is faulty the  
water may enter the room and wet floor.  
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Part 2 Functions & Controls  
1. List of Controls & Functions ..........................................................................................8  
2. Basic Mode Controls........................................................................................................9  
3. Special Mode Controls...................................................................................................11  
4. Utility Functions .............................................................................................................12  
5. Protection Functions & Controls .................................................................................15  
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Part 2 Functions & Controls  
1. List of Functions & Controls  
Category  
Function  
Description  
Remark  
Cooling Mode  
Heating Mode  
Healthy Dehumidification  
Auto Changeover  
Cooling operation  
Heating operation  
Dry operation  
Cooling mode is automatically changed to heating mode and  
vice versa  
Basic mode  
controls  
Jet Cool  
Jet Heat  
Powerful cooling mode  
Powerful heating mode  
Special Mode  
controls  
Energy saving  
Air volume & set temp. are automatically selected for saving  
energy in cooling mode  
Cooling Mode Only  
Forced operation  
Auto Clean  
Operation without remote controller  
After cooling operation, this function makes the evaporator  
dry  
Air volume control  
Natural Air control  
Chaos Swing  
Indoor Fan speed Control  
Air volume control Program  
Vertical Airflow Direction control  
Utility Functions  
Sleep mode Auto control  
Air volume & set temp. are automatically changed for com-  
fortable sleep  
Auto Restart Function  
When power returns after a power failure, Unit restarts in the  
previous operating mode  
Five Second Delay (Fan)  
For noise prevention  
Two Minutes Stand-by  
(Comp.)  
For overload prevention  
Hot Start  
To prevent cold cold air from blowing on heating mode start  
up until the evaporator coil has warmed up.  
Freeze prevention  
Evaporator frost prevention  
Compressor Pre Heating  
Sump Heater Control  
Automatic Defrost  
Power Relay Control  
Inverter (with inverter  
power control)  
To protect compressor  
To protect fan from accumulated ice at base panel  
Condenser frost prevention  
Over current prevention  
Modulation of voltage & frequency to allow the compressor to  
run at various speeds.  
9,12k Model Only  
Protection  
Controls &  
Functions  
Overheating Protection  
(Power Module)  
Total Current Control  
(Over Current Protection)  
DC Peak Control  
To protect power module  
To protect power device  
To protect power module  
Discharge Pipe Temp Control For overheating protection  
Low Ambient Function  
Oil Return Control  
Oil Equalizing Control  
For operation at low temp.  
To protect compressor  
To protect compressor  
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Part 2 Functions & Controls  
2. Basic Mode Controls  
2.1 Cooling Mode  
Thermo ON  
Thermo OFF  
+0.5°C(1°F)  
Setting  
Temp.  
-0.5°C(-1°F)  
INV. Comp.  
High  
Low  
Comp. OFF  
High  
Low  
Frequency  
Operating frequency of compressor depends on the load condition, like the difference between the room temp. and  
the set temp., frequency restrictions.  
If the compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30  
seconds. ( not emergency conditions)  
Compressor turned off when  
- intake air temperature is in between 0.5°C( 1°F) of the setting temp. limit for three minutes continuously.  
- intake air temperature reaches below 1.0°C(2°F) of the temperature of setting temp..  
Compressors two minutes time delay.  
- After compressor off, the compressor can restart minimum 2 minutes later.  
2.2 Heating Mode Heatpump Only  
Thermo OFF  
Thermo ON  
5˚C(9˚F)  
2˚C(3.6˚F)  
Setting  
Temp.  
INV. Comp.  
Frequency  
High  
Low  
Comp. OFF  
High  
Low  
Comp. OFF  
Operating frequency of compressor depend on the load condition, The difference between the room temp. and set  
temp., frequency restrictions.  
If compressor operates at some frequency, the operating frequency of compressor cannot be changed within 30 sec-  
onds.  
Condition of compressor turned off  
- When intake air temperature reaches +5°C(9°F) above the setting temperature.  
Condition of compressor turned on  
- When intake air temperature reaches +2°C(3.6°F) above the setting temperature.  
* Condition of indoor fan turned off  
- While in compressor on : indoor pipe temp. < 20°C(68°F)  
- While in compressor off : indoor pipe temp. < 30°C(86°F)  
While in defrost control, the indoor and outdoor fans are turned off.  
Compressor 2minutes delay  
- After compressor off, the compressor can restart minimum 2 minutes later.  
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Part 2 Functions & Controls  
2.3 Healthy Dehumidification operation  
When the dehumidification operation is set by the remote controller, the intake air temperature is detected and the set-  
ting temp. is automatically set according to the intake air temperature.  
Intake air Temp.  
26°C(78.8°F) intake air temp.  
Setting Temp.  
25°C(77°F)  
24°C(75.2°F) intake air temp.< 26°C(78.8°F)  
22°C(71.6°F) intake air temp. < 24°C(75.2°F)  
18°C(64.4°F) intake air temp. < 22°C(71.6°F)  
intake air temp. < 18°C(64.4°F)  
intake air temp. -1°C(-2°F)  
intake air temp. -0.5°C(-1°F)  
intake air temp.  
18°C(64.4°F)  
When intake air temp. is 1°C(2°F) above the setting temp., condition of compressor is same as in cooling mode operation.  
When intake air temperature reaches 1°C(2°F) below the setting temp., compressor operates in lower frequency and  
the indoor fan speed again operates at low speed or comes to a stop.  
2.4 Auto changeover operation Heatpump Only  
The air conditioner changes the operation mode automatically to keep indoor temperature steady.  
When room temperature vary over 2°C( 4°F) with respect to setting temperature, air conditioner keeps the room tem-  
perature in 2°C( 4°F) with respect to setting temperature by changing the mode from cooling to heating and vice  
versa.  
Switching point  
+4°C(+8°F)  
+2°C(+4°F)  
Heating thermo off  
+0.5°C(+1°F)  
Setting  
Temp.  
Cooling thermo off  
Switching point  
-0.5°C(-1°F)  
-2°C(-4°F)  
Cooling  
operation  
Cooling  
operation  
Mode  
Heating operation  
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Part 2 Functions & Controls  
3. Special Mode Controls  
3.1 Jet Cool operation  
In the heating mode or Fuzzy operation, the Jet cool function does not work.  
When it is input while in other mode of operation (cooling, dehumidification, ventilation), the Jet cool operation takes  
place.  
In the Jet cool mode, the indoor fan is operated at super-high speed for 30 min. at cooling mode operation.  
In the Jet cool mode, the room temperature is maintained at a setting temperature of 18°C(64.4°F).  
When the sleep timer mode is input during the Jet cool operation, the Jet cool mode has the priority.  
When the Jet cool button is pressed, the horizontal vane of the unit is reset to the initial cooling vane position and then  
operates so that the air outflow can reach further.  
3.2 Jet Heat operation Heatpump Only  
While in cooling mode or Fuzzy operation, the Jet Heat function does not work.  
When it is input while in the Heating mode operation (dehumidification), the Jet Heat mode operation takes place  
In the Jet Heat mode, the indoor fan operated at super-high speed for 60 min. at Heating mode operation.  
In the Jet Heat mode, the room temperature is maintained at a temperature of 30°C(86°F).  
When the sleep timer mode is input during the Jet Heat mode operation, the Jet Heat mode has the priority.  
When the Jet Heat button is pressed, the horizontal vane of the unit is reset to the initial Jet heating vane position and  
then operates so that the air outflow can reach further.  
3.3 Energy saving operation in cooling mode  
During cooling and dehumidification mode of operation, the Energy saving button can be input.  
In this operation, the set temperature and air volume is set automatically to save energy.  
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Part 2 Functions & Controls  
4. Utility Functions  
4.1 Forced operation  
To operate the appliance manually if the remote control is lost. The forced operation selection switch is on the main  
unit of the appliance and will operate the appliance in the standard conditions.  
The operating condition is set according to the outdoor temp. and intake air temperature as follows.  
Heat pump Model  
Cooling Model  
Room Temp. 24°C(75.2°F) 21°C(69.8°F) Room Temp. < 24°C(75.2°F) Room Temp. < 21°C(69.8°F)  
Operating mode  
Indoor FAN Speed  
Setting Temperature  
Cooling  
High  
Cooling  
High  
Healthy Dehumidification  
High  
Heating  
High  
22°C(71.6°F)  
22°C(71.6°F)  
23°C(73.4°F)  
24°C(75.2°F)  
The unit will automatically select the last operation mode it last operated in within the past 3 hours based off of infor-  
mation stored in the unit's memory.  
Operating procedures when the remote control can't be used is as follows :  
- The operation will be started if the ON/OFF button is pressed.  
- If you want to stop operation, re-press the button.  
- The ON/OFF switch is on the display PCB or side of indoor unit  
4.2 Auto cleaning operation  
Function used to perform Self Cleaning to prevent the Unit from Fungus and bad odor.  
Use after the cooling operation, before turning the unit off. This operation cleans and dries the evaporator based on  
the cycle below, until the unit is operated again.  
The function is easy to operate as it is accessed through the Remote controller.  
1) Heat/pump Model  
2) Cooling/only Model  
ON  
OFF  
ON  
OFF  
Cooling CYCLE  
Fan Heating Fan  
13 Min 60 Sec 120 Sec  
Cooling CYCLE  
Fan  
30 Min  
OFF  
Comp.  
ON  
Comp.  
ON  
OFF  
LL  
ON  
LL  
OFF  
LL  
Indoor Fan  
Setting Step  
Low  
Indoor Fan  
Setting Step  
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Part 2 Functions & Controls  
4.3 Air volume control  
Indoor fan motor control have 6 steps.  
Step  
Description  
LL  
L
Very low, In heating mode  
Air volume is controlled "SH", "H", "Med", "Low" by the remote con-  
troller.  
Low  
Med  
"LL" step is selected automatically in Hot start operation.  
M
H
High  
SH  
Auto  
Super high  
Natural wind  
4.4 Natural Air Control(Auto Wind)  
When the Auto Step is selected, the high, medium, or low speed of  
the airflow mode is operated for 2~15 sec. randomly by the Chaos  
Simulation.  
4.5 Chaos Swing  
By selecting Chaos swing, the horizontal vane automatically operates with a swinging motion or it is fixed to the  
desired direction.  
4.6 Sleep mode Auto control  
Using the remote control, the sleep mode timer can be set for a time period of 1,2,3,4,5,6 or 7 hours. During this time  
period the unit will operate as described in sections 4.6.1 or 4.6.2, until the set time period has expired. Once the set  
time period has been reached, the unit will automatically turn off.  
When the appliance is on pause, the sleep timer mode cannot be input.  
4.6.1 Sleep timer operation for cooling cycle  
While in cooling mode , 30 min. after the start of the sleep timer, the setting temperature increases by 1°C(2°F).  
After another 30minutes lapse, it increases again by 1°C(2°F).  
Setting temp. (˚C)  
1.0˚C(2˚F) up  
1.0˚C(2˚F) up  
Cooling ON temp.  
(Setting temp. +0.5˚C(+1˚F))  
Cooling OFF temp.  
(Setting temp. -0.5˚C(-1˚F))  
(
)
0.5  
1
Sleep time hour  
NOTE: Some Models are different by swing width and swing pattern.  
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Part 2 Functions & Controls  
4.6.2 Sleep timer operation for heating cycle Heatpump Only  
While in heating mode, 60 min. after the start of the sleep timer, the setting temperature decreases by 1°C(2°F).  
After another 60minutes lapse, it decreases again by 1°C(2°F).  
Setting temp. (°C)  
Heating ON temp.  
(Setting temp)  
1.0°C(2°F) down  
1.0°C(2°F) down  
Heating OFF temp.  
(Setting temp. +4.0°C(+8°F))  
(
)
1
2
Sleep time hr  
4.7 Auto restart  
When the power comes back after a sudden power failure during operation, the mode before the power failure is kept  
in the memory of the appliance appliance. Upon restoring power, The unit will return back to it's last operation mode  
automatically based on the information saved in the appliance's memory, as shown below.  
Operation mode that is kept on the memory  
- State of operation ON/OFF  
- Operation mode/setting temp./selected airflow speed  
- Sleep timer mode/remaining time of sleep timer  
- Chaos Swing  
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Part 2 Functions & Controls  
5. Protection Functions & Controls  
5.1 Five Seconds Stand-by (fan)  
The indoor unit fan will begin to rotate after 5 seconds of the unit being turned on.  
5.2 Two Minutes Stand-by (comp.)  
After the compressor cycles off, it will not restart for a minimum of 2 minutes.  
5.3 Hot start Heatpump Only  
To prevent cold air from blowing in the room upon starting up the unit in heating mode, the indoor fan will not rotate  
until the heat exchanger temperature reaches 30˚C(86˚F).  
5.4 Freeze prevention (Protection of the evaporator pipe from frosting)  
Heatpump Only  
If the indoor pipe temperature is below 0˚C(32˚F) within 7 minutes after the compressor operates continuously in cool-  
ing mode, the compressor and outdoor fan will turn off.  
When the indoor pipe temperature is 7˚C (44.6˚F) or higher after a 2 minute pause/cycle off of the compressor, the  
compressor and outdoor fan will turn on according to the condition of the indoor air temperature.  
Indoor pipe  
temp.  
Comp. free  
Comp. off  
6˚C(42.8˚F)  
7˚C(44.6˚F)  
Comp. Step 4  
Comp. Step 2  
3˚C(37.4˚F)  
T1  
T1: 0 ~ 2°C(32~35.6°F)  
NOTE: Some Models are different by T1.  
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Part 2 Functions & Controls  
5.5 Compressor Preheating Heatpump Only  
5.5.1 9,12kBtu/h Model  
With low outdoor temperature, preheating the compressor compressor is neccessary to maintain the oil viscosi-  
ty before the unit starts.  
The preheating Mode preheats the compressor motor coil/windings by electric current without compressor run-  
ning.  
Mode-in conditions : Outdoor temp. < 0˚C (32˚F) and Discharge pipe temp < 15˚C (59˚F)  
Mode-out conditions : Outdoor temp. > 5˚C (41˚F) or Discharge pipe temp < 25˚C (77˚F) or Compressor on  
5.5.2 18, 24, 30kBtu/h Model  
When the unit starts with low outdoor temperature, preheating the compressor is neccessary to maintain the oil  
viscosity.  
upper case Under the following conditions, the compressor runs at 15Hz for a specific time  
Conditions : heat sink temperature < 0˚C (32˚F) and Discharge pipe temp < 0˚C (32˚F)  
Outdoor Temperature  
Running Time [sec]  
-5˚C (23˚F) ~ -0˚C(32˚F)  
-10˚C (14˚F) ~ -5˚C (23˚F)  
Under -10˚C (14˚F)  
90  
180  
300  
5.6 Sump Heater Control (9, 12kBtu/h Model Only) Heatpump Only  
With low outdoor temperature, the sump heater located on base panel prevents icing that may cause drain  
blockage and fan damage.  
Heater-on conditions : Outdoor temp. 0˚C (32˚F) and heating mode  
Heater-out conditions : Outdoor temp. > 1˚C (34˚F)  
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Part 2 Functions & Controls  
5.5 Automatic defrost Heatpump Only  
5.5.1 9,12kBtu/h Model  
While in heating mode operation, in order to protect the evaporator pipe of the outdoor unit from freezing,  
the unit is reversed to the cooling cycle to defrost the evaporator pipe of the outdoor unit.  
Defrost control is available 40 minutes after the heating cycle started and the difference of the pipe  
tem-perature of outdoor unit reaches above option 1.  
The defrost control is available without reference to heating operation time only if the pipe temperature of  
outdoor unit reaches below option 2.  
The mean outdoor  
temperature  
-10˚C(14˚F) less than -10~-5˚C(14~23˚F) between -5~0˚C(23~32˚F) between 0˚C(32˚F) more than  
Option 1  
>4  
>5  
>5  
>5  
Expected heating operating time  
And Heating operating time 40 minutes  
The minimum Time of  
Heating(sec)  
Option 2  
-30  
-30  
-25  
-25  
Minimum Time  
Of Heating  
Main Deice time  
5sec  
5sec  
30sec 10sec  
1min  
Setting  
Freq.  
Setting Freq.  
Operating  
Freq. Of  
Comp  
Step 5  
Step 3  
Min  
Min  
(Comp off  
Inapplicable.)  
off  
Operating  
Freq. Of  
Comp  
Setting Freq.  
15sec  
Step 5  
Step 3  
(Comp off  
Applicable.)  
Min  
Min  
off  
off  
The Degree  
of Superheat  
Control  
300  
Starting Step  
ON  
EEV  
Open step  
ON  
4-Way  
OFF  
Setting  
Speed  
Setting  
Speed  
Indoor  
FAN  
Hi Speed  
Setting  
Speed  
Indoor  
FAN  
Hot  
Start  
Super low speed  
° low speed  
OFF  
Pre-Heat  
LED  
ON  
OFF  
OFF  
Deice STEP  
0
1
2
3
4
5
6
Model (kBtu/h)  
Compressor Frequency  
65Hz(Step 5)  
EEV  
9
300  
300  
12  
80Hz(Step 5)  
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Part 2 Functions & Controls  
5.5.2 18,24,30kBtu/h Model  
Starting the defrosting operation  
1) Defrost operation will start when the conditions below are met:  
a) Accumulation time of operation and the period after completion of defrost = 35 min.  
b) After 10 minutes from re-starting the compressor and over 35 minutes of accumulated operating time,  
defrosting operation starts after 10 minutes.  
c) Piping temperature of the outdoor heat exchanger is maintained below the defrost starting temperature for 4  
minutes after 35 minutes continuous operation.  
d) Exceeding 10 minutes after oil recovery operation  
2) Outdoor piping temperature is below 6°C (21.2°F, Option) for starting defrosting operation.  
Defrosting  
Comp. Freqency  
Model (kBtu/h)  
Defrosting Comp. Frequency  
EEV  
350  
350  
350  
18  
24  
30  
90Hz  
77Hz  
90Hz  
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Part 2 Functions & Controls  
Defrosting Control Algorithm  
1) Lowering the compressor frequency starts the defrosting operation.  
Constant speed compressor is ON 10 seconds.  
2) The EEV has an opening 350 pulse (Option) when starting the defrosting operation.  
3) Reversing valve is OFF after 5 seconds from the compressor reaching an operating frequency of 30 Hz.  
Then the indoor fan turns OFF (including when the indoor unit is OFF, except if the remote controller is OFF).  
4) After 5 seconds from the compressor reaching 30Hz, the outdoor unit fan turns off and the Hot gas Bypass/Oil  
Separator valve turns OFF.  
NOTE: Comp.frequency and EEV pulse is different for each models.  
Control algorithm of defrost completion  
1) Frequency of compressor lowers to 30 Hz and maintains constant speed operation at 30 Hz for 75 seconds and  
then starts operating. If the constant speed compressor is OFF, it will receive an off receive OFF signal after 5  
seconds from the compressor reaching 30 Hz.  
2) The EEV will open with the standard previous pulse after 5 seconds from the time the compressor reaches 30  
Hz.  
3) Reversing valve is ON after 15 seconds from the time the compressor reaches 30 Hz.  
4) The indoor unit fan is ON with high speed for 5 seconds from the time the compressor reaches 30Hz.  
5) Hot Gas bypass valve/Oil separator bypass valve is OFF after 75 seconds from the time the compressor reach-  
es 30Hz.  
NOTE: Comp.frequency and EEV pulse is different for each models.  
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Part 2 Functions & Controls  
5.6 Power Relay Control  
Power relay turns on 1 second later after the power is supplied to the outdoor unit.  
Control sequence : power on ¡ PTC operating ¡ power relay on  
5.7 Inverter  
U V  
W
+
U
V
3Ø  
Comp.  
Motor  
W
1. The single phase power AC is converted into DC.  
2. The single phase power DC is converted into a three phase chopped DC voltage with a variable frequency.  
3. When the frequency changes, the rotation speed of the compressor changes resulting in a changed refrigerant circu-  
lation. This leads to changeable amount of the heat exchange per unit.  
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Part 2 Functions & Controls  
5.8 Overheating Protection (Power Module)  
5.8.1 9,12kBtu/h Model  
If the temperature of the heat sink thermistor reaches over Toff, the Compressor stop instantly.  
The compressor operating frequency is limited according to the heat sink thermistor. (refer to below FIG.)  
The LED on PCB board will blink 4 times, when the thermistor is open or short, also when the temperature is over T  
off.  
T = (T off - T on)/3  
T1 = T on + T  
Heat Sink Temp.  
T2 = T on + 2 T  
*
T off °C  
T2 °C  
T1 °C  
T on °C  
COMP  
Freq.  
Free Fc-1 Fc-2  
Fc-1  
Fc-2  
OFF  
Free  
T on : 85°C(185°F) (Model by Model)  
T off : 95°C(203°F) (Model by Model)  
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Part 2 Functions & Controls  
5.8.2 18,24,30kBtu/h Model  
Function  
: Power module failure is protected by checking the temperature of heat sink via a temperature sensor.  
Heat sink sensor failure error  
Short Check : if temperature 130°C(266°F)  
Open Check : if temperature < - 30°C(-22°F)  
System will go in self diagnosis (Error code 65) is displayed and product stops.  
Heat sink temperature control  
a) Heat sink temperature < T2  
b) T2 heat sink temperature < Toff : Compressor frequency down by 5 Hz  
c) Heat sink temperature Toff : Compressor will be off.  
: No limitation on compressor frequency  
The system will stop if this situation occurs 5 times within 1 hour an which error Code4 will be generated and  
self diagnosis will start.  
If high temperature situation occurs 5 times in 1 hr system counts 1 error and after that 4 times if this situation  
occurs system stops and give error code.  
If the temperature reaches Toff condition, the system will count the occurrence 5 times, then the system will  
stop with error code 4.  
Heat Sink temp  
Toff=85°C(185°F)  
T2=75°C(167°F)  
T1=70°C(158°F)  
Set  
frequency  
Set  
frequency  
Set  
frequency  
5 Hz  
Down  
5 Hz  
Down  
COMP  
Hz  
OFF  
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Part 2 Functions & Controls  
5.9 Total Current Control (Over Current Protection)  
5.9.1 9,12kBtu/h Model  
1) CT1 control  
If the operating current reaches CT1, the operating frequency of the compressor decreases.  
After decreasing the operating frequency by 4Hz, if operating current is below I1 for 60 seconds continuously, the  
operating frequency of compressor increases to setting frequency.  
2) CT2 control  
If the operating current of the appliance reaches CT2, the compressor stops instantly and two minutes later the com-  
pressor restarts again.  
If CT2 occurs 5 times within one hour, the appliance turns off and displays ERROR CODE 7.  
Model  
(kBtu/h)  
CT 1  
(Cooling)  
CT 1  
(Heating)  
CT 2  
9
7.5A  
7.5A  
9A  
9A  
10A  
10A  
12  
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Part 2 Functions & Controls  
5.9.2 18,24,30kBtu/h Model  
1) Detection : check the output DC voltage of Current Transformer(CT).  
2) Current Transformer Sensing Error  
a) In initial power input, if the CT output is over 4.0V (25A) it shows.  
Error Code 40 (defect in CT sensing)  
3) CT 1 detection :  
a) If total current exceeds the value of CT1, then the operating frequency will be reduced by 1 step.  
- Step down 10Hz from current step.  
- If new Hz is below the minimum frequency 15Hz, then turn off the compressor.  
b) After step down,if the total current exceeds CT1 for more than 5 sec. then the compressor will step down 1  
more step.  
c) If the current continue below 1 for more than 1 min.,return the Hz to setting Hz.  
4) CT 2 detection :  
a) If total current exceeds CT2, the compressor will turn off.  
after 3 min the compressor and check the current again.  
b) If the CT2 condition occurs 5 times within 1 hour, then the unit will stop operating and Error Code 22 will be  
displayed.  
Model  
(kBtu/h)  
CT 1  
(Cooling)  
CT 1  
(Heating)  
CT 2  
18  
24  
30  
11A  
14A  
11A  
12A  
12A  
12A  
14A  
15.5A  
14A  
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Part 2 Functions & Controls  
5.10 DC Peak control  
5.10.1 DC Peak Current Error by a fault signal of IPM  
If the operating current of IPM reaches 35A ±3A, the compressor stops instantly.  
If DC PEAK occurs 5 times within 1 hour, the appliance turns off and displays Error Code 6(9,12kBtu/h Model) / Error  
Code 21(18,24,30kBtu/h Model).  
5.10.2 DC Peak Current Error by the compressor lock  
If the DC LINK voltage is below DC 140V and this occurs 5 times within 1 hour while the compressor is operating, the  
appliance turns off and display Error Code 6(9k,12k Model) / Error Code 23(18k,24k,30k Model).  
5.10.3 DC Peak Current Error by the Outdoor Fan Lock  
If this problem occurs 5 times within 1 hour in case of the temperature of outdoor pipe thermistor is over 65°C(149°F)  
while the compressor is operating, the appliance turns off and displays Error Code 6(9,12kBtu/h Model) / Error Code  
61(18,24,30kBtu/h Model).  
5.11 Discharge Pipe Temp Control  
5.11.1 9,12kBtu/h Model  
If the temperature of the discharge pipe of compressor reaches over 130°C(266°F) or below -30°C(-22°F) the com-  
pressor stops instantly.  
The compressor's operating frequency is limited according to the compressor dome thermistor. (Refer to below Fig.)  
Temperature range of COMP SPEC varies by 10°C(50°F).  
T = (T off - T2)/2  
Discharge pipe temp.  
T1 = T2 - 2 T  
*
T off °C  
T3 °C  
T3 = T2 + T  
T2 °C  
T1 °C  
-13 °C(8.6°CF)  
COMP Freq.  
Free  
Fc-1 Fc-2 OFF  
Fc-2 Fc-1 Free  
Fh min  
T off : 110°C(230°F)  
T2 : 100°C(212°F)  
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Part 2 Functions & Controls  
5.11.2 Inverter Compressor (18,24,30kBtu/h Model)  
1) There can be two situations  
(a) Temperature sensor is failed (Error Code 41)  
(b) Abnormal high temperature discharge temperature (error code for high discharge will be generated)  
Both cases unit will stop.  
2) Compressor working  
(a) If discharge pipe temperature < T1 No limitation on compressor frequency  
(b) T2 discharge pipe temperature < T off, (Hysteresis control) Compressor frequency down by 5Hz and  
expansion valve up by 10 pulse in every 1 min.  
(c) Discharge pipe temperature Toff, Compressor will be off  
System will stop if this situation occurs 5 times in 1 hour and error code will be generated.  
Discharge pipe temp.  
Toff(105)°C(221°F)  
T2(95)°C(203)°F  
T1(90)°C(194)°F  
5 Hz  
Down  
5 Hz  
Down  
COMP  
Hz  
OFF  
Set  
Set  
Set  
Set  
10  
Pulse Up  
10  
Pulse Up  
Expansion  
valve  
Set  
Stop control  
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Part 2 Functions & Controls  
5.11.3 Constant Compressor (only 30kBtu/h Model)  
1) There can be two situations  
(a) Temperature sensor is failed (Error Code 41)  
(b) Abnormal high temperature discharge temperature (error code for high discharge will be generated)  
Both cases unit will stop.  
2) Compressor working  
(a) If discharge pipe temperature < T1 Compressor ON, EEV on-time control  
(b) T2 discharge pipe temperature < Toff (Hysteresis control) Expansion valve up by 10 pulses every 1 min.  
If EEV is in the starting control it will follow it as it is.  
(c) Discharge pipe temperature Toff Compressor will be OFF  
System will stop if this situation occurs 5 times in 1 hour and error code will be generated (Error Code 33).  
Toff(105)°C(221)°F  
Discharge pipe temp.  
T2(95)°C(203)°F  
T1(90)°C(194)°F  
COMP  
ON  
ON  
OFF  
Stop  
Step  
10  
Pulse  
Up  
On-time  
control  
On time  
control  
Expansion  
valve  
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Part 2 Functions & Controls  
5.12 Low Ambient control  
5.12.1 9,12kBtu/h Model  
If outdoor temperature drops below a certain temperature, liquid return is prevented by On/Off control of outdoor fan.  
It can prevent frosting of evaporator and keep cooling operation  
Model  
Mode-in Condition  
Mode-out Condition  
Outdoor fan-off time 5 min.  
(Or) Outdoor pipe temp. 20˚C(68˚F)  
(And) Outdoor temp. 10˚C (50˚F)  
Outdoor fan-on time 3 min.  
(And) Outdoor pipe temp. 4˚C (39˚F)  
(And) Outdoor temp. < 10˚C (50˚F)  
Mode-in by outdoor  
pipe temp.  
Comp-on time 5 min.  
(And) Indoor pipe temp. 4˚C (39˚F)  
(And) Outdoor temp. < 10˚C (50˚F)  
Outdoor fan-off time 5 min.  
(Or) Indoor pipe temp.4˚C (39˚F)  
(And) Outdoor temp. 10˚C (50˚F)  
Mode-in by indoor  
pipe temp.  
5.12.2 18, 24, 30kBtu/h Model  
Low ambient cooling case : In this situation outdoor fan works in ON/OFF control.  
: If the pipe temperature 0°C(32°F) and it is falling rapidly, the compressor will run for 5 min & then it will go into  
low ambient control. (Temp. value can be different for each model.)  
After the system is stopped by CT cut or heat sink cut-off then the cycle returns to the normal conditioned con-  
trol.  
Outdoor pipe temp  
(T2 = 0)°C  
(T1 = 0)°C  
O/D fan  
Off  
Off  
Set speed  
Set speed  
Set speed  
Model  
T1 [˚C(˚F)]  
T2 [˚C(˚F)]  
18kBtu/h  
24kBtu/h  
30kBtu/h  
18(64)  
16(61)  
0(32)  
18  
16  
0
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Part 2 Functions & Controls  
5.13 Oil return control(30kBtu/h Model) Heatpump Only  
5.13.1 Operating Contion  
1) When the continuous running time is over 3hr.(option), oil returning operation is run for 3min.  
In case of the initial operation, oil returning operation is run, after completing initial operation.  
2) After defrost and oil returning operation, the continuous running time is reset.  
5.13.2 Operation Process  
1) EEV-Full open, Hot gas bypass valve-On  
2) Compressor Step-70Hz + Constant Comp. On(Option)  
3) Reversing valve-Off(Process of Off/On, follows defrost operating.)  
4) Outdoor Fan-Low step  
5.14 Oil equalizing control(30kBtu/h Model)  
Operating condition :  
1) When the continuous inverter compressor running time at under 40 Hz(option) is over 2 hours(option) in 2 com-  
pressor system, oil restoring operation begins.  
2) If compressor operating Hz is below 40 Hz by the safety control, the accumulated time will be cleared and oil  
restoration does not begin.  
3) During this operation,if operating Hz can not be changed by safety control, the oil equalization operation will  
cease.  
Operating process : Raise the operating HZ up to 70,and after 20 sec.(option) recover to the last value.  
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Part 3 Test Run  
Part 3 Test Run  
1. Check before Test Run...................................................................................................31  
2. Test Run Flow chart .......................................................................................................32  
3. Test Run Detail................................................................................................................33  
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Part 3 Test Run  
1. Check before Test Run  
Check to see whether there is any refrigerant leakage, and check whether the power or transmission  
cable is connected properly.  
1
2
Check whether the liquid pipe and gas pipe valves are fully opened.  
NOTE: Be sure to tighten caps.  
Confirm that 500 V meter shows 2.0 Mor more between power supply terminal block and ground.  
Do not operate when there is of 2.0 Mor less.  
NOTE: Never carry out mega ohm check over terminal control board.  
Otherwise the control board may break.  
3
Immediately after mounting the unit or after leaving it turned off for an extended length of  
time, the resistance of the insulation between the power supply terminal board and the  
ground may decrease to approx. 2.0 Mas a result of refrigerant accumulation in the internal  
compressor.  
If the insulation resistance is less than 2.0 M, turn on the main power supply.  
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Part 3 Test Run  
2. Test Run Flow chart  
START  
Test operation for indoor unit  
No  
No  
Refer to part4, Section 7: Electronic  
Troubleshooting Guide  
Operate the unit in cooling mode.  
Does Test operation start?  
Yes  
Is cold air discharged for  
more than 3 minutes ?  
Refer to part4, Section 5: Cycle  
Troubleshooting Guide  
Yes  
Is there any temperature  
difference between intake and  
discharged air?  
No  
No  
Yes  
Is the operating current  
normal ?  
* Check the load (In/Out Temp.)  
* Check pipe length and amount of  
refrigerant  
Yes  
* Check for abnormal sound in  
outdoor unit (comp.,Fan, others )  
Operation mode change  
to Heating mode  
No  
Refer to Troubleshooting  
Guide  
Is hot air discharged ?  
After Hot Start  
Yes  
Normal  
NOTE: When outdoor temperature is low, the unit is operated in heating  
mode during the test run procedure.  
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Part 3 Test Run  
3. Test Run Detail  
1. Check that all tubing and wiring have been properly con-  
nected.  
NOTE: If the actual pressure is higher than shown, the  
system is most likely over-charged, and charge  
should be removed.  
2. Check that the gas and liquid side service valves are fully  
open.  
If the actual pressures are lower than shown, the  
system is most likely undercharged, and charge  
should be added.  
Settlement of outdoor unit  
The air conditioner is now ready for use.  
Anchor the outdoor unit with a bolt and nut Ø0.39 inch  
tightly and horizontally on a concrete or rigid mount.  
PUMP DOWN  
When installing on the wall, roof or rooftop, anchor the  
mounting base securely with a nail or wire assuming the  
influence of wind and earthquake possibilities.  
This is performed when the unit is to be relocated or  
the refrigerant circuit is serviced.  
Pump Down means collecting all refrigerant in the outdoor  
unit without loss in refrigerant gas.  
When vibration of the unit is conveyed through the hose,  
secure the unit with an anti-vibration bushing.  
CAUTION:  
Be sure to perform Pump Down procedure with the unit in  
cooling mode.  
Bolt  
Pump Down Procedure  
1. Connect a low-pressure gauge manifold hose to the  
charge port on the gas side service valve.  
2. Open the gas side service valve halfway and purge the air  
from the manifold hose using the refrigerant gas.  
Tubing connection  
3. Close the liquid side service valve(all the way in).  
Evaluation of the performance  
4. Turn on the unit's operating switch and start the cooling  
operation.  
Operate unit for 15~20 minutes, then check the system  
refrigerant charge:  
5. When the low-pressure gauge reading becomes 1 to  
0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side  
valve stem and then quickly turn off the unit. At that time,  
Pump Down has been completed and all refrigerant gas  
will have been collected in the outdoor unit.  
1. Measure the pressure of the gas side service valve.  
2. Measure the temperature of the intake and discharge air.  
3. Ensure the difference between the intake temperature and  
the discharge is more than 8˚C(46˚F) (Cooling or  
Heating).  
5. Check operating current.  
6. Change from cooling mode to heating mode (if heat  
pump model) and check all operations.  
Intake temperature  
Discharge air  
Discharge  
temperature  
4. For reference; the gas side pressure of optimum condition  
is as below.(Cooling)  
Outside ambient  
TEMP.  
The pressure of the gas side  
service valve.  
Refrigerant  
R22  
R410A  
35°C (95°F)  
35°C (95°F)  
4~5kg/cm2G(56.8~71.0 P.S.I.G.)  
8.5~9.5kg/cm2G(120~135 P.S.I.G.)  
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Part 4 Trouble Shooting  
1. 2-Way, 3-Way Valve ........................................................................................................35  
2. Pumping Down ..............................................................................................................36  
3. Evacuation ......................................................................................................................37  
4. Gas Charging (After Evacuation) .................................................................................38  
5. Cycle Troubleshooting Guide........................................................................................39  
6. Electronic Parts Troubleshooting Guide......................................................................40  
7. Self-diagnosis Function.................................................................................................45  
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Part 4 Trouble Shooting  
1. 2-Way, 3-Way Valve  
2-way Valve (Liquid Side)  
3-way Valve (Gas Side)  
Valve cap  
Hexagonal wrench (4mm)  
Open position  
Closed position  
Flare nut  
Flare nut  
Open position  
Closed position  
Pin  
To  
To  
piping  
piping  
connection  
Service  
port cap  
Service  
port  
connection  
To outdoor unit  
To outdoor unit  
operating device  
Standard position  
Air purging  
Shaft position  
Shaft position  
Service port  
Closed  
(with valve cap)  
Closed  
(with valve cap)  
Closed  
(with cap)  
Open  
Closed  
Open  
1.  
(Installation)  
(counter-clockwise)  
(clockwise)  
(push-pin or with  
vacumm pump)  
Open  
(with valve cap)  
Open  
(with valve cap)  
Closed  
(with cap)  
Operation  
Closed  
(clockwise)  
Open  
Open  
Pumping down  
(Transfering)  
(counter-clockwise) (connected manifold  
gauge)  
2.  
3.  
4.  
Open  
Open  
Open  
Open  
Open  
(with charging  
cylinder)  
Evacuation  
(Servicing)  
Open  
(with charging  
cylinder)  
Gas charging  
(Servicing)  
Open  
Pressure check  
(Servicing)  
(with charging cylinder)  
Open  
Open  
Open  
Open  
5.  
6.  
Open  
Gas releasing  
(Servicing)  
(with charging cylinder)  
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Part 4 Trouble Shooting  
2. Pumping Down  
Liquid side  
2-Way  
Indoor unit  
Outdoor unit  
Open  
valve  
Gas side  
Closed  
3-Way  
valve  
Lo  
CLOSE  
CLOSE  
Purge the air  
Procedure  
(6) Operate the air conditioner at the cooling  
cycle and stop it when the gauge indicates  
1kg/cm2·g (14 PSI).  
(1) Confirm that both the 2-way and 3-way valves  
are set to the open position.  
Remove the valve stem caps and confirm that  
the valve stems are in the raised position.  
Be sure to use a hexagonal wrench to operate  
the valve stems.  
(7) Immediately set the 3-way valve to the closed  
position.  
Do this quickly so that the gauge ends up indi-  
cating 3 to 5kg/cm2·g (42 to 71PSI).  
(2) Operate the unit for 10 to 15 minutes.  
(8) Disconnect the charge set, and mount the 2-  
way and 3-way valves stem nuts and the ser-  
vice port nut.  
(3) Stop operation and wait for 3 minutes, then  
connect the charge set to the service port of  
the 3-way valve.  
Use torque wrench to tighten the service port  
nut to a torque of 1.8 kg·m (13 lbf·ft)  
Be sure to check for gas leakage.  
Connect the charge hose with the push pin to  
the service port.  
(4) Air purging of the charge hose.  
Open the low-pressure valve on the charge set  
slightly to allow air purge from the charge hose.  
(5) Set the 2-way valve to the closed position.  
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Part 4 Trouble Shooting  
3. Evacuation  
Liquid side  
Indoor unit  
Outdoor unit  
3-Way  
valve  
Open  
Gas side  
3-Way  
valve  
Open  
Vacuum pump  
Vacuum  
Gage  
Lo  
OPEN  
OPEN  
Procedure  
(1) Connect the vacuum pump to the center hose  
of charge set center hose  
(3) Close the valve (Lo side) on the charge set,  
turn off the vacuum pump, and confirm that  
the gauge needle does not move (approxima-  
tely 5 minutes after turning off the vacuum  
pump).  
(2) Evacuation for approximately one hour.  
Confirm that the gauge needle has moved  
toward 0.8 Torr (2PSF).  
(4) Disconnect the charge hose from the vacuum  
pump.  
Vacuum pump oil.  
If the vacuum pump oil becomes dirty or  
depleted, replenish as needed.  
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Part 4 Trouble Shooting  
4. Gas Charging (After Evacuation)  
Liquid side  
Indoor unit  
Outdoor unit  
Open  
3-Way  
valve  
Gas side  
Open  
3-Way  
valve  
Check valve  
OPEN  
Charging  
cylinder  
Vacuum  
Gage  
Lo  
(1)  
CLOSE  
Procedure  
This is different from previous procedures.  
Because you are charging with liquid refrigerant  
from the gas side, absolutely do not attempt to  
charge with larger amounts of liquid refrigerant  
while operating the air conditioner.  
(1) Connect the charge hose to the charging  
cylinder.  
Connect the charge hose which you dis-con-  
nected from the vacuum pump to the valve at  
the bottom of the cylinder.  
If you are using a gas cylinder, also use a  
scale and reverse the cylinder so that the sys-  
tem can be charged with liquid.  
(4) Immediately disconnect the charge hose from  
the 3-way valves service port.  
Stopping partway will allow the gas to be dis-  
charged.  
If the system has been charged with liquid  
refrigerant while operating the air conditioner  
turn off the air conditioner before disconnecting  
the hose.  
(2) Purge the air from the charge hose.  
Open the valve at the bottom of the cylinder  
and press the check valve on the charge set to  
purge the air. The procedure is the same if  
using a gas cylinder.  
(3) Open the valve (Lo side on the charge set and  
charge the system with liquid refrigerant.  
If the system can not be charged with the spec-  
ified amount of refrigerant, it can be charged  
with a little at a time (approximately 150g  
(5) Mount the valve stem nuts and the service  
port nut.  
Use torque wrench to tighten the service port  
nut to a torque of 1.8 kg·m (13 lbf·ft)  
Be sure to check for gas leakage.  
(5.3oz) each time) while operating the air con-  
ditioner in the cooling cycle; however, one time  
is not sufficient, wait approximately 1 minute  
and then repeat the procedure (pumping pin).  
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Part 4 Trouble Shooting  
5. Cycle Troubleshooting Guide  
Trouble analysis  
1. Check temperature difference between intake and discharge air, and operating current.  
Temp. difference  
Current  
: approx. 0°C(1°F)  
: less than 80% of  
rated current  
All amount of refrigerant leaked out.  
Check refrigeration cycle.  
Temp. Difference  
Operating Current  
Refrigerant leakage  
Clog of refrigeration cycle  
Defective compressor  
Temp. difference  
Current  
: approx. 8°C(16°F)  
: less than 80% of  
rated current  
Temp. difference  
Current  
: less than 8°C(16°F)  
: near the rated  
current  
Excessive amount of refrigerant  
Temp. difference : over 8°C(16°F)  
Normal  
NOTICE  
Temperature difference between intake and discharge air depends on room air humidity. When the room air  
humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower  
temperature difference is larger.  
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Part 4 Trouble Shooting  
6. Electronic Parts Troubleshooting Guide  
The Product doesnt operate at all. (9~30kBtu/h Model)  
Trouble 1  
Turn off the main power and wait until LED on outdoor PCB is off.  
Turn on the main power again.  
"Beeping" sound is from the indoor unit?  
Flashing LED mounted on the outdoor PCB?  
NO  
YES  
Primarily, the operating condi-  
tion of Micom is O.K.  
Check the voltage of power(AC 208~230V, 60Hz).  
The voltage of main power.  
The voltage applied to the unit.  
The connecting method of Indoor/Outdoor connecting cable (each color)  
The PCB Ass'y  
(Fuse,Noise Filter, Power Module(SMPS), IC01D,IC04D)  
Check CN-DISP1  
The operation check of the P.C.B. Ass'y  
Specification  
: DC 220V~390V  
Remedy  
Procedure  
1) The input voltage of Power  
Module(SMPS)  
Replace the P.C.B.  
2) The output voltage of Power  
Module (SMPS)  
: 15V ±10%  
3) IC01D(LD1085), IC04D(7805)  
: DC 5V  
- 40 -  
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Part 4 Trouble Shooting  
Product doesn't operate with the remote controller. (9~30kBtu/h Model)  
Trouble 2  
Turn on main power.  
Wait 2 minutes for the compressor to turn on.  
When the compressor is stopped stopped, the Indoor Fan is driven by a low speed.  
At this point the air speed is not controlled by the remote controller.  
(When operated in the Sleeping Mode, the air speed is set to the low speed as force).)  
Caused by other parts except  
Caused by the remote controller.  
the remote controller  
When the mark (  
) is displayed in LCD  
Check the contact of CN-DISP 1, 2 connector  
screen, replace battery.  
Check DISP P.C.B Ass'y  
-Voltage between CN-DISP1 - : DC +5V  
Check point  
Check the connecting circuit between  
MICOM PIN ( and CN-DISP1 PIN ⑦  
Check receiver ass'y  
- 41 -  
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Part 4 Trouble Shooting  
The Compressor/Outdoor Fan does not operate (9, 12kBtu/h Model)  
Trouble 3  
Turn on the main power.  
Using the remote controller, set the indoor set point to at least 15˚C(5˚F) less than the  
indoor air temperature.  
When in air circulation mode, compressor/outdoor fan is stopped.  
Check that the sensor for Indoor temperature sensor is attatched and as close to the heat  
exchanger (EVA.) as possible.  
When displaying Error code, refer to the trouble shooting guide.  
Check the main power source.(AC 208V~230V)  
Check the trouble shooting guide error code 6,9  
Turn off main power.  
Check the electrical wiring diagram of Outdoor side.  
Check the open or short of connecting wires between Indoor and Outdoor.  
- 42 -  
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Part 4 Trouble Shooting  
The Compressor/Outdoor Fan does not operate (18, 24, 30kBtu/h Model)  
Trouble 4  
Turn on the main power.  
Using the remote controller, set the indoor set point to at least 15˚C(5˚F) less than the  
indoor air temperature.  
When in air circulation mode, compressor/outdoor fan is stopped.  
Check the sensor for Indoor temperature is attatched as close as to be effected by the  
themperature of Heat Exchange (EVA.)  
When displaying Error code, refer to the trouble shooting guide.  
Check the main power source.(AC 208V~230V)  
Check the trouble shooting guide error code 21,26.  
Check that CN_FAN(A,B) supplied voltage to outdoor PCB is about AC 208V~230V.  
Turn off main power.  
Check the electrical wiring diagram of Outdoor side.  
Check the open or short of connecting wires between Indoor and Outdoor.  
- 43 -  
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Part 4 Trouble Shooting  
When indoor Fan does not operate.(9~30kBtu/h Model)  
Trouble 5  
Turn off main power.  
Check the connection of CN-FAN.  
Check the Fan Motor.  
Check the Fuse(AC250V, T2A).  
Check the related circuit of indoor Fan Motor.  
The pin No. 38 of micom and the Q01M that drives the SSR.  
Check the related pattern.  
Check the SSR.  
- SSR Open: Indoor Fan Motor never operate.  
- SSR short: Indoor Fan Motor always operates in case of ON or OFF.  
Turn on the main power  
Check the SSR high speed operation by remote control.  
(the Indoor Fan Motor is connected)  
The voltage of Pin No 1(orange) and 3(black) of CN-FAN.  
About AC 160V over  
SSR is not damaged  
About AC 50V over  
Check SSR  
- 44 -  
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Part 4 Trouble Shooting  
7. Self-diagnosis Function  
I Error Indicator  
The error indicator assists with self-diagnoisis of the air conditioner and identifies if there is any trouble.  
The error indicator location is near the ON/OFF button by the LED on the evaporator and will signal as shown in  
the table below.  
If more than two errors occur simultaneously, primarily the highest severity error code is displayed.  
After error an occurrence, the error is cleared, the error LED is also cleared, simultaneously.  
To operate again on the occurrence of error code, be sure to turn off the power and then turn on.  
The error codes are different for various models  
I 9, 12kBtu/h Model  
Indoor  
Operation  
Display  
Indoor Outdoor  
Error  
Code  
Cause of Error  
Error Indicator  
1 time  
3 sec  
1time  
3 sec  
2times  
3 sec  
4times  
1time  
1time  
3 sec  
1time  
Indoor Temp. sensor error  
- Sensor open or short  
O
1
2
ON  
ON  
3 sec  
2times  
2times  
3 sec  
2times  
3 sec  
Outdoor Temp. sensor error  
- Sensor open or short  
O
O
O
O
O
O
O
O
Heat Sink sensor error  
- Sensor open or short  
- Heat Sink temp is over 95˚C  
(203˚F)  
4times  
3 sec  
5times  
3 sec  
ON  
4
5
6
3 sec  
5times  
3 sec  
Communication error  
OFF  
6times  
3 sec  
6times  
SHUT  
DOWN  
DC Peak error  
7times  
8times  
9times  
7times  
3 sec  
SHUT  
DOWN  
O
O
O
O
Over current error (CT2)  
7
8
8times  
3 sec  
Indoor fan lock error  
(BLDC fan model only)  
OFF  
OFF  
9times  
3 sec  
Outdoor fan lock error  
(BLDC fan model only)  
O
O
9
10times 10times  
3 sec  
Discharge pipe thermistor is  
short or open.  
O
ON  
10  
(4 LED Model)  
- 45 -  
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Part 4 Trouble Shooting  
I 18,24,30kBtu/h Model  
Indoor Error  
LED1  
(Red)  
LED2  
(Green)  
Indoor  
Status  
ON  
Error code  
Descrition  
INV TPS  
00  
01  
02  
05  
06  
No Error  
Indoor Room themistor error  
1time ◑  
2times ◑  
5times ◑  
6times ◑  
OFF  
OFF  
OFF  
OFF  
Indoor in-piping sensor error  
Communcation error between indoor and outdoor units  
Indoor Out-Piping sensor error  
Outdoor Error  
Ex) Error Code 21 (IPM Fault)  
2 Times  
2 Times  
1 Sec.  
2 Times  
1 Sec.  
LED01G  
(RED)  
1 Sec.  
1 Time  
1 Time  
1 Time  
LED02G  
(GREEN)  
2 Sec.  
2 Sec.  
LED02G  
(Green)  
Outdoor  
Status  
Error  
code  
LED01G  
(Red)  
Contents  
Case of error  
21  
IPM Fault (Compressor Over current)  
CT 2(Max. Current)  
2 times  
2 times  
2 times  
2 times  
2 times  
2 times  
2 times  
2 times  
3 times  
3 times  
1 time  
Compressor malfunction,IPM Fault  
Current is 14A or above.  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
22  
2 times  
3 times  
4 times  
5 times  
6 times  
7 times  
8 times  
2 times  
3 times  
23  
DC Link Low Volt.  
DC Link volt. Is 140V or below.  
Low / High press switch OPEN  
Abnormal AC volt. Input.  
24  
Low / High press  
25  
AC Low / AC High Volt.  
DC Compressor Position  
PSC Fault  
26  
27  
28  
DC Link High Volt  
Off  
Off  
Off  
32  
Discharge Pipe Temp. High (INV)  
Discharge Pipe Temp. High (Cons.)  
33  
- 46 -  
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Part 4 Trouble Shooting  
LED02G  
(Green)  
Outdoor  
Status  
Error  
code  
LED01G  
(Red)  
Contents  
Case of error  
40  
41  
44  
45  
46  
47  
53  
60  
61  
62  
65  
CT Circuit (open/ short)  
4 times  
4 times  
4 times  
4 times  
4 times  
4 times  
CT Circuit malfunction  
Open / Short  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Off  
Sensor INV. (open/ short)  
Air sensor (open/ short)  
1 time  
4 times  
5 times  
6 times  
7 times  
3 times  
Open / Short  
Cond. Pipe sensor (open/ short)  
Suction pipe sensor (open/ short)  
Sensor Cons. (open/ short)  
Open / Short  
Open / Short  
Open / Short  
Communication (Indoor to Outdoor) 5 times  
Communication Poorly  
Check sum mismatching  
Cond. Temp. high  
Heat sink temp. high  
Open / Short  
EEPROM check sum  
6 times  
6 times  
6 times  
6 times  
Cond. Pipe sensor temp. high  
Heat sink sensor temp. high  
Heat sink sensor (open/ short)  
1 time  
2 times  
5 times  
- 47 -  
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Part 4 Trouble Shooting  
I Troubleshooting Guide(9,12kBtu/h Model)  
Error code  
Description  
Cause of error  
Indoor thermistor (sensor) is short or open  
Indoor thermistor is short  
or open  
Indoor thermistor (sensor) is not connected to the indoor pcb assembly  
1
Damage or defect on the sensing circuit of indoorpcb assembly.  
(R01H, R02H, R03H, R04H, C01H, C02H)  
Check flow  
YES  
YES  
Indoor thermistor is connected  
to Indoor pcb assembly ?  
Sensing circuit of indoor  
Indoor thermistor is right ?  
pcb is right ?  
No  
No  
No  
Check Indoor thermistor  
- Connect to CN-TH1 in  
indoor pcb assembly  
-
Measure resistance of thermistor  
(air : about 10kat 25°C(77°F),  
pipe : about 5kat 25°C(77°F)  
- Check soldering state of  
R01H ~ R04H, C01H, C02H  
Error code  
Description  
Cause of error  
Outdoor thermistor (sensor) is short or open  
Outdoor thermistor (sensor) is not connected to the outdoor pcb assembly  
Damage or defect on the sensing circuit of outdoorpcb assembly.  
Outdoor thermistor is  
short or open  
2
(R03H~R06H, C02H, C03H)  
Check flow  
YES  
YES  
Outdoor thermistor is connected  
to outdoor pcb assembly ?  
Sensing circuit of outdoor  
pcb is right ?  
Outdoor thermistor is right ?  
No  
No  
No  
Check outdoor thermistor  
- Connect to CN-TH1 in  
outdoor pcb assembly  
-
Measure resistance of thermistor  
- Check soldering state of  
R03H ~ R06H, C02H, C03H  
(air : about 10kat 25°C(77°F),  
pipe : about 5kat 25°C(77°F)  
- 48 -  
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Part 4 Trouble Shooting  
Error code  
Description  
Cause of error  
Heat-sink thermistor is damaged(short or open).  
Heat-sink Temp. is over 95°C(203°F)  
Heat-sink Temp. is over  
95°C(203°F)  
Heat-sink thermistor  
is open or short  
4
Damage or defect on the sensing circuit of outdoorpcb assembly.  
(R01H, R02H, C01H)  
Check flow  
YES  
YES  
Heat-sink thermistor is connected  
to outdoor PCB assembly?  
Heat-sink thermistor in INV-IC is  
Right ?  
Sensing circuit of outdoor  
pcb is right ?  
No  
No  
No  
Check heat-sink thermistor  
- Check soldering state of  
R01H, R02H, C01H  
- Connect to CN-TH2 in  
outdoor PCB assembly  
-
Measure resistance of thermistor  
(about 10kat 25°C(77°F))  
9k,12kBtu/h Model Heat-sink Thermistor resistance check  
R-T Graph  
120  
100  
80  
60  
40  
20  
0
20 30 40 50 60 70 80 90 100 110 120 130 [˚C]  
[˚F]  
68 86 104 122 140 158 176 194 212 230 248 266  
Temperature  
- 49 -  
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Part 4 Trouble Shooting  
Error code  
Description  
Cause of error  
Wrong or missing wiring between indoor and outdoor unit cable  
Defect of communication components in indoorpcb assembly  
Defect of communication components in outdoorpcb assembly  
Defect of power supply components in outdoorpcb assembly  
No ground connection in air conditioner unit  
Communication Error  
5
(affected by noise in power source)  
Check flow  
YES  
YES  
Is the voltage of T/Block  
in outdoor about  
AC 208~230V ?  
Wiring connection  
Is right ?  
Is the voltage of GND & DC5V in  
Outdoor pcb about DC 5V ?  
,
No  
No  
No  
Indoor  
1(BR)  
2(BL)  
3(GN/YL) 3(GN/YL)  
4(RD)  
Outdoor  
1(BR)  
2(BL)  
Check if the power connector  
is not connected to the  
Terminal Block of the indoor  
unit.  
Check FUSE, NF01/02J, PTC,  
Power Module, BD-01S in  
Outdoor pcb assembly  
4(RD)  
YES  
YES  
Communication circuit of indoor  
& outdoor pcb Is right ?  
Ground connection is installed ?  
(power outlet or outdoor chassis)  
No  
No  
Earth port  
Check IC01K, IC02K,D01K~D03K,  
ZD01K~ZD03K, R01K~R10K,  
C01K~C04K  
Install ground connection from outdoor  
unit. (In case power outlet has no earth  
port)  
- 50 -  
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Part 4 Trouble Shooting  
Cause of error  
Error code  
Description  
Supplied power is not normal  
Comp Connector (CN-U,V,W) is disconnected or inserted into the  
wrong position  
DC Peak Error  
6
Compressor is damaged (coil short) replace compressor  
Too much Refrigerant  
Defect in outdoor pcb assembly replace pcb assembly  
Check flow  
YES  
YES  
Supplied voltage to  
Outdoor pcb is about  
AC 208~230V ?  
Is connector (CN-U,V,W)  
connected to compressor and  
inserted into the pcb in right position ?  
Refrigerant pressure is right ?  
No  
No  
No  
Check CN-U,V,W connector  
(U : RD, V : BL, W : YL)  
Check refrigerant pressure  
and adjust.  
Check power source  
YES  
YES  
Inverter components in outdoor pcb assembly are  
right ?  
Is the compressor right ?  
No  
No  
Check resistance  
* 9 K/12K Model  
Between U-V, V-W, U-W port.  
¡Short / Open circuit  
(Comp.motor coil error)  
¡normal : 1 ~2  
Between U,V,W and Body  
¡normal : over 10MΩ  
Check  
Short of SPM3 pins (GND - P, U, V, W pin)  
Direction of D01Z~D03Z, C08Z,10Z,12Z,16Z  
Assembling state of R01P ~ R21P & IC01P  
Assembling state of screw between INV-IC &  
Heat-sink  
DC 15V output of Power module.  
U
W
V
- 51 -  
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Part 4 Trouble Shooting  
Error code  
Description  
Cause of error  
Supplied power is not normal  
Indoor/outdoor fan is locked  
Too much refrigerant  
Defect in current sensing circuit in outdoor pcb assembly  
Over current Error  
(CT2)  
7
Check flow  
YES  
YES  
Supplied voltage to  
Outdoor pcb is about  
AC 208~230V ?  
Does indoor / outdoor fan work  
normally ?  
Refrigerant pressure is right ?  
No  
No  
No  
Check indoor / outdoor fan and  
adjust.  
Check refrigerant pressure  
and adjust.  
Check power source  
YES  
Current sensing circuit is right ?  
No  
Check current sensing circuit.  
- check CT is damaged in outdoor pcb  
(output wire is disconnected to pin or not)  
- BD01N is inserted in right position  
(refer to marking on pcb and component)  
- Spec of R01N (1k), R02N (1.65k) is correct  
- Direction of diode (D01N, D02N) is right  
- 52 -  
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Part 4 Trouble Shooting  
Cause of error  
Error code  
Description  
Indoor fan is locked or separated  
Fan connector is not connected to indoor pcb assembly  
Defective DC-fan driving circuit  
Indoor fan is locked  
8
(BLDC fan model only)  
Check flow  
YES  
YES  
Indoor fan is rotating ? (1)  
No  
Indoor fan is rotating ? (2)  
DCfan driving circuit is right ?  
No  
No  
Check indoor unit  
- remove obstacles in  
indoor unit  
Check DC Fan Driving circuit  
(Soldering state & Direction)  
- R01F~R09F, C01F~C03F,  
IC01F~IC03F, Q01F~Q02F, ZD01F  
Check soldering state of  
CN-Motor1 & assembling  
state of DC Fan connector  
- fan assembled correctly.  
Error code  
Description  
Cause of error  
Outdoor fan is locked by an obstacle (ex : branch of tree, baretc)  
Fan connector is not connected to outdoor pcb assembly  
Defective in DC-fan driving circuit  
Outdoor fan is locked  
(BLDC fan model only)  
9
Check flow  
YES  
YES  
Outdoor fan is rotating ? (1)  
No  
Outdoor fan is rotating ? (2)  
No  
DCfan driving circuit is right ?  
No  
Check DC Fan driving circuit  
(Soldering state & Direction)  
- R01F~R05F, C01F~C03F,  
Q01F~Q04F, ZD01F  
Check outdoor unit  
- remove obstacles in  
outdoor unit  
Check connector is not  
connected to outdoor pcb  
assembly (CN-FAN2)  
- 53 -  
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Part 4 Trouble Shooting  
Error code  
Description  
Cause of error  
Discharge pipe temp. is short or open  
Discharge pipe temp. is not connected to the outdoor pcb assembly  
Damage or defect on the sensing circuit of outdoor pcb assembly  
Discharge pipe temp. is  
short or open  
10  
Check flow  
YES  
YES  
Discharge pipe temp. is connected  
to Outdoor pcb assembly ?  
Sensing circuit of outdoor  
Discharge pipe temp. is right ?  
pcb is right ?  
No  
No  
No  
Check Discharge pipe temp.  
Connect to CN-D_PIPE  
in outdoor pcb assembly  
- Check soldering state of  
R07H, R08H, C04H  
-
Measure resistance of thermistor  
(about 200kat 25°C(77°F)).  
- 54 -  
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Part 4 Trouble Shooting  
I Troubleshooting Guide(18,24,30kBtu/h Model)  
1) Troubleshooting CH01, CH02, CH06  
Error  
code  
Title  
Cause of error  
Open / Short  
Soldered poorly  
Internal circuit error  
Check point & Normal condition  
Normal resistor : 10k/ at 25°C(77°F) (Unplugged)  
Normal voltage : 2.5VDC / at 25°C(77°F) (plugged)  
Indoor air sensor  
01  
Open / Short  
Soldered poorly  
Internal circuit error  
Normal resistor : 5k/ at 25°C(77°F) (Unplugged)  
Normal voltage : 2.5VDC / at 25°C(77°F) (plugged)  
Indoor inlet pipe sensor  
Indoor outlet pipe sensor  
02  
06  
Open / Short  
Soldered poorly  
Internal circuit error  
Normal resistor : 5k/ at 25°C(77°F) (Unplugged)  
Normal voltage : 2.5VDC / at 25°C(77°F) (plugged)  
10k  
2.5VDC  
V
Check the resistance  
Check the voltage  
Check Point  
1. Unplug the sensor on Indoor unit PCB.  
2. Estimate the resistance of each sensor.  
3. If the resistance of the sensor is 10k/ 5kat 25°C(77°F), then sensor is normal.  
4. If the resistance of the sensor is 0 kor , then sensor is abnormal. ¡ Change the sensor.  
5. Plug the sensor onto the Indoor unit PCB and Power ON.  
6. Estimate the voltage of each sensor.  
7. If the voltage of the sensor is 2.5VDC at 25°C(77°F), then sensor is normal.  
8. If the resistance of the sensor is 0 or 5VDC, then sensor is abnormal. ¡ Repair or Change the PCB.  
- 55 -  
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Part 4 Trouble Shooting  
2) Troubleshooting CH05, CH53  
Error  
Title  
Cause of error  
Check point & Normal condition  
code  
Power input AC 208~230V. (Outdoor, Indoor)  
The connector for transmission is disconnected.  
The connecting wires are misconnected.  
The GND1,2 is not connected at main GND.  
The communication line is shorted at GND.  
Transmission circuit of outdoor PCB is abnormal.  
Transmission circuit of indoor PCB is abnormal.  
05  
/
53  
Communication  
(Indoor ¡ Outdoor)  
Communication poorly  
Check Point  
1. Check the input power AC 208~230V. (Outdoor, Indoor unit)  
2. Check that the communication wires are correctly  
connected.  
¡ Adjust the connection of wire  
¡ Confirm the wire is either Live, Neutral”  
3. Check the resistance between communication line and  
GND. (Normal : Over 2M)  
4. Check that the communication cable is correctly  
connected.  
5. Check the connection of GND1, GND2, and main GND.  
6. Check to see if one of the indoor units in operating properly  
and the outdoor PCB is operating correctly.  
¡ Check any other indoor units  
* CH05 is displayed at indoor unit, CH53 is displayed at out-  
door unit.  
- 56 -  
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Part 4 Trouble Shooting  
3) Troubleshooting CH21  
Error  
Title  
Cause of error  
Check point & Normal condition  
code  
An instant over current in the U,V,W phase  
- Comp lock  
- The abnormal connection of U,V,W  
Over load condition  
- Overcharging of refrigerant  
- Pipe length.  
Instant over current  
Over Rated current  
Poor insulation of IPM  
21  
DC Peak  
Poor insulation of compressor  
Comp  
Resistance() at 20°C(68°F)  
U
Constant  
comp.  
Inverter  
comp.  
Terminal  
U-V  
V-W  
W-U  
0.64  
0.64  
0.64  
0.8  
0.8  
0.8  
V
W
Copper  
pipe  
Comp  
Resistance() at 20°C(68°F)  
Constant  
comp.  
Inverter  
comp.  
Terminal  
U-GND  
V-GND  
W-GND  
2MΩ  
2MΩ  
2MΩ  
2MΩ  
2MΩ  
2MΩ  
Check Point  
1. Check the wire connection. (U,V,W)  
2. Check the load condition. (Refrigerant, Pipe length, ) ¡ Adjust the load condition  
3. Check the electricity leakage of the compressor. ¡ Normal : Over 2M.  
4. Check the resistance of compressor. ¡ Normal : 0.65(INV), 0.8(Cons.) ¡ No difference at each terminal.  
5. Check the insulation from water at IPM part. ¡ Check the trace of water.  
6. Check the IPM circuit.  
- 57 -  
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Part 4 Trouble Shooting  
4) Troubleshooting CH21, CH22  
Error  
Title  
Cause of error  
Check point & Normal condition  
code  
check if the compressor is locked or operating.  
Check the compressor insulation and motor wire  
resistance.  
Check if the outdoor fan is locked or operating.  
Check the IPM short.  
Compressor output  
current over.(30A)  
21  
22  
DC_Peak  
Check AC input voltage.  
Check if the outdoor fan is locked or operating.  
Check input current.  
C/T  
Internal circuit  
Initial current error  
Check the C01N DC voltage.  
(From where the electricity is entering and Before  
the product operates, Normality Vdc value is  
2.5V 0.2V)  
V
Check Point  
1. Check the power source.  
2. Check that the indoor fan is operating correctly.  
3. Check the current.  
4. Check the install conditions.  
5. Check the internal circuit.  
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Part 4 Trouble Shooting  
5) Troubleshooting CH23, CH28  
Error  
Title  
Cause of error  
Check point & Normal condition  
code  
DC Link  
Low voltage.  
Check the power source.  
Check the DC Link Voltage.  
DC link volt. is  
140VDC or lower.  
23  
DC Link  
High voltage  
DC link volt. is  
140VDC or higher.  
Check the power source.  
Check the DC Link Voltage.  
28  
Check Point  
1. Check the power source.  
2. Check the DC Link Voltage.  
V
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Part 4 Trouble Shooting  
6) Troubleshooting CH24, CH25  
Error  
Title  
Cause of error  
Check point & Normal condition  
code  
Check the connection of CN_Press.  
Check the components.  
Low / High press  
S/W open.  
24  
Press S/W Open  
Input voltage  
Abnormal Input voltage  
(140VAC or lower 300VAC  
or higher).  
Check the power source.  
Check the components.  
25  
TRANS1  
60Hz, DC12V  
CN PRESS  
CN TRNAS1  
Check Point  
CH 24  
CH 25  
1. Check the power source.  
1. Check the connection of CN_PRESS”  
2. Check the installation conditions for over loads.  
3. Check that the SVC Valve is open.  
2. Check the components  
(Trans1, B/Diode, Diode, Resistance)  
4. Check for the leakage of refrigerant.  
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Part 4 Trouble Shooting  
7) Troubleshooting CH26, CH27  
Error  
Title  
Cause of error  
position detect error  
Over current at IGBT”  
Check point & Normal condition  
code  
Check the connection of comp wire U,V,W”  
Malfunction of compressor  
Check the component of IPM, detection parts.  
DC Compressor  
Compressor  
26  
Position  
Check the Reactor spec.  
(18k,30k:10A/26.8mH, 24k:13A/13mH * 2)  
Check AC input voltage.  
PSC Fault  
27  
Check if the outdoor fan is locked or operating.  
Check input current.  
A’  
B’  
Check Point  
CH 27  
Check the "IGBT" short point "B"  
CH 26  
Check the connection of "U, V, W"  
Check for shorts at check point "A".  
Check for with the error code "21"  
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Part 4 Trouble Shooting  
8) Troubleshooting CH32, CH33, CH40  
Error  
code  
Title  
Cause of error  
Check point & Normal condition  
Check the discharge pipe sensor for INV.  
Check the installation conditions for over loads.  
Check for leakage of refrigerant.  
Check if the SVC V/V is open.  
Note: If SVC V/V stands for service valves, please  
use service valves in place of SVCV/V.  
Discharge pipe (Inverter)  
temp. high  
Discharge sensor  
(Inverter) temp. high  
32  
(105°C(221°F))  
Check the discharge pipe sensor for Cons.  
Check the installation conditions for over loads.  
Check for leakage of refrigerant.  
Discharge pipe(Constant)  
temp. high  
Discharge sensor  
(Cons.) temp. high  
33  
40  
(105°C(221°F))  
Check if the SVC valve is open.  
Open/Short  
Soldered poorly  
Internal circuit error  
Normal resistor : about 0  
CT Sensor  
Discharge pipe temp.  
Toff(105) °C  
(221) °F  
T2(95) °C  
T1(90) °C  
(203) °C  
(194) °C  
COMP Frequency  
Normal  
Normal  
Normal  
Normal  
OFF  
(Hz)  
LEV Openness  
OFF Control  
(Pulse)  
Check Point  
CH 32  
CH 33  
1. Check the installation conditions for over loads.  
2. Check if the SVC valve is open.  
1. Check the installation conditions for over loads.  
2. Check if the SVC valve is open.  
3. Check for leakage of refrigerant.  
3. Check for leakage of refrigerant.  
4. Check the constant compressor. (same with CH21)  
CH 40  
1. If the resistance of the sensor is only , the check Is  
possible.  
2 If the error occurs again after the reset , change the  
PCB.  
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Part 4 Trouble Shooting  
9) Troubleshooting CH41, CH44, CH45, CH46, CH47, CH65  
Display  
code  
Title  
Cause of error  
Open / Short  
Soldered poorly  
Internal circuit error  
Check point & Normal condition  
Normal resistor : 200k/ at 25°C(77°F) (Unplugged)  
Normal voltage : 4.5VDC / at 25°C(77°F) (plugged)  
41  
Discharge pipe sensor  
(Inverter)  
Open / Short  
Soldered poorly  
Internal circuit error  
Normal resistor : 10k/ at 25°C(77°F) (Unplugged)  
Normal voltage : 2.5VDC / at 25°C(77°F) (plugged)  
Air sensor  
44  
45  
46  
47  
65  
Open / Short  
Soldered poorly  
Internal circuit error  
Normal resistor : 5k/ at 25°C(77°F) (Unplugged)  
Normal voltage : 2.5VDC / at 25°C(77°F) (plugged)  
Condenser Pipe sensor  
Suction Pipe sensor  
Open / Short  
Soldered poorly  
Internal circuit error  
Normal resistor : 5k/ at 25°C(77°F) (Unplugged)  
Normal voltage : 2.5VDC / at 25°C(77°F) (plugged)  
Open / Short  
Soldered poorly  
Internal circuit error  
Discharge pipe sensor  
(Constant)  
Normal resistor : 200k/ at 25°C(77°F) (Unplugged)  
Normal voltage : 4.5VDC / at 25°C(77°F) (plugged)  
Open / Short  
Soldered poorly  
Internal circuit error  
Normal resistor : 10k/ at 25°C(77°F) (Unplugged)  
Normal voltage : 2.5VDC / at 25°C(77°F) (plugged)  
Heat sink sensor  
Check Point  
1. Estimate the resistance of each sensor.(Unplugged)  
2. Estimate the voltage of each sensor.(Plugged)  
3. If the resistance of the sensor is 0 kor , then sensor is abnormal.  
If the voltage of the sensor is 0 V or 5VDC, then sensor is abnormal.  
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Part 4 Trouble Shooting  
Inverter/Constant  
Air R-T Table  
Temperature(˚C/˚F)  
Discharge pipe R-T Table  
Resistance(k)  
Temperature(˚C/˚F)  
20/68  
Resistance(k)  
20/68  
30/86  
12.5  
8
244  
30/86  
40/104  
164.8  
114  
40/104  
50/122  
60/140  
70/158  
80/176  
90/194  
100/212  
5.3  
3.6  
2.5  
1.7  
1.2  
0.9  
0.7  
50/122  
80.6  
60/140  
58.3  
70/158  
42.9  
80/176  
32.1  
90/194  
24.4  
100/212  
110/230  
120/248  
18.9  
14.8  
11.7  
Condenser/Suction Pipe  
Heatsink R-T Table  
Pipe R-T Table  
Temperature(˚C/˚F)  
20/68  
Resistance(k)  
Temperature(˚C/˚F)  
20/68  
Resistance(k)  
12.5  
8
6.3  
4
30/86  
30/86  
40/104  
50/122  
60/140  
70/158  
80/176  
90/194  
100/212  
110/230  
120/248  
5.3  
3.5  
2.5  
1.7  
1.2  
0.9  
0.7  
0.5  
0.4  
40/104  
50/122  
60/140  
70/158  
80/176  
90/194  
100/212  
2.6  
1.8  
1.2  
0.9  
0.6  
0.4  
0.3  
10) Troubleshooting CH51, CH60  
Display  
Title  
Cause of error  
Check point & Normal condition  
code  
Check the PCB ASM P/No.  
Check for poor soldering.  
EEPROM  
Check sum  
Check sum error  
60  
Check Point  
CH 60  
1. Check the condition of EEPROM.  
2. Check for poor soldering  
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Part 4 Trouble Shooting  
11) Troubleshooting CH61, CH62  
Display  
Title  
Cause of error  
Check point & Normal condition  
code  
Condenser  
pipe sensor  
temp. high  
Condenser pipe sensor  
detected high  
temp.(65°C(149°F))  
Check the load condition.  
Check the sensor of Condenser pipe sensor.  
61  
Heat sink sensor  
detected high  
temp.(85°C(185°F))  
Heat sink sensor  
temp. high  
Check the fan is locked.  
Check the sensor of heat sink.  
62  
Heat Sink temp.  
Toff °C  
T2 °C  
T1 °C  
COMP Frequency  
Normal  
Normal  
OFF  
Normal  
(Hz)  
Check Point  
CH 61  
CH 62  
1. Check if the fan is locked.  
1. Check the the installation conditions for over loads.  
(Refrigerant, Pipe length, Blocked, )  
2. Check if the Outdoor temp. is very high.  
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Specifications and performance data subject to change without notice.  
HEAT CONTROLLER, INC.  
1900 WELLWORTH AVENUE JACKSON, MICHIGAN 49203  
THE QUALITY LEADER IN CONDITIONING AIR  
P/NO : MFL41161604  
20/02/2008  
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