¨
Model No. HREL09981
Serial No.
Serial
Number
Decal
QUESTIONS?
If you have questions, or if there
are missing or damaged parts,
please call direct to our toll-free
Customer Hot Line. The trained
technicians on our Customer
Hot Line will provide immediate
assistance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
Patent Pending
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
USERÕS MANUAL
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BEFORE YOU BEGIN
Congratulations for selecting the revolutionary
HealthRider¨ E660 Elliptical Crosstrainer. The
HealthRider¨ E660 is an incredibly smooth exerciser
that moves your feet in a natural elliptical path, mini-
mizing the impact on your knees and ankles. And the
unique E660 features adjustable resistance and
incline to help you get the most from your exercise.
Welcome to a whole new world of natural, elliptical-
motion exercise from HealthRider.
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is HREL09981. The
serial number can be found on a decal attached to the
E660 (see the front cover of this manual for the loca-
tion of the decal).
Before reading further, please look at the drawing
below and familiarize yourself with the parts that are
labeled.
For your benefit, read this manual carefully before
you use the HealthRider¨ E660. If you have addi-
tional questions, please call our Customer Service
Water Bottle Holders
(Bottles not included)
Reading
Rack
Console
Handlebar
Pulse
Sensor
FRONT
Pedal Disk
Incline Frame
Leveling Pad
Pedal
Pedal Leg
BACK
RIGHT SIDE
3
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ASSEMBLY
Assembly requires two people. Place all parts of the elliptical crosstrainer in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
The following tools are required for assembly: the included allen wrenches
phillips screwdriver and a rubber mallet
and your own
.
1. Note: Make sure that the two 5/16Ó x 1Ó Screws (76)
are loose.
1
Motor
Screw
Tap a 1/2Ó Axle Cap (39) onto one end of the Incline
Motor Axle (14). With the help of a second person,
raise the Incline Frame (7). Insert the Incline Motor
Axle through one side of the Incline Frame, through
a Plastic Spacer (91), through the end of the motor
screw, through another Plastic Spacer (91), and
through the other side of the Incline Frame.
39
91
76
Tap a 1/2Ó Axle Cap (39) onto the other end of the
Incline Motor Axle (14).
39
7
14
Tighten the two 5/16Ó x 1Ó Screws (76).
2. Raise the Upright (3). Slide the 3/8Ó Washer (94)
onto the Knob (90). Secure the Upright by tightening
the Knob into the Knob Guide (4).
2
3
94
4
90
3. Secure the Cup Holders (87) in the console plate by
tapping the Cup Holders into the indicated holes.
3
87
Console
Plate
4
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4. While another person holds the Handlebar (13) in the
position shown, connect the two console wires to the
two Pulse Wires (96).
4
Push the wires and connectors into the Handlebar (13).
96
Console
Wire
13
Console
Wire
96
3
5. With the help of another person, loosely attach the
right side of the Handlebar (13) to the Upright (3) with
two 3/8Ó x 1 1/4Ó Bolts (92), two 3/8Ó Washers (94),
and two Spacers (93). Make sure that the Spacers are
positioned between the Handlebar and the console
plate. Be careful to avoid pinching the wires.
5
13
94
92
93
Attach the left side of the Handlebar (13) in the same
manner.
93
Firmly tighten all four 3/8Ó x 1 1/4Ó Bolts (92).
93
94
Console
Plate
94
92
93
3
94
92
6
6. Rotate the Right Pedal Leg (6) in the direction shown.
88
89
6
See the inset drawing. Identify the Right Pedal (23); the
Right Pedal has an opening on the indicated side. Slide
the Right Pedal onto the Right Pedal Leg (6) as shown.
Make sure that the plastic posts are completely inserted
into the holes in the Right Pedal Leg.
Plastic
Posts
Opening
Place three #10 Washers (89) on three #8 x 1 1/2Ó
Screws (88). Insert the three Screws about halfway into
the Right Pedal Leg (6) and thread the Screws into the
plastic posts on the Right Pedal (23). Using a phillips
screwdriver, tighten the three Screws into the plastic
posts. Do not overtighten the Screws or the plastic
posts may break.
23
Attach the Left Pedal (not shown) in the same way.
6
7. Make sure that all parts of the elliptical crosstrainer are properly tightened. To protect the floor or carpet
from damage, place a mat under the elliptical crosstrainer.
5
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HOW TO USE THE ELLIPTICAL CROSSTRAINER
PLUGGING IN THE POWER CORD
FEATURES OF THE CONSOLE
Plug the power cord
into a surge protector
(not included), and
plug the surge protec-
tor into a 120-volt out-
let. The displays and
various indicators on
the console will light
and a tone will sound.
The advanced console offers a selection of features
designed to make your workouts more enjoyable and
effective. When the console is in the manual mode,
the incline and resistance of the elliptical crosstrainer
can be adjusted with a touch of a button. As you exer-
cise, the LED matrix and displays will provide continu-
ous exercise feedback. You can even measure your
heart rate using the built-in pulse sensor.
Note: To decrease the possibility of damaging your The console also offers ten preset workout programs:
machine, always use a surge protector. Each time four incline programs automatically control the incline
the power cord is plugged in, the incline frame will of the elliptical crosstrainer as they guide you through
move to the lowest position. In addition, the
incline frame may automatically move up and
down as the elliptical crosstrainer goes through a
calibration sequence.
effective workouts, four resistance programs automati-
cally control the resistance of the elliptical crosstrainer,
and two combination programs control both the incline
and the resistance during your workouts.
Please read through all instructions in this section
before using the elliptical crosstrainer.
Note: The console can display distance and speed
in either miles or kilometers (see step 4 on page 8).
For simplicity, all instructions in this section refer
to miles.
EXERCISING ON THE ELLIPTICAL CROSSTRAINER
To mount the elliptical crosstrainer, hold the handlebar
and step onto the pedal that is in the lowest position.
Next, step onto the other pedal. Push the pedals until
they begin to move with a continuous motion. Note:
The pedal disks can turn in either direction. It is
recommended that you move the pedal disks in
the direction shown by the arrow below; however,
to give variety to your exercise, you may choose
to turn the pedal disks in the opposite direction.
CAUTION: Before operating the
console, read the following precautions.
¥ Always hold the handlebar when mounting,
dismounting, or using the elliptical
crosstrainer.
¥ When you stop exercising, allow the pedals
to slowly come to a stop.
¥ Keep your feet and objects from beneath the
elliptical crosstrainer.
Pedal
Pedal Disk
¥ To reduce the risk of electric shock, keep
the console dry. Avoid spilling liquid on the
console and use only a sealable water bottle.
¥ The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in deter-
mining heart rate trends in general.
To dismount the elliptical crosstrainer, wait until the
pedals come to a complete stop. CAUTION: The ellip-
tical crosstrainer does not have a freewheel; the
pedals will continue to move until the flywheel
stops. When the pedals are stationary, step off the
highest pedal first. Then, step off the lowest pedal.
6
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CONSOLE DIAGRAM
E
L
A
C
D
B
F
G
B
H
I
K
J
Note: If there is a thin sheet of clear plastic on the
face of the console, remove it.
completed. The display will change modes every
five seconds. Note: The letter ÒLÓ will appear in the
display when the number of laps is shown.
A. Incline DisplayÑThis display shows the incline level
of the elliptical crosstrainer.
G. SPEED/CALORIES/PULSE/RESISTANCE DisplayÑ
This display shows your current speed, approxi-
mate calories burned, and the resistance level. The
display will change modes every five seconds.
When the pulse sensor is used, the display will also
show your heart rate.
B. Program ProfilesÑThese profiles show how the
incline or resistance of the elliptical crosstrainer will
change during workout programs. During the first
incline program, for example, the incline will gradu-
ally increase during the first half of the program,
and then gradually decrease during the last half.
H. PROGRAM SELECT ButtonÑThis button is used
to select the manual mode and the workout pro-
grams.
C. MANUAL CONTROL IndicatorÑThis indicator will
light to show when the manual mode is selected.
I. INCLINE ButtonsÑThese buttons control the incline
of the elliptical crosstrainer. Each time one of the
buttons is pressed, the incline level will change by
3%. The incline range is 3% to 30%.
D. Program IndicatorsÑThese indicators light to show
when a workout program is selected.
E. LED MatrixÑWhen the manual mode is selected,
the LED matrix will show your progress on an LED
track. When a preset program is selected, the
matrix will show your progress and upcoming
incline or resistance settings.
J. START/PAUSE ButtonÑThis button is used to start
and pause the console.
K. RESISTANCE ButtonsÑThese buttons control the
resistance of the elliptical crosstrainer. There are
ten resistance levels.
F. TIME/DISTANCE/INCLINE/LAPS DisplayÑThis dis-
play shows the elapsed time (or the remaining time
in a workout program), total distance, the incline
level, and the total number of quarter-mile laps
L. RESISTANCE DisplayÑThis display shows the
resistance level of the elliptical crosstrainer.
7
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Note: The console can display speed in either
miles per hour or kilometers per hour. When the
power is first
turned on, the let-
ters ÒMÓ or ÒKÓ will
appear in the LED
matrix to show
which measure-
ment is selected.
HOW TO USE THE MANUAL MODE
Turn on the power
1
Make sure that the power cord is properly plugged
in (see page 6). To turn on the power, press the
START/PAUSE button or simply begin exercising.
The console will sound a tone and various dis-
plays and indicators will light. Note: If you have
moved the pedals, the power will already be on.
To change the
measurement,
simultaneously
press the INCLINE
▲
and RESISTANCE
▲
but-
Select the manual mode
tons until the console sounds a tone and the new
measurement appears. Note: If you select miles
per hour, distance will be displayed in miles. If
you select kilometers per hour, distance will be
displayed in kilometers.
2
Each time the power is
turned on, the manual
mode will be selected,
as shown by the MANU-
AL CONTROL indicator.
If a workout program has
Measure your heart rate if desired
5
been selected, press the PROGRAM SELECT
button repeatedly to scroll through the programs
and select the manual mode. Note: When you
press the PROGRAM SELECT button, the
incline will automatically change to its lowest
position.
To use the pulse
sensor, place your
hands on the
Metal
Contacts
metal contacts.
Your palms must
be resting on the
upper contacts and
your fingers must
be touching the
Begin exercising and adjust the incline and
resistance
3
4
lower contacts. Avoid moving your hands. When
your pulse is detected, the heart-shaped indicator
below the right display will flash each time your
heart beats. After a moment, three dashes (Ð Ð Ð)
will appear and your heart rate will be shown.
As you exercise in manual mode, adjust the
incline and resistance as desired by pressing the
INCLINE and RESISTANCE buttons. Note: After
the buttons are pressed, it may take a few sec-
onds for the selected setting to be reached.
For the most accurate heart rate reading, continue
to hold the contacts for about 15 seconds. The
display will show your heart rate for up to two
minutes; the display will then show your current
speed, calories burned, your heart rate, and the
resistance level, in five-second intervals. Note:
Your heart rate will be shown only when the
pulse sensor is used.
Follow your progress with the console displays
As you exercise,
the LED matrix will
display the distance
you have traveled
on a quarter-mile
track. The indicators
around the track will
light one at a time
until the entire track
is lit. A new lap will then begin.
When you are finished exercising, the console
will automatically turn off after ten minutes
6
If the pedals are not moved and the console but-
tons are not pressed for ten minutes, the con-
sole will automatically switch into a ÒsleepÓ
mode. Note: Unplug the power cord following
each use.
In addition, the two displays will show the
elapsed time, distance, incline level, laps com-
pleted, current speed, calories burned, and resis-
tance level, in five-second intervals. Your heart
rate will also be shown when the pulse sensor is
used (see step 5).
8
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When only three seconds remain in the first seg-
ment, three tones will sound. All settings will then
move one column to the left. The setting of the
second segment will then be shown in the CUR-
RENT SEGMENT column and the elliptical
crosstrainer will adjust to the second setting.
HOW TO USE THE INCLINE PROGRAMS AND
THE RESISTANCE PROGRAMS
Turn on the power
1
If an incline program is selected, the resistance
can be changed during the program with the
RESISTANCE buttons. If a resistance program is
selected, the incline can be changed with the
INCLINE buttons.
Make sure that the power cord is properly plugged
in (see page 6). To turn on the power, press the
START/PAUSE button. The console will sound a
tone and various displays and indicators will light.
Note: If you have moved the pedals, the power will
already be on.
The program will continue until the setting of the
twentieth segment is shown in the CURRENT
SEGMENT column and the TIME display counts
down to zero. The console will then sound a tone
and the two displays will pause. The console will
remain in this state until the START/PAUSE button
or the PROGRAM SELECT button is pressed.
Select one of the eight incline or resistance
programs
2
Each time the power is
turned on, the manual
mode will be selected, as
shown by the MANUAL
CONTROL indicator. To
select one of the incline
or resistance programs,
press the PROGRAM
If the program is too easy
or too difficult, the difficul-
ty level of the program
can be adjusted. There
are five Òfitness levelsÓ
(fitness level 5 is the
most difficult). If an
incline program is selected, press the INCLINE
buttons repeatedly to change the fitness level. An
ÒF 1,Ó ÒF 2,Ó ÒF 3,Ó
SELECT button repeatedly until one of the four
incline program indicators or one of the four resis-
tance program indicators lights. Note: When you
press the PROGRAM SELECT button, the
incline will automatically change to its lowest
position.
ÒF 4,Ó or ÒF 5Ó will appear in the left display to show
which fitness level is selected. If a resistance pro-
gram is selected, press the RESISTANCE buttons
to change the fitness level.
As you select each program, the LED matrix will
show the first eight settings of the program you
have selected (see step 3).
To pause the program before it is completed, press
the START/PAUSE button or allow the pedals to
come to a stop and step off the pedals. A tone will
sound and the two displays will pause and flash.
To restart the program, simply begin exercising
again. Note: The console will automatically
switch into the sleep mode if the pedals are
not moved for ten minutes or longer.
Start the program
3
To start the program, press the START/PAUSE
button or simply begin exercising.
Each program is divided into twenty, one-minute
segments. If an
incline program is
selected, one incline
setting is pro-
grammed for each
segment; if a resis-
tance program is
selected, one resis-
tance setting is pro-
grammed for each
segment. The setting of the first segment is
shown in the flashing CURRENT SEGMENT col-
umn of the LED matrix. The settings of the next
seven segments are shown in the columns to the
right.
Follow your progress with the console displays
4
5
As you exercise, the two displays will show the
time remaining in the program, distance, incline
level, laps completed, current speed, calories
burned, and resistance level, in five second inter-
vals. Your heart rate will also be shown when the
pulse sensor is used (see step 5).
Measure your heart rate if desired
See step 5 on page 8.
9
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resistance setting of the first segment is shown in
the flashing CURRENT SEGMENT column of the
LED matrix. (The incline settings are not shown in
the matrix.) The settings of the next seven seg-
ments are shown in the columns to the right.
When you are finished exercising, the console
will automatically turn off after ten minutes
6
If the pedals are not moved and the console but-
tons are not pressed for ten minutes, the con-
sole will automatically switch into a ÒsleepÓ
mode. Note: Unplug the power cord following
each use.
When only three seconds remain in the first seg-
ment, three tones will sound. All settings will then
move one column to the left. The setting of the
second segment will then be shown in the CUR-
RENT SEGMENT column and the elliptical
crosstrainer will adjust to the second resistance
and incline settings.
The program will continue until the setting of the
twentieth segment is shown in the CURRENT
SEGMENT column and the TIME display counts
down to zero. The console will then sound a tone
and the two displays will pause. The console will
remain in this state until the START/PAUSE but-
ton or the PROGRAM SELECT button is pressed.
HOW TO USE THE COMBINATION PROGRAMS
Turn on the power
1
Make sure that the power cord is properly plugged
in (see page 6). To turn on the power, press the
START/PAUSE button. The console will sound a
tone and various displays and indicators will light.
Note: If you have moved the pedals, the power
will already be on.
If the program is too easy or too difficult, the diffi-
culty level of the program can be adjusted. There
are five Òfitness levelsÓ
for the incline settings,
and five Òfitness levelsÓ
for the resistance settings
(fitness level 5 is the
most difficult). To adjust
the difficulty level of the
incline settings, press the
INCLINE buttons repeatedly. An ÒF 1,Ó ÒF 2,Ó ÒF 3,Ó
ÒF 4,Ó or ÒF 5Ó will appear in the left display to
show which fitness level is selected. To adjust the
difficulty level of the resistance settings, press the
RESISTANCE buttons.
Select one of the combination programs
2
Each time the power is
turned on, the manual
mode will be selected, as
shown by the MANUAL
CONTROL indicator. To
select one of the combi-
nation programs, press
the PROGRAM SELECT
button repeatedly until one of the two combina-
tion program indicators lights. Note: When you
press the PROGRAM SELECT button, the
incline will automatically change to its lowest
position.
To pause the program before it is completed,
press the START/PAUSE button or allow the ped-
als to come to a stop and step off the pedals. A
tone will sound and the two displays will pause
and flash. To restart the program, simply begin
exercising again. Note: The console will auto-
matically switch into the sleep mode if the
pedals are not moved for ten minutes or
longer.
As you select each program, the LED matrix will
show the first eight settings of the program you
have selected (see step 3).
Start the program
3
To start the program, press the START/PAUSE
button or simply begin exercising.
Follow your progress with the console displays
4
As you exercise, the two displays will show the
time remaining in the program, distance, incline
level, laps completed, current speed, calories
burned, and resistance level, in five second inter-
vals. Your heart rate will also be shown when the
pulse sensor is used (see step 5).
Each program is
divided into twenty,
one-minute seg-
ments. One resis-
tance setting and
one incline setting
are programmed for
each segment. The
10
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sole will automatically switch into a ÒsleepÓ
mode. Note: Unplug the power cord following
each use.
Measure your heart rate if desired
5
6
See step 5 on page 8.
When you are finished exercising, the console
will automatically turn off after ten minutes
If the pedals are not moved and the console but-
tons are not pressed for ten minutes, the con-
MAINTENANCE AND TROUBLE-SHOOTING
Inspect and tighten all parts of the elliptical crosstrainer
regularly. Replace any worn parts immediately.
PULSE SENSOR TROUBLE-SHOOTING
¥ Avoid moving your hands while using the pulse sen-
sor. Excessive movement may interfere with heart
rate readings.
For smooth operation
of the elliptical
crosstrainer, the
incline frame should
be kept clean. Using
a soft cloth and mild
Incline
Frame
¥ Do not hold the metal contacts too tightly; doing so
may interfere with heart rate readings.
detergent, clean dust
and other residue
¥ For the most accurate heart rate reading, hold the
metal contacts for about 15 seconds.
from the incline frame
where the wheels
make contact with it.
Other parts of the
elliptical crosstrainer can also be cleaned in this man-
ner. Never use abrasives or solvents.
¥ For optimal performance of the pulse sensor, keep
the metal contacts clean. The contacts can be
cleaned with a soft clothÑnever use alcohol,
abrasives, or chemicals.
MOVING THE ELLIPTICAL CROSSTRAINER
HOW TO LEVEL THE ELLIPTICAL CROSSTRAINER
The elliptical crosstrainer is equipped with rollers on
the front Stabilizer. These rollers can be used to move
the elliptical crosstrainer when the machine is tipped
forward.
If the elliptical
crosstrainer
does not sit
flat on the
Jam
Nut
floor, one or
both of the
leveling pads
should be
adjusted. First,
loosen the jam
nut on each
leveling pad.
Next, turn the
To move the elliptical crosstrainer, move the incline to
the maximum setting by pressing the INCLINE
▲
but-
Pad
ton, then unplug the machine. Note: Wait until the
incline has adjusted completely before unplug-
ging the elliptical crosstrainer.
leveling pads as needed until the elliptical crosstrainer
is level. When the leveling pads are properly adjusted,
firmly retighten the jam nuts.
11
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CONDITIONING GUIDELINES
The following guidelines will help you to plan your
exercise program. Remember that a proper diet and
adequate rest are essential for successful results.
Burning Fat
To burn fat, you must exercise at a low intensity level
for a sustained period of time. During the first few
minutes of exercise, your body uses easily accessible
carbohydrate calories for energy. Only after the first few
minutes of exercise does your body begin to use stored
fat calories for energy. If your goal is to burn fat, adjust
the intensity of your exercise until your heart rate is
near the low end of your training zone as you exercise.
WARNING: Before beginning this or any exer-
cise program, consult your physician. This is
especially important for persons over the age
of 35 or persons with pre-existing health
problems.
Aerobic Exercise
EXERCISE INTENSITY
If your goal is to strengthen your cardiovascular sys-
tem, your exercise must be Òaerobic.Ó Aerobic exercise
is activity that requires large amounts of oxygen for
prolonged periods of time. This increases the demand
on the heart to pump blood to the muscles, and on the
lungs to oxygenate the blood. For aerobic exercise,
adjust the intensity of your exercise until your heart
rate is near the middle of your training zone.
Whether your goal is to burn fat or strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. For effective exercise, your heart
rate should be maintained at a level between 70% and
85% of your maximum heart rate as you exercise. This
is known as your training zone.
WORKOUT GUIDELINES
You can find your training zone in the table below.
Training zones are listed according to age and physi-
cal condition.
Each workout should include three important parts:
(1) a warm-up, (2) training zone exercise, and (3) a
cool-down.
UNCONDITIONED
TRAINING ZONE
(BEATS/MIN)
CONDITIONED
TRAINING ZONE
(BEATS/MIN)
Warming up
AGE
20
25
30
35
40
45
50
55
60
65
70
75
80
85
Warming up prepares the body for exercise by
increasing circulation, delivering more oxygen to the
muscles, and raising the body temperature. Begin
each workout with 5 to 10 minutes of stretching and
light exercise to warm up.
138-167
136-166
135-164
134-162
132-161
131-159
129-156
127-155
126-153
125-151
123-150
122-147
120-146
118-144
133-162
132-160
130-158
129-156
127-155
125-153
124-150
122-149
121-147
119-145
118-144
117-142
115-140
114-139
Training Zone Exercise
After warming up, increase the intensity of your exer-
cise until your heart rate is in your training zone for 20
to 30 minutes.
Cooling Down
Finish each workout with 5 to 10 minutes of stretching.
Stretching after exercise develops flexibility and helps
prevent post-exercise problems. A proper cool-down
should leave you feeling relaxed and comfortably tired.
EXERCISE FREQUENCY
To maintain or improve your condition, plan three
workouts each week, with at least one day of rest
between workouts. After a few months of regular exer-
cise, you may complete up to five workouts each
week, if desired.
12
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SUGGESTED STRETCHES
The correct form for several basic stretches is shown at the
right. Move slowly as you stretchÑnever bounce.
1
1. Toe Touch Stretch
Stand with your knees bent slightly and slowly bend forward
from your hips. Allow your back and shoulders to relax as you
reach down toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times. Stretches: Hamstrings,
back of knees and back.
2
2. Hamstring Stretch
Sit with one leg extended. Bring the sole of the opposite foot
toward you and rest it against the inner thigh of your extended
leg. Reach toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times for each leg. Stretches:
Hamstrings, lower back and groin.
3. Calf/Achilles Stretch
3
With one leg in front of the other, reach forward and place
your hands against a wall. Keep your back leg straight and
your back foot flat on the floor. Bend your front leg, lean for-
ward and move your hips toward the wall. Hold for 15 counts,
then relax. Repeat 3 times for each leg. To cause further
stretching of the achilles tendons, bend your back leg as well.
Stretches: Calves, achilles tendons and ankles.
4
4. Quadriceps Stretch
With one hand against a wall for balance, reach back and
grasp one foot with your other hand. Bring your heel as close
to your buttocks as possible. Hold for 15 counts, then relax.
Repeat 3 times for each leg. Stretches: Quadriceps and hip
muscles.
5
5. Inner Thigh Stretch
Sit with the soles of your feet together and your knees out-
ward. Pull your feet toward your groin area as far as possible.
Hold for 15 counts, then relax. Repeat 3 times. Stretches:
Quadriceps and hip muscles.
13
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HOW TO ORDER REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be
prepared to give the following information when calling:
¥ The MODEL NUMBER of the product (HREL09981).
¥ The NAME of the product (HealthRider¨ E660 Elliptical Crosstrainer).
¥ The SERIAL NUMBER of the product (see the front cover of this manual).
¥ The KEY NUMBER and DESCRIPTION of the part(s) from page 14 of this manual.
HealthRider¨ is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-
ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not
extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse,
improper or abnormal usage or repairs not provided by an ICON authorized service center, products used
for commercial or rental purposes, or products used as store display models. No other warranty beyond
that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-
nection with the use or performance of the product or damages with respect to any economic loss, loss of
property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other con-
sequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-
dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
Part No. 152603 H04536-C R0199A
Printed in USA © 1999 ICON Health & Fitness, Inc.
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EXPLODED DRAWINGÑModel No. HREL09981
R0199A
15
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PART LISTÑModel No. HREL09981
R0199A
Key
No. Qty.
Key
No. Qty.
Key
No. Qty.
Description
Description
Description
1
2
3
4
5
6
7
8
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Base Frame
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
2
1
2
2
4
2
3
3
6
1
4
1
1
1
1
5
2
3
2
1
8
9
3
2
2
1
1
4
2
2
4
1
2
1
1
2
5
12
1
3/4Ó Axle Cap
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
1
1
1
5
1
2
2
2
2
6
8
1
2
4
4
7
1
2
1
1
1
2
1
1
1
2
1
2
4
1
8
4
1
2
1
1
2
1
Foam Grip
Spring
Cable
Flywheel Washer
Cable Tie
5/16Ó x 1Ó Bolt
5/16Ó Lockwasher
Resist. Motor Screw
Cup Holder
#8 x 1 1/2Ó Screw
#10 Washer
Knob
Plastic Spacer
3/8Ó x 1 1/4Ó Screw
Spacer
3/8Ó Washer
PC Board
Pulse Wire
Console
Extension Wire
Magnet
Extension Wire
#8 Star Washer
#8 x 1/4Ó Screw
2Óx 3Ó Fitted Inner Cap
3/16Ó Grommet
Wire Harness
3/8Ó Grommet
#8 x 3/4Ó Screw
#8 x 1/2Ó Screw
5/16Ó Black Washer
5/16Ó Lock Washer
Sideshield Strap
#10-2 Nut
Power Inlet Bracket
Console Upright
Knob Guide
Left Pedal Leg
Right Pedal Leg
Incline Frame
Crank Arm
Large Pulley
Flywheel
Idler Bracket
Belt
Handlebar
Incline Motor Axle
Pedal Rail Axle
Pedal Rail Cap
Magnet Bracket
Flywheel Axle
Pedal Disk
Power Box Lid
Power Box
Left Pedal
3/8Ó x 2 3/4Ó Bolt
2Ó x 3Ó Inner Cap
1Ó x 3Ó Inner Cap
1Ó x 2Ó Inner Cap
3 1/2Ó Outer Cap
3/8Ó x 1 3/4Ó Screw
5/16Ó Nylon Jam Nut
1/2Ó x 3/4Ó Bushing
1/2Ó x 5 1/2Ó Axle
Tree Fastener
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
ÒJÓ-Bolt
3/8Ó x 1Ó Screw
Small Pulley
Pulley Bearing
3/8Ó Nylon Jam Nut
1/4Ó Eyebolt
1/4Ó Nylon Locknut
Adjustment Bracket
3/8Ó Push Nut
#8 x 3/4Ó Tek Screw
#10 x 3/4Ó Screw
5/16Ó Zinc Washer
Flywheel Bearing
Frame Bearing
Grommet
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
#
Right Pedal
Wire Cover
Roller
Left Side Shield
Right Side Shield
Resistance Motor
Incline Motor
Left Motor Cover
Right Motor Cover
Console Base
Power Cord
Reed Switch
Reed Switch Bracket
Reed Switch Clamp
Plastic Spacer
Pulse Grip
5/16Ó Jam Nut
.781 x 1 x 1 Bushing
Wheel
Leveling Pad
Wheel Bearing
#8 x 1/2 Black Screw
#8 X 2 1/2Ó Screw
#8 x 2Ó Screw
#8 x 1/2Ó Zinc Screw
5/16Ó x 1 3/4Ó Screw
5/16Ó x 1Ó Screw
#8 x 1.2Ó Screw
Flat Washer
Hardware Kit
Warning Decal
Side Shield Decal
UserÕs Manual
#
#
#
1/2Ó Axle Cap
Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.
14
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