AIR NAILER/STAPLER
2-IN-1 KIT
Model 40115
ASSEMBLY and OPERATING INSTRUCTIONS
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
©
®
Copyright 2002, 2004 by Harbor Freight Tools . All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced
in any shape or form without the express written consent of Harbor FreightTools.
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8.
9.
Use eye and ear protection. Always wear ANSI-approved impact safety goggles
and appropriate hearing protection. Wear a full face shield if you are producing
metal filings or wood chips. Wear a NIOSH-approved dust mask or respirator
when working around metal, wood, and chemical dusts and mists. Other people
in the work area must also wear ANSI-approved impact safety goggles.
Maintain tools with care. Keep tools clean for better and safer performance. Follow
instructions for lubricating and changing accessories. Inspect tool cords and air hoses
periodically and, if damaged, have them repaired by an authorized technician.The handle
must be kept clean, dry, and free from oil and grease at all times. Do not operate a tool if
any portion of the tool’s operating controls are inoperable, disconnected, altered or not
working properly.
10. Disconnect Air Hose and release any built-up air pressure. Never service the Nailer,
clear jams, or disassemble with the air hose attached. Always release any built-up air
even after disconnecting hose. Disconnect the Nailer when not in use.
11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are
removed from the tool or machine work surface before attaching to an air source.
12. Avoid unintentional starting. Be sure the trigger is in the Off position when not in use
and before plugging in. Do not carry any tool with your finger on the trigger, whether it is
attached to an air source or not. Do not point the tool towards yourself or anyone whether
it contains fasteners or not.
13. Stay alert. Watch what you are doing, use common sense.Do not operate any tool when
you are tired.
14. Check for damaged parts. Before using any tool, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended
function.Check for alignment and binding of moving parts; any broken parts or mounting
fixtures;and any other condition that may affect proper operation. Any part that is damaged
should be properly repaired or replaced by a qualified technician. Do not use the tool if
the trigger does not operate properly.
15. Guard against electric shock. Prevent body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerator enclosures.
16. Replacement parts and accessories. This product is to be repaired and serviced only
by a qualified technician. When this product is serviced, only identical replacement parts
should be used. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor Freight
Tools.
17. Do not operate tool if under the influence of alcohol or drugs. Read warning labels
if taking prescription medicine to determine if your judgement or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the tool.
18. Use proper size and type extension cord. If an extension cord is required, it must be of
the proper size and type to supply the correct current to the compressor without heating
up. Otherwise, the extension cord could melt and catch fire, or cause electrical damage
to the tool. Check your air compressor’s manual for the appropriate size cord. It is also
possible that the use of an extension cord may cause your circuit breaker to trip or your
SKU 40115
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panel fuse to break. If this happens, either use the compressor without an extension
cord or find a larger amperage circuit to use.
19. Maintenance. The maintenance outlined in the maintenance section should be performed
regularly. For your safety, this product should be serviced or repaired regularly only by a
qualified technician.
20. Compressed air only. Never use combustible gas as a power source.
21.
Do not load nails with the trigger or safety depressed. Unintentional firing
may occur. Do not load nails when the air hose is connected to the tool. Always
assume that the tool contains fasteners.
22. Disconnect air supply before loading Nailer. Before reloading (or making any
adjustments to) the Nailer make sure that the compressed air is disconnected.
23. Fire fasteners into an appropriate work surface only. Do not attempt to fire fasteners
into surfaces too hard to penetrate. Do not drive fasteners on top of other fasteners, or at
too steep of an angle. Fasteners can ricochet causing personal injury. Never fire the
Nailer into the air, or point it toward yourself or another person. Always wear ANSI
approved safety goggles during use, maintenance, and reloading.
24. Do not fire fasteners too close to the edge of a workpiece. They may split the
workpiece and fly free, causing personal injury.
25. Take caution as some woods contain preservatives such as copper chromium
arsenate (CCA) which can be toxic. When stapling or nailing these materials extra
care should be taken to avoid inhalation and minimize skin contact.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities, contain chemicals known [to the State of California] to
cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other masonry products
• Arsenic and chromium from chemically treated lumber
(California Health & Safety Code § 25249.5, et seq. )
26. Stay within air pressure capacity. Never operate the Nailer above 100 PSI.
27. Hold tool away from head and body. During operation the Nailer may kick back causing
injury.
28. Transport Nailer safely. Always disconnect air supply when moving the tool in the
workplace. Carry the tool by the handle and avoid contact with the trigger.
Note: Performance of the compressor (if powered by line voltage) may vary depending on
variations in local line voltage. Extension cord usage may also affect tool performance.
Warning:The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be understood
by the operator that common sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.
SKU 40115
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Unpacking
When unpacking, check to make sure the parts listed on page 9 are included. If any parts
are missing or broken, please call Harbor Freight Tools at the number on the cover of this
manual as soon as possible.
Operation
1/4”-18 NPT
For best service you should incorporate an oiler, regulator, and inline filter, as shown in the
diagram above. Hoses, couplers, oilers, regulators, and filters are all available at Harbor
Freight Tools.
1.
You will need to prepare a 1/4” air connector (sold separately) to connect to the air inlet
on the Nailer/Stapler First, wrap the 1/4” air connector (not included) with pipe thread
seal tape before connecting to a 3/8” ID Air Source Hose (not included). Connect the Air
Source Hose to the Air Plug (77).
Note: If you are not using an automatic oiler system, before operation, add a few drops of
Pneumatic Tool Oil to the airline connection. Add a few drops more after each hour of
continual use.
2.
Set the air pressure on your compressor to 60-100 PSI. Do not exceed the maximum air
pressure of 100 PSI.
3.
Check the air connection for leaks.
Note: The amount of air pressure effects how deep the nails/staples will be driven. It is
suggested that you experiment on scrap material.
4.
Check the air connection for leaks and disconnect the Nailer/Stapler.
TestingThe Single Sequential SafetyTrip Mechanism
Warning: Even though the nailer should be empty during this procedure,ALWAYS point
the nailer/Stapler at a piece of scrap wood when testing.
1.
The Nailer/Stapler should not fire if the nose is not depressed against the workpiece.
This tool has a contact safety tip mechanism, which is designed to prevent inadvertent
firing. The tool will only fire if the Safety (42) is resting on the workpiece prior to pulling
the Trigger (38).
2.
Make sure the tool is disconnected from the air supply.
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Operation - TestingThe Single Sequential SafetyTrip Mechanism (continued)
3.
4.
Empty the magazine of nails or staples.
Check that theTrigger (38) and the Safety (42) on the nose of the tool, move freely, without
sticking.
5.
6.
Connect the air supply to the tool at the Air Plug (77) and set at the recommended 60-
100 PSI, and not over the maximum 100 PSI.
Test the tool by depressing the Safety (42) on the nose of the tool against the workpiece
without pulling the Trigger (38). The tool must not cycle (fire). If it cycles (fires), stop
immediately and take the tool to a qualified service technician for repair.
7.
8.
Hold the tool away, or off of the workpiece. The Safety (42) or nose of the tool should
return to its original position. Squeeze the Trigger (38). The tool should not cycle (fire).
If it cycles (fires), stop immediately and take the tool to a qualified service technician.
Depress the Safety (42) against the workpiece and squeeze the Trigger (38). The tool
must cycle (fire) once only. Release the trigger and squeeze it again. The tool must
cycle (fire) once only. With the Trigger held, carefully lift the nailer and press it against
the workpiece again. The tool must not cycle (fire). If it fails to act in the manner
explained in bold, have it repaired by a qualified service technician.
Loading Nails or Staples
ALWAYS WEAR ANSI APPROVED IMPACT SAFETY GOGGLES WHEN
RELOADING OR DOING ANY OTHER MAINTENANCE ON THIS TOOL. Other
people in the work area must also wear ANSI approved impact safety goggles.
Warning! Make sure the Nailer/Stapler is not attached to the air hose whenever loading
the tool.
1.
Depress the Latch (67) and pull back on the MagazineTail Cover (72), opening Magazine
A (61).
2.
Insert the brad nails into the Magazine, letting the pointed end ride on the rail of Magazine
B (53). If loading staples, fit the crown of the staples so they fit over, and ride on the rail of
the Magazine B (53).
3.
After the nails or staples reach the nose of the tool, close Magazine A (61).
Note: The window gauge on Magazine A (61) lets you know how many nails or staples remain.
Operating the Stapler/Nailer
1.
2.
Attach the Nailer/Stapler to the air supply at the Air Plug (77). Start your compressor and
check the pressure making sure it is set at the recommended 60-100 PSI and not over
the maximum 100 PSI.
To fire, place the nose of the Nailer/Stapler on the workpiece. The Nailer/Stapler should
not fire if the Safety (42) is not depressed. Once depressed, gently and briefly squeeze
the Trigger (38) once. Do not fire repeatedly; nails or staples could bounce off of one
another, damaging the work piece or causing PERSONAL INJURY.
SKU 40115
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Anytime any maintenance or repairs are done (including clearing jams), FIRST:
1.
Disconnect the Nailer/Stapler from the air hose.
Empty Magazine A (61) completely.
2.
3.
Attempt to fire the Nailer/Stapler into a piece of scrap wood to ensure that it is
disconnected and is incapable of firing any staples.
4.
Always leave Magazine A (61) open during maintenance. The Magazine is spring-
loaded and may cause parts or a fastener to fly out of the Nailer/Stapler.
Clearing Jams
FIGURE 1
1.
Disconnect tool from air hose, empty Magazine A
(61) of fasteners, release any built-up air pressure,
and leave the magazine open, as explained above.
2.
While doing this step and the next 2 steps, hold the
Nailer/Stapler pointed away from you and any other
people or fragile objects - see Figure 1. Remove
FIGURE 2
all three Safety Cover Bolts (48) on the Safety Cover
(47) - see Figure 2.
3.
4.
Lift the Safety Cover (47) off the top of the Nailer/
Stapler - see Figure 3.
Carefully slide the Driver Cover (50) off around the
Safety (42). Note the position of the tab on the Driver
Cover (50). Remove the jammed fastener; pliers
may be necessary to remove a stuck fastener.
Safety Cover
Bolts (48)
Safety
Cover (47)
5.
6.
Inspect the Driver (19) for bends or breakage. If it is
damaged, do not use the tool until it is repaired by
a qualified technician.
Safety
(42)
FIGURE 3
Lightly oil the Driver (19) and replace the Driver
Cover (50) with the tab in the Cover facing the Driver
Guide (52). Replace the Safety Cover (47), being
careful to line up the bolt holes and fit the Safety
(42) into the slot. Replace and securely tighten all
of the Safety Cover Bolts (48). Make sure that the
Safety (42) moves without sticking.
Safety
Cover (47)
7.
8.
9.
Reload the Nailer/Stapler.
Reconnect the Nailer/Stapler to the air hose.
tab
Press the Safety (42) of the Nailer/Stapler against
an appropriate piece of scrap wood.
Driver
Cover (50)
Safety
Cover (47)
10. Test fire the Nailer/Stapler several times, checking
for proper operation.
11. Disconnect the Nailer/Stapler, remove the
fasteners, and store the Nailer/Stapler in a location
out of children’s reach.
FIGURE 4
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Anytime any maintenance or repairs are done,FIRST:
1.
2.
3.
Disconnect the Nailer/Stapler from the air hose.
Empty Magazine A (61) completely.
Attempt to fire the Nailer/Stapler into a piece of scrap wood to ensure that it is
disconnected and is incapable of firing any staples.
4.
Always leave Magazine A (61) open during maintenance. The Magazine is spring-
loaded and may cause parts or a fastener to fly out of the Nailer/Stapler.
Troubleshooting Guide
Stop using the Nailer/Stapler immediately if any of the following problems occur.
Repairs and part replacements must be done only by a qualified technician.
All procedures in bold on this chart are to be attempted only be a qualified technician.
Problem
Likely Cause
Solution
O-Rings in Valve Body (33) are
damaged.
Replace O-Rings and check contact
trip operation.
Air leaking at Trigger area.
Loose screws in Housing.
Damaged O-Rings/Bumper (24).
Tighten screws.
Replace O-Rings or Bumper (24).
Air leaking between Housing and Nose.
Air leaking between Housing and Cap (4).
Loose screws.
Damaged Gasket (9).
Tighten Screws.
Replace Gasket (9).
Insufficient oil.
Broken Spring in Cylinder Cap (4).
Exhaust is blocked.
Lubricate as instructed.
Replace Compression Spring (8).
Clean Cap (4) or replace damaged
parts.
Runs slowly or has power loss.
Worn Bumper (24) or damaged
Pusher Spring.
Dirt in Driver Guide (52).
Inadequate airflow to Nailer/Stapler.
Worn or dry O-Ring on Piston.
Damaged O-Ring on Trigger Valve.
Cap Gasket (9) leaking.
Replace Bumper (24) or Pusher
Spring.
Clean channels in Driver Guide (52).
Check hose and compressor fittings.
Replace or lubricate O-Rings.
Replace O-Rings.
Tool skips a nail.
Replace Gasket (9).
Guide on driver is worn.
Fasteners are wrong size or damaged. Use correct, undamaged Fasteners.
Replace Guide.
Fasteners are jammed.
Magazine or Nose screws are loose.
Driver (19) is damaged.
Tighten screws.
Replace Driver (19).
Rounded Driver (19) slipping off
fastener crown.
Nailer/Stapler will not drive down tight. Lack of air pressure.
Slow cycling and loss of power.
Replace Driver (19).
Supply correct pressure (60-100 PSI).
Check Compression Spring (8) for
broken coils or reduced length.
Make sure Exhaust is clear.
Worn Bumper (24) and/or Piston
Spacer.
Replace either or both parts.
Blade driving fastener too deeply.
All procedures in bold on this chart are to be attempted only be a qualified technician.
SKU 40115
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Maintenance
Warning! Always disconnect the tool from the air compressor and then empty the magazine
of nails or staples before attempting to inspect or perform maintenance to the Nailer/
Stapler.
1.
2.
Inspect all of the nuts and screws and make sure they are securely fastened.
Periodically lubricate the driving mechanism and magazine with a light oil. Wipe down
with a clean cloth. Never use gasoline or flammable solvents to clean the tool.
3.
Inspect your air compressor according to manufacturer’s instructions.
Warning! If you detect any air leaks, power loss, the Nailer/Stapler skips driving, drives too
deep, or not deep enough, take the Nailer/Stapler to a qualified service technician.
Parts List
Part
1
Description
Exhaust Deflector
O-Ring
Part
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Description
Lining Ring
Cylinder
Part
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
Description
Safety Guide
Spring Pin
Part
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
Description
Spring Washer
Hex Bolt
2
3
Hex. Bolt
Head Cap
Seal
O-Ring
Safety
Magazine A
Magazine Bracket
Hex Bolt
4
Bumper
Non-Marking Tip
Hex Bolt
5
Body
6
Internal Lining
O-Ring
Nozzle
Stopper
Hex Bolt
7
Seal
Compression Spring
Safety Cover
Safety Cover Bolt
Spacer
Lock Nut
8
Compression Spring
Gasket
Upper Valve Body
Spring
Retainer Pin
Latch
9
10
11
12
13
14
15
16
17
18
19
20
O-Ring
O-Ring
Spring
Head Valve Piston
O-Ring
Trigger Plunger
O-Ring
Driver Cover
Hex. Bolt
O-Ring
Hex Bolt
O-Ring
Lower Valve Body
Spring
Driver Guide
Magazine B
Steel Bar
Cylinder Pin
Magazine Tail Cover
Lock Nut
O-Ring
Collar
Trigger Plate
Spring Pin
E-Ring
O-Ring
Pusher Unit
Spring Holder
O-Ring
Hand Grip
O-ring
Piston
Pin
Trigger
End Cap
Driver
Pin
Spring
Air Plug
O-Ring
PLEASE READTHE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS
MANUAL AS A REFERENCETOOL ONLY. NEITHERTHE MANUFACTURER NOR DISTRIBUTOR MAKES
ANY REPRESENTATION ORWARRANTY OF ANY KINDTOTHE BUYERTHAT HE OR SHE IS QUALIFIED
TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY
PARTS OFTHE PRODUCT. IN FACT,THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES
THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSEDTECHNICIANS AND NOT BYTHE BUYER.THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTSTHERETO.
SKU 40115
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NOTE:Some parts are listed and shown for illustration purposes only and are not
available individually as replacement parts.
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