4” X 6” belt/disc sander
Model 97181
set up, operation & Maintenance
instructions
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
distributed exclusively by Harbor Freight tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
read this material before using this product.
Failure to do so can result in serious injury.
saVe tHis Manual.
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
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caution, used
with the safety
alert symbol,
saVe tHis Manual
caution
Keep this manual for the safety
warnings and precautions, assembly,
operating, inspection, maintenance and
cleaning procedures. Write the product’s
serial number in the back of the manual near
the assembly diagram (or month and year of
purchase if product has no number). Keep
this manual and the receipt in a safe and dry
place for future reference.
indicates a hazardous
situation which, if not
avoided, could result in minor
or moderate injury.
notice is used to
address practices
not related to personal injury.
Notice
caution, without
iMportant saFetY
inForMation
caution
the safety alert
symbol, is used to address
practices not related to
personal injury.
in this manual, on the labeling, and all other
information provided with this product:
General safety rules
this is the safety alert
symbol. it is used to alert
you to potential personal
injury hazards. obey all
safety messages that
warninG! read all instructions
Failure to follow all instructions listed below
may result in electric shock, fire, and/or
serious injury. The term “power tool” in all
of the warnings listed below refers to this Belt/
Disc Sander.
follow this symbol to avoid
possible injury or death.
saVe tHese instructions
danGer indicates
1. work area safety
danGer
a hazardous
situation which, if
not avoided, will result in
death or serious injury.
a. Keep work area clean and well
lit. Cluttered or dark areas invite
accidents.
b. Do not operate this Belt/Disc Sander
in explosive atmospheres, such as
in the presence of flammable liquids,
gases or dust. Power tools create
sparks which may ignite the dust or
fumes.
warninG
indicates a
hazardous
situation which, if not
avoided, could result in death
or serious injury.
warninG
c. keep children and bystanders
away while operating a this belt/
disc sander. Distractions can
cause you to lose control.
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2. electrical safety
protection. Safety equipment
such as dust mask/respirator,
non-skid safety shoes, hard hat,
or hearing protection used for
appropriate conditions will reduce
personal injuries.
a. The Plug on this Belt/Disc Sander
must match the outlet. Never modify
the plug in any way. Do not use
any adapter plugs with grounded
power tools. Unmodified plugs and
matching outlets will reduce risk of
electric shock.
c. Avoid accidental starting. Ensure
the switch is in the off-position
before plugging in. Carrying power
tools with your finger on the switch
or plugging in power tools that have
the switch on invites accidents.
b. Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is
an increased risk of electric shock if
your body is grounded.
d. Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a
rotating part of the power tool may
result in personal injury.
c. do not expose this belt/disc
sander to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock.
e. Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
d. do not abuse the cord. never use
the cord for carrying, pulling or
unplugging the power tool. keep
cord away from heat, oil, sharp
edges or moving parts. Damaged
or entangled cords increase the
risk of electric shock.
f. Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from
moving parts. Loose clothes, jewelry
or long hair can be caught in moving
parts.
e. When operating this Belt/Disc
Sander outdoors, use an extension
cord suitable for outdoor use. Use
of a cord suitable for outdoor use
reduces the risk of electric shock.
g. If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use
of these devices can reduce dust-
related hazards.
3. personal safety
a. Stay alert, watch what you are
doing and use common sense when
operating this Belt/Disc Sander. Do
not use a power tool while you are
tired or under the influence of drugs,
alcohol or medication. A moment
of inattention while operating power
tools may result in serious personal
injury.
4. power tool use and care
a. Do not force this Belt/Disc Sander.
Use the correct power tool for your
application. The correct power tool
will do the job better and safer at the
rate for which it was designed.
b. use safety equipment. always
wear ansi-approved safety
goggles with full face shield
b. Do not use this Belt/Disc Sander if
the switch does not turn it on and
off. Any power tool that cannot
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be controlled with the switch is
dangerous and must be repaired.
Vibration Hazard
This tool vibrates during use.
Repeated or long-term exposure to
vibration may cause temporary or
permanent physical injury, particularly
to the hands, arms and shoulders. To
reduce the risk of vibration-related
injury:
c. disconnect the plug from the
power source before making
any adjustments, changing
accessories, or storing power
tools. Such preventive safety
measures reduce the risk
of starting the power tool
accidentally.
1. Anyone using vibrating tools regularly
or for an extended period should
first be examined by a doctor and
then have regular medical check-
ups to ensure medical problems are
not being caused or worsened from
use. Pregnant women or people
who have impaired blood circulation
to the hand, past hand injuries,
d. store this belt/disc sander out of
the reach of children and do not
allow persons unfamiliar with it,
or these instructions to operate.
Power tools are dangerous in the
hands of untrained users.
e. Maintain this Belt/Disc Sander.
Check for misalignment or binding
of moving parts, breakage of parts
and any other condition that may
affect the power tool’s operation.
If damaged, have the Belt/Disc
Sander repaired before use. Many
accidents are caused by poorly
maintained power tools.
nervous system disorders, diabetes,
or Raynaud’s Disease should not
use this tool. If you feel any medical
or physical symptoms related to
vibration (such as tingling, numbness,
and white or blue fingers), seek
medical advice as soon as possible.
2. Do not smoke during use. Nicotine
reduces the blood supply to the
hands and fingers, increasing the risk
of vibration-related injury.
f. Use the Belt/Disc Sander in
accordance with these instructions
and in the manner intended, taking
into account the working conditions
and the work to be performed.
Use of this Belt/Disc Sander for
operations different from those
intended could result in a hazardous
situation.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice between
different processes.
5. service
5. Include vibration-free periods each
day of work.
a. Have your Belt/Disc Sander serviced
by a qualified repair person using
only identical replacement parts.
This will ensure that the safety of
this Belt/Disc Sander is maintained.
6. To reduce vibration, maintain the tool
as explained in this manual. If any
abnormal vibration occurs, stop use
immediately.
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• Any power cord must be properly
grounded. Ground Fault Circuit
Interrupter (GFCI) should also be
implemented – it prevents sustained
electrical shock.
Specific Safety Rules
1. Always wear ANSI-approved safety
goggles with full face shield when
operating this Belt/Disc Sander.
2. Support workpiece with Miter Gage,
Backstop or work table.
10. Some dust created by power
sanding, sawing, grinding, drilling,
and other construction activities,
contains chemicals known [to the
State of California] to cause cancer,
birth defects or other reproductive
harm. Some examples of these
chemicals are:
3. Maintain 1/16” maximum clearance
between table and sanding belt, or
disc.
4. Avoid kickback by sanding in
accordance with the directional
arrows.
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from
5. Maintain labels and nameplates on
the tool. These carry important safety
information. If unreadable or missing,
contact Harbor Freight Tools for a
replacement.
chemically treated lumber
Your risk from these exposures
varies, depending on how often you
do this type of work. To reduce your
exposure to these chemicals: work in
a well ventilated area, and work with
approved safety equipment, such as
those dust masks that are specially
designed to filter out microscopic
particles. (California Health & Safety
Code § 25249.5, et seq.)
6. Avoid unintentional starting. Prepare
to begin work before turning on the
tool.
7. Do not leave the Belt/Disc Sander
unattended when it is plugged into
an electrical outlet. Turn off the tool,
and unplug it from its electrical outlet
before leaving.
11. The warnings, precautions,
and instructions discussed in
this instruction manual cannot
cover all possible conditions and
situations that may occur. It must
be understood by the operator that
common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
8. This product is not a toy. Keep it out
of reach of children.
9. People with pacemakers should
consult their physician(s) before
use. Electromagnetic fields in close
proximity to heart pacemaker could
cause pacemaker interference or
pacemaker failure. In addition,
people with pacemakers should:
• Avoid operating alone.
s aV e t H e s e
instructions.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
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of electric shock. (see 3-prong plug
and outlet.)
GroundinG
to preVent
2. The grounding prong in the plug is
connected through the green wire
inside the cord to the grounding
system in the tool. The green wire
in the cord must be the only wire
connected to the tool’s grounding
system and must never be attached
to an electrically “live” terminal. (see
3-prong plug and outlet.)
warninG
electric sHock
and deatH FroM
incorrect GroundinG
wire connection:
Check with a qualified
electrician if you are in doubt
as to whether the outlet is
properly grounded. do not
modify the power cord plug
provided with the tool. never
remove the grounding prong
from the plug. do not use the
tool if the power cord or plug
is damaged. if damaged, have
it repaired by a service facility
before use. if the plug will not
fit the outlet, have a proper
outlet installed by a qualified
electrician.
3. The tool must be plugged into an
appropriate outlet, properly installed
and grounded in accordance with all
codes and ordinances. The plug and
outlet should look like those in the
preceding illustration. (see 3-prong
plug and outlet.)
4. note: tHis belt/disc
sander Has a tHree-pronG
Grounded pluG.
Grounded tools: tools with three
prong plugs
extension cords
1. Grounded tools require a three wire
extension cord. Double insulated
tools can use either a two or three
wire extension cord.
2. As the distance from the supply
outlet increases, you must use a
heavier gauge extension cord. Using
extension cords with inadequately
sized wire causes a serious drop in
voltage, resulting in loss of power and
possible tool damage.
3-prong plug and outlet
1. Tools marked with “Grounding
Required” have a three wire cord
and three prong grounding plug.
The plug must be connected to a
properly grounded outlet. If the tool
should electrically malfunction or
break down, grounding provides a
low resistance path to carry electricity
away from the user, reducing the risk
(see table a.) The smaller the
gauge number of the wire, the
greater the capacity of the cord. For
example, a 14 gauge cord can carry
a higher current than a 16 gauge
cord. (see table a.)
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3. When using more than one extension
cord to make up the total length,
make sure each cord contains at
least the minimum wire size required.
(see table a.)
symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
Amperes
4. If you are using one extension cord
for more than one tool, add the
nameplate amperes and use the sum
to determine the required minimum
cord size. (see table a.)
V~
a
5. If you are using an extension cord
outdoors, make sure it is marked with
the suffix “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor
use.
No Load Revolutions per Minute
(RPM)
n xxxx/min.
0
6. Make sure the extension cord is
properly wired and in good electrical
condition. Always replace a damaged
extension cord or have it repaired by
a qualified electrician before using it.
7. Protect the extension cords from
sharp objects, excessive heat, and
damp or wet areas.
recoMMended MiniMuM wire
GauGe For eXtension cords*
(120/240 Volt)
eXtension cord
naMeplate
lenGtH
aMperes
(at full load)
0 – 2.0
2.1 – 3.4
18
18
18
18
18
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
-
18
16
14
12
10
-
16
14
12
12
-
3.5 – 5.0
5.1 – 7.0
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
-
-
-
* based on limiting the line
voltage drop to five volts at
150% of the rated amperes.
table a
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to preVent
serious injurY
FroM
speciFications
warninG
Housing: Sheeted
Steel
Roller and Block
accidental operation:
turn the power switch of the
belt/disc sander to its “oFF”
position and unplug the tool
from its electrical outlet
Construction Materials Stop: Polyethylene
Hardware: Carbon
Steel
Feet: Rubber
Sanding Disc
Sanding Belt
6”
before assembling or making
any adjustments to the tool.
4” W X 36” L , 80 Grit
3/4 HP PEAK
120V
60Hz,
Amps - With Load:
3.5 AMP’S
note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
Motor and Electrical
Information
Plug
3-Prong Grounded
1150 FPB
Belt Speed
Disc Speed
asseMblY
1780 RPM
Feet placement
unpackinG
1. Carefully set the Belt/Disc Sander on
its side.
When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at the number
shown on the cover of this manual as soon
as possible.
Figure 1
initial set up
instructions
read the entire iMportant
saFetY inForMation section
at the beginning of this manual
including all text under
subheadings therein before set
up or use of this product.
Rubber Pads (28)
2. Press each Rubber Pad (28) over the
lip of the Base at each corner. (See
Figure 1)
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Mounting aluminum disc
Figure 3
1. Use 10 & 14mm wrenches (not
included) to tighten, if necessary.
(See Figure 1)
Tighten two Set Screws
2. Set the Belt/Disc Sander on its feet.
Figure 2
Table Bar (72)
Set Screw (6)
Table (69)
Adjusting
Knob (75)
Flat Washer
(26)
Pivot
Indicator (70)
Bar Holder (74)
2. Insert other end of Table Bar (72) into
the Two Mounting supports on bottom
of Table (69). (See Figure 3)
Long Shaft (54) Aluminum Disc (5)
Figure 4
3. Slide the Aluminum Disc (5) onto the
Drive Axle (54) so that the Set Screw
(6) faces the flat surface of the Drive
Axle (54). (See Figure 2)
4. Tighten the Set Screw (6) securely.
(See Figure 2)
Pivot
Support (70)
Mounting table for use as disc
sander
note: the table (69) may be used as
support for both horizontal and
vertical applications.
1. Insert end of Table Bar (72) (with
Pivot Indicator) (70) into Bar Holder
(74). (See Figure 3 )
Hex Bolt (71), Flat Washer (26) and Lock
Washer (27)
3. Mount the Pivot Indicator (70) tab to
the Table (69) using Hex Bolt (71),
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Flat Washer (26) and Lock Washer
(27). (See Figure 3 & 4)
1. Remove Table from Machine Body
using reverse procedures in number
6 of “Disc Sander” section above.
4. Mount Pivot Indicator (70) to the Bar
Holder (74) using the Adjusting Knob
(75) and Flat Washer (26) and finger
tighten. (See Figure 3 )
Figure 6
Support
Rod (23)
5. Tighten all fasteners. Make sure
Pivot Indicator operates smoothly
when Angle Adjustment Knob (75) is
loosened.
Nut (22)
Figure 5
Bar Holder
(74)
Support Shaft (76)
flat side
6. Slide Support Shaft (76) into Bar
Holder (74) aligning flat face of the
shaft with set screws and tighten
securely. Slide Support Shaft
(76) into existing hole on side of
Machine Body (33) and with wrench
(not supplied), tighten Bolt (32).
(See Figure 5 )
Outer Pulley Cover (9)
Disc Cover (8)
2. Set Belt/Disc Sander in vertical
position by loosening both Nuts (22).
Raise the Belt Support Housing (52).
When it is vertical, tighten both Nuts
(22) very tight to prevent the Belt
Support Housing (52) from slipping.
(See Figures 6 & 7)
Mounting table for use as belt
sander
note: the table (69) may be used
for both horizontal and vertical
operations.
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2. Align the two Tabs on the Stop Plate
(63) with the two Holes on the top of
the Band Support Housing (52). The
Tabs will be underneath the Flange
on the Band Support Housing (52).
Insert two Machine Screws into the
two Holes and thread them into the
Tabs on the Stop Plate (63). Note:
Flat Washers required between screw
head and upper Guard Plate (58).
(See Figure 6)
Figure 7
Belt Adjustment Knob (49)
Sanding
Belt
Belt
Tighten
Handle
Figure 8
Sanding
Disc
Machine Screws
Belt
Adjustment
Knob (49)
Table (69)
Band
Support
Housing (52)
Miter
Gauge
(65)
Magnetic Switch (31) with
Orange Safety Key inserted
Stop Plate (63) (Tabs (not shown) are
underneath Flange on Band Support
Housing (52) where Machine Screws
are shown).
3. Insert Support Shaft (76) into the hole
facing the belts and tighten Bolt (32)
against flat side of Support Shaft
(76). (See Figures 6 & 7)
3. Mount the Stop Plate (63) to the
Band Support Housing (52) using
Bolt (32), Flat Washer (26) and Lock
Washer (27). (See Figure 8)
Mounting stop plate
1. This Stop Plate (63) fits across the
top of the sanding belt and is for
preventing workpiece from moving to
the rear when sanding.
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the Table (69) so that the combination
square touches the sanding disc. If
the Table (69) is 90° to the sanding
disc, the table is level. Tighten the
Angle Adjusting Knob (75).
Functions
This Belt/Disc Sander can be used
for rough or smooth sanding. It has an
adjustable belt platform for sanding both
inside or outside curves. It can be used to
sand both curved and/or flat projects. The
included Table (69) tilts from 0° to 60° and
can be repositioned to use with sanding
belts or discs. There is a Miter Gauge (65)
for precise angle sanding.
2. If the Table (69) is not 90° to the
sanding disc pad, loosen the Angle
Adjusting Knob (75) and tilt the Table
(69) until it is square with the sanding
disc. Tighten the Angle Adjusting
Knob (75).
3. Loosen Screw (29) holding the Angle
Pointer (73) and adjust it so that it
operatinG instructions
read the entire iMportant
saFetY inForMation section
at the beginning of this manual
including all text under
points to 90°. Tighten the Screw (29).
General operating instructions
1. Insert orange plastic key into
Magnetic Switch (31). this “key”
is a safety precaution and should
remain in the Magnetic switch
during use and be removed after
Magnetic switch (31) is turned
off and/or any time the belt/disc
sander is left unattended or it is in
storage.
subheadings therein before set
up or use of this product.
work piece and work area set up
1. Designate a work area that is clean
and well-lit. The work area must not
allow access by children or pets to
prevent injury and distraction.
2. Route the power cord along a safe
route to reach the work area without
creating a tripping hazard or exposing
the power cord to possible damage.
The power cord must reach the work
area with enough extra length to
adjusting the sanding belt
tracking
1. With the Belt/Disc Sander turned off,
manually move the sanding belt.
allow free movement while working.
2. If the belt looks like it is going to
slide off either roller, it needs to be
adjusted.
leveling the table
note: For these instructions and
“General operating instructions”
on following pages, refer to Figure
8 on page 17 of this manual.
3. Turn the Belt Adjustment Knob (49)
until the belt rides the center of the
Rear Roller (56) and the Front Roller
(44).
1. Loosen the Angle Adjusting Knob (75) 4. Move the sanding belt manually
on the Pivot Indicator (70). Place a
combination square (not supplied) on
after adjustment to assure proper
alignment.
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Mounting sanding discs
Maintenance and
serVicinG
1. Remove the Table (69), if it is
mounted in front of the sanding disc.
Procedures not specifically
explained in this manual
must be performed only by a
qualified technician.
2. Peel off old sanding disc.
3. Align perimeter of new sanding disc
over the Aluminum Disc (5) and press
firmly onto the Aluminum Disc (5)
to preVent
warninG
serious injurY
4. note: if you are using the sanding
disc for the first time. Before
FroM accidental
operation:
attaching the disc, wipe down the
aluminum disc (5) with denatured
alcohol (shellac thinner). this will
clean the surface, leave no residue
and assure a secure bond.
turn the power switch of the
tool to its “oFF” position and
unplug the tool from its
electrical outlet before
performing any inspection,
maintenance, or cleaning
procedures.
5. Pressing Magnetic Switch ON will
start the Sander. OFF will stop the
Sander.
to preVent serious
injurY FroM tool
Failure:
do not use damaged
equipment. if abnormal noise
6. When using the Disc Sander, always
use the LEFT side of the sanding
disc (as you face it) to sand. The
sanding disc turns counterclockwise
and using the right side could cause
kickback.
or vibration occurs, have the
problem corrected before
further use.
7. Use two hands and hold workpiece
securely at all times.
cleaning, Maintenance, and
lubrication
8. Always maintain a maximum of 1/16”
clearance between the Table (69) and
sanding disc.
1. beFore eacH use, inspect the
general condition of the Belt/Disc
Sander. Check for loose screws,
misalignment or binding of moving
parts, cracks and any other condition
that may affect its safe operation.
9. When finished with Belt/Disc Sander,
to prevent accidents, turn off and
disconnect its power supply after
use. remove the orange plastic
key from the Magnetic switch (31).
Wipe down and store the Sander
indoors out of children’s reach.
2. a dust port (59) is located on
the bottom of the lower Guard
plate (60). it held in place with
screw (61) and can be removed
for vacuuming collected dust and
sanding residue. replace the dust
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port (59) after cleaning and tighten 8. Replace the Upper Guard Plate (58)
screw (61). and tighten the four Screws (7).
3. aFter use, clean external surfaces 9. Push the Belt Tensioner Handle (50)
of the tool with clean cloth.
to the rear to tighten the belt.
4. Periodically recheck all nuts, bolts
and screws for tightness.
10. Before using, manually check
the new belt for alignment. See
instructions in the “General
5. Apply a light coat of paste wax to the
Table (69) to make feeding material
easier.
Operating” section of this manual.
V-belt replacement
6. Use compressed air to blow dust and
debris from the Sander and Motor.
1. Remove Set Screws (6) and pull off
Aluminum Disc (5).
7. The Bearings on this Sander are
2. Remove four Screws (11) and
Washers (10) from Outer Pulley
Cover (9).
sealed and do not require lubrication.
sanding belt replacement
3. Once the Outer Pulley Cover (9) is
removed, the V-Belt is accessible.
1. Push the Belt Tensioner Handle (50)
forward to loosen the belt.
4. Remove the V-Belt (12) using a
small straight slot screwdriver (not
supplied). Place the tip of the
2. Remove Upper Guard Plate (58) by
unscrewing four Screws (7).
screwdriver between the Motor Pulley
(13) and the V-Belt (12) while you
manually turn the V-Belt by hand. As
it turns, the V-Belt will ride up and
out of the Pulley groove. Once off
the Motor Pulley (13), lift it off of the
Spindle Pulley (14).
3. Remove the Lower Guard Plate
(60) by unscrewing the four Screws
(7) that hold it to the Belt Support
Housing (52).
4. Slide the old sanding belt off the Rear
Roller (56) and Front Roller (44).
5. Place the new V-Belt (12) onto
the Spindle Pulley (14), by using a
straight slot screwdriver (not supplied)
as a wedge, manually turn the
5. Replace with a 4” X 36” sanding belt
with the correct grit for the project
you are working on. note: the
larger the grit number, the smaller
the grain. use small numbered
grits for cutting and larger for
smoothing and finishing.
Spindle Pully (14) and ride the new
V-Belt onto the Motor Pulley (13).
6. Replace Outer Pulley Cover (9).
Tighten Screws and Washers (10 &
11).
6. Slide new sanding belt onto Front
and Rear Rollers.
7.
warninG! if the supply cord of
this power tool is damaged, it must
be replaced only by a qualified
service technician.
7. Replace the Lower Guard Plate
(60) and tighten the four Screws (7)
securely.
SKU 97181
For technical questions, please call 1-800-444-3353.
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V-belt replacement
V-belt tensioning
Should the V-belt need tensioning, repeat steps 1 and 2, in V-belt Replacement
section mentioned previously.
1. Loosen four Motor Mount Nuts (22) and slide the Motor (40) further forward
towards Front Roller (44), making sure to pull evenly on the motor. While holding
the motor in its current position, tighten the Nuts (22).
2. Place a straight edge on the faces of the two pulleys to ascertain alignment.
Contact surfaces of the pulleys and the straight edge shall fully touch. Fully tighten
the Nuts (22).
3. Repeat steps 2 and 1 in the V-Belt Replacement section.
troubleshooting
problem
possible causes
likely solutions
Belt/Disc Sander
does not turn on
1. Not plugged in.
2. No power at outlet.
3. Orange Plastic Key not inserted 3. Insert Orange Plastic Key into Magnetic
1. Plug in Sander.
2. Check power at outlet and/or circuit breaker.
into Magnetic Switch (31).
Switch (31).
4. Switch is not turned “ON”.
4. Turn on the Switch.
Motor slows when 1. V-Belt too tight.
sanding
1. Have the V-Belt adjusted by a qualified
technician.
2. Applying too much pressure
while sanding
2. Use less pressure.
Wood burns while 1. Sanding disc or belt may be
1. Clean or replace disc or belt using
instructions in this manual.
sanding
loaded with dirt or debris.
2. Too much pressure.
2. Use less pressure.
Follow all safety precautions whenever diagnosing or servicing the tool.
disconnect power supply before service.
SKU 97181
For technical questions, please call 1-800-444-3353.
Page 16
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please read tHe FollowinG careFullY
THE MANUFACTURER AND/oR DISTRIBUToR HAS PRoVIDED THE PARTS LIST AND ASSEMBLy
DIAGRAM IN THIS MANUAL AS A REFERENCE TooL oNLy. NEITHER THE MANUFACTURER oR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE oR SHE IS qUALIFIED To MAKE ANy REPAIRS To THE PRoDUCT, oR THAT HE oR SHE IS
qUALIFIED To REPLACE ANy PARTS oF THE PRoDUCT. IN FACT, THE MANUFACTURER AND/oR
DISTRIBUToR EXPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHoULD BE
UNDERTAKEN By CERTIFIEDAND LICENSED TECHNICIANS, AND NoT By THE BUyER. THE BUyER
ASSUMES ALL RISK AND LIABILITy ARISING oUT oF HIS oR HER REPAIRS To THE oRIGINAL
PRoDUCT oR REPLACEMENT PARTS THERETo, oR ARISING oUT oF HIS oR HER INSTALLATIoN
oF REPLACEMENT PARTS THERETo.
record product’s serial number Here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
SKU 97181
For technical questions, please call 1-800-444-3353.
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parts list
parts list
part
1
description
Q’ty
9
part
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
description
Q’ty
1
4
2
4
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Screw M4 X 12
Motor
2
Flat Washer 4
Front Cover
Sander Disc
Aluminum Disc
Screw M8 X 8
Screw M4 X 8
Disc Cover
27
1
Washer 5
3
Retaining Ring 12
Ball Bearing
4
1
5
1
Front Roller
6
6
Adjusting Bracket
Spring
7
14
1
8
Shaft
9
Outer Pulley Cover
Washer
1
Spring
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
16
6
Belt Adjustment Knob
Belt Tensioner Handle
Screw M6 X 12
Belt Support Housing
Coach Bolt M8 X 35
Drive Axle
Screw M4 X 8
V-Belt
1
Motor Pulley
Spindle Pulley
Screw M8 X 6
Bolt M6 X 12
Lock Washer
Flat Washer
Screw M5 X 20
Inner Pulley Cover
Spacer
1
1
2
6
Bearing Housing
Rear Roller
7
7
Left Bearing Housing
Upper Guard Plate
Dust Port
3
1
1
Lower Guard Plate
Screw
Nut 8
6
Supporting Rod
Nut 10
1
Belt Sander
1
Stop Plate
Base
1
Knob M5 X 16
Miter Gauge
Screw M5 X 6
Pointer
Flat Washer 8
Lock Washer 8
Rubber Feet
Screw M5 X 12
Flat Washer 5
Magnetic Switch
Bolt M8 X 16
Machine Body
Rubber Pad1
Steel Plate
9
8
4
5
Sliding Bar
5
Table
1
Pivot Indicator
Bolt M8 X 10
Table Bar
8
1
1
Angle Pointer
Bar Holder
1
Holding Plate
Cable Fixing Plate
Hold Plate Bolt
Rubber Tube
1
Angle Adjusting Knob
Supporting Shaft
1
1
1
SKU 97181
For technical questions, please call 1-800-444-3353.
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asseMblY diaGraM
SKU 97181
For technical questions, please call 1-800-444-3353.
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liMited 1 Year / 90 daY warrantY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that for a period
of ninety days from date of purchase that the engine/motor, the belts (if so equipped),
and the blades (if so equipped) are free of defects in materials and workmanship. Harbor
Freight Tools also warrants to the original purchaser, for a period of one year from date
of purchase, that all other parts and components of the product are free from defects in
materials and workmanship (90 days if used by a professional contractor or if used as rental
equipment). This warranty does not apply to damage due directly or indirectly, to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and
tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons
or property, or for incidental, contingent, special or consequential damages arising from
the use of our product. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation of exclusion may not apply to you. THIS
WARRANTy IS EXPRESSLy IN LIEU oF ALL oTHER WARRANTIES, EXPRESS oR
IMPLIED, INCLUDING THE WARRANTIES oF MERCHANTABILITy AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either
repair or replace the product at our election or we may elect to refund the purchase price
if we cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning
the product.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 97181
For technical questions, please call 1-800-444-3353.
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