Greenheck Fan Ventilation Hood 470658 MSX User Manual

Part #470658  
MSX  
Make-Up Air Unit  
®
Installation, Operation and Maintenance Manual  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the  
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions  
could result in personal injury and/or property damage! Retain instructions for future reference.  
2. The rotation of the wheel is critical. It must be free  
to rotate without striking or rubbing any stationary  
objects.  
3. Motor must be securely and adequately grounded.  
4. Do not spin fan wheel faster than maximum  
cataloged fan rpm. Adjustments to fan speed  
significantly effects motor load. If the fan RPM is  
changed, the motor current should be checked to  
make sure it is not exceeding the motor nameplate  
amps.  
5. Do not allow the power cable to kink or come in  
contact with oil, grease, hot surfaces, or chemicals.  
Replace cord immediately if damaged.  
6. Verify that the power source is compatible with the  
equipment.  
7. Never open blower access doors while the fan is  
running.  
IMPORTANT  
General Safety Information  
All factory provided lifting lugs must be used when  
Only qualified personnel should install this unit.  
lifting any unit. Failure to comply with this safety  
Personnel should have a clear understanding of these  
precaution could result in property damage, serious  
instructions and should be aware of general safety  
injury or death.  
precautions. Improper installation can result in electric  
shock, possible injury due to coming in contact with  
moving parts, as well as other potential hazards.  
WARNING  
Disconnect all electrical power to the fan and secure  
to the “OFF” position prior to inspection or servicing.  
Failure to comply with this safety precaution could  
result in serious injury or death.  
Other considerations may be required if high winds  
or seismic activity are present. If more information  
is needed, contact a licensed professional engineer  
before moving forward.  
1. Follow all local electrical and safety codes, as well  
as the National Electrical Code (NEC), the National  
Fire Protection Agency (NFPA), where applicable.  
Follow the Canadian Electric Code (CEC) in  
Canada.  
WARNING  
Improper installation, adjustment, alteration, service  
or maintenance can cause property damage,  
injury or death. Read the installation, operating  
and maintenance instructions thoroughly before  
installing or servicing this equipment.  
DANGER  
Always disconnect power before working on or  
near a unit. Lock and tag the disconnect switch or  
breaker to prevent accidental power up.  
CAUTION  
When servicing the unit, motor may be hot enough  
to cause pain or injury. Allow motor to cool before  
servicing.  
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Table of Contents  
Installation of Indoor Unit  
Installation  
1. Install Hangers  
Clearance to Combustibles/Service Clearances. 3  
Indoor Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Unit Arrangement DB / HZ / UB. . . . . . . . . . . . . . 4  
Roof Mounted Unit — Arrangement DBC . . . . .5-6  
Optional Evaporative Cooling Module. . . . . . . . . 7  
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Optional Electrical Heater. . . . . . . . . . . . . . . . . . . 9  
Optional Evaporative Cooling Piping. . . . . . .10-11  
Optional Water Wizard™ . . . . . . . . . . . . . . . . . . 12  
Optional Direct Expansion (DX) Coil Piping. .13-14  
Optional Chilled Water Coil Piping. . . . . . . . . . . 14  
Optional Building Pressure Control . . . . . . . . . . 15  
Start-Up  
Install threaded hangers from ceiling supports. When  
locating hangers, allow enough room to open access  
panel(s). Two nuts must be used on the end of each  
threaded hanger. Ceiling supports are supplied by  
others.  
2. Install Unit  
Using sheet metal screws, attach the weatherhood/  
thru-wall/filter section to the blower/burner section.  
The flange on the weatherhood/thru-wall/filter section  
should overlap the flange on the blower/burner section.  
Raise the assembled unit into place.  
Using two nuts per hanger, fasten the unit supports to  
the hangers under the unit. Appropriate unit supports,  
such as the optional Greenheck hanging bracket kit or  
c-channel and angle iron (supplied by others) should be  
used.  
Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17  
Optional Electric Heater . . . . . . . . . . . . . . . . . . . 18  
Optional Evaporative Cooling Recirculating . . . 19  
Optional Water Wizard™ . . . . . . . . . . . . . . . .20-21  
Operation  
Optional VAV Units . . . . . . . . . . . . . . . . . . . . . . . 22  
Optional Recirculating Units. . . . . . . . . . . . . . . . 23  
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
Optional Water Wizard™ . . . . . . . . . . . . . . . . . . 25  
Troubleshooting  
Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Motor Overamps . . . . . . . . . . . . . . . . . . . . . . . . . 27  
Insufficient / Too Much Airflow. . . . . . . . . . . . . . 28  
Excessive Noise or Vibration . . . . . . . . . . . . . . . 29  
Optional Electric Heater . . . . . . . . . . . . . . . . . . . 30  
Optional Evaporative Cooling. . . . . . . . . . . . . . . 31  
Optional Water Wizard™ . . . . . . . . . . . . . . . . . . 32  
Maintenance  
Ceiling Supports  
Ductwork  
Using self  
tapping  
screws,  
attach  
ductwork to  
unit.  
In order to  
prevent the  
unit from  
swinging  
and to  
Hangers  
Unit Supports  
provide  
a safe  
Indoor Mounting  
Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35  
Fall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
Reference  
Control Center Layout / Dirty Filter Switch . . . . 37  
Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . 38  
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . 39  
Warranty . . . . . . . . . . . . . . . . . . . . . . . . .Backcover  
environment for service and maintenance, additional  
measures must be taken to secure the unit in all  
directions.  
NOTE  
Two nuts must be used on each end of each  
threaded hanging rod for proper support.  
Clearance to Combustibles /  
Service Clearances  
NOTE  
Good duct practices should be followed for  
all ductwork. Ductwork should be installed in  
accordance with SMACNA and AMCA guidelines,  
NFPA 96 and any local codes. Reference the CAPS  
submittal for duct sizes.  
Floor  
Top  
Sides  
Ends  
0 inches  
(0 mm)  
0 inches  
(0 mm)  
0 inches  
(0 mm)  
0 inches  
(0 mm)  
Insulated/  
Units  
Non Insulated  
Units  
0 inches  
(0 mm)  
6 inches  
6 inches  
6 inches  
(152.4 mm) (152.4 mm) (152.4 mm)  
Clearance to combustibles is defined as the minimum distance  
required between the heater and adjacent combustible surfaces to  
ensure the adjacent surface’s temperature does not exceed 90 degrees  
above the ambient temperature.  
3. Seal Wall Opening  
Apply sealant around  
the perimeter of the  
Sealant  
weatherhood to prevent  
water penetration and  
drafts into the building.  
Recommended Minimum Service Clearances  
42 inches (1066.8 mm)  
Housing 32 and less  
on the controls side of the unit  
48 inches (1219.2 mm)  
on the controls side of the unit  
Housing 35 and higher  
Clearances for component removal (such as evaporative cooler media)  
may be greater than the service clearances listed.  
Seal Wall Opening  
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Installation of  
NOTE  
Arrangement DB/HZ/UB  
The use of all lifting lugs and a set of spreader bars  
is mandatory when lifting the unit.  
1. Install Curb and/or Equipment  
Support(s)  
NOTE  
Position curb/equipment support(s) on the roof  
(reference the CAPS submittal for placement of curb/  
equipment support(s) in relation to the unit). Verify  
that unit supports are level, shim if necessary. Attach  
curb to roof and flash into place. Attach the equipment  
support(s) to the roof, remove metal cover, flash to  
wooden nailer and reinstall cover.  
Some units come with the weatherhood attached  
and Step 5 may not apply.  
5. Assemble and Attach Weatherhood  
The weatherhood can now be assembled and  
attached to the unit. Detailed assembly instructions  
can be found with the weatherhood. If the optional  
evaporative cooling module was selected, this step  
does not apply, refer to the Installation of the Optional  
Evaporative Cooling Module section, page 7.  
Roof Curb  
Metal Cover  
6. Seal Weatherhood Seam  
Using an appropriate sealant, seal the seam between  
the weatherhood and the unit.  
Equipment  
Support  
Roof Curb and Equipment Support  
2. Install Ductwork  
Good duct practices should be followed for all ductwork.  
All ductwork should be installed in accordance with  
SMACNA and AMCA guidelines, NFPA 96 and all local  
codes. Reference the CAPS submittal for ductwork sizes.  
NOTE  
Complete Rooftop Installation  
The use of a duct adapter is recommended on a  
downblast (DB) arrangement to align the ductwork  
with the supply unit. The duct adapter is only a  
guide and is not to be used as a support for the  
ductwork.  
3. Apply Sealant  
Apply an appropriate sealant around the perimeter of  
the curb  
Supply Air Ductwork  
and duct  
adapter(s)  
to isolate  
fan  
(Arrangement DB only)  
vibration  
and prevent  
water  
Sealant  
Ductwork  
penetration.  
4. Install Unit  
Use a crane and a  
set of spreader bars  
hooked to the factory  
lifting lugs to lift and  
center the unit on  
the curb/equipment  
support(s).  
Use self-tapping  
sheet metal screws  
to fasten the unit to  
the curb/equipment  
support(s).  
Setting Unit  
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4. Apply Sealant  
Installation of Roof Mounted Unit  
Arrangement DBC  
Apply an appropriate sealant around the perimeter of  
the curb and duct adapter(s) to isolate fan vibration  
and prevent water penetration.  
1. Install Curb/Equipment Support(s)  
Position curb/equipment support(s) on the roof  
(reference the CAPS submittal for placement of curb/  
equipment support(s) in relation to the unit). Verify  
that all unit supports are level, shim if necessary.  
Attach curb to roof and flash into place. Attach the  
equipment support(s) to the roof, remove metal cover,  
flash to wooden nailer and reinstall cover.  
Exhaust Duct  
Installed  
Sealant  
Supply Duct with  
Duct Adapter Installed  
Roof Curb  
Sealing Ductwork  
Metal Cover  
5. Install Exhaust Fan  
Fasten exhaust fan to curb extension with self-  
tapping sheet metal screws. Installing the exhaust fan  
prior to the supply unit will allow for easier installation  
of options.  
Equipment  
Support  
Roof Curb and Equipment Support  
Model CUBE  
Exhaust Fan  
2. Install Combination Extension  
Install combination extension over curb. Lag into  
place using wood screws. Locate the extension so the  
tall vented side is over the  
exhaust opening.  
Exhaust  
1 inch  
Inside Flange  
Supply  
Installing Exhaust Fan  
NOTE  
Combination Extension  
NFPA 96 requires the exhaust fan to be hinged.  
3. Install Ductwork  
Good duct practices should be followed for all  
ductwork. All ductwork should be installed in  
accordance with SMACNA and AMCA guidelines,  
NFPA 96 and any local codes. Reference the CAPS  
submittal for ductwork size and location.  
6. Install Exhaust Options  
Install optional Greenheck hinge kit with restraining  
cables and grease trap with drain connection.  
Exhaust  
Ductwork  
by Others  
Supply  
Ductwork  
by Others  
Ductwork  
NOTE  
The use of a duct adapter is recommended on a  
downblast (DBC) arrangement to align the ductwork  
with the supply unit. The duct adapter is only a guide  
and is not to be used as a support for the ductwork.  
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7. Install Supply Unit  
Use a crane and a set of spreader bars hooked to the  
factory lifting lugs to lift and center the unit on the  
extension/equipment support(s).  
Use self-tapping sheet metal screws to fasten the unit  
to the extension/equipment support(s).  
Installing Supply Unit  
NOTE  
The use of all lifting lugs and a set of spreader bars  
is mandatory when lifting unit.  
NOTE  
Some units come with the weatherhood attached  
and Step 8 may not apply.  
8. Assemble and Attach Weatherhood  
The weatherhood can now be assembled and/or  
attached to the unit. Detailed assembly instructions  
can be found with the weatherhood. If the optional  
evaporative cooling module was selected, this step  
does not apply, refer to the next section, Installation of  
the Optional Evaporative Cooling Module.  
9. Seal Weatherhood Seam  
Using an appropriate sealant, seal the seam between  
the weatherhood and the unit.  
Complete Combination Installation  
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4. Secure Cooling Module to Unit  
Installation of Evaporative Cooling  
Module (optional)  
Use self-tapping screws to fasten the cooling module to  
the base unit along the top and down both sides. Fasten  
at the top through the flanges. To fasten the sides, the  
media must be removed. To remove the media, first  
remove the access panel on the evaporative module  
and disconnect the evaporative pump(s). The media  
will now slide out. With the media removed, you can  
access the side fastening points inside the evaporative  
module. With all the screws in place, reinstall the media,  
reconnect the pumps and reinstall the access panel.  
NOTE  
Small evaporative coolers ship attached to the base  
unit and require no additional mounting.  
1. Locate Equipment Support(s)  
Position equipment support(s) on the roof (reference the  
CAPS submittal for placement of equipment support(s)  
in relation to the  
Metal Cover  
unit). Verify that  
all unit supports  
are level, shim if  
necessary. Attach  
equipment support  
to the roof, remove  
Equipment  
Support  
metal cover, ash  
to wooden nailer  
and reinstall cover.  
Equipment Support  
2. Apply Sealant  
Apply an appropriate sealant around the airstream  
opening to create an air tight seal.  
Securing Evaporative Module  
NOTE  
When mounting the evaporative cooler, it is  
important that it is level to ensure proper operation  
and water drainage.  
Sealant  
3. Set Evaporative Cooling Module  
Use a crane and a set of spreader bars hooked to the  
factory lifting lugs to lift and center the module on the  
equipment support(s). The flange on the evaporative  
cooler should overlap the flange on the unit.  
Placing Evaporative Module  
NOTE  
The use of all lifting lugs and a set of spreader bars is  
mandatory when lifting the evaporative cooling module.  
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1. Determine the Size of the Main Power  
Lines  
Installation of Electrical Wiring  
The unit’s nameplate states the voltage and the unit’s  
MCA. The main power lines to the unit should be sized  
accordingly. The nameplate is located on the outside  
of the unit on the control panel side.  
IMPORTANT  
Before connecting power to the unit, read and  
understand the following instructions and wiring  
diagrams. Complete wiring diagrams are attached  
on the inside of the control center door(s).  
Voltage, Hertz, Phase  
IMPORTANT  
VOLTS  
HZ  
EXH HP  
MOP  
PH  
All wiring should be done in accordance with the  
latest edition of the National Electric Code ANSI/  
NFPA 70 and any local codes that may apply. In  
Canada, wiring should be done in accordance with  
the Canadian Electrical Code.  
SUP HP  
MCA  
IMPORTANT  
Unit’s Total MCA  
The equipment must be properly grounded. Any  
wiring running through the unit in the airstream must  
be protected by metal conduit, metal clad cable or  
raceways.  
Electrical Nameplate  
2. Provide the Opening(s) for the  
Electrical Connections  
Electrical openings vary by unit size and arrangement  
and are field supplied.  
CAUTION  
If replacement wire is required, it must have a  
temperature rating of at least 105°C, except for an  
energy cut-off or sensor lead wire which must be  
rated to 150°C.  
3. Connect the Main Power  
Connect the main power lines to the disconnect switch  
and main grounding lug(s). Torque field connections to  
20 in.-lbs.  
DANGER  
4. Wire the Optional Convenience Outlet  
The convenience outlet requires a separate 115 volt  
power supply circuit. The circuit must include short  
circuit protection which may need to be supplied by  
others.  
High voltage electrical input is needed for this  
equipment. This work should be performed by a  
qualified electrician.  
CAUTION  
Any wiring deviations may result in personal injury  
or property damage. Greenheck is not responsible  
for any damage to, or failure of the unit caused by  
incorrect final wiring.  
5. Wire the Optional Accessories  
Reference the Ladder Diagram on the inside of the  
control center door for correct wiring of the following  
accessories:  
IMPORTANT  
• Blower Switch  
• Heat Switch  
• TSCP  
• KSCP  
Greenheck’s standard control voltage is 24 VAC.  
Control wire resistance should not exceed  
• Indicating Lights  
• Dirty Filter Indicator  
0.75 ohms (approximately 285 feet total length for  
14 gauge wire; 455 feet total length for 12 gauge  
wire). If the resistance exceeds 0.75 ohms, an  
industrial-style plug-in relay should be wired in  
place of the remote switch. The relay must be  
rated for at least 5 amps and have a 24 VAC coil.  
Failure to comply with these guidelines may cause  
motor starters to chatter or not pull in, resulting in  
contactor failures and/or motor failures.  
NOTE  
TSCP has number-to-number wiring.  
6. Wire the Optional Evaporative Cooler  
Reference the Ladder Diagram on the inside of the  
control center door for correct wiring of the pump and  
the optional auto-drain and flush.  
NOTE  
Large evaporative coolers may require a separate  
power supply.  
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Sizing of Supply Conductors  
Installation of Electric Heater  
(optional)  
The required minimum size of supply conductors  
is marked at the field wiring terminals within the  
heater control box or reference the Supply Wire Size  
table included in this section. The wire gauges are  
calculated for 125% of the heater line current as  
required by the National Electric Code, Article 424-3(b)  
based on conductor insulation rated for 75°C (167°F).  
WARNING  
Electrical Shock Hazard! Disconnect all power  
sources before doing any work on the unit.  
General:  
Supply Wire Size  
The requirements and practices described below  
are based on the National Electric Code (NEC) and  
The Space Heating Standard of the Underwriters  
Laboratories Inc. (UL). Although UL requirements  
are uniform throughout the country, local electrical  
codes may deviate from the National Electrical Code.  
Therefore, local inspection authorities should be  
consulted regarding local requirements.  
(Not more than six conductors in Single Conduit1)  
Max. Heater  
Max. Heater  
AWG or  
MCM  
AWG or  
MCM  
Line Current2  
Line Current2  
Copper3  
Copper3  
14  
12  
10  
8
12  
0000  
250  
300  
350  
400  
500  
600  
700  
750  
800  
900  
1000  
184  
16  
204  
24  
228  
Electrical Wiring Instructions:  
1. Use the wiring diagram supplied with the heater  
as a guide in correlating field wiring with the  
heater internal wiring.  
2. All field wiring to the heater must meet the  
requirements of the National Electric Code and  
any other applicable local or state codes.  
3. Wiring to the heater must be rated for 75°C  
(167°F) minimum.  
4. The fan is interlocked by the factory to the  
control circuit so the electric heater will not  
operate unless the fan is on.  
36  
248  
6
52  
268  
4
68  
304  
3
80  
336  
2
92  
368  
1
104  
120  
140  
160  
380  
0
392  
00  
000  
416  
436  
1
2
For 7-24 conductors in raceway or cable, reduce allowable  
heater line currents to 87½% of those shown above.  
5. If heater does not have a built-in disconnect  
switch or main circuit breaker, install a remote  
disconnect (furnished by others) in accordance  
with the National Electric Code, Article 424-65.  
Based on 30°C. (86°F.) ambient temperature, for higher  
ambient temperature see National Electric Code table  
310-16 and 310-18 Note 13.  
Calculation of Line Currents (amps):  
watts  
Single Phase Current =  
volts  
3
Based on 80% of ratings in the National Electric Code  
table 310-16 for 75°C insulation.  
Effect of Low Voltage on Wattage and  
British Thermal Unit (BTU)  
The heating elements may be used on voltages  
lower than the design voltage of the heater, however,  
the wattage and BTU output will be reduced to the  
percentages listed in the table below.  
EXAMPLE: 5 kW, 208 volt  
5000 watts  
= 24 amps  
208 volts  
watts  
Three Phase Current =  
volts x 1.73  
EXAMPLE: 14.4 kW, 208 volt  
De-rated Wattage For Low Voltage  
14400 watts  
14400  
360  
=
= 40 amps  
% of  
% of  
208 volts x 1.73  
Heater Line  
Heater Heater Line  
Heater  
Voltage Voltage Wattage Voltage Voltage Wattage  
and BTU  
and BTU  
480  
277  
240  
460  
440  
265  
254  
230  
220  
208  
200  
92  
84  
92  
84  
92  
84  
75  
69  
208  
120  
200  
190  
115  
110  
92  
83  
92  
84  
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Installation Evaporative Cooler  
Piping (optional)  
Evaporative Cooling with Auto Drain and Fill  
Evaporative Cooling with Recirculating Pump  
Supply  
Line  
Supply  
Line  
Sump Overflow  
VALVE A  
Supply Solenoid  
(Normally Closed)  
Supply  
Line Valve  
(Normally  
Closed)  
Sump Drain  
Drain Line Valve  
(Normally Open)  
Overflow  
VALVE C  
Sump Drain Solenoid  
(Normally Open)  
Drain Line  
Trap  
VALVE B  
Supply Line Drain Solenoid  
(Normally Open)  
Trap  
Drain Line  
Recirculating Evaporative Piping  
IMPORTANT  
Auto Drain & Fill Evaporative Piping  
IMPORTANT  
All supply solenoids, valves and all traps must be below  
the roof line or be otherwise protected from freezing.  
The supply line should be of adequate size and  
pressure to resupply the amount of water lost due to  
bleed-off and evaporation. The drain line should be  
the same size or larger than the supply line.  
IMPORTANT  
The supply line should be of adequate size and  
pressure to resupply the amount of water lost due to  
bleed-off and evaporation. The drain line should be  
the same size or larger than the supply line.  
CAUTION  
All solenoids valves and traps must be installed below  
the roof to protect the supply water line from freezing.  
If they cannot be installed below the roof, an alternative  
method must be used to protect the lines from freezing.  
CAUTION  
Provisions must be taken to prevent damage to the  
evaporative cooling section during freezing conditions.  
The sump, drain lines and supply lines must be  
drained prior to freezing conditions or an alternate  
method must be used to protect the lines and media.  
IMPORTANT  
The supply solenoid (Valve A) is NOT the same as  
the drain solenoids (Valve B and Valve C). Make sure  
to use the proper solenoid for each location. Check  
your local code requirements for proper installation  
of this type of system.  
1. Install the Water Supply Line  
Supply line opening requirements vary by unit size  
and arrangement and are field supplied. Connect the  
water supply line to the float valve through the supply  
line opening in the evaporative cooling unit. Install a  
manual shutoff valve in the supply line as shown.  
Auto Drain & Flush Valves  
(When provided by Greenheck)  
2. Install the Drain Line  
GFC  
Part  
Number Number  
ASCO  
Part  
Assembly  
Number  
Solenoid De-Energized  
Diameter Qty.  
Connect an unobstructed drain line to the drain and  
overflow connections on the evaporative cooler. A  
manual shut off valve (by others) is required for the  
evaporative cooler  
Type  
Position  
1/2 inch  
1
461262 8210G2 Supply  
Supply  
852178 461263 8262G262 Line  
Drain  
Closed  
(12.7 mm)  
drain line.  
1/4 inch  
1
A trap should be  
used to prevent  
sewer gas from  
Open  
Open  
(6.35 mm)  
6 in. min.  
Sump  
461264 8210G35  
Drain  
3/4 inch  
1
6 in. min.  
being drawn into  
the unit.  
Drain Trap  
(19.05 mm)  
Part numbers subject to change.  
3. Check/Adjust Water Level  
Check the water level in the sump tank. The water  
level should be above the pump intake and below the  
overflow. Adjust the float as needed to achieve the  
proper water level.  
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Evaporative Cooling with Auto Drain and Fill  
continued  
1. Install the Water Supply Line  
Supply line opening requirements vary by unit size  
and arrangement and are field supplied. Connect the  
water supply line to the float valve through the supply  
line opening in the evaporative cooling unit. Install the  
1/2 in. normally closed solenoid (Valve A) in the supply  
line. Install the 1/4 in. normally open solenoid (Valve  
B) between the supply line and the drain line. Refer  
to Auto Drain & Fill Evaporative Piping drawing on  
previous page.  
2. Install the Drain Line  
Connect an unobstructed drain line to the sump drain  
overflow connection. Install the 3/4 in. normally open  
solenoid (Valve C)  
between the sump  
drain connection  
and the drain line.  
A trap should be  
6 in. min.  
used to prevent  
6 in. min.  
sewer gas from  
being drawn into  
the unit.  
Drain Trap  
3. Check/Adjust Water Level  
Check the water level in the sump tank. The water  
level should be above the pump intake and below the  
overflow. Adjust the float as needed to achieve the  
proper water level.  
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TM  
To Media  
Installation of Water Wizard (optional)  
Pressure  
Gauge  
Factory  
Installed  
Evaporative Cooling with the Water Wizard™  
Sump Drain  
NOTE  
Manual Supply  
Valve  
The following instructions are provided for evaporative  
coolers equipped with the Water Wizard™ only.  
Additional instructions are provided for evaporative  
coolers equipped with the auto-drain and fill or  
bleed-off.  
Supply Solenoid  
(Normally Closed)  
Roof  
Line  
WARNING  
Field  
Installed  
Supply Line Drain Solenoid  
(Normally Open)  
Trap  
Disconnect and lock-out all power and gas before  
performing any maintenance or service to the unit.  
Failure to do so could result in serious injury or  
death and damage to equipment.  
Water Wizard™ Installation  
3. Wire the Solenoid(s)  
Wire the supply line solenoid and drain solenoid as  
shown on the unit’s wiring diagram in the control  
center.  
Water Wizard™ Valves  
(When provided by Greenheck)  
GFC  
Part  
No.  
De-  
4. Wire the Temperature Sensor  
If the evaporative cooler shipped separate from the  
unit, the temperature sensor must be wired. The  
sensor wire is bundled inside the discharge end of the  
evaporative cooler. Wire the sensor wire to terminals  
AI2 and AIC on the terminal strip in the unit’s control  
center.  
Unit  
Model  
Assembly  
Number  
ASCO Solenoid  
Energized Diameter Qty.  
Position  
Part No.  
Type  
1/2 inch  
(12.7 mm)  
MSX -  
H12/H22  
461262 8210G2 Supply Closed  
Supply  
383086 8210G34 Line  
Drain  
1
1
1
1
852370  
852371  
1/2 inch  
(12.7 mm)  
MSX - H32  
(<9000 cfm)  
Open  
NOTE  
3/4 inch  
(19.05 mm)  
383088 8210G9 Supply Closed  
Supply  
383086 8210G34 Line  
Drain  
MSX - H32  
(≥9000 cfm)  
The Water Wizardstart-up must be completed for  
proper performance.  
1/2 inch  
(12.7 mm)  
MSX-H35,  
H38, H42  
Open  
Part numbers subject to change.  
1. Install Normally Closed Supply Line/  
Solenoid  
Connect the water supply line to the manual supply  
valve in the unit. Install the supply solenoid in the  
supply line, upstream of the manual supply valve and  
below the roof line.  
2. Install Normally Open Drain Line/  
Solenoid  
Connect the drain line to the supply line between the  
manual supply valve and the supply solenoid. Install a  
drain solenoid in the drain line, below the roof line. A  
trap should be installed in the drain line.  
NOTE  
Solenoid(s) may be provided by Greenheck (if  
ordered) or by others.  
CAUTION  
Any wiring deviations may result in personal injury  
or property damage. Greenheck is not responsible  
for any damage to, or failure of the unit caused by  
incorrect final wiring.  
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Installation of Direct Expansion (DX)  
Coil Piping (optional)  
NOTE  
If a hot gas bypass kit was provided by others, refer  
to the manufacturer’s instructions.  
IMPORTANT  
3. Install Suction Line  
Guidelines for the installation of direct expansion  
cooling coils have been provided to insure proper  
performance and longevity of the coils. These are  
general guidelines that may have to be tailored  
to meet the specific requirements of any one job.  
As always, a qualified party or individual should  
perform the installation and maintenance of any coil.  
Protective equipment such as safety glasses, steel  
toe boots and gloves are recommended during the  
installation and maintenance of the coil.  
Install suction line(s) from the compressor to the  
suction connection(s) which are stubbed through the  
side of the cabinet.  
4. Install the Liquid Line and Thermal  
Expansion Valve (TEV) (by others)  
Liquid line openings vary by coil size and  
circuiting and are field supplied. Follow the TEV  
recommendations for installation to avoid damaging  
the valve. If the valve is externally equalized, use a  
tubing cutter to cut off the plugged end of the factory  
installed equalizer line. Use a de-burring tool to  
remove any loose metal from the equalizer line and  
attach it to the TEV. If the valve is internally equalized,  
the factory installed equalizer line can be left as is.  
IMPORTANT  
All field brazing and welding should be performed  
using high quality materials and an inert gas purge  
(such as nitrogen) to reduce oxidation of the internal  
surface of the coil.  
IMPORTANT  
Coil  
Suction Header  
Distributor  
Equalizer Line  
Liquid Line  
All field piping must be self-supporting and flexible  
enough to allow for the thermal expansion of the coil.  
Nozzle  
1. Locate the Distributor(s) by Removing  
the Distributor Access Panel  
Thermal  
Expansion  
Valve (by others)  
Suction Line  
Remote Sensing Bulb  
Straps  
Suction Connection  
General Installation  
5. Mount the Remote Sensing Bulb  
Distributor Access Panel  
(by others)  
The expansion valve’s remote sensing bulb should be  
securely strapped to the horizontal run of the suction  
line at the 3 or 9 o’clock position and insulated.  
6. Check Coil Piping for Leaks  
Pressurize the coil to 100 psig with dry nitrogen or  
other suitable gas. The coil should be left pressurized  
for a minimum of 10 minutes. If the coil holds the  
pressure, the hook-up can be considered leak free.  
If the pressure drops by 5 psig or less, re-pressurize  
the coil and wait another 10 minutes. If the pressure  
drops again, there is likely one or more small leaks  
which should be located and repaired. Pressure losses  
greater than 5 psig indicate a large leak that should be  
isolated and repaired.  
Thermal  
(by others)  
(by others)  
Installation with Hot Gas Bypass  
2. Verify Nozzle Placement  
Inspect the refrigerant  
distributor and verify  
that the nozzle is in  
place. The nozzle is  
generally held in place  
by a retaining ring or is  
an integral part of  
7. Evacuate and Charge the Coil  
Use a vacuum pump to evacuate the coil and any  
interconnecting piping that has been open to the  
atmosphere. Measure the vacuum in the piping using  
a micron gauge located as far from the pump as  
possible. Evacuate the coil to 500 microns or less,  
and then close the valve between the pump and the  
system. If the vacuum holds to 500 microns or less  
Retainer  
Ring  
Nozzle  
Distributor  
Nozzle Placement  
the distributor itself.  
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for one minute, the system is ready to be charged or  
refrigerant in another portion of the system can be  
opened to the coil. A steady rise in microns would  
indicate that moisture is still present and that the coil  
should be further vacuumed until the moisture has  
been removed.  
Installation of Chilled Water Coil  
Piping (optional)  
IMPORTANT  
Guidelines for the installation of the cooling coil  
have been provided to insure proper performance  
of the coils and their longevity. These are general  
guidelines that may have to be tailored to meet the  
specific requirements of any one job. As always,  
a qualified party or individual should perform the  
installation and maintenance of the coil. Protective  
equipment such as safety glasses, steel toe boots  
and gloves are recommended during the installation  
and maintenance of the coil.  
NOTE  
Failure to obtain a high vacuum indicates a great  
deal of moisture or a small leak. Break the vacuum  
with a charge of dry nitrogen or other suitable  
gas and recheck for leaks. If no leaks are found,  
continue vacuuming the coil until the desired  
vacuum is reached.  
8. Install the Drain Line  
Connect an  
When installing couplings, do not apply undue  
stress to the connection. Use a backup pipe  
wrench to avoid breaking the weld between the coil  
connection and the header.  
unobstructed drain  
line to the drain  
6 in. min.  
pan. A trap should  
be used to prevent  
sewer gas from being  
drawn into the unit.  
All field piping must be self-supporting. System  
piping should be flexible enough to allow for the  
thermal expansion and contraction of the coil.  
6 in. min.  
Drain Trap  
1. Verify Coil Hand Designation  
IMPORTANT  
Check the coil hand  
Hot Return  
Connection  
All traps must be installed below the roof line or be  
otherwise protected from freezing.  
designation to ensure that  
it matches the system.  
Coils are generally  
Entering Air  
Leaving Air  
plumbed with the supply  
connection located on  
the bottom of the leaving  
air-side of the coil and the  
Cold Supply  
Connection  
return connection at the top of the entering air-side  
of the coil. This arrangement provides a counter flow  
heat exchanger and positive coil drainage.  
2. Check the Coil for Leaks  
Pressurize the coil to 100 psig with dry nitrogen or  
other suitable gas. The coil should be left pressurized  
for a minimum of 10 minutes. If the coil holds the  
pressure, the hook-up can be considered leak free.  
If the pressure drops by 5 psig or less, re-pressurize  
the coil and wait another 10 minutes. If the pressure  
drops again there is likely one or more small leaks  
which should be located and repaired. Pressure losses  
greater than 5 psig indicate a large leak that should be  
isolated and repaired.  
3. Connect the Supply and Return Lines  
Connect the supply and return lines as shown above.  
4. Install the Drain Line  
Connect an unobstructed  
drain line to the drain pan.  
6 in. min.  
A trap should be installed  
Drain  
Trap  
to prevent sewer gas from  
being drawn into the unit.  
6 in. min.  
IMPORTANT  
All traps must be installed below the roof line or be  
otherwise protected from freezing.  
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Installation of Building Pressure  
Control (optional)  
1. Mount Pressure Tap  
Using the factory provided bracket, mount the  
pressure tap to the  
outside of the unit.  
Choose a location  
out of the prevailing  
winds and away from  
supply or exhaust  
fans to assure  
accurate readings.  
2. Run Pressure Tap Lines  
Run a pressure tap line from the pressure tap on the  
outside of the unit to the low pressure tap on the back  
of the photohelic gauge. Run a second pressure tap  
line from the high pressure tap on the back of the  
photohelic gauge to the space. Fifty feet of tubing is  
supplied with the unit.  
High Pressure  
Factory  
Wiring  
Tap  
to Space  
Low Pressure  
Tap  
to Outside  
Connections for Photohelic Gauge  
3. Set the Building Pressure  
The pressure gauge is used to set the desired building  
pressure. The pressure is set by adjusting the knobs  
for the upper and lower pressure limits. Typical  
settings are 0.0 inch wc for the lower and 0.10 inch wc  
for the upper pressure setting.  
Pressure Indicating  
Needle  
Pressure Setting  
Needles  
Pressure Setting Knobs  
Typical Photohelic Gauge Settings  
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2. Check the Blower Rotation  
Open the blower access door  
and run the blower momentarily  
to determine the rotation.  
Start-Up - Blower  
Refer to the Start-Up Checklist in the Reference  
section before proceeding further!  
Arrows are placed on the  
Pre Start-Up Check  
blower scroll to indicate the  
proper direction or reference  
the example shown to the right.  
Rotate the fan wheel by hand and make sure no parts  
are rubbing. Check the V-belt drive for proper alignment  
and tension (a guide for proper belt tension and  
alignment is provided in the Belt Maintenance section).  
Check fasteners, set screws and locking collars on the  
fan, bearings, drive, motor base, and accessories for  
tightness.  
Blower  
Housing  
Blower Rotation  
NOTE  
To reverse the rotation on three phase units,  
disconnect and lock-out the power, then  
interchange any two power leads.  
WARNING  
Disconnect and lock-out all power and gas before  
performing any maintenance or service to the unit.  
Failure to due so could result in serious injury or  
death and damage to equipment.  
NOTE  
To reverse the rotation on single phase units,  
disconnect and lock-out the power, then rewire the  
motor per the manufacturer’s instructions.  
IMPORTANT  
SPECIAL EQUIPMENT REQUIRED  
If the blower is rotating in the wrong direction, the  
unit will move some air, but will not perform as  
designed. Be sure to perform a visual inspection to  
guarantee the correct blower rotation.  
Required and recommended tools. Equivalent  
products may be used.  
Manufacturer:  
Model:  
Phone:  
Fluke  
177  
1-800-44-FLUKE  
Voltage &  
Amperage  
Meter  
3. Check for Vibration  
Check for unusual noise, vibration or overheating of  
the bearings. Reference the Troubleshooting section  
for corrective actions.  
Manufacturer:  
Model:  
Phone:  
Fluke  
50  
1-800-44-FLUKE  
Thermometer  
Manufacturer:  
Model:  
IMPORTANT  
Fluke  
116  
1-800-44-FLUKE  
Micro Amp  
Meter  
Excessive vibration may be experienced during  
the initial start-up. Left unchecked, it can cause a  
multitude of problems including structural and/or  
component failure.  
Phone:  
Manufacturer:  
Model:  
Phone:  
Manufacturer: Monarch  
Model:  
Phone:  
Dwyer  
Slack Tube  
1-219-897-8000  
U-Tube  
Manometer  
IMPORTANT  
Generally, fan vibration and noise is transmitted  
to other parts of the building by the ductwork. To  
minimize this undesirable effect, the use of heavy  
canvas duct connectors is recommended.  
Pocket Tach 100  
1-800-999-3390  
Tachometer  
WARNING  
4. Motor Check  
Measure the motor’s voltage, amps and RPM.  
Compare to the specifications. Motor amps can be  
reduced by lowering the motor RPM or increasing  
system static pressure.  
Check the housing, blower, and ductwork for any  
foreign objects before running the blower.  
1. Check the Voltage  
Before starting the unit, compare the supplied voltage,  
hertz, and phase with the unit and motor’s nameplate  
IMPORTANT  
Additional starters and overloads may be provided  
in the make-up air control center for optional  
exhaust blowers. Any additional overloads must be  
checked for proper voltage, amps and RPMs.  
information.  
Voltage, Hertz, Phase  
VOLTS  
HZ  
EXH HP  
MOP  
PH  
SUP HP  
MCA  
Electrical Nameplate  
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5. Air Volume Measurement & Check  
Measure the unit’s air volume (cfm) and compare it with  
it’s rated air volume. If the measured air volume is off,  
adjust the fan’s RPM by changing/adjusting the drive.  
NOTE  
The most accurate way to measure the air volume is  
by using a pitot traverse method downstream of the  
blower. Other methods can be used but should be  
proven and accurate.  
IMPORTANT  
Changing the air volume can significantly increase  
the motor’s amps. If the air volume is changed,  
the motor’s amps must be checked to prevent  
overloading the motor.  
NOTE  
To ensure accuracy, the dampers are to be open  
when measuring the air volume.  
6. Set-Up Optional Components  
Adjust the settings on the optional components. See  
the Control Center Layout in the Reference section for  
location of optional components.  
• Heating Inlet Air Sensor  
Typical setting: 60-70°F (15-21°C)  
• Cooling Inlet Air Sensor  
Typical setting: 75°F (24°C)  
• Building Freeze Protection  
Typical setting: 5 minutes; 45°F (7°C)  
• Dirty Filter Gauge  
Typical setting: Settings vary greatly for each unit.  
(see Reference section for adjusting information)  
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Start-Up - Electric Heater (optional)  
Refer to the Start-Up Checklist in the Reference  
section before proceeding further!  
Pre Start-Up Check  
Check all electrical connections. Tighten any loose  
connection to all components including contactors,  
heating elements and main power lugs.  
WARNING  
Disconnect and lock-out all power before  
performing any maintenance or service to the unit.  
Failure to due so could result in serious injury or  
death and damage to equipment.  
1. Check the Voltage  
Before starting the heater, compare the supplied  
voltage, hertz, and phase with the heater’s nameplate  
information.  
2. Airflow Interlock  
With the supply fan on, verify the electric heater’s  
airflow interlock (DDS) is made.  
3. Set the Unit’s Operating Temperature  
Set the operating temperature by adjusting the  
discharge temperature selector. Typical settings are  
65-70°F (18-21°C).  
NOTE  
If the heater is equipped with an optional inlet  
air sensor the heater will not energize unless the  
outdoor air temperature is less than the inlet air  
sensor’s set point.  
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8. Put the Unit into Service  
Remove the jumper, and energize the blower(s). Verify  
proper operation.  
Start-Up - Evaporative Cooling  
Recirculating (optional)  
1. Check the Installation  
The media may have been removed during installation,  
so its orientation  
IMPORTANT  
Check the media for minerals after two weeks of  
service and adjust the bleed-off rate accordingly.  
45º  
should be double  
checked. The  
media should  
be installed with  
the steeper flute  
angle sloping  
down towards  
the entering air  
side.  
Bleed-Off  
Valve  
Pump  
Filter  
Supply  
Connection  
Float  
Valve  
Threaded Float  
Adjustment  
Entering Air  
Leaving Air  
Overflow  
15º  
Media Orientation  
Verify that the stainless steel caps and distribution  
headers are in place. The headers should be located  
over the media towards the entering air side. The caps  
should be placed over the headers.  
2. Check the Pump Filter  
Check that the pump filter is around the pump inlet.  
Evaporative Cooler Set-Up  
3. Fill the Sump and Adjust the Float  
Turn on the water supply and allow the sump tank to  
fill. Adjust the float valve to shut-off the water supply  
when the sump is filled to within 1 inch of the bottom  
of the overflow.  
Temperature  
Setting  
4. Break-in the Media  
Open the bleed-off valve completely and saturate  
the media with the blower(s) off for no less than 20  
minutes.  
t2 settings  
t1 settings  
NOTE  
A jumper will need to be installed in the control  
center to power the evaporative pumps with the  
blower(s) off. Reference the unit’s ladder diagram to  
determine proper terminals.  
Evaporative Freeze  
Protection  
Evaporative  
Timer  
5. Check the Flow Rate  
The pumps should provide enough water to saturate  
the media in 45 to 60 seconds. Consult the factory, if  
adequate flow is not achieved.  
6. Adjust the Water Bleed-Off Rate  
The water bleed-off rate is dependent on the water’s  
mineral content. The bleed-off should be adjusted  
based on the media’s mineral deposits after two  
weeks of service.  
7. Set the Optional Auto Drain and Fill  
Set the auto drain, fill timer and temperature settings.  
Timer settings are: t1: 1.0, 10min  
t2: 0.4, 60h  
Temperature is typically set to 45°F (7°C)  
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5. Check Media  
Start-Up - Water Wizard™ (optional)  
Start the cooling cycle and check the media after one  
hour of operation. If the media is continuously dry or if  
too much water is draining from the sump tank, refer  
to Troubleshooting, Water Wizard™.  
L1  
L2  
L3  
Function Key  
Up Key  
NOTE  
Enter Key  
Down Key  
Steps 6 through 8 are provided to adjust the  
minimum cooling temperature. The minimum cooling  
is preset to the factory recommended 75°F (24°C).  
Only adjust if needed.  
Water Wizard™ User Interface  
Key Function Description  
1. Open the Solenoid  
NOTE  
Confirm that the manual water supply valve  
is closed. Press and hold the Function Button  
for one second. L3 will begin blinking (short on, long  
off), indicating that Flow Test Mode is active and the  
supply solenoid is open.  
The inlet air sensor function overrides and shuts  
down the evaporative cooler if the outside  
temperature falls below the minimum cooling  
temperature.  
6. Enter Program Mode  
Press and hold  
2. Set the Water Pressure  
With the solenoid open, set the supply water  
pressure to the correct setting (see table below).  
Use the manual supply valve to adjust the supply  
pressure. A pressure gauge is provided between the  
manual supply valve and the media.  
the Enter Key  
for three seconds. The  
display will read “Pro”  
when Program Mode is  
active.  
Program Display  
WARNING  
7. Adjust the Minimum Cooling  
Opening the manual supply valve will allow water  
to pass to the media. Be sure the sump is safely  
draining before opening the manual supply valve.  
Temperature  
While in the  
Program Menu,  
use the Up and  
Down Keys to  
navigate the  
NOTE  
The manual supply valve ships closed and must be  
adjusted for proper performance.  
Menu Options  
until “toF” is  
displayed. Press the  
Enter Key to access the selected Menu Option setting.  
Recommended Water Pressure Chart  
Minimum Cooling  
Temperature Display  
Housing  
Size  
Media Width  
(inches)  
Water Pressure  
(in. wc)  
MSX-H12  
30  
4334  
60  
66  
96*  
20  
36  
61  
72  
42  
Use the Up and Down Keys to adjust the Minimum  
Cooling Temperature as needed. Press the Enter Key  
to save the Minimum Cooling Temperature setting and  
return to the Program Menu.  
MSX-H22  
MSX-H32  
NOTE  
MSX-H35  
MSX-H38  
MSX-H42  
120*  
180*  
216*  
61  
37  
51  
The enter key must be pressed to save the new  
minimum cooling temperature.  
*Multiple media sections. Values represent total media width.  
8. Exit Program Mode  
After 15 seconds of idle time the controller will exit  
Program Mode.  
NOTE  
The recommended water pressure is based on  
media width. Refer to the table provided for proper  
water pressure settings.  
3. Break-in Media  
Leave the supply solenoid open to saturate and  
break-in media for 20 minutes with the blower off.  
4. Close Solenoid  
With the pressure set, press the Function Key  
for one second to deactivate Flow Test Mode  
and allow the supply solenoid to close.  
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NOTE  
The Freeze Temperature is preset to the factory  
recommended 45°F. Steps 9-11 should only be  
completed if the Freeze Temperature needs adjustment.  
NOTE  
The Freeze Temperature is the temperature at which the  
supply solenoid closes and the drain solenoid opens  
to drain the supply line, preventing possible freeze  
damage. A drain solenoid is required for this option.  
9. Enter Program Mode  
Press and hold  
the Enter Key  
for three seconds. The  
display will read “Pro”  
when Program Mode is  
active.  
Program Display  
10. Adjust the Freeze Temperature  
While in Program Mode, use the Up and Down  
Keys to navigate  
through the Menu  
Options until  
“Frt” is displayed.  
Press the Enter  
Key to access the  
selected Menu Option  
Freeze Temperature  
Display  
setting.  
Use the Up and Down Keys to adjust the Freeze  
Temperature setting as needed. Press the Enter Key to  
set the Freeze Temperature and return to the Program  
Menu.  
NOTE  
The enter key must be pressed to save the new  
freeze temperature.  
11. Exit Program Mode  
After 15 seconds of idle time the controller will exit  
Program Mode.  
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Building Pressure Control —  
a variable frequency drive is  
controlled according to input  
from a pressure sensing device.  
BLOWER  
Check Operation - VAV Units  
(optional)  
EXHAUST  
(OPTIONAL)  
SUPPLY  
MAIN VALVES  
HEAT  
NOTE  
DIRTY FILTERS  
(OPTIONAL)  
Turn both knobs to the upper  
most pressure setting. You may  
have to remove the outdoor  
pressure tap tubing. VAV systems  
should go to maximum speed.  
Set both knobs at the lowest  
setting and the VAV systems  
should go to minimum speed.  
70  
75  
65  
60  
55  
80  
85  
Blower Start-Up, Steps 1-5 should be performed  
before the blower is run.  
90  
NOTE  
PHOTOHELIC  
For maintenance issues associated with variable  
frequency drives, consult the drive’s manual  
supplied with the unit. The drives are programmed  
at the factory and should not need any adjustment  
during installation and start-up. For kitchen  
applications, the drive may be located in the kitchen  
or in the unit.  
GREENHECK  
®
Building  
Pressure Control  
Reset the correct pressure limits  
before starting the unit.  
Pressure Indicating  
Needle  
Pressure Setting  
Needles  
This picture depicts a  
typical photohelic setting.  
Typical settings are 0.0 inch  
wc for the lower pressure  
setting and 0.10 inch wc for  
the upper pressure setting.  
The needle indicates a  
negative building pressure.  
During correct operation,  
the indicating needle will  
remain between or near the  
setting needles.  
Variable Volume Operation  
The variable volume option is recommended when  
a building’s exhaust volume may vary. This option  
enables the make-up air volume to track with the  
exhaust volume, providing only the amount of make-  
up air required. Control strategies include 2-speed and  
modulating blowers. Before the unit is left in service,  
the variable volume control system should be tested.  
Pressure Setting Knobs  
Photohelic Gauge  
External Signal — a variable frequency drive is  
controlled according to input from an external 2-10  
VDC or 4-20 mA signal (by others).  
2-Speed  
A variable frequency drive (VFD) is used to control  
air volumes. The VFD can be switched to low or high  
speed from a remote control panel. Turn the fan speed  
switch on the remote control panel to each position  
and confirm that the fan speed adjusts accordingly.  
A 2 VDC or 4 mA signal will send the blower to low  
speed. The blower will go to maximum speed with a  
10 VDC or 20 mA signal.  
Variable Kitchen Control — a variable frequency  
drive is controlled by input from a remote speed  
control. This unit allows automatic adjustment of  
make-up air volumes based on varying cooking loads.  
Modulating  
Potentiometer Control — a variable frequency drive  
is controlled by input from a remote  
BLOWER  
EXHAUST  
(OPTIONAL)  
speed selector (potentiometer).  
SUPPLY  
MAIN VALVES  
This unit allows easy manual  
HEAT  
adjustment of make-up air  
volumes. To test potentiometer  
operation, turn the potentiometer  
DIRTY FILTERS  
70  
75  
65  
80  
(OPTIONAL)  
60  
85  
55  
90  
to the two extremes. With variable  
volume, make sure the fan goes to  
maximum and minimum speed.  
When the potentiometer is at 0, the  
GREENHECK  
®
fan speed will be at its minimum.  
When the potentiometer is at 100,  
the fan will be at its maximum  
speed.  
Potentiometer  
Control  
Model MSX Make-Up Air  
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Building Pressure Control — a  
modulating spring return actuator  
is used to control the return air  
amounts. The return air damper  
modulates from fully open to fully  
closed based on a signal from a  
remote pressure sensing device.  
Check Operation - Recirculating  
Units (optional)  
BLOWER  
EXHAUST  
(OPTIONAL)  
SUPPLY  
MAIN VALVES  
HEAT  
NOTE  
DIRTY FILTERS  
(OPTIONAL)  
70  
75  
65  
60  
55  
80  
85  
90  
Blower Start-Up, steps 1-5 should be performed  
before the blower is run.  
Turn both knobs to the upper  
most pressure setting. You may  
have to remove the outdoor  
pressure tap tubing. The return air  
damper should close.  
PHOTOHELIC  
Recirculation Operation  
The recirculation operation option is recommended  
when the ventilation equipment provides the primary  
source of heating for the space. Recirculation can  
vary from 100% return air to 100% outside air. Control  
strategies include 2-position and modulating dampers.  
GREENHECK  
®
Building  
Pressure Control  
Set both knobs at the lowest setting and the damper  
should open. It may take one to two minutes for the  
damper to reach the desired position.  
Before the unit is left in service, the recirculation  
control system should be tested.  
Reset the correct pressure limits before starting the  
unit.  
Pressure Indicating  
Needle  
Pressure Setting  
Needles  
This picture shows a typical  
photohelic setting. Typical  
settings are 0.0 inch wc  
for the lower and 0.10 inch  
wc for the upper pressure  
setting. The needle in this  
photo indicates a negative  
building pressure. During  
correct operation, the  
2-Position Damper  
A 2-position spring return actuator is used to control  
the return air amounts. The damper moves from open  
to closed. If power is cut to the  
EXHAUST  
BLOWER  
(OPTIONAL)  
unit, the outdoor air damper will  
SUPPLY  
fail to close.  
MAIN VALVES  
HEAT  
RECIRCULATION  
Turn the recirculating switch  
on the remote control panel to  
each position and confirm that  
the return air damper adjusts  
accordingly. The damper actuator  
may take a few minutes to open  
or close.  
indicating needle will remain  
between or near the setting  
needles.  
Pressure Setting Knobs  
DIRTY FILTERS  
70  
75  
65  
(OPTIONAL)  
80  
60  
Photohelic Gauge  
85  
55  
90  
GREENHECK  
®
External Signal — a modulating spring return  
actuator is used to control the return air amounts.  
Return air damper modulates from fully open to fully  
closed based on an external 2-10 VDC or 4-20 mA  
signal (by others).  
2-Position  
Damper Control  
Modulating  
The return air damper will close with a 10 VDC or  
20 mA signal. The return air damper should open with  
a 2 VDC or 4mA signal. The damper actuator may take  
a few minutes to open or close.  
Potentiometer Control — a modulating spring return  
actuator is used to control the return air amounts. The  
return air damper modulates from fully open to fully  
closed based on a signal from a remote potentiometer.  
To test potentiometer operation,  
BLOWER  
EXHAUST  
(OPTIONAL)  
turn the potentiometer to the two  
extremes. Confirm that the return  
SUPPLY  
MAIN VALVES  
HEAT  
air damper fully opens and fully  
closes. When the potentiometer  
DIRTY FILTERS  
70  
75  
65  
80  
(OPTIONAL)  
60  
85  
is at 0, the return air damper will  
open. When the potentiometer is  
at 100, the return air damper will  
close. The damper actuator may  
take a few minutes to open or  
close.  
55  
90  
GREENHECK  
®
Potentiometer  
Control  
Model MSX Make-Up Air  
®
23  
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differential switch (PDS), which closes when  
proper airflow is achieved  
Operation - Electrical  
Electrical Sequence  
• Power passes through N.C. automatic and  
manual reset temperature cutouts (A and  
M), which remain closed if the maximum  
temperature has not been reached  
• Power passes to and energizes operating  
contactor relay (C1)  
• Power passes through N.O. contacts on  
operating contactor (C1), which is closed  
• Electric heater modulates/stages to maintain  
temperature set point  
1. Exhaust Fan Contact (S1) Closed  
(optional)  
• Power passes through N.C. contact on exhaust  
fan overload (ST2 OL), which is closed if  
exhaust fan (M2) has not overloaded  
• Power passes to exhaust fan starter (ST2)  
• N.O. contact on exhaust fan starter (ST2) is  
energized and closed  
• Power passes to exhaust fan  
• Exhaust fan (M2) starts  
4. Evaporative Cooling Contact (S4)  
Closed* (optional)  
2. Supply Fan Contact (S2) Closed  
• Power passes through N.C. field supplied fire  
contact (FSC)  
• N.O. contact on fan relay (RF) is energized and  
closed  
• Power passes through N.O. contact on optional  
inlet air sensor (TS4), which is energized and  
closed if the inlet air temperature is above the  
set point  
• Power passes through optional N.O. contact on  
exhaust fan starter (ST2), which is closed when  
the optional exhaust starter (ST2) is activated  
• Power passes through N.C. contact on supply  
starter overload (ST1 OL), which is closed if the  
supply fan has not overloaded  
• Power passes through N.C. contact on optional  
freeze protection timer (RT4) which remains  
closed if the temperature has remained above  
the set point  
• Power passes to and energizes cool relay (RC)  
• N.O. contact on cool relay (RC) is energized and  
closed  
• Power passes to optional evaporative cooling  
pump (P1)  
*If DX or chilled water coils are used rather than an evaporative  
cooler, the cooling sequence of operation will depend on the coil  
controls. Cooling coil controls are supplied by others.  
• Power passes to and energizes optional inlet  
damper (D1), which opens  
• Power passes through optional N.O. damper  
limit switch (DL1), which is energized and  
closed when the optional inlet damper is open.  
It may take several minutes for the damper to  
fully open and for the damper limit switch to  
close  
• Power passes to and energizes fan relay (RF)  
• Power passes through N.O. contact on fan relay  
(RF), which closes when the fan relay (RF) is  
energized  
• Power passes to and energizes supply fan  
starter (ST1)  
• N.O. contact on supply fan starter (ST1) is  
energized and closed  
• Supply fan (M1) starts  
3. Electric Heat Contact (S4) Closed  
(optional)  
• Power passes through N.O. contact on fan relay  
(RF), which is energized and closed  
• Power passes through N.C. contact on optional  
inlet air sensor (TS4), which is closed if the inlet  
air temperature is below the set point  
• Power passes to and energizes heat relay (RH)  
• Power passes through N.O. contact on heat  
relay (RH), which closes when the heat relay  
(RH) is energized  
• Power passes through N.O. contact on pressure  
Model MSX Make-Up Air  
24  
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Dry Bulb Temperature  
Operation-Water Wizard™ (optional)  
The dry bulb temperature is visible on the home  
screen. If a number is not visible, wait 15 seconds  
and use the Up and Down Keys until a number is  
displayed.  
L1  
L2  
L3  
Function Key  
Up Key  
Wet Bulb Temperature  
To view the Wet Bulb Temperature, simultaneously  
press and hold the Up and Down Keys.  
Enter Key  
Down Key  
Water Wizard™ User Interface  
Key Function Description  
Indicating Lights  
Three indicating lights are located across the top  
of the display to indicate the status of the Water  
Wizard™.  
Drain Mode  
Drain Mode locks open the drain solenoid and drains  
the supply line between the supply solenoid and  
the media. To activate Drain Mode simultaneously,  
press the Function and Enter Keys (L2 will light). To  
deactivate Drain Mode and unlock the drain solenoid,  
simultaneously press the Function and Enter Keys  
again.  
Light Status  
Blinking  
(Long on,  
Short Off)  
Blinking  
(Short on,  
Long Off)  
Indicating  
Light  
On  
Off  
Call for  
cooling.  
Outdoor  
No call  
for  
cooling temperature  
lockout.  
Flow Test Mode  
Call for  
cooling  
N/A  
L1  
Activating Flow Test Mode opens the supply solenoid  
and allows water to pass to the manual supply  
valve. To activate Flow Test Mode, press and hold  
the Function Key for one second (L3 will flash). To  
deactivate Flow Test Mode and allow the supply  
solenoid to close, press and hold the Function Key  
again for one second.  
Supply  
solenoid  
open.  
Drain  
Drain  
solenoid solenoid  
open closed  
N/A  
L2  
L3  
(Drain  
solenoid  
closed).  
CAUTION  
Supply  
solenoid  
locked  
The sump drain line must be clear and draining to a  
safe location before using Flow Test Mode.  
Cooling Cooling  
on off  
Flow test  
mode active  
CAUTION  
closed  
Be aware of the water level in the sump tank at all  
times when using the Flow Test Mode.  
Program Mode  
Program Mode allows the user to view the Program  
Menu and edit the factory default settings. To access  
Program Mode and view the Program Menu press and  
hold the Enter key for three seconds. While viewing  
the Program Menu press the Up and Down keys to  
scroll through the Menu Options. To view the setting  
of the selected Menu Option, press the Enter key.  
To edit the setting, press the Up or Down key while  
viewing the setting. To save the setting and return to  
the Program Menu, press the Enter key. To return to  
the Program Menu without saving the change, wait  
10 seconds. To exit Program Mode from the Program  
Menu, wait 10 seconds.  
WARNING  
Changing the default settings will significantly affect  
performance. Only change a setting after reading  
and understanding this entire manual.  
WARNING  
The Enter key must be pressed to save any changes  
made to a setting.  
Model MSX Make-Up Air  
®
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Troubleshooting  
Blower Does Not Operate  
No  
Proper supply power at  
main disconnect  
Check main voltage  
(See Blower Start-Up Step #1)  
Main Disconnect (DS1) Off  
(Turn Main Disconnect DS1 On)  
Primary fuses blown  
Yes  
(Replace fuses)  
No  
No  
No  
No  
No  
24 VAC between  
terminals R and X?  
Main Transformer (TR1) Defective  
Yes  
(Replace transformer)  
24 VAC between  
terminals G and X?  
Supply Switch (S2) Off  
(Turn Supply Switch (S2) On)  
Fire System Contact (FSC) tripped/not installed  
(Correct/Replace)  
Yes  
24 VAC across  
terminals 3 and X?  
Supply Fan Overload (ST1 OL) tripped  
(Reset and check motor amps. Reference Blower Start-Up #4)  
Optional Exhaust Fan Interlocks (ST2-ST5) open  
(Correct/Replace)  
Yes  
24 VAC across  
terminals 4 and X?  
Yes  
(Optional) Freeze Protection (RT4) Tripped  
(Reset)  
24 VAC across A2 and A1 on  
supply contactor (ST1)  
(Optional) Damper Limit Switch (DL1) holding  
(Wait for actuator to open fully or adjust limit switch)  
(Optional) Damper Limit Switch jumper missing  
(Install jumper. Reference the unit’s ladder diagram for terminals)  
Fan Relay (RF) is not energized  
Yes  
(Check for loose connection) (Repair or replace relay)  
Broken fan Bbelt  
(Replace. Reference Maintenance section)  
Defective motor or capacitor  
(Repair/Replace)  
Blown motor fuse  
(Replace)  
One or more legs of 3 phase is out  
(Restore missing legs)  
At this time the supply contactor (ST1) should pull in,  
passing power to the supply motor  
and the blower should start.  
Model MSX Make-Up Air  
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Troubleshooting  
Motor Overamps  
Yes  
Yes  
No  
Air volume too high?  
Adjust drives or increase external  
static pressure as needed.  
No  
(Reference Blower Start-Up Step #5)  
Actual static pressure  
lower than design?  
No  
Adjust drives to reduce blower RPM.  
(Reference Blower Start-Up Step #5)  
Blower rotation correct?  
Yes  
Reverse blower rotation.  
(Reference Blower Start-Up Step #2)  
No  
Motor voltage correct?  
Yes  
Provide proper power supply.  
(Reference Blower Start-Up Step #1)  
Yes  
Yes  
Motor horsepower too low?  
No  
Resize motor.  
Shorted windings in motor?  
Yes  
Replace motor.  
Everything is working  
properly, consult factory.  
Model MSX Make-Up Air  
®
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Troubleshooting  
Insufficient Airflow  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Damper(s) not fully opened?  
No  
Adjust damper linkage(s), or replace faulty actuator(s).  
(Damper actuators may take a few minutes to open)  
System static losses too high?  
No  
Reduce losses by improving ductwork.  
Blower speed too low?  
No  
Adjust drives as needed.  
(Reference Blower Start-Up Step #5)  
Filters dirty or clogged  
No  
Clean or replace filters.  
(Reference Filter Maintenance in the Maintenance section).  
Leaks in ductwork  
No  
Repair leaks.  
Belt slipping  
Yes  
Replace or tighten belt.  
(Reference V-Belt Maintenance in the Maintenance section)  
Everything is working properly,  
consult factory.  
Too Much Airflow  
Yes  
Yes  
Yes  
Blower speed too high?  
No  
Adjust drives as needed.  
(Reference Blower Start-Up Step #5)  
Filters not in place?  
No  
Install filters.  
Insufficient external static  
pressure?  
No  
Increase external static pressure.  
Everything is working properly,  
consult factory.  
Model MSX Make-Up Air  
28  
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Troubleshooting  
Excessive Noise or Vibration  
Yes  
Belts worn or loose?  
Replace worn belts or tighten loose belts.  
(Reference V-Belt Drive Maintenance in the Maintenance section)  
No  
No  
Sheaves aligned?  
Align sheaves.  
(Reference V-Belt Drive Maintenance in the Maintenance section)  
Yes  
Yes  
Yes  
Yes  
Wheel unbalanced?  
Clean and/or balance wheel(s).  
No  
Bearings worn or need  
lubrication?  
Replace worn bearings or lubricate bearings as needed.  
(Reference Bearing Maintenance in the Maintenance section)  
No  
Wheel rubbing on inlet?  
Adjust wheel(s) or inlet.  
No  
At this time noise and vibration should  
be at acceptable levels.  
Model MSX Make-Up Air  
®
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Troubleshooting  
Electric Heater Does Not Operate (optional)  
Supply fan must be on for heater to operate  
No  
No  
No  
No  
No  
24 VAC between  
terminals W1 and X?  
Heat Switch (S4) Off  
(Turn Heat Switch (S4) On)  
Heat Switch not wired  
(Wire Heat Switch (S4))  
Yes  
24 VAC between  
terminals 22 and 21?  
Main Transformer (TR2) defective  
Yes  
(Replace transformer)  
24 VAC between  
terminal A2 on heat relay (RH)  
and X?  
Yes  
(Optional) Inlet Air Sensor (TS4) holding  
(Adjust (TS4) setting. Reference Blower Start-Up Step #6)  
24 VAC between  
terminals T1 and 21?  
Heat Relay (RH) is not energized  
(Check for loose connections). (Repair or replace Heat Relay (RH))  
Yes  
24 VAC between  
terminals I and 21?  
Pressure Differential Switch (PDS) open  
(Check on cause of control loss)  
Yes  
Automatic and/or Manual Reset Cutouts (A and M) tripped  
(Reset/Replace Automatic and/or Manual Reset Cutouts (A and M))  
(Check on cause of control loss)  
At this time the heater should be energized.  
(The heating elements will not be on if the leaving air  
temperature is above its set point on the Remote Adjuster (RA))  
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Troubleshooting  
Evaporative Cooler does not Operate (Recirculating pump)  
Supply fan must be on for cooler to operate  
No  
24 VAC between terminals  
Cool Switch (S4) off  
Y1 and X  
(Turn Cool Switch (S4) on)  
Cool Switch not wired  
(Wire Cool Switch (S4))  
Yes  
24 VAC between terminal A2 on  
Cooling Relay (RC) and X  
Optional Inlet Air Sensor (TS4) holding  
(Adjust TS4 setting. Reference Blower Start-Up Step #6)  
Yes  
No  
No  
115 VAC between terminals  
102 and 101  
Cooling Transformer (TR4) defective  
(Replace transformer)  
Yes  
115 VAC between terminal  
114 and 101  
Cooling Relay (RC) is not energized  
(Check for loose connections)  
(Repair or replace relay)  
Yes  
At this time the evaporative cooler pumps should be on  
Water Blows through Evaporative Cooler  
Are the headers in place and  
No  
located near the entering  
air side of the media?  
Replace headers and/or move the headers.  
(Reference Evaporative Cooler Start-Up Step #1)  
Yes  
Yes  
Yes  
Water supply greater than  
evaporation and bleed-off rate?  
Use the main supply valve to reduce the supply of water.  
No  
Air velocity greater than  
specified?  
Reduce the air velocity through the media.  
(Reference Blower Start-Up Step #5)  
No  
At this time the evaporative cooler should be  
operating without water blowing through.  
Model MSX Make-Up Air  
®
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Troubleshooting  
Water Wizard™ — Improper Water Supply  
NOTE  
NOTE  
If the water supply is too low, the media will  
continuously appear dry.  
Changing the On Time Factor by (1) will change the  
water supply by approximately 3%.  
NOTE  
IMPORTANT  
If the water supply is too high, the media will be  
saturated and excessive water will be draining from  
the sump tank.  
The enter key must be pressed to save the new On  
Time Factor.  
4. Exit Program Mode  
After 15 seconds of idle time the controller will  
automatically exit Program Mode  
NOTE  
Some water drainage is desired to keep the media  
flushed, but it should be minimized to utilize the  
Water Wizard™.  
1. Adjust the Manual Supply Valve  
Adjust the manual supply valve (refer to Start-Up,  
Water Wizard™). If the recommended water pressure  
does not provide enough water, increase the pressure  
until the desired water supply is achieved. If the  
recommended water pressure provides too much  
water, decrease the water pressure until the desired  
water supply is achieved.  
CAUTION  
Only proceed to Steps 2 and 3 if Step 1 does not  
correct the problem.  
2. Enter Program Mode  
Press and hold  
the Enter key for  
three seconds to enter  
Program Mode. The  
display will read “Pro”  
when Program Mode is  
Program Display  
active.  
3. Adjust the On Time Factor  
While in the Program Menu, use the Up and  
Down keys to navigate through the menu  
options until “ont” is displayed.  
With “ont” displayed, press the Enter key to  
access the setting.  
With the setting displayed, use the Up and Down keys  
to adjust the setting as needed.  
Increase the factor to increase the water supply or  
decrease the factor to decrease the water supply.  
Press the Enter key to  
save the new On Time  
Factor and return to the  
Program Menu.  
On Time Factor Display  
Model MSX Make-Up Air  
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Maintenance - Routine  
Snow Accumulation  
Clear snow away from roof mounted units. Keep the  
snow clear of the intake and access doors.  
CAUTION  
Lock-out the gas and the electrical power to the  
unit before performing any maintenance or service  
operations to this unit.  
Motors  
Motor maintenance is generally limited to cleaning  
and lubrication (where applicable).  
Cleaning should be limited to exterior surfaces only.  
Removing dust and grease build-up on the motor  
assures proper motor cooling.  
Motors supplied with grease fittings should be  
greased in accordance with the manufacturer’s  
recommendations.  
V-Belt Drives  
V-belt drives must be checked on a regular basis for  
wear, tension, alignment, and dirt accumulation.  
Check the tension by measuring the deflection in the  
belt as shown below.  
Check the alignment by using a straight edge across  
both sheaves as shown below.  
IMPORTANT  
IMPORTANT  
Do not allow water or solvents to enter the motor  
or bearings. Motors and bearings should never be  
sprayed with steam, water or solvents.  
Premature or frequent belt failures can be caused by  
improper belt tension, or misaligned sheaves.  
Abnormally high belt tension or drive  
misalignment will cause excessive bearing loads  
and may result in failure of the fan and/or motor  
bearings.  
IMPORTANT  
Greasing motors is only intended when fittings are  
provided. Many motors are permanently lubricated,  
requiring no additional lubrication.  
• Abnormally low belt tension will cause squealing  
on start-up, excessive belt flutter, slippage, and  
overheated sheaves.  
IMPORTANT  
Wheels  
Do not pry belts on or off the sheave. Loosen belt  
tension until belts can be removed by simply lifting  
the belts off the sheaves.  
Wheels require little attention when moving clean air.  
Occasionally oil and dust may accumulate on the wheel  
causing imbalance. When this occurs the wheel and  
housing should be cleaned to assure proper operation.  
IMPORTANT  
When replacing V-belts on multiple groove drives,  
all belts should be changed to provide uniform drive  
loading.  
IMPORTANT  
Do not install new belts on worn sheaves. If the  
sheaves have grooves worn in them, they must be  
replaced before new belts are installed.  
Belt Span  
Deflection =  
64  
Belt Span  
Belt Tension  
Drive Alignment  
Model MSX Make-Up Air  
®
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Maintenance - Routine continued  
Bearings  
Filters  
The bearings for Greenheck fans are carefully selected  
to match the maximum load and operating conditions  
of the specific class, arrangement and fan size.  
The instructions provided in this manual and those  
provided by the bearing manufacturer will minimize  
any bearing problems.  
Filter maintenance is generally limited to cleaning and  
replacement.  
If aluminum mesh filters are installed, they can be  
washed in warm soapy water.  
An adhesive spray can be added to aluminum mesh  
filters to increase their efficiency.  
If disposable filters are installed, they can be checked  
by holding up to a light source. If light cannot pass  
through the filter, it should be replaced.  
IMPORTANT  
Lubricate bearings prior to periods of extended  
shutdowns or storage and rotate shaft monthly to  
aid in corrosion prevention. If the fan is stored more  
than three months, purge the bearings with new  
grease prior to start-up.  
IMPORTANT  
When reinstalling filters, be sure to install them  
with the airflow in the correct direction. An airflow  
direction arrow is located on the side of the filters.  
Recommended Bearing Lubrication Schedule (in Months*)  
IMPORTANT  
Bearing Bore Size (inches)  
Fan  
RPM  
Replacement filters should be from the same  
manufacturer and the same size as the original  
filters provided with the unit.  
1
2
-1  
118 -112  
158 -178 11516 -2316  
2716 -3  
250  
500  
6
6
6
5
3
3
2
1
6
6
4
2
2
1
1
6
5
6
4
6
6
5
5
5
5
Evaporative Coolers  
750  
3
3
The media should be periodically brushed lightly with  
a soft bristle brush in an up and down motion while  
flushing with water. This aids in reducing the amount  
of mineral build-up.  
1000  
1250  
1500  
2000  
1
1
1
1
1
0.5  
0.25  
0.5  
For large amounts of mineral build-up, clean or  
replace the media and increase the water bleed-off or  
flush rate.  
*Suggested initial greasing interval is based on 12 hour  
per day operation and 150°F (66°C) maximum housing  
temperature. For continuous (24 hour) operation, decrease  
greasing interval by 50%  
The cooling media has a useful life of 3 to 5 years  
depending on the water quality and the bleed-off or  
flush rate.  
• If extended grease lines are present, relubricate while in  
operation, only without endangering personnel.  
• For ball bearings (operating) relubricate until clean grease  
is seen purging at the seals. Be sure not to unseat the seal  
by over lubricating.  
• For ball bearings (idle) add 1-2 shots of grease up to 2  
inch bore size, and 4-5 shots above 2 inch bore sizes with  
a hand grease gun.  
IMPORTANT  
When reinstalling the evaporative media, make sure  
that it is installed correctly. Reference the drawing  
shown below.  
• For roller bearings add 4 shots of grease up to 2 inch bore  
size, and 8 shots for 2-5 inch bore size with a hand grease  
gun.  
• Adjust relubrication frequency based on condition of  
purged grease.  
IMPORTANT  
Replacement media should be from the same  
manufacturer and be the same size as the original  
media provided with the unit.  
• A high quality lithium based grease conforming to NLGI  
Grade 2 consistency, such as those listed here:  
45º  
Mobil 532  
Mobilux #2  
Texaco Multifak #2  
Texaco Premium #2 Exxon Unirex #2  
B Shell Alavania #2  
Entering Air  
Leaving Air  
15º  
Media Orientation  
Model MSX Make-Up Air  
34  
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Maintenance - Routine continued  
Cooling Coils  
WARNING  
Repair and replacement of the coil and the  
connecting piping, valves, etc., should be performed  
by a qualified individual.  
Inspect the coil for signs of corrosion and/or leaks.  
Repair any leaks as required.  
Inspect the coil’s surface for foreign material. If the  
coil surface needs cleaning, clean the coil from the  
leaving air-side so that foreign material will be washed  
out of the coil rather than pushed farther in.  
Inspect and clean the drain pan to prevent the growth  
of algae and other organisms.  
IMPORTANT  
Be sure to read and follow the manufacturer’s  
recommendations before using any cleaning fluid.  
CAUTION  
Caution should be used to avoid injury when venting  
the coil. High pressure and/or high temperature  
fluids can cause serious injuries.  
Chilled Water Coils  
Test the circulating fluid for sediment, corrosive  
products and biological contaminants. Make the  
necessary corrective measures.  
Maintain adequate fluid velocities and proper filtering  
of the fluid.  
If automatic air vents are not utilized, periodic venting  
of the coil is recommended to remove accumulated air.  
Model MSX Make-Up Air  
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Maintenance - Fall  
Evaporative Coolers  
The water should be shut off and all the lines drained  
when the outside temperature drops below 45  
°F.  
Remove drain plugs for the winter.  
Clean all interior parts of any mineral deposits or foreign  
materials that may have built-up during the cooling  
season.  
Replace any worn or non-functioning parts.  
Winterizing Chilled Water Coils  
During the winter, chilled water coils need to be  
protected against freezing. Greenheck recommends  
protecting the coils by either blowing-out the coils or  
by flushing the coils.  
Blowing-Out Coils  
1. Close valves on the supply and return lines.  
2. Open drain valves and/or drain plug. Remove  
vent plug to allow coil to drain faster.  
3. After coil is fully drained, connect a blower to the  
caps. Do not connect the blower to the air vent  
or drain plug.  
4. Close the vent plug on the header that the blower  
is connected to. Open the drain valve or cap on  
the other header.  
5. Turn on blower for 30 minutes. Place mirror at  
discharge. If the mirror fogs up, repeat procedure  
until no fog appears on the mirror.  
6. After drying the coil, wait a few minutes then  
repeat Step #5.  
7. Leave drains open and do not install plugs until  
beginning of cooling season.  
Flushing Coils  
Greenheck recommends the use of inhibited glycol  
(such as propylene or ethylene) to flush water coils  
to protect against freezing. Additionally, the use of  
inhibited glycol provides corrosion protection.  
The table below indicate the percentage of glycol  
required to prevent freezing in a coil at a given outdoor  
air freeze point. Completely fill coil with solution. Drain  
coil. Residual glycol fluid per these concentrations  
can be left in the coil without concern of freezing.  
Recovered fluid can be used to flush other coils.  
Percent of  
Ethylene  
Glycol  
Percent of  
Propylene  
Glycol  
Freeze Point  
Freeze Point  
°F  
ºC  
°F  
ºC  
by Volume  
by Volume  
0
32  
25  
0
0
32  
26  
19  
8
0
10  
20  
30  
40  
50  
60  
-4  
10  
20  
30  
40  
50  
60  
-3  
16  
-9  
-7  
3
-16  
-25  
-37  
-48  
-13  
-22  
-33  
-51  
-13  
-34  
-55  
-7  
-28  
-60  
Model MSX Make-Up Air  
36  
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Reference  
Typical Control Center Layout  
10  
3
1
2
5
4
11  
7
9
15  
17  
12  
8
13  
18  
1. Primary Fuses — provides proper fusing to low  
voltage transformer.  
10. Exhaust Fuses (optional) — provides proper  
fusing for exhaust fan motor(s).  
2. Low Voltage Transformer — provides low  
voltage to controls and optional evaporative  
cooling controls.  
3. Low Voltage Fuse — provides proper fusing  
to controls and optional evaporative cooling  
controls.  
4. Control Terminal Block — provides wiring  
access to controls.  
5. Building Freeze Protection Timer (optional) —  
prevents the discharge of cold air into the  
building.  
11. Exhaust Motor Starter (optional) — 24 volt  
magnetic contacts for starting exhaust motor.  
12. Exhaust Overload (optional) — provides  
electronic overload protection to exhaust motor.  
13. Inlet Air Sensor (optional) — outdoor air stat  
that automatically controls the cooling based on  
outdoor air temperature.  
14. Cooling Relay (optional) — allows power to  
pass to cooling controls.  
15. Reset Timer (optional) — resets cooling system  
to run a time interval.  
6. Fan Relay — allows power to pass to energize  
motor starter.  
16. Auto Drain Relay (optional) — assures supply  
pump does not operate during drain interval.  
Allows pump to operate in cooling mode.  
17. Cooling Timer (optional) — allows for  
automatic draining of the evaporative cooling  
system based on time schedule.  
18. Dirty Filter Switch (optional) — monitors filter  
pressure drop, turns on indicating light when  
pressure drop is above field adjustable set point.  
7. Supply Motor Starter — 24 volt magnetic  
contacts for starting supply motor.  
8. Supply Overload — provides electronic  
overload protection to supply motor.  
9. Auxiliary Contact (optional) — provides one  
normally closed and one normally open contact  
for other equipment.  
Dirty Filter Switch  
Common  
Normally Open  
Normally Closed  
CCW to Decrease Trip Point  
CW to Increase Trip Point  
Negative Pressure  
after the filters  
Positive Pressure  
before the filters  
Model MSX Make-Up Air  
®
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Start-Up Checklist  
Start-Up Checklist  
Start-Up Electric Heater (optional) refer to  
Electric Heater Start-Up section for further detail.  
Unit Model Number _______________________________  
(e.g. MSX-120-H32-DB)  
o Check line voltage  
L1-L2 __________  
L2-L3 __________  
L1-L3 __________  
Unit Serial Number _______________________________  
(e.g. 10111000)  
o Set the unit’s operating temperature  
Start-Up Date  
_______________________________  
________ °F  
Start-Up Personnel Name__________________________  
Start-Up Company _______________________________  
Start-Up Evaporative Cooler (optional) refer  
to Evaporative Cooler Start-Up section for further  
detail.  
Phone Number  
_______________________________  
Pre Start-Up Checklist check boxes as items  
are completed.  
o Check media orientation  
o Check tightness of all factory wiring connections  
o Verify control wiring wire gauge  
o Check for proper water flow to distribution  
headers  
o Hand-rotate blower to verify free rotation  
o Verify supply voltage to the main disconnect  
o Verify the supply gas pressure  
o Check for distribution header orientation to  
prevent water spillage  
o Verify remote controls wiring  
Start-Up Blower Checklist refer to Blower  
Start-Up section for further detail.  
o Check line voltage  
L1-L2 __________  
L2-L3 __________  
L1-L3 __________  
o Check blower rotation  
o Check for vibration  
o Supply fan RPM  
o Motor nameplate amps  
o Actual motor amps  
o Actual CFM delivered  
_________ RPM  
_________ Amps  
_________ Amps  
_________ CFM  
Optional Accessories refer to Blower Start-Up  
section, Step #6 for further detail.  
o Heating Inlet Air Sensor  
________ Actual Setting  
Typical setting 60º-70ºF (15º-21ºC)  
o Cooling Inlet Air Sensor  
________ Actual Setting  
Typical setting 75ºF (24ºC  
o Building Freeze Protection  
________ Actual Setting  
Typical setting 5 minutes; 45ºF (7ºC)  
o Dirty Filter Gauge  
________ Actual Setting  
Typical setting varies  
Model MSX Make-Up Air  
38  
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Maintenance Log  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Date __________________ Time _____________ AM/PM  
Notes:___________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
_________________________________________________  
Model MSX Make-Up Air  
®
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Warranty  
Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from  
the shipment date. Any units or parts which prove defective during the warranty period will be replaced at our option  
when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of  
one year. Should motors furnished by Greenheck prove defective during this period, they should be returned to the  
nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs.  
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications  
without notice.  
Greenheck Catalogs MSX provide additional information  
describing the equipment, fan performance, available  
accessories, and specification data.  
AMCA Publication 410-96, Safety Practices for Users and  
Installers of Industrial and Commercial Fans, provides  
additional safety information. This publication can be  
®
Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected]Web site: www.greenheck.com  
470658 • Model MSX Make-Up Air, Rev. 3, May 2011  
Copyright 2011 © Greenheck Fan Corporation  
40  
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