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		 Part #470658   
					MSX   
					Make-Up Air Unit   
					® 
					Installation, Operation and Maintenance Manual   
					Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the   
					product described. Protect yourself and others by observing all safety information. Failure to comply with instructions   
					could result in personal injury and/or property damage! Retain instructions for future reference.   
					2. The rotation of the wheel is critical. It must be free   
					to rotate without striking or rubbing any stationary   
					objects.   
					3. Motor must be securely and adequately grounded.   
					4. Do not spin fan wheel faster than maximum   
					cataloged fan rpm. Adjustments to fan speed   
					significantly effects motor load. If the fan RPM is   
					changed, the motor current should be checked to   
					make sure it is not exceeding the motor nameplate   
					amps.   
					5. Do not allow the power cable to kink or come in   
					contact with oil, grease, hot surfaces, or chemicals.   
					Replace cord immediately if damaged.   
					6. Verify that the power source is compatible with the   
					equipment.   
					7. Never open blower access doors while the fan is   
					running.   
					IMPORTANT   
					General Safety Information   
					All factory provided lifting lugs must be used when   
					Only qualified personnel should install this unit.   
					lifting any unit. Failure to comply with this safety   
					Personnel should have a clear understanding of these   
					precaution could result in property damage, serious   
					instructions and should be aware of general safety   
					injury or death.   
					precautions. Improper installation can result in electric   
					shock, possible injury due to coming in contact with   
					moving parts, as well as other potential hazards.   
					WARNING   
					Disconnect all electrical power to the fan and secure   
					to the “OFF” position prior to inspection or servicing.   
					Failure to comply with this safety precaution could   
					result in serious injury or death.   
					Other considerations may be required if high winds   
					or seismic activity are present. If more information   
					is needed, contact a licensed professional engineer   
					before moving forward.   
					1. Follow all local electrical and safety codes, as well   
					as the National Electrical Code (NEC), the National   
					Fire Protection Agency (NFPA), where applicable.   
					Follow the Canadian Electric Code (CEC) in   
					Canada.   
					WARNING   
					Improper installation, adjustment, alteration, service   
					or maintenance can cause property damage,   
					injury or death. Read the installation, operating   
					and maintenance instructions thoroughly before   
					installing or servicing this equipment.   
					DANGER   
					Always disconnect power before working on or   
					near a unit. Lock and tag the disconnect switch or   
					breaker to prevent accidental power up.   
					CAUTION   
					When servicing the unit, motor may be hot enough   
					to cause pain or injury. Allow motor to cool before   
					servicing.   
					Model MSX Make-Up Air   
					1 
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				Table of Contents   
					Installation of Indoor Unit   
					Installation   
					1. Install Hangers   
					Clearance to Combustibles/Service Clearances. 3   
					Indoor Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3   
					Unit Arrangement DB / HZ / UB. . . . . . . . . . . . . . 4   
					Roof Mounted Unit — Arrangement DBC . . . . .5-6   
					Optional Evaporative Cooling Module. . . . . . . . . 7   
					Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 8   
					Optional Electrical Heater. . . . . . . . . . . . . . . . . . . 9   
					Optional Evaporative Cooling Piping. . . . . . .10-11   
					Optional Water Wizard™ . . . . . . . . . . . . . . . . . . 12   
					Optional Direct Expansion (DX) Coil Piping. .13-14   
					Optional Chilled Water Coil Piping. . . . . . . . . . . 14   
					Optional Building Pressure Control . . . . . . . . . . 15   
					Start-Up   
					Install threaded hangers from ceiling supports. When   
					locating hangers, allow enough room to open access   
					panel(s). Two nuts must be used on the end of each   
					threaded hanger. Ceiling supports are supplied by   
					others.   
					2. Install Unit   
					Using sheet metal screws, attach the weatherhood/   
					thru-wall/filter section to the blower/burner section.   
					The flange on the weatherhood/thru-wall/filter section   
					should overlap the flange on the blower/burner section.   
					Raise the assembled unit into place.   
					Using two nuts per hanger, fasten the unit supports to   
					the hangers under the unit. Appropriate unit supports,   
					such as the optional Greenheck hanging bracket kit or   
					c-channel and angle iron (supplied by others) should be   
					used.   
					Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17   
					Optional Electric Heater . . . . . . . . . . . . . . . . . . . 18   
					Optional Evaporative Cooling Recirculating . . . 19   
					Optional Water Wizard™ . . . . . . . . . . . . . . . .20-21   
					Operation   
					Optional VAV Units . . . . . . . . . . . . . . . . . . . . . . . 22   
					Optional Recirculating Units. . . . . . . . . . . . . . . . 23   
					Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24   
					Optional Water Wizard™ . . . . . . . . . . . . . . . . . . 25   
					Troubleshooting   
					Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26   
					Motor Overamps . . . . . . . . . . . . . . . . . . . . . . . . . 27   
					Insufficient / Too Much Airflow. . . . . . . . . . . . . . 28   
					Excessive Noise or Vibration . . . . . . . . . . . . . . . 29   
					Optional Electric Heater . . . . . . . . . . . . . . . . . . . 30   
					Optional Evaporative Cooling. . . . . . . . . . . . . . . 31   
					Optional Water Wizard™ . . . . . . . . . . . . . . . . . . 32   
					Maintenance   
					Ceiling Supports   
					Ductwork   
					Using self   
					tapping   
					screws,   
					attach   
					ductwork to   
					unit.   
					In order to   
					prevent the   
					unit from   
					swinging   
					and to   
					Hangers   
					Unit Supports   
					provide   
					a safe   
					Indoor Mounting   
					Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35   
					Fall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36   
					Reference   
					Control Center Layout / Dirty Filter Switch . . . . 37   
					Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . 38   
					Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . 39   
					Warranty . . . . . . . . . . . . . . . . . . . . . . . . .Backcover   
					environment for service and maintenance, additional   
					measures must be taken to secure the unit in all   
					directions.   
					NOTE   
					Two nuts must be used on each end of each   
					threaded hanging rod for proper support.   
					Clearance to Combustibles /   
					Service Clearances   
					NOTE   
					Good duct practices should be followed for   
					all ductwork. Ductwork should be installed in   
					accordance with SMACNA and AMCA guidelines,   
					NFPA 96 and any local codes. Reference the CAPS   
					submittal for duct sizes.   
					Floor   
					Top   
					Sides   
					Ends   
					0 inches   
					(0 mm)   
					0 inches   
					(0 mm)   
					0 inches   
					(0 mm)   
					0 inches   
					(0 mm)   
					Insulated/   
					Units   
					Non Insulated   
					Units   
					0 inches   
					(0 mm)   
					6 inches   
					6 inches   
					6 inches   
					(152.4 mm) (152.4 mm) (152.4 mm)   
					Clearance to combustibles is defined as the minimum distance   
					required between the heater and adjacent combustible surfaces to   
					ensure the adjacent surface’s temperature does not exceed 90 degrees   
					above the ambient temperature.   
					3. Seal Wall Opening   
					Apply sealant around   
					the perimeter of the   
					Sealant   
					weatherhood to prevent   
					water penetration and   
					drafts into the building.   
					Recommended Minimum Service Clearances   
					42 inches (1066.8 mm)   
					Housing 32 and less   
					on the controls side of the unit   
					48 inches (1219.2 mm)   
					on the controls side of the unit   
					Housing 35 and higher   
					Clearances for component removal (such as evaporative cooler media)   
					may be greater than the service clearances listed.   
					Seal Wall Opening   
					Model MSX Make-Up Air   
					® 
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				Installation of   
					NOTE   
					Arrangement DB/HZ/UB   
					The use of all lifting lugs and a set of spreader bars   
					is mandatory when lifting the unit.   
					1. Install Curb and/or Equipment   
					Support(s)   
					NOTE   
					Position curb/equipment support(s) on the roof   
					(reference the CAPS submittal for placement of curb/   
					equipment support(s) in relation to the unit). Verify   
					that unit supports are level, shim if necessary. Attach   
					curb to roof and flash into place. Attach the equipment   
					support(s) to the roof, remove metal cover, flash to   
					wooden nailer and reinstall cover.   
					Some units come with the weatherhood attached   
					and Step 5 may not apply.   
					5. Assemble and Attach Weatherhood   
					The weatherhood can now be assembled and   
					attached to the unit. Detailed assembly instructions   
					can be found with the weatherhood. If the optional   
					evaporative cooling module was selected, this step   
					does not apply, refer to the Installation of the Optional   
					Evaporative Cooling Module section, page 7.   
					Roof Curb   
					Metal Cover   
					6. Seal Weatherhood Seam   
					Using an appropriate sealant, seal the seam between   
					the weatherhood and the unit.   
					Equipment   
					Support   
					Roof Curb and Equipment Support   
					2. Install Ductwork   
					Good duct practices should be followed for all ductwork.   
					All ductwork should be installed in accordance with   
					SMACNA and AMCA guidelines, NFPA 96 and all local   
					codes. Reference the CAPS submittal for ductwork sizes.   
					NOTE   
					Complete Rooftop Installation   
					The use of a duct adapter is recommended on a   
					downblast (DB) arrangement to align the ductwork   
					with the supply unit. The duct adapter is only a   
					guide and is not to be used as a support for the   
					ductwork.   
					3. Apply Sealant   
					Apply an appropriate sealant around the perimeter of   
					the curb   
					Supply Air Ductwork   
					and duct   
					adapter(s)   
					to isolate   
					fan   
					(Arrangement DB only)   
					vibration   
					and prevent   
					water   
					Sealant   
					Ductwork   
					penetration.   
					4. Install Unit   
					Use a crane and a   
					set of spreader bars   
					hooked to the factory   
					lifting lugs to lift and   
					center the unit on   
					the curb/equipment   
					support(s).   
					Use self-tapping   
					sheet metal screws   
					to fasten the unit to   
					the curb/equipment   
					support(s).   
					Setting Unit   
					Model MSX Make-Up Air   
					4 
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				4. Apply Sealant   
					Installation of Roof Mounted Unit   
					Arrangement DBC   
					Apply an appropriate sealant around the perimeter of   
					the curb and duct adapter(s) to isolate fan vibration   
					and prevent water penetration.   
					1. Install Curb/Equipment Support(s)   
					Position curb/equipment support(s) on the roof   
					(reference the CAPS submittal for placement of curb/   
					equipment support(s) in relation to the unit). Verify   
					that all unit supports are level, shim if necessary.   
					Attach curb to roof and flash into place. Attach the   
					equipment support(s) to the roof, remove metal cover,   
					flash to wooden nailer and reinstall cover.   
					Exhaust Duct   
					Installed   
					Sealant   
					Supply Duct with   
					Duct Adapter Installed   
					Roof Curb   
					Sealing Ductwork   
					Metal Cover   
					5. Install Exhaust Fan   
					Fasten exhaust fan to curb extension with self-   
					tapping sheet metal screws. Installing the exhaust fan   
					prior to the supply unit will allow for easier installation   
					of options.   
					Equipment   
					Support   
					Roof Curb and Equipment Support   
					Model CUBE   
					Exhaust Fan   
					2. Install Combination Extension   
					Install combination extension over curb. Lag into   
					place using wood screws. Locate the extension so the   
					tall vented side is over the   
					exhaust opening.   
					Exhaust   
					1 inch   
					Inside Flange   
					Supply   
					Installing Exhaust Fan   
					NOTE   
					Combination Extension   
					NFPA 96 requires the exhaust fan to be hinged.   
					3. Install Ductwork   
					Good duct practices should be followed for all   
					ductwork. All ductwork should be installed in   
					accordance with SMACNA and AMCA guidelines,   
					NFPA 96 and any local codes. Reference the CAPS   
					submittal for ductwork size and location.   
					6. Install Exhaust Options   
					Install optional Greenheck hinge kit with restraining   
					cables and grease trap with drain connection.   
					Exhaust   
					Ductwork   
					by Others   
					Supply   
					Ductwork   
					by Others   
					Ductwork   
					NOTE   
					The use of a duct adapter is recommended on a   
					downblast (DBC) arrangement to align the ductwork   
					with the supply unit. The duct adapter is only a guide   
					and is not to be used as a support for the ductwork.   
					Model MSX Make-Up Air   
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				7. Install Supply Unit   
					Use a crane and a set of spreader bars hooked to the   
					factory lifting lugs to lift and center the unit on the   
					extension/equipment support(s).   
					Use self-tapping sheet metal screws to fasten the unit   
					to the extension/equipment support(s).   
					Installing Supply Unit   
					NOTE   
					The use of all lifting lugs and a set of spreader bars   
					is mandatory when lifting unit.   
					NOTE   
					Some units come with the weatherhood attached   
					and Step 8 may not apply.   
					8. Assemble and Attach Weatherhood   
					The weatherhood can now be assembled and/or   
					attached to the unit. Detailed assembly instructions   
					can be found with the weatherhood. If the optional   
					evaporative cooling module was selected, this step   
					does not apply, refer to the next section, Installation of   
					the Optional Evaporative Cooling Module.   
					9. Seal Weatherhood Seam   
					Using an appropriate sealant, seal the seam between   
					the weatherhood and the unit.   
					Complete Combination Installation   
					Model MSX Make-Up Air   
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				4. Secure Cooling Module to Unit   
					Installation of Evaporative Cooling   
					Module (optional)   
					Use self-tapping screws to fasten the cooling module to   
					the base unit along the top and down both sides. Fasten   
					at the top through the flanges. To fasten the sides, the   
					media must be removed. To remove the media, first   
					remove the access panel on the evaporative module   
					and disconnect the evaporative pump(s). The media   
					will now slide out. With the media removed, you can   
					access the side fastening points inside the evaporative   
					module. With all the screws in place, reinstall the media,   
					reconnect the pumps and reinstall the access panel.   
					NOTE   
					Small evaporative coolers ship attached to the base   
					unit and require no additional mounting.   
					1. Locate Equipment Support(s)   
					Position equipment support(s) on the roof (reference the   
					CAPS submittal for placement of equipment support(s)   
					in relation to the   
					Metal Cover   
					unit). Verify that   
					all unit supports   
					are level, shim if   
					necessary. Attach   
					equipment support   
					to the roof, remove   
					Equipment   
					Support   
					metal cover, flash   
					to wooden nailer   
					and reinstall cover.   
					Equipment Support   
					2. Apply Sealant   
					Apply an appropriate sealant around the airstream   
					opening to create an air tight seal.   
					Securing Evaporative Module   
					NOTE   
					When mounting the evaporative cooler, it is   
					important that it is level to ensure proper operation   
					and water drainage.   
					Sealant   
					3. Set Evaporative Cooling Module   
					Use a crane and a set of spreader bars hooked to the   
					factory lifting lugs to lift and center the module on the   
					equipment support(s). The flange on the evaporative   
					cooler should overlap the flange on the unit.   
					Placing Evaporative Module   
					NOTE   
					The use of all lifting lugs and a set of spreader bars is   
					mandatory when lifting the evaporative cooling module.   
					Model MSX Make-Up Air   
					® 
					7 
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				1. Determine the Size of the Main Power   
					Lines   
					Installation of Electrical Wiring   
					The unit’s nameplate states the voltage and the unit’s   
					MCA. The main power lines to the unit should be sized   
					accordingly. The nameplate is located on the outside   
					of the unit on the control panel side.   
					IMPORTANT   
					Before connecting power to the unit, read and   
					understand the following instructions and wiring   
					diagrams. Complete wiring diagrams are attached   
					on the inside of the control center door(s).   
					Voltage, Hertz, Phase   
					IMPORTANT   
					VOLTS   
					HZ   
					EXH HP   
					MOP   
					PH   
					All wiring should be done in accordance with the   
					latest edition of the National Electric Code ANSI/   
					NFPA 70 and any local codes that may apply. In   
					Canada, wiring should be done in accordance with   
					the Canadian Electrical Code.   
					SUP HP   
					MCA   
					IMPORTANT   
					Unit’s Total MCA   
					The equipment must be properly grounded. Any   
					wiring running through the unit in the airstream must   
					be protected by metal conduit, metal clad cable or   
					raceways.   
					Electrical Nameplate   
					2. Provide the Opening(s) for the   
					Electrical Connections   
					Electrical openings vary by unit size and arrangement   
					and are field supplied.   
					CAUTION   
					If replacement wire is required, it must have a   
					temperature rating of at least 105°C, except for an   
					energy cut-off or sensor lead wire which must be   
					rated to 150°C.   
					3. Connect the Main Power   
					Connect the main power lines to the disconnect switch   
					and main grounding lug(s). Torque field connections to   
					20 in.-lbs.   
					DANGER   
					4. Wire the Optional Convenience Outlet   
					The convenience outlet requires a separate 115 volt   
					power supply circuit. The circuit must include short   
					circuit protection which may need to be supplied by   
					others.   
					High voltage electrical input is needed for this   
					equipment. This work should be performed by a   
					qualified electrician.   
					CAUTION   
					Any wiring deviations may result in personal injury   
					or property damage. Greenheck is not responsible   
					for any damage to, or failure of the unit caused by   
					incorrect final wiring.   
					5. Wire the Optional Accessories   
					Reference the Ladder Diagram on the inside of the   
					control center door for correct wiring of the following   
					accessories:   
					IMPORTANT   
					• Blower Switch   
					• Heat Switch   
					• TSCP   
					• KSCP   
					Greenheck’s standard control voltage is 24 VAC.   
					Control wire resistance should not exceed   
					• Indicating Lights   
					• Dirty Filter Indicator   
					0.75 ohms (approximately 285 feet total length for   
					14 gauge wire; 455 feet total length for 12 gauge   
					wire). If the resistance exceeds 0.75 ohms, an   
					industrial-style plug-in relay should be wired in   
					place of the remote switch. The relay must be   
					rated for at least 5 amps and have a 24 VAC coil.   
					Failure to comply with these guidelines may cause   
					motor starters to chatter or not pull in, resulting in   
					contactor failures and/or motor failures.   
					NOTE   
					TSCP has number-to-number wiring.   
					6. Wire the Optional Evaporative Cooler   
					Reference the Ladder Diagram on the inside of the   
					control center door for correct wiring of the pump and   
					the optional auto-drain and flush.   
					NOTE   
					Large evaporative coolers may require a separate   
					power supply.   
					Model MSX Make-Up Air   
					8 
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				Sizing of Supply Conductors   
					Installation of Electric Heater   
					(optional)   
					The required minimum size of supply conductors   
					is marked at the field wiring terminals within the   
					heater control box or reference the Supply Wire Size   
					table included in this section. The wire gauges are   
					calculated for 125% of the heater line current as   
					required by the National Electric Code, Article 424-3(b)   
					based on conductor insulation rated for 75°C (167°F).   
					WARNING   
					Electrical Shock Hazard! Disconnect all power   
					sources before doing any work on the unit.   
					General:   
					Supply Wire Size   
					The requirements and practices described below   
					are based on the National Electric Code (NEC) and   
					The Space Heating Standard of the Underwriters   
					Laboratories Inc. (UL). Although UL requirements   
					are uniform throughout the country, local electrical   
					codes may deviate from the National Electrical Code.   
					Therefore, local inspection authorities should be   
					consulted regarding local requirements.   
					(Not more than six conductors in Single Conduit1)   
					Max. Heater   
					Max. Heater   
					AWG or   
					MCM   
					AWG or   
					MCM   
					Line Current2   
					Line Current2   
					Copper3   
					Copper3   
					14   
					12   
					10   
					8 
					12   
					0000   
					250   
					300   
					350   
					400   
					500   
					600   
					700   
					750   
					800   
					900   
					1000   
					184   
					16   
					204   
					24   
					228   
					Electrical Wiring Instructions:   
					1. Use the wiring diagram supplied with the heater   
					as a guide in correlating field wiring with the   
					heater internal wiring.   
					2. All field wiring to the heater must meet the   
					requirements of the National Electric Code and   
					any other applicable local or state codes.   
					3. Wiring to the heater must be rated for 75°C   
					(167°F) minimum.   
					4. The fan is interlocked by the factory to the   
					control circuit so the electric heater will not   
					operate unless the fan is on.   
					36   
					248   
					6 
					52   
					268   
					4 
					68   
					304   
					3 
					80   
					336   
					2 
					92   
					368   
					1 
					104   
					120   
					140   
					160   
					380   
					0 
					392   
					00   
					000   
					416   
					436   
					1 
					2 
					For 7-24 conductors in raceway or cable, reduce allowable   
					heater line currents to 87½% of those shown above.   
					5. If heater does not have a built-in disconnect   
					switch or main circuit breaker, install a remote   
					disconnect (furnished by others) in accordance   
					with the National Electric Code, Article 424-65.   
					Based on 30°C. (86°F.) ambient temperature, for higher   
					ambient temperature see National Electric Code table   
					310-16 and 310-18 Note 13.   
					Calculation of Line Currents (amps):   
					watts   
					Single Phase Current =   
					volts   
					3 
					Based on 80% of ratings in the National Electric Code   
					table 310-16 for 75°C insulation.   
					Effect of Low Voltage on Wattage and   
					British Thermal Unit (BTU)   
					The heating elements may be used on voltages   
					lower than the design voltage of the heater, however,   
					the wattage and BTU output will be reduced to the   
					percentages listed in the table below.   
					EXAMPLE: 5 kW, 208 volt   
					5000 watts   
					= 24 amps   
					208 volts   
					watts   
					Three Phase Current =   
					volts x 1.73   
					EXAMPLE: 14.4 kW, 208 volt   
					De-rated Wattage For Low Voltage   
					14400 watts   
					14400   
					360   
					= 
					= 40 amps   
					% of   
					% of   
					208 volts x 1.73   
					Heater Line   
					Heater Heater Line   
					Heater   
					Voltage Voltage Wattage Voltage Voltage Wattage   
					and BTU   
					and BTU   
					480   
					277   
					240   
					460   
					440   
					265   
					254   
					230   
					220   
					208   
					200   
					92   
					84   
					92   
					84   
					92   
					84   
					75   
					69   
					208   
					120   
					200   
					190   
					115   
					110   
					92   
					83   
					92   
					84   
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				Installation Evaporative Cooler   
					Piping (optional)   
					Evaporative Cooling with Auto Drain and Fill   
					Evaporative Cooling with Recirculating Pump   
					Supply   
					Line   
					Supply   
					Line   
					Sump Overflow   
					VALVE A   
					Supply Solenoid   
					(Normally Closed)   
					Supply   
					Line Valve   
					(Normally   
					Closed)   
					Sump Drain   
					Drain Line Valve   
					(Normally Open)   
					Overflow   
					VALVE C   
					Sump Drain Solenoid   
					(Normally Open)   
					Drain Line   
					Trap   
					VALVE B   
					Supply Line Drain Solenoid   
					(Normally Open)   
					Trap   
					Drain Line   
					Recirculating Evaporative Piping   
					IMPORTANT   
					Auto Drain & Fill Evaporative Piping   
					IMPORTANT   
					All supply solenoids, valves and all traps must be below   
					the roof line or be otherwise protected from freezing.   
					The supply line should be of adequate size and   
					pressure to resupply the amount of water lost due to   
					bleed-off and evaporation. The drain line should be   
					the same size or larger than the supply line.   
					IMPORTANT   
					The supply line should be of adequate size and   
					pressure to resupply the amount of water lost due to   
					bleed-off and evaporation. The drain line should be   
					the same size or larger than the supply line.   
					CAUTION   
					All solenoids valves and traps must be installed below   
					the roof to protect the supply water line from freezing.   
					If they cannot be installed below the roof, an alternative   
					method must be used to protect the lines from freezing.   
					CAUTION   
					Provisions must be taken to prevent damage to the   
					evaporative cooling section during freezing conditions.   
					The sump, drain lines and supply lines must be   
					drained prior to freezing conditions or an alternate   
					method must be used to protect the lines and media.   
					IMPORTANT   
					The supply solenoid (Valve A) is NOT the same as   
					the drain solenoids (Valve B and Valve C). Make sure   
					to use the proper solenoid for each location. Check   
					your local code requirements for proper installation   
					of this type of system.   
					1. Install the Water Supply Line   
					Supply line opening requirements vary by unit size   
					and arrangement and are field supplied. Connect the   
					water supply line to the float valve through the supply   
					line opening in the evaporative cooling unit. Install a   
					manual shutoff valve in the supply line as shown.   
					Auto Drain & Flush Valves   
					(When provided by Greenheck)   
					2. Install the Drain Line   
					GFC   
					Part   
					Number Number   
					ASCO   
					Part   
					Assembly   
					Number   
					Solenoid De-Energized   
					Diameter Qty.   
					Connect an unobstructed drain line to the drain and   
					overflow connections on the evaporative cooler. A   
					manual shut off valve (by others) is required for the   
					evaporative cooler   
					Type   
					Position   
					1/2 inch   
					1 
					461262 8210G2 Supply   
					Supply   
					852178 461263 8262G262 Line   
					Drain   
					Closed   
					(12.7 mm)   
					drain line.   
					1/4 inch   
					1 
					A trap should be   
					used to prevent   
					sewer gas from   
					Open   
					Open   
					(6.35 mm)   
					6 in. min.   
					Sump   
					461264 8210G35   
					Drain   
					3/4 inch   
					1 
					6 in. min.   
					being drawn into   
					the unit.   
					Drain Trap   
					(19.05 mm)   
					Part numbers subject to change.   
					3. Check/Adjust Water Level   
					Check the water level in the sump tank. The water   
					level should be above the pump intake and below the   
					overflow. Adjust the float as needed to achieve the   
					proper water level.   
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				Evaporative Cooling with Auto Drain and Fill   
					continued   
					1. Install the Water Supply Line   
					Supply line opening requirements vary by unit size   
					and arrangement and are field supplied. Connect the   
					water supply line to the float valve through the supply   
					line opening in the evaporative cooling unit. Install the   
					1/2 in. normally closed solenoid (Valve A) in the supply   
					line. Install the 1/4 in. normally open solenoid (Valve   
					B) between the supply line and the drain line. Refer   
					to Auto Drain & Fill Evaporative Piping drawing on   
					previous page.   
					2. Install the Drain Line   
					Connect an unobstructed drain line to the sump drain   
					overflow connection. Install the 3/4 in. normally open   
					solenoid (Valve C)   
					between the sump   
					drain connection   
					and the drain line.   
					A trap should be   
					6 in. min.   
					used to prevent   
					6 in. min.   
					sewer gas from   
					being drawn into   
					the unit.   
					Drain Trap   
					3. Check/Adjust Water Level   
					Check the water level in the sump tank. The water   
					level should be above the pump intake and below the   
					overflow. Adjust the float as needed to achieve the   
					proper water level.   
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				TM   
					To Media   
					Installation of Water Wizard (optional)   
					Pressure   
					Gauge   
					Factory   
					Installed   
					Evaporative Cooling with the Water Wizard™   
					Sump Drain   
					NOTE   
					Manual Supply   
					Valve   
					The following instructions are provided for evaporative   
					coolers equipped with the Water Wizard™ only.   
					Additional instructions are provided for evaporative   
					coolers equipped with the auto-drain and fill or   
					bleed-off.   
					Supply Solenoid   
					(Normally Closed)   
					Roof   
					Line   
					WARNING   
					Field   
					Installed   
					Supply Line Drain Solenoid   
					(Normally Open)   
					Trap   
					Disconnect and lock-out all power and gas before   
					performing any maintenance or service to the unit.   
					Failure to do so could result in serious injury or   
					death and damage to equipment.   
					Water Wizard™ Installation   
					3. Wire the Solenoid(s)   
					Wire the supply line solenoid and drain solenoid as   
					shown on the unit’s wiring diagram in the control   
					center.   
					Water Wizard™ Valves   
					(When provided by Greenheck)   
					GFC   
					Part   
					No.   
					De-   
					4. Wire the Temperature Sensor   
					If the evaporative cooler shipped separate from the   
					unit, the temperature sensor must be wired. The   
					sensor wire is bundled inside the discharge end of the   
					evaporative cooler. Wire the sensor wire to terminals   
					AI2 and AIC on the terminal strip in the unit’s control   
					center.   
					Unit   
					Model   
					Assembly   
					Number   
					ASCO Solenoid   
					Energized Diameter Qty.   
					Position   
					Part No.   
					Type   
					1/2 inch   
					(12.7 mm)   
					MSX -   
					H12/H22   
					461262 8210G2 Supply Closed   
					Supply   
					383086 8210G34 Line   
					Drain   
					1 
					1 
					1 
					1 
					852370   
					852371   
					1/2 inch   
					(12.7 mm)   
					MSX - H32   
					(<9000 cfm)   
					Open   
					NOTE   
					3/4 inch   
					(19.05 mm)   
					383088 8210G9 Supply Closed   
					Supply   
					383086 8210G34 Line   
					Drain   
					MSX - H32   
					(≥9000 cfm)   
					The Water Wizard™ start-up must be completed for   
					proper performance.   
					1/2 inch   
					(12.7 mm)   
					MSX-H35,   
					H38, H42   
					Open   
					Part numbers subject to change.   
					1. Install Normally Closed Supply Line/   
					Solenoid   
					Connect the water supply line to the manual supply   
					valve in the unit. Install the supply solenoid in the   
					supply line, upstream of the manual supply valve and   
					below the roof line.   
					2. Install Normally Open Drain Line/   
					Solenoid   
					Connect the drain line to the supply line between the   
					manual supply valve and the supply solenoid. Install a   
					drain solenoid in the drain line, below the roof line. A   
					trap should be installed in the drain line.   
					NOTE   
					Solenoid(s) may be provided by Greenheck (if   
					ordered) or by others.   
					CAUTION   
					Any wiring deviations may result in personal injury   
					or property damage. Greenheck is not responsible   
					for any damage to, or failure of the unit caused by   
					incorrect final wiring.   
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				Installation of Direct Expansion (DX)   
					Coil Piping (optional)   
					NOTE   
					If a hot gas bypass kit was provided by others, refer   
					to the manufacturer’s instructions.   
					IMPORTANT   
					3. Install Suction Line   
					Guidelines for the installation of direct expansion   
					cooling coils have been provided to insure proper   
					performance and longevity of the coils. These are   
					general guidelines that may have to be tailored   
					to meet the specific requirements of any one job.   
					As always, a qualified party or individual should   
					perform the installation and maintenance of any coil.   
					Protective equipment such as safety glasses, steel   
					toe boots and gloves are recommended during the   
					installation and maintenance of the coil.   
					Install suction line(s) from the compressor to the   
					suction connection(s) which are stubbed through the   
					side of the cabinet.   
					4. Install the Liquid Line and Thermal   
					Expansion Valve (TEV) (by others)   
					Liquid line openings vary by coil size and   
					circuiting and are field supplied. Follow the TEV   
					recommendations for installation to avoid damaging   
					the valve. If the valve is externally equalized, use a   
					tubing cutter to cut off the plugged end of the factory   
					installed equalizer line. Use a de-burring tool to   
					remove any loose metal from the equalizer line and   
					attach it to the TEV. If the valve is internally equalized,   
					the factory installed equalizer line can be left as is.   
					IMPORTANT   
					All field brazing and welding should be performed   
					using high quality materials and an inert gas purge   
					(such as nitrogen) to reduce oxidation of the internal   
					surface of the coil.   
					IMPORTANT   
					Coil   
					Suction Header   
					Distributor   
					Equalizer Line   
					Liquid Line   
					All field piping must be self-supporting and flexible   
					enough to allow for the thermal expansion of the coil.   
					Nozzle   
					1. Locate the Distributor(s) by Removing   
					the Distributor Access Panel   
					Thermal   
					Expansion   
					Valve (by others)   
					Suction Line   
					Remote Sensing Bulb   
					Straps   
					Suction Connection   
					General Installation   
					5. Mount the Remote Sensing Bulb   
					Distributor Access Panel   
					(by others)   
					The expansion valve’s remote sensing bulb should be   
					securely strapped to the horizontal run of the suction   
					line at the 3 or 9 o’clock position and insulated.   
					6. Check Coil Piping for Leaks   
					Pressurize the coil to 100 psig with dry nitrogen or   
					other suitable gas. The coil should be left pressurized   
					for a minimum of 10 minutes. If the coil holds the   
					pressure, the hook-up can be considered leak free.   
					If the pressure drops by 5 psig or less, re-pressurize   
					the coil and wait another 10 minutes. If the pressure   
					drops again, there is likely one or more small leaks   
					which should be located and repaired. Pressure losses   
					greater than 5 psig indicate a large leak that should be   
					isolated and repaired.   
					Thermal   
					(by others)   
					(by others)   
					Installation with Hot Gas Bypass   
					2. Verify Nozzle Placement   
					Inspect the refrigerant   
					distributor and verify   
					that the nozzle is in   
					place. The nozzle is   
					generally held in place   
					by a retaining ring or is   
					an integral part of   
					7. Evacuate and Charge the Coil   
					Use a vacuum pump to evacuate the coil and any   
					interconnecting piping that has been open to the   
					atmosphere. Measure the vacuum in the piping using   
					a micron gauge located as far from the pump as   
					possible. Evacuate the coil to 500 microns or less,   
					and then close the valve between the pump and the   
					system. If the vacuum holds to 500 microns or less   
					Retainer   
					Ring   
					Nozzle   
					Distributor   
					Nozzle Placement   
					the distributor itself.   
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				for one minute, the system is ready to be charged or   
					refrigerant in another portion of the system can be   
					opened to the coil. A steady rise in microns would   
					indicate that moisture is still present and that the coil   
					should be further vacuumed until the moisture has   
					been removed.   
					Installation of Chilled Water Coil   
					Piping (optional)   
					IMPORTANT   
					Guidelines for the installation of the cooling coil   
					have been provided to insure proper performance   
					of the coils and their longevity. These are general   
					guidelines that may have to be tailored to meet the   
					specific requirements of any one job. As always,   
					a qualified party or individual should perform the   
					installation and maintenance of the coil. Protective   
					equipment such as safety glasses, steel toe boots   
					and gloves are recommended during the installation   
					and maintenance of the coil.   
					NOTE   
					Failure to obtain a high vacuum indicates a great   
					deal of moisture or a small leak. Break the vacuum   
					with a charge of dry nitrogen or other suitable   
					gas and recheck for leaks. If no leaks are found,   
					continue vacuuming the coil until the desired   
					vacuum is reached.   
					8. Install the Drain Line   
					Connect an   
					When installing couplings, do not apply undue   
					stress to the connection. Use a backup pipe   
					wrench to avoid breaking the weld between the coil   
					connection and the header.   
					unobstructed drain   
					line to the drain   
					6 in. min.   
					pan. A trap should   
					be used to prevent   
					sewer gas from being   
					drawn into the unit.   
					All field piping must be self-supporting. System   
					piping should be flexible enough to allow for the   
					thermal expansion and contraction of the coil.   
					6 in. min.   
					Drain Trap   
					1. Verify Coil Hand Designation   
					IMPORTANT   
					Check the coil hand   
					Hot Return   
					Connection   
					All traps must be installed below the roof line or be   
					otherwise protected from freezing.   
					designation to ensure that   
					it matches the system.   
					Coils are generally   
					Entering Air   
					Leaving Air   
					plumbed with the supply   
					connection located on   
					the bottom of the leaving   
					air-side of the coil and the   
					Cold Supply   
					Connection   
					return connection at the top of the entering air-side   
					of the coil. This arrangement provides a counter flow   
					heat exchanger and positive coil drainage.   
					2. Check the Coil for Leaks   
					Pressurize the coil to 100 psig with dry nitrogen or   
					other suitable gas. The coil should be left pressurized   
					for a minimum of 10 minutes. If the coil holds the   
					pressure, the hook-up can be considered leak free.   
					If the pressure drops by 5 psig or less, re-pressurize   
					the coil and wait another 10 minutes. If the pressure   
					drops again there is likely one or more small leaks   
					which should be located and repaired. Pressure losses   
					greater than 5 psig indicate a large leak that should be   
					isolated and repaired.   
					3. Connect the Supply and Return Lines   
					Connect the supply and return lines as shown above.   
					4. Install the Drain Line   
					Connect an unobstructed   
					drain line to the drain pan.   
					6 in. min.   
					A trap should be installed   
					Drain   
					Trap   
					to prevent sewer gas from   
					being drawn into the unit.   
					6 in. min.   
					IMPORTANT   
					All traps must be installed below the roof line or be   
					otherwise protected from freezing.   
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				Installation of Building Pressure   
					Control (optional)   
					1. Mount Pressure Tap   
					Using the factory provided bracket, mount the   
					pressure tap to the   
					outside of the unit.   
					Choose a location   
					out of the prevailing   
					winds and away from   
					supply or exhaust   
					fans to assure   
					accurate readings.   
					2. Run Pressure Tap Lines   
					Run a pressure tap line from the pressure tap on the   
					outside of the unit to the low pressure tap on the back   
					of the photohelic gauge. Run a second pressure tap   
					line from the high pressure tap on the back of the   
					photohelic gauge to the space. Fifty feet of tubing is   
					supplied with the unit.   
					High Pressure   
					Factory   
					Wiring   
					Tap   
					to Space   
					Low Pressure   
					Tap   
					to Outside   
					Connections for Photohelic Gauge   
					3. Set the Building Pressure   
					The pressure gauge is used to set the desired building   
					pressure. The pressure is set by adjusting the knobs   
					for the upper and lower pressure limits. Typical   
					settings are 0.0 inch wc for the lower and 0.10 inch wc   
					for the upper pressure setting.   
					Pressure Indicating   
					Needle   
					Pressure Setting   
					Needles   
					Pressure Setting Knobs   
					Typical Photohelic Gauge Settings   
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				2. Check the Blower Rotation   
					Open the blower access door   
					and run the blower momentarily   
					to determine the rotation.   
					Start-Up - Blower   
					Refer to the Start-Up Checklist in the Reference   
					section before proceeding further!   
					Arrows are placed on the   
					Pre Start-Up Check   
					blower scroll to indicate the   
					proper direction or reference   
					the example shown to the right.   
					Rotate the fan wheel by hand and make sure no parts   
					are rubbing. Check the V-belt drive for proper alignment   
					and tension (a guide for proper belt tension and   
					alignment is provided in the Belt Maintenance section).   
					Check fasteners, set screws and locking collars on the   
					fan, bearings, drive, motor base, and accessories for   
					tightness.   
					Blower   
					Housing   
					Blower Rotation   
					NOTE   
					To reverse the rotation on three phase units,   
					disconnect and lock-out the power, then   
					interchange any two power leads.   
					WARNING   
					Disconnect and lock-out all power and gas before   
					performing any maintenance or service to the unit.   
					Failure to due so could result in serious injury or   
					death and damage to equipment.   
					NOTE   
					To reverse the rotation on single phase units,   
					disconnect and lock-out the power, then rewire the   
					motor per the manufacturer’s instructions.   
					IMPORTANT   
					SPECIAL EQUIPMENT REQUIRED   
					If the blower is rotating in the wrong direction, the   
					unit will move some air, but will not perform as   
					designed. Be sure to perform a visual inspection to   
					guarantee the correct blower rotation.   
					Required and recommended tools. Equivalent   
					products may be used.   
					Manufacturer:   
					Model:   
					Phone:   
					Fluke   
					177   
					1-800-44-FLUKE   
					Voltage &   
					Amperage   
					Meter   
					3. Check for Vibration   
					
					Check for unusual noise, vibration or overheating of   
					the bearings. Reference the Troubleshooting section   
					for corrective actions.   
					Manufacturer:   
					Model:   
					Phone:   
					Fluke   
					50   
					1-800-44-FLUKE   
					Thermometer   
					
					Manufacturer:   
					Model:   
					IMPORTANT   
					Fluke   
					116   
					1-800-44-FLUKE   
					Micro Amp   
					Meter   
					Excessive vibration may be experienced during   
					the initial start-up. Left unchecked, it can cause a   
					multitude of problems including structural and/or   
					component failure.   
					Phone:   
					
					Manufacturer:   
					Model:   
					Phone:   
					
					Manufacturer: Monarch   
					Model:   
					Phone:   
					Dwyer   
					Slack Tube   
					1-219-897-8000   
					U-Tube   
					Manometer   
					IMPORTANT   
					Generally, fan vibration and noise is transmitted   
					to other parts of the building by the ductwork. To   
					minimize this undesirable effect, the use of heavy   
					canvas duct connectors is recommended.   
					Pocket Tach 100   
					1-800-999-3390   
					Tachometer   
					
					WARNING   
					4. Motor Check   
					Measure the motor’s voltage, amps and RPM.   
					Compare to the specifications. Motor amps can be   
					reduced by lowering the motor RPM or increasing   
					system static pressure.   
					Check the housing, blower, and ductwork for any   
					foreign objects before running the blower.   
					1. Check the Voltage   
					Before starting the unit, compare the supplied voltage,   
					hertz, and phase with the unit and motor’s nameplate   
					IMPORTANT   
					Additional starters and overloads may be provided   
					in the make-up air control center for optional   
					exhaust blowers. Any additional overloads must be   
					checked for proper voltage, amps and RPMs.   
					information.   
					Voltage, Hertz, Phase   
					VOLTS   
					HZ   
					EXH HP   
					MOP   
					PH   
					SUP HP   
					MCA   
					Electrical Nameplate   
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				5. Air Volume Measurement & Check   
					Measure the unit’s air volume (cfm) and compare it with   
					it’s rated air volume. If the measured air volume is off,   
					adjust the fan’s RPM by changing/adjusting the drive.   
					NOTE   
					The most accurate way to measure the air volume is   
					by using a pitot traverse method downstream of the   
					blower. Other methods can be used but should be   
					proven and accurate.   
					IMPORTANT   
					Changing the air volume can significantly increase   
					the motor’s amps. If the air volume is changed,   
					the motor’s amps must be checked to prevent   
					overloading the motor.   
					NOTE   
					To ensure accuracy, the dampers are to be open   
					when measuring the air volume.   
					6. Set-Up Optional Components   
					Adjust the settings on the optional components. See   
					the Control Center Layout in the Reference section for   
					location of optional components.   
					• Heating Inlet Air Sensor   
					Typical setting: 60-70°F (15-21°C)   
					• Cooling Inlet Air Sensor   
					Typical setting: 75°F (24°C)   
					• Building Freeze Protection   
					Typical setting: 5 minutes; 45°F (7°C)   
					• Dirty Filter Gauge   
					Typical setting: Settings vary greatly for each unit.   
					(see Reference section for adjusting information)   
					Model MSX Make-Up Air   
					® 
					17   
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				Start-Up - Electric Heater (optional)   
					Refer to the Start-Up Checklist in the Reference   
					section before proceeding further!   
					Pre Start-Up Check   
					Check all electrical connections. Tighten any loose   
					connection to all components including contactors,   
					heating elements and main power lugs.   
					WARNING   
					Disconnect and lock-out all power before   
					performing any maintenance or service to the unit.   
					Failure to due so could result in serious injury or   
					death and damage to equipment.   
					1. Check the Voltage   
					Before starting the heater, compare the supplied   
					voltage, hertz, and phase with the heater’s nameplate   
					information.   
					2. Airflow Interlock   
					With the supply fan on, verify the electric heater’s   
					airflow interlock (DDS) is made.   
					3. Set the Unit’s Operating Temperature   
					Set the operating temperature by adjusting the   
					discharge temperature selector. Typical settings are   
					65-70°F (18-21°C).   
					NOTE   
					If the heater is equipped with an optional inlet   
					air sensor the heater will not energize unless the   
					outdoor air temperature is less than the inlet air   
					sensor’s set point.   
					Model MSX Make-Up Air   
					18   
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				8. Put the Unit into Service   
					Remove the jumper, and energize the blower(s). Verify   
					proper operation.   
					Start-Up - Evaporative Cooling   
					Recirculating (optional)   
					1. Check the Installation   
					The media may have been removed during installation,   
					so its orientation   
					IMPORTANT   
					Check the media for minerals after two weeks of   
					service and adjust the bleed-off rate accordingly.   
					45º   
					should be double   
					checked. The   
					media should   
					be installed with   
					the steeper flute   
					angle sloping   
					down towards   
					the entering air   
					side.   
					Bleed-Off   
					Valve   
					Pump   
					Filter   
					Supply   
					Connection   
					Float   
					Valve   
					Threaded Float   
					Adjustment   
					Entering Air   
					Leaving Air   
					Overflow   
					15º   
					Media Orientation   
					Verify that the stainless steel caps and distribution   
					headers are in place. The headers should be located   
					over the media towards the entering air side. The caps   
					should be placed over the headers.   
					2. Check the Pump Filter   
					Check that the pump filter is around the pump inlet.   
					Evaporative Cooler Set-Up   
					3. Fill the Sump and Adjust the Float   
					Turn on the water supply and allow the sump tank to   
					fill. Adjust the float valve to shut-off the water supply   
					when the sump is filled to within 1 inch of the bottom   
					of the overflow.   
					Temperature   
					Setting   
					4. Break-in the Media   
					Open the bleed-off valve completely and saturate   
					the media with the blower(s) off for no less than 20   
					minutes.   
					t2 settings   
					t1 settings   
					NOTE   
					A jumper will need to be installed in the control   
					center to power the evaporative pumps with the   
					blower(s) off. Reference the unit’s ladder diagram to   
					determine proper terminals.   
					Evaporative Freeze   
					Protection   
					Evaporative   
					Timer   
					5. Check the Flow Rate   
					The pumps should provide enough water to saturate   
					the media in 45 to 60 seconds. Consult the factory, if   
					adequate flow is not achieved.   
					6. Adjust the Water Bleed-Off Rate   
					The water bleed-off rate is dependent on the water’s   
					mineral content. The bleed-off should be adjusted   
					based on the media’s mineral deposits after two   
					weeks of service.   
					7. Set the Optional Auto Drain and Fill   
					Set the auto drain, fill timer and temperature settings.   
					Timer settings are: t1: 1.0, 10min   
					t2: 0.4, 60h   
					Temperature is typically set to 45°F (7°C)   
					Model MSX Make-Up Air   
					® 
					19   
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				5. Check Media   
					Start-Up - Water Wizard™ (optional)   
					Start the cooling cycle and check the media after one   
					hour of operation. If the media is continuously dry or if   
					too much water is draining from the sump tank, refer   
					to Troubleshooting, Water Wizard™.   
					L1   
					L2   
					L3   
					Function Key   
					Up Key   
					NOTE   
					Enter Key   
					Down Key   
					Steps 6 through 8 are provided to adjust the   
					minimum cooling temperature. The minimum cooling   
					is preset to the factory recommended 75°F (24°C).   
					Only adjust if needed.   
					Water Wizard™ User Interface   
					Key Function Description   
					1. Open the Solenoid   
					NOTE   
					Confirm that the manual water supply valve   
					is closed. Press and hold the Function Button   
					for one second. L3 will begin blinking (short on, long   
					off), indicating that Flow Test Mode is active and the   
					supply solenoid is open.   
					The inlet air sensor function overrides and shuts   
					down the evaporative cooler if the outside   
					temperature falls below the minimum cooling   
					temperature.   
					6. Enter Program Mode   
					Press and hold   
					2. Set the Water Pressure   
					With the solenoid open, set the supply water   
					pressure to the correct setting (see table below).   
					Use the manual supply valve to adjust the supply   
					pressure. A pressure gauge is provided between the   
					manual supply valve and the media.   
					the Enter Key   
					for three seconds. The   
					display will read “Pro”   
					when Program Mode is   
					active.   
					Program Display   
					WARNING   
					7. Adjust the Minimum Cooling   
					Opening the manual supply valve will allow water   
					to pass to the media. Be sure the sump is safely   
					draining before opening the manual supply valve.   
					Temperature   
					While in the   
					Program Menu,   
					use the Up and   
					Down Keys to   
					navigate the   
					NOTE   
					The manual supply valve ships closed and must be   
					adjusted for proper performance.   
					Menu Options   
					until “toF” is   
					displayed. Press the   
					Enter Key to access the selected Menu Option setting.   
					Recommended Water Pressure Chart   
					Minimum Cooling   
					Temperature Display   
					Housing   
					Size   
					Media Width   
					(inches)   
					Water Pressure   
					(in. wc)   
					MSX-H12   
					30   
					433⁄4   
					60   
					66   
					96*   
					20   
					36   
					61   
					72   
					42   
					Use the Up and Down Keys to adjust the Minimum   
					Cooling Temperature as needed. Press the Enter Key   
					to save the Minimum Cooling Temperature setting and   
					return to the Program Menu.   
					MSX-H22   
					MSX-H32   
					NOTE   
					MSX-H35   
					MSX-H38   
					MSX-H42   
					120*   
					180*   
					216*   
					61   
					37   
					51   
					The enter key must be pressed to save the new   
					minimum cooling temperature.   
					*Multiple media sections. Values represent total media width.   
					8. Exit Program Mode   
					After 15 seconds of idle time the controller will exit   
					Program Mode.   
					NOTE   
					The recommended water pressure is based on   
					media width. Refer to the table provided for proper   
					water pressure settings.   
					3. Break-in Media   
					Leave the supply solenoid open to saturate and   
					break-in media for 20 minutes with the blower off.   
					4. Close Solenoid   
					With the pressure set, press the Function Key   
					for one second to deactivate Flow Test Mode   
					and allow the supply solenoid to close.   
					Model MSX Make-Up Air   
					20   
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				NOTE   
					The Freeze Temperature is preset to the factory   
					recommended 45°F. Steps 9-11 should only be   
					completed if the Freeze Temperature needs adjustment.   
					NOTE   
					The Freeze Temperature is the temperature at which the   
					supply solenoid closes and the drain solenoid opens   
					to drain the supply line, preventing possible freeze   
					damage. A drain solenoid is required for this option.   
					9. Enter Program Mode   
					Press and hold   
					the Enter Key   
					for three seconds. The   
					display will read “Pro”   
					when Program Mode is   
					active.   
					Program Display   
					10. Adjust the Freeze Temperature   
					While in Program Mode, use the Up and Down   
					Keys to navigate   
					through the Menu   
					Options until   
					“Frt” is displayed.   
					Press the Enter   
					Key to access the   
					selected Menu Option   
					Freeze Temperature   
					Display   
					setting.   
					Use the Up and Down Keys to adjust the Freeze   
					Temperature setting as needed. Press the Enter Key to   
					set the Freeze Temperature and return to the Program   
					Menu.   
					NOTE   
					The enter key must be pressed to save the new   
					freeze temperature.   
					11. Exit Program Mode   
					After 15 seconds of idle time the controller will exit   
					Program Mode.   
					Model MSX Make-Up Air   
					® 
					21   
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				Building Pressure Control —   
					a variable frequency drive is   
					controlled according to input   
					from a pressure sensing device.   
					BLOWER   
					Check Operation - VAV Units   
					(optional)   
					EXHAUST   
					(OPTIONAL)   
					SUPPLY   
					MAIN VALVES   
					HEAT   
					NOTE   
					DIRTY FILTERS   
					(OPTIONAL)   
					Turn both knobs to the upper   
					most pressure setting. You may   
					have to remove the outdoor   
					pressure tap tubing. VAV systems   
					should go to maximum speed.   
					Set both knobs at the lowest   
					setting and the VAV systems   
					should go to minimum speed.   
					70   
					75   
					65   
					60   
					55   
					80   
					85   
					Blower Start-Up, Steps 1-5 should be performed   
					before the blower is run.   
					90   
					NOTE   
					PHOTOHELIC   
					For maintenance issues associated with variable   
					frequency drives, consult the drive’s manual   
					supplied with the unit. The drives are programmed   
					at the factory and should not need any adjustment   
					during installation and start-up. For kitchen   
					applications, the drive may be located in the kitchen   
					or in the unit.   
					GREENHECK   
					® 
					Building   
					Pressure Control   
					Reset the correct pressure limits   
					before starting the unit.   
					Pressure Indicating   
					Needle   
					Pressure Setting   
					Needles   
					This picture depicts a   
					typical photohelic setting.   
					Typical settings are 0.0 inch   
					wc for the lower pressure   
					setting and 0.10 inch wc for   
					the upper pressure setting.   
					The needle indicates a   
					negative building pressure.   
					During correct operation,   
					the indicating needle will   
					remain between or near the   
					setting needles.   
					Variable Volume Operation   
					The variable volume option is recommended when   
					a building’s exhaust volume may vary. This option   
					enables the make-up air volume to track with the   
					exhaust volume, providing only the amount of make-   
					up air required. Control strategies include 2-speed and   
					modulating blowers. Before the unit is left in service,   
					the variable volume control system should be tested.   
					Pressure Setting Knobs   
					Photohelic Gauge   
					External Signal — a variable frequency drive is   
					controlled according to input from an external 2-10   
					VDC or 4-20 mA signal (by others).   
					2-Speed   
					A variable frequency drive (VFD) is used to control   
					air volumes. The VFD can be switched to low or high   
					speed from a remote control panel. Turn the fan speed   
					switch on the remote control panel to each position   
					and confirm that the fan speed adjusts accordingly.   
					A 2 VDC or 4 mA signal will send the blower to low   
					speed. The blower will go to maximum speed with a   
					10 VDC or 20 mA signal.   
					Variable Kitchen Control — a variable frequency   
					drive is controlled by input from a remote speed   
					control. This unit allows automatic adjustment of   
					make-up air volumes based on varying cooking loads.   
					Modulating   
					Potentiometer Control — a variable frequency drive   
					is controlled by input from a remote   
					BLOWER   
					EXHAUST   
					(OPTIONAL)   
					speed selector (potentiometer).   
					SUPPLY   
					MAIN VALVES   
					This unit allows easy manual   
					HEAT   
					adjustment of make-up air   
					volumes. To test potentiometer   
					operation, turn the potentiometer   
					DIRTY FILTERS   
					70   
					75   
					65   
					80   
					(OPTIONAL)   
					60   
					85   
					55   
					90   
					to the two extremes. With variable   
					volume, make sure the fan goes to   
					maximum and minimum speed.   
					When the potentiometer is at 0, the   
					GREENHECK   
					® 
					fan speed will be at its minimum.   
					When the potentiometer is at 100,   
					the fan will be at its maximum   
					speed.   
					Potentiometer   
					Control   
					Model MSX Make-Up Air   
					22   
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				Building Pressure Control — a   
					modulating spring return actuator   
					is used to control the return air   
					amounts. The return air damper   
					modulates from fully open to fully   
					closed based on a signal from a   
					remote pressure sensing device.   
					Check Operation - Recirculating   
					Units (optional)   
					BLOWER   
					EXHAUST   
					(OPTIONAL)   
					SUPPLY   
					MAIN VALVES   
					HEAT   
					NOTE   
					DIRTY FILTERS   
					(OPTIONAL)   
					70   
					75   
					65   
					60   
					55   
					80   
					85   
					90   
					Blower Start-Up, steps 1-5 should be performed   
					before the blower is run.   
					Turn both knobs to the upper   
					most pressure setting. You may   
					have to remove the outdoor   
					pressure tap tubing. The return air   
					damper should close.   
					PHOTOHELIC   
					Recirculation Operation   
					The recirculation operation option is recommended   
					when the ventilation equipment provides the primary   
					source of heating for the space. Recirculation can   
					vary from 100% return air to 100% outside air. Control   
					strategies include 2-position and modulating dampers.   
					GREENHECK   
					® 
					Building   
					Pressure Control   
					Set both knobs at the lowest setting and the damper   
					should open. It may take one to two minutes for the   
					damper to reach the desired position.   
					Before the unit is left in service, the recirculation   
					control system should be tested.   
					Reset the correct pressure limits before starting the   
					unit.   
					Pressure Indicating   
					Needle   
					Pressure Setting   
					Needles   
					This picture shows a typical   
					photohelic setting. Typical   
					settings are 0.0 inch wc   
					for the lower and 0.10 inch   
					wc for the upper pressure   
					setting. The needle in this   
					photo indicates a negative   
					building pressure. During   
					correct operation, the   
					2-Position Damper   
					A 2-position spring return actuator is used to control   
					the return air amounts. The damper moves from open   
					to closed. If power is cut to the   
					EXHAUST   
					BLOWER   
					(OPTIONAL)   
					unit, the outdoor air damper will   
					SUPPLY   
					fail to close.   
					MAIN VALVES   
					HEAT   
					RECIRCULATION   
					Turn the recirculating switch   
					on the remote control panel to   
					each position and confirm that   
					the return air damper adjusts   
					accordingly. The damper actuator   
					may take a few minutes to open   
					or close.   
					indicating needle will remain   
					between or near the setting   
					needles.   
					Pressure Setting Knobs   
					DIRTY FILTERS   
					70   
					75   
					65   
					(OPTIONAL)   
					80   
					60   
					Photohelic Gauge   
					85   
					55   
					90   
					GREENHECK   
					® 
					External Signal — a modulating spring return   
					actuator is used to control the return air amounts.   
					Return air damper modulates from fully open to fully   
					closed based on an external 2-10 VDC or 4-20 mA   
					signal (by others).   
					2-Position   
					Damper Control   
					Modulating   
					The return air damper will close with a 10 VDC or   
					20 mA signal. The return air damper should open with   
					a 2 VDC or 4mA signal. The damper actuator may take   
					a few minutes to open or close.   
					Potentiometer Control — a modulating spring return   
					actuator is used to control the return air amounts. The   
					return air damper modulates from fully open to fully   
					closed based on a signal from a remote potentiometer.   
					To test potentiometer operation,   
					BLOWER   
					EXHAUST   
					(OPTIONAL)   
					turn the potentiometer to the two   
					extremes. Confirm that the return   
					SUPPLY   
					MAIN VALVES   
					HEAT   
					air damper fully opens and fully   
					closes. When the potentiometer   
					DIRTY FILTERS   
					70   
					75   
					65   
					80   
					(OPTIONAL)   
					60   
					85   
					is at 0, the return air damper will   
					open. When the potentiometer is   
					at 100, the return air damper will   
					close. The damper actuator may   
					take a few minutes to open or   
					close.   
					55   
					90   
					GREENHECK   
					® 
					Potentiometer   
					Control   
					Model MSX Make-Up Air   
					® 
					23   
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				differential switch (PDS), which closes when   
					proper airflow is achieved   
					Operation - Electrical   
					Electrical Sequence   
					• Power passes through N.C. automatic and   
					manual reset temperature cutouts (A and   
					M), which remain closed if the maximum   
					temperature has not been reached   
					• Power passes to and energizes operating   
					contactor relay (C1)   
					• Power passes through N.O. contacts on   
					operating contactor (C1), which is closed   
					• Electric heater modulates/stages to maintain   
					temperature set point   
					1. Exhaust Fan Contact (S1) Closed   
					(optional)   
					• Power passes through N.C. contact on exhaust   
					fan overload (ST2 OL), which is closed if   
					exhaust fan (M2) has not overloaded   
					• Power passes to exhaust fan starter (ST2)   
					• N.O. contact on exhaust fan starter (ST2) is   
					energized and closed   
					• Power passes to exhaust fan   
					• Exhaust fan (M2) starts   
					4. Evaporative Cooling Contact (S4)   
					Closed* (optional)   
					2. Supply Fan Contact (S2) Closed   
					• Power passes through N.C. field supplied fire   
					contact (FSC)   
					• N.O. contact on fan relay (RF) is energized and   
					closed   
					• Power passes through N.O. contact on optional   
					inlet air sensor (TS4), which is energized and   
					closed if the inlet air temperature is above the   
					set point   
					• Power passes through optional N.O. contact on   
					exhaust fan starter (ST2), which is closed when   
					the optional exhaust starter (ST2) is activated   
					• Power passes through N.C. contact on supply   
					starter overload (ST1 OL), which is closed if the   
					supply fan has not overloaded   
					• Power passes through N.C. contact on optional   
					freeze protection timer (RT4) which remains   
					closed if the temperature has remained above   
					the set point   
					• Power passes to and energizes cool relay (RC)   
					• N.O. contact on cool relay (RC) is energized and   
					closed   
					• Power passes to optional evaporative cooling   
					pump (P1)   
					*If DX or chilled water coils are used rather than an evaporative   
					cooler, the cooling sequence of operation will depend on the coil   
					controls. Cooling coil controls are supplied by others.   
					• Power passes to and energizes optional inlet   
					damper (D1), which opens   
					• Power passes through optional N.O. damper   
					limit switch (DL1), which is energized and   
					closed when the optional inlet damper is open.   
					It may take several minutes for the damper to   
					fully open and for the damper limit switch to   
					close   
					• Power passes to and energizes fan relay (RF)   
					• Power passes through N.O. contact on fan relay   
					(RF), which closes when the fan relay (RF) is   
					energized   
					• Power passes to and energizes supply fan   
					starter (ST1)   
					• N.O. contact on supply fan starter (ST1) is   
					energized and closed   
					• Supply fan (M1) starts   
					3. Electric Heat Contact (S4) Closed   
					(optional)   
					• Power passes through N.O. contact on fan relay   
					(RF), which is energized and closed   
					• Power passes through N.C. contact on optional   
					inlet air sensor (TS4), which is closed if the inlet   
					air temperature is below the set point   
					• Power passes to and energizes heat relay (RH)   
					• Power passes through N.O. contact on heat   
					relay (RH), which closes when the heat relay   
					(RH) is energized   
					• Power passes through N.O. contact on pressure   
					Model MSX Make-Up Air   
					24   
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				Dry Bulb Temperature   
					Operation-Water Wizard™ (optional)   
					The dry bulb temperature is visible on the home   
					screen. If a number is not visible, wait 15 seconds   
					and use the Up and Down Keys until a number is   
					displayed.   
					L1   
					L2   
					L3   
					Function Key   
					Up Key   
					Wet Bulb Temperature   
					To view the Wet Bulb Temperature, simultaneously   
					press and hold the Up and Down Keys.   
					Enter Key   
					Down Key   
					Water Wizard™ User Interface   
					Key Function Description   
					Indicating Lights   
					Three indicating lights are located across the top   
					of the display to indicate the status of the Water   
					Wizard™.   
					Drain Mode   
					Drain Mode locks open the drain solenoid and drains   
					the supply line between the supply solenoid and   
					the media. To activate Drain Mode simultaneously,   
					press the Function and Enter Keys (L2 will light). To   
					deactivate Drain Mode and unlock the drain solenoid,   
					simultaneously press the Function and Enter Keys   
					again.   
					Light Status   
					Blinking   
					(Long on,   
					Short Off)   
					Blinking   
					(Short on,   
					Long Off)   
					Indicating   
					Light   
					On   
					Off   
					Call for   
					cooling.   
					Outdoor   
					No call   
					for   
					cooling temperature   
					lockout.   
					Flow Test Mode   
					Call for   
					cooling   
					N/A   
					L1   
					Activating Flow Test Mode opens the supply solenoid   
					and allows water to pass to the manual supply   
					valve. To activate Flow Test Mode, press and hold   
					the Function Key for one second (L3 will flash). To   
					deactivate Flow Test Mode and allow the supply   
					solenoid to close, press and hold the Function Key   
					again for one second.   
					Supply   
					solenoid   
					open.   
					Drain   
					Drain   
					solenoid solenoid   
					open closed   
					N/A   
					L2   
					L3   
					(Drain   
					solenoid   
					closed).   
					CAUTION   
					Supply   
					solenoid   
					locked   
					The sump drain line must be clear and draining to a   
					safe location before using Flow Test Mode.   
					Cooling Cooling   
					on off   
					Flow test   
					mode active   
					CAUTION   
					closed   
					Be aware of the water level in the sump tank at all   
					times when using the Flow Test Mode.   
					Program Mode   
					Program Mode allows the user to view the Program   
					Menu and edit the factory default settings. To access   
					Program Mode and view the Program Menu press and   
					hold the Enter key for three seconds. While viewing   
					the Program Menu press the Up and Down keys to   
					scroll through the Menu Options. To view the setting   
					of the selected Menu Option, press the Enter key.   
					To edit the setting, press the Up or Down key while   
					viewing the setting. To save the setting and return to   
					the Program Menu, press the Enter key. To return to   
					the Program Menu without saving the change, wait   
					10 seconds. To exit Program Mode from the Program   
					Menu, wait 10 seconds.   
					WARNING   
					Changing the default settings will significantly affect   
					performance. Only change a setting after reading   
					and understanding this entire manual.   
					WARNING   
					The Enter key must be pressed to save any changes   
					made to a setting.   
					Model MSX Make-Up Air   
					® 
					25   
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				Troubleshooting   
					Blower Does Not Operate   
					No   
					Proper supply power at   
					main disconnect   
					Check main voltage   
					(See Blower Start-Up Step #1)   
					Main Disconnect (DS1) Off   
					(Turn Main Disconnect DS1 On)   
					Primary fuses blown   
					Yes   
					(Replace fuses)   
					No   
					No   
					No   
					No   
					No   
					24 VAC between   
					terminals R and X?   
					Main Transformer (TR1) Defective   
					Yes   
					(Replace transformer)   
					24 VAC between   
					terminals G and X?   
					Supply Switch (S2) Off   
					(Turn Supply Switch (S2) On)   
					Fire System Contact (FSC) tripped/not installed   
					(Correct/Replace)   
					Yes   
					24 VAC across   
					terminals 3 and X?   
					Supply Fan Overload (ST1 OL) tripped   
					(Reset and check motor amps. Reference Blower Start-Up #4)   
					Optional Exhaust Fan Interlocks (ST2-ST5) open   
					(Correct/Replace)   
					Yes   
					24 VAC across   
					terminals 4 and X?   
					Yes   
					(Optional) Freeze Protection (RT4) Tripped   
					(Reset)   
					24 VAC across A2 and A1 on   
					supply contactor (ST1)   
					(Optional) Damper Limit Switch (DL1) holding   
					(Wait for actuator to open fully or adjust limit switch)   
					(Optional) Damper Limit Switch jumper missing   
					(Install jumper. Reference the unit’s ladder diagram for terminals)   
					Fan Relay (RF) is not energized   
					Yes   
					(Check for loose connection) (Repair or replace relay)   
					Broken fan Bbelt   
					(Replace. Reference Maintenance section)   
					Defective motor or capacitor   
					(Repair/Replace)   
					Blown motor fuse   
					(Replace)   
					One or more legs of 3 phase is out   
					(Restore missing legs)   
					At this time the supply contactor (ST1) should pull in,   
					passing power to the supply motor   
					and the blower should start.   
					Model MSX Make-Up Air   
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				Troubleshooting   
					Motor Overamps   
					Yes   
					Yes   
					No   
					Air volume too high?   
					Adjust drives or increase external   
					static pressure as needed.   
					No   
					(Reference Blower Start-Up Step #5)   
					Actual static pressure   
					lower than design?   
					No   
					Adjust drives to reduce blower RPM.   
					(Reference Blower Start-Up Step #5)   
					Blower rotation correct?   
					Yes   
					Reverse blower rotation.   
					(Reference Blower Start-Up Step #2)   
					No   
					Motor voltage correct?   
					Yes   
					Provide proper power supply.   
					(Reference Blower Start-Up Step #1)   
					Yes   
					Yes   
					Motor horsepower too low?   
					No   
					Resize motor.   
					Shorted windings in motor?   
					Yes   
					Replace motor.   
					Everything is working   
					properly, consult factory.   
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				Troubleshooting   
					Insufficient Airflow   
					Yes   
					Yes   
					Yes   
					Yes   
					Yes   
					Yes   
					Damper(s) not fully opened?   
					No   
					Adjust damper linkage(s), or replace faulty actuator(s).   
					(Damper actuators may take a few minutes to open)   
					System static losses too high?   
					No   
					Reduce losses by improving ductwork.   
					Blower speed too low?   
					No   
					Adjust drives as needed.   
					(Reference Blower Start-Up Step #5)   
					Filters dirty or clogged   
					No   
					Clean or replace filters.   
					(Reference Filter Maintenance in the Maintenance section).   
					Leaks in ductwork   
					No   
					Repair leaks.   
					Belt slipping   
					Yes   
					Replace or tighten belt.   
					(Reference V-Belt Maintenance in the Maintenance section)   
					Everything is working properly,   
					consult factory.   
					Too Much Airflow   
					Yes   
					Yes   
					Yes   
					Blower speed too high?   
					No   
					Adjust drives as needed.   
					(Reference Blower Start-Up Step #5)   
					Filters not in place?   
					No   
					Install filters.   
					Insufficient external static   
					pressure?   
					No   
					Increase external static pressure.   
					Everything is working properly,   
					consult factory.   
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				Troubleshooting   
					Excessive Noise or Vibration   
					Yes   
					Belts worn or loose?   
					Replace worn belts or tighten loose belts.   
					(Reference V-Belt Drive Maintenance in the Maintenance section)   
					No   
					No   
					Sheaves aligned?   
					Align sheaves.   
					(Reference V-Belt Drive Maintenance in the Maintenance section)   
					Yes   
					Yes   
					Yes   
					Yes   
					Wheel unbalanced?   
					Clean and/or balance wheel(s).   
					No   
					Bearings worn or need   
					lubrication?   
					Replace worn bearings or lubricate bearings as needed.   
					(Reference Bearing Maintenance in the Maintenance section)   
					No   
					Wheel rubbing on inlet?   
					Adjust wheel(s) or inlet.   
					No   
					At this time noise and vibration should   
					be at acceptable levels.   
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				Troubleshooting   
					Electric Heater Does Not Operate (optional)   
					Supply fan must be on for heater to operate   
					No   
					No   
					No   
					No   
					No   
					24 VAC between   
					terminals W1 and X?   
					Heat Switch (S4) Off   
					(Turn Heat Switch (S4) On)   
					Heat Switch not wired   
					(Wire Heat Switch (S4))   
					Yes   
					24 VAC between   
					terminals 22 and 21?   
					Main Transformer (TR2) defective   
					Yes   
					(Replace transformer)   
					24 VAC between   
					terminal A2 on heat relay (RH)   
					and X?   
					Yes   
					(Optional) Inlet Air Sensor (TS4) holding   
					(Adjust (TS4) setting. Reference Blower Start-Up Step #6)   
					24 VAC between   
					terminals T1 and 21?   
					Heat Relay (RH) is not energized   
					(Check for loose connections). (Repair or replace Heat Relay (RH))   
					Yes   
					24 VAC between   
					terminals I and 21?   
					Pressure Differential Switch (PDS) open   
					(Check on cause of control loss)   
					Yes   
					Automatic and/or Manual Reset Cutouts (A and M) tripped   
					(Reset/Replace Automatic and/or Manual Reset Cutouts (A and M))   
					(Check on cause of control loss)   
					At this time the heater should be energized.   
					(The heating elements will not be on if the leaving air   
					temperature is above its set point on the Remote Adjuster (RA))   
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				Troubleshooting   
					Evaporative Cooler does not Operate (Recirculating pump)   
					Supply fan must be on for cooler to operate   
					No   
					24 VAC between terminals   
					Cool Switch (S4) off   
					Y1 and X   
					(Turn Cool Switch (S4) on)   
					Cool Switch not wired   
					(Wire Cool Switch (S4))   
					Yes   
					24 VAC between terminal A2 on   
					Cooling Relay (RC) and X   
					Optional Inlet Air Sensor (TS4) holding   
					(Adjust TS4 setting. Reference Blower Start-Up Step #6)   
					Yes   
					No   
					No   
					115 VAC between terminals   
					102 and 101   
					Cooling Transformer (TR4) defective   
					(Replace transformer)   
					Yes   
					115 VAC between terminal   
					114 and 101   
					Cooling Relay (RC) is not energized   
					(Check for loose connections)   
					(Repair or replace relay)   
					Yes   
					At this time the evaporative cooler pumps should be on   
					Water Blows through Evaporative Cooler   
					Are the headers in place and   
					No   
					located near the entering   
					air side of the media?   
					Replace headers and/or move the headers.   
					(Reference Evaporative Cooler Start-Up Step #1)   
					Yes   
					Yes   
					Yes   
					Water supply greater than   
					evaporation and bleed-off rate?   
					Use the main supply valve to reduce the supply of water.   
					No   
					Air velocity greater than   
					specified?   
					Reduce the air velocity through the media.   
					(Reference Blower Start-Up Step #5)   
					No   
					At this time the evaporative cooler should be   
					operating without water blowing through.   
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				Troubleshooting   
					Water Wizard™ — Improper Water Supply   
					NOTE   
					NOTE   
					If the water supply is too low, the media will   
					continuously appear dry.   
					Changing the On Time Factor by (1) will change the   
					water supply by approximately 3%.   
					NOTE   
					IMPORTANT   
					If the water supply is too high, the media will be   
					saturated and excessive water will be draining from   
					the sump tank.   
					The enter key must be pressed to save the new On   
					Time Factor.   
					4. Exit Program Mode   
					After 15 seconds of idle time the controller will   
					automatically exit Program Mode   
					NOTE   
					Some water drainage is desired to keep the media   
					flushed, but it should be minimized to utilize the   
					Water Wizard™.   
					1. Adjust the Manual Supply Valve   
					Adjust the manual supply valve (refer to Start-Up,   
					Water Wizard™). If the recommended water pressure   
					does not provide enough water, increase the pressure   
					until the desired water supply is achieved. If the   
					recommended water pressure provides too much   
					water, decrease the water pressure until the desired   
					water supply is achieved.   
					CAUTION   
					Only proceed to Steps 2 and 3 if Step 1 does not   
					correct the problem.   
					2. Enter Program Mode   
					Press and hold   
					the Enter key for   
					three seconds to enter   
					Program Mode. The   
					display will read “Pro”   
					when Program Mode is   
					Program Display   
					active.   
					3. Adjust the On Time Factor   
					While in the Program Menu, use the Up and   
					Down keys to navigate through the menu   
					options until “ont” is displayed.   
					With “ont” displayed, press the Enter key to   
					access the setting.   
					With the setting displayed, use the Up and Down keys   
					to adjust the setting as needed.   
					Increase the factor to increase the water supply or   
					decrease the factor to decrease the water supply.   
					Press the Enter key to   
					save the new On Time   
					Factor and return to the   
					Program Menu.   
					On Time Factor Display   
					Model MSX Make-Up Air   
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				Maintenance - Routine   
					Snow Accumulation   
					Clear snow away from roof mounted units. Keep the   
					snow clear of the intake and access doors.   
					CAUTION   
					Lock-out the gas and the electrical power to the   
					unit before performing any maintenance or service   
					operations to this unit.   
					Motors   
					Motor maintenance is generally limited to cleaning   
					and lubrication (where applicable).   
					Cleaning should be limited to exterior surfaces only.   
					Removing dust and grease build-up on the motor   
					assures proper motor cooling.   
					Motors supplied with grease fittings should be   
					greased in accordance with the manufacturer’s   
					recommendations.   
					V-Belt Drives   
					V-belt drives must be checked on a regular basis for   
					wear, tension, alignment, and dirt accumulation.   
					Check the tension by measuring the deflection in the   
					belt as shown below.   
					Check the alignment by using a straight edge across   
					both sheaves as shown below.   
					IMPORTANT   
					IMPORTANT   
					Do not allow water or solvents to enter the motor   
					or bearings. Motors and bearings should never be   
					sprayed with steam, water or solvents.   
					Premature or frequent belt failures can be caused by   
					improper belt tension, or misaligned sheaves.   
					• 
					Abnormally high belt tension or drive   
					misalignment will cause excessive bearing loads   
					and may result in failure of the fan and/or motor   
					bearings.   
					IMPORTANT   
					Greasing motors is only intended when fittings are   
					provided. Many motors are permanently lubricated,   
					requiring no additional lubrication.   
					• Abnormally low belt tension will cause squealing   
					on start-up, excessive belt flutter, slippage, and   
					overheated sheaves.   
					IMPORTANT   
					Wheels   
					Do not pry belts on or off the sheave. Loosen belt   
					tension until belts can be removed by simply lifting   
					the belts off the sheaves.   
					Wheels require little attention when moving clean air.   
					Occasionally oil and dust may accumulate on the wheel   
					causing imbalance. When this occurs the wheel and   
					housing should be cleaned to assure proper operation.   
					IMPORTANT   
					When replacing V-belts on multiple groove drives,   
					all belts should be changed to provide uniform drive   
					loading.   
					IMPORTANT   
					Do not install new belts on worn sheaves. If the   
					sheaves have grooves worn in them, they must be   
					replaced before new belts are installed.   
					Belt Span   
					Deflection =   
					64   
					Belt Span   
					Belt Tension   
					Drive Alignment   
					Model MSX Make-Up Air   
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				Maintenance - Routine continued   
					Bearings   
					Filters   
					The bearings for Greenheck fans are carefully selected   
					to match the maximum load and operating conditions   
					of the specific class, arrangement and fan size.   
					The instructions provided in this manual and those   
					provided by the bearing manufacturer will minimize   
					any bearing problems.   
					Filter maintenance is generally limited to cleaning and   
					replacement.   
					If aluminum mesh filters are installed, they can be   
					washed in warm soapy water.   
					An adhesive spray can be added to aluminum mesh   
					filters to increase their efficiency.   
					If disposable filters are installed, they can be checked   
					by holding up to a light source. If light cannot pass   
					through the filter, it should be replaced.   
					IMPORTANT   
					Lubricate bearings prior to periods of extended   
					shutdowns or storage and rotate shaft monthly to   
					aid in corrosion prevention. If the fan is stored more   
					than three months, purge the bearings with new   
					grease prior to start-up.   
					IMPORTANT   
					When reinstalling filters, be sure to install them   
					with the airflow in the correct direction. An airflow   
					direction arrow is located on the side of the filters.   
					Recommended Bearing Lubrication Schedule (in Months*)   
					IMPORTANT   
					Bearing Bore Size (inches)   
					Fan   
					RPM   
					Replacement filters should be from the same   
					manufacturer and the same size as the original   
					filters provided with the unit.   
					1 
					⁄ 
					2 
					-1   
					11⁄8 -11⁄2   
					15⁄8 -17⁄8 115⁄16 -23⁄16   
					27⁄16 -3   
					250   
					500   
					6 
					6 
					6 
					5 
					3 
					3 
					2 
					1 
					6 
					6 
					4 
					2 
					2 
					1 
					1 
					6 
					5 
					6 
					4 
					6 
					6 
					5 
					5 
					5 
					5 
					Evaporative Coolers   
					750   
					3 
					3 
					The media should be periodically brushed lightly with   
					a soft bristle brush in an up and down motion while   
					flushing with water. This aids in reducing the amount   
					of mineral build-up.   
					1000   
					1250   
					1500   
					2000   
					1 
					1 
					1 
					1 
					1 
					0.5   
					0.25   
					0.5   
					For large amounts of mineral build-up, clean or   
					replace the media and increase the water bleed-off or   
					flush rate.   
					*Suggested initial greasing interval is based on 12 hour   
					per day operation and 150°F (66°C) maximum housing   
					temperature. For continuous (24 hour) operation, decrease   
					greasing interval by 50%   
					The cooling media has a useful life of 3 to 5 years   
					depending on the water quality and the bleed-off or   
					flush rate.   
					• If extended grease lines are present, relubricate while in   
					operation, only without endangering personnel.   
					• For ball bearings (operating) relubricate until clean grease   
					is seen purging at the seals. Be sure not to unseat the seal   
					by over lubricating.   
					• For ball bearings (idle) add 1-2 shots of grease up to 2   
					inch bore size, and 4-5 shots above 2 inch bore sizes with   
					a hand grease gun.   
					IMPORTANT   
					When reinstalling the evaporative media, make sure   
					that it is installed correctly. Reference the drawing   
					shown below.   
					• For roller bearings add 4 shots of grease up to 2 inch bore   
					size, and 8 shots for 2-5 inch bore size with a hand grease   
					gun.   
					• Adjust relubrication frequency based on condition of   
					purged grease.   
					IMPORTANT   
					Replacement media should be from the same   
					manufacturer and be the same size as the original   
					media provided with the unit.   
					• A high quality lithium based grease conforming to NLGI   
					Grade 2 consistency, such as those listed here:   
					45º   
					Mobil 532   
					Mobilux #2   
					Texaco Multifak #2   
					Texaco Premium #2 Exxon Unirex #2   
					B Shell Alavania #2   
					Entering Air   
					Leaving Air   
					15º   
					Media Orientation   
					Model MSX Make-Up Air   
					34   
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				Maintenance - Routine continued   
					Cooling Coils   
					WARNING   
					Repair and replacement of the coil and the   
					connecting piping, valves, etc., should be performed   
					by a qualified individual.   
					Inspect the coil for signs of corrosion and/or leaks.   
					Repair any leaks as required.   
					Inspect the coil’s surface for foreign material. If the   
					coil surface needs cleaning, clean the coil from the   
					leaving air-side so that foreign material will be washed   
					out of the coil rather than pushed farther in.   
					Inspect and clean the drain pan to prevent the growth   
					of algae and other organisms.   
					IMPORTANT   
					Be sure to read and follow the manufacturer’s   
					recommendations before using any cleaning fluid.   
					CAUTION   
					Caution should be used to avoid injury when venting   
					the coil. High pressure and/or high temperature   
					fluids can cause serious injuries.   
					Chilled Water Coils   
					Test the circulating fluid for sediment, corrosive   
					products and biological contaminants. Make the   
					necessary corrective measures.   
					Maintain adequate fluid velocities and proper filtering   
					of the fluid.   
					If automatic air vents are not utilized, periodic venting   
					of the coil is recommended to remove accumulated air.   
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				Maintenance - Fall   
					Evaporative Coolers   
					The water should be shut off and all the lines drained   
					when the outside temperature drops below 45   
					°F.   
					Remove drain plugs for the winter.   
					Clean all interior parts of any mineral deposits or foreign   
					materials that may have built-up during the cooling   
					season.   
					Replace any worn or non-functioning parts.   
					Winterizing Chilled Water Coils   
					During the winter, chilled water coils need to be   
					protected against freezing. Greenheck recommends   
					protecting the coils by either blowing-out the coils or   
					by flushing the coils.   
					Blowing-Out Coils   
					1. Close valves on the supply and return lines.   
					2. Open drain valves and/or drain plug. Remove   
					vent plug to allow coil to drain faster.   
					3. After coil is fully drained, connect a blower to the   
					caps. Do not connect the blower to the air vent   
					or drain plug.   
					4. Close the vent plug on the header that the blower   
					is connected to. Open the drain valve or cap on   
					the other header.   
					5. Turn on blower for 30 minutes. Place mirror at   
					discharge. If the mirror fogs up, repeat procedure   
					until no fog appears on the mirror.   
					6. After drying the coil, wait a few minutes then   
					repeat Step #5.   
					7. Leave drains open and do not install plugs until   
					beginning of cooling season.   
					Flushing Coils   
					Greenheck recommends the use of inhibited glycol   
					(such as propylene or ethylene) to flush water coils   
					to protect against freezing. Additionally, the use of   
					inhibited glycol provides corrosion protection.   
					The table below indicate the percentage of glycol   
					required to prevent freezing in a coil at a given outdoor   
					air freeze point. Completely fill coil with solution. Drain   
					coil. Residual glycol fluid per these concentrations   
					can be left in the coil without concern of freezing.   
					Recovered fluid can be used to flush other coils.   
					Percent of   
					Ethylene   
					Glycol   
					Percent of   
					Propylene   
					Glycol   
					Freeze Point   
					Freeze Point   
					°F   
					ºC   
					°F   
					ºC   
					by Volume   
					by Volume   
					0 
					32   
					25   
					0 
					0 
					32   
					26   
					19   
					8 
					0 
					10   
					20   
					30   
					40   
					50   
					60   
					-4   
					10   
					20   
					30   
					40   
					50   
					60   
					-3   
					16   
					-9   
					-7   
					3 
					-16   
					-25   
					-37   
					-48   
					-13   
					-22   
					-33   
					-51   
					-13   
					-34   
					-55   
					-7   
					-28   
					-60   
					Model MSX Make-Up Air   
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				Reference   
					Typical Control Center Layout   
					10   
					3 
					1 
					2 
					5 
					4 
					11   
					7 
					9 
					15   
					17   
					12   
					8 
					13   
					18   
					1. Primary Fuses — provides proper fusing to low   
					voltage transformer.   
					10. Exhaust Fuses (optional) — provides proper   
					fusing for exhaust fan motor(s).   
					2. Low Voltage Transformer — provides low   
					voltage to controls and optional evaporative   
					cooling controls.   
					3. Low Voltage Fuse — provides proper fusing   
					to controls and optional evaporative cooling   
					controls.   
					4. Control Terminal Block — provides wiring   
					access to controls.   
					5. Building Freeze Protection Timer (optional) —   
					prevents the discharge of cold air into the   
					building.   
					11. Exhaust Motor Starter (optional) — 24 volt   
					magnetic contacts for starting exhaust motor.   
					12. Exhaust Overload (optional) — provides   
					electronic overload protection to exhaust motor.   
					13. Inlet Air Sensor (optional) — outdoor air stat   
					that automatically controls the cooling based on   
					outdoor air temperature.   
					14. Cooling Relay (optional) — allows power to   
					pass to cooling controls.   
					15. Reset Timer (optional) — resets cooling system   
					to run a time interval.   
					6. Fan Relay — allows power to pass to energize   
					motor starter.   
					16. Auto Drain Relay (optional) — assures supply   
					pump does not operate during drain interval.   
					Allows pump to operate in cooling mode.   
					17. Cooling Timer (optional) — allows for   
					automatic draining of the evaporative cooling   
					system based on time schedule.   
					18. Dirty Filter Switch (optional) — monitors filter   
					pressure drop, turns on indicating light when   
					pressure drop is above field adjustable set point.   
					7. Supply Motor Starter — 24 volt magnetic   
					contacts for starting supply motor.   
					8. Supply Overload — provides electronic   
					overload protection to supply motor.   
					9. Auxiliary Contact (optional) — provides one   
					normally closed and one normally open contact   
					for other equipment.   
					Dirty Filter Switch   
					Common   
					Normally Open   
					Normally Closed   
					CCW to Decrease Trip Point   
					CW to Increase Trip Point   
					Negative Pressure   
					after the filters   
					Positive Pressure   
					before the filters   
					Model MSX Make-Up Air   
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				Start-Up Checklist   
					Start-Up Checklist   
					Start-Up Electric Heater (optional) – refer to   
					Electric Heater Start-Up section for further detail.   
					Unit Model Number _______________________________   
					(e.g. MSX-120-H32-DB)   
					o Check line voltage   
					L1-L2 __________   
					L2-L3 __________   
					L1-L3 __________   
					Unit Serial Number _______________________________   
					(e.g. 10111000)   
					o Set the unit’s operating temperature   
					Start-Up Date   
					_______________________________   
					________ °F   
					Start-Up Personnel Name__________________________   
					Start-Up Company _______________________________   
					Start-Up Evaporative Cooler (optional) – refer   
					to Evaporative Cooler Start-Up section for further   
					detail.   
					Phone Number   
					_______________________________   
					Pre Start-Up Checklist – check boxes as items   
					are completed.   
					o Check media orientation   
					o Check tightness of all factory wiring connections   
					o Verify control wiring wire gauge   
					o Check for proper water flow to distribution   
					headers   
					o Hand-rotate blower to verify free rotation   
					o Verify supply voltage to the main disconnect   
					o Verify the supply gas pressure   
					o Check for distribution header orientation to   
					prevent water spillage   
					o Verify remote controls wiring   
					Start-Up Blower Checklist – refer to Blower   
					Start-Up section for further detail.   
					o Check line voltage   
					L1-L2 __________   
					L2-L3 __________   
					L1-L3 __________   
					o Check blower rotation   
					o Check for vibration   
					o Supply fan RPM   
					o Motor nameplate amps   
					o Actual motor amps   
					o Actual CFM delivered   
					_________ RPM   
					_________ Amps   
					_________ Amps   
					_________ CFM   
					Optional Accessories – refer to Blower Start-Up   
					section, Step #6 for further detail.   
					o Heating Inlet Air Sensor   
					________ Actual Setting   
					Typical setting 60º-70ºF (15º-21ºC)   
					o Cooling Inlet Air Sensor   
					________ Actual Setting   
					Typical setting 75ºF (24ºC   
					o Building Freeze Protection   
					________ Actual Setting   
					Typical setting 5 minutes; 45ºF (7ºC)   
					o Dirty Filter Gauge   
					________ Actual Setting   
					Typical setting varies   
					Model MSX Make-Up Air   
					38   
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				Maintenance Log   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Date __________________ Time _____________ AM/PM   
					Notes:___________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					_________________________________________________   
					Model MSX Make-Up Air   
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					39   
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				Warranty   
					Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from   
					the shipment date. Any units or parts which prove defective during the warranty period will be replaced at our option   
					when returned to our factory, transportation prepaid. Motors are warranted by the motor manufacturer for a period of   
					one year. Should motors furnished by Greenheck prove defective during this period, they should be returned to the   
					nearest authorized motor service station. Greenheck will not be responsible for any removal or installation costs.   
					As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications   
					without notice.   
					Greenheck Catalogs MSX provide additional information   
					describing the equipment, fan performance, available   
					accessories, and specification data.   
					AMCA Publication 410-96, Safety Practices for Users and   
					Installers of Industrial and Commercial Fans, provides   
					additional safety information. This publication can be   
					
					® 
					Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected] • Web site: www.greenheck.com   
					470658 • Model MSX Make-Up Air, Rev. 3, May 2011   
					Copyright 2011 © Greenheck Fan Corporation   
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