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for appropriate conditions will reduce
personal injuries.
that cannot be controlled with the switch
is dangerous and must be repaired.
c.Prevent unintentional starting. Ensure
the switch is in the off‑position before
connecting to air source, picking up
or carrying the tool. Carrying the air
tool with your finger on the switch or
energizing power tools that have the
switch on invites accidents.
c.Store idle air tools out of the reach
of children and do not allow persons
unfamiliar with the air tool or these
instructions to operate the air tool.
Air tools are dangerous in the hands of
untrained users.
d.Maintain air tools. Check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
air tool’s operation. If damaged,
have the air tool repaired before use.
Many accidents are caused by poorly
maintained air tools.
d.Remove any adjusting key or
wrench before turning the air tool
on. A wrench or a key left attached to a
rotating part of the air tool may result in
personal injury.
e.Do not overreach. Keep proper
footing and balance at all times. This
enables better control of the air tool in
unexpected situations.
e.Use the air tool, accessories and tool
bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the air tool for
operations different from those intended
could result in a hazardous situation.
f. Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from
moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
g.If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of
these devices can reduce dust-related
hazards.
4. Service
a.Have your air tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the air tool is
maintained.
h.Only use safety equipment that has
been approved by an appropriate
standards agency. Unapproved safety
equipment may not provide adequate
protection.
Air source
a.
Never connect to an air
source that is capable of
exceeding 200 psi. Over
3. Air tool use and care
pressurizing the tool may
cause bursting, abnormal operation,
breakage of the tool or serious injury to
persons. Use only clean, dry, regulated
compressed air at the rated pressure or
within the rated pressure range as
marked on the tool. Always verify prior to
using the tool that the air source has
been adjusted to the rated air pressure
or within the rated air-pressure range.
a.Do not force the air tool. Use the
correct air tool for your application.
The correct air tool will do the job better
and safer at the rate for which it was
designed.
b.Do not use the air tool if the switch
does not turn it on and off. Any air tool
SKU 68152
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b. Never use oxygen, carbon dioxide,
combustible gases or any bottled gas
as an air source for the tool. Such
gases are capable of explosion and
serious injury to persons.
tool. Accessories with arbor holes that
do not match the mounting hardware
of the air tool will run out of balance,
vibrate excessively and may cause loss
of control.
7. Do not use a damaged accessory.
Before each use inspect the
Safety Warnings Common for
Sanding Operations
accessory for chips and cracks,
backing pad for cracks, tear or
excess wear, wire brush for loose or
cracked wires. If air tool or accessory
is dropped, inspect for damage or
install an undamaged accessory.
After inspecting and installing an
accessory, position yourself so that
rotation plane is away from you and
any bystanders and run the air tool
at maximum no‑load speed for one
minute. Damaged accessories will
normally break apart during this test
time.
1. This air tool is intended to function
as a sander. Read all safety warnings,
instructions, illustrations and
specifications provided with this air
tool. Failure to follow all instructions
listed below may result in fire and/or
serious injury.
2. Operations such as grinding, wire
brushing, polishing or cutting‑off are
not recommended to be performed
with this air tool. Operations for which
the air tool was not designed may create
a hazard and cause personal injury.
8. Wear personal protective equipment.
Depending on application, use face
shield, safety goggles or safety
3. Do not use accessories which
are not specifically designed
and recommended by the tool
glasses. As appropriate, wear dust
mask, hearing protectors, gloves
and workshop apron capable of
stopping small abrasive or work piece
fragments. The eye protection must
be capable of stopping flying debris
generated by various operations.
The eye protection must be capable
of stopping flying debris generated by
various operations. The dust mask or
respirator must be capable of filtering out
particles generated by your operation.
Prolonged exposure to high intensity
noise may cause hearing loss.
manufacturer. Just because the
accessory can be attached to your power
tool, it does not assure safe operation.
4. The rated speed of the accessory
must be at least equal to the
maximum speed marked on the power
tool. Accessories running faster than
their RATED SPEED can break and fly
apart. Use only the 6” Sanding Pad that
comes with this air tool.
5. The outside diameter and the
thickness of your accessory must
be within the capacity rating of your
air tool. Incorrectly sized accessories
cannot be adequately controlled.
9. Keep bystanders a safe distance away
from work area. Anyone entering
the work area must wear personal
protective equipment. Fragments of
work piece or of a broken accessory
6. The arbor size of wheels, flanges,
backing pads or any other accessory
must properly fit the spindle of the air
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may fly away and cause injury beyond
immediate area of operation.
equipment, such as those dust masks
that are specially designed to filter out
microscopic particles. (California Health
& Safety Code § 25249.5, et seq.)
10. Never lay the air tool down until the
accessory has come to a complete
stop. The spinning accessory may grab
the surface and pull the air tool out of
your control.
17. The warnings, precautions, and
instructions discussed in instruction
manual cannot cover all possible
conditions and situations that may occur.
It must be understood by operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
11. Do not run air tool while carrying it
at your side. Accidental contact with
spinning accessory could snag your
clothing, pulling accessory into body.
12. Maintain labels and nameplates on tool.
These carry important safety information.
If unreadable or missing, contact Harbor
Freight Tools for a replacement.
Kickback and Related Warnings
Kickback is a sudden reaction to a
pinched or snagged rotating wheel, backing
pad, brush or any other accessory. Pinching
or snagging causes rapid stalling of the
rotating accessory which in turn causes the
uncontrolled power tool to be forced in the
direction opposite of the accessory’s rotation
at the point of the binding.
13. Avoid unintentional starting. Prepare to
begin work before turning on the tool.
14. Use clamps (not included) or other
practical ways to secure and support the
workpiece to a stable platform. Holding
the work by hand or against your body is
unstable and may lead to loss of control
and personal injury.
Kickback is the result of air tool misuse
and/or incorrect operating procedures or
conditions and can be avoided by taking
proper precautions as given below.
15. This product is not a toy. Keep it out of
reach of children.
1. Maintain a steady grip on air tool and
position your body and arm to allow
you to resist kickback forces. Always
use auxiliary handle, if provided, for
maximum control over kickback or
torque reaction during start‑up. The
operator can control torque reactions or
kickback forces, if proper precautions are
taken.
16. WARNING: Some dust created by power
sanding, sawing, grinding, drilling, and
other construction activities, contains
chemicals known [to the State of
California] to cause cancer, birth defects
or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and
cement or other masonry products
• Arsenic and chromium from chemically
treated lumber
2. Never place your hand near the
rotating accessory. Accessory may
kickback over your hand.
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to
these chemicals: work in a well ventilated
area, and work with approved safety
3. Do not position your body in the area
where air tool will move if kickback
occurs. Kickback will propel the tool
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in direction opposite to the wheel’s
movement at the point of snagging.
2. Do not smoke during use. Nicotine
reduces the blood supply to the hands
and fingers, increasing the risk of
vibration-related injury.
4. Use special care when working
corners, sharp edges etc. Avoid
bouncing and snagging the
3. Wear suitable gloves to reduce the
vibration effects on the user.
accessory. Corners, sharp edges or
bouncing have a tendency to snag the
rotating accessory and cause loss of
control or kickback.
4. Use tools with lowest vibration when
there is a choice between different
processes.
Safety Warnings Specific for
5. Include vibration-free periods each day
of work.
Sanding Operations
6. Grip tool as lightly as possible (while still
keeping safe control of it). Let the tool
do the work.
1. Do not use oversized sanding
disc paper. Follow manufacturer’s
recommendations when selecting
sanding paper. Larger sanding paper
extending beyond the sanding pad
presents a laceration hazard and may
cause snagging, tearing of the disc or
kickback.
7. To reduce vibration, maintain the tool
as explained in this manual. If any
abnormal vibration occurs, stop use
immediately.
SAVE THESE
Vibration Safety
INSTRUCTIONS.
This tool vibrates during use. Repeated
or long-term exposure to vibration may cause
temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly
or for an extended period should first
be examined by a doctor and then have
regular medical check-ups to ensure
medical problems are not being caused
or worsened from use. Pregnant
women or people who have impaired
blood circulation to the hand, past hand
injuries, nervous system disorders,
diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical
or physical symptoms related to vibration
(such as tingling, numbness, and white
or blue fingers), seek medical advice as
soon as possible.
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Air Supply
SPECIFICATIONS
TO PREVENT
Max. Air Pressure
90 PSI
EXPLOSION:
Average Air
Consumption
4 CFM @ 90 PSI
Use only clean, dry, regulated,
compressed air to power this
tool. Do not use oxygen, carbon
dioxide, combustible gases, or
any other bottled gas as a power
source for this tool.
Air Inlet
Speed
1/4” - 18 NPT
Variable
10,000 OPM
(Oscillations per minute)
Max. Rated Speed
Arbor Size
3/8”
Backing Pad Size
6”
UNPACKING
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at 1-800-444-3353 as soon as
possible.
INITIAL TOOL SET UP
Read the ENTIRE IMPORTANT
SAFETY INFORMATION
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.
1. Incorporate a filter, regulator, in-line
oiler, shut-off valve, and quick coupler
with pressure gauge, and filter for
Note: For additional information regarding the
parts listed in the following pages, refer
to the Assembly Diagram near the end of
this manual.
best service, as shown in the diagram
above. An in‑line shutoff valve is an
important safety device to control air
flow because it controls air supply in
the event of an emergency or even if
the air hose is ruptured.
Unpacking
When unpacking, make sure the item is
intact and undamaged. If parts are missing
or broken, call Harbor Freight Tools at the
number shown throughout the manual as
soon as possible.
Note: If an automatic oiler system is not
used, add a few drops of Pneumatic
Tool Oil to the airline connection before
operation. Add a few more drops after
each hour of continual use.
• This air tool may be shipped with a
protective plug covering the air inlet.
Remove this plug before set up.
2. Remove Air Inlet Plug (54) from Air Inlet
(20) of the tool. Attach an air hose to
the compressor’s air outlet. Connect the
air hose to the Air Inlet. A 1/4”-18 NPT
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Male Quick Connector (not included) is
required. Then connect the coupler of
an hose (not included) onto the Quick
Connector.
Note: Residual air pressure should not be
present after the tool is disconnected
from the air supply. However, it is a
good safety measure to attempt to
discharge the tool in a safe fashion after
disconnecting to ensure that the tool is
disconnected and unpowered.
WARNING! TO PREVENT SERIOUS
INJURY FROM ACCIDENTAL
OPERATION: Do not install a female
quick coupler on the tool. Such a
coupler contains an air valve that will
allow the air tool to retain pressure and
operate accidentally after the air supply
is disconnected.
OPERATING INSTRUCTIONS
Read the ENTIRE IMPORTANT
SAFETY INFORMATION
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.
Note: Air flow, and therefore tool
performance, can be hindered by
undersized air supply components.
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
OPERATION: Release the Trigger
and disconnect the air supply
before installing accessories.
3. The air hose must be long enough to
reach work area with enough extra
length to allow free movement while
working.
4. Make sure tool’s throttle is in the off
position; refer to Operation section for
description of controls.
Installing the 6” Sanding Pad
5. Close the in-line safety valve between
the compressor and the tool.
1. The Backing Pad MUST be:
• rated to at least 10,000 OPM.
• no larger than 6” in diameter with a 3/8”
threaded arbor.
6. Turn on air compressor according to
manufacturer’s directions and allow it to
build up pressure until it cycles off.
• dry and clean.
• proven undamaged by inspection.
7. Adjust air compressor’s output regulator
so that air output is enough to properly
power the tool, but the output will not
exceed the tool’s maximum air pressure
at any time. Adjust the pressure
TO PREVENT
SERIOUS INJURY:
Do not operate this tool without
the Sanding Pad properly
installed.
gradually, while checking the air output
gauge to set the right pressure range.
8. Inspect air connections for leaks. Repair
any leaks found.
9. If tool will not be used at this time,
turn off and detach air supply, safely
discharge any residual air pressure, and
release throttle to prevent accidental
operation.
2.
.
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3. Turn the Spindle Lock so that it engages
with the Drive Spindle (51). This will
keep the Drive Spindle from freely
turning while installing the Backing Pad
(52).
General Operating Instructions
1. If an automatic oiler is not used, add a
few drops of Pneumatic Tool Oil to airline
connection before use. Add a few drops
more after each hour of continual use.
4. Once the Drive Spindle is locked in
place, thread the Backing Pad into the
Drive Spindle.
2. Always check the Sanding Pad for
possible wear. Do not use a worn, torn,
or defective pad.
5. Once the Backing Pad is securely
threaded onto the Drive Spindle, turn the
Spindle Lock back, allowing the Drive
Spindle to freely turn.
3. Set the compressor to 90 PSI. Do not
exceed 90 PSI.
4. Connect the Air Line to the Tool as
explained in the Air Supply section.
6. If the Spindle Lock is still engaged with
the Drive Spindle, the Sander will spin
rather than randomly orbit.
5. Use the Air Regulator (16) to fine-tune
the Sander’s air pressure.
7. The Sander ONLY uses 6” diameter,
PSA (Pressure Senstive Adhesive)
sanding paper (not included).
6. Grip the Handle (53) and depress the
Trigger (13). Allow the motor to reach
its full speed before sanding.
8. Firmly attach the sanding paper to the
Backing Pad.
NOTE: If the Sander creates swirls when
it contacts the workpiece, disconnect
the air supply and verify that the Spindle
Lock is not engaging with the Drive
Spindle.
Work Piece and Work Area Set Up
1. Designate a work area that is clean and
well-lit. The work area must not allow
access by children or pets to prevent
injury and distraction.
7. To begin sanding, apply the Sander to
the work surface. Maintain that angle
until finished sanding. WARNING! Do
not force the Pad or apply to much
pressure (a sign of this is the Pad
slowing down).
2. Route the air hose along a safe path to
reach the work area without creating a
tripping hazard or exposing the air hose
to possible damage. The air hose must
be long enough to reach the work area
with enough extra length to allow free
movement while working.
8. If tool requires more force to accomplish
the task, verify that tool receives
sufficient, unobstructed airflow (CFM)
and increase air pressure (PSI).
3. Secure loose workpieces using a vise
or clamps (not included) to prevent
movement while working.
CAUTION! TO PREVENT TOOL AND
ACCESSORY FAILURE, RESULTING
IN INJURY: Do not exceed the tool’s
maximum air pressure rating. If the
tool still does not have sufficient force at
maximum pressure and sufficient airflow,
then a larger tool may be required.
4. There must not be hazardous objects
(such as utility lines or foreign objects)
nearby that will present a hazard while
working.
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9. To prevent accidents, detach air
supply, safely discharge any residual
air pressure in the tool, and release
the throttle after use. Clean external
surfaces of the tool with clean, dry
cloth. Then store the tool indoors out of
children’s reach.
Cleaning, Maintenance, and
Lubrication
Note: These procedures are in addition to
the regular checks and maintenance
explained as part of the regular operation
of the air-operated tool.
1. Daily ‑ Air Supply Maintenance:
Every day, perform maintenance on
the air supply according to component
manufacturers’ instructions. The
lubricator’s oil level needs to be
USER‑MAINTENANCE
INSTRUCTIONS
Procedures not specifically
explained in this manual must
be performed only by a qualified
technician.
maintained and the moisture filter must
be regularly drained. Performing routine
maintenance on the air supply will allow
the tool to operate more safely and will
also reduce wear on the tool.
TO PREVENT
SERIOUS INJURY
FROM ACCIDENTAL
2. Quarterly (every 3 months) ‑ Tool
Disassembly, Cleaning, and
OPERATION: Turn off tool,
detach air supply, safely
discharge any residual air
pressure in tool, and release the
throttle before performing any
inspection, maintenance, or
cleaning procedures.
Inspection: Have internal mechanism
cleaned, inspected, and lubricated by
qualified technician. If vanes need
replacement, all vanes should be
replaced as a set.
3. After each use, wipe down Sander
with clean cloth, remove all dirt, oil and
grease from Sander. If necessary, use
a mild detergent. Do not use solvents,
as damage to Tool may occur. Do not
immerse Tool in any liquids.
TO PREVENT SERIOUS INJURY
FROM TOOL FAILURE: Do not
use damaged equipment. If
abnormal noise, vibration, or
air leaks occur, have problem
corrected before further use.
TO PREVENT EXPLOSION:
Lubricate the tool only with
specified lubricants. Lubricate
the air inlet using only pneumatic
tool oil. Lubricate the internal
mechanism using only white
lithium grease. Other lubricants
may damage the mechanism
and may be highly flammable,
causing an explosion.
Page 10
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Troubleshooting
Problem
Possible Causes
Likely Solutions
Decreased output. 1. Not enough air pressure and/ 1. Check for loose connections and make sure that air
or air flow.
supply is providing enough air flow (CFM) at required
pressure (PSI) to the tool’s air inlet. Do not exceed
90 PSI maximum air pressure.
2. Undersized or extra long hose. 2. Use correct sized hose.
3. Obstructed trigger.
3. Clean around trigger to ensure free movement.
4. Incorrect lubrication or not
enough lubrication.
4. Lubricate using air tool oil and grease according to
directions.
5. Blocked air inlet screen (if
equipped).
5. Clean air inlet screen of buildup.
6. Air leaking from loose housing. 6. Make sure housing is properly assembled and tight.
7. Mechanism contaminated.
7. Have qualified technician clean and lubricate
mechanism. Install in-line filter in air supply as stated
in Initial Set Up: Air Supply.
8. Vane wear or damage.
1. Incorrect lubrication or not
enough lubrication.
8. Replace all vanes.
1. Lubricate using air tool oil and grease according to
directions.
Housing heats
during use.
2. Worn parts.
2. Have qualified technician inspect internal mechanism
and replace parts as needed.
Severe air
leakage.
(Slight air leakage
is normal,
especially on older
tools.)
1. Cross-threaded housing
components.
1. Check for incorrect alignment and uneven gaps. If
cross-threaded, disassemble and replace damaged
parts before use.
2. Loose housing.
2. Tighten housing assembly. If housing cannot be
tightened properly, internal parts may be misaligned.
3. Damaged valve or housing.
3. Replace damaged components.
4. Dirty, worn or damaged valve. 4. Clean or replace valve assembly.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect air supply before service.
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PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR
EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY
CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
PARTS LIST
Part
Description
Qty.
1
1
1
1
1
1
1
1
Part
Description
Qty.
1
5
1
1
1
1
5
2
1
2
3
4
5
6
7
8
9
Housing
Casing
Spring
O-Ring
Valve Stem
O-Ring
O-Ring
O-Ring
Valve Body
28 Rotor
29 Rotor Blade
30 Work Spindle
31 Woodruff Key
32 Rear Gasket
33 Rear Cover
34 Spring Washer
35 Screw
1
36 Screw
2
10 Bracket
1
37 Balancer
1
11 Trigger Screw
12 Screw
13 Trigger
1
1
1
38 Screw
39 Spring Washer
40 Nut
1
1
1
14 Spring Washer
15 Nut
16 Air Regulator
17 O-Ring
1
1
1
4
41 Bushing
42 Spindle Lock
43 Washer
1
1
1
1
44 Washer
18 Retainer Ring
19 O-Ring
1
1
45 Screw
46 Screw
1
1
20 Air Inlet Nut
21 Retainer Ring
22 Washer
1
1
1
47 Washer
48 Bearing (#62012)
49 Washer
1
1
1
23 Bearing (#62002)
24 Cylinder Side Plate
25 Cylinder
2
2
1
1
50 Retainer Ring
51 Drive Spindle
52 Backing Pad
53 Handle
1
1
1
1
26 Pin
27 O-Ring
1
54 Air Inlet Plug (not shown)
1
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ASSEMBLY DIAGRAM
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
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LIMITED 1 YEAR WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of one year from the date of purchase
(90 days if used by a professional contractor or if used as rental equipment). This warranty
does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents,
repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product. Some states
do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
Page 14
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