Harbor Freight Tools Planer 95838 User Manual

1
3 / ” ElEctric PlanEr  
4
Model 95838  
SEt uP and OPEratiOn inStructiOnS  
®
distributed exclusively by Harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
SaVE tHiS Manual.  
©
®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of Harbor  
FreightTools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements,  
actual product may differ slightly from the product described herein. Tools required for assembly and service  
may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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grounded. If the tools should electrically malfunction or break down, grounding  
provides a low resistance path to carry electricity away from the user.  
2.  
3.  
double insulated tools are equipped with a polarized plug (one blade is wider  
than the other). this plug will t in a polarized outlet only one way. if the plug  
does not t fully in the outlet, reverse the plug. if it still does not t, contact  
a qualified electrician to install a polarized outlet. do not change the plug  
in any way. Double insulation eliminates the need for the three wire grounded  
power cord and grounded power supply system.  
avoid body contact with grounded surfaces such as pipes, radiators, ranges,  
and refrigerators. There is an increased risk of electric shock if your body is  
grounded.  
4.  
5.  
do not expose power tools to rain or wet conditions. Water entering a power  
tool will increase the risk of electric shock.  
do not abuse the Power cord. never use the Power cord to carry the tools or  
pull the Plug from an outlet. keep the Power cord away from heat, oil, sharp  
edges, or moving parts. replace damaged Power cords immediately. Dam-  
aged Power Cords increase the risk of electric shock.  
6.  
1.  
When operating a power tool outside, use an outdoor extension cord marked  
“W-a” or “W”. These extension cords are rated for outdoor use, and reduce the  
risk of electric shock.  
PErSOnal SaFEtY  
Stay alert. Watch what you are doing, and use common sense when operat-  
ing a power tool. do not use a power tool while tired or under the inuence  
of drugs, alcohol, or medication. A moment of inattention while operating power  
tools may result in serious personal injury.  
2.  
3.  
4.  
5.  
dress properly. do not wear loose clothing or jewelry. contain long hair.  
keep your hair, clothing, and gloves away from moving parts. Loose clothes,  
jewelry, or long hair can be caught in moving parts.  
avoid accidental starting. Be sure the Power Switch is off before plugging  
in. Carrying power tools with your finger on the Power Switch, or plugging in power  
tools with the Power Switch on, invites accidents.  
remove adjusting keys or wrenches before turning the power tool on. A  
wrench or a key that is left attached to a rotating part of the power tool may result  
in personal injury.  
do not overreach. keep proper footing and balance at all times. Proper footing  
and balance enables better control of the power tool in unexpected situations.  
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6.  
use safety equipment. always wear eye protection. Dust mask, nonskid safety  
shoes, hard hat, or hearing protection must be used for appropriate conditions. Al-  
ways wear ANSI-approved safety goggles and a dust mask/respirator when using  
or performing maintenance on this tool.  
tOOl uSE and carE  
1.  
2.  
3.  
do not force the tool. use the correct tool for your application. The correct  
tool will do the job better and safer at the rate for which it is designed. Do not force  
the tool and do not use the tool for a purpose for which it is not intended.  
do not use the power tool if the Power Switch does not turn it on or off. Any  
tool that cannot be controlled with the Power Switch is dangerous and must be  
replaced.  
disconnect the Power cord Plug from the power source before making any  
adjustments, changing accessories, or storing the tool. Such preventive safety  
measures reduce the risk of starting the tool accidentally. always unplug the tool  
from its electrical outlet before performing any inspection, maintenance, or  
cleaning procedures.  
4.  
5.  
Store idle tools out of reach of children and other untrained persons. Tools  
are dangerous in the hands of untrained users.  
Maintain tools with care. keep cutting tools sharp and clean. Properly main-  
tained tools with a sharp cutting edge are less likely to bind and are easier to control.  
Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.  
6.  
7.  
check for misalignment or binding of moving parts, breakage of parts, and any  
other condition that may affect the tool’s operation. if damaged, have the tool  
serviced before using. Many accidents are caused by poorly maintained tools.  
use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one tool may become hazardous  
when used on another tool.  
SErVicE  
1.  
2.  
tool service must be performed only by qualified repair personnel. Service or  
maintenance performed by unqualified personnel could result in a risk of injury.  
When servicing a tool, use only identical replacement parts. Follow instruc-  
tions in the “Inspection, Maintenance, And Cleaning” section of this manual.  
Use of unauthorized parts or failure to follow maintenance instructions may create  
a risk of electric shock or injury.  
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SPEciFic SaFEtY rulES  
1.  
2.  
Wait for the cutter to stop before setting the tool down. An exposed cutter may  
engage the surface leading to possible loss of control and serious injury.  
use clamps or another practical way to secure and support the workpiece  
to a stable platform. Holding the work by hand or against your body leaves it  
unstable and may lead to loss of control.  
3.  
4.  
5.  
6.  
Maintain labels and nameplates on the tool. These carry important information.  
If unreadable or missing, contact Harbor Freight Tools for a replacement.  
Maintain a safe working environment. Make sure there is adequate surrounding  
workspace. Do not use this product in a damp or wet location.  
When using a handheld power tool, always maintain a rm grip on the tool  
with both hands to resist starting torque.  
avoid unintentional starting. Make sure you are prepared to begin work before  
plugging in the tool. Set the Depth Adjustment Knob (24) to the P (park) position  
after using tool.  
7.  
8.  
keep the extension cord away from moving parts on the tool.  
never leave the tool unattended when it is plugged into an electrical outlet.  
Turn off the tool, and unplug it from its electrical outlet before leaving.  
9.  
remove all foreign objects, such as nails or metal fragments, from the work-  
piece before planing. Do not use to plane non-wood materials.  
10.  
11.  
12.  
13.  
cautiOn; knives are very sharp and are double-edged! Wear heavy-duty  
leather work gloves at all times when working on or near a knife.  
never try to clear dust chute with item plugged in or moving. Do not try to use  
your finger to clear the chute.  
conrm that dust chute is directed towards bag or dust collection system (not  
included) before use. Do not use without a dust bag or dust collection system.  
Verify that knife retaining screws are securely pressed against the knife drum,  
holding the knife firmly in place before use. Also, confirm that the knives are  
properly aligned.  
14.  
15.  
16.  
Start tool off of workpiece. Allow tool to reach full speed. Observe for vibration  
or noise indicating unbalanced knives. If noted, remedy before use.  
change both knives at once. Changing knives individually could result in imbal-  
ance.  
People with pacemakers should consult their physician(s) before using this  
product. Electromagnetic fields in close proximity to a heart pacemaker could cause  
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interference to or failure of the pacemaker. In addition, people with pacemakers  
should adhere to the following:  
Avoid operating power tools alone.  
Don’t use a power tool with the power switch locked on.  
If powered via a power cord be certain that the tool is properly grounded.A ground  
fault interrupt (GFCI) system is also a good precaution. This inexpensive device is  
a good safety measure because it prevents a sustained electrical shock.  
Properly maintain and inspect all tools before use to avoid electrical shock.  
17.  
WarninG: Some dust created by power planing, sanding, sawing, grinding,  
drilling, and other construction activities, contains chemicals known [to the  
State of california] to cause cancer, birth defects or other reproductive harm.  
Some examples of these chemicals are:  
Lead from lead-based paints  
Crystalline silica from bricks and cement or other masonry products  
Arsenic and chromium from chemically treated lumber  
Your risk from these exposures varies, depending on how often you do this type of  
work. To reduce your exposure to these chemicals: work in a well ventilated area,  
and work with approved safety equipment, such as those dust masks that are spe-  
cially designed to filter out microscopic particles. (California Health & Safety Code  
§ 25249.5, et seq.)  
GrOundinG  
WarninG!  
improperly connecting the grounding wire can result in the risk of electric shock.  
check with a qualified electrician if you are in doubt as to whether the outlet is  
properly grounded. do not modify the power cord plug provided with the tool.  
never remove the grounding prong from the plug. do not use the tool if the  
power cord or plug is damaged. if damaged, have it repaired by a service facil-  
ity before use. if the plug will not t the outlet, have a proper outlet installed by  
a qualified electrician.  
GrOundEd tOOlS:tOOlS WitH tHrEE PrOnG PluGS  
1.  
2.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If the  
tool should electrically malfunction or break down, grounding provides a low resis-  
tance path to carry electricity away from the user, reducing the risk of electric shock.  
(See 3-Prong Plug and Outlet.)  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
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only wire connected to the tool’s grounding system and must never be attached to  
an electrically “live” terminal. (See 3-Prong Plug and Outlet.)  
3.  
Your tool must be plugged into an appropriate outlet, properly installed and grounded  
in accordance with all codes and ordinances. The plug and outlet should look like  
those in the following illustration. (See 3-Prong Plug and Outlet.)  
3-Prong Plug and Outlet  
Outlets for 2-Prong Plug  
dOuBlE inSulatEd tOOlS:tOOlS WitH tWO PrOnG PluGS  
1.  
2.  
Tools marked “Double Insulated” do not require grounding. They have a special  
double insulation system which satisfies OSHA requirements and complies with  
the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard  
Association, and the National Electrical Code. (See Outlets for 2-Prong Plug.)  
Double insulated tools may be used in either of the 120 volt outlets shown in the  
preceding illustration. (See Outlets for 2-Prong Plug.)  
ExtEnSiOn cOrdS  
1.  
2.  
Grounded tools require a three wire extension cord. Double Insulated tools can  
use either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a seri-  
ous drop in voltage, resulting in loss of power and possible tool damage.  
(See table a.)  
3.  
The smaller the gauge number of the wire, the greater the capacity of the cord. For  
example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(See table a.)  
4.  
5.  
When using more than one extension cord to make up the total length, make sure  
each cord contains at least the minimum wire size required. (See table a.)  
If you are using one extension cord for more than one tool, add the nameplate am-  
peres and use the sum to determine the required minimum cord size.  
(See table a.)  
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6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the suffix  
“W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified electri-  
cian before using it.  
8.  
Protect your extension cords from sharp objects, excessive heat, and damp or wet  
areas.  
rEcOMMEndEd MiniMuM WirE GauGE FOr ExtEnSiOn cOrdS*  
(120 Or 240 VOlt)  
naMEPlatE  
aMPErES  
(at full load)  
ExtEnSiOn cOrd lEnGtH  
25 Feet  
50 Feet  
75 Feet 100 Feet 150 Feet  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.  
taBlE a  
SYMBOlOGY  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
V~  
A
Amperes  
No Load Revolutions per Minute (RPM)  
n xxxx/min.  
0
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unPackinG  
When unpacking, check to make sure that the item is intact and undamaged. If any  
parts are missing or broken, please call Harbor Freight Tools at the number shown on the  
cover of this manual as soon as possible.  
SEt uP  
knife installation and adjustment  
WarninG! Before working on the knives:  
Wear ANSI-approved safety goggles and heavy-duty leather work gloves.  
Unplug planer and allow knives to cool completely if used recently.  
note: This planer can only use the standard straight knives. Never try to install any other  
knives on this planer.  
1.  
Wearing heavy-duty leather work gloves, rotate Knife Drum (8a) until Knife (8c) and  
Holder (8b) are accessible through the gap between the Base Plates (36, 43) - see  
illustration below left.  
8a  
8d  
49  
knife  
(8c)  
knife  
Holder (8b)  
turn  
this way  
to loosen  
knife holder  
2.  
3.  
Using provided Wrench (49) turn the Knife Holder Bolts (8d) in the direction shown  
in the picture to the above right to loosen the Knife Holder (8b) from the Drum. The  
Bolts thread into the Knife Holder, thus releasing pressure on the drum and allowing  
the knife holder to be removed.  
After all Bolts have been threaded into the Knife Holder completely, remove the Knife  
Holder. Be careful to not move either of the two set screws on the Knife Holder,  
they keep the knife in alignment.  
4.  
5.  
Clean the exposed slot in the Drum.  
Slide the old Knife (8c) carefully out of the Knife holder.  
cautiOn! The Knife has two sharp edges. Heavy-duty leather work gloves are  
required when handling the Knife.  
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6.  
7.  
Clean the Knife Holder. Carefully examine the Knife Holder for loose parts or signs  
of damage. Replace if damaged.  
Install new Knife (8c). If the old knife is in good condition, the Knife can be flipped  
and the second edge can be used instead. The groove in the knife should face  
away from the Knife Holder Bolts (8d).  
8.  
Insert Knife Holder all the way into the slot in the Drum. Make sure that it is installed  
in the same orientation as earlier and the same orientation as the other knife.  
8a  
8d  
knife  
(8c)  
rear Base  
Plate (43)  
49  
turn  
this way  
to secure  
knife holder  
Straightedge  
(sold separately)  
9.  
Turn the three Knife Holder Bolts in the direction shown in the picture to the upper-  
left to secure the knife holder in place. Only snug the Bolts for now.  
10.  
Set the Depth Adjustment Knob (24) to 0 (shown on illustration on next page). Have  
an assistant hold a straightedge (sold separately) against the bottom of the Rear  
Base Plate (43). Adjust one Knife Adjustment Set Screw (8e) until the knife just  
touches the straightedge on that side - see illustration to the upper right. Adjust  
the other Knife Adjustment Set Screw until the Knife just touches the straightedge  
on that side also.  
11.  
12.  
13.  
Turn the three Knife Holder Bolts firmly in the direction shown to the upper left to  
secure the knife holder in place.  
Rotate the Drum 180° and change and adjust the other knife at the same time ac-  
cording to the steps above.  
iMPOrtant! Carefully double check that the Knives and Knife Holders are secure  
and that the Knives are level before use.  
note: If a knife is adjusted to cut farther than the Rear Base Plate (43) then it may create  
burned spots on the wood. If a knife is adjusted to not cut deeply enough, then the  
planer will not be able to travel smoothly across the wood.  
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Features and controls  
dust  
Safety Switch (51)  
trigger (48)  
Bag (46)  
Exhaust direction  
lever (55)  
Wrench  
Handle (47)  
rabbet depth  
Guide (17)  
(Hidden from view)  
depth  
adjustment  
knob (24)  
Fence (37)  
1.  
2.  
3.  
trigger and Safety Switch:  
As a safety feature, the Safety Switch (51) must be pushed to one side to allow the  
Trigger (48) to operate.  
Wrench Handle storage:  
The Left Housing (3) has a slot to allow storage of the Wrench Handle (47) and  
Wrench (49).  
Fence:  
The Fence (37) can be adjusted to control the width of the cut from the edge of the  
workpiece. The Fence can only be installed on the Left Housing. It is held in place  
by the Locking Knob (18).  
To adjust: Loosen the Wing Nut (38), slide the Fence (37) to the desired setting.  
Retighten the Wing Nut after adjustment.  
note: The Bolt (40) needs to be inserted through the Fence from the top down  
with the Washer (39) underneath the fence, otherwise the flats on the Bolt will not  
properly engage the Fence Bracket (41).  
The markings on the Fence are intended as general guidelines only. For accurate  
measurements, verify the position of the Fence using a measuring tool after tighten-  
ing.  
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4.  
5.  
dust Bag and Exhaust direction lever:  
The Exhaust Direction Lever (55) controls the dust port that the dust blows out of.  
Turn it to the right to direct the exhaust right, and left to direct the exhaust left. Do  
not position the Lever between settings, the dust will come out of both ports.  
Connect either the Dust Bag (46) or a different dust collection system (not included)  
to the dust port that the exhaust is being directed to.  
rabbet depth Guide:  
This is used to set the final cut depth when cutting a rabbet. Set the depth gauge  
to the desired depth, and then use the Fence to determine the desired width. You  
may wish to double-check the gauge’s accuracy with a ruler (sold separately). The  
Rabbet Depth Guide (17) should only be attached to the Right Housing (16). The  
Rabbet Depth Guide rests on the unplaned surface of the wood and helps to main-  
tain an even, consistent depth.  
6.  
depth adjustment knob and depth knob Scale:  
The Depth Adjustment Knob (24) is used to control the amount of material that is  
removed in one pass. Turn the Knob so that the triangle on the Front Cover (29)  
lines up with the desired setting on the Depth Knob Scale (25). The scale has metric  
measurements on top (from 0 - 2 mm) and SAE measurements on the bottom (from  
0 - 5/64”). The knob should be turned back past the 0 marking to the P (park) after  
the planer is used. This will push the knife slightly away from the surface the planer  
is resting on and will help prevent the planer from lurching forward if it is accidentally  
turned on.  
OPEratiOn  
thickness Planing  
WarninG! Always wear ANSI-approved safety goggles and a NIOSH-approved dust  
mask or respirator along with heavy-duty work gloves when operating this tool.  
Make sure the Trigger (48) is released and the Planer is unplugged before making  
any adjustments to Planer or planer attachments.  
1.  
2.  
3.  
4.  
Support the workpiece using bench mounted clamps or a vise, or another safe,  
practical way.  
Adjust the planer’s Depth Adjustment Knob (24) and Fence (37) to the desired set-  
tings.  
While keeping fingers well away from both Trigger (48) and knife opening, connect  
power cord to grounded 120 V~ outlet.  
While standing to the side of workpiece, hold Planer firmly with one hand on rear  
handle, molded in the Housing (3, 16), and with other hand on Front Handle (26).  
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5.  
6.  
Set the Adjustable Base Plate (36) of the Planer on the front edge of the wood  
stock. Then, depress the Safety Switch (51) and squeeze the Trigger (48) to start  
the Planer. iMPOrtant: Do not start to move planer across workpiece until Knives  
are spinning at full speed.  
While placing pressure on the Adjustable Base Plate (36) to control the depth of cut,  
and , if used, pressing the Fence (37) against the workpiece to control the width of  
cut, feed the Planer slowly until the Rear Base Plate (43) contacts the wood stock.  
Then, transfer pressure to the Rear Base Plate, and continue planing slowly to the  
end of the cut. Do not pull the Planer backwards over the surface already cut.  
7.  
8.  
9.  
If necessary, repeat Step #6, using progressively deeper cuts until you near the  
desired depth.  
Adjust the Depth Adjustment Knob (24) to make a light cut for the final pass to help  
the workpiece to have a cleaner finish.  
nOtE: The Planer’s Motor may stall if the tool is improperly used (pressed forward  
too quickly at too deep a planing depth). If the Motor begins to stall, reduce the  
speed at which you are making the cut and/or reduce the depth of the cut.  
10.  
When finished planing, carefully lift the planer from the workpiece and release the  
Trigger (48). Wait until Planer knife comes to a complete stop. Then unplug the  
Planer and turn the Depth Adjustment Knob (24) to the P (park) setting. Store in  
a safe, clean, dry location.  
rabbeting  
1.  
Rabbeting is creating a step on the edge of a workpiece. Rabbeting is typically  
used in door and window jambs. When  
rabbeting, the Rabbet Depth Gauge (17)  
will contact the unplaned portion of the  
workpiece and help you avoid planing  
deeper than needed.  
rear Base rabbet depth  
Plate (43)  
Gauge (17)  
2.  
3.  
The Rabbet Depth Gauge needs to be  
carefully set to the depth of the rabbet  
you wish to cut.  
rabbet  
distance  
Straightedge  
(sold separately)  
Using a straightedge (sold separately)  
adjust the Rabbet Depth Gauge to the  
desired level from the level of the Rear Base Plate (43) - see diagram above and  
5
to the right. Maximum rabbet distance is / ”  
16  
4.  
5.  
Set the Fence (37) to determine the width of the rabbet you will cut.  
Follow the instructions under thickness planing, with the Rabbet Depth Gauge  
positioned over the unplaned portion of the board. Plane the board using multiple  
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passes, if needed. The Rabbet Gauge presses against the unplaned portion of the  
board and helps the planer cut only to the specified depth.  
chamfering Edges  
note: This technique takes requires experience to accomplish properly. Practice on a  
piece of scrap wood before attempting to chamfer a workpiece.  
1.  
2.  
3.  
This planer has a groove in the Adjustable Base Plate (36) for cutting a 45° angle  
along a corner, called a chamfer.  
Place the groove on the corner edge that you wish to cut a chamfer. The planer  
should be held at 45° and the corner should be seated securely into the groove.  
Follow the instructions under thickness planing. Keep the corner securely seated  
in the groove from the beginning all the way through the cut.  
inSPEctiOn, MaintEnancE, and clEaninG  
1.  
2.  
WarninG! Make sure the Power Switch of the tool is in its “OFF” position and  
that the tool is unplugged from its electrical outlet before performing any inspection,  
maintenance, or cleaning procedures.  
BEFOrE EacH uSE, inspect the general condition of the tool. Check for loose  
screws, misalignment or binding of moving parts, cracked or broken parts, dam-  
aged electrical wiring, and any other condition that may affect its safe operation. If  
abnormal noise or vibration occurs, have the problem corrected before further use.  
do not use damaged equipment.  
3.  
carbon Brush inspection/replacement:  
a. Unplug the planer.  
b. Remove the two Screws (21, 22) holding on the Right Side Cover (19). Remove  
the Cover.  
c. Pull the Brush Holders (63) straight away from the motor as shown in the illus-  
tration below and to the right. Mark  
each Holder to indicate which side of  
the motor it came from (if the Brush-  
es are to be reused, they will perform  
better and longer if they are placed  
back in the same orientation).  
d. Examine both Brushes. If glazed,  
they can be cleaned with a pencil  
eraser and replaced. If they are  
Brush  
cracked, chipped, or otherwise dam-  
Holders (63)  
aged; or if they are too short, they  
should be replaced.  
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e. Replace the brushes in the same orientation as before. The small tab on the  
side of each holder should point toward the motor and the brush should rub  
against the rotor.  
f. Keep in mind that new brushes may spark or cause the motor to operate noisily  
initially. This is normal and does not indicate a problem.  
MaintEnancE cHart  
Before  
use  
after  
use  
Every 6  
Months  
Maintenance type  
Weekly Monthly  
Yearly  
Inspect tool for damage  
(see #2, above)  
x
Wipe off with clean, moist  
cloth  
x
x
x
x
x
x
x
x
x
x
x
Knife maintenance  
(see page 9)  
Brush inspection/replacement  
(see #2, above)  
Belt inspection/replacement  
(technician only)  
trOuBlESHOOtinG  
Problem  
Possible causes  
Probable Solutions  
Tool will not start  
1. No power at outlet.  
1. Check power at outlet.  
2. Cord not connected.  
Broken Belt (5).  
2. Check that cord is plugged in.  
Motor runs but knife  
does not spin  
A qualified technician should replace.  
Planer loses power or Carbon Brushes dirty or need  
stops during operation. replacement.  
Clean or replace brushes - see  
Inspection, Maintenance, and Cleaning  
number 3.  
Workpiece has rough 1. Planer depth too great.  
1. Shallower planing depths create  
smoother finishes.  
or uneven finish.  
2. Uneven, dull, or damaged knive(s).  
2. Inspect/replace knives - see page 9.  
PlEaSE rEad tHE FOllOWinG carEFullY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM-  
BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER  
OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER  
THAT HE OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR  
SHE IS qUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS  
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS  
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
Page 15  
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PartS liSt  
Part  
1
2
3
4
5
6
7
8
8a  
8b  
8c  
8d  
8e  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
description  
Q’ty  
1
1
1
1
1
1
1
1
1
2
2
6
4
1
1
2
1
1
2
1
1
1
2
1
1
17  
2
6
1
1
1
1
1
Part  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
description  
Q’ty  
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
Label  
Washer M4  
Left Side Belt Cover  
Left Housing  
Screw M4 x 16  
Plastic Nut  
Screw M4 x 30  
Adjustment Bracket  
Spring  
Adjustable Base Plate  
Fence  
Wing Nut  
Nut M6  
Ribbed Belt  
Knife Pulley  
Ball Bearing 6200  
Knife Assembly  
Knife Drum  
Knife Holder  
Washer M6  
Bolt M6 x 12  
Knife  
Knife Holding Bolts  
Knife Adjustment Set Screw  
Ball Bearing 628  
Motor Pulley  
Ball Bearing 608  
Air Baffle  
Fence Bracket  
Plastic Insert  
Rear Base Plate  
Dust Bag Support  
Dust Bag Strap  
Dust Bag  
Rotor  
Wrench Handle  
Trigger  
Screw ST 4 x 55  
Stator  
Wrench  
Right Housing  
Rabbet Depth Guide  
Locking Knob  
Right Side Cover  
Label  
Screw ST 4 x 16  
Screw ST 4 x 20  
Screw ST 4 x 10  
Depth Adjustment Knob  
Depth Knob Scale  
Front Handle  
Safety Switch  
Spring Ø5.5 x 26  
Exhaust Deflector  
Spring Holder  
Exhaust Direction Lever  
Steel Ball Ø4  
Spring Ø4 x 20  
Cord Protector  
Power Cord  
Nylon Tie  
Cord Retainer  
Carbon Brush  
Brush Holder  
Brush Pressing Pad  
Spring Ø5 x 20mm  
Steel Ball Ø5  
Front Cover  
1
record Product’s Serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
Page 16  
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kniFE aSSEMBlY diaGraM  
8d  
8e  
8b  
8c  
note: Knife Drum (8a) not shown. One of two assemblies shown.  
liMitEd 90 daY WarrantY  
Harbor FreightTools Co.makes every effort to assure that its products meet high quality and  
durability standards, and warrants to the original purchaser that this product is free from defects in  
materials and workmanship for the period of 90 days from the date of purchase.This warranty does  
not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs  
or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or  
to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or  
for incidental, contingent, special or consequential damages arising from the use of our product.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you.THIS WARRANTY IS ExPRESSLY IN LIEU  
OF ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF  
MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with trans-  
portation charges prepaid. Proof of purchase date and an explanation of the complaint must  
accompany the merchandise. If our inspection verifies the defect, we will either repair or replace  
the product at our election or we may elect to refund the purchase price if we cannot readily and  
quickly provide you with a replacement. We will return repaired products at our expense, but if we  
determine there is no defect, or that the defect resulted from causes not within the scope of our  
warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary  
from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
rEV 09f  
Page 18  
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