Wet Stone Grinder
92683
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Copyright © 2005 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
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8. Do not abuse the Power Cord. Never use the Power Cord to carry the tool or pull the Plug
from an outlet. Keep the Power Cord away from heat, oil, sharp edges, or moving parts.
Replace damaged Power Cords immediately. Damaged Power Cords increase the risk of electric
shock.
9. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
Personal Safety
10. Stay alert. Watch what you are doing, and use common sense when operating a power tool.
Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools may result in serious personal injury.
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught
in moving parts.
12. Avoid accidental starting. Be sure the Power Switch is off before plugging in. Plugging in
power tools with the Power Switch on, invites accidents.
13. Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that
is left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control of the power tool in unexpected situations.
15. Use safety equipment. Always wear ANSI-approved eye protection, full face shield, and work
gloves when using this grinder. Dust mask, non-skid safety shoes, hard hat, or hearing protection
must be used for appropriate conditions.
Tool Use and Care
16. Be sure the sharpener is used only on a stable platform. Be sure to use the blade guide, and
wear safety glasses at all times when using this tool.
17. Do not force the tool. Use the correct tool for your application. The correct tool will do the job
better and safer at the rate for which it is designed.
18. Do not use the power tool if the Power Switch does not turn it on or off. Any tool that cannot be
controlled with the Power Switch is dangerous and must be replaced.
19. Disconnect the Power Cord Plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures reduce the risk of
starting the tool accidentally.
20. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in
the hands of untrained users.
21. Maintain tools with care, keeping them adjusted and clean. Properly maintained tools are less
likely to bind and are easier to control. Do not use a damaged tool. Tag damaged tools “Do not use”
until repaired.
22. Check for misalignment or binding of moving parts, breakage of parts, and any other condi-
tion that may affect the tool’s operation. If damaged, have the tool serviced before using.
Many accidents are caused by poorly maintained tools.
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23. Use only accessories that are recommended by the manufacturer for your model. Accessories
that may be suitable for one tool may become hazardous when used on another tool.
Service
24. Tool service must be performed only by qualified repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
25. When servicing a tool, use only identical replacement parts. Use of unauthorized parts or failure
to follow maintenance instructions may create a risk of electric shock or injury.
Specific Safety Rules
1. Maintain labels and nameplates on the tool. These carry important information. If unreadable or
missing, contact Harbor Freight Tools for a replacement.
2. Always wear ANSI approved safety impact eye goggles when using the tool. Using personal
safety devices reduce the risk for injury. Safety impact eye goggles and other safety equipment are
available from Harbor Freight Tools.
3. Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate
surrounding workspace. Always keep the work area free of obstructions, grease, oil, trash, and other
debris. Do not use a power tool in areas near flammable chemicals, dusts, and vapors. Do not use
this product in a damp or wet location.
4. Make sure to read and understand all instructions and safety precautions as outlined in the
manufacturer’s manual.
5. When starting this power tool, always ensure that it remains in place on a stable work platform.
6. Always keep the extension cord away from moving parts on the tool.
7. Avoid unintentional starting. Make sure you are prepared to begin work before turning on the tool.
8. Do not force the tool. This tool will do the work better and safer at the speed and capacity for which
it was designed.
9. Never walk away from the tool until the motor has come to a complete stop. The tool may cre-
ate unforeseen risk while the motor cycles down.
10. Never leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool,
and unplug it from its electrical outlet before leaving.
11. Always unplug the tool from its electrical outlet before performing any inspection, mainte-
nance, or cleaning procedures.
12. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction
activities, contain chemicals known (to the State of California) to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystal-
line silica from bricks and cement or other masonry products, arsenic and chromium from chemically
treated lumber. Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with ap-
proved safety equipment, such as those dust masks that are specially designed to filter out micro-
scopic particles. (California Health & Safety Code 25249.5, et seq.)
13. WARNING! People with pacemakers should consult their physician(s) before using this product.
Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure
of the pacemaker.
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GROUNDING
WARNING! Improperly connecting the grounding wire can result in the risk of electric shock. Check
with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify
the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use
the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use.
If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
GROUNDED TOOLS:TOOLS WITH THREE PRONG PLUGS
1. Tools marked with “Grounding Required” have a three wire cord and three prong grounding plug. The
plug must be connected to a properly grounded outlet. If the tool should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away from the user, reduc-
ing the risk of electric shock. (See Figure A.)
2. The grounding prong in the plug is connected through
the green wire inside the cord to the grounding system
in the tool. The green wire in the cord must be the only
wire connected to the tool’s grounding system and must
never be attached to an electrically “live” terminal. (See
Figure A.)
3. Your tool must be plugged into an appropriate outlet,
properly installed and grounded in accordance with all
codes and ordinances. The plug and outlet should look
like those in the following illustration. (See Figure A.)
Figure A
DOUBLE INSULATED TOOLS:TOOLS WITH TWO PRONG PLUGS
4.
Tools marked “Double Insulated” do not require ground-
ing. They have a special double insulation system which satisfies
OSHA requirements and complies with the applicable standards
of Underwriters Laboratories, Inc., the Canadian Standard As-
sociation, and the National Electrical Code. (See Figure B.)
5.
Double insulated tools may be used in either of the 120
volt outlets shown in the following illustration. (See Figure B.)
Figure B
NOTE: The 92683 Wet Stone Grinder uses a non-polarized two-prong plug.
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EXTENSION CORDS
1. Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or
three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Us-
ing extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of
power and possible tool damage. (See Figure C.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14
gauge cord can carry a higher current than a 16 gauge cord. (See Figure C.)
4. When using more than one extension cord to make up the total length, make sure each cord con-
tains at least the minimum wire size required. (See Figure C.)
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the
sum to determine the required minimum cord size. (See Figure C.)
6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in
Canada) to indicate it is acceptable for outdoor use.
7. Make sure your extension cord is properly wired and in good electrical condition. Always replace a
damaged extension cord or have it repaired by a qualified electrician before using it.
8. Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*
(120 OR 240 VOLT)
NAMEPLATE
EXTENSION CORD LENGTH
AMPERES
(At Full Load)
25 Feet
50 Feet
75 Feet 100 Feet 150 Feet
0 – 2.0
18
18
18
18
18
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
-
18
16
14
12
10
-
16
14
12
12
-
2.1 – 3.4
3.5 – 5.0
5.1 – 7.0
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
-
-
-
* Based on limiting the line voltage drop to five volts at
150% of the rated amperes.
FIGURE C
SYMBOLOGY
Double Insulated
Canadian Standards
Volts Alternating Current
V~
A
Amperes
Association
No Load Revolutions per Minute
(RPM)
Underwriters Laboratories, Inc.
n xxxx/min.
0
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Unpacking
When unpacking, check to make sure the following parts are included.
Grinder Unit with Grinding Wheel, and Angle Guide
If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this
manual.
WARNING: The brass components of this product contain lead, a chemical known to the
State of California to cause birth defects (or other reproductive harm). (California Health & Safety
code 25249.5, et seq.)
Operation
Preliminary Safety Check:
Before starting the grinder, with the power cord unplugged, and the Power Switch turned to the OFF
(“O”) position, check to ensure:
a) The safety shield is in place and properly adjusted.
b) The grinding stone can be revolved freely by hand.
c) The Tool Rest is in place, adjusted to within 3mm of the face of the grinding stone, and firmly
tightened in place.
Basic Operation:
1) With the power cord unplugged, and the Power Switch (6) turned OFF,
fill the water container 1/2 full.
2) Adjust the Tool Rest (31) to the desired angle. (See Tool Rest
Adjustment section on next page.)
3) Plug into an appropriate, circuit breaker protected 110/120 volt DC power outlet.
4) Press the Power Switch (6) to either “ 1” (forward) or ” 1” (reverse) positions, as required.
5) Allow the machine to run up to speed, and stay there for at least 30 seconds before beginning work.
If the grinder does not run smoothly, refer to the section on page 8 on Grinding Wheel care. Be sure
the Grinding Wheel is properly dressed and balanced before beginning work. Be sure the Grinding
Wheel is running at full speed before beginning work.
6) Feed the workpiece smoothly into the Grinding Wheel (22). Do not apply heavy pressure or bump
the workpiece against the Grinding Wheel. Apply light pressure on the work piece. Try to allow the
Grinding Wheel to continue to turn at full speed as you work.
WARNING: Do not use this grinder over 30 minutes each hour, or longer than 20 minutes
continuously.This will help prevent overheating of the grinder, and extend grinder life.
7) When done sharpening, move the Power Switch (6) to the OFF position. Allow the Grinding Wheel
to come to a stop on its own. Do not manually stop the Grinding Wheel by grabbing it or holding an
object against it. Stopping the Grinding Wheel causes stress and possible damage to the gears and
belts.
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Using the Angle Guide to adjust the Tool Rest angle
You can use the angle guide to adjust the Tool Rest (31) to best sharpen your tools.
1) Determine the best sharpening angle for your tool. The included
angle guide has several useful angles for sharpening knives,
chisels and other hand tools.
Angle Guide
2) To adjust the tool rest’s position, the unit has two Tool Rest
Adjusters (34). The bottom one adjusts the arm’s angle, and the
top adjusts the rest’s angle. The adjusters have two positions: In
the normal position, they adjust the tightness of the joint. If they
are pulled out, they can turn freely to go to the beginning of the
turn. They are spring loaded, so they automatically return to the
first position.
Tool Rest (31)
3) Place the Grinding Guide on the Grinding Wheel as shown in the
photo, using the selected grinding angle.
Tool Rest Adjusters (34)
4) Adjust the Tool Rest (31) vertically, then push it forward against
the Grinding Guide. The edge of the Tool Rest (31) should be
within 1/16” of the grinding wheel.
5) Tighten the Tool Rest Adjusters (34) To fix the Tool Rest in place. The adjusters should not be over
tightened, as they will break.
Effective Sharpening
1) For best results, the Grinding Wheel should be turning toward the blade.
2) Hold the blade flat against the Tool Rest (31), and move it lightly against the Grinding Wheel (22)
as you move it from one side to the other. Reverse the blade, and move it again lightly against
the Grinding Wheel from side to side. Do not aggressively feed the blade into the Grinding Wheel.
Repetitive light passes on each side of the blade will produce best results.
3) After grinding the blade, use a burnisher, fine whetstone or knife steel (not included) to remove
microscopic burrs from the blade edge.
Maintenance
Dressing the Grinding Wheel
For best sharpening results, it is important to maintain the Grinding Stone in good condition. With
use the Grinding Stone will wear, and may become out of round or uneven. Dressing the Grinding Wheel
will restore its proper shape and roundness.
The stone must be dry to dress it. Pour the water out of the Grinder, and allow time for the Grinding
Wheel to thoroughly dry before dressing.
To dress the Grinding Wheel, hold a dressing tool (available separately from Harbor Freight Tools) or
a flat piece of hardened steel (not included) against the Grinding Wheel as it turns. It is important to hold
this tool firmly, and supported by the Tool Rest as you are shaping the Grinding Wheel. Slowly feed the
dressing tool or piece of steel into the Grinding Wheel, until the Grinding Wheel fully contacts the dressing
tool. The Grinding Wheel should now be even and round. Observe the Grinding Wheel spinning freely for
a few seconds to determine its condition. If necessary, continue to dress the wheel until it spins smoothly.
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Changing the Grinding Wheel
Eventually, the Grinding Wheel may require replacement. The Grinding Wheel should be replaced when
it has lost approx. 25% of its diameter. Suitable Grinding Wheels are available from Harbor Freight Tools.
1) Ensure that the replacement Grinding Wheel is no greater than 8” in Diameter nor 1.65” in Width. The
bore must be designed to fit a 15/32” Spindle.
Flange (21)
2) Be sure the Grinder is unplugged and turned OFF.
3) Pour the water out by tilting the grinder to the rear.
Nuts (20)
4) Remove the two outermost screws on each Bearing Block,
and set the Bearing Blocks aside (as shown in the photo at
right).
Bearing Block
Brass Bearing
Oil Port
5) Remove the Grinding
Wheel assembly by lifting it
straight up, as shown in the
photo at left.
6) Remove the Brass
Bearing, V-ring (19), two
Nuts (20), and Flange (21).
You may now slide the old
Grinding Wheel off the Axle
(23). See photo on right.
V-ring (19)
Nuts (20)
Flange (21)
7) Install the new Grinding Wheel, and replace the Flange
(21) and Nuts (20) as they were before. Do not over
tighten the Nuts. The Grinding Wheel assembly should
then be reassembled, the bearings and gear greased, and carefully put back in place so that the
gear meshes properly and so that both v-rings sit nicely into the groove, creating a good seal.
Replace the Bearing Blocks. When replacing the Bearing Blocks, attention should also be given
to the v-rings to make sure that they are in place. Both Bearing Blocks should be tightened down
enough to provide a good seal.
8) Test the Grinder to ensure that the new Grinding Wheel runs smoothly. If it does not, try loosening
the Nuts (20) and reposition the new Grinding Wheel on the Axle. If, after several tries, this does not
solve the problem, tighten the Nuts and dress the wheel as discussed above.
Periodic Maintenance
1) Unplug the Grinder before cleaning or adjusting. Pour the water out by tilting the grinder to the rear.
2) Once a year, place a small amount of lubricating oil in the oil ports on top of the bearing blocks on
each side of the Grinding Wheel. The center screw above each bearing covers the oiling port. The
screw is simply removed and several drops of oil are added periodically.
3) When storing the Grinder, empty it of water, and cover to prevent dirt accumulation.
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Parts List
Part
1
Description
Part
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Description
Axle with Flange
Power Cord
2
Power Cord Support
Screw m2, 9X9, 5
Sleeve
Base
3
Screw m4 x 45
Spring Washer m4
Housing
4
5
Cable
6
Power Switch
Power Switch Cover
Flat Plug
Toothed Belt Drive 35t
C-clip 12mm
Toothed Belt 110XL
Tool Rest
7
8
9
Motor 110 VAC
Nut m8
10
11
12
13
14
15
16
17
18
19
20
21
22
Hand Grip m6
Spring
Screw m6 x 55
Cog-Belt wheel 44t
Nut m6
Disk m6
Aluminum Bar
Cover m6 x 60
Relief Clamp
Condenser
Toothed Belt 130XL
Geared Motor Wheel
Screw m4 x 14
Retaining Plate for Motor
Screw m4 x 6
V-ring
Small Cover
Large Cover
Axle Housing for Gear Wheel
Screw m2, 9 x 19
Screw m4 x 12
Nut PG11
Flange
Grinding Wheel
NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as
replacement parts.
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Assembly Drawing
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFER-
ENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WAR-
RANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR
THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/
OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN
BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABIL-
ITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR
ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
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