Harbor Freight Tools Clothes Dryer 40211 User Manual

COMPRESSED AIR  
DRYER  
Model 40211  
ASSEMBLY and OPERATING  
INSTRUCTIONS  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
©
®
Copyright 2002 by Harbor Freight Tools . All rights reserved. No portion of  
this manual or any artwork contained herein may be reproduced in any shape or  
form without the express written consent of Harbor Freight Tools.  
For technical questions and replacement parts, please call 1-800-444-3353  
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8. Do not overreach. Keep proper footing and balance at all times. Do not reach over or  
across running machines or air hoses.  
9. Maintain tools with care. Keep tools clean for better and safer performance. Follow  
instructions for lubricating and changing accessories. Inspect tool cords and air hoses  
periodically and, if damaged, have them repaired by an authorized technician. The  
handles must be kept clean, dry, and free from oil and grease at all times.  
10. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches  
are removed from the tool or machine work surface before plugging it in.  
11. Avoid unintentional starting. Be sure the switch is in the Off position when not in  
use and before plugging in.  
12. Stay alert. Watch what you are doing, use common sense. Do not operate any tool  
when you are tired.  
13. Check for damaged parts. Before using any tool, any part that appears damaged  
should be carefully checked to determine that it will operate properly and perform its  
intended function. Check for alignment and binding of moving parts; any broken parts  
or mounting fixtures; and any other condition that may affect proper operation. Any  
part that is damaged should be properly repaired or replaced by a qualified technician.  
Do not use the tool if any switch does not turn On and Off properly.  
14. Guard against electric shock. Prevent body contact with grounded surfaces such as  
pipes, radiators, ranges, and refrigerator enclosures.  
15. Replacement parts and accessories. When servicing, use only identical  
replacement parts. Use of any other parts will void the warranty. Only use accessories  
intended for use with this tool. Approved accessories are available from Harbor Freight  
Tools.  
16. Do not operate tool if under the influence of alcohol or drugs. Read warning  
labels on prescriptions to determine if your judgment or reflexes are impaired while  
taking drugs. If there is any doubt, do not operate the tool.  
17. Use proper size and type extension cord. If an extension cord is required, it must be  
of the proper size and type to supply the correct current to the tool without heating up.  
Otherwise, the extension cord could melt and catch fire, or cause electrical damage to  
the tool. Check your compressor’s manual for the appropriate size cord.  
18. Maintenance. For your safety, maintenance should be performed regularly by a  
qualified technician.  
19. Compressed air only. Never use combustible gases as a power source.  
Note: Performance of the compressor (if powered by line voltage) may vary depending  
on variations in local line voltage. Extension cord usage may also affect tool perfor-  
mance.  
SKU 40211  
For technical questions, please call 1-800-444-3353.  
Page 3  
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Warning:The warnings, cautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur. It must be under-  
stood by the operator that common sense and caution are factors which cannot be  
built into this product, but must be supplied by the operator.  
Unpacking  
When unpacking, check to make sure the parts listed on page 9 are included. If any parts  
are missing or broken, please call Harbor Freight Tools at the number on the cover of this  
manual as soon as possible.  
Tool  
Air  
Dryer  
or  
For best service you should incorporate an oiler, regulator, and inline filter, as shown in the  
diagram above. Hoses, couplers, oilers, regulators, and filters are all available at Harbor  
Freight Tools.  
Note: You will need to prepare valves and couplers (not included) from the compressor to the  
Air Dryer (1/2” Steel Pipe-14 NPT) and from the Air Dryer (1/2” Steel Pipe-14 NPT) to the tool.  
Use pipe thread seal tape or pipe dope in all of the connections. If you are not using an  
automatic oiler system, before operation, add a few drops of Pneumatic Tool Oil to the airline  
connection. Add a few drops more after each hour of continual use. Check the air connection  
for leaks before use.  
Installation  
1. Install the Air Dryer at least 2 feet from the wall on all four sides. This will give the unit  
proper ventilation and allow space for maintenance and repair.  
2. Make sure the floor is level.  
3. Do not expose the unit to rain or any moisture.  
4. Install the unit out of direct sunlight and away from any heat sources. Otherwise, the  
cooling function of the unit will continually run, eventually overheating the Air Dryer.  
5. Position a small bucket to capture foul water from the drain hose at the bottom of the  
unit. Condensation water can be piped to a floor drain, if available; be sure to follow  
local plumbing codes.  
Note: Electrical installation and installation of a recommended bypass valve (not included)  
are covered on page 5.  
SKU 40211  
For technical questions, please call 1-800-444-3353.  
Page 4  
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Installation (continued)  
Note: We recommend that a bypass valve (not included) be added between the  
Air Inlet (#6) and the Air Outlet (#7) for applications when the Air Dryer is not needed.  
The bypass valve must be installed by a plumber or an authorized service technician.  
See FIGURE 1.  
Bypass Valve  
FIGURE 1  
Air Outlet (#7)  
Air Inlet (#6)  
Shut-off  
Shut-off  
Compressor  
Air Dryer  
Note to professional installer: The shut-offs (not included) for both the air inlet and air  
outlet, must be plumbed below the horizontal piping containing the bypass valve. See FIG-  
URE 1.  
Using the bypass valve (not using the Air Dryer).  
If you do not wish to use the Air Dryer with a certain application follow these steps:  
1. Turn off and unplug the compressor and the Air Dryer.  
2. Engage the shut-off valves, closing both of the air inlets.  
3. Open the bypass valve.  
4. Plug in and turn on your compressor and you’re ready to work without the Air Dryer.  
Using the Air Dryer without the bypass valve.  
1. Before plugging in the compressor or the Air Dryer, open both of the shut-off valves.  
2. Close the bypass valve.  
3. Plug in and turn on the Compressor and Air Dryer.  
Electrical Installation  
Instructions for the following wiring diagram are on page 6.  
Pre-wired at the factory  
FIGURE 2  
Green (Hot)  
Black (Hot)  
Black (Neutral)  
White  
Green/ White (Ground)  
Green (Ground)  
Electrical Cord  
REV 01/03  
SKU 40211  
For technical questions, please call 1-800-444-3353.  
Page 5  
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Electrical Installation (continued)  
Refer to FIGURE 2 on page 5.  
Note: Wiring must be done by a professionally certified electrician.  
1. Remove the side panel.  
2. The top three wires of the electrical box are pre-wired at the factory.  
3. The wires from the electrical cord (not included) must be rated for a minimum of 10-1/2  
load rated amps, and the plug on the electrical cord must be three pronged  
(recommended 12 gauge, 3 conductor electrical cord). Wire the bottom three wires as  
indicated in the wiring diagram in FIGURE 2 on page 5.  
Note: Make sure you run the wires through the hole in the rear panel using a UL approved  
cable clamp (not provided), so that you can close the unit when you are finished wiring.  
See FIGURE 3.  
FIGURE 3  
Remove this Side Panel to  
expose the electrical box  
Rear Panel  
Run electrical cord  
through opening in  
rear panel.  
Operation  
Note: If problem light is on, turn off Air Dryer and let the unit cool.  
Try it again after it cools. If the light is still lit, take the unit to an  
authorized service technician.  
FIGURE 4  
Problem  
Light  
Note: The gauge should  
40211  
1/2” Stl.Pipe-14 NPT  
Model  
always be in a range  
between 32 - 39 PSI  
(2-80C).  
If not, turn off Air Dryer  
and let the unit cool.  
Try it again after it cools.  
If the light is still lit, take  
the unit to an authorized  
service technician.  
Temperature  
Gauge  
Air Inlet  
Capacity  
Voltage  
21.6 CFM  
110V  
Power  
Light  
Air Inlet Temp  
Horse Power  
175 F  
1/4 HP  
On/Off Switch  
REV 01/03; 08/03; 01/05; REV 11/05  
SKU 40211  
For technical questions, please call 1-800-444-3353.  
Page 6  
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Operation (continued)  
Note: The Air Dryer works using “Refrigerant 134A”. The refrigerant system does not need to  
be serviced unless the unit begins to leak. If the unit leaks refrigerant, take it to an  
authorized service technician.  
Note: Decide whether you want to use the Air Dryer or bypass the unit. Follow the instruc-  
tions for using or not using the bypass valve on page 5. If you set the valves for “Using  
the Air Dryer”, follow the instructions below.  
1.  
2.  
Turn on the unit with the Switch on the control panel. See FIGURE 4 on page 6.  
If, after the unit has warmed up, you don’t hear the fan running, there is likely not  
enough pressure to turn on the pressure switch. Turn off the unit and the compressor.  
Close the Air Inlet (#6). Then, turn the Air Dryer back on and it will build up pressure  
in a few minutes. Open the Air Inlet (#6). Turn on your compressor and let air in slowly  
at first. During operation, dry air will pass through the unit to the tool or application.  
3.  
4.  
When you are finished, stop the air compressor first. Continue to run the Air Dryer until  
all of the compressed air runs through the system.  
Turn off the Air Dryer.  
Note: If the Air Dryer stops and the Problem Light (See FIGURE 4 on page 6) goes on, the  
unit is running at too high of a temperature or pressure. Let the unit cool. Unplug the  
Air Dryer. Open the side panel (See FIGURE 3 on page 6) and push the reset button  
on the Pressure Switch (#14). See the Assembly drawing on page 10. Plug in the unit  
and restart. If the Problem Light stays on, or comes on continually, take the unit to an  
authorized service technician.  
Troubleshooting  
Warning!! Repairing this unit (other than trying to reset the Pressure Switch (#14), as men-  
tioned above) should only be performed by an authorized service technician.  
Problem 1: Unit shuts off by itself.  
Reason: Temperature or pressure is too high or fan is overheated. Or, the Condenser (#11) is dirty.  
Solution: Reset pressure switch as described in the note above, or clean the Condenser (#11) as  
described in Maintenance on page 8.  
Problem 2: No power light when the unit is on.  
Reason: Loose connections at wiring panel.  
Solution: Check the connections and tighten.  
Problem 3: Unit won’t cool/dry air.  
Reason: Water in the refrigeration unit because of: Auto drain blocked, bad valve, bad connection to  
capacitor, bad capacitor, bad fan unit, low air pressure.  
Solution: Clean auto drain and tube, replace valve, check capacitor connection, replace capacitor,  
replace fan unit, turn up air pressure on compressor.  
Problem 4: Unit buzzes and won’t operate.  
Reason: Bad capacitor.  
Solution: Replace capacitor.  
Only done by a qualified electrician or service technician.  
Problem 5: Fan isn’t working at the correct temperature and pressure.  
Reason: Bad fan bearing, bad fan capacitor, or bad temperature switch.  
Solution: Replace fan bearing, fan capacitor, or temperature switch.  
Only done by a qualified electrician or service technician.  
Problem 6: Pressure on the inlet or outlet valves increase for no reason.  
Reason: Bad internal pressure valve.  
Solution: Replace internal pressure valve.  
REV 02/05  
SKU 40211  
For technical questions, please call 1-800-444-3353.  
Page 7  
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Troubleshooting Continued  
Problem 7: Ice accumulating in the dryer, and/or a pressure loss through the unit.  
Reason:  
This may be caused by the formation of ice inside.  
Solution: The Hot Gas Bypass Valve (not shown in the Parts List or Assembly Diagram) needs to be  
adjusted. This adjustment should only be done after consultation with our technical support  
service at: 1-800-444-3353.  
Maintenance  
Note: Maintenance must be performed by an authorized service technician.  
Never attempt to adjust the temperature; this  
adjustment should only be done by an autho-  
rized service technician.  
5  
1. See FIGURE 5. Periodically clean the  
Condenser (#11). Use a dust collector and  
an air gun to clean dirt and debris. Be careful  
not to get too close to the unit with high  
pressure as you will damage the unit. If  
grease or oil are built up and won’t blow off,  
wash it off with a mild detergent.  
Note:The internal parts illustrated for step 2 below  
are a guide for the authorized service  
technician. They cannot be ordered  
separately. Only the parts on the parts list  
on page 9 can be ordered.  
ew  
2. See FIGURE 6. Washing the auto drain. To  
wash the auto drain, close the 1/2 ball Filter  
Valve on top of the drain. Pull the manual  
drain shaft handle to empty the water. Take  
apart the drain and the fixed screw. Clean  
the strainer from inside to out. Take apart  
the manual drain shaft and the seal end cap.  
Take off the float ball and valve seat. Clean  
each component and reassemble.  
al  
oat Ball  
d Cap  
Manual Drain  
Shaft  
REV 07/03; 02/05; 01/07  
SKU 40211  
For technical questions, please call 1-800-444-3353.  
Page 8  
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Parts List  
Part No.  
1
2
Description  
U-Housing  
Left Plate  
3
4
5
6
Right Plate  
Base Plate  
Connect Pipe  
Air Inlet  
7
Air Outlet  
8
9
10  
11  
12  
13  
Evaporator  
Filter Valve  
Drain  
Condenser  
Compressor  
Fan Control  
Pressure Switch  
Pressure Switch  
Fan Motor  
Fan Bracket  
Fan  
14  
15  
16  
17  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS DIAGRAM INTHIS  
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBU-  
TOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT  
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE  
IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACE-  
MENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT  
BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR  
HER REPAIRSTOTHE ORIGINAL PRODUCT OR REPLACEMENT PARTSTHERETO, OR ARIS-  
ING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
NOTE: Some parts are listed and shown for illustration purposes only and are not available  
individually as replacement parts.  
SKU 40211  
For technical questions, please call 1-800-444-3353.  
Page 9  
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Assembly Drawing  
13  
SKU 40211  
For technical questions, please call 1-800-444-3353.  
Page 10  
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SCHEMATIC DIAGRAM  
REV 12/04  
SKU 40211  
For technical questions, please call 1-800-444-3353.  
Page 11  
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