HP Hewlett Packard Water Pump 2874 User Manual

Specifications Information and Repair Parts Manual  
2874-95 thru 2878-95  
Please read and save this Repair Parts Manual. Read this manual and the General Operating Instructions carefully before attempting to assemble, install,  
operateormaintaintheproductdescribed. Protect yourself andothers byobservingallsafetyinformation. TheSafetyInstructionsarecontainedintheGeneral  
Operating Instructions. Failure to complywith the safetyinstructions accompanying this product could result in personal injuryand/or propertydamage!Retain  
instructions for future reference. AMT reserves the right to discontinue any model or change specifications at any time without incurring any obligation.  
©2006 American Machine & Tool Co., Inc. of PA, A Subsidiary of The Gorman-Rupp Company, All Rights Reserved.  
Periodic maintenance and inspection is required on all pumps to insure proper operation. Unit must be clear of debris and sediment. Inspect for leaks and loose  
bolts. Failure to do so voids warranty.  
3 Inch Self-Priming Centrifugal Pumps  
Refer to form 1808-634-00 for General Operating and Safety Instructions.  
Description  
Specifications  
These centrifugal pumps are self-priming (to 20 ft. lift) units designed for high volume  
liquid transfer – irrigation, de-watering, lawn sprinkling, etc. They can also accommodate  
semi-solids (up to 1/2" dia.), sediment laden liquids, and liquids with entrained air or  
gases. Casing working pressure to 100 psi (689 kPa).  
Suction inlet . . . . . . . . . . . . . . . . . . . 3" NPT  
Discharge outlet . . . . . . . . . . . . . . . . 3" NPT  
Motor (TEFC) . . . 3 HP(Model 2874 & 2877)  
. . . . . . . . . . . . . . 5 HP (Model 2875 & 2878)  
. . . . . . . . . . . . . . . . . . . 7.5 HP (Model 2876)  
Power Supply:  
The units are equipped with a cast iron pump casing designed with a full dual volute, clog  
resistant semi-open stainless steel/bronze impeller, and a cast iron adapter. Units are  
equipped with flapper valves to assure a positive prime. A mechanical seal isolates the  
motor from the liquid in the pump casing. The units are coupled to 3600 RPM, totally  
enclosed fan cooled motors. All units are manual models, no controls are supplied. For  
use with nonflammable, non-abrasive liquids compatible with pump component materials.  
Maintenance  
Model 2874, 2875, 2876:  
. . . . . . . . . . . 230/460 VAC, 60 Hz, 3 Phase  
Models 2877 and 2878:  
. . . . . . . . . . . . . . . 230 VAC, 60 Hz, 1 Phase  
RPM . . . . . . . . . . . . . . . . . . . . . . . . . . 3600  
Pump construction . . . . . . . . . . . . Cast Iron  
Impeller material . . . . . . . . . Stainless Steel  
STD Mechanical Seal . . . . . Carbon/ceramic  
. . . . . . . . . . . Buna-N, S.S. springs and parts  
Liquid temp . . . . 40° to 180° F (4° to 82° C)  
Make certain that unit is disconnected from power source before  
attempting to service or remove any component.  
NOTE: Pump casing should be removed and inspected periodically to insure that any  
foreign material or rust is not clogging internal pump parts. This unit is equipped with a  
dual volute pump casing. One of the volutes runs 180°, all the way from side opposite  
discharge into discharge through a completely enclosed passageway. If foreign material  
clogs this area, it can be dislodged by using a wire or long spring.  
NOTE: Data is subject to change without  
notice.  
REMOVAL OF OLD SEAL  
Refer to Figure 1  
4. Dispose of cardboard washer. Check  
again to see that polished surface is free  
of dirt and all other foreign particles and  
that it has not been scratched or  
damaged.  
5. Wet the inside of rubber portion of new  
seal head with a light coating of soapy  
water. Slide head onto shaft sleeve. Slide  
shaft sleeve with seal head onto motor  
shaft. Seal head and seal seat will meet.  
Reinstall any shims which have been  
removed. (See SHIM ADJUSTMENT  
section.)  
6. Replace impeller key and impeller.  
Replace impeller seal washer before  
screwing impeller lock bolt in place.  
7. Reassemble pump.  
8. A short "run-in" period may be necessary  
to provide completely leak free seal  
operation.  
IMPORTANT: Always replace both seal seat (Ref. No. 10) and seal head (Ref. No. 11)  
to insure proper mating of components! Also, impeller seal washer (Ref. No. 14) should  
be replaced anytime impeller lock bolt (Ref. No. 15) has been removed.  
1. Remove four bolts (Ref. No. 4) that connect adapter (Ref. No. 7) to casing (Ref.  
No. 16).  
2. Remove casing and casing seal (Ref. No. 8).  
Care should be taken not to "pinch" or "shave" the o-ring gasket  
(Ref. No. 8) between adapter and casing.  
3. Using an Allen wrench, remove impeller lock bolt, impeller seal washer, and  
impeller (Ref. No. 13).  
IMPORTANT: Care should be taken to insure that same number of shim washers  
(Ref. No. 12) are replaced behind impeller as were removed. These shim washers are  
located directly behind impeller. These washers as well as impeller key (Ref. No. 2)  
become loose as impeller is removed.  
4. Seal head and shaft sleeve can now be pulled from shaft.  
5. Pry seal seat from adapter.  
6. Push seal head from shaft sleeve.  
INSTALLATION OF NEW SEAL  
The precision lapped faces on mechanical seal are easily damaged.  
Handle your replacement seal carefully.  
SHIM ADJUSTMENT  
When installing a replacement impeller (Ref.  
No. 13) or motor (Ref. No. 1), it may be  
necessary to adjust the number of shims  
(Ref. No. 12) to insure proper running  
clearance between impeller and casing (Ref.  
No. 16). Proceed as follows:  
NOTE: A proper running clearance is less  
than 0.010".  
1. For impeller replacement, add one (1)  
1. Thoroughly clean all surfaces of seal seat cavity.  
2. Using a clean cloth, wipe shaft and shaft sleeve and make certain that they are  
perfectly clean.  
3. Wet the rubber portion of new seal seat with a light coating of soapy water. While  
wearing clean gloves or using a clean light rag, press seal seat squarely into adapter  
recess. Avoid scratching polished surface. If seal will not position properly, place a  
cardboard washer over polished surface and use a piece of pipe to press in, firmly but  
gently.  
2874-251-00  
05/2007  
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