HP ProLiant DL380 G6 Carrier-Grade Server
Read Before Install
Carrier-Grade Instructions
HP Part Number: AM275-9001A
Published: July 2012
Edition: 3
Download from Www.Somanuals.com. All Manuals Search And Download.
1 Converting to carrier-grade
This document provides information for the carrier-grade version of the commercial HP ProLiant
DL380 G6 Server.
This chapter provides the steps required to convert the commercial HP ProLiant DL380 G6 Server
to its carrier-grade version.
The conversion to carrier-grade consists of the following actions:
•
•
•
Installing fans
Changing the system maintenance switch
Installing the ground lug
Before you start
The conversion kit (581031-B21) is intended for the DL380 G6 (E5540) Carrier-Grade Server
only. This kit includes all the parts you need to convert the server to the NEBS-compliant version.
NEBS certified configuration details are available from your HP sales representative.
Conversion kit contents
Table 1 Carrier-grade conversion kit parts list
Description
ASSY, FAN DL380G6
Part Number
463172-001
Quantity
2
1
1
2
BAG, ZIP LOCK
108344-001
545155-001
T10127-A00
TERM, RING, VIN 12-10 AWG #10
LOCK WASHER
HP ProLiant DL380 G6 Carrier-Grade Server
RBI-Carrier-Grade Conversion Instructions
AM275-9001A
111158-002
1
1
1
1
BOX, TT 9.5 X 7.5 X 2.25
BAG, BUBBLE WRAP 6 X 8.5
Screw, 6-32 taptite, struck slot T15 Torx
100473-001
192308-002
Preventing electrostatic discharge
To prevent damage to the system, you must take precautions when setting up the system or handling
parts. A discharge of static electricity from a finger or other conductor might damage system boards
or other static-sensitive devices. This type of damage can reduce the life expectancy of the device.
To prevent electrostatic damage, take the following precautions:
•
•
•
•
•
Avoid hand contact by transporting and storing parts in static-safe containers.
Keep electrostatic-sensitive parts in containers until they arrive at static-free workstations.
Before removing parts from containers, place parts on a grounded surface.
Avoid touching pins, leads, or circuitry.
Make sure you are grounded properly when touching a static-sensitive component or assembly.
Overview
The following graphic provides an overview of the carrier-grade conversion process.
Before you start
3
Download from Www.Somanuals.com. All Manuals Search And Download.
4
Converting to carrier-grade
Download from Www.Somanuals.com. All Manuals Search And Download.
2 Cabling
Installing the ground lug
To meet the bonding and grounding criteria for NEBS compliance, a dedicated ground lug is
required.
To install the ground lug, see the steps illustrated in the following figure:
1
Star washers
2
Grounding lug (545155-001)
3
T15 Torx screw (192308-002)
The following figure illustrates the finished assembly of the ground lug.
Installing the ground lug
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Cable information
This section provides cabling information for installing the HP ProLiant DL380 G6 Carrier-Grade
Server.
NEBS chassis ground
This carrier-grade product is intended for use in both common bonding networks and isolated
bonding networks. The product is equipped with a NEBS-compliant chassis ground lug located on
the rear of the product.
The ground lug included with the product accepts wire gauges between 10 and 12 AWG.
Network cabling
Intra-building connections of the HP ProLiant DL-Series Carrier-Grade Servers require the use of
shielded cables grounded at both ends.
CAUTION: The intra-building ports of the equipment are suitable for connection to intra-building
or unexposed wiring or cabling only. The intra-building ports of the equipment must not be
metallically connected to interfaces that connect to the Outside Plant (OSP) or its wiring. These
interfaces are designed for use as intra-building interfaces only (Type 2 or Type 4 ports, as described
in GR-1089-CORE, Issue 4) and require isolation from the exposed OSP cabling. The addition of
primary protectors is not sufficient protection to connect these interfaces metallically to OSP wiring.
6
Cabling
Download from Www.Somanuals.com. All Manuals Search And Download.
3 Power supplies specifications and cable information
HP 1200W PSU 48VDC Input Part Number
437573-B21
36-72
DC
Input Voltage Range (DCV)
Frequency Range (Nominal) (Hz)
Nominal Input Voltage (VDC)
36
48
72
Maximum Rated Output Wattage
Nominal Input Current (ACD)
1200
1200
28
1200
19
38
Maximum Rated Input Wattage Rating (Watts)
Maximum Rated VA (Volt-Amp)
1380
1380
1350
1350
1365
1365
Efficiency (%) of Maximum Rated Output
Wattage
87
N/A
N/A
20
89
N/A
N/A
25
88
N/A
N/A
35
Power Factor
Leakage Current (mA)
Maximum Inrush Current (A peak)
Maximum Inrush Current duration (mS)
Maximum British Thermal Unit Rating (Btu-Hr)
1
1
3
4713
4610
4662
NOTE: Battery return terminals are isolated DC returns (DC-I).
Power cable color codes
Each DC power cable is shipped with a label that describes each lead. The label is located near
the pigtail leads. The three leads are described in the following table:
Cable color
Black
Description
Positive return
Blue
Negative input voltage
Safety ground
Green/Yellow
HP 1200W
Power Supply
Part Number -
AC
500172-B21
Operational
Input Voltage
Range (Vrms)
100 to 240
50/60
100
Frequency
Range
(Nominal) (Hz)
Nominal Input
Voltage (VDC)
120
208
200
220
230
240
Maximum Rated
Output Wattage
800
900
1200
1200
1200
1200
1200
Power cable color codes
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Nominal Input
Current (A rms)
9.7
9.0
7.0
6.8
6.4
9.1
5.9
Maximum Rated
Input Wattage
Rating (Watts)
930
970
1034
1079
1348
1406
1348
1406
1348
1406
1348
1406
1348
1406
Maximum Rated
VA (Volt-Amp)
Efficiency (%) of
Maximum Rated
Output Wattage
86
87
89
89
89
89
89
Power Factor
0.97
0.97
0.97
0.97
0.97
0.97
0.97
Leakage Current
(mA)
0.42
30
0.50
30
0.83
30
0.87
30
0.92
30
0.96
30
1.00
30
Maximum Inrush
Current (A peak)
Maximum Inrush
Current duration
(mS)
20
20
20
20
20
20
20
Maximum British
Thermal Unit
Rating (BTU-Hr)
3174
3530
4600
4600
4600
4600
4600
Replacing the fans and power supplies
If a cooling fan or power supply fails, you must replace it. Replacement usually takes no longer
than 5 minutes. For instructions on replacing these components, see the HP ProLiant DL380 G6
Under Servers, click ProLiant ml/dl and tc series servers, and select your product.
8
Power supplies specifications and cable information
Download from Www.Somanuals.com. All Manuals Search And Download.
4 Installing the fans
WARNING! To prevent personal injury from hazardous energy, remove watches, rings, or other
metal objects.
1. Power off the server.
2. Remove power to the server.
3. Remove the top cover.
4. Locate the fan blanks.
5. Remove and discard the fan blanks.
6. Install the fans into the board.
Make sure the power connector on the fan lines up with the power connector on the board.
7. Replace the top cover.
Changing the system maintenance switch settings
WARNING! To prevent personal injury from hazardous energy, remove watches, rings, or other
metal objects.
1. Power off the server.
2. Remove power to the server.
3. Remove the top cover.
4. Locate the system maintenance switches which are visible through the opening in the PCI riser
cage.
Changing the system maintenance switch settings
9
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Change the #10 system maintenance switch setting to the On position.
You can use a plastic ball-point pen to flip the system maintenance switch.
6. Replace the top cover.
Verifying the system maintenance switch setting
After you switch the setting, verify that the #10 system maintenance switch is in the On position.
NOTE: The following instructions use iLO 2. For complete information and instructions on using
1. Log in to iLO 2. For instruction, see the HP Integrated Lights-Out 2 User Guide.
2. Select System Information on the left navigation bar.
10
Installing the fans
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Select the Temperatures tab.
If the temperature thresholds appear as shown below, the switch is set correctly.
Incorrect thresholds
If the thresholds don't show up correctly, you might have switched the wrong switch. Ensure the
switch is reset to the factory defaults as described in the HP ProLiant DL380 G6 Maintenance and
After you reset the switch settings to the factory defaults, repeat the above process for verifying
the system maintenance switch setting.
Changing the system maintenance switch settings
11
Download from Www.Somanuals.com. All Manuals Search And Download.
5 Installing the DL380 server into a seismic rack
For information on the installation of the DL380 using the commercial rack mount kit, see the HP
servers, and select your product.
While not specifically designed for use in seismic rack solutions, the commercial kit was successfully
evaluated in the AH343A HP Seismic Rack to the NEBS Zone 4 criteria as part of the DL380 Server
NEBS certification.
IMPORTANT: Perform all the steps in the kit with the exception of the steps specified here in this
procedure which pertains only to installing a DL380 into a seismic rack.
Hardware kit contents
In addition to the supplied items, you might need:
•
•
Screws that fit the rack
The appropriate screwdriver for the screws
Installing the rack mount kit
CAUTION: Plan the rack installation so that the heaviest item is on the bottom of the rack. Install
the heaviest item first, and then continue to populate the rack from the bottom to the top.
NOTE: The following procedure was performed by HP personnel to install the rack mount kit.
This information is provided as an example and a reference to assist in the installation of a DL380
Server into a seismic rack.
1. Unscrew the eight snap-in screws from the mounting rails, and discard the screws.
2. Obtain eight round-hole M5 cage nuts that are intended for use with the seismic rack.
12
Installing the DL380 server into a seismic rack
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTE: The square-hole cage nuts that are provided in the rack kit do not fit in the round
holes in the seismic rack.
3. Install the round-hole M5 cage nuts in the appropriate rack hole positions where you want to
install the DL380 Server.
•
•
Two cage nuts on the front of each rail.
Two cage nuts on the back of each rail.
4. Line up the mounting rail with the cage nuts, and fasten the mounting rail to the rack with M5
screws.
IMPORTANT: You must provide the screws to secure the slide mounting bracket assemblies.
Hardware kit contents
13
Download from Www.Somanuals.com. All Manuals Search And Download.
NOTE: Apply some pressure when fastening the screws to the mounting rail.
5. Repeat steps 1 through 3 for the other mounting rail.
WARNING! To reduce the risk of personal injury or equipment damage, be sure that the
rack is adequately stabilized before sliding the inner slides into the slide mounting bracket
assemblies.
6. To install the side rails on each side of the server, align each side rail to the server, and snap
it into place.
7. Slide the server onto the mounting rails and into the rack.
14
Installing the DL380 server into a seismic rack
Download from Www.Somanuals.com. All Manuals Search And Download.
8. Snap the server into place.
9. Fasten the server to the rack, using the screws included in the rack kit as described in the rack
kit instructions for preparing a server for shipment.
a. Pull down the plastic retention lever on each side of the server.
b. Insert the screws into each side.
10. Install the cable arm using the instructions in the rack kit.
Hardware kit contents
15
Download from Www.Somanuals.com. All Manuals Search And Download.
*AM275-9001A*
Printed in the US
Download from Www.Somanuals.com. All Manuals Search And Download.
|