Graco Inc Paint Sprayer 2004230905 User Manual

Instructions-Parts

309856P

Plural Component, Impingement Mix

Mechanical Purge Spray Gun

For use with non-flammable foam and polyurea.

Not for use in explosive atmospheres.

3500 psi (24.2 MPa, 242 bar) Maximum Fluid Working Pressure

80-130 psi (0.55-0.9 MPa, 5.5-9.1 bar) Air Inlet Pressure Range

200°F (94°C) Maximum Fluid Temperature

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

US Patent Number 7,036,171

D479,305

TI3840a

Korean Patent 338185

Australian Patent Number 152610

2004230905

EP 1610904

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Manual Conventions

Warning

Caution

CAUTION

WARNING

A caution alerts you to possible equipment damage or

destruction if you do not follow instructions.

Note

A warning alerts you to possible serious injury or

death if you do not follow instructions.

A note indicates additional helpful information.

Symbols, such as fluid injection (shown), alert you to a

specific hazard and direct you to read the indicated

hazard warnings on pages 9-10.

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List of Models/Selection Guide

Standard Round Pattern Guns

Use only these mix module/tip combinations.

Gun Part No., Series

Slip-Fit™ Polycarballoy™ Mix Module Part No.,

Round CeramTip™ Part No.,

see page 50 for numbering code

see page 48 for numbering code

247211, A

247212, A

247213, A

247218, A

247219, A

247225, A

247226, A

247231, A

247232, A

247233, A

247239, A

247240, A

247245, A

247246, A

MR3535

MR4747

MR5757

MR6666

MR8282

MR9494

RTM030

RTM040

RTM055

RTM040

RTM055

RTM070

RTM080

RTM090

RTM100

RTM110

5.0

(18.9)

4.0

(15.1)

3.0

(11.4)

2.0

(7.6)

1.0

(3.8)

800

(5.6, 56)

1250

(8.7, 87)

1700

2150

2600

3050

3500

(11.9, 119) (15.0, 150) (18.2, 182)

(21.3, 213) (24.5, 245)

PRESSURE in psi (MPa, bar)

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List of Models/Selection Guide

Standard Flat Pattern Guns

Use only these mix module/tip combinations.

Gun Part No., Series

Slip-Fit™ Polycarballoy™ Mix Module Part No.,

Flat CeramTip™ Part No.,

see page 50 for numbering code

see page 48 for numbering code

247257, A

247258, A

247265, A

247266, A

247267, A

247273, A

247274, A

247275, A

247281, A

247282, A

247283, A

247289, A

247290, A

247291, A

MF1818

MF2929

MF3535

MF4747

MF5757

FTM317

FTM424

FTM438

FTM624

FTM438

FTM624

FTM638

FTM624

FTM638

FTM838

FTM638

FTM838

FTM848

2.0

(7.6)

1.6

(6.0)

1.2

(4.5)

0.8

(3.0)

0.4

(1.5)

800

(5.6, 56)

1250

(8.7, 87)

1700

2150

2600

3050

3500

(11.9, 119) (15.0, 150) (18.2, 182)

(21.3, 213) (24.5, 245)

PRESSURE in psi (MPa, bar)

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List of Models/Selection Guide

Direct Impingement Round Pattern Guns

Use only these mix module/tip combinations.

Gun Part No., Series

Slip-Fit™ Polycarballoy™ Mix Module Part No.,

Round CeramTip™ Part No.,

see page 50 for numbering code

see page 48 for numbering code

247003, A

247006, A

247007, A

247011, A

247012, A

247013, A

247018, A

247019, A

247025, A

247026, A

XR2323

XR2929

XR3535

XR4747

XR5757

RTM040

RTM030

RTM040

RTM030

RTM040

RTM055

RTM040

RTM055

RTM070

5.0

(18.9)

4.0

(15.1)

3.0

(11.4)

2.0

(7.6)

1.0

(3.8)

800

(5.6, 56)

1250

(8.7, 87)

1700

2150

2600

3050

3500

(11.9, 119) (15.0, 150) (18.2, 182) (21.3, 213) (24.5, 245)

PRESSURE in psi (MPa, bar)

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List of Models/Selection Guide

Direct Impingement Flat Pattern Guns

Use only these mix module/tip combinations.

Gun Part No., Series

Slip-Fit™ Polycarballoy™ Mix Module Part No.,

Flat CeramTip™ Part No.,

see page 50 for numbering code

see page 48 for numbering code

247050, A

247051, A

247057, A

247058, A

247061, A

247062, A

247063, A

247065, A

247066, A

247067, A

247073, A

247074, A

247075, A

247081, A

247082, A

247083, A

247089, A

247090, A

247091, A

247163, A

XF1313

XF1818

XF2323

XF2929

XF3535

XF4747

XF5757

XF2332

FTM317

FTM424

FTM317

FTM424

FTM438

FTM624

FTM424

FTM438

FTM624

FTM438

FTM624

FTM638

FTM624

FTM638

FTM838

FTM638

FTM838

FTM848

FTM438

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List of Models/Selection Guide

Direct Impingement Flat Pattern Guns

2.0

(7.6)

1.6

(6.0)

1.2

(4.5)

0.8

(3.0)

0.4

(1.5)

800

1250

1700

2150

2600

3050

3500

(5.6, 56)

(8.7, 87)

(11.9, 119) (15.0, 150) (18.2, 182)

(21.3, 213) (24.5, 245)

PRESSURE in psi (MPa, bar)

Four-Hose Gun

Wide Round Pattern Gun with Four-Hose Recirculating Gun Manifold

Gun Part No., Series

Slip-Fit™ Polycarballoy™ Mix Module Part No.,

Flat CeramTip™ Part No.,

see page 50 for numbering code

see page 48 for numbering code

249815, A

XF2323

FTM438

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Warning

WARNING

PERSONAL PROTECTIVE EQUIPMENT

You must wear proper protective equipment when operating, servicing, or when in the operating area of

the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes,

burns, and hearing loss. This equipment includes but is not limited to:

•

Protective eyewear

Clothing and respirator as recommended by the fluid and solvent manufacturer

Gloves

Hearing protection.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

•

Read Material Safety Data Sheet (MSDS) to know the specific hazards of the fluids you are using.

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just

a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

•

Do not point the gun at anyone or at any part of the body.

Do not put your hand over the spray tip.

Do not stop or deflect leaks with your hand, body, glove, or rag.

Do not “blow back” fluid; this is not an air spray system.

Follow Pressure Relief Procedure, page 18, when you stop spraying and before cleaning, check-

ing, or servicing equipment.

•

Use lowest possible pressure when flushing, priming, or troubleshooting.

Engage piston safety lock when not spraying.

Tighten all fluid connections before operating the equipment.

Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. High pres-

sure hose cannot be recoupled; replace the entire hose.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe

burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

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Warning

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

•

Use equipment only in well ventilated area.

Eliminate all ignition sources, such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc).

•

Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

Keep the work area free of debris, including solvent, rags, and gasoline.

Ground equipment and conductive objects. See Grounding, page 12.

Hold gun firmly to side of grounded pail when triggering into pail.

Use only grounded hoses.

If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

EQUIPMENT MISUSE HAZARD

Misuse can cause serious injury or death.

•

For professional use only.

Use equipment only for its intended purpose. Call your Graco distributor for information.

Read manuals, warnings, tags, and labels before operating equipment. Follow instructions.

Check equipment daily. Repair or replace worn or damaged parts immediately.

Do not alter or modify equipment. Use only Graco parts and accessories.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

•

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings.

•

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not use hoses to pull equipment.

Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids

containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical

reaction and equipment rupture, and result in death, serious injury, and property damage.

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Overall View

TI3840a-1

Key:

A Side Fluid Valve (ISO)

B Side Fluid Valve (RESIN)

Air Cap

Air Line Quick Coupler

Muffler

Optional Fluid Inlets (A Side Shown)

Lock Ring

Fluid Inlet Swivels (A Side Shown)

Trigger

Gun Air Whip Hose

Air Valve

Fluid Housing

Gun Fluid Manifold

Handle

Optional Air Inlet

Cleanoff Air Valve

Piston Safety Lock

CeramTip (behind air cap)

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Isocyanate Hazard

Piston Safety Lock

Engage piston safety lock whenever you stop spray-

ing, to avoid accidental triggering.

Spraying materials containing isocyanates creates

potentially harmful mists, vapors, and atomized par-

ticulates.

WARNING

Read material manufacturer’s warnings and material

MSDS to know specific hazards and precautions

related to isocyanates.

Read warnings, page 9.

To engage piston safety lock: push knob in and turn

clockwise. When engaged, piston safety lock allows

some purge rod movement but shuts off fluid flow and

gun cannot spray. To disengage piston safety lock:

Prevent inhalation of isocyanate mists, vapors, and

atomized particulates by providing sufficient ventila-

tion in the work area. If sufficient ventilation is not

available, a supplied-air respirator is required for

everyone in the work area.

To prevent contact with isocyanates, appropriate per-

sonal protective equipment, including chemically

impermeable gloves, boots, aprons, and goggles, is

also required for everyone in the work area.

TI3850a

push knob in and turn counterclockwise until it pops out.

TI3849a

Keep A and B

Components

Separate

Loss of Air Pressure

In event of loss of air pressure while gun is triggered,

gun will continue to spray. To shut off gun, do one of the

following:

CAUTION

To prevent cross-contamination of the gun’s wetted

parts, do not interchange A component (isocyanate)

and B component (resin) parts. The gun is shipped

with the A side on the left. The fluid manifold, fluid

housing, check valve cartridge, and mix module are

marked on the A side.

•

Push hard or hit end of safety lock, to engage piston

safety lock.

TI4022a

Grounding

•

Close fluid valves A and B.

WARNING

Read warnings, page 10.

Check your local electrical code and proportioner man-

ual for detailed grounding instructions.

TI3837a

Ground the spray gun through connection to a

Graco-approved grounded fluid supply hose.

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Setup

Close fluid valves A and B.

Connect gun air whip hose (T) and air valve (U) to

main air hose. Attach fluid manifold (G) to gun.

TI2411A

Connect A (ISO) and B (RESIN) fluid hoses to fluid

manifold.

TI3830a

To change position of fluid manifold or use

optional fluid inlets, see pages 19 a nd 20.

B (RESIN)

Connect air line to quick coupler (D). Turn on air.

Open air valve (U). Air should flow from air cap

around CeramTip (M). Open cleanoff air valve (K)

about 1/4 to 1/2 turn, then adjust air flow as

required.

TI2417A

A (ISO)

Engage piston safety lock, page 12.

TI3850a

TI3839a

To use optional air inlet, see page 20.

Adjust purge rod, page 15.

Turn on proportioner.

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Setup

Open B (RESIN) fluid valve (about three half

turns). Then open A (ISO) fluid valve.

TI3838a

Disengage piston safety lock, page 12.

TI3849a

10.

Test spray onto cardboard. Adjust pressure and

temperature to get desired results.

TI3861a

11.

12.

Apply layer of lubricant over front of gun and

lock ring, or use gun cover to prevent overspray

buildup and ease disassembly. See page 53 to

order Fusion Gun Lubricant and gun cover.

Gun is ready to spray.

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Adjust Purge Rod

Engage piston safety lock, page 12.

Connect air supply and open air valve (U).

Adjust purge rod with nut driver clockwise until it

just touches CeramTip, then back off 1/8-1/4 turn.

TI3850a

1/8-1/4 Turn

Close fluid valves A and B.

TI3829a

TI3828a

Be sure to back out purge rod 1-2 turns before

changing CeramTips or mix modules. Readjust

purge rod after replacing CeramTips or mix

modules.

TI3837a

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Adjust Flat CeramTip

WARNING

Remove air cap (9).

Read warnings, page 9.

Engage piston safety lock, page 12.

TI3854a

TI3850a

Using nut driver, position CeramTip as desired.

Close fluid valves A and B.

TI3867a

Reassemble air cap (9) fingertight.

TI3837a

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Shutdown

Daily Shutdown

Follow Pressure Relief Procedure, page 18.

Shutdown for More than a

Day

Flush Gun, page 22.

Follow Pressure Relief Procedure, page 18.

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Pressure Relief Procedure

WARNING

Trigger gun onto cardboard or into waste container

to relieve pressure.

Read warnings, page 9. Relieve pressure before

cleaning or repairing gun.

Engage piston safety lock, page 12.

TI4243a

Engage piston safety lock, page 12.

TI3850a

Air supply is required for gun actuation. Do not

disconnect gun air supply until fluid pressure is

relieved.

TI3850a

Close fluid valves A and B. Leave air valve (U)

open.

WARNING

If fluid in the hose and proportioner is still under pres-

sure, follow the Pressure Relief Procedure in the pro-

portioner manual.

To relieve pressure in the hose after the gun is

removed, place the fluid manifold over containers, fac-

ing away from you. Very carefully open the fluid valves.

Under high pressure, fluid will spray sideways from the

fluid ports.

TI3837a

Disengage piston safety lock, page 12.

TI2484A

TI3849a

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Optional Configurations

Optional Fluid Manifold

Position

Unscrew lock ring (P) until front end of gun is

loose.

Fluid manifold is mounted to bottom of gun, with A side

on left, viewed from operator’s position at back of gun. If

desired, manifold may be moved to top of gun. Doing

this will reposition A side parts (fluid inlet, check valve,

and fluid housing A side) to right.

Rotate fluid housing (F) 180° and retighten lock

ring very securely.

Attach fluid manifold. Connect air. Return gun to

service.

CAUTION

To prevent cross-contamination of gun’s wetted parts,

do not interchange A component (isocyanate) and B

component (resin) parts.

Follow Pressure Relief Procedure, page 18.

Disconnect air (D) and remove fluid manifold (G).

TI3837a

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Optional Configurations

Optional Hose Position

Fluid inlet swivels and air quick disconnect fitting point to

rear. If desired, these positions can be changed so

hoses travel downward.

Apply thread sealant to plugs (W), elbows (V), and

male threads of swivels (A, B). Install elbows (V) in

optional inlets (N), facing down. Install swivels (A,

B) in elbows. Be sure to install A swivel (smaller) in

A side. Install plugs (W) where swivels had been.

Torque all parts to 235-245 in-lb (26.6-27.7 N•m).

Fluid Hoses

CAUTION

To prevent cross-contamination of gun’s wetted parts,

do not interchange A component (ISO) and B compo-

nent (RESIN) parts.

TI2646A

Follow Pressure Relief Procedure, page 18. Also

relieve system pressure, see proportioner manual.

Connect A and B hoses to A and B swivels.

Air Hose

Disconnect air (D) and remove fluid manifold (G).

Remove fitting (D) and plug (J). Reverse positions.

Apply thread sealant and torque to 125-135 in-lb

(14-15 N•m).

TI3837a

TI3853a

Disconnect fluid hoses from inlet swivels (A, B).

Remove swivels. Remove plugs from optional

inlets (N).

Attach fluid manifold. Connect air. Return gun to

service.

TI2417A

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Maintenance

Supplied Tool Kit

Clean Muffler, page 22.

•

Hex Nut Driver; 5/16

Screwdriver; 1/8 blade

Clean Fluid Manifold, page 22.

CeramTip Drill Bit; various sizes depending on

CeramTip size. See TABLE 2, page 26.

Clean Slip-Fit Polycarballoy Mix Module, page

•

Mix Module Drill Bit; various sizes depending on

port size. See T ABLE 1, page 24.

23.

117661 Pin Vise; dual reversible chucks

Reversible

Daily

Follow Shutdown, page 17.

Reversible

TI3864a

Weekly to Monthly

•

15B817 Flush Manifold

Clean Purge Rod, page 27.

Keep Gun Clean

Keep gun clean with accessory gun cover, page 53.

Clean Check Valves, page 41. Check o-rings and

screens.

Applying a light coat of lubricant will make cleaning eas-

ier. Lubricate threads and outside of lock ring (11) to

ease disassembly. Use Fusion Gun Lubricant, page 53.

Check that piston safety lock threaded connection

is tight, page 44.

As Needed

Clean Outside of Gun, page 22.

Clean CeramTip, page 26, a minimum of once a

day.

Clean Air Cap, page 22.

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Maintenance

Flush Gun

Clean Air Cap

If it is necessary to flush gun, use following procedure.

Soak air cap in compatible solvent. If necessary, clean

gently with stiff brush.

WARNING

Clean Muffler

A partially plugged muffler will slow gun actuation.

Remove and clean muffler with compatible solvent.

Read warnings, page 10.

Follow Pressure Relief Procedure, page 18.

Flush with a compatible solvent.

Clean Fluid Manifold

Clean fluid manifold sealing faces with compatible sol-

vent and a brush whenever removed from gun. Be sure

to clean the two fluid ports (X) in the top mating surface.

Do not damage the flat sealing surfaces. Cover with

Fusion Lubricant (page 53) if left exposed, to seal out

moisture.

Flush into a grounded metal pail, holding a metal

part of fluid manifold firmly to side of pail. Use the

lowest possible fluid pressure when flushing.

Follow Pressure Relief Procedure, page 18.

Flush Manifold 15B817 is included with gun.

Install in place of fluid manifold and connect sol-

vent line to flush gun.

TI2411-1

Solvent Flush Kits 248139 and 248229 are avail-

able as accessories. See page 53.

Clean Outside of Gun

Wipe off outside of gun with compatible solvent.

CAUTION

Use N Methyl Pyrrolidone (NMP), Dynasolve CU-6,

Dzolv, or equivalent to soften cured material when

cleaning the outside of gun. Do not use as flushing

solvents.

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Maintenance

Clean Slip-Fit Polycarballoy

Mix Module

Follow Pressure Relief Procedure, page 18.

Flush Gun, page 22.

TI3863a

FIG. 1. Cleaning Component A (ISO) Ports

Remove mix module, page 38.

CAUTION

To avoid damaging mix module, do not force drill bits

when cleaning impingement ports. Some ports are

offset or angled.

See F IG . 1 an d F IG . 2. Clean mix module impinge-

ment ports (IP) with appropriate size drill (sup-

plied). See T ABLE 1, page 24. Also see

identification chart under Drill Bit Kits, page 51.

TI3862a

FIG. 2. Cleaning Component B (Resin) Ports

Component B (RES) impingement ports, at rear

of mix module, are angled toward front of gun.

See F IG . 2.

NOTE: View is not to scale.

Some mix modules have counterbored holes (CB)

and require two drill sizes to clean impingement

ports completely. See F IG . 3 a nd T ABLE 1.

Reassemble, page 38.

Mix Modules

XF1313,

XF1818,

MF1818,

XF1318,

XF1824

All Other

Mix Modules

TI3876a

FIG. 3. Mix Module Cross Section

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Maintenance

Table 1: Impingement Port Cleanout Drill Sizes

Standard Round Slip-Fit Polycarballoy Mix Modules

Mix Module

Part No.

No. of

Impinge-

ment Ports

Impingement Port Drill

Counterbore Drill

Drill Size

Drill Diameter

in. (mm)

Drill Size

Drill Diameter

in. (mm)

(nominal)

MR3535

MR4747

MR5757

MR6666

MR8282

MR9494

#73

.0240 (0.61)

.0320 (0.81)

.0400 (1.02)

.0465 (1.18)

N/A

#67

N/A

#67

N/A

#67

N/A

#60

N/A

#56

N/A

Standard Flat Slip-Fit Polycarballoy Mix Modules

No. of Impingement Port Drill

Mix Module

Part No.

Counterbore Drill

Impinge-

Drill Size

Drill Diameter

in. (mm)

Drill Size

(nominal)

Drill Diameter

in. (mm)

ment Ports

(nominal)

MF1818

MF2929

MF3535

MF4747

MF5757

#77

.0180 (0.46)

.0292 (0.74)

.0240 (0.61)

.0320 (0.81)

#67

N/A

.0320 (0.81)

N/A

#69

#73

N/A

#67

N/A

#67

N/A

Direct Impingement Round Slip-Fit Polycarballoy Mix Modules

Mix Module

Part No.

No. of

Impinge-

ment Ports

Impingement Port Drill

Counterbore Drill

Drill Size

Drill Diameter

in. (mm)

Drill Size

(nominal)

Drill Diameter

in. (mm)

(nominal)

XR2323

XR2929

XR3535

XR4747

XR5757

#74

.0230 (0.57)

.0292 (0.74)

.0240 (0.61)

.0320 (0.81)

N/A

#69

#73

#67

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Maintenance

Direct Impingement Flat Slip-Fit Polycarballoy Mix Modules

Mix Module

Part No.

No. of

Impinge-

ment Ports

Impingement Port Drill

Counterbore Drill

Drill Size

Drill Diameter

in. (mm)

Drill Size

Drill Diameter

in. (mm)

(nominal)

XF1313

XF1818

XF2323

XF2929

XF3535

XF4747

XF5757

XF1318

#81

.0130 (0.33)

.0180 (0.46)

.0230 (0.57)

.0292 (0.74)

.0240 (0.61)

.0320 (0.81)

.0130 (0.33)

.0180 (0.46)

.0230 (0.57)

.0320 (0.81)

#67

.0320 (0.81)

N/A

#77

#67

#74

N/A

#69

N/A

#73

N/A

#67

N/A

#67

N/A

#81

#67

.0320 (0.81)

N/A

#77

#67

XF1824

XF2332

#77

#67

#74

N/A

#74

N/A

#67

N/A

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Maintenance

Clean CeramTip

Round CeramTip

Flat CeramTip

Follow Pressure Relief Procedure, page 18.

Remove CeramTip, page 34.

Clean CeramTip hole with appropriate size drill

(supplied). See TABLE 2. Also see identification

chart under Drill Bit Kits, page 51.

Soak CeramTip in compatible solvent. Clean gen-

tly with 15D234 Tip Cleanout Tool, page 53, to fit

tip configuration.

Reposition CeramTip horizontally or vertically.

TI3868a

Table 2: Cleanout Drill Sizes for Round CeramTips

TI3867a

Round CeramTip Kit

Part No.

Drill Size

(nominal)

Cleanout Drill Diameter

in. (mm)

RTM024

RTM030

RTM040

RTM055

RTM070

RTM080

RTM090

RTM100

RTM110

#73

#67

.0240 (0.61)

.0320 (0.81)

.0400 (1.02)

.0550 (1.40)

.0700 (1.78)

.0787 (2.00)

.0890 (2.26)

.0995 (2.53)

0.1094 (2.78)

External Quick Cleaning Method

#60

Engage piston safety lock, page 12.

#54

#50

2.0 mm

#43

#39

TI3850a

7/64

Close fluid valves A and B.

Clean CeramTip internal dome with 15D234 Tip

Cleanout Tool, page 53.

TI2411A

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Maintenance

Stuck Purge Rod

If purge rod (31) is stuck and cannot actuate, use this

procedure to free it.

Clean CeramTip hole (E) with appropriate size drill

(supplied). See TABLE 2. Also see identification

chart under Drill Bit Kits, page 51.

Engage piston safety lock, page 12.

TI3868a

Clean flat tip slit (H) with tip cleanout tool 15D234

(page 53).

TI3850a

15D234

Trigger gun and hold. Turn purge rod counterclock-

wise.

Open B (RESIN) fluid valve (about three half

turns). Then open A (ISO) fluid valve.

TI3828a

Adjust Purge Rod, page 15.

TI3838a

Clean Purge Rod

Clean purge rod (31) weekly or monthly.

Disengage piston safety lock, page 12.

Follow Pressure Relief Procedure, page 18.

Flush Gun, page 22.

TI3849a

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Maintenance

Adjust Front Rod Seal

If fluid misting occurs from tip when gun is not triggered,

use following procedure to temporarily stop leakage until

parts are replaced.

Disconnect air (D) and remove fluid manifold (G).

Follow Pressure Relief Procedure, page 18.

Back out purge rod 1-2 turns with nut driver.

TI3837a

Disassemble Front End, page 35.

Clean exposed portion of purge rod (31). Apply

Fusion Gun Lubricant, page 53.

TI3828a

Remove air cap (9).

TI3873a

Reassemble Front End, page 36.

Adjust Purge Rod, page 15.

TI3854a

Trigger gun and hold. Tighten retainer (28) an addi-

tional notch, to tighten front seal (46) onto purge

rod (31).

Attach fluid manifold. Connect air. Return gun to

service.

Detrigger gun. Reassemble air cap (9) fingertight.

Adjust Purge Rod, page 15.

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Maintenance

Adjust Rear Rod Seal

Remove fluid housing (7) from rod (31).

Follow Pressure Relief Procedure, page 18.

Reassemble Front End, page 36.

Adjust Purge Rod, page 15.

Flush Gun, page 22.

Remove fluid manifold (G). Leave air connected.

Attach fluid manifold. Return gun to service.

TI3852a

Disassemble Front End, page 35.

Assemble fluid housing (7) backwards onto lubri-

cated purge rod (31). Adjust rear rod seal nut (23)

with nut driver until drag is felt when sliding on rod.

TI3831a

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Troubleshooting

Follow Pressure Relief Procedure, page 18,

before checking or repairing gun.

Check all possible problems and causes before

disassembling gun.

CAUTION

To prevent cross-contamination of the gun’s wetted

parts, do not interchange A component (isocyanate)

and B component (resin) parts.

PROBLEM

CAUSE

SOLUTION

Gun does not fully actuate when trig- Piston safety lock engaged.

gered.

Disengage piston safety lock, page

12.

Plugged muffler (22).

Clean, page 22.

Replace, page 44.

Open.

Damaged air valve o-rings (24).

Fluid does not spray when gun is fully Closed fluid valves (12b).

actuated.

Plugged impingement ports.

Plugged check valves (36).

Clean, page 23.

Clean, page 41.

Clean, page 22.

Gun actuates slowly or with delayed Plugged muffler (22).

action.

Damaged piston o-rings (16, 19).

Replace, page 42.

Dirty air valve, or damaged o-rings

(24).

Clean air valve or replace o-rings,

page 44.

Mix module nut (25) too tight.

Incorrect purge rod adjustment.

Loose lock ring (11).

Loosen nut, then retighten, page 37.

Adjust Purge Rod, page 15.

Tighten, use tool if necessary. Adjust

Purge Rod, page 15.

Purge rod will not actuate.

No air pressure.

Low air pressure.

Connect air supply.

Set air pressure above 80 psi (0.56

MPa, 5.6 bar).

Buildup on purge rod (31).

See Clean Purge Rod, page 27.

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Troubleshooting

PROBLEM

CAUSE

Dirty CeramTip (40).

SOLUTION

Clean, page 26.

Readjust, page 13.

Loss of round pattern.

Too little cleanoff air.

Loss of flat pattern.

Pressure imbalance.

Plugged CeramTip (40).

Worn CeramTip (40).

Clean in compatible solvent.

Replace, page 34.

Plugged impingement ports.

Clean, page 23. Reinstall mix mod-

ule, page 38.

Plugged check valves (36).

Viscosities not equal.

Clean, page 41.

Adjust temperature to compensate.

Replace, page 38.

Replace, page 40.

Reduce, page 13.

Increase, page 13.

Replace.

Fluid mist from CeramTip.

Excessive overspray.

Worn mix module (39).

Worn front rod seal (46).

Too much cleanoff air.

Rapid buildup of material on air cap. Too little cleanoff air.

Fluid does not shut off when fluid

valves are closed.

Damaged fluid valves (12b).

Reduced cleanoff air.

Plugged air passage.

Open.

Air leakage around fluid housing.

Air leakage from piston safety lock.

Damaged or missing o-ring (20).

Damaged or missing o-rings (18).

Replace.

Replace, page 42.

No action required.

Burst of air from muffler when gun is Normal.

triggered.

Steady air leakage from muffler.

Damaged air valve o-rings (24)

Replace, page 44.

Damaged piston o-rings (16, 19).

Damaged air valve o-rings (24).

Replace, page 42.

Air leakage from front air valve.

Replace, page 44.

Component B (resin) leak from fluid Worn rear rod seal.

housing.

Adjust Rear Rod Seal, page 29.

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Troubleshooting

Theory of Operation

Gun Triggered (Fluid Spraying)

Gun Detriggered (Mechanical Purging)

Purge rod (31) moves back, opening impingement ports

(IP). Components A and B combine in mix module (39).

Fluid sprays from CeramTip (40).

Purge rod (31) moves forward, closing impingement

ports (IP) and shutting off fluid flow. Rod pushes through

mix module (39) and bottoms on CeramTip (40), forcing

out excess fluid and restoring proper orifice diameter.

Cleanoff air flows whether gun is triggered or detrig-

gered. See page 13 to adjust.

Cleanoff air flows whether gun is triggered or detrig-

gered. See page 13 to adjust.

KEY

Fluid

Cleanoff Air

KEY

Fluid

Cleanoff Air

TI3882a

TI3881a

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Troubleshooting

Cutaway View

28 25 39

12b

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Repair

Tools Required

Tools needed for complete gun repair:

Back out purge rod 1-2 turns with nut driver.

•

adjustable wrench

flat head screwdriver (included)

channel-lock pliers (2 pair)

5/16 hex nut driver (included)

o-ring pick

medium-strength Loctite®

solvent or alcohol

TI3828a

Remove air cap (9), retainer (28), and CeramTip

(40).

Lubrication

Liberally lubricate all o-rings, seals, and threads with

Fusion Gun Lubricant, page 53. Lubricate threads and

outside of lock ring (11).

28 40

Replace CeramTip

TI3843a

Follow Pressure Relief Procedure, page 18.

If CeramTip is stuck, trigger and detrigger gun

once to release it.

Remove fluid manifold (G). Leave air connected.

Install new CeramTip (40). Lubricate all threads.

Install retainer (28) fingertight, plus 1 notch. Install

air cap (9) fingertight.

Adjust Purge Rod, page 15.

Attach fluid manifold. Return gun to service.

TI3852a

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Repair

Disassemble Front End

CAUTION

If lock ring (11) is stuck due to material buildup, do not

force it by turning entire front end. Locating tabs (Z)

may break off. Soak front of gun in solvent to soften

cured material and free lock ring.

WARNING

Read warnings, page 9. Proper attachment of front

end is critical. Do not operate gun if front end is loose

or lock ring is not snug against handle.

CAUTION

To prevent damage to purge rod (31), always pull front

end straight off handle (1).

Follow Pressure Relief Procedure, page 18.

Flush Gun, page 22.

Unscrew lock ring (11) to remove front end and mix

module. Pull front end straight off handle.

Back out purge rod 1-2 turns with nut driver.

TI3865b

TI3828a

Remove air cap (9), retainer (28), and CeramTip

(40).

28 40

TI3843a

Remove mix module nut (25), using air cap (9)

backwards, or a wrench. Remove front seal (46).

TI3843a

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Repair

Reassemble Front End

CAUTION

To prevent damage to purge rod (31), always slide

front end straight onto purge rod.

Check that o-rings (20, 21) are in position. Liberally

lubricate o-rings, threads of lock ring (11) and han-

dle (1), and outside of lock ring.

Carefully slide front end straight onto purge rod

(31). Screw lock ring (11) onto handle (1) as far as

possible by hand. Push on front end to ensure it is

properly seated. Continue screwing lock ring onto

handle until tightened very securely. When prop-

erly assembled, lock ring is snug against handle.

TI3871a

Orient front end as required for desired fluid mani-

fold mounting (bottom mounting shown). Align

slots (Y) to engage tabs (Z).

TI3866a

Push mix module (39) onto rod (31) as far as pos-

sible.

TI3871a

TI3845a

TI3873a

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Repair

CAUTION

Reinstall CeramTip (40). Lubricate all threads.

Do not overtighten mix module nut (25). Overtighten-

ing can deform impingement holes and cause slow

gun actuation.

Install retainer (28) fingertight, plus 1 notch. Install

air cap (9) fingertight.

Lubricate all threads and reassemble mix module

nut (25) fingertight. Tighten additional 1/12 turn

with air cap (9) or wrench. Install front seal (46) on

rod (31).

TI3843a

Adjust Purge Rod, page 15.

1/12 Turn

TI3843a

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Repair

Slip-Fit Polycarballoy Mix

Module

See page 48 for available Slip-Fit Polycarballoy Mix

Module sizes.

Disengage piston safety lock, page 12. Trigger and

detrigger gun once to release mix module (39)

from fluid housing (7). Remove mix module.

Engage piston safety lock.

Follow Pressure Relief Procedure, page 18.

Flush Gun, page 22.

TI3845a

Remove fluid manifold (G). Leave air connected.

If mix module (39) does not protrude from fluid

housing (7), slightly loosen then retighten lock

ring (11), to allow gripping of edge for removal.

Push mix module (39) onto rod (31) as far as pos-

sible.

TI3852a

Remove air cap (9), retainer (28), and CeramTip

(40).

TI3845a

28 40

TI3843a

Remove mix module nut (25), using air cap (9)

backwards, or a wrench. Remove front seal (46).

TI3843a

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Repair

CAUTION

Reinstall CeramTip (40). Lubricate all threads.

Do not overtighten mix module nut (25). Overtighten-

ing can deform impingement holes and cause slow

gun actuation.

Install retainer (28) fingertight, plus 1 notch. Install

air cap (9) fingertight.

Lubricate all threads and reassemble mix module

nut (25) fingertight. Tighten additional 1/12 turn

with air cap (9) or wrench. Install front seal (46) on

rod (31).

TI3843a

10.

11.

Adjust Purge Rod, page 15.

1/12 Turn

Attach fluid manifold. Return gun to service.

TI3843a

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Repair

Rear Rod Seal

Reassemble new rear seal (46) in rear rod seal nut

(23). Lubricate threads and install in fluid housing

(7) with nut driver.

Follow Pressure Relief Procedure, page 18.

Reassemble Front End, page 36.

Adjust Purge Rod, page 15.

Flush Gun, page 22.

Remove fluid manifold (G). Leave air connected.

10.

Attach fluid manifold. Connect air. Return gun to

service.

TI3852a

Disassemble Front End, page 35.

Remove rear rod seal nut (23) with nut driver (53).

TI3869a

Push out rear seal (46) with screwdriver (54).

TI3872a

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Repair

Check Valves

WARNING

Before disassembling, press on ball (36c) to test

check valve for proper movement and spring

action.

Read warnings, page 9. Damaged check valve o-rings

(36f, 36g) may result in external leakage. Replace

o-rings if any damage is seen.

Follow Pressure Relief Procedure, page 18.

Flush Gun, page 22.

Slide filter (36d) off. Clean and inspect parts. Thor-

oughly inspect o-rings (36f, 36g). If necessary,

remove screw (36b) and disassemble check valve.

Disconnect air (D) and remove fluid manifold (G).

Clean and inspect check valve mating surfaces

and fluid ports.

36b

36e

36c

36d

36g

36a

36f

TI3836a

Reassemble check valves. Screw (36b) should be

TI3837a

flush (within 1/16 in. or 1.5 mm) of housing (36a)

surface. Liberally lubricate o-rings (36f, 36g) and

carefully reinstall in fluid housing.

CAUTION

To prevent cross-contamination of the check valves,

do not interchange A component and B component

parts. The A component check valve is marked with

an A.

Attach fluid manifold. Connect air. Return gun to

service.

Pry out check valves (36) at notch.

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Repair

Piston and Purge Rod

Pull purge rod to remove piston (32). Inspect pis-

ton o-ring (16) and shaft o-ring (19).

Follow Pressure Relief Procedure, page 18.

Flush Gun, page 22.

Disconnect air (D) and remove fluid manifold (G).

TI3846a

Inspect purge rod (31) for scratches or damage.

Unscrew rod from piston with nut driver. Inspect

o-ring (18). Liberally lubricate with Fusion Gun

Lubricant, page 53. To reassemble, thread purge

rod (31) into piston (32) just until o-ring (18) is not

visible.

TI3837a

Disassemble Front End, page 35.

Unscrew purge rod stop (15) to remove piston

safety lock assembly. Inspect o-rings (14, 18) in

place.

TI3848a

Liberally lubricate piston o-rings. Reinstall piston.

Shaft is keyed for proper assembly. Push firmly to

seat piston. Rotate piston/purge rod assembly

clockwise with nut driver until piston is fully seated.

TI3847a

TI3846a

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Repair

Install piston safety lock assembly until bottomed

out.

TI3847a

10.

11.

12.

Reassemble Front End, page 36.

Adjust Purge Rod, page 15.

Attach fluid manifold. Connect air. Return gun to

service.

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Repair

Piston Safety Lock

Air Valve

Follow Pressure Relief Procedure, page 18.

Flush Gun, page 22.

Disconnect air (D) and remove fluid manifold (G).

TI3837a

Unscrew cap (10) from stop (15), using two pair of

Unscrew air valve plug (2) and remove spring (26).

channel-lock pliers. Inspect spring (17), safety

actuator (3), bushing (4), and o-rings (14, 18).

Using small screwdriver (54), push spool (27) out

from front. Inspect o-rings (24).

3, 4

TI3835b

Lubricate o-rings (14, 18) and piston safety lock

actuator (3), and reassemble. Use Fusion Gun

Lubricant, page 53. Clean threads with solvent or

alcohol. Apply medium-strength Loctite® or equiv-

alent to threads on stop (15) and cap (10), and

reassemble.

TI3834a

Liberally lubricate o-rings and reassemble. Use

Fusion Gun Lubricant, page 53. Torque plug (2) to

125-135 in-lb (14-15 N•m).

Attach fluid manifold. Connect air. Return gun to

service.

Attach fluid manifold. Connect air. Return gun to

service.

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Notes

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Parts

60★

4★

59★

3★

10★ 17★

46*†‡

25 39

14*★ 15★

28 40

16* 8 31

Supplied Tools

18★

11‡◆

35‡◆

23‡

‡44

21*‡◆

46*†‡

‡*24

TI3870a

◆†‡7

Flush Manifold Detail

†‡36b

29 (Ref)

‡36e

36c‡

12e

‡36d

‡*36g

†‡36a

†‡*36f

12f

‡36

30 (Ref)

†12a

12d (Ref)

TI2647a

12b

TI3851c

12c

27 26

12d

24†‡

4-Hose Fluid Manifold Detail

12g

12a

12e

12f

Torque to 125-135 in-lb (14-15 N•m).

Torque to 20-30 in-lb (2.3-3.4 N•m).

Torque to 32-40 ft-lb (43-54 N•m).

Torque to 35-45 in-lb (4-5 N•m).

12f

12e

12b

12g

12d

TI7134A

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Parts

Ref.

No.

36‡

Ref.

No.

Part No. Description

Qty

Part No. Description

248002 HANDLE

Qty

246731 VALVE, check, A side; includes

36a-36g

15B208 PLUG, air valve

15C374 ACTUATOR; safety

15C390 BUSHING, safety

246352 VALVE, check, B side; includes

36a-36g

3★

4★

36a‡†

. HOUSING

203953 SCREW; 10-24 x 3/8 in. (10 mm) 1

36b‡† 15B214 . SCREW; 5/16-18 x

1/2 in. (13 mm)

192272 PIN

7†‡◆

HOUSING, fluid

36c‡ 104396 . BALL; carbide

118145 SPRING, purge rod

15C375 AIR CAP

36d‡

. SCREEN; see page 52

36e‡ 117490 . SPRING

10★ 15C373 CAP, rear

36f‡* 248133 . O-RING, check valve face;

package of 6

11‡◆

15B215 RING, lock

246012 MANIFOLD, fluid, 2-hose;

includes 12a-12g

249523 MANIFOLD, fluid, 4-hose;

includes 12a, 12b, 12d-12g, 50

. MANIFOLD

246356 . VALVE, fluid

100139 . PLUG, pipe; 1/8-27 npt

15B221 . BOLT; 5/16-24

117634 . SWIVEL, B side; 1/8 npt(m) x

no. 6 JIC(f); for 2-hose manifold

117634 . SWIVEL, B side; 1/8 npt(m) x

no. 6 JIC(f); for 4-hose manifold

117635 . SWIVEL, A side; 1/8 npt(m) x

no. 5 JIC(f); for 2-hose manifold

117635 . SWIVEL, A side; 1/8 npt(m) x

no. 5 JIC(f); for 4-hose manifold

15B993 . SPRING, ring, lock

15B209 TRIGGER

36g‡* 248129 . O-RING, check valve housing;

package of 6

37▲ 222385 TAG, warning; not shown

MODULE, mix, round, standard;

see page 48

12a†

12b

12c

12d

12e

MODULE, mix, flat, standard; see 1

page 48

MODULE, mix, round, direct

impingement; see page 49

MODULE, mix, flat, direct impinge-1

ment; see page 49

44‡

CeramTip; see page 50

12f

15C382 VALVE, cleanoff air

46†‡* 248003 SEAL KIT, purge rod; includes 4

seals

117510 COUPLER, air line

15B772 HOSE, air; 1/4 npsm (fbe); 18 in. 1

(0.46 m)

112307 ELBOW, street;1/8 npt (m x f)

15B565 VALVE, ball; 1/4 npt (m x f)

15B817 MANIFOLD, gun flush

117642 NUT DRIVER, hex; 5/16

118575 SCREWDRIVER; 1/8 blade

197979 COVER, gun; not shown

15C480 WASHER, wave

12g

14*★ 248136 O-RING, rod stop; package of 6

15★ 15C372 STOP, purge rod

16*

248135 O-RING, piston; package of 6

17★ 118144 SPRING, piston safety lock

18★ 248095 O-RING, purge rod; package of 6 1

248096 O-RING, piston shaft;

package of 6

248138 O-RING, housing, small;

package of 6

57■ 118665 LUBRICANT, Fusion Gun; 4 oz

(113 gram)

21‡◆* 248132 O-RING, housing, large;

58▲ 15D235 SIGN, instruction

59★ 15D329 STOP, rod

package of 6

23‡

119626 MUFFLER

60★ 115452 RING, retaining

15C378 NUT, rod seal, rear

24‡* 246354 O-RING; package of 6

These parts are only available in repair kits. To select

a kit, refer to Gun Repair Kits on page 52.

15C377 NUT, mix module

117485 SPRING, air valve

15B202 SPOOL, air valve

15C376 RETAINER, CeramTip

100721 PLUG, pipe; 1/4-18 npt

†

‡

These parts are not available singly.

117509 QUICK-DISCONNECT, male, air; 1

1/4 npt(m)

These parts are included in Front End Replacement

Kit 246875 (includes 1 of items 24 and 46).

248001 ROD, purge; includes 1 of item 18 1

15C371 PISTON

117661 VISE, pin; dual reversible chucks 1

★ These parts are included in Safety Stop Assembly

35‡◆ 116550 RING, retaining

248028 (includes 1 of item 18).

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

■ Available in 248279 Kit, package of 10. See page 53.

◆ Available in Fluid Housing Assembly Kit 248004.

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Parts

Slip-Fit Polycarballoy Mix Module Kits

Slip-Fit Polycarballoy Mix Module Part Numbering Code

Example First Two Digits

Part No.

Second Two Digits Last Two Digits

MR3535

MF3535

XR3535

XF3535

MR=Mechanical purge standard, round pattern

MF=Mechanical purge standard, flat pattern

35=Component A

impingement port

size (.035 in.).***

35=Component B

impingement port

size (.035 in.).***

XR=Mechanical purge direct impingement, round pattern

XF=Mechanical purge direct impingement, flat pattern

*** Some modules have multiple impingement ports (see below). Size is given as the equivalence of a single port.

Standard Round Pattern Guns

Slip-Fit Polycarballoy

Mix Module Kit

(includes drill bits)

No. of

Impingement

Ports

Impingement

Port Drill Bit

Size, nominal**

MR3535

MR4747

MR5757

MR6666

MR8282

MR9494

#73

#67

#60

#56

Standard Flat Pattern Guns

Slip-Fit Polycarballoy

Mix Module Kit

(includes drill bits)

No. of

Impingement

Ports

Impingement

Port Drill Bit

Size, nominal**

Counterbore

Drill Bit Size,

nominal**

MF1818

MF2929

MF3535

MF4747

MF5757

#77

#69

#73

#67

N/A

**For further information, see identification chart under Drill Bit Kits, page 51.

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Parts

Direct Impingement Round Pattern Guns

Slip-Fit Polycarballoy

Mix Module Kit

(includes drill bits)

No. of

Impingement

Ports

Impingement

Port Drill Bit

Size, nominal**

XR2323

XR2929

XR3535

XR4747

XR5757

#74

#69

#73

#67

Direct Impingement Flat Pattern Guns

Slip-Fit Polycarballoy

Mix Module Kit

(includes drill bits)

No. of

Impingement

Ports

Impingement

Port Drill Bit

Size, nominal**

Counterbore

Drill Bit Size,

nominal**

XF1313

XF1818

XF2323

XF2929

XF3535

XF4747

XF5757

XF1318

#81

#77

#74

#69

#73

#67

#81

#77

#74

#67

N/A

#67

XF1824

XF2332

N/A

**For further information, see identification chart under Drill Bit Kits, page 51.

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Parts

CeramTip Kits

Round CeramTip Part Numbering Code

Example First Three Digits

Part No.

Last Three Digits

RTM055

RTM=Round CeramTip mechanical purge Equivalent orifice diameter size (.055 in.)

Round CeramTips (include drill bit)

CeramTip Part No.

RTM024

Drill Bit Size, nominal**

#73

RTM030

#67

RTM040

#60

RTM055

#54

RTM070

#50

RTM080

2.0 mm

#43

RTM090

RTM100

#39

RTM110

7/64

**For further information, see identification chart under Drill Bit Kits, page 51.

Flat CeramTip Part Numbering Code

Example First Three Digits

Part No.

Fourth Digit

Last Two Digits

FTM848

FTM=Flat CeramTip mechanical purge

8x2=pattern length Equivalent orifice diameter size

(8x2=16 in.) (.048 in.)

Flat CeramTips

CeramTip Part No. Pattern Size, in. (mm)

FTM317

FTM424

FTM438

FTM624

FTM638

FTM838

FTM848

very low flow, 6-8 (152-203)

low flow, 8-10 (203-254)

medium flow, 8-10 (203-254)

low flow, 12-14 (305-356)

medium flow, 12-14 (305-356)

medium flow, 16-18 (406-457)

high flow, 16-18 (406-457)

309856P

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Parts

Drill Bit Kits

For cleaning gun ports and orifices. Illustrations are actual size, for comparison.

Not all sizes are used with your gun.

Drill Bit Size

Kit Part No. Qty in Kit

Illustration

nominal

in.

246623

246810

#32

0.116

2.90

7/64

0.109

2.77

246813

246624

246812

#39

3/32

#43

.099

.094

.089

2.51

2.39

2.26

246625

#44

.086

2.18

246811

246626

248893

2 mm

#50

.079

.070

.062

2.00

1.78

1.59

1/16

246627

246809

246628

246814

246629

246808

248618

248891

#53

#54

#55

#56

#58

#60

#63

#66

.060

.055

.052

.046

.042

.040

.037

.033

1.52

1.40

1.32

1.18

1.07

1.02

0.94

0.84

246807

246630

#67

#69

.032

.029

0.81

0.74

248892

246815

276984

246631

246816

#70

#73

#74

#76

#77

.028

.024

.023

.020

.018

0.71

0.61

0.57

0.51

0.46

246817

#81

.013

0.33

309856P

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Parts

Gun Repair Kits

Read the chart left to right and top to bottom to find the quantity of each part in the kits.

Ref.

No.

Bulk O-ring

Kits, (qty)

246351

Check Valve Complete

248000

O-ring Kit

36f

36g

248136 (6)

248135 (6)

248095 (6)

248096 (6)

248138 (6)

248132 (6)

246354 (6)

248133 (6)

248129 (6)

248003 (4)

Check Valve Filter Screen Kits (10 per kit)

80 mesh filter screen is standard with gun.

246357 40 mesh (.015 in., 375 micron)

246358 60 mesh (.010 in., 238 micron)

246359 80 mesh (.007 in., 175 micron)

309856P

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Accessories

Gun Cover

Circulation Manifold

244915

246362

Keeps gun clean while spraying. Pack of 10.

Attach to gun fluid manifold to enable preheating of

hose. See manual 309818.

Fusion Gun Lubricant Kit

248279 Pack of 10 Tubes, 4 oz (113 gram)

High adhesion, water resistant, lithium-based lubricant

for rebuilding Fusion Gun. MSDS sheet MSD025 avail-

able at www.graco.com.

TI3877a

Flushing Manifold

Tip Cleanout Tool

15B817 Manifold Block

15D234

See ref. no. 52, page 47.

Designed to fit CeramTip internal dome and flat tip slits.

Solvent Flush Kits

End for

Mechanical

Purge Tips

248139 1 qt (0.95 liter) Solvent Cup

End for Air

Purge Tips

Portable, for remote solvent flush. Includes 15B817

Flushing Manifold. See manual 309963.

TI4244a

Gun Cleaning Kit

15C161

TI4165a

Ultimate Gun Cleaning Kit.

309856P

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Accessories

Solvent Flush Pail Kit

Hose Adapter Kits

248229 5.0 gal. (19 liter) Pail

246944

Includes flush manifold with individual A and B shutoff

valves, and air regulator. See manual 309963.

To connect non-Graco gun to Graco heated hose.

248029

To connect Graco Fusion gun to non-Graco D-gun hose

set.

246945

To connect Graco Fusion gun to non-Graco heated

hose.

Pour Nozzle Kit

248682

TI4211b

To convert mechanical purge gun for pour applications.

Includes nozzle, retainer, and tip.

309856P

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Technical Data