Grizzly Treadmill G0695 User Manual

MODEL G0695  
VS MILLING MACHINE  
WITH RAM HEAD  
OWNER'S MANuAL  
Copyright © JULy, 2009 By grizzLy indUstriaL, inC., rEVisEd oCtoBEr, 2010 (ts)  
WARNING: NO pORTION Of THIS MANuAL MAy bE REpRODuCED IN ANy SHApE  
OR fORM WITHOuT THE WRITTEN AppROVAL Of GRIzzLy INDuSTRIAL, INC.  
(For modELs manUFaCtUrEd sinCE 9/10) #trCrBLtsJB11908 printEd in taiWan  
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Table of Contents  
INTRODuCTION............................................... 2  
SECTION 5: ACCESSORIES......................... 30  
manual accuracy ........................................... 2  
Contact info.................................................... 2  
machine description ...................................... 2  
identification................................................... 3  
machine data sheet ...................................... 4  
SECTION 6: MAINTENANCE......................... 35  
schedule...................................................... 35  
Cleaning & protecting.................................. 35  
Lubrication ................................................... 35  
V-Belt tensioning......................................... 37  
SECTION 1: SAfETy....................................... 6  
safety instructions for machinery .................. 6  
additional safety instructions For mills.......... 8  
glossary of terms ......................................... 9  
SECTION 7: SERVICE ................................... 38  
troubleshooting ........................................... 38  
adjusting gibs.............................................. 40  
adjusting Backlash....................................... 41  
V-Belt replacement..................................... 41  
SECTION 2: CIRCuIT REQuIREMENTS ...... 10  
220V single-phase operation ..................... 10  
SECTION 8: WIRING...................................... 43  
Wiring safety instructions............................ 43  
Wiring diagram ............................................ 44  
Electrical Components................................. 45  
SECTION 3: SETup ....................................... 11  
needed for setup......................................... 11  
Unpacking.................................................... 11  
inventory ...................................................... 12  
Cleanup........................................................ 13  
site Considerations...................................... 14  
moving & placing mill................................... 15  
mounting to shop Floor ............................... 15  
assembly ..................................................... 16  
test run ...................................................... 17  
spindle Break-in .......................................... 18  
SECTION 9: pARTS....................................... 46  
Base, Column, & Knee Breakdown ............. 46  
head Breakdown ......................................... 48  
motor & ram Breakdown............................. 50  
table Breakdown......................................... 52  
Label placement .......................................... 54  
WARRANTy AND RETuRNS ........................ 57  
SECTION 4: OpERATIONS ........................... 19  
Basic Controls.............................................. 19  
operation overview..................................... 22  
table movement .......................................... 22  
headstock tilting ......................................... 24  
headstock turret rotation........................... 26  
headstock ram movement ......................... 27  
setting spindle speed ................................. 28  
Loading/Unloading tooling .......................... 29  
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INTRODuCTION  
Manual Accuracy  
Contact Info  
We are proud to offer this manual with your new  
machine! We've made every effort to be exact  
with the instructions, specifications, drawings,  
and photographs of the machine we used when  
writing this manual. However, sometimes we still  
make an occasional mistake.  
We stand behind our machines. If you have any  
service questions, parts requests or general ques-  
tions about the machine, please call or write us at  
the location listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Also, owing to our policy of continuous improve-  
ment, your machine may not exactly match the  
manual. If you find this to be the case, and the dif-  
ference between the manual and machine leaves  
you in doubt, check our website for the latest  
manual update or call technical support for help.  
Phone: (570) 546-9663  
E-Mail: techsupport@grizzly.com  
We want your feedback on this manual. If you can  
take the time, please email or write to us at the  
address below and tell us how we did:  
Before calling, find the manufacture date of your  
machine by looking at the date stamped into the  
machine ID label (see below). This will help us  
determine if the manual version you received  
matches the manufacture date of your machine.  
Grizzly Industrial, Inc.  
Technical Documentation Manager  
P.O. Box 2069  
Bellingham, WA 98227-2069  
Email: manuals@grizzly.com  
C
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Machine Description  
Manufacture Date  
of Your Machine  
the model g0695 vertical mill is used to remove  
material from metal workpieces with the use of a  
rotating cutting tool.  
during most operations, the workpiece is clamped  
to the table, then moved into the rotating cutter in  
any combination of three paths.  
For your convenience, we post all available man-  
uals and manual updates for free on our website  
at www.grizzly.com. Any updates to your model  
of machine will be reflected in these documents  
as soon as they are complete.  
this mill uses a frequency drive to convert incom-  
ing 220V single-phase power to 220V 3-phase  
for efficient performance from the spindle motor.  
power is transferred directly to the spindle from  
the motor by a V-belt and pulleys.  
spindle speed is electronically controlled by using  
the variable speed dial and readout on the control  
panel.  
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Identification  
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Front  
rear  
figure 1. model g0695 identification.  
A. Control panel (refer to page 19 for details)  
b. motor 112hp, 220V, 3-phase  
C. V-Belt Belt tension Lever and Lock Bolt  
D. Coarse downfeed handle  
E. turret  
f. downfeed selector  
G. Work Light 110V  
K. Base  
L. splash pan  
M. Belt access plate  
N. headstock ram  
O. X-axis handwheel  
p. Cross (y-axis) Feed Limit stops  
Q. y-axis handwheel  
H. X-axis handwheel  
I. z-axis Crank handle  
R. Longitudinal Limit stops  
S. Fine downfeed handwheel  
J. one-shot oiler  
To reduce the risk of  
serious injury when using  
this machine, read and  
understand this entire  
manual before beginning  
any operations.  
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Machine Data Sheet  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901  
MODEL G0695 VS MILLING MACHINE WITH RAM HEAD  
Product Dimensions:  
Weight............................................................................................................................................................ 1070 lbs.  
Length/Width/Height.................................................................................................................40-1/2 x 42-3/4 x 79 in.  
Foot Print (Length/Width)............................................................................................................................. 19 x 26 in.  
Shipping Dimensions:  
Type........................................................................................................................................................... Wood Crate  
Content............................................................................................................................................................ Machine  
Weight............................................................................................................................................................ 1200 lbs.  
Length/Width/Height............................................................................................................................. 44 x 44 x 88 in.  
Electrical:  
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz  
Minimum Circuit Size.............................................................................................................................................. 15A  
Inverter Type..............................................................................................................................Yaskawa RM5G-2001  
Inverter Size.......................................................................................................................................................... 1 HP  
Switch.............................................................................................................................................. ON/OFF Magnetic  
Switch Voltage...............................................................................................................................220V, Single-Phase  
Recommended Plug/Outlet Type............................................................................................................... NEMA 6-15  
Motors:  
Main  
Type..................................................................................................................Aluminum Cast TEFC Induction  
Horsepower...........................................................................................................................................1-1/2 HP  
Voltage........................................................................................................................................................220V  
Phase.........................................................................................................................................................Three  
Amps............................................................................................................................................................4.8A  
Speed.................................................................................................................................................1725 RPM  
Cycle..........................................................................................................................................................60 Hz  
Power Transfer ............................................................................................................................... V-Belt Drive  
Bearings...........................................................................................................................Shielded & Lubricated  
Main Specifications:  
Operation Info  
Spindle Travel........................................................................................................................................ 3-1/2 in.  
Longitudinal Table Travel.....................................................................................................................18-1/2 in.  
Cross Table Travel.................................................................................................................................7-1/2 in.  
Vert. Table Travel.................................................................................................................................17-3/4 in.  
Ram Travel...........................................................................................................................................11-1/2 in.  
Head Swivel......................................................................................................................45 Left, 45 Right deg.  
Head Tilt........................................................................................................................... 45 Left, 45 Right deg.  
Max. Dist Spindle To Column.......................................................................................................................7 in.  
Max. Dist Spindle To Table.............................................................................................................2-1/4 - 20 in.  
Drilling Cap For Cast Iron.............................................................................................................................1 in.  
Drilling Cap For Steel................................................................................................................................ 3/4 in.  
No. Of Vert. Spindle Speeds..................................................................................................................Variable  
Range Of Vert. Spindle Speeds................................................................................................220 - 2250 RPM  
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Table Info  
Table Length.............................................................................................................................................. 30 in.  
Table Width.................................................................................................................................................. 8 in.  
Table Thickness........................................................................................................................................... 2 in.  
No. Of T Slots....................................................................................................................................................3  
T Slots Width.............................................................................................................................................1/2 in.  
T Slots Height............................................................................................................................................7/8 in.  
T Slots Centers.................................................................................................................................... 2-3/16 in.  
Stud Size...................................................................................................................................................3/8 in.  
Spindle Info  
Spindle Taper................................................................................................................................................R-8  
End Milling Cap............................................................................................................................................ 1 in.  
Face Milling Cap...........................................................................................................................................3 in.  
Draw Bar Diameter..................................................................................................................................7/16 in.  
Draw Bar TPI............................................................................................................................................20 TPI  
Draw Bar Length.................................................................................................................................. 12-3/8 in.  
Spindle Bearings....................................................................................................................... Angular Contact  
Construction  
Table Const.........................................................................................Hardened & Precision-Ground Cast Iron  
Head Const...........................................................................................................................................Cast Iron  
Column Const.......................................................................................................................................Cast Iron  
Base Const...........................................................................................................................................Cast Iron  
Paint..................................................................................................................................................... Urethane  
Other Specifications:  
Country Of Origin ..............................................................................................................................................Taiwan  
Warranty ............................................................................................................................................................ 1 Year  
Serial Number Location ...................................................................................................... Machine ID Label on Side  
Assembly Time ..................................................................................................................................................1 Hour  
Features:  
One-Shot Lubrication  
High Precision Ball Bearings  
Bronze Nut on Longitudinal and Cross Feed Leadscrews  
Variable Frequency Drive Speed Controls  
Hardened and Precision Ground Leadscrews  
Runs on Single-Phase Power Using a 3-Phase Inverter  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words intended to convey the level of importance  
of the safety messages. The progression of symbols is described below. Remember that safety  
messages by themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
Safety Instructions for Machinery  
OWNER’S MANUAL. Read and understand  
this owner’s manual BEFORE using machine.  
Untrained users can be seriously hurt.  
WEARING PROPER APPAREL. Do not wear  
clothing, apparel, or jewelry that can become  
entangled in moving parts. Always tie back or  
cover long hair. Wear non-slip footwear to avoid  
accidental slips which could cause a loss of  
workpiece control.  
EYE PROTECTION. Always wear ANSI-  
approved safety glasses or a face shield when  
operating or observing machinery. to reduce  
the risk of eye injury or blindness from fly-  
ing particles Everyday eyeglasses are not  
approved safety glasses.  
HEARING PROTECTION. Always wear hear-  
ing protection when operating or observiing loud  
machinery. Extended exposure to this noise  
without hearing protection can cause permanent  
hearing loss.  
HAzARDOUS DUST. Dust created while using  
machinery may cause cancer, birth defects,  
or long-term respiratory damage. Be aware of  
dust hazards associated with each workpiece  
material, and always wear a NIOSH-approved  
respirator to reduce your risk.  
MENTAL ALERTNESS. Be mentally alert when  
running machinery. Never operate under the  
influence of drugs or alcohol, when tired, or when  
distracted.  
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Safety Instructions for Machinery  
DISCONNECTING POWER SUPPLY. Always  
APPROVED OPERATION. Untrained operators  
can be seriously hurt by machinery. Only allow  
trained or properly supervised people to use  
machine. When machine is not being used, dis-  
connect power, remove switch keys, or lock-out  
machine to prevent unauthorized use—especially  
around children. Make workshop kid proof!  
disconnect machine from power supply before  
servicing, adjusting, or changing cutting tools  
(bits, blades, cutters, etc.). Make sure switch is  
in OFF position before reconnecting to avoid an  
unexpected or unintentional start.  
INTENDED USE. Only use the machine for its  
intended purpose and only use recommended  
accessories. Never stand on machine, modify  
it for an alternative use, or outfit it with non-  
approved accessories.  
CHILDREN & BYSTANDERS. Keep children  
and bystanders a safe distance away from work  
area. Stop using machine if children or bystand-  
ers become a distraction.  
STABLE MACHINE. Unexpected movement  
during operations greatly increases the risk of  
injury and loss of control. Verify machines are  
stable/secure and mobile bases (if used) are  
locked before starting.  
FEED DIRECTION. Unless otherwise noted, feed  
work against the rotation of blades or cutters.  
Feeding in the same direction of rotation may pull  
your hand into the cut.  
SECURING WORKPIECE. When required, use  
clamps or vises to secure workpiece. A secured  
workpiece protects hands and frees both of them  
to operate the machine.  
FORCINGMACHINERY.Donotforcemachine.  
It will do the job safer and better at the rate for  
which it was designed.  
UNATTENDED OPERATION. Never leave  
machine running while unattended. Turn machine  
Off and ensure all moving parts completely stop  
before walking away.  
GUARDS & COVERS. Guards and covers can  
protect you from accidental contact with mov-  
ing parts or flying debris. Make sure they are  
properly installed, undamaged, and working  
correctly before using machine.  
MAINTENANCE & INSPECTION. A machine that  
is not properly maintained may operate unpre-  
dictably. Follow all maintenance instructions and  
lubrication schedules to keep machine in good  
working condition. Regularly inspect machine for  
loose bolts, alignment of critical parts, binding, or  
any other conditions that may affect safe opera-  
tion. Always repair or replace damaged or mis-  
adjusted parts before operating machine.  
REMOVING TOOLS. Never leave adjustment  
tools, chuck keys, wrenches, etc. in or on  
machine—especially near moving parts. Verify  
removal before starting!  
AWKWARD POSITIONS. Keep proper foot-  
ing and balance at all times when operating  
machine. Do not overreach! Avoid awkward  
hand positions that make workpiece control dif-  
ficult or increase the risk of accidental injury.  
EXPERIENCING DIFFICULTIES. If at any time  
you are experiencing difficulties performing the  
intended operation, stop using the machine!  
Contact our Technical Support Department at  
(570) 546-9663.  
DANGEROUS ENVIRONMENTS. Do not use  
machinery in wet locations, cluttered areas,  
around flammables, or in poorly-lit areas. Keep  
work area clean, dry, and well lighted to mini-  
mize risk of injury.  
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Additional Safety Instructions for Mills  
1. uNDERSTANDING CONTROLS. make  
sure you understand the use and operation  
of all controls before operating machine.  
7. CLEAN-up. the chips produced during  
operation are hot and sharp. do not clear  
chips by hand or compressed air. Use a  
brush or vacuum, and never clear chips  
while the spindle is turning.  
2. SAfETy ACCESSORIES. always use a  
chip guard in addition to your safety glasses,  
or use a face shield when milling to reduce  
the risk of injury from flying chips.  
8. MACHINE CARE AND MAINTENANCE.  
never operate the mill with damaged or  
worn parts. maintain your mill in proper  
working condition. perform routine inspec-  
tions and maintenance promptly. put away  
adjustment tools after use.  
3. WORK HOLDING. Before starting the  
machine, be certain the workpiece has  
been properly clamped to the table. if the  
workpiece comes loose during operation,  
serious injury or property damage could  
occur. nEVEr hold the workpiece by hand  
during operation.  
9. TOOL HOLDING. always use the proper  
tools for your operation. to avoid having a  
cutting tool be thrown from the mill at a high  
rate or speed, make sure it is properly and  
firmly installed.  
4. CHuCK KEy SAfETy. always remove  
chuck key, drawbar wrench, and any ser-  
vice tools immediately after use and before  
starting the mill to prevent them from being  
thrown at yourself or bystanders.  
10. CuTTING TOOL INSpECTION. to avoid  
the risk of injury from shattering cutting  
tools, always inspect cutting tools for sharp-  
ness, chips, or cracks before each use.  
replace dull, chipped, or cracked cutting  
tools immediately. handle new cutting tools  
with care. Leading edges are very sharp and  
can cause lacerations.  
5. SpINDLE SpEEDS. to reduce the risk  
injury from the tool or workpiece breaking  
apart, always select the spindle speed that  
is appropriate for the type of work and mate-  
rial. allow the mill to reach full speed before  
beginning a cut.  
11. pOWER DISRupTION. in the event of a  
local power outage during operation, turn  
OFF all switches to avoid possible sudden  
startup once power is restored.  
6. STOppING SpINDLE. to avoid lacera-  
tion or abrasion injuries, do not stop the  
spindle by putting your hand on it. allow the  
spindle to stop on its own, or in the case of  
an emergency, use the spindle brake.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. use this and  
other machinery with caution and respect.  
failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential dan-  
ger when operating this mill. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. use this mill with  
respect and caution to reduce the risk of  
operator injury. If normal safety precau-  
tions are overlooked or ignored, serious  
personal injury may occur.  
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Glossary of Terms  
the following is a list of common definitions, terms and phrases used throughout this manual as they relate  
to this mill and metalworking in general. Become familiar with these terms for assembling, adjusting and  
operating this mill. your safety is VERy important to us at grizzly!  
Arbor: a tapered shaft that holds a cutting tool.  
Headstock: the component that houses the ver-  
tical spindle, motor, and drive system.  
Collet: a tapered shaped split-sleeve bushing  
that holds round tools by their outside diameter.  
Knee: the component upon which the saddle  
and table are mounted and which can move verti-  
cally.  
Cutting Speed: the distance a point on a cut-  
ter moves in one minute, expressed in surface  
meters or feet per minute.  
Lead Screw: the threaded shaft that moves the  
table along the X-axis, y-axis, and z-axis paths.  
Dial Indicator: an instrument used in setup and  
inspection work that shows the amount of error in  
size or alignment of a part.  
peripheral Milling: the milled surface is pro-  
duced by cutting teeth located on the outer edge  
of the cutter body.  
Dividing Head: a milling machine accessory  
used to divide a circular object into a number of  
equal parts.  
Headstock Ram: the component that holds the  
headstock and moves in a linear path across the  
column.  
Down or Climb Milling: Feeding the workpiece  
in the same or opposite direction as the cutter  
rotation.  
Saddle: the sliding component that holds the  
table and moves along the y-axis path.  
End Milling: the operation of machining flat  
surfaces either horizontal, vertical, or at an angle  
using an end mill as a cutter.  
Side Milling: the operation of machining a verti-  
cal surface on the side of a workpiece using a  
side milling cutter.  
face Milling: the milled surface in this method  
results from the combined action of cutting edges  
located on the face or end of the cutting tools.  
Slitting and Cutting Off: metal slitting saws are  
used for milling narrow slots and for cutting off  
stock.  
Milling feed: this is the product of multiplying  
the desired chip size by the number of teeth on  
the cutter and the cutter rpm. it is usually mea-  
sured in inches per minute.  
Spindle: the rotating hollow shaft that transfers  
the driving force from the motor to the tooling.  
Turret: the top part of the column on which the  
ram rotates.  
fixture:adevicethatsecurelyholdstheworkpiece  
in place during a cutting operation.  
Ways: the precision-machined, flat tracks on  
which the table, saddle, and knee travel.  
form Milling: the machining of irregular con-  
tours by using form cutters.  
X-Axis: the path the table travels left-to-right.  
y-Axis: the path the table travels in or out.  
z-Axis: the path the table travels up or down.  
Gang Milling: When more than two cutters are  
mounted on the arbor to machine surfaces of a  
workpiece.  
Gib: a piece of metal placed along a sliding mem-  
ber to take up wear or to ensure a proper fit.  
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SECTION 2: CIRCuIT REQuIREMENTS  
power Connection Device  
220V Single-phase  
the type of plug required to connect your machine  
to power depends on the type of service you cur-  
rently have or plan to install. We recommend  
using the plug shown in figure 2.  
Operation  
Serious personal injury could occur if you  
connect the machine to power before com-  
GROUNDED  
6-15 RECEPTACLE  
pleting the setup process. DO NOT connect  
Current Carrying Prongs  
the machine to the power until instructed  
later in this manual.  
6-15 PLUG  
Grounding Prong  
Electrocution or fire could  
result if machine is not  
grounded and installed in  
compliance with electrical  
codes. Compliance MuST  
be verified by a qualified  
electrician!  
figure 2. nEma 6-15 plug and receptacle.  
Extension Cords  
Using extension cords may reduce the life of the  
motor. instead, place the machine near a power  
source. if you must use an extension cord:  
full Load Amperage Draw  
this machine draws the following amps under  
maximum load:  
Use at least a 14 gauge cord that does not  
exceed 50 feet in length!  
the extension cord must also have a ground  
wire and plug pin.  
amp draw.............................................4.8 amps  
a qualified electrician mUst size cords over  
50 feet long to prevent motor damage.  
power Supply Circuit Requirements  
the power supply circuit for your machine mUst  
be grounded and rated for the amperage given  
below. never replace a circuit breaker on an exist-  
ing circuit with one of higher amperage without  
consulting a qualified electrician to ensure compli-  
ance with wiring codes. If you are unsure about  
the wiring codes in your area or you plan to  
connect your machine to a shared circuit, con-  
sult a qualified electrician.  
minimum Circuit size............................. 15 amps  
-10-  
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SECTION 3: SETup  
Needed for Setup  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
the following items are needed to complete the  
setup process, but are not included with your  
machine:  
Description  
Qty  
other people .............................................. 2  
precision Level ........................................... 1  
safety glasses ........................ 1 per person  
1
Wrench 2" ................................................. 1  
External retaining ring pliers ................... 1  
Lifting straps  
(rated for at least 1500 lbs.)........................ 2  
power Lifting Equipment  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
(rated for at least 1500 lbs.)........................ 1  
machine mounting hardware ..... as needed  
Cleaning solvent & rags ........... as needed  
The Model G0695 is a  
heavy machine. Serious  
personal injury may occur  
if safe moving methods  
are not used. To be safe,  
get assistance and use  
power equipment to move  
the shipping crate and  
remove the machine from  
the pallet.  
unpacking  
your machine was carefully packaged for safe  
transportation. remove the sides of the crate and  
then the packaging materials from around your  
machine. inspect the machine. if you discover  
the machine is damaged, please immediately call  
Customer Service at (570) 546-9663 for advice.  
save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the condi-  
tion of your shipment, inventory the contents.  
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if any nonproprietary parts are missing (e.g. a  
nut or a washer), we will gladly replace them; or  
for the sake of expediency, replacements can be  
obtained at your local hardware store.  
Inventory  
the following is a description of the main compo-  
nents shipped with your machine. Lay the compo-  
nents out to inventory them.  
SuffOCATION HAzARD!  
Immediately discard all plas-  
tic bags and packing materi-  
als to eliminate choking/suf-  
focation hazards for children  
and animals.  
Note: If you can't find an item on this list, check  
the mounting location on the machine or examine  
the packaging materials carefully. Occasionally  
we pre-install certain components for shipping  
purposes.  
Inventory: (figure 3)  
Qty  
A. Cap screws m6-1 x 25............................... 3  
b. handwheel handles ................................... 3  
C. hex Wrench 5mm....................................... 1  
D. hex Wrench 4mm....................................... 1  
a
B
d
C
figure 3. model g0695 inventory.  
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Cleanup  
Gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. Avoid  
using these products  
to clean machinery.  
The unpainted surfaces of your machine are  
coated with a heavy-duty rust preventative that  
prevents corrosion during shipment and storage.  
This rust preventative has been your machine's  
close ally and guardian since it left the factory.  
If your machine arrived to you free of rust, then  
be thankful that the rust preventative protected  
it during its journey...and try to stay thankful as  
you clean it off, because it can be challenging to  
remove if you are unprepared and impatient.  
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
Plan on spending some time cleaning your  
machine. The time you spend doing this will  
reward you with smooth sliding parts and a better  
appreciation for the proper care of your machine's  
unpainted surfaces.  
NOTICE  
Avoid chlorine-based solvents, such as  
acetone or brake parts cleaner that may  
damage painted surfaces. Always follow  
the manufacturer’s instructions when using  
any type of cleaning product.  
Although there are many ways to successfully  
remove the rust preventative, these instructions  
walk you through what works well for us.  
Before cleaning, gather the following:  
Disposable Rags  
Cleaner/degreaser (see below)  
Safety glasses & disposable gloves  
Basic steps for removing rust preventative:  
1. Put on safety glasses and disposable  
gloves.  
H9692—Orange power Cleaner & Degreaser  
one of the best cleaners we've found for quickly  
and easily removing rust preventative.  
2. Coat all surfaces that have rust preventative  
with a liberal amount of your cleaner/degreas-  
er and let them soak for few minutes.  
3. Wipe off the surfaces. If your cleaner/degreas-  
er is effective, the rust preventative will wipe  
off easily.  
Note: To clean off thick coats of rust preven-  
tative on flat surfaces, such as tables, use  
a PLASTIC paint scraper to scrape off the  
majority of the coating before wiping it off with  
your rag. (Do not use a metal scraper or you  
may scratch your machine.)  
figure 4. model h9692 industrial orange power  
Cleaner/degreaser (99.9% biodegradable).  
4. Repeat Steps 2–3 as necessary until clean,  
then coat all unpainted surfaces with a quality  
metal protectant to prevent rust.  
Note: In a pinch, automotive degreasers, mineral  
spirits or WD•40 can be used to remove rust pre-  
ventative. Before using these products, though,  
test them on an inconspicuous area of your paint  
to make sure they will not damage it.  
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Site Considerations  
Weight Load  
Physical Environment  
Refer to the Machine Data Sheet for the weight  
of your machine. Make sure that the surface upon  
which the machine is placed will bear the weight  
of the machine, additional equipment that may be  
installed on the machine, and the heaviest work-  
piece that will be used. Additionally, consider the  
weight of the operator and any dynamic loading  
that may occur when operating the machine.  
The physical environment where your machine  
is operated is important for safe operation and  
the longevity of its components. For best results,  
operate this machine in a dry environment that is  
free from excessive moisture, hazardous chemi-  
cals, airborne abrasives, or extreme conditions.  
Extreme conditions for this type of machinery are  
generally those where the ambient temperature  
range exceeds 41°–104°F; the relative humidity  
range exceeds 20–95% (non-condensing); or the  
environment is subject to vibration, shocks, or  
bumps.  
Space Allocation  
Consider the largest size of workpiece that will  
be processed through this machine and provide  
enough space around the machine for adequate  
operator material handling or the installation of  
auxiliary equipment. With permanent installations,  
leave enough space around the machine to open  
or remove doors/covers as required by the main-  
tenance and service described in this manual.  
See below for required space allocation.  
Electrical Installation  
Place this machine near an existing power source.  
Make sure all power cords are protected from  
traffic, material handling, moisture, chemicals,  
or other hazards. Make sure to leave access to  
a means of disconnecting the power source or  
engaging a lockout/tagout device.  
Lighting  
Children or untrained people  
may be seriously injured by  
this machine. Only install in an  
access restricted location.  
Lighting around the machine must be adequate  
enough that operations can be performed safely.  
Shadows, glare, or strobe effects that may distract  
or impede the operator must be eliminated.  
49"  
68"  
figure 5. minimum working clearances.  
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1
2. Use a 2" wrench to unbolt the mill from the  
Moving & placing  
Mill  
pallet.  
3. have another person steady the machine to  
keep it from swaying and lift it just enough  
to clear the pallet and floor obstacles, then  
move it to the prepared location.  
4. When mounting the machine to the floor, use  
a precision level to make sure the table is  
level from side-to-side and front-to-back.  
The Model G0695 is a  
heavy machine. Serious  
personal injury may occur  
if safe moving methods  
are not used. To be safe,  
get assistance and use  
power equipment to move  
the shipping crate and  
remove the machine from  
the crate.  
Note: If necessary, use shims to make sure  
there are no gaps between the base and the  
floor to avoid cracking or warping the cast  
iron.  
Mounting to Shop  
To move and place your mill:  
floor  
1. after removing the crate sides from the ship-  
ping pallet, adjust the headstock and table as  
close to the mill body as possible, and install  
the lifting straps as shown in figure 6.  
although not required, we recommend that you  
mount your new machine to the floor. Because  
this is an optional step and floor materials may  
vary, floor mounting hardware is not included.  
generally, you can either bolt your machine to  
the floor or mount it on machine mounts. Both  
options are described below. Whichever option  
you choose, it is necessary to level your machine  
with a precision level.  
NOTICE  
Anchor studs are stronger and more per-  
manent alternatives to lag shield anchors;  
however, they will stick out of the floor,  
which may cause a tripping hazard if you  
decide to move your machine.  
move headstock  
and table  
Completely  
inward.  
NOTICE  
We strongly recommend securing your  
machine to the floor if it is hardwired to the  
power source. Consult with your electrician  
to ensure compliance with local codes.  
figure 6. Lifting straps positioned.  
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bolting to Concrete floors  
Assembly  
anchor studs and lag shield anchors with lag  
bolts (see figure 7) are two popular methods for  
anchoring an object to a concrete floor. We sug-  
gest you research the many options and methods  
for mounting your machine and choose the best  
that fits your specific application.  
To assemble your mill:  
1. secure the three handles to the handwheels  
with the m6-1 x 25 cap screws, as shown in  
figure 9.  
handle  
anchor stud  
Lag shield anchor & Bolt  
figure 9. handle attached to handwheel.  
figure 7. typical fasteners for mounting to  
concrete floors.  
2. Use the external retaining ring pliers to  
remove the retaining ring from the end of the  
vertical crank screw, reverse the crank han-  
dle from its shipping position, then re-install  
the retaining ring (see figure 10).  
using Machine Mounts  
Using machine mounts, shown in figure 8, gives  
the advantage of fast leveling and vibration reduc-  
tion. the large size of the foot pads distributes  
the weight of the machine to reduce strain on the  
floor.  
retaining ring  
figure 10. Vertical crank handle properly  
installed.  
figure 8. machine mount example.  
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6. push the stop button in, then twist it clock-  
wise so it pops out. When the stop button  
pops out, the switch is reset and ready for  
operation (see figure 11).  
Test Run  
once the assembly is complete, test run your  
machine to make sure it runs properly and is  
ready for regular operation. the test run consists  
of verifying the following: 1) the motor powers up  
and runs correctly and 2) the stop button safety  
feature works correctly.  
if, during the test run, you cannot easily locate  
the source of an unusual noise or vibration, stop  
using the machine immediately, then review  
Troubleshooting on page 38.  
figure 11. resetting the switch.  
7. Verify that the machine is operating correctly  
by pushing the on button.  
if you cannot find a remedy, contact our tech  
support at (570) 546-9663 for assistance.  
—When operating correctly, the machine  
runs smoothly with little or no vibration or  
rubbing noises.  
before starting the mill, make sure you  
have performed the preceding assembly  
instructions, and you have read through the  
rest of the manual and are familiar with the  
various functions and safety features on  
this machine. failure to follow this warning  
could result in serious personal injury or  
even death!  
—investigate and correct strange or unusual  
noises or vibrations before operating the  
machine further. always disconnect the  
machine from power when investigating or  
correcting potential problems.  
8. With the machine still running, use the speed  
dial to decrease/increase the spindle speed.  
To test run the machine:  
9. press the stop button to stop the machine.  
1. make sure you understand the safety instruc-  
tions at the beginning of the manual and that  
the machine is set up properly.  
10. WithoUt resetting the switch, press the on  
button. the machine should not start.  
—if the machine does not start, the stop but-  
ton safety feature is working correctly. the  
test run is complete.  
2. make sure all tools and objects used during  
setup are cleared away from the machine.  
3. make sure the machine is lubricated (refer to  
Lubrication on page 35 for detailed instruc-  
tions).  
—if the machine does start (with the stop  
button pushed in), immediately disconnect  
power to the machine. the stop button  
safety feature is not working correctly. this  
safety feature must work properly before  
proceeding with regular operations. Call  
tech support for help.  
4. refer to basic Controls on page 19 to  
become familiar with the control panel func-  
tions.  
5. Connect the machine to the power source—  
the power lamp on the control panel should  
light.  
When all of the Test Run procedures are success-  
fully completed, proceed to Spindle break-In.  
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To perform the spindle break-in procedure:  
Spindle break-In  
1. turn the machine ON, then use the speed  
dial to adjust the spindle speed to approxi-  
mately 200 rpm.  
it is essential to closely follow the proper break-in  
procedures to ensure trouble-free performance of  
your mill.  
2. Let the mill run at this speed for 20 minutes,  
then turn the spindle OFF and wait for it to  
stop.  
NOTICE  
3. Use the spindle direction switch on the con-  
trol panel to reverse the spindle direction,  
then turn the mill ON and let it run for another  
20 minutes.  
DO NOT leave the area while the break-  
in procedure is under way. you must be  
ready to stop the machine if any problem  
occurs.  
4. set the spindle speed at approximately 1800  
rpm, repeat Steps 2–3, then proceed to  
Step 5.  
NOTICE  
Successfully complete the spindle break-in  
procedure to avoid rapid wear of spindle  
components when placed into operation.  
5. turn the mill OFF. the spindle break-in is  
now complete and the machine is ready for  
operation.  
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SECTION 4: OpERATIONS  
basic Controls  
To reduce the risk of  
serious injury when using  
this machine, read and  
understand this entire  
refer to figure 12 and the following descriptions  
to understand the basic controls of your mill.  
manual before beginning  
any operations.  
Control panel  
B
C
a
Damage to your eyes or face could result  
from using this machine without proper pro-  
tective gear. Always wear safety glasses or a  
face shield when operating this machine.  
F
E
d
figure 12. Control panel.  
A. power Lamp: Lights when there is power to  
the machine.  
Loose hair, clothing, or  
jewelry could get caught  
in machinery and cause  
serious personal injury.  
Keep these items away  
from moving parts at all  
times to reduce this risk.  
b. Direction Switch: Controls the direction of  
spindle rotation.  
C. Digital Speed Readout: displays the spindle  
speed in revolutions per minute (rpm).  
D. Speed Dial: Controls the spindle speed.  
NOTICE  
E. Stop button: turns the spindle OFF. you  
must twist this button clockwise so that it  
pops out before restarting the spindle with the  
on button.  
If you have never used this type of machine  
or equipment before, WE STRONGLy REC-  
OMMEND that you read books, review  
industry trade magazines, or get formal  
training before beginning any projects.  
Regardless of the content in this section,  
Grizzly Industrial will not be held liable for  
accidents caused by lack of training.  
Note: Pressing this button DOES NOT  
DISCONNECT MILL FROM POWER.  
f. ON button: turns the spindle ON when  
there is power to the machine and the stop  
button is not pushed in.  
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f. y-Axis Lock: Locks the saddle, preventing  
the table from moving in the y-axis.  
Table Controls  
refer to figures 13–14 and the following descrip-  
tions to understand the functions that affect X-, y-,  
and z-axis table movement.  
G. y-Axis Limit Stops: Limit y-axis table trav-  
el.  
A. X-Axis Handwheels: Controls left-right  
(X-axis) travel of the table.  
H. z-Axis Crank Handle: Controls up-down  
(z-axis) travel of the table.  
b. X-Axis Limit Stops: Limits X-axis table  
travel.  
I. z-Axis Lock: Locks the knee, preventing  
knee or table travel in the z-axis.  
C. X-Axis Table Locks: Locks the table, pre-  
venting table travel in the X-axis.  
d
F
D. Limit block: stops X-axis table movement  
when the limit stops contact the block.  
E. y-Axis Handwheel: Controls in-out (y-axis)  
travel of the table.  
i
a
B
a
C
B
figure 14. additional table travel controls.  
g
E
h
figure 13. main table travel controls.  
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f. Graduated Scale: displays quill travel in  
0.001" increments when the fine downfeed  
handwheel is used. one full revolution of the  
handwheel represents 0.080" of quill travel.  
Downfeed Controls  
refer to figures 15–16 and the following descrip-  
tions to understand the functions of the downfeed  
controls that affect the travel of the quill, spindle,  
and cutter.  
G. fine Downfeed Handwheel: When this  
handwheel is rotated with the downfeed  
selector, it raises/lowers the quill in small  
increments.  
A. Quill Dog: moves with the quill. Use the  
pointer on the side of the dog with the  
downfeed scale to determine the depth of  
downfeed.  
H. Downfeed Selector: When rotated, enables  
either coarse or fine downfeed control. tighten  
the selector to engage the fine downfeed  
handwheel, and loosen it to engage the  
coarse downfeed handle.  
1
b. Downfeed Scale: displays in 8" increments  
the amount of quill travel.  
C. Coarse Downfeed Handle: When this han-  
dle is enabled with the downfeed selector, it  
raises/lowers the quill quickly.  
g
D. Quill Lock: Locks the quill in place but does  
not affect spindle rotation.  
E. Downfeed Stop & Lock: stops downfeed  
travelwhen thequilldog reaches this point. set  
the stop at any position along the downfeed  
scale, then secure it in place by tightening the  
lock up to it.  
h
F
B
figure 16. downfeed controls viewed from the  
left side.  
a
C
d
E
figure 15. downfeed controls viewed from the  
right side.  
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Operation Overview  
Table Movement  
this overviewgives youthebasicprocess that hap-  
pens during an operation with this mill. Familiarize  
yourself with this process to better understand the  
remaining parts of the Operation section.  
this mill table has three paths of movement con-  
trolled by the corresponding handwheels or crank  
(see figure 17):  
1. Leftright (X-axis)  
2. inout (y-axis)  
To complete a typical operation, the operator  
does the following:  
1. Loosens the knee lock, and adjusts the  
table height to ensure there is sufficient  
room to install the tooling in the quill and the  
workpiece on the table.  
3. Updown (z-axis)  
X-Axis  
or Left & Right  
2. installs correct tooling for the task.  
Y-Axis or  
In & Out  
3. mounts the workpiece securely to the table  
using a vise or clamps.  
4. selects the appropriate spindle speed for the  
workpiece and tooling.  
Z-Axis or  
Up & Down  
5. selects the direction the spindle will turn,  
based on the type of cut needed, using the  
direction switch.  
figure 17. the three movement paths of the mill  
table.  
6. Unlocks the X- and y-axis table locks, then  
secures the z-axis lock.  
the graduated dials are marked in increments  
of 0.001", with a full revolution of the handwheel  
moving the table 0.125".  
7. Wears safety glasses or a face shield.  
8. starts the machine.  
9. adjusts the spindle height.  
10. For milling operations, uses the X-axis  
handwheel to move the table left-and-right  
and uses the y-axis handwheel to move the  
table in-or-out, so the cutter removes material  
evenly from the workpiece.  
For drilling operations, uses the coarse  
downfeed lever or fine downfeed handle to  
lower the tooling into the workpiece, then  
raises the tooling out of the workpiece.  
11. presses the stop button to stop the spin-  
dle.  
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Locks  
Limit Block  
Use the table, saddle, and knee locks shown in  
figures 18–19 to secure the table in position.  
X-axis table  
Locks  
y-axis Limit stops  
figure 21. y-axis limit stops and block.  
figure 18. X-axis table locks.  
Always keep the table locked in place unless  
controlled movement is required for your  
operation. unexpected table movement dur-  
ing operations could cause the cutter to  
bind with the workpiece resulting in damage  
to the cutter and workpiece, and possible  
personal injury.  
z-axis  
Lock  
y-axis Lock  
figure 19. y-axis and z-axis locks.  
Limit Stops  
position the limit stops along the limit stop tracks  
to confine the distance the table or saddle can  
travel (see figures 20–21).  
X-axis Limit  
stops  
Limit Block  
figure 20. X-axis limit stops and block.  
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Headstock Tilting  
Locking  
hex nut  
the head tilts from 45º right to 45º left (see  
figure 22). however, the headstock can be tilted  
past 45ºr or 45º. if this is done, you will not be  
able to use the angle scale, and the headstock  
lock bolts may bind.  
head rotation  
scale  
NOTICE  
figure 23. right side head tilt.  
This mill is designed to operate with a right-  
left headstock tilt of 45º. To prevent head-  
stock binding and insufficient support, do  
not tilt the headstock to a full 90º. binding  
occurs when one of the hex bolts on the  
side of the headstock (figures 23–24) binds  
in the T-slot.  
Locking  
hex nut  
tilt  
figure 24. Left side head tilt.  
3. While holding the motor, tilt the head up to  
45º right or 45º left and use the tilt scale to  
determine the angle of tilt.  
—if the headstock binds after you tilt it, follow  
Steps 5-9 to return the headstock to its  
vertical position.  
figure 22. head tilted 45° to the left.  
4. re-tighten the two locking hex nuts to secure  
the headstock.  
Tools Needed  
Wrench 19mm ................................................... 1  
Qty  
To tilt the head:  
1. disConnECt miLL From poWEr!  
2. Loosen the two locking hex nuts on both  
sides of the turret (see figures 23–24).  
Hold the motor housing when tilting. Do  
not hold the drawbar cap. If you do, the cap  
can come off and the headstock can swing  
down uncontrollably, causing severe per-  
sonal injury or machine damage.  
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9. reinstall the flat washer and hex nut you  
removed earlier.  
Always get an assistant to help you tilt the  
headstock or tighten the headstock lock  
nuts during the following steps. The head-  
stock is very heavy and may be difficult to  
control once it is tilted past 45ºR or 45ºL.  
If you do not pay attention, it can flip over,  
causing serious personal injury and pos-  
sible machine damage.  
Always lock the head firmly in place after  
adjusting the tilt. unexpected movement of  
the head during operations could cause the  
cutter to bind with the workpiece causing  
damage to the cutter and workpiece, and  
possible personal injury.  
5. determine which of the two hex bolts that  
lock the headstock vertically is loose.  
6. tighten the locking hex nut on the opposite  
side of the headstock to secure it.  
7. remove the hex nut and flat washer from the  
hex bolt that is loose.  
8. While an assistant holds the machine motor,  
loosen the locking hex nut on the opposite  
side, then push the loose hex bolt back into  
the headstock (see figure 25) until your  
assistant can tilt the headstock back to the  
vertical position.  
Note: The head of the hex bolt must re-  
engage with the T-slot on the inside of the  
headstock for the headstock to move.  
hex Bolt  
figure 25. pushing hex bolt back into  
headstock.  
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Headstock Turret  
Rotation  
turret Locking hex nuts  
(2 of 3)  
the turret rotates 360° around the column (see  
figure 26).  
turret  
rotation  
scale  
figure 27. turret rotation locking hex nuts (2 of  
3 shown).  
turret  
3. rotate the head and turret around the column  
to the left or right, and use the turret rotation  
scale to determine the amount of rotation.  
NOTICE  
figure 26. headstock turret rotated 45° to the  
left.  
Do not rotate the headstock past 50º right  
or 50º left. If you do, you run the risk of  
binding a turret bolt and the headstock  
could jam.  
Tools Needed  
Qty  
Wrench 19mm ................................................... 1  
To rotate the turret:  
—if the headstock jams, remove the rear-  
most turret locking hex nut. While swivel-  
ing the exposed hex bolt back and forth,  
rotate the column until the headstock freely  
moves, then reinstall the locking hex nut.  
1. disConnECt miLL From poWEr!  
Always lock the turret firmly in place after  
adjusting the rotation. unexpected move-  
ment of the head during operations could  
cause the cutter to bind with the workpiece  
causing damage to the cutter and workpiece,  
and possible personal injury.  
Note: Swiveling the hex bolt head allows  
the flats of the bolt head to re-align with the  
T-slot.  
4. re-tighten the three locking hex nuts to  
secure the head and turret in place.  
2. Loosen the three locking hex nuts on the tur-  
ret (see figure 27).  
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raised Cap screws  
Headstock Ram  
Movement  
ram  
the headstock can be moved inward or outward  
along the ram.  
recessed Cap  
screws  
Clamp  
Always lock the ram firmly in place after  
adjusting its position. If the headstock slips  
during milling operation, the spinning cutter  
could bind and break apart, causing serious  
personal injury or property damage.  
figure 28. Location of cap screws for adjusting  
ram movement.  
3. push or pull the headstock in the direction of  
desired ram movement.  
Tools Needed  
hex Wrench 8mm.............................................. 1  
Qty  
4. Loosen the two raised cap screws to allow  
the clamp to close, then tighten the three  
recessed cap screws to tighten the clamp  
around the headstock tube.  
To move the ram inward or outward:  
1. disConnECt miLL From poWEr!  
2. Loosen the three recessed cap screws, then  
tighten the two raised cap screws slightly to  
expand the clamp (see figure 28).  
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3. Use the following formula to calculate the  
required spindle speed (rpm) for your opera-  
tion:  
Setting Spindle  
Speed  
to select the correct spindle speed (rpm) for your  
milling operation, you will need to: 1) determine  
the spindle speed needed for your workpiece, and  
2) set the speed dial for the calculated speed.  
Setting Spindle Speed  
1. rotate the speed dial all the way to the left,  
setting the startup spindle speed close to  
zero.  
this mill is designed to use most end mills, drill  
bits, and face cutters that are 3" in diameter  
or less. the milling table has a coolant system  
trough with drain for an optional fluid system.  
Note: This precaution avoids unexpected  
high speed startup of the spindle.  
Calculating Spindle Speed  
2. Use the direction switch to select the direc-  
tion of spindle rotation, turn the spindle ON,  
then rotate the speed dial until the calculated  
spindle speed is displayed at the digital read-  
out on the control panel (see figure 30).  
1. Use the table in figure 29 to determine the  
cutting speed or surface feet per minute  
(sFm) required for your workpiece material.  
Cutting Speeds for High Speed Steel (HSS)  
Cutting Tools  
Workpiece material  
aluminum & alloys  
Brass & Bronze  
Copper  
Cutting speed (sFm)  
300  
150  
100  
80  
direction  
switch  
Cast iron, soft  
Cast iron, hard  
mild steel  
50  
digital  
90  
readout  
Cast steel  
80  
alloy steel, hard  
tool steel  
40  
50  
speed  
dial  
stainless steel  
titanium  
60  
50  
figure 30. spindle direction switch, speed dial,  
and digital readout.  
plastics  
300-800  
300-500  
Wood  
Note: For carbide cutting tools, double the cutting  
speed. These values are a guideline only. Refer to  
the MACHINERY'S HANDBOOK for more detailed  
information.  
failure to follow spindle speed and feed rate  
guidelines may threaten operator safety  
from ejected parts or ejected tools.  
figure 29. Cutting speed table for hss cutting  
tools.  
2. measure the diameter of your cutting tool in  
decimal inches.  
Remember: Milling with the quill fully extended  
can cause tool chatter. For maximum spindle  
rigidity, keep the spindle retracted into the head-  
stock as far as possible with the quill lock lever  
locked and the downfeed selector tightened.  
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Chip Characteristics  
drawbar  
drawbar  
Cap  
if chips produced by your operation are blue and  
burnt and overheated, but the cutting speed is  
correct, reduce the feed rate until the chips are  
silver.  
if the chips are powdery, increase the feed rate so  
the chips are more coarse but not overheated.  
Loading/unloading  
Tooling  
figure 32. drawbar inserted through the top of  
the spindle.  
7
your mill is equipped with a 16"-20 x 12" drawbar  
(see figure 31).  
4. align the keyway of the tool (collet with cutter,  
face mill, or drill chuck with taper shank) with  
the protruding set screw inside the spindle,  
and push the tool firmly into the spindle taper  
to seat it.  
5. While holding the tool in place with one hand,  
thread the drawbar into the tool until it is  
snug.  
Note: Make sure the drawbar is threaded into  
the tool a minimum of five to 10 turns.  
figure 31. drawbar.  
Tools Needed  
Wrench 19mm ................................................... 1  
Qty  
6. to fully seat the tool into the spindle, tighten  
the drawbar with a 19mm wrench.  
Loading Tooling  
1. disConnECt miLL From poWEr!  
Note: Over-tightening the drawbar could  
make removing the tool difficult, so only snug  
the drawbar in place.  
2. Clean any debris or oily substances from  
the mating surfaces of the spindle and tool  
tapers.  
7. re-install the drawbar cap.  
unloading Tooling  
1. disConnECt miLL From poWEr!  
Cutting tools are sharp and can quick-  
ly injure your hands. Always protect your  
hands when handling cutting tools.  
2. While wearing gloves, keep one hand on  
the tool, loosen the drawbar with the 19mm  
wrench, then completely unthread it.  
—if the tool does not release from the spindle  
taper when the drawbar is unthreaded, turn  
the drawbar back into the tool five to ten  
threads, then tap the top of the drawbar  
with a dead-blow hammer or block of wood  
until the tool releases.  
3. remove the drawbar cap and place the  
drawbar through the top of the spindle if it is  
not already installed (see figure 32).  
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aCCEssoriEs  
SECTION 5: ACCESSORIES  
H6087—2 Axis Digital Readout (8" x 20")  
H6091—3 Axis Digital Readout (8" x 20" x 5")  
you will be amazed the list of features for these  
dros that include: selectable resolution down to  
5µm, absolute/incremental coordinate display, arc  
function, line of holes function, angled cuts func-  
tion, 199 user defined datum points, centering/  
cutter offset, double sealed scales, inches/mil-  
limeters, calculator with trig functions, and linear  
error compensation.  
H8257—primrose Armor plate with Moly-D  
Machine and Way Oil 1 Quart  
this superior machine and way lubricant prevents  
stick slip and chatter due to anti-friction capa-  
bilities resulting in greater precision machining  
capabilities. provides the thinnest oil film pos-  
sible while effectively providing needed lubrication  
and rust/corrosion protection. adhesive/cohesive  
components are added for vertical surfaces.  
resists squeeze out, running, dripping and non-  
gumming.  
“this is good stuff!  
i use it on my lathes  
at home.”  
S. Balolia – President  
figure 35. primrose armor plate Lubricant.  
figure 33. 3 axis digital read out.  
T10063—Milling Vise 12516" x 6916"  
T10064—Milling Vise 1718" x 834  
"
G1075—52-pC. Clamping Kit  
Ultra precise in flatness, parallelism and ver-  
this clamping kit includes 24 studs, 6 step block  
pairs, 6 t-nuts, 6 flange nuts, 4 coupling nuts, and  
6 end hold-downs. the rack is slotted so it can be  
mounted close to the machine for easy access.  
ticality.  
anti-lift mechanism ensures the workpiece  
does not lift when jaws are tightened.  
ductile iron body.  
1
made for 2" t-slots.  
Flame hardened vise bed and jaws.  
sealed bearing system.  
8200 lbs. of clamping pressure.  
figure 34. g1075 52-pC. Clamping Kit.  
figure 36. t10064 milling vise (handle included,  
but not shown.  
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G9299—10" yuasa-Type Rotary Table  
G5562—SLIpIT® 1 Qt. Gel  
this high precision rotary table features extra  
deep coolant channels, dual positive action locks,  
very low profiles, 10 second vernier scales, gear  
drives with oil immersion and satin chrome dials.  
see the current grizzly catalog for full specifica-  
tions. Features: 4.330" overall height (horizontal),  
6.750" height to center hole (vertical), #3 morse  
taper, 0.465" t-slot width, and 117 lb approximate  
shipping weight.  
G5563—SLIpIT® 12 oz Spray  
G2871—boeshield® T-9 12 oz Spray  
G2870—boeshield® T-9 4 oz Spray  
H3788—G96® Gun Treatment 12 oz Spray  
H3789—G96® Gun Treatment 4.5 oz Spray  
figure 39. recommended products for protect-  
ing unpainted cast iron/steel part on machinery.  
figure 37. g9299 10" yuasa-type rotary table.  
H8370—power feed for Mills  
T20501—face Shield Crown protector 4"  
T20502—face Shield Crown protector 7"  
T20503—face Shield Window  
T20452—"Kirova" Anti-Reflective S. Glasses  
T20451—"Kirova" Clear Safety Glasses  
H0736—Shop fox® Safety Glasses  
H7194—bifocal Safety Glasses 1.5  
H7195—bifocal Safety Glasses 2.0  
H7196—bifocal Safety Glasses 2.5  
if you want to get the most out of your mill, you  
really need a power feed. this power feed comes  
with everything required to start milling with exact  
control. Comes supplied with a mounting bracket,  
gear, auto-stop limit switch with moveable stop  
pins, gear guard, and motor. specs: 0140 rpm,  
200 rpm rapid switch, 440 in/lb. maximum torque,  
110V 60hz motor, 4:1 bevel drive gear.  
T20502  
T20452  
T20503  
T20451  
H0736  
figure 40. h8370 power feed.  
H7194  
figure 38. Eye protection assortment.  
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H2689—R-8 Quick Change Collet Set  
G2861—face Mill  
an affordable quick change collet system with ultra  
precision. these spring collets are hardened and  
ground to exacting tolerances and offer incredible  
holding power. this set includes an r-8 arbor and  
nut, spanner wrench, plastic carrying case and  
G4051—Carbide Insert for face Mill  
this 21/2" Face mill accepts four carbide inserts  
(not included). Comes with an r-8 arbor.  
1
1
3
1
5
3
7
collets sized 8", ⁄4", 8", 2", 8", ⁄4", 8", and 1".  
What's more, the nut features a self-ejecting rim!  
a set like this will truly speed up any tool changing  
7
process. drawbar size is 16" x 20.  
figure 43. g2861 Face mill.  
G9760—20-pC. 2 & 4 flute TiN End Mill Set.  
includes these sizes and styles in two and four  
flute styles: 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 9/16", 5/8", 3/8",  
11/16", and /4".  
3
figure 41. h2689 r-8 Quick Change Collet set.  
G5641—1-2-3 blocks  
G9815—parallel Set  
H5556—Edge finder Set  
g5641  
h5556  
g9815  
figure 44. g9760 20-pC End mill set.  
G9765—9-pC. ball End Mill Set  
Features 2 flute ball nose end mills. includes the  
following sizes: 1/8", 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 5/8  
and /4".  
"
3
figure 42. g5641 1-2-3 Blocks, g9815 parallel  
set, and h5556 Edge Finder set.  
figure 45. g9765 9 pC. Ball End mill set.  
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G5758—Tilt Table 5" x 7"  
G5649—5–C Spin Index  
set your work at any angle with these sturdy tilt  
tables. heavy-duty construction includes t-slots,  
two locking screws and precision base that allows  
the table to tilt from -45 degrees to +45 degrees.  
table size: 5" x 7".  
Fitted with a traveling spindle and collar, the 5-C  
spin index is unmatched for forming, grinding,  
and inspecting end mills and other fluted cut-  
ting tools. this spin index accepts 5-C collets  
1
up to 1 ⁄8" capacity and features a 36 hole index-  
ing plate with 10 vernier holes for indexing to 1  
degree. Locking spindle is hardened and ground  
and has 2116" of travel.  
figure 46. model g5758 tilt table.  
G5684—R-8 Vertical Collet Rack"  
no more loose r-8 collets laying around in your  
tool box. organize with this handy collet rack and  
you wont be looking at each one for the correct  
size. set on your bench or mount to a wall. holds  
48 collets.  
figure 48. model g5649 5–C spin index.  
G1054—Dividing Head-bS-1  
these high quality dividing heads are made with  
demanding care for precision gear-cutting, sharp-  
ening milling cutters, reamers, etc. dividing heads  
come complete with 3 dividing plates, 1 tailstock,  
1 chuck back plate, 1 center-dog and 1 center.  
1
thread on nose 1 ⁄2" x 8 tpi. ratio: 40:1  
figure 47. model g5684 tilt table.  
figure 49. model g1054 dividing head - Bs-1.  
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G5679—Steel parallel Set  
G9015—R–8 Shell End Mill 412" x 412" x 112  
G9016—R–8 Shell End Mill 5" x 214" x 112  
"
these ground and hardened sets feature four  
pairs of 6" long parallels that are accurate to within  
0.0003" in parallelism and 0.0002" in height.  
Comes in a wooden case. type: ½".  
"
these shell End mills are just the ticket for those  
large jobs. Whether you’re facting slotting, edging,  
or shouldering, you’ll agree these beauties have  
outstanding performance! priced less than half  
the cost of similar sized end mills with shanks, you  
cant afford not to buy these!  
figure 50. model g5679 steel parallel set.  
G9029—R–8 Shell End Mill Arbor 12  
"
G9030—R–8 Shell End Mill Arbor 34  
G9031—R–8 Shell End Mill Arbor 1"  
"
G9032—R–8 Shell End Mill Arbor 114  
"
G9033—R–8 Shell End Mill Arbor 112  
"
figure 52. model g9015–g9016 shell End mills.  
G9034—R–8 Shell End Mill Arbor 5-pc Set  
these shell End mills are just the ticket for those  
large jobs. Whether you’re facting slotting, edging,  
or shouldering, you’ll agree these beauties have  
outstanding performance! priced less than half  
the cost of similar sized end mills with shanks, you  
cant afford not to buy these!  
G9582—V-Angle plane 3" x 3" x 5"  
G9583—V-Angle plane 4" x 4" x 6"  
G9584—V-Angle plane 5" x 5" x 7"  
G9585—V-Angle plane 6" x 6" x 8"  
these V-angle plates are manufactured from  
high grade cast iron that is fully stress relieved  
to give stability throughout their working life. the  
V-angles have many more clamping positions  
than ordinary angle plates and allow almost any  
shape to be clamped securely with many types of  
clamps. prier per piece.  
figure 51. model g9029–g9034 shell End mill  
arbors.  
figure 53. model g9582-–g9585 V-angle plates.  
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SECTION 6: MAINTENANCE  
Cleaning &  
protecting  
Always disconnect power  
to the machine before  
performing maintenance.  
failure to do this may  
result in serious person-  
al injury.  
Use a brush and shop vacuum to remove chips  
and debris from the mill. never blow off the mill  
with compressed air, as this will force metal chips  
deep into the mechanisms and may injure your-  
self or bystanders.  
Schedule  
Wipe built-up grime from the mill with a rag and a  
mild solvent. remove any rust from the unpainted  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
cast iron surfaces of your mill, then treat them with  
regular applications of products such as primrose  
armor plate Way oil, g96® gun treatment,  
sLipit®, or Boeshield® t-9 (see Section 5:  
Accessories on page 30 for more details).  
before Daily Operation:  
Check/tighten loose mounting bolts.  
Check/sharpen/replace worn or damaged  
tooling.  
Lubrication  
Check/repair/replace worn or damaged  
wires.  
Check for any other unsafe condition.  
Use the one-shot oiler (page 36).  
your mill has numerous moving metal-to-metal  
contacts that require proper lubrication to help  
ensure efficient and long-lasting mill operation.  
Every 8 Hours of Operation:  
Use the one-shot oiler (page 36).  
Lubricate quill gearing (page 36).  
Clean the mill.  
other than the lubrication points covered in this  
section, all other bearings are internally lubricated  
and sealed at the factory. simply leave them  
alone unless they need to be replaced.  
Every 40 Hours of Operation:  
Lubricate the vertical bevel gears (page 36).  
Lubricate the longitudinal, cross, and vertical  
leadscrews (page 37).  
Before adding lubricant, clean debris and grime  
from the devices to avoid contaminating the new  
lubrication.  
Note: This maintenance schedule is based on  
average usage. Adjust the maintenance schedule  
to match your actual usage to keep your mill run-  
ning smoothly and to protect your investment.  
disConnECt miLL From poWEr BEForE  
pErForming LUBriCation!  
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Quill Gearing  
NOTICE  
Lubricant  
frequency  
Qty  
failure to follow the lubrication practices  
outlined in this manual could lead to pre-  
mature failure of your mill and void the war-  
ranty.  
iso 68 Lubricant or  
Equivalent  
Every  
5
8 hours  
of operation  
drops  
Lift the cap of the oil cup shown in figure 55 to  
add the lubricant.  
One-Shot Oiler  
Lubricant  
frequency  
Qty  
iso 68 Lubricant or  
Equivalent  
Every  
8 hours  
of operation  
1
pump  
Quill gearing  
oil Cup  
the oil lines running from the one-shot oiler feed  
lubrication to the ways of the column (knee),  
saddle, and table.  
Use the sight glass on the front of the oiler to make  
sure it is full, then pull the handle (see figure 54)  
and release it to send lubricant through the lines.  
Fill Cap  
oil Line  
figure 55. Quill gearing oil cup.  
Vertical bevel Gears  
Lubricant  
frequency  
Qty  
nLgi #2 grease  
Every  
40 hours  
of operation  
thin  
Coat  
one-shot  
pump  
handle  
raise the knee up to access the vertical bevel  
gears underneath the saddle, then clean and  
lubricate the bevel gears shown in figure 56.  
figure 54. one-shot oiler.  
Bevel gears  
figure 56. Vertical bevel gears.  
model g0695 (mfg. since 9/10)  
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Leadscrews  
V-belt Tensioning  
Lubricant  
frequency  
Qty  
nLgi #2 grease  
Every  
40 hours  
of operation  
thin  
Coat  
periodically remove the belt cover and inspect  
the belt for cracking, slipping, or fraying. if the  
belt shows signs of excessive wear, replace it as  
outlined in belt Replacement on page 41.  
Use a shop rag and mineral spirits to clean away  
debris and grime from the longitudinal, cross, and  
elevation leadscrews and leadscrew nuts. apply  
a thin coat of lubricant to the leadscrews, then  
move the table through the full range of move-  
ment for each leadscrew to distribute the grease  
(see figures 57–58).  
however, with normal use, the belt will gradually  
stretch over time. When it does, perform the fol-  
lowing procedures to keep it tensioned. no belt  
deflection is recommended for this belt.  
Tools Needed  
Qty  
Wrench 17mm.................................................... 1  
To tension the V-belt:  
1. disConnECt miLL From poWEr!  
2. Using a 17mm wrench, loosen the lock bolt,  
push firmly and hold the belt tension lever  
toward the rear of the machine and retighten  
the lock bolt (figure 59).  
Longitudinal  
Leadscrew  
Lock Bolt  
& Belt  
tension  
Lever  
figure 57. Longitudinal leadscrew.  
Cross  
Leadscrew  
V-Belt  
inside  
figure 59. V-belt tension adjustment bolt.  
Vertical  
Leadscrew  
figure 58. Cross and vertical leadscrews.  
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SECTION 7: SERVICE  
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-  
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical  
support at (570) 546-9663.  
Troubleshooting  
Motor & Electrical  
symptom  
possible Cause  
possible solution  
machine does not 1. stop button is pushed in or is at fault.  
start or a breaker  
1. turn the stop button clockwise until it pops out;  
replace if faulty.  
trips.  
2. on button is at fault.  
2. replace faulty on button.  
3. plug/receptacle is at fault or wired 3. test for good contacts; correct the wiring.  
incorrectly.  
4. power supply is switched OFF or is at fault, 4. Ensure hot lines have correct voltage on all legs and  
or the breaker tripped.  
main power supply is switched ON.  
5. Correct motor wiring connections (page 44).  
6. replace motor.  
5. motor connection wired incorrectly.  
6. motor windings or motor is at fault.  
machine stalls or is 1. machine is undersized for the task.  
overloaded.  
1. Use smaller sharp tooling; reduce the feed rate;  
reduce the spindle rpm; use coolant.  
2. Workpiece alignment is poor.  
2. Eliminate workpiece binding; use vise or clamps as  
required for workpiece alignment control.  
3. Use sharp and correct cutting tool for the operation.  
4. Correct motor wiring connections (page 44).  
5. test for good contacts; correct the wiring.  
6. replace loose pulley/shaft.  
3. dull or incorrect cutting tool.  
4. motor connection is wired incorrectly.  
5. plug/receptacle is at fault.  
6. pulley/sprocket slipping on shaft.  
7. motor bearings are at fault.  
7. test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
8. motor has overheated.  
9. motor is at fault.  
8. Clean off motor, let cool, and reduce workload.  
9. test and repair or replace.  
machine  
vibration or noisy  
operation.  
has 1. tool holder or cutter is at fault.  
1. replace out-of-round tool holder; replace/resharpen  
cutter; use appropriate feed rate and cutting rpm.  
2. Eliminate workpiece binding; use vise or clamps as  
required for workpiece alignment control.  
3. inspect/replace stripped or damaged bolts/nuts, and  
re-tighten with thread locking fluid.  
2. Workpiece alignment is poor.  
3. motor or component is loose.  
4. pulley is loose.  
4. realign/replace shaft, pulley, setscrew, and key as  
required.  
5. machine is incorrectly mounted or sits 5. tighten/replace mounting bolts in floor; relocate/  
unevenly.  
shim machine.  
6. motor fan is rubbing on fan cover.  
7. motor bearings are at fault.  
6. replace dented fan cover or fan.  
7. test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
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Operation  
symptom  
possible Cause  
possible solution  
tool slips in collet.  
1. Collet is not fully drawn into spindle taper.  
2. Wrong size collet.  
1. snug up drawbar.  
2. Use correct collet for shank diameter.  
3. debris on collet or spindle mating surface. 3. remove oil and debris from collet and spindle  
mating surfaces, then re-install.  
4. Excessive depth of cut.  
4. decrease depth of cut and allow chips to clear.  
Breaking tooling.  
1. spindle speed/feed rate too fast.  
2. tooling getting too hot.  
1. Use correct spindle rpm and feed rate (page 28).  
2. Use coolant; reduce spindle rpm/feed rate.  
3. decrease depth of cut and allow chips to clear.  
3. Excessive depth of cut.  
machine is loud 1. Excessive depth of cut.  
1. decrease depth of cut and allow chips to clear.  
2. Use sharp tooling.  
when  
overheats or bogs  
down in the cut.  
cutting;  
2. dull tooling.  
3. Feed rate too fast.  
3. decrease feed rate.  
Workpiece vibrates 1. Locks not tight.  
or chatters during  
1. tighten all locks on mill that are not associated with  
movement for the operation.  
operation.  
2. Workpiece not securely clamped to table or 2. Check that clamping is tight and sufficient for the  
mill vise.  
operation; make sure mill vise is tight to table.  
3. secure tooling; replace if damaged.  
3. tooling not secure or is damaged.  
4. spindle speed/feed rate too fast.  
5. gibs are too loose.  
4. Use correct spindle rpm and feed rate (page 28).  
5. adjust gibs properly (page 40).  
table hard to move. 1. Locks are tightened down.  
2. Chips have loaded up on the ways.  
1. Fully loosen locks needed for movement.  
2. Frequently clean away chips that load up during  
operations.  
3. Ways are dry and in need of lubrication.  
4. gibs are too tight.  
3. Use one-shot oiler to lubricate ways (page 36).  
4. adjust gibs properly (page 40).  
Bad surface finish.  
1. Wrong spindle speed/feed rate.  
1. Use correct spindle rpm and feed rate (page 28).  
2. dull/damaged tooling; wrong tooling for 2. sharpen/replace tooling; use correct tooling for  
operation.  
operation.  
3. Wrong spindle rotation for tooling.  
3. Check for proper spindle rotation for tooling.  
4. Workpiece not securely clamped to table or 4. Check that clamping is tight and sufficient for the  
mill vise.  
operation; make sure mill vise is tight to table.  
5. adjust gibs properly (page 40).  
5. gibs are too loose.  
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Adjusting Gibs  
gibs control the accuracy of the table movements  
along the ways. tight gibs make the movements  
more accurate, but harder to move. Loose gibs  
make the movements sloppy, but easier to move.  
the goal of gib adjustment is to remove unnec-  
essary sloppiness without causing the ways to  
bind.  
table gib adjustment  
screw (1 of 2)  
NOTICE  
Excessively loose gibs may cause poor  
workpiece finishes, and may cause undue  
wear of sliding surfaces and ways. Over-  
tightening the gibs may cause premature  
wear of these sliding devices.  
figure 60. table gib adjustment screw (1 of 2).  
saddle gib adjustment  
screw (1 of 2)  
Each sliding surface for the table, saddle, and  
knee has a tapered gib that is sandwiched  
between the stationary and moving surfaces.  
the saddle and knee have a gib on both sides.  
there are two adjustment screws, one on each  
end of each gib, that move the tapered gib back  
and forth, increasing or decreasing friction of the  
sliding surfaces.  
disConnECt miLL From poWEr BEForE  
adJUsting thE giBs!  
figure 61. saddle gib adjustment screw (1 of 2).  
Loosen one adjustment screw and tighten the  
other the same amount to move the gib until you  
feel a slight drag in that path of movement.  
refer to figures 60–62 for the locations of the  
table, saddle, and knee gib adjustment screws.  
Tools Needed  
Qty  
Flat head screwdriver....................................... 1  
Knee gib adjustment screw  
(1 of 2)  
figure 62. Knee gib adjustment screw (1 of 2).  
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Adjusting backlash V-belt Replacement  
Leadscrew backlash is the amount of motion the  
leadscrew rotates before the device begins to  
move. Leadscrews always have a certain amount  
of backlash that will increase with wear. generally,  
0.005"–0.010" of backlash is acceptable.  
if the belt is cracked, frayed, or shows signs of  
slipping and glazing you must replace it.  
Tools Needed  
Qty  
Wrench 17mm.................................................... 1  
hex Wrench 5mm.............................................. 1  
the backlash of the longitudinal and cross  
leadscrew can be adjusted by changing the gap  
in the leadscrew nuts (see figures 63–64).  
To replace the V-belt:  
1. disConnECt miLL From poWEr!  
2. get an assistant's help, and tilt the head-  
stock to approximately 90 degrees  
(figure 65), then tighten the headstock tilt  
lock nuts to hold the headstock in place.  
Gap  
Longitudinal  
Leadscrew nut  
Cap  
Screws  
figure 63. Longitudinal leadscrew nut.  
Cross  
Leadscrew nut  
figure 65. headstock tilted to 90 degrees.  
3. Using a phillips screwdriver, remove one of  
the belt access plates.  
Gap  
Cap  
Screw  
figure 64. Cross leadscrew nut.  
Use a 5mm hex wrench to tighten or loosen the cap  
screws on the leadscrew nuts shown in figures  
63–64, then test the amount of backlash by slowly  
rocking the handwheels back-and-forth.  
-41-  
model g0695 (mfg. since 9/10)  
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4. Using a 5mm hex wrench, remove the belt  
cover by pulling the four cap screws (figure  
66).  
7. push firmly and hold the belt tension lever  
toward the rear of the machine and re-tighten  
the lock bolt (figure 67). no belt deflection is  
required.  
Lock Bolt  
& Belt  
tension  
Lever  
Belt Cover  
figure 67. V-belt tension lever.  
figure 66. Belt cover removal.  
8. re-install the belt cover, the belt access  
plate, and return the headstock to the vertical  
position.  
5. Using a 17mm wrench, loosen the lock bolt,  
use the belt tension lever to de-tension the  
belt, then remove the belt.  
6. install a new belt.  
-42-  
model g0695 (mfg. since 9/10)  
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SECTION 8: WIRING  
these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-  
es to the electrical systems of future machines. study this section carefully. if there are differences between  
your machine and what is shown in this section, call technical support at (570) 546-9663 for assistance  
BEForE making any changes to the wiring on your machine.  
Wiring Safety Instructions  
SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires  
nected to a power source is extremely dangerous. or components increase the risk of serious per-  
Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice  
injury including but not limited to severe burns, that any wires or components are damaged while  
electrocution, or death. Disconnect the power performing a wiring task, replace those wires or  
from the machine before servicing electrical com- components.  
ponents!  
MOTOR WIRING. The motor wiring shown in  
MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing  
what is shown in the diagram may lead to unpre- but may not match your machine. If you find this  
dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the  
This includes the installation of unapproved after- motor junction box.  
market parts.  
CAPACITORS/INVERTERS. Some capacitors  
WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for  
be tight to prevent wires from loosening during up to 10 minutes after being disconnected from  
machine operation. Double-check all wires dis- the power source. To reduce the risk of being  
connected or connected during any wiring task to shocked, wait at least this long before working on  
ensure tight connections.  
capacitors.  
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-  
the requirements at the beginning of this man- riencing difficulties understanding the information  
ual when connecting your machine to a power included in this section, contact our Technical  
source.  
Support at (570) 546-9663.  
The photos and diagrams  
included in this section are  
best viewed in color. You  
can view these pages in  
-43-  
model g0695 (mfg. since 9/10)  
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Wiring Diagram  
V1  
V2  
V3  
1
2
13  
12  
13  
12  
6
0
0
3
1NC  
3NO  
Power  
Lamp 30V  
2
4
6
Digital RPM  
Readout  
2
6
KP-201  
RHYMBUS  
2
2
1NC  
3NO  
4
3
2
V1  
V2  
V3  
1
1
2
3
Speed  
Dial  
see figure 69  
Motor Wiring  
Junction Box  
Control Panel  
(viewed from behind)  
see figure 68  
KP-203  
Frequency Drive  
Yasakawa  
RM5G-2001  
6
4
5
see figure 70  
1
2
3
Ta2  
Tc2  
Tb1  
Tc1  
Vin  
Iin  
AM+  
Y2  
Y1  
X4  
CME  
X2  
X6  
X5  
COM  
Ta1  
12V GND FM+  
X3  
X1  
COM REV FWD  
V3 V2 V1  
13 11  
12  
V1  
V3  
13  
V2  
1
Ground  
2
R
S
T
U
V
W
3
0
6
L1 L2 L3  
0
11  
NEMA 6-15 Plug  
1
A1  
A2  
0
2
3
(As Recommended)  
Relay  
Arita MR2P  
220/240V  
Grnd  
G
1L1  
2T1  
3L2  
5L3 13NO  
Contactor  
4T2  
6T3 14NO  
Hot  
Hot  
6
3
A2  
L3  
0
L2  
L1  
3
READ ELECTRICAL SAFETY  
ON PAGE 43!  
-44-  
model g0695 (mfg. since 9/10)  
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Electrical Components  
figure 68. Control panel wiring.  
figure 70. Wiring component location.  
figure 69.Tachometer sensor location.  
READ ELECTRICAL SAFETY  
ON PAGE 43!  
-45-  
model g0695 (mfg. since 9/10)  
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SECTION 9: pARTS  
base, Column, & Knee breakdown  
-46-  
model g0695 (mfg. since 9/10)  
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base, Column, & Knee parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
401  
403  
404  
405  
406  
407  
408  
409  
410  
411  
412  
413  
414  
415  
416  
417  
418  
419  
420  
421  
422  
423  
424  
425  
426  
427  
428  
429  
430  
431  
432  
433  
434  
P0695301  
P0695403  
P0695404  
PCAP68M  
P0695406  
P0695407  
P0695408  
P0695409  
P0695410  
PS40M  
HANDWHEEL HANDLE  
COLUMN  
435  
436  
437  
438  
439  
440  
441  
442  
443  
444  
445  
446  
447  
448  
449  
450  
451  
453  
454  
455  
456  
457  
458  
459  
460  
461  
462  
463  
464  
465  
466  
467  
P0695435  
P6204ZZ  
P0695437  
P0695438  
P0695439  
P0695440  
P0695441  
P0695442  
P0695443  
P0695444  
PB01M  
CROSS LEADSCREW  
BALL BEARING 6204ZZ  
ELEVATION LEADSCREW  
PEDESTAL  
HALOGEN LAMP ASSEMBLY  
CAP SCREW M6-1 X 8  
KNEE GIB  
BASE SIDE COVER  
STRAIN RELIEF  
GIB ADJUSTMENT SCREW  
PIPE JOINT  
BASE  
KNEE  
DRAIN SCREEN  
KNEE SLIDE COVER  
PHLP HD SCR M5-.8 X 16  
KNEE LOCK LEVER  
ONE-SHOT OILER ASSEMBLY  
PHLP HD SCR M5-.8 X 15  
SPANNER NUT 20MM  
SPANNER LOCK WASHER 20MM  
BEVEL GEAR  
LIMIT BLOCK  
LIMIT TRACK  
P0695412  
P0695413  
PS20M  
HEX BOLT M10-1.5 X 30  
TABLE STOP SLEEVE  
HEX NUT M10-1.5  
HEX BOLT M6-1 X 30  
HEX BOLT 1/2-13 X 2  
LOCK WASHER 1/2  
PIN 10 X 20  
P0695322  
PN02M  
P0695320  
P0695416  
P0695417  
P6004ZZ  
P0695419  
PCAP01M  
PK34M  
PB29M  
PB72  
PLW07  
BALL BEARING 6004ZZ  
GEAR SHAFT SLEEVE  
CAP SCREW M6-1 X 16  
KEY 5 X 5 X 20  
P0695451  
PS01  
PHLP HD SCR 10-24 X 1/2  
COLUMN COVER  
PHLP HD SCR M6-1 X 8  
P0695454  
PS03M  
P0695422  
PR09M  
GEAR SHAFT  
PWRCRD220L POWER CORD  
EXT RETAINING RING 20MM  
CLUTCH  
P0695457  
PS08  
STRAIN RELIEF  
P0695424  
PSS03M  
P0695144  
P0695427  
P0695428  
PR07M  
PHLP HD SCR 10-24 X 3/4  
CORD 3-WIRE  
SET SCREW M6-1 X 8  
DIAL POSITIONING SCREW  
ELEVATION GRADUATED DIAL  
CRANK  
P0695459  
PN07  
HEX NUT 10-24  
P0695461  
P0695462  
P0695463  
P0695464  
P0695465  
PAW04M  
PAW05M  
RELAY ARITA MR20 220V  
CORD 4-WIRE  
EXT RETAINING RING 18MM  
CRANK HANDLE  
CONTACTOR NHD C-12D  
MOUNTING TRACK  
INVERTER YASKAWA RM56-2001  
HEX WRENCH 4MM  
HEX WRENCH 5MM  
P0695142  
P0695304  
P0695305  
P51104  
HANDWHEEL  
CROSS GRADUATED DIAL  
THRUST BEARING 51104  
BEARING HOUSING  
P0695434  
-47-  
model g0695 (mfg. since 9/10)  
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Head breakdown  
101  
102  
160  
159  
154  
158  
157  
104  
105  
156  
155  
153  
106  
107  
152  
151  
150  
108  
109  
110  
149  
148  
146  
147  
146  
145  
144  
143  
122  
111  
112  
113  
118  
117  
114  
115  
116  
121  
142  
122  
123  
124  
139  
138  
110  
162  
140  
121  
136  
125  
161  
163  
166  
141  
126  
127  
164  
165  
135  
134  
128  
129  
127  
133  
132  
130  
131  
-48-  
model g0695 (mfg. since 9/10)  
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Head parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
101  
102  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
P0695101  
P0695102  
P0695104  
P0695105  
P6209ZZ  
PR56M  
SPANNER NUT 45MM  
SPANNER LOCK WASHER 45MM  
SPLINE SLEEVE  
135  
136  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
151  
152  
153  
154  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
P0695135  
P0695136  
P0695138  
P0695139  
PS09M  
LOCK PLUNGER SMALL  
DEPTH SCREW  
DEPTH ADJUSTMENT NUT  
THREADED BRACKET  
PHLP HD SCR M5-.8 X 10  
HANDWHEEL  
BEARING COVER  
BALL BEARING 6209ZZ  
EXT RETAINING RING 45MM  
INT RETAINING RING 82MM  
HEAD CASTING  
P0695141  
P0695142  
P0695143  
P0695144  
P0695145  
P51102  
P0695108  
P0695109  
PN06  
HANDWHEEL HANDLE  
FINE GRADUATED DIAL  
DIAL POSITIONING SCREW  
SPECIAL NUT 9/16-12  
THRUST BEARING 51102  
FLANGE SLEEVE  
HEX NUT 1/2-13  
PLW07  
LOCK WASHER 1/2  
PB55  
HEX BOLT 1/2-13 X 1-1/2  
GEAR SHAFT  
P0695113  
P0695114  
P0695115  
PR08M  
P0695147  
PK34M  
TORSION SPRING  
KEY 5 X 5 X 20  
FLANGE COVER  
P0695149  
P0695150  
P0695151  
PK99M  
WORM SHAFT  
EXT RETAINING RING 19MM  
DOWNFEED LEVER  
DOWNFEED LEVER KNOB  
CAP SCREW M5-.8 X 16  
SET SCREW M6-1 X 8  
OIL CUP  
COUPLING WORM GEAR  
COMPRESSION SPRING  
KEY 6 X 6 X 15  
P0695117  
P0695118  
PCAP24M  
PSS03M  
P0695123  
P6206ZZ  
P0695125  
P0695126  
P7207  
P0695153  
P0695154  
PS09M  
CLUTCH  
END CAP  
PHLP HD SCR M5-.8 X 10  
DOWNFEED SELECTOR KNOB  
PHLP HD SCR M5-.8 X 8  
SPECIAL KEY  
BALL BEARING 6206ZZ  
QUILL  
P0695156  
PS05M  
SPANNER NUT 35MM  
ANGULAR CONTACT BEARING 7207  
BEARING WASHER BIG  
BEARING WASHER SMALL  
SPINDLE  
P0695158  
P0695159  
P0695160  
P0695161  
P0695162  
P0695163  
P0695164  
P0695165  
PCAP38M  
DRAWBAR  
P0695128  
P0695129  
P0695130  
P0695131  
P0695132  
P0695133  
P0695134  
SPINDLE PULLEY  
SPACER  
LEVER HUB  
SPINDLE NUT  
SPECIAL PIN  
SPINDLE LOCK SHAFT  
LOCK PLUNGER LARGE  
COMPRESSION SPRING  
COMPRESSION SPRING  
SPECIAL FLAT WASHER  
CAP SCREW M5-.8 X 25  
-49-  
model g0695 (mfg. since 9/10)  
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Motor & Ram breakdown  
203-1  
203-3  
234  
233  
203-2  
201  
202  
203  
246  
231 232  
229  
230  
204  
205  
226  
206  
228  
227  
224  
209  
225  
235  
236  
207  
237  
208  
209  
224  
238  
236  
210  
209  
239  
243  
245  
223  
222  
240  
242  
241  
244  
211  
212  
217  
218  
221  
220  
213  
214  
215  
216  
217  
218  
219  
211  
212  
-50-  
model g0695 (mfg. since 9/10)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Motor & Ram parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
201  
202  
203  
PB24  
HEX BOLT 3/8-16 X 1-1/4  
FLAT WASHER 10MM  
MOTOR 1-1/2HP 220V 3PH  
MOTOR FAN COVER  
MOTOR FAN  
223  
224  
225  
226  
227  
228  
229  
230  
231  
232  
233  
234  
235  
236  
237  
238  
239  
240  
241  
242  
243  
244  
245  
246  
P0695223  
PW03M  
BUSHING  
PW04M  
P0695203  
FLAT WASHER 6MM  
LEFT V-BELT COVER  
CAP SCREW M6-1 X 50  
CAP SCREW M6-1 X 55  
BALL BEARING 6007ZZ  
BEARING COVER  
P0695225  
PCAP37M  
PCAP83M  
P6007ZZ  
P0695229  
P0695230  
PCAP02M  
PSS03M  
PW01M  
203-1 P0695203-1  
203-2 P0695203-2  
203-3 P0695203-3  
MOTOR WIRING JUNCTION BOX  
KEY 5 X 5 X 40  
204  
205  
206  
207  
208  
209  
210  
211  
212  
213  
214  
215  
216  
217  
218  
219  
220  
221  
222  
PK02M  
P0695205  
PVB28  
MOTOR PULLEY  
DRAWBAR COVER  
CAP SCREW M6-1 X 20  
SET SCREW M6-1 X 8  
FLAT WASHER 8MM  
CAP SCREW M8-1.25 X 25  
CONTROL BOX  
V-BELT 5L280  
P0695207  
P0695208  
PS08M  
V-BELT HOUSING  
RIGHT V-BELT COVER  
PHLP HD SCR M5-.8 X 12  
RAM END COVER  
PCAP31M  
P0695235  
PS11M  
P0695210  
P0695211  
PCAP04M  
P0695213  
PCAP72M  
PCAP47M  
PCAP02M  
PN06  
RAM FLANGE  
PHLP HD SCR M6-1 X 16  
SPINDLE SPEED READOUT UNIT  
CONTROL PANEL  
CAP SCREW M6-1 X 10  
RAM GIB  
P0695237  
P0695238  
P0695239  
P0695240  
P0695241  
P0695242  
P0695243  
PS34  
CAP SCREW M10-1.5 X 30  
CAP SCREW M10-1.5 X 40  
CAP SCREW M6-1 X 20  
HEX NUT 1/2-13  
POWER LIGHT  
ON/OFF BUTTON  
SPINDLE SPEED DIAL  
STOP BUTTON  
PLW07  
LOCK WASHER 1/2  
HEX BOLT 1/2-13 X 1-3/4  
RAM HOUSING  
SPINDLE DIRECTION SWITCH  
PHLP HD SCR M3-.5 X 25  
HEX NUT M3-.5  
PB56  
P0695220  
PB55  
PN07M  
HEX BOLT 1/2-13 X 1-1/2  
RAM  
P0695246  
HANDLE  
P0695222  
-51-  
model g0695 (mfg. since 9/10)  
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Table breakdown  
-52-  
model g0695 (mfg. since 9/10)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Table parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
301  
302  
303  
304  
305  
306  
307  
308  
309  
310  
311  
312  
313  
314  
315  
316  
317  
318  
319  
320  
321  
322  
P0695301  
PN04  
HANDWHEEL HANDLE  
HEX NUT 5/8-11  
323  
324  
325  
326  
327  
328  
329  
330  
331  
332  
333  
334  
335  
336  
337  
338  
339  
340  
341  
342  
343  
PN02M  
HEX NUT M10-1.5  
P0695324  
P0695325  
PS60M  
LONGITUDINAL GIB  
LIMIT STOP  
PSS03M  
P0695304  
P0695305  
P0695306  
PCAP06M  
P0695308  
PR09M  
SET SCREW M6-1 X 8  
HANDWHEEL  
PHLP HD SCR M5-.8 X 30  
GIB ADJUSTMENT SCREW  
CROSS LOCK HANDLE  
LONGITUDINAL LOCK HANDLE  
CAP SCREW M6-1 X 16  
HEX NUT M5-.8  
LONGITUDINAL GRADUATED DIAL  
DIAL POSITIONING SCREW  
CAP SCREW M6-1 X 25  
SPACER  
P0695327  
P0695328  
P0695329  
PCAP01M  
PN06M  
EXT RETAINING RING 20MM  
BALL BEARING 6004ZZ  
CAP SCREW M6-1 X 45  
LEADSCREW BRACKET  
KEY 5 X 5 X 20  
P6004ZZ  
PCAP30M  
P0695312  
PK34M  
PS09M  
PHLP HD SCR M5-.8 X 10  
WAY WIPER  
P0695333  
P0695334  
PCAP31M  
P0695336  
P0695337  
PCAP31M  
P0695339  
P0695340  
PS06M  
CROSS GIB  
CAP SCREW M8-1.25 X 25  
LIMIT BRACKET  
P0695314  
PS03M  
LONGITUDINAL LEADSCREW  
PHLP HD SCR M6-1 X 8  
WAY COVER  
CROSS LEADSCREW NUT  
CAP SCREW M8-1.25 X 25  
SADDLE  
P0695316  
P0695317  
P0695318  
P0695319  
P0695320  
PB01M  
WAY COVER HOLDER  
TABLE  
LIMIT BLOCK  
SPANNER LOCK WASHER 20MM  
SPANNER NUT 20MM  
HEX BOLT M10-1.5 X 30  
TABLE STOP SLEEVE  
PHLP HD SCR M5-.8 X 20  
LONGITUDINAL LEADSCREW NUT  
FLAT WASHER 6MM  
P0695342  
PW03M  
P0695322  
-53-  
model g0695 (mfg. since 9/10)  
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Label placement  
510  
502  
509  
511  
503  
501  
505  
504  
513  
508  
512  
506  
507  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
501  
502  
503  
504  
505  
506  
507  
P0695501  
MACHINE ID LABEL  
508  
509  
510  
511  
512  
513  
G8588  
GRIZZLY OVAL NAMEPLATE  
PLABEL-12A  
PLABEL-55  
P0695504  
READ MANUAL LABEL  
PLABEL-63  
PLABEL-11A  
PLABEL-14A  
PPAINT-11  
PPAINT-1  
DISCONNECT WARNING LABEL  
EYE INJURY WARNING LABEL  
ELECTRICITY LABEL  
ENTANGLEMENT HAZARD LABEL  
PREWIRED 220V LABEL  
LIGHT BULB 110V LABEL  
ELECTROCUTION HAZARD LABEL  
MODEL NUMBER LABEL  
P0695505  
GRIZZLY PUTTY TOUCH-UP PAINT  
GRIZZLY GREEN TOUCH-UP PAINT  
PLABEL-64B  
P0695507  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MuST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REpLACE that label before using the machine again. Contact  
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.  
-54-  
model g0695 (mfg. since 9/10)  
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WARRANTY CARD  
Name_____________________________________________________________________________  
Street_____________________________________________________________________________  
City _______________________ State_________________________ Zip _____________________  
Phone #____________________ Email ________________________ Invoice #_________________  
Model # ____________________ Order #_______________________ Serial #__________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop  
better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
____ Advertisement  
____ Card Deck  
____ Friend  
____ Website  
____ Catalog  
____ Other:  
2. Which of the following magazines do you subscribe to?  
____ Cabinetmaker & FDM  
____ Family Handyman  
____ Hand Loader  
____ Popular Science  
____ Popular Woodworking  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Rifle  
____ Shop Notes  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Woodwork  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Model Airplane News  
____ Old House Journal  
____ Popular Mechanics  
____ Shotgun News  
____ Today’s Homeowner  
____ Wood  
3. What is your annual household income?  
____ $20,000-$29,000  
____ $30,000-$39,000  
____ $40,000-$49,000  
____ $70,000+  
____ $50,000-$59,000  
____ $60,000-$69,000  
4. What is your age group?  
____ 20-29  
____ 30-39  
____ 60-69  
____ 40-49  
____ 70+  
____ 50-59  
5. How long have you been a woodworker/metalworker?  
____ 0-2 Years ____ 2-8 Years  
____ 8-20 Years  
____20+ Years  
____10+  
6. How many of your machines or tools are Grizzly?  
____ 0-2 ____ 3-5  
____ 6-9  
7. Do you think your machine represents a good value?  
8. Would you recommend Grizzly Industrial to a friend?  
_____Yes  
_____Yes  
_____No  
_____No  
9. Would you allow us to use your name as a reference for Grizzly customers in your area?  
Note: We never use names more than 3 times. _____Yes _____No  
10. Comments:_____________________________________________________________________  
_________________________________________________________________________________  
_________________________________________________________________________________  
_________________________________________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
FOLD ALONG DOTTED LINE  
Send a Grizzly Catalog to a friend:  
Name_______________________________  
Street_______________________________  
City______________State______Zip______  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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WARRANTy AND RETuRNS  
WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the  
carton. We will not accept any item back without this number. Proof of purchase must accompany the  
merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!  
~Since 1983~  
Visit Our Website Today For  
Current Specials!  
ORDER  
24 HOURS A DAY!  
1-800-523-4777  
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