MODEL G0695
VS MILLING MACHINE
WITH RAM HEAD
OWNER'S MANuAL
Copyright © JULy, 2009 By grizzLy indUstriaL, inC., rEVisEd oCtoBEr, 2010 (ts)
WARNING: NO pORTION Of THIS MANuAL MAy bE REpRODuCED IN ANy SHApE
OR fORM WITHOuT THE WRITTEN AppROVAL Of GRIzzLy INDuSTRIAL, INC.
(For modELs manUFaCtUrEd sinCE 9/10) #trCrBLtsJB11908 printEd in taiWan
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Table of Contents
INTRODuCTION............................................... 2
SECTION 5: ACCESSORIES......................... 30
manual accuracy ........................................... 2
Contact info.................................................... 2
machine description ...................................... 2
identification................................................... 3
machine data sheet ...................................... 4
SECTION 6: MAINTENANCE......................... 35
schedule...................................................... 35
Cleaning & protecting.................................. 35
Lubrication ................................................... 35
V-Belt tensioning......................................... 37
SECTION 1: SAfETy....................................... 6
safety instructions for machinery .................. 6
additional safety instructions For mills.......... 8
glossary of terms ......................................... 9
SECTION 7: SERVICE ................................... 38
troubleshooting ........................................... 38
adjusting gibs.............................................. 40
adjusting Backlash....................................... 41
V-Belt replacement..................................... 41
SECTION 2: CIRCuIT REQuIREMENTS ...... 10
220V single-phase operation ..................... 10
SECTION 8: WIRING...................................... 43
Wiring safety instructions............................ 43
Wiring diagram ............................................ 44
Electrical Components................................. 45
SECTION 3: SETup ....................................... 11
needed for setup......................................... 11
Unpacking.................................................... 11
inventory ...................................................... 12
Cleanup........................................................ 13
site Considerations...................................... 14
moving & placing mill................................... 15
mounting to shop Floor ............................... 15
assembly ..................................................... 16
test run ...................................................... 17
spindle Break-in .......................................... 18
SECTION 9: pARTS....................................... 46
Base, Column, & Knee Breakdown ............. 46
head Breakdown ......................................... 48
motor & ram Breakdown............................. 50
table Breakdown......................................... 52
Label placement .......................................... 54
WARRANTy AND RETuRNS ........................ 57
SECTION 4: OpERATIONS ........................... 19
Basic Controls.............................................. 19
operation overview..................................... 22
table movement .......................................... 22
headstock tilting ......................................... 24
headstock turret rotation........................... 26
headstock ram movement ......................... 27
setting spindle speed ................................. 28
Loading/Unloading tooling .......................... 29
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INTRODuCTION
Manual Accuracy
Contact Info
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make an occasional mistake.
We stand behind our machines. If you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Phone: (570) 546-9663
E-Mail: techsupport@grizzly.com
We want your feedback on this manual. If you can
take the time, please email or write to us at the
address below and tell us how we did:
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
Grizzly Industrial, Inc.
Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
C
/
O
Machine Description
Manufacture Date
of Your Machine
the model g0695 vertical mill is used to remove
material from metal workpieces with the use of a
rotating cutting tool.
during most operations, the workpiece is clamped
to the table, then moved into the rotating cutter in
any combination of three paths.
For your convenience, we post all available man-
uals and manual updates for free on our website
of machine will be reflected in these documents
as soon as they are complete.
this mill uses a frequency drive to convert incom-
ing 220V single-phase power to 220V 3-phase
for efficient performance from the spindle motor.
power is transferred directly to the spindle from
the motor by a V-belt and pulleys.
spindle speed is electronically controlled by using
the variable speed dial and readout on the control
panel.
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Identification
B
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F
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Front
rear
figure 1. model g0695 identification.
A. Control panel (refer to page 19 for details)
b. motor 11⁄2hp, 220V, 3-phase
C. V-Belt Belt tension Lever and Lock Bolt
D. Coarse downfeed handle
E. turret
f. downfeed selector
G. Work Light 110V
K. Base
L. splash pan
M. Belt access plate
N. headstock ram
O. X-axis handwheel
p. Cross (y-axis) Feed Limit stops
Q. y-axis handwheel
H. X-axis handwheel
I. z-axis Crank handle
R. Longitudinal Limit stops
S. Fine downfeed handwheel
J. one-shot oiler
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0695 VS MILLING MACHINE WITH RAM HEAD
Product Dimensions:
Weight............................................................................................................................................................ 1070 lbs.
Length/Width/Height.................................................................................................................40-1/2 x 42-3/4 x 79 in.
Foot Print (Length/Width)............................................................................................................................. 19 x 26 in.
Shipping Dimensions:
Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1200 lbs.
Length/Width/Height............................................................................................................................. 44 x 44 x 88 in.
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Minimum Circuit Size.............................................................................................................................................. 15A
Inverter Type..............................................................................................................................Yaskawa RM5G-2001
Inverter Size.......................................................................................................................................................... 1 HP
Switch.............................................................................................................................................. ON/OFF Magnetic
Switch Voltage...............................................................................................................................220V, Single-Phase
Recommended Plug/Outlet Type............................................................................................................... NEMA 6-15
Motors:
Main
Type..................................................................................................................Aluminum Cast TEFC Induction
Horsepower...........................................................................................................................................1-1/2 HP
Voltage........................................................................................................................................................220V
Phase.........................................................................................................................................................Three
Amps............................................................................................................................................................4.8A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings...........................................................................................................................Shielded & Lubricated
Main Specifications:
Operation Info
Spindle Travel........................................................................................................................................ 3-1/2 in.
Longitudinal Table Travel.....................................................................................................................18-1/2 in.
Cross Table Travel.................................................................................................................................7-1/2 in.
Vert. Table Travel.................................................................................................................................17-3/4 in.
Ram Travel...........................................................................................................................................11-1/2 in.
Head Swivel......................................................................................................................45 Left, 45 Right deg.
Head Tilt........................................................................................................................... 45 Left, 45 Right deg.
Max. Dist Spindle To Column.......................................................................................................................7 in.
Max. Dist Spindle To Table.............................................................................................................2-1/4 - 20 in.
Drilling Cap For Cast Iron.............................................................................................................................1 in.
Drilling Cap For Steel................................................................................................................................ 3/4 in.
No. Of Vert. Spindle Speeds..................................................................................................................Variable
Range Of Vert. Spindle Speeds................................................................................................220 - 2250 RPM
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Table Info
Table Length.............................................................................................................................................. 30 in.
Table Width.................................................................................................................................................. 8 in.
Table Thickness........................................................................................................................................... 2 in.
No. Of T Slots....................................................................................................................................................3
T Slots Width.............................................................................................................................................1/2 in.
T Slots Height............................................................................................................................................7/8 in.
T Slots Centers.................................................................................................................................... 2-3/16 in.
Stud Size...................................................................................................................................................3/8 in.
Spindle Info
Spindle Taper................................................................................................................................................R-8
End Milling Cap............................................................................................................................................ 1 in.
Face Milling Cap...........................................................................................................................................3 in.
Draw Bar Diameter..................................................................................................................................7/16 in.
Draw Bar TPI............................................................................................................................................20 TPI
Draw Bar Length.................................................................................................................................. 12-3/8 in.
Spindle Bearings....................................................................................................................... Angular Contact
Construction
Table Const.........................................................................................Hardened & Precision-Ground Cast Iron
Head Const...........................................................................................................................................Cast Iron
Column Const.......................................................................................................................................Cast Iron
Base Const...........................................................................................................................................Cast Iron
Paint..................................................................................................................................................... Urethane
Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ...................................................................................................... Machine ID Label on Side
Assembly Time ..................................................................................................................................................1 Hour
Features:
One-Shot Lubrication
High Precision Ball Bearings
Bronze Nut on Longitudinal and Cross Feed Leadscrews
Variable Frequency Drive Speed Controls
Hardened and Precision Ground Leadscrews
Runs on Single-Phase Power Using a 3-Phase Inverter
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips which could cause a loss of
workpiece control.
EYE PROTECTION. Always wear ANSI-
approved safety glasses or a face shield when
operating or observing machinery. to reduce
the risk of eye injury or blindness from fly-
ing particles Everyday eyeglasses are not
approved safety glasses.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observiing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
HAzARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or when
distracted.
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Safety Instructions for Machinery
DISCONNECTING POWER SUPPLY. Always
APPROVED OPERATION. Untrained operators
can be seriously hurt by machinery. Only allow
trained or properly supervised people to use
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch is
in OFF position before reconnecting to avoid an
unexpected or unintentional start.
INTENDED USE. Only use the machine for its
intended purpose and only use recommended
accessories. Never stand on machine, modify
it for an alternative use, or outfit it with non-
approved accessories.
CHILDREN & BYSTANDERS. Keep children
and bystanders a safe distance away from work
area. Stop using machine if children or bystand-
ers become a distraction.
STABLE MACHINE. Unexpected movement
during operations greatly increases the risk of
injury and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.
FEED DIRECTION. Unless otherwise noted, feed
work against the rotation of blades or cutters.
Feeding in the same direction of rotation may pull
your hand into the cut.
SECURING WORKPIECE. When required, use
clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of them
to operate the machine.
FORCINGMACHINERY.Donotforcemachine.
It will do the job safer and better at the rate for
which it was designed.
UNATTENDED OPERATION. Never leave
machine running while unattended. Turn machine
Off and ensure all moving parts completely stop
before walking away.
GUARDS & COVERS. Guards and covers can
protect you from accidental contact with mov-
ing parts or flying debris. Make sure they are
properly installed, undamaged, and working
correctly before using machine.
MAINTENANCE & INSPECTION. A machine that
is not properly maintained may operate unpre-
dictably. Follow all maintenance instructions and
lubrication schedules to keep machine in good
working condition. Regularly inspect machine for
loose bolts, alignment of critical parts, binding, or
any other conditions that may affect safe opera-
tion. Always repair or replace damaged or mis-
adjusted parts before operating machine.
REMOVING TOOLS. Never leave adjustment
tools, chuck keys, wrenches, etc. in or on
machine—especially near moving parts. Verify
removal before starting!
AWKWARD POSITIONS. Keep proper foot-
ing and balance at all times when operating
machine. Do not overreach! Avoid awkward
hand positions that make workpiece control dif-
ficult or increase the risk of accidental injury.
EXPERIENCING DIFFICULTIES. If at any time
you are experiencing difficulties performing the
intended operation, stop using the machine!
Contact our Technical Support Department at
(570) 546-9663.
DANGEROUS ENVIRONMENTS. Do not use
machinery in wet locations, cluttered areas,
around flammables, or in poorly-lit areas. Keep
work area clean, dry, and well lighted to mini-
mize risk of injury.
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Additional Safety Instructions for Mills
1. uNDERSTANDING CONTROLS. make
sure you understand the use and operation
of all controls before operating machine.
7. CLEAN-up. the chips produced during
operation are hot and sharp. do not clear
chips by hand or compressed air. Use a
brush or vacuum, and never clear chips
while the spindle is turning.
2. SAfETy ACCESSORIES. always use a
chip guard in addition to your safety glasses,
or use a face shield when milling to reduce
the risk of injury from flying chips.
8. MACHINE CARE AND MAINTENANCE.
never operate the mill with damaged or
worn parts. maintain your mill in proper
working condition. perform routine inspec-
tions and maintenance promptly. put away
adjustment tools after use.
3. WORK HOLDING. Before starting the
machine, be certain the workpiece has
been properly clamped to the table. if the
workpiece comes loose during operation,
serious injury or property damage could
occur. nEVEr hold the workpiece by hand
during operation.
9. TOOL HOLDING. always use the proper
tools for your operation. to avoid having a
cutting tool be thrown from the mill at a high
rate or speed, make sure it is properly and
firmly installed.
4. CHuCK KEy SAfETy. always remove
chuck key, drawbar wrench, and any ser-
vice tools immediately after use and before
starting the mill to prevent them from being
thrown at yourself or bystanders.
10. CuTTING TOOL INSpECTION. to avoid
the risk of injury from shattering cutting
tools, always inspect cutting tools for sharp-
ness, chips, or cracks before each use.
replace dull, chipped, or cracked cutting
tools immediately. handle new cutting tools
with care. Leading edges are very sharp and
can cause lacerations.
5. SpINDLE SpEEDS. to reduce the risk
injury from the tool or workpiece breaking
apart, always select the spindle speed that
is appropriate for the type of work and mate-
rial. allow the mill to reach full speed before
beginning a cut.
11. pOWER DISRupTION. in the event of a
local power outage during operation, turn
OFF all switches to avoid possible sudden
startup once power is restored.
6. STOppING SpINDLE. to avoid lacera-
tion or abrasion injuries, do not stop the
spindle by putting your hand on it. allow the
spindle to stop on its own, or in the case of
an emergency, use the spindle brake.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. use this and
other machinery with caution and respect.
failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential dan-
ger when operating this mill. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. use this mill with
respect and caution to reduce the risk of
operator injury. If normal safety precau-
tions are overlooked or ignored, serious
personal injury may occur.
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Glossary of Terms
the following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this mill and metalworking in general. Become familiar with these terms for assembling, adjusting and
operating this mill. your safety is VERy important to us at grizzly!
Arbor: a tapered shaft that holds a cutting tool.
Headstock: the component that houses the ver-
tical spindle, motor, and drive system.
Collet: a tapered shaped split-sleeve bushing
that holds round tools by their outside diameter.
Knee: the component upon which the saddle
and table are mounted and which can move verti-
cally.
Cutting Speed: the distance a point on a cut-
ter moves in one minute, expressed in surface
meters or feet per minute.
Lead Screw: the threaded shaft that moves the
table along the X-axis, y-axis, and z-axis paths.
Dial Indicator: an instrument used in setup and
inspection work that shows the amount of error in
size or alignment of a part.
peripheral Milling: the milled surface is pro-
duced by cutting teeth located on the outer edge
of the cutter body.
Dividing Head: a milling machine accessory
used to divide a circular object into a number of
equal parts.
Headstock Ram: the component that holds the
headstock and moves in a linear path across the
column.
Down or Climb Milling: Feeding the workpiece
in the same or opposite direction as the cutter
rotation.
Saddle: the sliding component that holds the
table and moves along the y-axis path.
End Milling: the operation of machining flat
surfaces either horizontal, vertical, or at an angle
using an end mill as a cutter.
Side Milling: the operation of machining a verti-
cal surface on the side of a workpiece using a
side milling cutter.
face Milling: the milled surface in this method
results from the combined action of cutting edges
located on the face or end of the cutting tools.
Slitting and Cutting Off: metal slitting saws are
used for milling narrow slots and for cutting off
stock.
Milling feed: this is the product of multiplying
the desired chip size by the number of teeth on
the cutter and the cutter rpm. it is usually mea-
sured in inches per minute.
Spindle: the rotating hollow shaft that transfers
the driving force from the motor to the tooling.
Turret: the top part of the column on which the
ram rotates.
fixture:adevicethatsecurelyholdstheworkpiece
in place during a cutting operation.
Ways: the precision-machined, flat tracks on
which the table, saddle, and knee travel.
form Milling: the machining of irregular con-
tours by using form cutters.
X-Axis: the path the table travels left-to-right.
y-Axis: the path the table travels in or out.
z-Axis: the path the table travels up or down.
Gang Milling: When more than two cutters are
mounted on the arbor to machine surfaces of a
workpiece.
Gib: a piece of metal placed along a sliding mem-
ber to take up wear or to ensure a proper fit.
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SECTION 2: CIRCuIT REQuIREMENTS
power Connection Device
220V Single-phase
the type of plug required to connect your machine
to power depends on the type of service you cur-
rently have or plan to install. We recommend
using the plug shown in figure 2.
Operation
Serious personal injury could occur if you
connect the machine to power before com-
GROUNDED
6-15 RECEPTACLE
pleting the setup process. DO NOT connect
Current Carrying Prongs
the machine to the power until instructed
later in this manual.
6-15 PLUG
Grounding Prong
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MuST
be verified by a qualified
electrician!
figure 2. nEma 6-15 plug and receptacle.
Extension Cords
Using extension cords may reduce the life of the
motor. instead, place the machine near a power
source. if you must use an extension cord:
full Load Amperage Draw
this machine draws the following amps under
maximum load:
•
•
•
Use at least a 14 gauge cord that does not
exceed 50 feet in length!
the extension cord must also have a ground
wire and plug pin.
amp draw.............................................4.8 amps
a qualified electrician mUst size cords over
50 feet long to prevent motor damage.
power Supply Circuit Requirements
the power supply circuit for your machine mUst
be grounded and rated for the amperage given
below. never replace a circuit breaker on an exist-
ing circuit with one of higher amperage without
consulting a qualified electrician to ensure compli-
ance with wiring codes. If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
minimum Circuit size............................. 15 amps
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SECTION 3: SETup
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
the following items are needed to complete the
setup process, but are not included with your
machine:
Description
Qty
•
•
•
•
•
•
other people .............................................. 2
precision Level ........................................... 1
safety glasses ........................ 1 per person
1
Wrench ⁄2" ................................................. 1
External retaining ring pliers ................... 1
Lifting straps
(rated for at least 1500 lbs.)........................ 2
power Lifting Equipment
Wear safety glasses dur-
ing the entire setup pro-
cess!
•
(rated for at least 1500 lbs.)........................ 1
machine mounting hardware ..... as needed
Cleaning solvent & rags ........... as needed
•
•
The Model G0695 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the machine from
the pallet.
unpacking
your machine was carefully packaged for safe
transportation. remove the sides of the crate and
then the packaging materials from around your
machine. inspect the machine. if you discover
the machine is damaged, please immediately call
Customer Service at (570) 546-9663 for advice.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
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if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Inventory
the following is a description of the main compo-
nents shipped with your machine. Lay the compo-
nents out to inventory them.
SuffOCATION HAzARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Inventory: (figure 3)
Qty
A. Cap screws m6-1 x 25............................... 3
b. handwheel handles ................................... 3
C. hex Wrench 5mm....................................... 1
D. hex Wrench 4mm....................................... 1
a
B
d
C
figure 3. model g0695 inventory.
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Cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative has been your machine's
close ally and guardian since it left the factory.
If your machine arrived to you free of rust, then
be thankful that the rust preventative protected
it during its journey...and try to stay thankful as
you clean it off, because it can be challenging to
remove if you are unprepared and impatient.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
Plan on spending some time cleaning your
machine. The time you spend doing this will
reward you with smooth sliding parts and a better
appreciation for the proper care of your machine's
unpainted surfaces.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow
the manufacturer’s instructions when using
any type of cleaning product.
Although there are many ways to successfully
remove the rust preventative, these instructions
walk you through what works well for us.
Before cleaning, gather the following:
•
•
•
Disposable Rags
Cleaner/degreaser (see below)
Safety glasses & disposable gloves
Basic steps for removing rust preventative:
1. Put on safety glasses and disposable
gloves.
H9692—Orange power Cleaner & Degreaser
one of the best cleaners we've found for quickly
and easily removing rust preventative.
2. Coat all surfaces that have rust preventative
with a liberal amount of your cleaner/degreas-
er and let them soak for few minutes.
3. Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily.
Note: To clean off thick coats of rust preven-
tative on flat surfaces, such as tables, use
a PLASTIC paint scraper to scrape off the
majority of the coating before wiping it off with
your rag. (Do not use a metal scraper or you
may scratch your machine.)
figure 4. model h9692 industrial orange power
Cleaner/degreaser (99.9% biodegradable).
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
Note: In a pinch, automotive degreasers, mineral
spirits or WD•40 can be used to remove rust pre-
ventative. Before using these products, though,
test them on an inconspicuous area of your paint
to make sure they will not damage it.
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Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where your machine
is operated is important for safe operation and
the longevity of its components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device.
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
49"
68"
figure 5. minimum working clearances.
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1
2. Use a ⁄2" wrench to unbolt the mill from the
Moving & placing
Mill
pallet.
3. have another person steady the machine to
keep it from swaying and lift it just enough
to clear the pallet and floor obstacles, then
move it to the prepared location.
4. When mounting the machine to the floor, use
a precision level to make sure the table is
level from side-to-side and front-to-back.
The Model G0695 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the machine from
the crate.
Note: If necessary, use shims to make sure
there are no gaps between the base and the
floor to avoid cracking or warping the cast
iron.
Mounting to Shop
To move and place your mill:
floor
1. after removing the crate sides from the ship-
ping pallet, adjust the headstock and table as
close to the mill body as possible, and install
the lifting straps as shown in figure 6.
although not required, we recommend that you
mount your new machine to the floor. Because
this is an optional step and floor materials may
vary, floor mounting hardware is not included.
generally, you can either bolt your machine to
the floor or mount it on machine mounts. Both
options are described below. Whichever option
you choose, it is necessary to level your machine
with a precision level.
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
move headstock
and table
Completely
inward.
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
figure 6. Lifting straps positioned.
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bolting to Concrete floors
Assembly
anchor studs and lag shield anchors with lag
bolts (see figure 7) are two popular methods for
anchoring an object to a concrete floor. We sug-
gest you research the many options and methods
for mounting your machine and choose the best
that fits your specific application.
To assemble your mill:
1. secure the three handles to the handwheels
with the m6-1 x 25 cap screws, as shown in
figure 9.
handle
anchor stud
Lag shield anchor & Bolt
figure 9. handle attached to handwheel.
figure 7. typical fasteners for mounting to
concrete floors.
2. Use the external retaining ring pliers to
remove the retaining ring from the end of the
vertical crank screw, reverse the crank han-
dle from its shipping position, then re-install
the retaining ring (see figure 10).
using Machine Mounts
Using machine mounts, shown in figure 8, gives
the advantage of fast leveling and vibration reduc-
tion. the large size of the foot pads distributes
the weight of the machine to reduce strain on the
floor.
retaining ring
figure 10. Vertical crank handle properly
installed.
figure 8. machine mount example.
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6. push the stop button in, then twist it clock-
wise so it pops out. When the stop button
pops out, the switch is reset and ready for
operation (see figure 11).
Test Run
once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation. the test run consists
of verifying the following: 1) the motor powers up
and runs correctly and 2) the stop button safety
feature works correctly.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review
Troubleshooting on page 38.
figure 11. resetting the switch.
7. Verify that the machine is operating correctly
by pushing the on button.
if you cannot find a remedy, contact our tech
support at (570) 546-9663 for assistance.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
before starting the mill, make sure you
have performed the preceding assembly
instructions, and you have read through the
rest of the manual and are familiar with the
various functions and safety features on
this machine. failure to follow this warning
could result in serious personal injury or
even death!
—investigate and correct strange or unusual
noises or vibrations before operating the
machine further. always disconnect the
machine from power when investigating or
correcting potential problems.
8. With the machine still running, use the speed
dial to decrease/increase the spindle speed.
To test run the machine:
9. press the stop button to stop the machine.
1. make sure you understand the safety instruc-
tions at the beginning of the manual and that
the machine is set up properly.
10. WithoUt resetting the switch, press the on
button. the machine should not start.
—if the machine does not start, the stop but-
ton safety feature is working correctly. the
test run is complete.
2. make sure all tools and objects used during
setup are cleared away from the machine.
3. make sure the machine is lubricated (refer to
Lubrication on page 35 for detailed instruc-
tions).
—if the machine does start (with the stop
button pushed in), immediately disconnect
power to the machine. the stop button
safety feature is not working correctly. this
safety feature must work properly before
proceeding with regular operations. Call
tech support for help.
4. refer to basic Controls on page 19 to
become familiar with the control panel func-
tions.
5. Connect the machine to the power source—
the power lamp on the control panel should
light.
When all of the Test Run procedures are success-
fully completed, proceed to Spindle break-In.
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To perform the spindle break-in procedure:
Spindle break-In
1. turn the machine ON, then use the speed
dial to adjust the spindle speed to approxi-
mately 200 rpm.
it is essential to closely follow the proper break-in
procedures to ensure trouble-free performance of
your mill.
2. Let the mill run at this speed for 20 minutes,
then turn the spindle OFF and wait for it to
stop.
NOTICE
3. Use the spindle direction switch on the con-
trol panel to reverse the spindle direction,
then turn the mill ON and let it run for another
20 minutes.
DO NOT leave the area while the break-
in procedure is under way. you must be
ready to stop the machine if any problem
occurs.
4. set the spindle speed at approximately 1800
rpm, repeat Steps 2–3, then proceed to
Step 5.
NOTICE
Successfully complete the spindle break-in
procedure to avoid rapid wear of spindle
components when placed into operation.
5. turn the mill OFF. the spindle break-in is
now complete and the machine is ready for
operation.
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SECTION 4: OpERATIONS
basic Controls
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
refer to figure 12 and the following descriptions
to understand the basic controls of your mill.
manual before beginning
any operations.
Control panel
B
C
a
Damage to your eyes or face could result
from using this machine without proper pro-
tective gear. Always wear safety glasses or a
face shield when operating this machine.
F
E
d
figure 12. Control panel.
A. power Lamp: Lights when there is power to
the machine.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
b. Direction Switch: Controls the direction of
spindle rotation.
C. Digital Speed Readout: displays the spindle
speed in revolutions per minute (rpm).
D. Speed Dial: Controls the spindle speed.
NOTICE
E. Stop button: turns the spindle OFF. you
must twist this button clockwise so that it
pops out before restarting the spindle with the
on button.
If you have never used this type of machine
or equipment before, WE STRONGLy REC-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
Note: Pressing this button DOES NOT
DISCONNECT MILL FROM POWER.
f. ON button: turns the spindle ON when
there is power to the machine and the stop
button is not pushed in.
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f. y-Axis Lock: Locks the saddle, preventing
the table from moving in the y-axis.
Table Controls
refer to figures 13–14 and the following descrip-
tions to understand the functions that affect X-, y-,
and z-axis table movement.
G. y-Axis Limit Stops: Limit y-axis table trav-
el.
A. X-Axis Handwheels: Controls left-right
(X-axis) travel of the table.
H. z-Axis Crank Handle: Controls up-down
(z-axis) travel of the table.
b. X-Axis Limit Stops: Limits X-axis table
travel.
I. z-Axis Lock: Locks the knee, preventing
knee or table travel in the z-axis.
C. X-Axis Table Locks: Locks the table, pre-
venting table travel in the X-axis.
d
F
D. Limit block: stops X-axis table movement
when the limit stops contact the block.
E. y-Axis Handwheel: Controls in-out (y-axis)
travel of the table.
i
a
B
a
C
B
figure 14. additional table travel controls.
g
E
h
figure 13. main table travel controls.
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f. Graduated Scale: displays quill travel in
0.001" increments when the fine downfeed
handwheel is used. one full revolution of the
handwheel represents 0.080" of quill travel.
Downfeed Controls
refer to figures 15–16 and the following descrip-
tions to understand the functions of the downfeed
controls that affect the travel of the quill, spindle,
and cutter.
G. fine Downfeed Handwheel: When this
handwheel is rotated with the downfeed
selector, it raises/lowers the quill in small
increments.
A. Quill Dog: moves with the quill. Use the
pointer on the side of the dog with the
downfeed scale to determine the depth of
downfeed.
H. Downfeed Selector: When rotated, enables
either coarse or fine downfeed control. tighten
the selector to engage the fine downfeed
handwheel, and loosen it to engage the
coarse downfeed handle.
1
b. Downfeed Scale: displays in ⁄8" increments
the amount of quill travel.
C. Coarse Downfeed Handle: When this han-
dle is enabled with the downfeed selector, it
raises/lowers the quill quickly.
g
D. Quill Lock: Locks the quill in place but does
not affect spindle rotation.
E. Downfeed Stop & Lock: stops downfeed
travelwhen thequilldog reaches this point. set
the stop at any position along the downfeed
scale, then secure it in place by tightening the
lock up to it.
h
F
B
figure 16. downfeed controls viewed from the
left side.
a
C
d
E
figure 15. downfeed controls viewed from the
right side.
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Operation Overview
Table Movement
this overviewgives youthebasicprocess that hap-
pens during an operation with this mill. Familiarize
yourself with this process to better understand the
remaining parts of the Operation section.
this mill table has three paths of movement con-
trolled by the corresponding handwheels or crank
(see figure 17):
1. Left–right (X-axis)
2. in–out (y-axis)
To complete a typical operation, the operator
does the following:
1. Loosens the knee lock, and adjusts the
table height to ensure there is sufficient
room to install the tooling in the quill and the
workpiece on the table.
3. Up–down (z-axis)
X-Axis
or Left & Right
2. installs correct tooling for the task.
Y-Axis or
In & Out
3. mounts the workpiece securely to the table
using a vise or clamps.
4. selects the appropriate spindle speed for the
workpiece and tooling.
Z-Axis or
Up & Down
5. selects the direction the spindle will turn,
based on the type of cut needed, using the
direction switch.
figure 17. the three movement paths of the mill
table.
6. Unlocks the X- and y-axis table locks, then
secures the z-axis lock.
the graduated dials are marked in increments
of 0.001", with a full revolution of the handwheel
moving the table 0.125".
7. Wears safety glasses or a face shield.
8. starts the machine.
9. adjusts the spindle height.
10. For milling operations, uses the X-axis
handwheel to move the table left-and-right
and uses the y-axis handwheel to move the
table in-or-out, so the cutter removes material
evenly from the workpiece.
For drilling operations, uses the coarse
downfeed lever or fine downfeed handle to
lower the tooling into the workpiece, then
raises the tooling out of the workpiece.
11. presses the stop button to stop the spin-
dle.
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Locks
Limit Block
Use the table, saddle, and knee locks shown in
figures 18–19 to secure the table in position.
X-axis table
Locks
y-axis Limit stops
figure 21. y-axis limit stops and block.
figure 18. X-axis table locks.
Always keep the table locked in place unless
controlled movement is required for your
operation. unexpected table movement dur-
ing operations could cause the cutter to
bind with the workpiece resulting in damage
to the cutter and workpiece, and possible
personal injury.
z-axis
Lock
y-axis Lock
figure 19. y-axis and z-axis locks.
Limit Stops
position the limit stops along the limit stop tracks
to confine the distance the table or saddle can
travel (see figures 20–21).
X-axis Limit
stops
Limit Block
figure 20. X-axis limit stops and block.
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Headstock Tilting
Locking
hex nut
the head tilts from 45º right to 45º left (see
figure 22). however, the headstock can be tilted
past 45ºr or 45º. if this is done, you will not be
able to use the angle scale, and the headstock
lock bolts may bind.
head rotation
scale
NOTICE
figure 23. right side head tilt.
This mill is designed to operate with a right-
left headstock tilt of 45º. To prevent head-
stock binding and insufficient support, do
not tilt the headstock to a full 90º. binding
occurs when one of the hex bolts on the
side of the headstock (figures 23–24) binds
in the T-slot.
Locking
hex nut
tilt
figure 24. Left side head tilt.
3. While holding the motor, tilt the head up to
45º right or 45º left and use the tilt scale to
determine the angle of tilt.
—if the headstock binds after you tilt it, follow
Steps 5-9 to return the headstock to its
vertical position.
figure 22. head tilted 45° to the left.
4. re-tighten the two locking hex nuts to secure
the headstock.
Tools Needed
Wrench 19mm ................................................... 1
Qty
To tilt the head:
1. disConnECt miLL From poWEr!
2. Loosen the two locking hex nuts on both
sides of the turret (see figures 23–24).
Hold the motor housing when tilting. Do
not hold the drawbar cap. If you do, the cap
can come off and the headstock can swing
down uncontrollably, causing severe per-
sonal injury or machine damage.
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9. reinstall the flat washer and hex nut you
removed earlier.
Always get an assistant to help you tilt the
headstock or tighten the headstock lock
nuts during the following steps. The head-
stock is very heavy and may be difficult to
control once it is tilted past 45ºR or 45ºL.
If you do not pay attention, it can flip over,
causing serious personal injury and pos-
sible machine damage.
Always lock the head firmly in place after
adjusting the tilt. unexpected movement of
the head during operations could cause the
cutter to bind with the workpiece causing
damage to the cutter and workpiece, and
possible personal injury.
5. determine which of the two hex bolts that
lock the headstock vertically is loose.
6. tighten the locking hex nut on the opposite
side of the headstock to secure it.
7. remove the hex nut and flat washer from the
hex bolt that is loose.
8. While an assistant holds the machine motor,
loosen the locking hex nut on the opposite
side, then push the loose hex bolt back into
the headstock (see figure 25) until your
assistant can tilt the headstock back to the
vertical position.
Note: The head of the hex bolt must re-
engage with the T-slot on the inside of the
headstock for the headstock to move.
hex Bolt
figure 25. pushing hex bolt back into
headstock.
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Headstock Turret
Rotation
turret Locking hex nuts
(2 of 3)
the turret rotates 360° around the column (see
figure 26).
turret
rotation
scale
figure 27. turret rotation locking hex nuts (2 of
3 shown).
turret
3. rotate the head and turret around the column
to the left or right, and use the turret rotation
scale to determine the amount of rotation.
NOTICE
figure 26. headstock turret rotated 45° to the
left.
Do not rotate the headstock past 50º right
or 50º left. If you do, you run the risk of
binding a turret bolt and the headstock
could jam.
Tools Needed
Qty
Wrench 19mm ................................................... 1
To rotate the turret:
—if the headstock jams, remove the rear-
most turret locking hex nut. While swivel-
ing the exposed hex bolt back and forth,
rotate the column until the headstock freely
moves, then reinstall the locking hex nut.
1. disConnECt miLL From poWEr!
Always lock the turret firmly in place after
adjusting the rotation. unexpected move-
ment of the head during operations could
cause the cutter to bind with the workpiece
causing damage to the cutter and workpiece,
and possible personal injury.
Note: Swiveling the hex bolt head allows
the flats of the bolt head to re-align with the
T-slot.
4. re-tighten the three locking hex nuts to
secure the head and turret in place.
2. Loosen the three locking hex nuts on the tur-
ret (see figure 27).
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raised Cap screws
Headstock Ram
Movement
ram
the headstock can be moved inward or outward
along the ram.
recessed Cap
screws
Clamp
Always lock the ram firmly in place after
adjusting its position. If the headstock slips
during milling operation, the spinning cutter
could bind and break apart, causing serious
personal injury or property damage.
figure 28. Location of cap screws for adjusting
ram movement.
3. push or pull the headstock in the direction of
desired ram movement.
Tools Needed
hex Wrench 8mm.............................................. 1
Qty
4. Loosen the two raised cap screws to allow
the clamp to close, then tighten the three
recessed cap screws to tighten the clamp
around the headstock tube.
To move the ram inward or outward:
1. disConnECt miLL From poWEr!
2. Loosen the three recessed cap screws, then
tighten the two raised cap screws slightly to
expand the clamp (see figure 28).
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3. Use the following formula to calculate the
required spindle speed (rpm) for your opera-
tion:
Setting Spindle
Speed
to select the correct spindle speed (rpm) for your
milling operation, you will need to: 1) determine
the spindle speed needed for your workpiece, and
2) set the speed dial for the calculated speed.
Setting Spindle Speed
1. rotate the speed dial all the way to the left,
setting the startup spindle speed close to
zero.
this mill is designed to use most end mills, drill
bits, and face cutters that are 3" in diameter
or less. the milling table has a coolant system
trough with drain for an optional fluid system.
Note: This precaution avoids unexpected
high speed startup of the spindle.
Calculating Spindle Speed
2. Use the direction switch to select the direc-
tion of spindle rotation, turn the spindle ON,
then rotate the speed dial until the calculated
spindle speed is displayed at the digital read-
out on the control panel (see figure 30).
1. Use the table in figure 29 to determine the
cutting speed or surface feet per minute
(sFm) required for your workpiece material.
Cutting Speeds for High Speed Steel (HSS)
Cutting Tools
Workpiece material
aluminum & alloys
Brass & Bronze
Copper
Cutting speed (sFm)
300
150
100
80
direction
switch
Cast iron, soft
Cast iron, hard
mild steel
50
digital
90
readout
Cast steel
80
alloy steel, hard
tool steel
40
50
speed
dial
stainless steel
titanium
60
50
figure 30. spindle direction switch, speed dial,
and digital readout.
plastics
300-800
300-500
Wood
Note: For carbide cutting tools, double the cutting
speed. These values are a guideline only. Refer to
the MACHINERY'S HANDBOOK for more detailed
information.
failure to follow spindle speed and feed rate
guidelines may threaten operator safety
from ejected parts or ejected tools.
figure 29. Cutting speed table for hss cutting
tools.
2. measure the diameter of your cutting tool in
decimal inches.
Remember: Milling with the quill fully extended
can cause tool chatter. For maximum spindle
rigidity, keep the spindle retracted into the head-
stock as far as possible with the quill lock lever
locked and the downfeed selector tightened.
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Chip Characteristics
drawbar
drawbar
Cap
if chips produced by your operation are blue and
burnt and overheated, but the cutting speed is
correct, reduce the feed rate until the chips are
silver.
if the chips are powdery, increase the feed rate so
the chips are more coarse but not overheated.
Loading/unloading
Tooling
figure 32. drawbar inserted through the top of
the spindle.
7
your mill is equipped with a ⁄16"-20 x 12" drawbar
(see figure 31).
4. align the keyway of the tool (collet with cutter,
face mill, or drill chuck with taper shank) with
the protruding set screw inside the spindle,
and push the tool firmly into the spindle taper
to seat it.
5. While holding the tool in place with one hand,
thread the drawbar into the tool until it is
snug.
Note: Make sure the drawbar is threaded into
the tool a minimum of five to 10 turns.
figure 31. drawbar.
Tools Needed
Wrench 19mm ................................................... 1
Qty
6. to fully seat the tool into the spindle, tighten
the drawbar with a 19mm wrench.
Loading Tooling
1. disConnECt miLL From poWEr!
Note: Over-tightening the drawbar could
make removing the tool difficult, so only snug
the drawbar in place.
2. Clean any debris or oily substances from
the mating surfaces of the spindle and tool
tapers.
7. re-install the drawbar cap.
unloading Tooling
1. disConnECt miLL From poWEr!
Cutting tools are sharp and can quick-
ly injure your hands. Always protect your
hands when handling cutting tools.
2. While wearing gloves, keep one hand on
the tool, loosen the drawbar with the 19mm
wrench, then completely unthread it.
—if the tool does not release from the spindle
taper when the drawbar is unthreaded, turn
the drawbar back into the tool five to ten
threads, then tap the top of the drawbar
with a dead-blow hammer or block of wood
until the tool releases.
3. remove the drawbar cap and place the
drawbar through the top of the spindle if it is
not already installed (see figure 32).
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aCCEssoriEs
SECTION 5: ACCESSORIES
H6087—2 Axis Digital Readout (8" x 20")
H6091—3 Axis Digital Readout (8" x 20" x 5")
you will be amazed the list of features for these
dros that include: selectable resolution down to
5µm, absolute/incremental coordinate display, arc
function, line of holes function, angled cuts func-
tion, 199 user defined datum points, centering/
cutter offset, double sealed scales, inches/mil-
limeters, calculator with trig functions, and linear
error compensation.
H8257—primrose Armor plate with Moly-D
Machine and Way Oil 1 Quart
this superior machine and way lubricant prevents
stick slip and chatter due to anti-friction capa-
bilities resulting in greater precision machining
capabilities. provides the thinnest oil film pos-
sible while effectively providing needed lubrication
and rust/corrosion protection. adhesive/cohesive
components are added for vertical surfaces.
resists squeeze out, running, dripping and non-
gumming.
“this is good stuff!
i use it on my lathes
at home.”
S. Balolia – President
figure 35. primrose armor plate Lubricant.
figure 33. 3 axis digital read out.
T10063—Milling Vise 125⁄16" x 69⁄16"
T10064—Milling Vise 171⁄8" x 83⁄4
"
G1075—52-pC. Clamping Kit
•
•
Ultra precise in flatness, parallelism and ver-
this clamping kit includes 24 studs, 6 step block
pairs, 6 t-nuts, 6 flange nuts, 4 coupling nuts, and
6 end hold-downs. the rack is slotted so it can be
mounted close to the machine for easy access.
ticality.
anti-lift mechanism ensures the workpiece
does not lift when jaws are tightened.
ductile iron body.
•
•
•
•
1
made for ⁄2" t-slots.
Flame hardened vise bed and jaws.
sealed bearing system.
8200 lbs. of clamping pressure.
figure 34. g1075 52-pC. Clamping Kit.
figure 36. t10064 milling vise (handle included,
but not shown.
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G9299—10" yuasa-Type Rotary Table
G5562—SLIpIT® 1 Qt. Gel
this high precision rotary table features extra
deep coolant channels, dual positive action locks,
very low profiles, 10 second vernier scales, gear
drives with oil immersion and satin chrome dials.
see the current grizzly catalog for full specifica-
tions. Features: 4.330" overall height (horizontal),
6.750" height to center hole (vertical), #3 morse
taper, 0.465" t-slot width, and 117 lb approximate
shipping weight.
G5563—SLIpIT® 12 oz Spray
G2871—boeshield® T-9 12 oz Spray
G2870—boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
figure 39. recommended products for protect-
ing unpainted cast iron/steel part on machinery.
figure 37. g9299 10" yuasa-type rotary table.
H8370—power feed for Mills
T20501—face Shield Crown protector 4"
T20502—face Shield Crown protector 7"
T20503—face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" Clear Safety Glasses
H0736—Shop fox® Safety Glasses
H7194—bifocal Safety Glasses 1.5
H7195—bifocal Safety Glasses 2.0
H7196—bifocal Safety Glasses 2.5
if you want to get the most out of your mill, you
really need a power feed. this power feed comes
with everything required to start milling with exact
control. Comes supplied with a mounting bracket,
gear, auto-stop limit switch with moveable stop
pins, gear guard, and motor. specs: 0–140 rpm,
200 rpm rapid switch, 440 in/lb. maximum torque,
110V 60hz motor, 4:1 bevel drive gear.
T20502
T20452
T20503
T20451
H0736
figure 40. h8370 power feed.
H7194
figure 38. Eye protection assortment.
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H2689—R-8 Quick Change Collet Set
G2861—face Mill
an affordable quick change collet system with ultra
precision. these spring collets are hardened and
ground to exacting tolerances and offer incredible
holding power. this set includes an r-8 arbor and
nut, spanner wrench, plastic carrying case and
G4051—Carbide Insert for face Mill
this 21/2" Face mill accepts four carbide inserts
(not included). Comes with an r-8 arbor.
1
1
3
1
5
3
7
collets sized ⁄8", ⁄4", ⁄8", ⁄2", ⁄8", ⁄4", ⁄8", and 1".
What's more, the nut features a self-ejecting rim!
a set like this will truly speed up any tool changing
7
process. drawbar size is ⁄16" x 20.
figure 43. g2861 Face mill.
G9760—20-pC. 2 & 4 flute TiN End Mill Set.
includes these sizes and styles in two and four
flute styles: 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 9/16", 5/8", 3/8",
11/16", and /4".
3
figure 41. h2689 r-8 Quick Change Collet set.
G5641—1-2-3 blocks
G9815—parallel Set
H5556—Edge finder Set
g5641
h5556
g9815
figure 44. g9760 20-pC End mill set.
G9765—9-pC. ball End Mill Set
Features 2 flute ball nose end mills. includes the
following sizes: 1/8", 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 5/8
and /4".
"
3
figure 42. g5641 1-2-3 Blocks, g9815 parallel
set, and h5556 Edge Finder set.
figure 45. g9765 9 pC. Ball End mill set.
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G5758—Tilt Table 5" x 7"
G5649—5–C Spin Index
set your work at any angle with these sturdy tilt
tables. heavy-duty construction includes t-slots,
two locking screws and precision base that allows
the table to tilt from -45 degrees to +45 degrees.
table size: 5" x 7".
Fitted with a traveling spindle and collar, the 5-C
spin index is unmatched for forming, grinding,
and inspecting end mills and other fluted cut-
ting tools. this spin index accepts 5-C collets
1
up to 1 ⁄8" capacity and features a 36 hole index-
ing plate with 10 vernier holes for indexing to 1
degree. Locking spindle is hardened and ground
and has 21⁄16" of travel.
figure 46. model g5758 tilt table.
G5684—R-8 Vertical Collet Rack"
no more loose r-8 collets laying around in your
tool box. organize with this handy collet rack and
you won’t be looking at each one for the correct
size. set on your bench or mount to a wall. holds
48 collets.
figure 48. model g5649 5–C spin index.
G1054—Dividing Head-bS-1
these high quality dividing heads are made with
demanding care for precision gear-cutting, sharp-
ening milling cutters, reamers, etc. dividing heads
come complete with 3 dividing plates, 1 tailstock,
1 chuck back plate, 1 center-dog and 1 center.
1
thread on nose 1 ⁄2" x 8 tpi. ratio: 40:1
figure 47. model g5684 tilt table.
figure 49. model g1054 dividing head - Bs-1.
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G5679—Steel parallel Set
G9015—R–8 Shell End Mill 41⁄2" x 41⁄2" x 11⁄2
G9016—R–8 Shell End Mill 5" x 21⁄4" x 11⁄2
"
these ground and hardened sets feature four
pairs of 6" long parallels that are accurate to within
0.0003" in parallelism and 0.0002" in height.
Comes in a wooden case. type: ½".
"
these shell End mills are just the ticket for those
large jobs. Whether you’re facting slotting, edging,
or shouldering, you’ll agree these beauties have
outstanding performance! priced less than half
the cost of similar sized end mills with shanks, you
can’t afford not to buy these!
figure 50. model g5679 steel parallel set.
G9029—R–8 Shell End Mill Arbor 1⁄2
"
G9030—R–8 Shell End Mill Arbor 3⁄4
G9031—R–8 Shell End Mill Arbor 1"
"
G9032—R–8 Shell End Mill Arbor 11⁄4
"
G9033—R–8 Shell End Mill Arbor 11⁄2
"
figure 52. model g9015–g9016 shell End mills.
G9034—R–8 Shell End Mill Arbor 5-pc Set
these shell End mills are just the ticket for those
large jobs. Whether you’re facting slotting, edging,
or shouldering, you’ll agree these beauties have
outstanding performance! priced less than half
the cost of similar sized end mills with shanks, you
can’t afford not to buy these!
G9582—V-Angle plane 3" x 3" x 5"
G9583—V-Angle plane 4" x 4" x 6"
G9584—V-Angle plane 5" x 5" x 7"
G9585—V-Angle plane 6" x 6" x 8"
these V-angle plates are manufactured from
high grade cast iron that is fully stress relieved
to give stability throughout their working life. the
V-angles have many more clamping positions
than ordinary angle plates and allow almost any
shape to be clamped securely with many types of
clamps. prier per piece.
figure 51. model g9029–g9034 shell End mill
arbors.
figure 53. model g9582-–g9585 V-angle plates.
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SECTION 6: MAINTENANCE
Cleaning &
protecting
Always disconnect power
to the machine before
performing maintenance.
failure to do this may
result in serious person-
al injury.
Use a brush and shop vacuum to remove chips
and debris from the mill. never blow off the mill
with compressed air, as this will force metal chips
deep into the mechanisms and may injure your-
self or bystanders.
Schedule
Wipe built-up grime from the mill with a rag and a
mild solvent. remove any rust from the unpainted
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
cast iron surfaces of your mill, then treat them with
regular applications of products such as primrose
armor plate Way oil, g96® gun treatment,
sLipit®, or Boeshield® t-9 (see Section 5:
Accessories on page 30 for more details).
before Daily Operation:
•
•
Check/tighten loose mounting bolts.
Check/sharpen/replace worn or damaged
tooling.
Lubrication
•
Check/repair/replace worn or damaged
wires.
•
•
Check for any other unsafe condition.
Use the one-shot oiler (page 36).
your mill has numerous moving metal-to-metal
contacts that require proper lubrication to help
ensure efficient and long-lasting mill operation.
Every 8 Hours of Operation:
•
•
•
Use the one-shot oiler (page 36).
Lubricate quill gearing (page 36).
Clean the mill.
other than the lubrication points covered in this
section, all other bearings are internally lubricated
and sealed at the factory. simply leave them
alone unless they need to be replaced.
Every 40 Hours of Operation:
•
•
Lubricate the vertical bevel gears (page 36).
Lubricate the longitudinal, cross, and vertical
leadscrews (page 37).
Before adding lubricant, clean debris and grime
from the devices to avoid contaminating the new
lubrication.
Note: This maintenance schedule is based on
average usage. Adjust the maintenance schedule
to match your actual usage to keep your mill run-
ning smoothly and to protect your investment.
disConnECt miLL From poWEr BEForE
pErForming LUBriCation!
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Quill Gearing
NOTICE
Lubricant
frequency
Qty
failure to follow the lubrication practices
outlined in this manual could lead to pre-
mature failure of your mill and void the war-
ranty.
iso 68 Lubricant or
Equivalent
Every
5
8 hours
of operation
drops
Lift the cap of the oil cup shown in figure 55 to
add the lubricant.
One-Shot Oiler
Lubricant
frequency
Qty
iso 68 Lubricant or
Equivalent
Every
8 hours
of operation
1
pump
Quill gearing
oil Cup
the oil lines running from the one-shot oiler feed
lubrication to the ways of the column (knee),
saddle, and table.
Use the sight glass on the front of the oiler to make
sure it is full, then pull the handle (see figure 54)
and release it to send lubricant through the lines.
Fill Cap
oil Line
figure 55. Quill gearing oil cup.
Vertical bevel Gears
Lubricant
frequency
Qty
nLgi #2 grease
Every
40 hours
of operation
thin
Coat
one-shot
pump
handle
raise the knee up to access the vertical bevel
gears underneath the saddle, then clean and
lubricate the bevel gears shown in figure 56.
figure 54. one-shot oiler.
Bevel gears
figure 56. Vertical bevel gears.
model g0695 (mfg. since 9/10)
-36-
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Leadscrews
V-belt Tensioning
Lubricant
frequency
Qty
nLgi #2 grease
Every
40 hours
of operation
thin
Coat
periodically remove the belt cover and inspect
the belt for cracking, slipping, or fraying. if the
belt shows signs of excessive wear, replace it as
outlined in belt Replacement on page 41.
Use a shop rag and mineral spirits to clean away
debris and grime from the longitudinal, cross, and
elevation leadscrews and leadscrew nuts. apply
a thin coat of lubricant to the leadscrews, then
move the table through the full range of move-
ment for each leadscrew to distribute the grease
(see figures 57–58).
however, with normal use, the belt will gradually
stretch over time. When it does, perform the fol-
lowing procedures to keep it tensioned. no belt
deflection is recommended for this belt.
Tools Needed
Qty
Wrench 17mm.................................................... 1
To tension the V-belt:
1. disConnECt miLL From poWEr!
2. Using a 17mm wrench, loosen the lock bolt,
push firmly and hold the belt tension lever
toward the rear of the machine and retighten
the lock bolt (figure 59).
Longitudinal
Leadscrew
Lock Bolt
& Belt
tension
Lever
figure 57. Longitudinal leadscrew.
Cross
Leadscrew
V-Belt
inside
figure 59. V-belt tension adjustment bolt.
Vertical
Leadscrew
figure 58. Cross and vertical leadscrews.
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SECTION 7: SERVICE
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
Troubleshooting
Motor & Electrical
symptom
possible Cause
possible solution
machine does not 1. stop button is pushed in or is at fault.
start or a breaker
1. turn the stop button clockwise until it pops out;
replace if faulty.
trips.
2. on button is at fault.
2. replace faulty on button.
3. plug/receptacle is at fault or wired 3. test for good contacts; correct the wiring.
incorrectly.
4. power supply is switched OFF or is at fault, 4. Ensure hot lines have correct voltage on all legs and
or the breaker tripped.
main power supply is switched ON.
5. Correct motor wiring connections (page 44).
6. replace motor.
5. motor connection wired incorrectly.
6. motor windings or motor is at fault.
machine stalls or is 1. machine is undersized for the task.
overloaded.
1. Use smaller sharp tooling; reduce the feed rate;
reduce the spindle rpm; use coolant.
2. Workpiece alignment is poor.
2. Eliminate workpiece binding; use vise or clamps as
required for workpiece alignment control.
3. Use sharp and correct cutting tool for the operation.
4. Correct motor wiring connections (page 44).
5. test for good contacts; correct the wiring.
6. replace loose pulley/shaft.
3. dull or incorrect cutting tool.
4. motor connection is wired incorrectly.
5. plug/receptacle is at fault.
6. pulley/sprocket slipping on shaft.
7. motor bearings are at fault.
7. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
8. motor has overheated.
9. motor is at fault.
8. Clean off motor, let cool, and reduce workload.
9. test and repair or replace.
machine
vibration or noisy
operation.
has 1. tool holder or cutter is at fault.
1. replace out-of-round tool holder; replace/resharpen
cutter; use appropriate feed rate and cutting rpm.
2. Eliminate workpiece binding; use vise or clamps as
required for workpiece alignment control.
3. inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
2. Workpiece alignment is poor.
3. motor or component is loose.
4. pulley is loose.
4. realign/replace shaft, pulley, setscrew, and key as
required.
5. machine is incorrectly mounted or sits 5. tighten/replace mounting bolts in floor; relocate/
unevenly.
shim machine.
6. motor fan is rubbing on fan cover.
7. motor bearings are at fault.
6. replace dented fan cover or fan.
7. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
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Operation
symptom
possible Cause
possible solution
tool slips in collet.
1. Collet is not fully drawn into spindle taper.
2. Wrong size collet.
1. snug up drawbar.
2. Use correct collet for shank diameter.
3. debris on collet or spindle mating surface. 3. remove oil and debris from collet and spindle
mating surfaces, then re-install.
4. Excessive depth of cut.
4. decrease depth of cut and allow chips to clear.
Breaking tooling.
1. spindle speed/feed rate too fast.
2. tooling getting too hot.
1. Use correct spindle rpm and feed rate (page 28).
2. Use coolant; reduce spindle rpm/feed rate.
3. decrease depth of cut and allow chips to clear.
3. Excessive depth of cut.
machine is loud 1. Excessive depth of cut.
1. decrease depth of cut and allow chips to clear.
2. Use sharp tooling.
when
overheats or bogs
down in the cut.
cutting;
2. dull tooling.
3. Feed rate too fast.
3. decrease feed rate.
Workpiece vibrates 1. Locks not tight.
or chatters during
1. tighten all locks on mill that are not associated with
movement for the operation.
operation.
2. Workpiece not securely clamped to table or 2. Check that clamping is tight and sufficient for the
mill vise.
operation; make sure mill vise is tight to table.
3. secure tooling; replace if damaged.
3. tooling not secure or is damaged.
4. spindle speed/feed rate too fast.
5. gibs are too loose.
4. Use correct spindle rpm and feed rate (page 28).
5. adjust gibs properly (page 40).
table hard to move. 1. Locks are tightened down.
2. Chips have loaded up on the ways.
1. Fully loosen locks needed for movement.
2. Frequently clean away chips that load up during
operations.
3. Ways are dry and in need of lubrication.
4. gibs are too tight.
3. Use one-shot oiler to lubricate ways (page 36).
4. adjust gibs properly (page 40).
Bad surface finish.
1. Wrong spindle speed/feed rate.
1. Use correct spindle rpm and feed rate (page 28).
2. dull/damaged tooling; wrong tooling for 2. sharpen/replace tooling; use correct tooling for
operation.
operation.
3. Wrong spindle rotation for tooling.
3. Check for proper spindle rotation for tooling.
4. Workpiece not securely clamped to table or 4. Check that clamping is tight and sufficient for the
mill vise.
operation; make sure mill vise is tight to table.
5. adjust gibs properly (page 40).
5. gibs are too loose.
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Adjusting Gibs
gibs control the accuracy of the table movements
along the ways. tight gibs make the movements
more accurate, but harder to move. Loose gibs
make the movements sloppy, but easier to move.
the goal of gib adjustment is to remove unnec-
essary sloppiness without causing the ways to
bind.
table gib adjustment
screw (1 of 2)
NOTICE
Excessively loose gibs may cause poor
workpiece finishes, and may cause undue
wear of sliding surfaces and ways. Over-
tightening the gibs may cause premature
wear of these sliding devices.
figure 60. table gib adjustment screw (1 of 2).
saddle gib adjustment
screw (1 of 2)
Each sliding surface for the table, saddle, and
knee has a tapered gib that is sandwiched
between the stationary and moving surfaces.
the saddle and knee have a gib on both sides.
there are two adjustment screws, one on each
end of each gib, that move the tapered gib back
and forth, increasing or decreasing friction of the
sliding surfaces.
disConnECt miLL From poWEr BEForE
adJUsting thE giBs!
figure 61. saddle gib adjustment screw (1 of 2).
Loosen one adjustment screw and tighten the
other the same amount to move the gib until you
feel a slight drag in that path of movement.
refer to figures 60–62 for the locations of the
table, saddle, and knee gib adjustment screws.
Tools Needed
Qty
Flat head screwdriver....................................... 1
Knee gib adjustment screw
(1 of 2)
figure 62. Knee gib adjustment screw (1 of 2).
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Adjusting backlash V-belt Replacement
Leadscrew backlash is the amount of motion the
leadscrew rotates before the device begins to
move. Leadscrews always have a certain amount
of backlash that will increase with wear. generally,
0.005"–0.010" of backlash is acceptable.
if the belt is cracked, frayed, or shows signs of
slipping and glazing you must replace it.
Tools Needed
Qty
Wrench 17mm.................................................... 1
hex Wrench 5mm.............................................. 1
the backlash of the longitudinal and cross
leadscrew can be adjusted by changing the gap
in the leadscrew nuts (see figures 63–64).
To replace the V-belt:
1. disConnECt miLL From poWEr!
2. get an assistant's help, and tilt the head-
stock to approximately 90 degrees
(figure 65), then tighten the headstock tilt
lock nuts to hold the headstock in place.
Gap
Longitudinal
Leadscrew nut
Cap
Screws
figure 63. Longitudinal leadscrew nut.
Cross
Leadscrew nut
figure 65. headstock tilted to 90 degrees.
3. Using a phillips screwdriver, remove one of
the belt access plates.
Gap
Cap
Screw
figure 64. Cross leadscrew nut.
Use a 5mm hex wrench to tighten or loosen the cap
screws on the leadscrew nuts shown in figures
63–64, then test the amount of backlash by slowly
rocking the handwheels back-and-forth.
-41-
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4. Using a 5mm hex wrench, remove the belt
cover by pulling the four cap screws (figure
66).
7. push firmly and hold the belt tension lever
toward the rear of the machine and re-tighten
the lock bolt (figure 67). no belt deflection is
required.
Lock Bolt
& Belt
tension
Lever
Belt Cover
figure 67. V-belt tension lever.
figure 66. Belt cover removal.
8. re-install the belt cover, the belt access
plate, and return the headstock to the vertical
position.
5. Using a 17mm wrench, loosen the lock bolt,
use the belt tension lever to de-tension the
belt, then remove the belt.
6. install a new belt.
-42-
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SECTION 8: WIRING
these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. study this section carefully. if there are differences between
your machine and what is shown in this section, call technical support at (570) 546-9663 for assistance
BEForE making any changes to the wiring on your machine.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires
nected to a power source is extremely dangerous. or components increase the risk of serious per-
Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice
injury including but not limited to severe burns, that any wires or components are damaged while
electrocution, or death. Disconnect the power performing a wiring task, replace those wires or
from the machine before servicing electrical com- components.
ponents!
MOTOR WIRING. The motor wiring shown in
MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing
what is shown in the diagram may lead to unpre- but may not match your machine. If you find this
dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the
This includes the installation of unapproved after- motor junction box.
market parts.
CAPACITORS/INVERTERS. Some capacitors
WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for
be tight to prevent wires from loosening during up to 10 minutes after being disconnected from
machine operation. Double-check all wires dis- the power source. To reduce the risk of being
connected or connected during any wiring task to shocked, wait at least this long before working on
ensure tight connections.
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-
the requirements at the beginning of this man- riencing difficulties understanding the information
ual when connecting your machine to a power included in this section, contact our Technical
source.
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-43-
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Wiring Diagram
V1
V2
V3
1
2
13
12
13
12
6
0
0
3
1NC
3NO
Power
Lamp 30V
2
4
6
Digital RPM
Readout
2
6
KP-201
RHYMBUS
2
2
1NC
3NO
4
3
2
V1
V2
V3
1
1
2
3
Speed
Dial
see figure 69
Motor Wiring
Junction Box
Control Panel
(viewed from behind)
see figure 68
KP-203
Frequency Drive
Yasakawa
RM5G-2001
6
4
5
see figure 70
1
2
3
Ta2
Tc2
Tb1
Tc1
Vin
Iin
AM+
Y2
Y1
X4
CME
X2
X6
X5
COM
Ta1
12V GND FM+
X3
X1
COM REV FWD
V3 V2 V1
13 11
12
V1
V3
13
V2
1
Ground
2
R
S
T
U
V
W
3
0
6
L1 L2 L3
0
11
NEMA 6-15 Plug
1
A1
A2
0
2
3
(As Recommended)
Relay
Arita MR2P
220/240V
Grnd
G
1L1
2T1
3L2
5L3 13NO
Contactor
4T2
6T3 14NO
Hot
Hot
6
3
A2
L3
0
L2
L1
3
READ ELECTRICAL SAFETY
ON PAGE 43!
-44-
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Electrical Components
figure 68. Control panel wiring.
figure 70. Wiring component location.
figure 69.Tachometer sensor location.
READ ELECTRICAL SAFETY
ON PAGE 43!
-45-
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SECTION 9: pARTS
base, Column, & Knee breakdown
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base, Column, & Knee parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
P0695301
P0695403
P0695404
PCAP68M
P0695406
P0695407
P0695408
P0695409
P0695410
PS40M
HANDWHEEL HANDLE
COLUMN
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
P0695435
P6204ZZ
P0695437
P0695438
P0695439
P0695440
P0695441
P0695442
P0695443
P0695444
PB01M
CROSS LEADSCREW
BALL BEARING 6204ZZ
ELEVATION LEADSCREW
PEDESTAL
HALOGEN LAMP ASSEMBLY
CAP SCREW M6-1 X 8
KNEE GIB
BASE SIDE COVER
STRAIN RELIEF
GIB ADJUSTMENT SCREW
PIPE JOINT
BASE
KNEE
DRAIN SCREEN
KNEE SLIDE COVER
PHLP HD SCR M5-.8 X 16
KNEE LOCK LEVER
ONE-SHOT OILER ASSEMBLY
PHLP HD SCR M5-.8 X 15
SPANNER NUT 20MM
SPANNER LOCK WASHER 20MM
BEVEL GEAR
LIMIT BLOCK
LIMIT TRACK
P0695412
P0695413
PS20M
HEX BOLT M10-1.5 X 30
TABLE STOP SLEEVE
HEX NUT M10-1.5
HEX BOLT M6-1 X 30
HEX BOLT 1/2-13 X 2
LOCK WASHER 1/2
PIN 10 X 20
P0695322
PN02M
P0695320
P0695416
P0695417
P6004ZZ
P0695419
PCAP01M
PK34M
PB29M
PB72
PLW07
BALL BEARING 6004ZZ
GEAR SHAFT SLEEVE
CAP SCREW M6-1 X 16
KEY 5 X 5 X 20
P0695451
PS01
PHLP HD SCR 10-24 X 1/2
COLUMN COVER
PHLP HD SCR M6-1 X 8
P0695454
PS03M
P0695422
PR09M
GEAR SHAFT
PWRCRD220L POWER CORD
EXT RETAINING RING 20MM
CLUTCH
P0695457
PS08
STRAIN RELIEF
P0695424
PSS03M
P0695144
P0695427
P0695428
PR07M
PHLP HD SCR 10-24 X 3/4
CORD 3-WIRE
SET SCREW M6-1 X 8
DIAL POSITIONING SCREW
ELEVATION GRADUATED DIAL
CRANK
P0695459
PN07
HEX NUT 10-24
P0695461
P0695462
P0695463
P0695464
P0695465
PAW04M
PAW05M
RELAY ARITA MR20 220V
CORD 4-WIRE
EXT RETAINING RING 18MM
CRANK HANDLE
CONTACTOR NHD C-12D
MOUNTING TRACK
INVERTER YASKAWA RM56-2001
HEX WRENCH 4MM
HEX WRENCH 5MM
P0695142
P0695304
P0695305
P51104
HANDWHEEL
CROSS GRADUATED DIAL
THRUST BEARING 51104
BEARING HOUSING
P0695434
-47-
model g0695 (mfg. since 9/10)
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Head breakdown
101
102
160
159
154
158
157
104
105
156
155
153
106
107
152
151
150
108
109
110
149
148
146
147
146
145
144
143
122
111
112
113
118
117
114
115
116
121
142
122
123
124
139
138
110
162
140
121
136
125
161
163
166
141
126
127
164
165
135
134
128
129
127
133
132
130
131
-48-
model g0695 (mfg. since 9/10)
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Head parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
121
122
123
124
125
126
127
128
129
130
131
132
133
134
P0695101
P0695102
P0695104
P0695105
P6209ZZ
PR56M
SPANNER NUT 45MM
SPANNER LOCK WASHER 45MM
SPLINE SLEEVE
135
136
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
P0695135
P0695136
P0695138
P0695139
PS09M
LOCK PLUNGER SMALL
DEPTH SCREW
DEPTH ADJUSTMENT NUT
THREADED BRACKET
PHLP HD SCR M5-.8 X 10
HANDWHEEL
BEARING COVER
BALL BEARING 6209ZZ
EXT RETAINING RING 45MM
INT RETAINING RING 82MM
HEAD CASTING
P0695141
P0695142
P0695143
P0695144
P0695145
P51102
P0695108
P0695109
PN06
HANDWHEEL HANDLE
FINE GRADUATED DIAL
DIAL POSITIONING SCREW
SPECIAL NUT 9/16-12
THRUST BEARING 51102
FLANGE SLEEVE
HEX NUT 1/2-13
PLW07
LOCK WASHER 1/2
PB55
HEX BOLT 1/2-13 X 1-1/2
GEAR SHAFT
P0695113
P0695114
P0695115
PR08M
P0695147
PK34M
TORSION SPRING
KEY 5 X 5 X 20
FLANGE COVER
P0695149
P0695150
P0695151
PK99M
WORM SHAFT
EXT RETAINING RING 19MM
DOWNFEED LEVER
DOWNFEED LEVER KNOB
CAP SCREW M5-.8 X 16
SET SCREW M6-1 X 8
OIL CUP
COUPLING WORM GEAR
COMPRESSION SPRING
KEY 6 X 6 X 15
P0695117
P0695118
PCAP24M
PSS03M
P0695123
P6206ZZ
P0695125
P0695126
P7207
P0695153
P0695154
PS09M
CLUTCH
END CAP
PHLP HD SCR M5-.8 X 10
DOWNFEED SELECTOR KNOB
PHLP HD SCR M5-.8 X 8
SPECIAL KEY
BALL BEARING 6206ZZ
QUILL
P0695156
PS05M
SPANNER NUT 35MM
ANGULAR CONTACT BEARING 7207
BEARING WASHER BIG
BEARING WASHER SMALL
SPINDLE
P0695158
P0695159
P0695160
P0695161
P0695162
P0695163
P0695164
P0695165
PCAP38M
DRAWBAR
P0695128
P0695129
P0695130
P0695131
P0695132
P0695133
P0695134
SPINDLE PULLEY
SPACER
LEVER HUB
SPINDLE NUT
SPECIAL PIN
SPINDLE LOCK SHAFT
LOCK PLUNGER LARGE
COMPRESSION SPRING
COMPRESSION SPRING
SPECIAL FLAT WASHER
CAP SCREW M5-.8 X 25
-49-
model g0695 (mfg. since 9/10)
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Motor & Ram breakdown
203-1
203-3
234
233
203-2
201
202
203
246
231 232
229
230
204
205
226
206
228
227
224
209
225
235
236
207
237
208
209
224
238
236
210
209
239
243
245
223
222
240
242
241
244
211
212
217
218
221
220
213
214
215
216
217
218
219
211
212
-50-
model g0695 (mfg. since 9/10)
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Motor & Ram parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
PB24
HEX BOLT 3/8-16 X 1-1/4
FLAT WASHER 10MM
MOTOR 1-1/2HP 220V 3PH
MOTOR FAN COVER
MOTOR FAN
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
P0695223
PW03M
BUSHING
PW04M
P0695203
FLAT WASHER 6MM
LEFT V-BELT COVER
CAP SCREW M6-1 X 50
CAP SCREW M6-1 X 55
BALL BEARING 6007ZZ
BEARING COVER
P0695225
PCAP37M
PCAP83M
P6007ZZ
P0695229
P0695230
PCAP02M
PSS03M
PW01M
203-1 P0695203-1
203-2 P0695203-2
203-3 P0695203-3
MOTOR WIRING JUNCTION BOX
KEY 5 X 5 X 40
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
PK02M
P0695205
PVB28
MOTOR PULLEY
DRAWBAR COVER
CAP SCREW M6-1 X 20
SET SCREW M6-1 X 8
FLAT WASHER 8MM
CAP SCREW M8-1.25 X 25
CONTROL BOX
V-BELT 5L280
P0695207
P0695208
PS08M
V-BELT HOUSING
RIGHT V-BELT COVER
PHLP HD SCR M5-.8 X 12
RAM END COVER
PCAP31M
P0695235
PS11M
P0695210
P0695211
PCAP04M
P0695213
PCAP72M
PCAP47M
PCAP02M
PN06
RAM FLANGE
PHLP HD SCR M6-1 X 16
SPINDLE SPEED READOUT UNIT
CONTROL PANEL
CAP SCREW M6-1 X 10
RAM GIB
P0695237
P0695238
P0695239
P0695240
P0695241
P0695242
P0695243
PS34
CAP SCREW M10-1.5 X 30
CAP SCREW M10-1.5 X 40
CAP SCREW M6-1 X 20
HEX NUT 1/2-13
POWER LIGHT
ON/OFF BUTTON
SPINDLE SPEED DIAL
STOP BUTTON
PLW07
LOCK WASHER 1/2
HEX BOLT 1/2-13 X 1-3/4
RAM HOUSING
SPINDLE DIRECTION SWITCH
PHLP HD SCR M3-.5 X 25
HEX NUT M3-.5
PB56
P0695220
PB55
PN07M
HEX BOLT 1/2-13 X 1-1/2
RAM
P0695246
HANDLE
P0695222
-51-
model g0695 (mfg. since 9/10)
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Table breakdown
-52-
model g0695 (mfg. since 9/10)
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Table parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
P0695301
PN04
HANDWHEEL HANDLE
HEX NUT 5/8-11
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
PN02M
HEX NUT M10-1.5
P0695324
P0695325
PS60M
LONGITUDINAL GIB
LIMIT STOP
PSS03M
P0695304
P0695305
P0695306
PCAP06M
P0695308
PR09M
SET SCREW M6-1 X 8
HANDWHEEL
PHLP HD SCR M5-.8 X 30
GIB ADJUSTMENT SCREW
CROSS LOCK HANDLE
LONGITUDINAL LOCK HANDLE
CAP SCREW M6-1 X 16
HEX NUT M5-.8
LONGITUDINAL GRADUATED DIAL
DIAL POSITIONING SCREW
CAP SCREW M6-1 X 25
SPACER
P0695327
P0695328
P0695329
PCAP01M
PN06M
EXT RETAINING RING 20MM
BALL BEARING 6004ZZ
CAP SCREW M6-1 X 45
LEADSCREW BRACKET
KEY 5 X 5 X 20
P6004ZZ
PCAP30M
P0695312
PK34M
PS09M
PHLP HD SCR M5-.8 X 10
WAY WIPER
P0695333
P0695334
PCAP31M
P0695336
P0695337
PCAP31M
P0695339
P0695340
PS06M
CROSS GIB
CAP SCREW M8-1.25 X 25
LIMIT BRACKET
P0695314
PS03M
LONGITUDINAL LEADSCREW
PHLP HD SCR M6-1 X 8
WAY COVER
CROSS LEADSCREW NUT
CAP SCREW M8-1.25 X 25
SADDLE
P0695316
P0695317
P0695318
P0695319
P0695320
PB01M
WAY COVER HOLDER
TABLE
LIMIT BLOCK
SPANNER LOCK WASHER 20MM
SPANNER NUT 20MM
HEX BOLT M10-1.5 X 30
TABLE STOP SLEEVE
PHLP HD SCR M5-.8 X 20
LONGITUDINAL LEADSCREW NUT
FLAT WASHER 6MM
P0695342
PW03M
P0695322
-53-
model g0695 (mfg. since 9/10)
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Label placement
510
502
509
511
503
501
505
504
513
508
512
506
507
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
503
504
505
506
507
P0695501
MACHINE ID LABEL
508
509
510
511
512
513
G8588
GRIZZLY OVAL NAMEPLATE
PLABEL-12A
PLABEL-55
P0695504
READ MANUAL LABEL
PLABEL-63
PLABEL-11A
PLABEL-14A
PPAINT-11
PPAINT-1
DISCONNECT WARNING LABEL
EYE INJURY WARNING LABEL
ELECTRICITY LABEL
ENTANGLEMENT HAZARD LABEL
PREWIRED 220V LABEL
LIGHT BULB 110V LABEL
ELECTROCUTION HAZARD LABEL
MODEL NUMBER LABEL
P0695505
GRIZZLY PUTTY TOUCH-UP PAINT
GRIZZLY GREEN TOUCH-UP PAINT
PLABEL-64B
P0695507
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MuST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REpLACE that label before using the machine again. Contact
-54-
model g0695 (mfg. since 9/10)
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WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email ________________________ Invoice #_________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rifle
____ Shop Notes
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Woodwork
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
____ Shotgun News
____ Today’s Homeowner
____ Wood
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
____ 6-9
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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WARRANTy AND RETuRNS
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
~Since 1983~
Visit Our Website Today For
Current Specials!
ORDER
24 HOURS A DAY!
1-800-523-4777
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