Grizzly Saw H8214 User Manual

MODEL H8214  
AIR BODY SAW  
INSTRUCTION MANUAL  
COPYRIGHT © SEPTEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#JM9871 PRINTED IN CHINA  
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SAFETY  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous  
conditions. This manual uses a series of symbols and signal words which  
are intended to convey the level of importance of the safety messages. The  
progression of symbols is described below. Remember that safety messages by  
themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
Indicates an imminently hazardous situation which,  
if not avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful  
NOTICE  
information about proper operation of the equipment.  
Safety Instructions for Pneumatic Tools  
1. READ THIS MANUAL. This tool may  
cause personal injury if used incor-  
rectly. This manual contains proper  
safety and operating instructions that  
must be followed to reduce this risk.  
2. WEAR EYE PROTECTION. This  
tool may throw small fragments dur-  
ing operation, which may cause seri-  
ous eye injury. Always wear ANSI  
approved safety glasses or face shield  
to reduce your risk from this hazard.  
3. WEAR A RESPIRATOR. This tool  
may produce fine dust during oper-  
ation, which can cause respiratory  
injury if inhaled. Always wear a respi-  
rator NIOSH approved for the type of  
material being processed.  
4. WEAR HEARING PROTECTION.  
Operating this tool for prolonged time  
periods may damage your hearing.  
Your risk depends on length and fre-  
quency of use. To reduce your risk of  
this hazard, wear hearing protection.  
5. MAINTAIN SAFETY GUARDS. Your  
tool may be equipped with safety  
guards or other structural compo-  
nents designed to reduce the risk of  
injury during operation. Never modify  
or operate this tool with any guards or  
components removed or damaged.  
6. KEEP CHILDREN AWAY. Prevent  
children from injury by keeping them  
away from this tool. Disconnect and  
lock the tool away when not in use.  
Model H8214 Air Body Saw  
-1-  
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7. AVOID ENTANGLEMENTS. Do not  
wear loose clothing, gloves, neck-  
ties, rings, bracelets, or other jewel-  
ry, which may get caught in moving  
parts, when operating this tool. Wear  
a protective hair covering to contain  
long hair.  
8. USE CORRECT AIR PRESSURE.  
Exceeding the maximum PSI rating  
of this tool may cause unpredictable  
operation or bursting.  
9. DISCONNECT AIR PRESSURE  
before servicing, changing accesso-  
ries, or moving to another location.  
Never leave this tool unattended  
when connected to air.  
10. SECURE TOOLING. Always verify  
tooling is secure before operation.  
11. SHARP SURFACES. DO NOT  
place hands near the tooling sur-  
faces when in operation.  
12. REMOVE ADJUSTING KEYS AND  
WRENCHES AFTER USE. These  
tools become dangerous projectiles  
if left on the tool when it is started.  
13. AVOID FLAMMABLES. Do not use  
this tool around any flammables that  
may be ignited by sparks.  
14. SECURE WORK. Use clamps or a  
vise to hold work when practical. It is  
safer than using your hand and frees  
both hands to operate tool.  
15. MAINTAIN TOOLS WITH CARE.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
16. DO NOT FORCE TOOL. It will do  
the job better and safer at the rate  
for which it was designed.  
17. CHECK FOR DAMAGED PARTS  
BEFORE USING. Check for bind-  
ing and alignment of parts, broken  
parts, part mounting, loose bolts,  
and any other conditions that may  
affect operation. Repair or replace  
damaged parts before operating.  
18. USE GOOD LIGHTING. Keep work  
area well lighted. Dark work areas  
increase risk of accidental injury.  
19. AVOID  
UNINTENTIONAL  
OPERATION. Always disconnect air  
when not in use, and do not carry  
tool with hand on trigger.  
20. USE  
THE  
RECOMMENDED  
ACCESSORIES. Consult owner’s  
manual for recommended acces-  
sories. Using improper accessories  
may increase the risk of injury.  
21. NEVER ALLOW UNTRAINED  
USERS TO USE THIS TOOL WHILE  
UNSUPERVISED.  
22. IF YOU ARE UNSURE OF THE  
INTENDED OPERATION, STOP  
USING TOOL. Seek formal training  
or research books or magazines that  
specialize in pneumatic tools.  
23. BE AWARE OF HOSE LOCATION.  
Hoses can easily become a tripping  
hazard when laid across the floor in  
a disorganized fashion.  
24. DO NOT USE UNDER THE  
INFLUENCE OF DRUGS OR  
ALCOHOL, OR WHEN TIRED.  
No list of safety guidelines is complete, because every work environment is  
different. Always consider safety first and use common sense. Failure to use this  
tool with caution and respect could result in serious personal injury.  
-2-  
Model H8214 Air Body Saw  
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INTRODUCTION  
Foreword  
Specifications  
The  
specifications,  
details,  
and  
Cuts per Minute..........................5000 CPM  
No Load Speed..........................5000 RPM  
Air Consumption...............................2 CFM  
photographs in this manual represent  
the Model H8214 as supplied when the  
manual was prepared. However, owing to  
Grizzly’s policy of continuous improvement,  
changes may be made at any time with no  
obligation on the part of Grizzly.  
Air Inlet.....................................................14  
"
Required PSI.....................................90 PSI  
Maximum PSI..................................120 PSI  
Maximum Sound Level.....................108 dB  
Weight...............................................1.6 Lbs  
If you have any comments regarding this  
manual, please write to us at the following  
address:  
Inventory  
Grizzly Industrial, Inc.  
C/O Technical Documentation  
P.O. Box 2069  
Bellingham, WA 98227-2069  
H8214 Inventory  
A. Tool Oil Bottle.....................................1  
Qty  
B. Air Body Saw......................................1  
1
C.  
/4" NPT Male Quick Connect Fitting..1  
D. Saw Blades.........................................2  
E. Hex Wrenches (1.5mm, 3mm)...1 each  
Most importantly, we stand behind our  
tools. If you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
B
A
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
C
D
Phone: (570) 546-9663  
E
Fax: (800) 438-5901  
Figure 1. Model H8214 Inventory.  
Model H8214 Air Body Saw  
-3-  
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OPERATIONS  
Support Brace  
Blade Arbor  
Brace Set Screw  
Blade Set Screws  
Read the manual before operation.  
Become familiar with this tool, its  
safety instructions, and its operation  
before beginning any work. Serious  
personal injury may result if safety  
or operational information is not  
understood or followed.  
Figure 2. Tightening the set screws.  
3. Insert the blade fully into the blade  
arbor.  
4. Re-tighten the set screws. Verify that  
the blade is secure and will not pull  
out.  
Note: Tighten both set screws with  
even pressure against the blade or the  
blade may come loose.  
Like all tools there is potential danger  
when operating this tool. Accidents  
are frequently caused by lack of  
familiarity or failure to pay attention.  
If normal safety precautions are  
overlooked or ignored, serious  
personal injury may occur.  
To adjust the support brace:  
1. DISCONNECT THE SAW FROM THE  
AIR SUPPLY!  
2. Use the 1.5mm hex wrench to loosen  
the set screw located on the back of the  
safety set (Figure 2).  
To install a blade:  
1. DISCONNECT THE SAW FROM THE  
3. Adjust the support brace to the desired  
AIR SUPPLY!  
depth.  
2. Use the 3mm hex wrench to loosen the  
blade set screws located on both sides  
of the blade arbor (Figure 2).  
Note: Make sure that the brace is not  
over-extended or else it will not be able  
to be secured with the set screw and  
may come loose.  
4. Re-tighten the set screw. Verify that the  
support brace will not pull out.  
-4-  
Model H8214 Air Body Saw  
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Using the Air Body Saw  
Always test the blade on a scrap piece of  
material similar to the workpiece. Trial and  
error is the best way to determine the ideal  
cutting speed, feed rate, and depth of cut.  
EYE INJURY  
HAZARD!  
Wear protective  
equipment when  
using this tool.  
To use the saw:  
ACCIDENTAL  
START HAZARD!  
Disconnect before  
service or tool  
changes.  
1. Adjust the support brace for blade  
clearance under the workpiece.  
2. Attach the 1/4" NPT male quick connect  
fitting to the air inlet plug.  
AIR PRESSURE  
HAZARD!  
Never exceed 120  
PSI.  
3. Attach the saw to an air supply set at  
90 PSI.  
4. Hold the saw securely with both hands,  
and rest the support brace on the  
workpiece.  
LUNG/EAR  
INJURY HAZARD!  
Wear protective  
equipment when  
using this tool.  
5. Using the trigger to control RPM, start  
the saw, then ease the blade against  
the workpiece with a light, but steady,  
pressure.  
These procedures should be done after  
each use:  
Wipe the motor housing and blade with  
a dry cloth, or blow off the dust and  
debris with compressed air.  
To avoid accidental starting,  
disconnect the saw from the air  
supply when it is not in use.  
Check for damage to tooling, hoses,  
housing or other accessories.  
Daily Maintenance  
Relubricate internal parts with 2-6  
drops of oil prior to storage.  
The air body saw MUST have 2-6 drops of  
oil directly dropped into the air fitting before  
each use. In addition, we recommend using  
an in-line filter, lubricator, and regulator, as  
shown in Figure 3.  
Quick  
Connector  
Quick  
Connector  
Lubricator  
Regulator  
Your  
Tool  
Air  
Compressor  
Quick  
Coupler  
Quick  
Coupler  
Air Hose  
Filter  
Figure 3. Installed filter lubricator  
regulator.  
Model H8214 Air Body Saw  
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-5-  
H8214 PARTS LIST  
 
 
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REF PART #  
1
DESCRIPTION  
PH8214001 BLADE  
PH8214002 BEARING HOUSING  
PSS03M SET SCREW M6-1 X 8  
PH8214004 BLADE CHUCK  
REF PART #  
DESCRIPTION  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
PH8214022 TORSION SPRING  
PH8214023 TRIGGER  
2
3
PRP43M  
ROLL PIN 3 X 22  
CAP SCREW M3-.5 X 18  
4
PSB165M  
5
PH8214005 COMPRESSION SPRING  
PH8214006 CYLINDER CAP  
PH8214026 VALVE STEM SEAT  
6
POR0012  
PORS004  
POR0004  
O-RING 12 X 2.4  
O-RING 3.5 X 1.5 S4  
O-RING 4 X 2  
7
PORP009  
O-RING 8.8 X 1.9 P9  
8
PH8214008 PISTON  
9
PH8214009 PISTON BLADE  
PH8214010 COMPRSSION SPRING  
PH8214011 SAFETY NOZZLE  
PH8214030 VALVE STEM  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
PH8214031 COMPRESSION SPRING  
PORP005  
O-RING 4.8 X 1.9 P5  
PSB164M  
CAP SCREW M3-.5 X 12  
PH8214033 VALVE STEM HOUSING  
PORP011-2 O-RING 11 X 2.4 P11.2  
PH8214035 SCREW CAP  
PH8214013 SAFETY SET  
PSS97M  
SET SCREW M3-.5 X 4  
PH8214015 HOUSING  
PH8214016 RUBBER GRIP  
PH8214017 CYLINDER  
PH8214018 GASKET  
PH8214019 END CAP  
PH8214036 SPECIAL WASHER  
PH8214037 AIR INLET PLUG  
PH8214038 1/4 NPT MALE AIR FITTING  
PH8214039 PISTON REPAIR KIT  
PH8214040 O-RING REPAIR KIT  
PAW01.5M HEX WRENCH 1.5MM  
PRP11M  
ROLL PIN 2.5 X 16  
PH8214021 TRIGGER PIN  
PAW03M  
HEX WRENCH 3MM  
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